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We all have noticed the plastic bucket left for long run in the sun and rain
loses its lusture and strength.
This deterioration in properties is due to a phenomenon called " polymer
degradation", which is characterized by an uncontrolled change in the
molecular weight or constitution of the polymer.[1]
Conventionally , the term 'degradation' is taken to mean a reduction in the
molecular weight of the polymer .
In day to day life , plastic articles have to face mechanical stresses , solar
radiations , atmospheric oxygen , moisture etc and this can degrade the
polymer .
Sample of Polycarbonate degraded [2]
[3]
Excellent properties of plastics made it irresistible component and part of
any industry or household products. Their production is increasing at high
rate , that calls the need to recycle them and degrade them to protect the
environment . Some polymers degrade easily by simple micro-organisms but
some take decades and centuries to degrade and persists in the environment
thus polluting the environment like Polethylene.
Polyethylene
Polyethylene (abbreviated PE) or polythene (IUPACname polyethene or
poly(methylene)) is the most common plastic. The annual production is
approximately 80 million metric tons.[4]Its primary use is within packaging
plastic bag,plastic films, containers including bottles etc.). Many kinds of
polyethylene are known, but they almost always have the chemical
formula(C
2
H
4
)
n
H
2
. Thus PE is usually a mixture of similar organic
compounds that differ in terms of the value of n.
ABS 4%
PC 2%
PP 25%
SPI Film & Bag May 2011
Global Plastics Consumption 2010
HDPE
17%
LLDPE
11%
LDPE
10%
PP
25%
PS
6%
ABS
4%
PVC
18%
PET
7%
PC
2%
2010 World Polymer Demand = 190 Million Metric Tons
[5]
Polyethylene is the most common and major polymer produce all over the
world owing to its different uses and its good properties. But Polyethylene is
the matter of concern.
Environmental issues of Polyethylene
One of the main problems of polyethelyne is that without special treatment it
is not biodegradable, and thus accumulates. In Japan getting rid of plastics in
an environmentally friendly way was the major problem discussed until the
Fukushima Disaster in 2011.
It was listed as a $90 billion market for solutions. Since 2008 Japan has
rapidly increased the recycling of plastics, but still has a large rate of plastic
wrapping which goes to waste.[6]]
During the 1980s and 1990s it was shown that many endangered marine
species including birds that live in the marine environment are at extra
hazard, with thousands of cases of suffocation from swallowing plastic bags
or plastic content.[7]
In May 2008, Daniel Burd, a 16-year-old Canadian, won the Canada-wide
Science Fair in Ottawa after discovering that Pseudomonas fluorescens, with
the help of Sphingomonas, can degrade over 40% of the weight of plastic
bags in less than three months.[8]
In 2009 it was discovered by a resident of Hawaii upon returning from a ship
race that degraded plastics are a major cause for marine life destruction,
being mixed in with plankton, comparable in size and weight but in much
larger numbers.[9]
In 2010 a Japanese researcher Akinori Ito released the prototype of a
machine which creates oil from Polyethylene using a small, self-contained
vapor distillation process.[10]
Why Polyethylene degradation is difficult ?
It is widely accepted that the resistance of polyethylene to biodegradation
stems from its high molecular weight, its three-dimensional structure and its
hydrophobic nature, all of which interfere with its availability to micro-
organisms," the researchers stated. Nevertheless, the researchers said several
studies have demonstrated partial biodegradation of polyethylene [11]
The researchers goal was to select a polyethylene-degrading micro-
organism and study the factors affecting its biodegrading activity.
Some efforts has been made to degrade the polyethylene using different
micro-organisms and pre-treatment of PE to facilitate degradation of
PE as discussed in next sections .
1 . BIODEGRADATION OF POLYETHYLENE
INTRO-
The wide range of applications of polymers from sophisticated articles to
disposable things implies their importance and significance in our day to day
life . Thus enormous production of these polymers lead to accumulation in
the environment since they are not easily degraded by micro-organisms they
have become serious problems for both flora and fauna .
As reported by American Plastic Association, percentage distribution of
HDPE ( high density polyethylene ) , LLDPE and LDPE are 17.4 & , 12! %
and 8.2 % respectively in terms of sale and use in the year 2004 in US,
Canada and Mexico . [12]
Non-degradable plastics accumulate in the environment at a rate of 25
million tones per year . [13]
As polymer usage is unavoidable, ways have to be found to
1. Enhance the bio-degradability of the polymers by blending them with bio-
degradable natural polymers like starch or cellulose .
2. Mixing with pro-oxidants so that they are easily degraded
3. Isolate and improve micro-organisms that can efficiently degrade these
polymers
Overview of Bio-degradation of Polymers
A general overview of biodegradable polymers over a period of time is
schematically represented in Fig.1
Fig.1
Polymeric materials released into the environment can undergo physical ,
chemical , and biological degradation or combination of all these due to the
presence of moisture , air , temperature , light , high-energy radiation or
microorganisms . The rate of chemical and physical degradation are higher
when compared to biodegradation. Also physical and chemical degradation
facilitates microbial degradation and complete mineralization of the polymer
happen due to bio-degradation , which is the final step .
Environmental
polymer degrdation
Chemical
degradation
Oxidation
Hydrolysis
Physical /Physico-
chemical
degrdation
Thermal
degradation
Photo-degradation
Mechanical
Degradation
Bio-degradtion
1.1 Mechanism of Biodegradation
1. Attachment of micro-organisms to the surface of the polymer
2. Growth of micro-organisms utilizing the polymer as the carbon source
3. Primary degradation of the polymer
4. Ultimate Degradation
Fig .Degradation of plastic mechanism [24]
Micro-organisms can attach to the surface of the polymer if the surface is
hydrophilic . Since Polyethylene have only CH2 groups the surface is
hydrophobic. Initial physical or chemical degradation leads to the insertion
of hydrophilic groups on the polymer surface making it more hydrophilic , it
also helps in decreasing the surface energy . Once the organism gets attached
to the surface , it starts growing by utilizing the polymer as carbon source .
In the primary degradation , the main chain cleaves leading to the formation
of low-molecular weight fragments (oligomers) , dimers or monomers . The
degradation is due to extra cellular enzymes secreted by the organisms .
These low molecular weight compounds are further utilized by microbes as
carbon and energy sources . Small oligomers may also diffuse into the
organisms and get assimilated . The ultimate products of degradation are
C02 , H2O and biomass under aerobic conditions . Anaerobic conditions
may also degrade these polymers under anoxic conditions . The primary
products are C02 , H20, and CH4 and biomass under methanogenic
condition or H2S , CO2 , AND H2O under sulfidogenic conditions .
The environmental conditions decide the group of micro-organisms and the
degradative pathway involved . Ultimate degradation of recalcitrant
synthetic polymers may take several 100 years .
1.2 Factors Affecting Bio-degradability
Bio-degradability of the polymer is essentially determined by the following
important physical and chemical characteristics :-
1. Availability of functional groups that increases hydrophilicity
2. Size , molecular weight and density of the polymer
3. Amount of crystalline and amorphous regions
4. Structural complexity such as linearity or presence of branching in the
polymer
5. Presence of easily breakable bonds such as ester or amide bonds as
against carbon-carbon bonds .
6. Molecular composition (blend )
7. Nature and physical form of the polymer such as whether it is in form of
films , pellets , powder or fibers.
1.3 Some research papers on the biodegradability of polyethylene
Title of Paper Polymer Organism
Mechanical behavior of
biodegradable
polyolefins [14]
HDPE/BLENDS SOIL
MICRORGANISMS
DSC FTIR
Characterization of
biodegradation of
polyethylene [15]
polyethylene A.niger
Colonization , biofilm
formation and
biodegradation of
polyethylene [16]
LDPE blends Rhodococus rubber
Synergetic effect of UV
light soil burial
treatment of
LDPE /starch blends Soil microorganisms
biodegradation of
polyethylene [17]
Bio-degradation of
thermally oxidized low
density polyethylene
[18]
LDPE Soil microorganisms
Degradation product
pattern and morphology
as means to differentiate
abiotic and biotic aged
degradable polyethylene
[19]
LDPE/starch Arthobacter
parrafineus
Acquired
biodegradability of
polyethylene containing
pro-oxidant additives
[20]
LDPE/HDPE
BLENDS
R.rhodochrous and
Nocardia asteroids
Biodegradation of
polyethylene by
thermophillic bacterium
Brevibacillus
borstelensis
[21]
LDPE/HDPE blends Brevibacillus
borstelensis
Electrical thermal
analysis to assess
biodegradation of
LDPE/Starch
Bacteria Baccilus
clostridium and Fungi
mucor , pencilium
polyethylene
[22]
Surface Changes
brought about by corona
discharge treatment of
polyethylene film and
effect on subsequent
microbial colonization
[23]
LDPE FUNGUS
Inference from the above studies
In general , poly-olefins are inert materials not susceptible to microbial
attack because of the following reasons :-
1. Hydrophobic backbones consisting of long carbon chains that give high
resistivity against hydrolysis .
2. Addition of anti-oxidants and stabilizers during their manufacture which
keeps poly-olefins resistant to atmospheric oxidation .
3. High molecular weight ( from 10,000 to 40,000 )
4. High packing density
The decreasing order of susceptibility of polymers to degradation
in soil is mixed with municipal refuse was PE >>>LDPE >>>HDPE
as revealed by analyzing the weight loss of samples , C02 evolution ,
changes in tensile strength , changes in FTIR and bacterial activity in
the soil .
Outdoor soil burial tests were done on the samples of HDPE
blends with different biodegradable additives . DSC analysis of these
polymers with different additives after a year showed no changed in
melting temperature and fraction of crystalline region.
Therefore , it was concluded that the biodegradation begins at the
amorphous region rather than at the crystalline region.
Biodegraded HDPE blends are more brittle in nature compared to
non-degraded.
Fungi that include A.niger , Pencillium funiculosum , Fusarium
redolens and A.vesicolor , and soil microorganisms are reported to
degrade PE. DSC,FTIR and other mechanical and physical techniques
were used to monitor the nature of biodegradation. Thermal ,
UV,photo and corona treated PE has been found to degrade faster than
the untreated polymer .
Photo-oxidation is the triggering step in oxidative degradation of
polyethylene . UV radiation leads to radical formation , followed by
absorption of oxygen resulting in end products with carbonyl groups
.Ultimately , photo-oxidation leads to the formation of molecular
weight fragments and thus increases the hydrophilicity of the polymer.
Later , the two carbon acetyl CoA , enters the TCA cycle and gets
completely converted into carbon dioxide and water.
Cell homogenates from P.putida and Bacillus brevis were found
to degrade PE films by oxidative degradation resulting in the
formation of terminal hydroxyl , ketone and ester group . The
presence of alcohol dehydrogenase was confirmed indirectly in the
degradation reaction by inhibition studies .
The known lignin degrading bacteria S.virdosporos T7A ,
S.badius 252 and S.setonni 75vi2 and the fungus Phanerochaete
chrysosporium were used to assess their ability to degrade
biodegradable polyethylene .
Reduction in poly-dispersity and tensile strength were observed
in biodegradable PE with bacterial treatment not with fungus . A.niger
was reported to degrade commercially available PE.
DSC analysis showed reduction in amorphous region of polymer.
Biodegradation of LDPE was enhanced with Tween 80 in the
presence of P.aeuroginosa. This study explains the role of nonionic
surfactant in biofilm formation , prerequisite for biodegradation
process.
The bacteria , Arthobacter parrafineus was found to degrade
LDPE in 3 years by utilizing carboxylic acid formed during thermal
oxidation. The utilization was through B-oxidation mechanism that
yields the degradation products like acetyl CoA and propionyl CoA.
Corona discharge treatment was found to be more effective
towards colonization of micro-organisms on food packaging grade
LDPE films with little effect on the mechanical properties as
compared to UV degradation . This suggest that corona discharge
treatment is effecting the hydrophobicity of the surface of polymer
and not penetrating it . A reduction in hydrophobicity of LDPE from
92 % to 66.6% was noted.
Thermal treatment of LDPE ( pro-oxidant additive ) in aerobic
condition showed substantial polymer fragmentation with loss of
mechanical properties in period of 18months with further treatment
with soil microorganisms. Temperature is the crucial factor in
determining the rate of thermo-oxidation whereas the effect of
concentration of oxygen on the rate of thermo-oxidation is
insignificant.
Thermally stimulated current of PE films were exposed to various
aging conditions in soil were reported . After aging , new peaks were
detached on spectra . FTIR results show formation of functional
groups. Reduction in melting point through DSC analysis . The
degree of biological damage of films was function of starch content
in composites. The predominant microbial taxa in composites were
Bacillus, Micrococcus , Penicillum ,and Mucor .
Rhodococcus rubber C208 was isolated from the surface of PE in
polyethylene waste burial site by two step culture-enrichment
protocol.Weight loss of 8% of photo-oxidised PE was observed in
four weeks . This is higher than the rates already reported. The
analysis of extra-cellular polysaccharides in the biofilm of C208 was
2.5 folds higher than protein , suggesting its tole in biofilm
formation .
Cell surface hydrophobicity of R.ruber was studied and addition of
mineral oil enhanced the degradation of PE films by about 50% after
four weeks of incubation .
Brevibacillus borstelensis , a thermophillic bacterium , was found
to degrade polyethylene better than R.rubber , although the biofilm
forming capacity of the former was not found to be as good as on of
latter. Still it was able to show considerable reduction in mass and
molecular weight by 11-30% respectively for UV irradiated
polyethylene.
LDPE and HDPE films after photoxidation and thermal oxidation
were incubated with R.rhodochrous and Nocardia asteroids. ATP (
adenosine triphosphate) assay was done to see metabolic activities of
the cell in culture and those adhered to the surface of polymer. After
9months NMR analysis of this sample revealed the presence of
ethanol and formate , which are end products of PE oxidation . This
evidence support the initial fast growth of micro-organisms observed
by ATP analysis.
1.4 Conclusion
Pre-treated polymers degrade more easily than untreated ones . Most of the
examples deal with fungi and bacterial based degradation .
Also, degradation is more facile with starch and cellulose blended polymers.
Cell surface hydrophobicity and addition of surfactants showed an important
role in biofilm formation, which is pre-requisite for biodegradation .
Degradation leads to decrease in molecular weight , tensile strength and
viscosity , formation of new functional groups such as carbonyl etc.
Following approaches can be adopted to enhance the bio-degradation of PE
:-
1. Modify the polymer for microbial utility by i) addition of natural polymer
like starch and pro-oxidants ii) Modification of polymers by protein
hydrolysates and iii) Pretreatment of polymer
2. Modify the microbes to utilize the polymer by i) Modifying the medium
composition and thus enhancing the utilization of polymer ii) genetically
modify the micro-organisms to utilize the polymers.
Both these strategies require the understanding of mechanism of microbial
degradation of these polymers.
2 .Thermal Degradation
PE can be and is processed practically with all thermoplastic processing
technologies including extrusion, injection molding, blow molding,
rotational molding, etc., but the largest amount of products are prepared by
extrusion. The polymer is subjected to the effect of heat, shear and oxygen in
all thermoplastic processing technologies. As an effect of these factors
chemical reactions take place in the processing machine with a number of
consequences. Although polyethylene is a simple polymer with an
apparently well defined structure, its molecular structure often contains
irregularities. The actual structure of PE depends on the polymerization
technology used for its production. Polymerization under high pressure with
radical initiation results in low density polyethylene with a large number of
branches, while catalytic processes usually yield linear chains with more
regular structures. However, even the catalyst used for the production
changes chain structure, chromium catalyst used in the Phillips process
create a double bond at the end of each chain, while the concentration of
unsaturations is at least an order of magnitude smaller in Ziegler type
polymers. Double bonds and other chain irregularities are potential reaction
sites on which chemical reactions take place during processing. These
reactions modify the chain structure of the polymer and also the properties
of the final product.
The thermal degradation of linear polyethylene in oxygen-free environment
starts with random scission of the polymer chains followed by random
intermolecular hydrogen abstraction and subsequent -scission.
RR R
+
R
According to Holstrm and Srvik [25] the thermal degradation of
polyethylene is a radical process, and it starts with the scission of CC bonds
in allylic position
The primary radicals formed in the initiation reaction participate in the
following further reactions under thermal conditions:
depolymerization through -scission,
intramolecular hydrogen transfer,
intermolecular hydrogen transfer. Decomposition reactions follow the
intramolecular and intermolecular hydrogen transfer in the thermal
degradation of polyethylene. -scission of the radicals results in the
formation of small molecular fragments, further alkyl radicals and
vinyl groups:
Some
of the primary radicals are expected to isomerize by intramolecular
hydrogen abstraction (back-biting) and to form secondary radicals, which
are more stable. Intramolecular hydrogen transfer can occur from the fourth
or fifth carbon atom to the first one :
In
the case of 5 1 hydrogen transfer the reaction can proceed inside the
polymer chain:
Hydrogen transfer can occur also in intermolecular reactions:
where R, R and R are alkyl groups; R is hydrogen or alkyl group
The intermolecular hydrogen abstraction can be followed by -scission. The
reactions of secondary radicals lead to the formation of vinyl groups, while
those of tertiary radicals result in the formation of vinylidene and vinylene
groups:
Holstrm and Srvik considered the intermolecular hydrogen abstraction
followed by -scission the most important propagation reactions in the
degradation of polyethylene. These reactions result in a significant decrease
of the average molecular mass and yield volatile products. On the basis of
activation and bond dissociation energies Kuroki et al. [26] claimed that
back-biting reactions and intermolecular radical-transfer reactions are much
more likely to occur than depolymerization reactions.
Intermolecular hydrogen abstraction followed by isomerization of a vinyl
group results in the formation of vinylene group:
Recombination and disproportionation are the most important termination
reactions of thermal degradation.
Holstrm and Srvik observed that the tendency to disproportionation
increases with increasing temperature. From the trans-vinylene group/long
chain branches content ratio of high density polyethylene Kuroki et al.
concluded that the probability of the recombination termination reaction
between primary and secondary macro radicals is 2-5 times larger than that
of the disproportionation reaction. Although both types of termination
reactions have zero activation energy, termination reactions are diffusion
controlled in practice and the rate constant depends on the rate of diffusion
of macro radicals in the media. If either of the radicals diffuses outside the
field of reaction created by the surrounding polymer segments (cage),
propagation (depolymerization, intra- and intermolecular radical transfer)
and termination reactions take place, leading to the formation of volatiles
and a decrease in molecular mass. Thus both the molecular mass increase
and the degradation reactions become dependent on the rate of diffusion, in
relation to the viscosity of the media, of the two radicals outside the cage.
2.1 Thermo-oxidative degradation
The oxidation of hydrocarbons is a free radical-initiated autocatalytic chain
reaction. The reaction is slow at the start and accelerates with increasing
concentration of the resulting hydroperoxides. The process can be regarded
as proceeding in three distinct steps: chain initiation, chain propagation, and
chain termination.
Chain initiation:
Chain propagation:
Chain branching:
Chain termination:
Many schemes were proposed for the initiation step, but the origin of the
primary alkyl radical R
is still controversial. It can be formed as an effect of
heat, shear, catalyst residues, radical initiators, and/or impurities in the
monomer. The alkyl radicals react with molecular oxygen practically
without activation energy forming peroxy radicals. The rate constant for the
reaction of most alkyl radicals with oxygen is of the order of 10
7
-10
9
mol
-
1
s
-1
.
The peroxy radicals form hydroperoxides upon abstraction of hydrogen from
the polymer chain, which requires the breaking of a C-H bond, i.e. needs
activation energy. Therefore this is the rate-determining step in autoxidation.
The rate of the abstraction reaction decreases in the following order:
hydrogen in -position to a C=C double bond (allyl) > benzyl hydrogen and
tertiary hydrogen > secondary hydro- gen > primary hydrogen. Primary and
secondary peroxy radicals are more reactive in hydrogen abstraction than the
analogous tertiary radicals, and the most reactive are acylperoxy radicals.
The peroxy radicals oxidize olefins ina way in which the oxidation of double
bond is considered the most important reaction by Brill and Barone.
Hydroperoxides decompose fast to reactive oxy and hydroxyl radicals. The
rate of decomposition increases with rising temperature. Metal ions and
ultraviolet radiation catalyze hydroperoxide decomposition. The reactions
with metal ions are described by reactions :
Oxy and hydroxyl radicals formed in the decomposition of hydroperoxides
are far more reactive than peroxy radicals, and lead to the branching of the
reaction chain, i.e. auto-acceleration of the degradation process. -scission
of oxy macro-radicals yields carbonyl groups and other free alkyl radicals.
Chain termination occurs by recombination or disproportionation of radicals.
At high oxygen concentrations and moderate temperatures chain termination
proceeds by the recombination of peroxy radicals. If the concentration of R
radicals is much higher than that of peroxy radicals (characteristic for poly-
ethylene processing), chain termination is caused by recombination with
other available radicals. The disproportionation of alkyl radicals leads to the
formation of an unsaturated group but does not result in a decrease of
molecular mass. The chain termination processes do not stop the thermo-
oxidative reactions. The reaction products formed in the recombination
reaction of peroxy radicals participate in further reactions. Norrish-II type
breakdown of ketones results in the formation of vinyl and hydroxyl groups
under irradiation:
The melt processing of polyethylene takes place in oxygen poor
environment under shear. The high mechanical forces lead to C-C chain
scission resulting in macro- radicals. The oxygen dissolved in the polymer
reacts with the alkyl radicals forming peroxy radicals, subsequently
hydroperoxides and new alkyl radicals. These hydro- peroxides decompose
rapidly to the corresponding alkoxy and hydroxyl radicals. The latter can
form inactive products (ROH and H
2
O) and further alkyl radicals through
hydrogen abstraction, while -scission leads to the scission of the
macromolecule. The number of weak sites in the polymer chain, the type
and amount of catalyst residues, as well as the processing conditions affect
significantly the rate and direction of reactions. At high concentrations of
unsaturated groups (Phillips type polyethylene) crosslinking reactions
predominate during processing, while at low unsaturated group contents
(Ziegler-type and metallocene polyethylenes) the direction of the reactions
depends both on the number of vinyl groups and the processing conditions.
Transition metal impurities, including catalyst residues, accelerate the
decomposition of hydroperoxides leading to detrimental effects.
2.2 Effects of thermal degradation
The chemical reactions involved in thermal degradation lead to physical and
optical property changes relative to the initially specified properties.
Thermal degradation generally involves changes to the molecular weight
(and molecular weight distribution) of the polymer and typical property
changes include:
Reduced ductility and embrittlement
Chalking
Color changes
Cracking
General reduction in most other desirable physical properties
The dominant mechanism of degradation and the degree of resistance to
degradation depends on the application and the polymer concerned. The
results are the same for most polymer families and significant property
degradation can occur when thermal degradation does occur.
2.3 Protecting Plastics with Stabilizers
Plastics can be protected from thermal degradation by incorporating
stabilizers into them. Stabilizers are used to keep the polymer chains and the
original molecular structure intact and therefore properties such as strength,
stiffness and toughness can be retained over a longer period.
Stabilizers can work in a variety of ways but in most cases they work by
interrupting the thermal degradation cycle to slow down or prevent the cycle
from completing. Some stabilizers work by mopping up the available free
radicals (radical scavengers). In this case the stabilizer reacts rapidly with
the available free radicals to produce another much less active free radical
and thus slow the process down.
2.4 Protecting plastics with radical scavenger stabilizers
A second group of stabilizers work by reacting with the hydroperoxide
(ROOH) to produce inactive and stable products such as ROH and break the
cycle at the hydroperoxide propagation step.
Other groups of stabilizers exist for specific materials and applications and
there are many different chemical families of stabilizers.
In most cases a given plastic will incorporate a mix of stabilizers that are
designed to work as a system to give the desired properties for the
application. This mix will be designed specifically for the polymer being
used and the requirements of the application. The mixture will also be
designed to be applied at a specific concentration over dosing stabilizers
can in fact be detrimental to the plastic and the effect of the stabilizer.
The given mechanisms can be substantiated using a report (33) aimed at
studying the thermal and UV degradation of HDPE, LLDPE and
metallocene grade materials, by means of the CL technique, and TGA in
terms of determination of the frequency factor and the activation energy for
the overall photooxidation process. For this purpose, their analysis was
based on the kinetic analysis method developed by Park et al. [34], which
allows calculation of A0 and Ea, and to predict the degradation of
polyolefins at any time.
The chain branching was expressed by the CH3 content determined by FTIR
as the ratio A/d, where A is the absorption at 1378cm
1
corresponding to the
deformation band of CH3 groups (CH3), and d the sample thickness. It was
seen to increase in the following order: HDPE < m-PE < LLDPE. The
results obtained indicate a clear relationship between activation energy and
the chain branching of the polymers, Ea decreases as the chain branching
increases. Such behavior can be explained by the mechanism described
previously.
An analysis of the three polymers before and after thermal ageing at 90
C
was undertaken using FTIR. In general, the metallocene polymer exhibited
the lowest initial concentration of oxidised products associated with a low
oxidation level during the manufacturing process. Hydroperoxide
concentration for m-PE was seen to gradually increase up to 144h of ageing,
whereas, for HDPE which gave the highest initial hydroperoxide values, and
LLDPE, an autocatalytic oxidation process was observed. HDPE was the
most unstable polymer, followed by LLDPE and m-PE.
A similar order for the stability of the polyethylenes was found through the
measurement of carbonyl index growth (see figure). Carbonyl index gives a
measure of the amount of oxidized products in the system i.e. it tells us
about the hydrophilicity. It is the ration between absorption intensities of
C=O and CH
2 .
Figure: Carbonyl index (1720 cm
1
) vs. oven ageing time at 90
C for
films of HDPE, LLDPE and m-PE polymers (d (= 290 10
4
cm) is the
film thickness.
The m-PE and LLDPE samples showed an initial autoretarding effect,
whereas, HDPE film exhibited a shorter induction period and the highest
carbonyl levels up to 144 h heating.
As already described, different vinyl types are generated in the thermal
degradation of polymers. The analysis of the initial concentration and
evolution of those species in HDPE, LLDPE and m-PE after thermal ageing,
was undertaken using second order derivative UV analysis.
In general, HDPE exhibited the higher initial concentration of vinyl groups
compared to LLDPE and m-PE. HDPE had a very strong band at 199 nm
(not present in LLDPE and m-PE), assigned to less substituted vinyl. m-PE
showed a band at 205 nm corresponding to disubstituted vinyl, and was not
present in HDPE and LLDPE. The three polymers have a band at 194 nm
assigned to monosubstituted vinyli- dene groups, HDPE showed the highest
absorbance of this band and a greater increase of those species with ageing
time. From the results obtained, the order established for the oxidation
susceptibility is as follow: HDPE > LLDPE > m-PE in accordance with
carbonyl index results.
CL spectra of the initial polyethylenes films were measured at 170
C (see
figure).
Figure: CL spectra under nitrogen of HDPE, LLDPE and m-PE polymers at
170
C.
The CL in polymers is due to the light emission that accompanies the
thermal decomposition of the thermooxidative degradation products
(hydroperoxides), which are formed during processing or service life of the
material under ambient conditions. By means of the CL technique, it is
possible to determine the degree of oxidation, and even to predict the long
term stability of the polymer.
The metallocene polymer exhibited the lowest CL intensity, at 170
C, for
initial sample which corresponds to the lowest concentration of oxidized
products as determined by FTIR.
For the three polyethylenes, the intensity of CL of the fresh and aged
samples were measured from 25 to 250