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THE

FUTURE IS
STAINLESS

STEEL
Prakash Steelage Ltd.

An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007,


PED Certified, AD-2000-Merkblatt W O &
Government Recognised Export House

Prakash Steelage Ltd.

The Future Is Stainless Steel. The Future Is Prakash Steelage


It's amazing to see how stainless steel has gained so

European Countries, USA, UK, Canada, New Zealand,

much of respect as a strong, durable metal over the years.

East Africa, South-East Asia and Latin America.

Among alternative materials, the versatility, durability and

Now the only way ahead is forward.

aesthetic quality of stainless steel makes it a material of


choice for the new millennium. Utilized in practically every
industry all over the world, the metal outshines most
others. And we can say with certainty that years from now,

Prakash Steelage Ltd.

the world will still run on stainless steel.

And this wouldn't have been possible without the support


of our employees, business partners, customers and
suppliers who are just like members of our family.
We have a simple vision: to be a name synonymous
with stainless steel. From a safety pin to automobiles,

With a strong vision of the future, Prakash C. Kanugo

we want to touch lives everywhere. Guided by our

founded Prakash Steelage Ltd.

creative approach, undying commitment, ability to adapt

An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007

to changing market scenarios and the skill to extract

& PED certified company, Prakash Steelage Ltd.

opportunities rather than look for them, our vision

manufactures, exports and sells Stainless Steel Welded

seems well within reach.

and Seamless Pipes, Tubes and U "Tubes". It's our


dedication, competitive prices, timely delivery schedules
and rapid progress in quality assurance and human
resource and development systems that has catapulted us
to where we are today.
Besides India, MNCs the world over are talking about the
excellent quality of our products. Till date we have
exported to a diverse set of industries including Oil & Gas,
Power, Pharmaceutical, Petrochemical, Sugar, Dairy,
Automobile, Desalination, etc. in more than 40 countries
including Australia, Brazil, Middle - East, South Africa,

The future of stainless steel looks bright and we are


definitely adding to the shine.

Excellence In Manufacturing
Our main production equipment for the manufacture of
Seamless and Welded Pipes, Tubes and U "Tubes" are:
Hot mill for manufacturing seamless mother hollows
Large diameter Tube Mill for Oil and gas sector
State of the Art Large diameter EFW Pipe Facility
Online Welded Tube-mills with In-Line Bright Annealing,
polishing, eddy current testing and marking
Full & Half Ring Die Pilger Mills
U-Bending Machine
U-Bend Radius heating facility
Automated draw benches
Automated 5 rolls straightening machine
Off-line bright annealing furnace
LPG fired solution annealing furnace

Product Range
Prakash Steelage Ltd. Specializes in meeting specific requirements of customers and offer complete piping and tubing Solutions par excellence.

S.S. WELDED TUBES


Outer Diameter :
6.0 mm to 114.3 mm
Thickness :
0.5 mm to 6.0 mm
Specification :
ASTM A-249, ASTM A-268, ASTM A-269,
ASTM A-270, ASTM A-554, ASTM A-688,
ASTM A-778, ASTM A-789
S.S. WELDED PIPES
Outer Diameter :
1/8" NB to 2 "NB
Thickness :
Up to Schedule 80S
Outer Diameter :
Above 2" NB to 8 "NB
Thickness :
Up to Schedule 40S
Specification :
ASTM A-312, ASTM A-554,
ASTM A-778, ASTM A-790
S.S. EFW PIPES
Outer Diameter :
125.0 mm to 610.0 mm
Thickness :
2.0 mm to 20.0 mm

Specification :
ASTM A-358, ASTM A-409,
ASTM A-778, ASTM A-928
S.S. SEAMLESS MOTHER HOLLOWS

Thickness :
Up to 3.5 mm
Leg length :
15.0 meters

Outer Diameter :
60.0 mm to 168.3 mm

Center Line radius :


22.20 mm to 1220.0 mm

Thickness :
4.0 mm to 20.0 mm

U-Tubes as per Customer's Drawing

S.S. SEAMLESS TUBES


Outer Diameter :
6.0 mm to 114.3 mm
Thickness :
0.45 mm to 6.0 mm
Specification :
ASTM A-213, ASTM A-268, ASTM A-269,
ASTM A-270, ASTM A-789
S.S. SEAMLESS PIPES
Outer Diameter :
1/8" NB to 10 "NB
Thickness :
Available in all Schedule Sizes
Specification :
ASTM A-312, ASTM A-790

S.S. GRADES
Austenitic :
TP-304/L/LN/H, TP-310, TP-316/L/LN/H/Ti,
TP-317/L, TP-321/H, TP-347/H
Ferritic :
TP-405, TP-409, TP-410, TP-429,
TP-430/Ti, TP-439L/Ti
Duplex & Super Duplex :
UNS 31254, UNS31500, UNS31803,UNS32205,
UNS32304 UNS32750, UNS32760
API 5LC :
LC30-1812, LC30-2242, LC52-1200,
LC65-2205, LC65-2506
LENGTHS
Random Length / Fixed Length
30 Meters in Developed Length
We can ship up to 22 Meters in Straight Length

U-BEND TUBING
Outer Diameter :
12.5 mm to 50.8 mm

We also manufacture products as per ASME, DIN, API 5LC Monogram,


JIS, BS, NFA, Gost and other equivalent standards.

Applications
We are on our way to being Stainless Steel - Pipe & Tube makers, the world looks up to. And the
only way to do so is by supplying premium products of the highest quality. We manufacture several
types of stainless steel welded and seamless tubular & piping products, which cater to a wide range
of industries and equipment all over the world.
Automobile Industries

Oil & Gas Industries

Boilers

Ornamental & Furniture

Breweries

Power Plants

Chemicals & Fertilizers

Pharmaceuticals

Condensers

Pulp & Paper Mills

Coolers

Pumps & Valves

Desalination

Refrigeration

Digesters

Recuperators

Evaporators

Ship and Hydraulic


Fabrication

Feedwater Heaters
Sugar Industries
Fin Tubes
Space Applications
Food & Dairies Industries
Heat Exchangers
Heating Elements
Instrumentations
Metallurgical Industries
6

Quality That Outshines


Providing our customers with premium quality products has always been a driving force in our
company. The International quality products we manufacture go through exhaustive R&D and
rigorous inspection. Continuous standardized quality assurance, control and improvement
programs ensure the best possible product at competitive prices. Our products can be approved
and inspected by any of these internationally renowned inspection agencies like: EIL, Lloyds,
BVQI, BVIS, TUV, SGS, UHDE, TEIL, BUREAU VERITAS, LINDE, DAVY, JE, DNV, IBR, MOODY
etc. To ensure that our products are of the most premium quality, we have a sophisticated testing
facility to carry out various inspections and tests to ensure superior quality and sustainability.

Quality & Testing Equipment Includes :


Mechanical Testing & Chemical Testing
In-House Spectrometer
In-House PMI (Positive Material Indentification) Tester for Mix-Up control and Traceability
Hydro Tester - For straight, U "Tubes" and Bigger Diameter Pipes
Micro-scope with Image Analyzer for Micro-structure Test and Analysis
Corrosion Testing
Chloride Contamination Testing
Bath Analysis Testing, Die Penetrant Test & Residual Stress Measurement
Air Under Water Testing
Universal Testing Machine
Digital Hardness Tester
IGC Test
Eddy Current Testing
Ultrasonic Testing
Ferrite Content Measurement
Radiography / Radioscopy
Surface Roughness Tester
Fibroscope
(for checking inside surface of tubes 10mm OD and above)
So that even after years, the durability and resilience of our products shine through.
7

ANSI B36.19/B36.10 Stainless steel pipe dimension in mm & weight per kg


Nominal
Pipe Size
mm

inch

Schedule
5S

Outside
Diameter

Schedule
10 S

Schedule
40 S

Schedule
160 S

Schedule
80 S

Schedule
XXS

mm

Wt mm

Weight (KGM)

Wt mm

1/8

10.30

1.24

0.28

1.73

0.37

2.41

0.47

1/4

13.70

1.65

0.49

2.24

0.63

3.02

0.80

10

3/8

17.10

1.65

0.63

2.31

0.84

3.20

1.10

15

1/2

21.30

1.65

0.80

2.11

1.00

2.77

1.27

3.73

1.62

4.78

1.95

7.47

2.55

20

3/4

26.70

1.65

1.03

2.11

1.28

2.87

1.69

3.91

2.20

5.56

2.90

7.82

3.64

25

33.40

1.65

1.30

2.77

2.09

3.38

2.50

4.55

3.24

6.35

4.24

9.09

5.45

32

1 1/4

42.20

1.65

1.65

2.77

2.70

3.56

3.39

4.85

4.47

6.35

5.61

9.70

7.77

40

1 1/2

48.30

1.65

1.91

2.77

3.11

3.68

4.05

5.08

5.41

7.14

7.25

10.15

9.55

50

60.30

1.65

2.40

2.77

3.93

3.91

5.44

5.54

7.48

8.74

11.11

11.07

13.44

65

2 1/2

73.00

2.11

3.69

3.05

5.26

5.16

8.63

7.01

11.41

9.53

14.92

14.02

20.39

80

88.90

2.11

4.51

3.05

6.45

5.49

11.29

7.62

15.27

11.13

21.35

15.24

27.68

90

3 1/2

101.60

2.11

5.18

3.05

7.40

5.74

13.57

8.08

18.63

100

114.30

2.11

5.84

3.05

8.36

6.02

16.07

8.56

22.32

13.49

33.54

17.12

41.03

125

141.30

2.77

9.47

3.40

11.57

6.55

21.77

9.53

30.97

15.88

49.11

19.05

57.43

150

168.30

2.77

11.32

3.40

13.84

7.11

28.26

10.97

42.56

18.26

67.56

21.95

79.22

200

219.10

2.77

14.79

3.76

19.96

8.18

42.55

12.70

64.64

23.01

111.27

22.23

107.92

250

10

273.10

3.40

22.63

4.19

27.78

9.27

60.31

12.70

96.01

28.58

172.33

25.40

155.15

300

12

323.90

3.96

31.25

4.57

36.00

9.53

73.88

12.70

132.08

33.32

238.76

25.40

186.97

350

14

355.60

3.96

34.36

4.78

41.30

400

16

406.40

4.19

41.56

4.78

47.29

450

18

457.00

4.19

46.81

4.78

53.26

500

20

508.00

4.78

59.25

5.54

68.61

550

22

559.00

4.78

65.24

5.54

75.53

600

24

610.00

5.54

82.47

6.35

94.45

750

30

762.00

6.35

118.31

7.92

147.36

Weight (KGM)

Wt mm

Weight (KGM)

Wt mm

Weight (KGM)

Wt mm

Weight (KGM)

Wt mm

Weight (KGM)

Formula-Pipe Weight Kg/Mtr. (OD-Thick) x Thick x 0.02466=kg per mtr.


8

Chemical Composition
200 & 300 Series

400 Series

AISI / ASTM

Steel No
Equivalent to
DIN EN

C MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni

Mo

Other Elements

Steel No
Equivalent to
DIN EN

C MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni MAX

Mo

Other Elements

TP 201

1.4372

0.15

5.5-7.5

0.060

0.030

1.00

16-18

3.5-5.5

N-0.25 MAX

TP 405

0.080

1.00

0.040

0.030

1.00

11.5 - 14.5

0.5

AL - 0.10 - 0.30

TP 202

1.4373

0.15

7.5-10.0

0.060

0.030

1.00

17-19

4-6

N-0.25 MAX

TP 409

1.4512

0.080

1.00

0.045

0.030

1.00

10.5 - 11.7

0.50

Ti - 6 X C MIN 0.75 MAX

TP 301

1..4310

0.15

2.0

0.045

0.030

1.00

16-18

6-8

N-0.10 MAX

TP 410

1.4006

0.15

1.00

0.040

0.030

1.00

11.5 - 13.5

TP 429

0.12

1.00

0.040

0.030

1.00

14 - 16

TP 304

1.4301

0.08

2.0

0.045

0.030

1.00

18-20

8-11

TP 430

1.4016

0.12

1.00

0.040

0.030

1.00

16 - 18

TP 304L

1.4307

0.035

2.0

0.045

0.030

1.00

18-20

8-12

TP 430Ti

1.4510

0.10

1.00

0.040

0.030

1.00

16 - 19.5

0.75

Ti - 5XC MIN; 0.75 MAX.

TP 304N

0.080

2.0

0.045

0.030

1.00

18-20

8-11

N - 0.10 - 0.16

TP 439

0.070

1.00

0.040

0.030

1.00

17 - 19

0.50

N - 0.04 MAX,
Ti - 0.20+4(C+N) MIN; 1.10 MAX

TP 304LN

1.4311

0.035

2.0

0.045

0.030

1.00

18-20

8-11

N - 0.10 - 0.16

TP 308

0.08

2.0

0.045

0.030

1.00

19-21

10-12

C MAX

Mn MAX

TP 309

0.20

2.0

0.045

0.030

1.00

22-24

12-15

TP 309S

1.4833

0.08

2.0

0.045

0.030

1.00

22-24

12-15

0.25

2.0

0.045

0.030

1.50

24-26

19-22

TP 310S

1.4845

0.080

2.0

0.045

0.030

1.00

24-26

.19-22

TP 316

1.4401

0.080

2.0

0.045

0.030

1.00

16-18

TP 316L

1.4404

0.035

2.0

0.045

0.030

1.00

TP 316N

0.080

2.0

0.045

0.030

TP 316LN

1.4406

0.035

2.0

0.045

0.030

AISI

Duplex & Super Duplex Grades

TP 310

Si MAX

Cr

Ni

Mo

Other Elements

18 -19

4.3 - 5.2

2.5-30

N - 0.05 - 0.1

1.4417

0.030 1.20 -2.00 0.030

0.030 1.40-2.00

UNS S 31803

1.4462

0.030

2.00

0.030

0.020

1.00

21 - 23

4.5 - 6.5

2.5-3.5

N - 0.08 - 0.20

UNS S 32205

0.030

2.00

0.030

0.020

1.00

22 - 23

4.5 - 6.5

3-3.5

N - 0.14 - 0.20

UNS S 32304

1.4362

0.030

2.50

0.040

0.040

1.00

10-14

2-3

UNS S 32750

1.4410

0.030

1.20

0.035

0.020

0.80

24 - 26

6- 8

3-5

N - 0.24 - 0.32;Cu - 0.5 Max

16-18

10-14

2-3

UNS S 32760

1.4501

0.050

1.00

0.030

0.010

1.00

24 - 26

6- 8

3-4

1.00

16-18

10-13

2-3

N - 0.10 - 0.16

N - 0.20 - 0.30;Cu - 0.5 - 1.0;


W - 0.5-1.0,
%Cr+3.3x%Mo+16x%N = 40 MIN

1.00

16-18

10-13

2-3

N - 0.10 - 0.16
UNS
CATEGORY

C MAX

Mn MAX

P MAX

S MAX

Si MAX

Cr

Ni

Mo

Other Elements

LC30-1812

S 31603

0.030

2.00

0.040

0.030

0.75

16 - 18

10 -15.0

2.0 - 3.0

N 0.16 Max

LC52-1200

S 41008

0.080

1.00

0.040

0.030

0.75

LC65-2205

S 31803

0.030

2.00

0.030

0.020

1.00

21 - 23

4.5 - 6.5

2.5 - 3.5

N - 0.08 - 0.20

LC65-2506

S 31260

0.030

1.00

0.030

0.030

0.75

24 - 26

5.5 - 7.5

2.5 - 3.5

N - 0.1 - 0.3, Cu - 1.5 Max,

1.4571

0.080

2.0

0.045

0.030

0.75

16-18

10-14

2-3

TP 317

0.080

2.0

0.045

0.030

1.00

18-20

11-15

3-4

TP 317L

1.4438

0.035

2.0

0.045

0.030

1.00

18-20

11-15

3-4

TP 321

1.4541

0.080

2.0

0.045

0.030

1.00

17-19

9-12

Ti - 5(C+N)- 0.70

1.4550

0.080

2.0

0.045

0.030

1.00

17-20

9-13

Nb - 10XC - 1.10

0.02

1.0

0.03

0.010

0.80

UNS S31254

S MAX

UNS S31500

TP 316Ti

TP 347

P MAX

API Specification 5LC

Ti - 5(C+N)- 0.70/N-0.10 MAX

19.5 - 20.5 17.5 - 18.5 6.0 - 6.5 N 0.18 - 0.22 and Cu 0.5 - 1.0

21.5 -24.5 3.0 - 5.5 0.05 -0.60 N 0.05 - 0.20 Cu 0.05 0.60

11.5 - 13.5 0.5 max

W - 0.50 MAX
LC30-2242

N 08825

0.050

1.00

0.030

0.030

0.50

19.5 - 23.5 38 - 46

2.5 - 3.5 Cu - 1.5 - 3.0 , Ti - 0.6 -1.20

Physical Properties
API Specification 5LC
Grade

Tensile Str.
KSI(MPA)

Yeild Str.
KSI(Mpa)

Elongation
in 2 inches
% min

Max. Hardness
Brinnel
(HBW)

Rockwell
(HRB)

Thermal
Conductivity
Col/sec.cm c
At Temp Range
20-500 c

Co-efficient
of Expantion
X 101 Cm/cm/c
At Temp. Range
20-870 c

TP 301

(75) 515

(30) 205

35

192

90

0.051

19.8

TP 304

(75) 515

(30) 205

35

192

90

0.051

19.9

TP 304L

(70) 485

(25) 170

35

192

90

0.051

19.8

TP 304N

(80) 550

(35) 240

35

192

90

0.051

19.9

TP 304LN

(75) 515

(30) 205

35

192

90

0.051

19.8

TP 309

(75) 515

(30) 205

35

192

90

0.045

19.9

TP 310

(75) 515

(30) 205

35

192

90

0.044

18.8

TP 316

(75) 515

(30) 205

35

192

90

0.042

19.3

TP 316L

(70) 485

(25) 170

35

192

90

0.042

19.3

TP 316Ti

(75) 515

(30) 205

35

192

90

0.042

19.3

TP 316N

(80) 550

(35) 240

35

192

90

0.038

19.3

TP 316LN

(75) 515

(30) 205

35

192

90

0.042

19.3

TP 317L

(75) 515

(30) 205

35

192

90

0.049

17.5

TP 321

(75) 515

(30) 205

35

192

90

0.051

19.8

347

(75) 515

(30) 205

35

192

90

0.053

19.9

405

(60) 415

(30) 205

20

207

95

0.064

10.8

410

(60) 415

(30) 205

20

207

95

0.059

9.9

429

(60) 415

(35) 240

20

190

90

0.061

10.3

430

(60) 415

(35) 240

20

190

90

0.062

10.5

430Ti

(60) 415

(35) 240

20

190

90

0.062

10.5

439

(60) 415

(30) 205

20

190

90

0.057

11.5

UNSS31803

(90) 620

(65) 450

25

290

30 HRC

0.041

16.9

UNS S 32205

(95) 655

(70) 485

25

290

30 HRC

0.041

16.9

UNS S32750

(116) 800

(80) 550

15

300

32 HRC

0.040

14.2

UNS S32760

(109) 750

(80) 550

25

300

0.035

13.8

Grade

Tensile Strength,
Min. PSI(MPA)

Yeild Strength,
Min. PSI(MPA)

Elongation Min
percent in 2''

Max. Hardness

UNS No.

Brinnel (HBW) Rockwell (HRc)

LC30-1812 70,000 (482) 30,000 (207)

25

S31603 or S31653

LC52-1200 66,000 (455) 52,000 (358)

20

22

S41008

LC65-2205 90,000 (621) 65,000 (448)

25

S 31803

LC65-2506 95,000 (656) 65,000 (448)

25

S31260

LC30-2242 80,000 (551) 30,000 (207)

30

N08825

10

ASTM Specifications - S. S. Tube & Pipes


Specification
ASTM A 213

Allowable Wall Thickness


Variation in %

Allowable Outside Diameter


Variation in mm
Nominal Diameter

Over mm

Under mm

Under 25 mm.

0.1

0.11

25 To 40 mm Incl.

0.15

0.15

Seamless Boiler

40 To 50 mm Excl.

0.2

0.2

Super Heater

50 To 65 mm Excl.

0.25

0.25

And Heat

65 To 75 mm Excl.

0.3

0.3

Exchanger Tubes

75 To 100 mm Incl.

0.38

0.38

100 To 200 mm Incl.

0.38

0.64

200 To 225 mm Incl.

0.38

1.14

Out Side Diameter

ASTM A 249

% Over

% Under

Exact Length
Toterance
Over

Testing

Under
Tension Test
Flattening Test

Under 50.8 mm
Under 38.1 mm OD --- +20% / - 0
Over 38.1 mm OD --- +22% / - 0

OD --- 3 mm
Over 50.8 mm
OD --- 5 mm

Flaring Test
Hardness Test
100% Hydrostatic
Test Refered
Astm A 1016

Thickness %

Length

Under 25 mm.

0.1

0.11

10

10

25 To 40 mm Incl.

0.15

0.15

10

10

Welded Super

40 To 50 mm Excl.

0.2

0.2

10

10

Over

Under

Tension Test
Flattening Test
Flange Test

Under 50.8 mm

Reverse Bend Test

Heater And

50 To 65 mm Excl.

0.25

0.25

10

10

Heat Exchanger And

65 To 75 mm Excl.

0.3

0.3

10

10

Condenser Tube

75 To 100 mm Incl.

0.38

0.38

10

10

100 To 200 mm Incl.

0.38

0.64

10

10

Test Refered

200 To 225 mm Incl.

0.38

1.14

10

10

Astm A 1016

Out Side Diameter

ASTM A 268

Up To 12.7 mm Excl
Seamless Welded
Ferritic & Martensitic
Stainless Steeltubing
For General Service

0.13

15

Over 50.8 mm
OD --- 5 mm

Hardness Test
100% Hydrostatic

Length mm
15

Tension Test

Flaring Test (Seamless)

12.7 To 38.1 mm Excl

0.13

0.13

10

10

38.1 To 88.9 mm Excl

0.25

0.25

10

10

Flange Test (Welded)

88.9 To 139.7 mm Excl

0.38

0.38

10

10

Hardness Test

139.7 To 203.2 mm Excl

0.76

0.76

10

10

Reverse Flattening
Test (Welded) 100%
Hydrostatic Test Refered
Astm A 1016

Out Side Diameter

ASTM A 269

Seamless & Welded

0.13

Thickness %

OD --- 3 mm

Thickness %

Length mm

Up To 12.7 mm

0.13

0.13

15

15

3.2

Tension Test

12.7 To 38.1 mm Incl.

0.13

0.13

10

10

3.2

Flaring Test

38.1 To 76.2 mm Excl.

0.25

0.25

10

10

4.8

Tubing For

76.2 To 139.7 mm Excl.

0.38

0.38

10

10

4.8

General Services

139.7 To 203.2 mm Excl.

0.76

0.76

10

10

4.8

203.2 To 304.8 mm Incl.

1.01

1.01

10

10

4.8

304.8 To 355.6 mm Incl.

1.26

1.26

10

10

4.8

Flange Test (Welded)


Reverse Flattening
Test(welded)
Hardness Test
100% Hydrostatic
Test Refered
Astm A 1016
11

ASTM Specifications - S. S. Tube & Pipes


Specification

Allowable Outside Diameter


Variation in mm

ASTM A 270

Out Side Diameter

Allowable Wall Thickness


Variation in %

Exact Length
Toterance

Thickness %

Testing

Length

Under 25.4 mm.

0.13

0.13

12.5

12.5

3.2

Reverse Flattening

25.4 To 50.8 mm Incl.

0.2

0.2

12.5

12.5

3.2

Test(welded)

Seamless & Welded

50.8 To 76.2 mm Excl.

0.25

0.25

12.5

12.5

3.2

100% Hydrostatic

Sanitary Tubing

76.2 To 101.6 mm Excl.

0.38

0.38

12.5

12.5

3.2

Test Refered
Astm A 1016

101.6 To 139.7 mm Excl.

0.38

0.38

12.5

12.5

4.8

139.7 To 203.2 mm Incl.

0.76

0.76

12.5

12.5

4.8

203.2 To 304.8 mm Incl.

1.27

1.27

12.5

12.5

4.8

Out Side Diameter

ASTM A 312
Nps Designator

Over mm

Thickness %
Under mm

0.4

0.8

1/8'' NB To 2.5'' NB
Incl. All t/D Ratio

20

12.5

1.5'' NB TO 4'' NB Incl.

0.8

0.8

3'' NB To 18'' NB Incl.


t/D Upto 5% Incl.

22.5

12.5

Worked

1.6

0.8

3'' NB To 18'' NB Incl.


t/D >5%

15

12.5

8'' NB TO 18'' NB Incl.

2.4

0.8

20 And Larger,
Welded All t/D Ratio

17.5

12.5

18'' NB TO 26'' NB Incl.

3.2

0.8

20 And Larger,
Seamless t/D Upto 5%

22.5

12.5

26'' NB TO 34'' NB Incl.

0.8

20 And Larger,
Seamless T/D >5%

15

12.5

34'' NB TO 48'' NB Incl.

4.8

0.8

Austenitic
Stainless Steel
Pipes

Out Side Diameter

ASTM A 358

ASTM A 789

For Random
To 24 ft And
For Fix Length

Thickness mm

Length mm

Under %

0.5%

Nominal Diameter

Over mm

Under mm

% Over

% Under

Over

Under

219.08 - 750 mm

Over

Flattening Test
100% Hydrostatic
Test Referedastm A 999

-0 /+6 Mm

Over %

Nps Designator
Welded Pipes
Class 1To Class 5

Tension Test

Lengths - 15 ft

4'' NB TO 8'' NB Incl.

Heavily Cold

Tests

% Under

1/8'' NB TO 1.5'' NB Incl.

Seamless,
Welded &

% Over

Length mm

Tests

Under
-

-0.3 MM

Hydro Test Refers


To Astm A 999

Up To 12.7 mm Excl

0.13

0.13

15

15

Flaring Test (seamless)

Seamless & Welded

12.7 To 38.1 mm Excl

0.13

0.13

10

10

Flange Test ( Welded)

Ferritic/ Austenitic

38.1 To 88.9 mm Excl

0.25

0.25

10

10

Hardness Test

10

10

Reverse Flattening

10

10

Test(welded)

Stainless Steeltubing
For General Service

88.9 To 139.7 mm Excl

0.38

0.38

139.7 To 203.2 mm Excl

0.76

0.76

100% Hydrostatic Test


Refered Astm A 1016
12

ASTM Specifications - S. S. Tube & Pipes


Allowable Wall Thickness
Variation in %

Allowable Outside Diameter


Variation in mm

Specification

Out Side Diameter

ASTM A 790
Nps Designator

Seamless & Welded

Over mm

Thickness %
Under mm

Stainless Steel Pipe

Testing

Length mm

Tests

% Under

% Over

1/8'' NB TO 1.5'' NB Incl.

0.4

0.8

1/8'' NB To 2.5'' NB
Incl. All t/D Ratio

20

12.5

1.5'' NB TO 4'' NB Incl.

0.8

0.8

3'' NB To 18'' NB Incl.


t/D Upto 5% Incl.

22.5

12.5

4'' NB TO 8'' NB Incl.

1.6

0.8

3'' NB To 18'' NB Incl.


t/D >5%

15

12.5

17.5

12.5

Ferritic/ Austenitic

Exact Length
Toterance

Tension Test
Flattening Test
For Random

Hardness Test

Lengths - 15 ft

100% Hydrostatic

To 24 ft And
For Fix Length

8'' NB TO 18'' NB Incl.

2.4

0.8

20 And Larger,
Welded All t/D Ratio

18'' NB TO 26'' NB Incl.

3.2

0.8

20 And Larger,
Seamless t/D Upto 5%

22.5

12.5

26'' NB TO 34'' NB Incl.

0.8

20 And Larger,
Seamless T/D >5%

15

12.5

34'' NB TO 48'' NB Incl.

4.8

0.8

-0 /+6 Mm

Test Refered
Astm A 999

API Specification 5LC


Outside Diameter
Pipe Body
1.900 In. And Smaller

2 3/8 In. Through 18 In.

Wall Thickness
Size (OD in.) and Process

Tolerance, percent All grades

+0.016 in. (0.41 mm)

2.875 and smaller,

+ 15.0

-0.031 in. (0.79 mm)

seamless and welded

- 12.5

0.75 %

3.50 seamless &

+ 15.0

welded

- 12.5

4.00 through 18,

+ 15.0

seamless and welded

- 12.5

20 and larger,

+ 19.5

welded

- 8.0

20 and larger,

+ 17.5

seamless

- 10.0

20 In. Through 36 In.

1.00 %

Larger Than 36 In.

1.00 %

13

Manufacturing Process Flow Charts


Large Diameter Welded Pipes

Welded Pipes and Tubes

Cut to Length

Coil
Inspection

Coil

Slitting

Forming, Welding & Sizing

Pickling

Straightening

Degreasing & Pickling

Pickling

Straightening

Heat treatment

Packing

Marking

Pickling

Billet Machining and Centering

Degreasing & Pickling

Straightening & Cutting

Heat Treatment

Pickling

Testing

Straightening

Bevelling

Inspection

Dispatch

Inspection

U-Bending
by Cold Process

Stress Relieving
at Bend Portion

Hot Process of Hollow Making

Straightening & Cutting

Pickling

Deburring

Cutting

Chemical Coating

Cold Drawing

Heat Treatment

Marking

Packing

Heating

Inspection

Passivation
Pilgering

Heat Treatment

U-Tubes

Seamless/ Welded
Straight Tubes
Inspection

Gauging/Straightening

Marking / Weighing

Seamless Pipes, Tubes


Cutting

Straightening

Bevelling

Inspection

Hydro Testing

Raw material

X-Ray Testing

Gauging

Testing

Passivation

Bevelling

Dispatch

Tack Welding

Gauging

Heat Treatment

Outside Welding

Cold Drawing

Forming

Cut to length

Inside Welding

Chemical Coating

Edge Crimping

Plate

Packing

Testing

Inspection

Marking

Packing

Dispatch

Dispatch

If Heat Treatment is in Bright Annealed Condition then Pickling is not to be considered

14

Prakash steelage Ltd.


State-of-the-art Manufacturing Facility

15

Prakash steelage Ltd.


An ISO 9001-2008, ISO 14001-2004, OHSAS 18001-2007, PED Certified, AD-2000-Merkblatt W O &
Government Recognised Export House

Manufacturers & Exporters of Austenitic, Martensitic, Ferritic, Duplex & Super Duplex,
Welded & Seamless Pipes, Tubes & U "Tubes"
Corporate Office :
701, Mahalaxmi Chambers, Near Mahalaxmi Temple, Dr. Bhulabhai Desai Road, Mumbai - 400 026.
Ph. : +91-22 - 6613 4500 Fax : +91-22 - 2352 6576
Domestic Sales :
sales@prakashsteelage.com
International Sales :
exports@prakashsteelage.com
www.prakashsteelage.com
Production Units :
Unit 1 : Survey No. 46/1, Village Kherdi, U.T. of Dadra & Nagar Haveli, Silvassa (India).
Unit 2 : Plot No. 131/1, Umbergaon Sanjan Road, Umbergaon - 396171. Dist. Valsad - Gujarat (India).

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