1.

PWHT is required for all thicknesses of piping over inch for which
of the following materials?
a. P Nos. 1 and
!. P Nos. 1 and "
c. P Nos. and "
d. P Nos. # and $
. NP% 1& %ch '( and %ch 1)( pipes *+.,.- . / 1() gr 01 are to !e used at
21(3 -. 4etermine whether&
a. 0oth pipes require impact testing
!. ,nl5 %ch 1)( will require impact test !ut %ch '( would !e
e6empt.
c. 0oth would !e e6empt
d. %ch '( would require !ut %ch 1)( will !e e6empt.
". / )7 N0 %ch #( pipe is selected for following conditions.
4esign Pr . ")( psi
4esign Temp. . "(( degrees 8
+.,.-. . / $" gr 0 *9:W1
-orrosion /llowance . .( mm
/ssume standard mill tolerance
;our assessment is<
a. Pipe design meets code requirement
!. Pipe design does not meet code requirement
c. 4epends on opinion of Piping =nspector
d. 4epends on opinion of Piping 4esign 9ngineer
#. / piping installation was constructed out of material requiring
impact testing. 8ollowing two steel materials *material / and 01
were tested for impact test results. These materials are to !e used
for repair work on piping. The test data is as follows<
Material A: Material B:
%+T% . )$((( psi *4eo6idi>ed1
:eading for specimen *11 . 1).( ft l!
:eading for specimen *1 . 1?.$ ft l!
:eading for specimen *"1 . @.$ ft l!
%+T% . )(&((( psi *4eo6idi>ed1
:eading for specimen *11 . 1$.( ft l!
:eading for specimen *1 . 1#.( ft l!
:eading for specimen *"1 . 1(.( ft l!
a. 0oth material */1 and *01 are ,A
!. */1 is ,A !ut *01 is not ,A
c. *01 is ,A !ut */1 is not ,A
d. 0oth are not ,A
$. /n austentic stainless steel piping s5stem operates !etween
temperatures of 2 $(
o
8 and "$(
o
8 .The temperature of installation
was 1((
o
8. The appro6imate values of minimum e6pansion and
contraction range for sliding support installed at 1$( ft from the
anchored end will respectivel5 !e<
a. .# inch and #." inch
!. #." inch and .# inch
c. 1.@ inch and #.' inch
d. None of the a!ove
). / flat plate *without Boints1 is used as permanent !lank for
flanged point with gasket =.4 . (( mm 4esign pr. . (( psi.
and safe stress value for plate is 1'&((( psi& for given
temperature of $(
o
-& what shall !e the minimum !lank
thickness from given options. -orrosion allowance is Nil code of
construction 0 "1."?
a. ' mm
!. 1( mm
c. 1 mm
d. 1# mm
?. / 1() gr 0 pipe after installation& required H5drostatic leak test.
8ollowing data is presented 4esign pr . "(( psi& 4esign temp .
$((38. -onsidering stress at design as well as am!ient
temperature& determine correct h5drotest pressure if test is carried
out at am!ient conditions.
a. #$( psi
!. #?) psi
c. ""( psi
d. "?$ psi
'. -alculate pneumatic test pressure for a!ove piping considering
stress correction.
a. "#@ psi
!. "@) psi
c. #(' psi
d. ""( psi
@. +a6imum 0rinell hardness o!served *after PWHT1 on following
three Boints were as follows<
Coint 1< +,- . P No. #& thk . 1)mm& Hardness . #( H0
Coint < +,- . P No. $& thk . 1)mm& Hardness . "' H0
Coint "< +,- . P No. "& thk . ( mm& Hardness . ' H0
;our assessment is<
a. /ll Boints are oka5 as per /%+9 0 "1."
!. Coint & and " are oka5& Boint 1 not oka5
c. ,nl5 Boint 1 is oka5. Coint and " are not.
d. None of the a!ove are correct answers.
1(. =dentif5 incorrect statementDs<
a. =n impact test e6emption curves& curve 4 represents !etter
toughness material than curve 0
!. curve - represents more !rittle material than -urve 0
c. 8ull5 deEo6idi>ed steels are tougher than nonEdeo6idi>ed
materials
d. a and c
EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE 9nd EEEEEEEEEEEEEEEEEEEEEEEEEEEEEE
SOLUTION
F.1 :ef< 0 "1. "& Ta!le ""1.1.1& Page )@
Correct answer: d
F. 17 %ch '( pipe& thk . 1?.#$ mm
17 %ch 1)( pipe& thk . ""." mm
/ 1() Gr 0 is H-urve 07 material.
:ef. 8ig. ""../&
-om!ination of 2 1(
o
c and 1?.#$ mm is a!ove curve 0
*:efer Ta!le ""../ for correct reading1
-om!ination of 2 1(
o
c and ""." is !elow curve 0
17 %ch '( No impact test
17 %ch 1)( :equire impact test
Correct answer: b
F." t
m
.
C
Py SE
PD
+
+ ) ( 2
s . (((( psi& 9 . (.'$
4. 1)'.' mm& ;.(.#

.
( )
2
4 . 0 360 85 . 0 20000 2
28 . 168 360
+
+ x x
x

. 1.??I
. ".??

t
ord
.
. 30 . 4
875 . 0
77 . 3
mm =
Thk of ) 7 %ch #( . ?.11 . . . safe

Correct answer: a
F.# +aterial /
/verage of " .
. 33 . 14
3
5 . 9 5 . 17 16
Ok =
+ +
Jalue of 1 is @.$ ft l! K 1( ft l!
LLLL
not
Ok
.
+aterial 0
/verage of " .
0 . 13
3
10 14 15
=
+ +
LLLLL
Ok .
Jalue of 1 is 1( ft l!
LLLLL
Ok
.

Correct answer: c
F.$ Nett 96pansion for "$(M8N . 96p. up to "$(M8 2 e6p. up to
1((M8
. ".E (."# . .')
8or 1$( feet& Total 96pansion . 1.$6.').#.@7 O #."7

Nett e6pansion for E$(M8 . * 96p. up to 2 $(M81E*96p. up to
1((M81
. E 1.# 2 (."#
. E 1.$'. Negative sign means it is
actuall5 contraction
8or 1$( feet& Total -ontraction . 1.$61.$' . ."?7 O .#7
Correct answer: b
F.) t
m
.
g
d
SE
P
16
3
I -
.
200
1 000 , 18 16
200 3
x x
x
I (
. @.1 mm sa5 1( mm
Correct answer: b
F.? P
t
. 1.$ 6 P 6
temp design at Stress
temp test at Stress
. 1.$ 6 "(( 6
psi 19 . 476
18900
20000
=

Correct answer: b
F.' Pneumatic pr. . 1.1 6 "(( 6
psi 2 . 349
189000
20000
=
Correct answer: a
F.@ P No. # Hardness required $ H0 ma6.
P No. $ Hardness required #1 H0 ma6.
P No. " Hardness required $ H0 ma6.
Correct answer: d
F.1( Correct answer: b *incorrect answer1
/ctuall5& 0 is tougher than /
- is tougher than / and 0
4 is tougher than /& 0 and -