Prepared

Issued

Review

KPC Approved

METHOD STATEMENTS
1.1 Cable pulling

QGX/20/00/EL/TS
/NA/003

1.2 Splicer certification

QGX/20/00/EL/TS
/NA/003

1.3 Termination technician certification

QGX/20/00/EL/TS
/NA/003

1.4 Splice installation/termination

QGX/20/00/EL/TS
/NA/003

1.5 Cables tests

1.5.1

Continuity

QGX/20/00/EL/TS
/NA/003 & 051

1.5.2

Insulation (Megger test)

QGX/20/00/EL/TS
/NA/003 & 051

1.5.3

Earthing continuity

QGX/20/00/EL/TS
/NA/003 & 051

1.5.4

High potential testing

QGX/20/00/EL/TS
/NA/003 & 051

MATERIAL CERTIFICATES / TECHNICAL DATA

2.1 Cables
2.2 Splicer
2.3 Cable ladders, ladder covers, fixing bolts
2.4 Conduits
2.5 Sleeves
2.6 Glands
2.7 Sealing compound

CONTROL OF INSPECTION, MEASURING & TEST EQUIPMENT

PERSONNEL QUALIFICATION

INSTALLATION INSPECTION

QGX/20/00/EL/TS
/NA/003
& vendors spec.
QGX/20/00/EL/TS
/NA/003
& vendors spec.
QGX/20/00/EL/TS
/NA/003
& vendors spec.
QGX/20/00/EL/TS
/NA/003
QGX/20/00/EL/TS
/NA/003
& vendors spec.
QGX/20/00/IN/TS/
NA/019

5.1 Underground installation

5.1.1
5.1.2

Channel/trench as per CW installation (drawing & standard)

Underground pipes, instrument cables crossing

Applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings

5.1.3

Sand bedding

5.1.4

Cleanliness

5.1.5

Duct bank completion

5.1.6

Cable type & size, as per schedule

5.1.7

Cable protection device at conduit end

Conduit coating
Cable tagging

5.1.8

Distance btw cables

5.1.9

Cable marking

5.1.10

Bending radius

5.1.11

Cable extra length, near splicing box

5.1.12

Splicing box installation

5.1.13

Sleeve sealing

5.1.14

Sand backfilling

5.1.15

Warning device

5.1.16

Backfilling completion

5.1.17

Channel cover installation

5.1.18

Installation of cable routing markers

QGX/20/00/EL/TS
/NA/003

N/A
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003
QGX/20/00/EL/TS
/NA/003
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003
QGX/20/00/EL/TS
/NA/003 &
vendors
instructions

manufacturers
instructions
QGX/20/00/EL/TS
/NA/003 &
vendors
instructions
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings

5.2 Aboveground installation

5.2.1

Distance btw ladders, as per layout

5.2.2

Provision for future extension

5.2.3

Bending radius (check elbow radius accordingly)

QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003

5.2.4

Cable ladder supports, as per standard

5.2.5

Provision for cable ladder thermal expansion

5.2.6

Cable earthing, as per specifications & standards

5.2.7

Cable installation, as per schedule

5.2.8

Junction boxes installation (conform to area requirements)

5.2.8.a

Cable connections in JB

5.2.8.b

JB support

5.2.8.c

JB earthing

5.2.8.d

JB number

5.2.8.e

Cable glands as per spec. & of correct size

6.2 Equipment check (incl. drawer physical check)

6.3 Insulating resistance check
6.4 Circuits operation check

QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings

Applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings

Applicable
drawings
Applicable
drawings
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051

HIGH & MEDIUM VOLTAGE SWITCHGEAR & PANELS

7.1 Installation & layout check
7.2 Equipment check
7.3 Insulating resistance check
7.4 Protection relay check
7.5 Wiring & circuits operation check

Applicable
drawings

LOW VOLTAGE SWITCHGEAR & MOTOR CONTROL CENTER INSTALLATION

6.1 Installation & layout check

QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings
QGX/20/00/EL/TS
/NA/003 &
applicable
drawings

Applicable
drawings
Applicable
drawings
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051

POWER TRANSFORMERS
8.1 Installation & layout check
8.2 Equipment check
8.3 Insulating resistance check

Applicable
drawings
Applicable
drawings
QGX/20/00/EL/TS
/NA/003 & 051

8.4 Dielectric strength test

8.5 Circuits operation check
9

QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051

ELECTRICAL MOTORS
9.1 Equipment check
9.2 Insulating resistance test
9.3 Spin test
9.4 No-load test

10

Applicable
drawings
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051

UPS & BATTERIES

10.1 Cable connections check

QGX/20/00/EL/TS
/NA/003 &
QGX/20/91/EL/TS
/NA/042

10.2 Transformer insulation measurement (UPS)

10.3 Battery arrangement check

10.4 Relay setting check

10.5 Frequency & voltage reading check

10.6 Remote alarm check

10.7 Operation test

11

QGX/20/00/EL/TS
/NA/003,
QGX/20/91/EL/TS
/NA/042 &
vendors
instructions
QGX/20/00/EL/TS
/NA/003,
QGX/20/91/EL/TS
/NA/042 &
vendors
instructions
QGX/20/00/EL/TS
/NA/003,
QGX/20/91/EL/TS
/NA/042 &
vendors
instructions
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/91/EL/TS
/NA/042

LIGHTING SYSTEM

11.1 Equipment installation check

11.2 Insulation resistance test
11.3 Circuits operation check
11.4 Illumination level measurement
12

Applicable
drawings

Applicable
drawings
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051
QGX/20/00/EL/TS
/NA/003 & 051

LIGHTENING SYSTEM

12.1 Equipment installation check

Applicable
drawings

12.2 Insulation resistance test

13

HEAT TRACING

13.1 Installation & layout check

Applicable
drawings

Applicable
drawings

13.2 Equipment installation check

QGX/20/00/EL/TS
/NA/042
QGX/20/00/EL/TS
/NA/042

13.3 Insulation resistance test

13.4 Circuits operation check

Key

S = "Contractor", E = "Client, C = COMPANY, A = Third Party

H = Hold point - notification required, presence mandatory,
W = Witness point - notification required, presence not mandatory,
S = Surveillance
R = Review
= 100% inspection
() = Spot checking
Prepared By
Issued By
Reviewed By
Print Name

Date

Print Name

Date

Print Name

Dat