CyBro-2 User Manual v5

CyBro-2 User Manual
CyBro-2 User Manual

rev. 5
2009 Cybrotech Ltd
Cybrotech Ltd
14 Brinell Way, Harfreys Industrial Estate
Great Yarmouth, Norfolk, Nr31 OLU - UK
tel: +44 (0)1157 149 991
www.cybrotech.co.uk
info@cybrotech.co.uk
Introduction
This manual describes hardware and installation of CyBro-2 programmable logic controllers, together
with the extension units and modules.
For information about programming, please refer to CyPro Manual, which you can download from the
www.cybrotech.co.uk.
1
This manual contains notices to which you should pay attention to ensure personnel safety, as well as
to protect the controller and the connected equipment. These notices are highlighted in the manual by
a warning triangle:
which indicates that death, severe personal injury or substantial property
damage can result if proper precautions are not taken.
which indicates that minor to medium personal injury or property damage can
result if proper precautions are not taken.
Warning
Caution
Warning
This product can only function correctly if it is transported, stored, set up and installed correctly, and
operated and maintained as recommended. Failure to comply with applicable codes and standards
can result in damage to equipment or serious injury to personnel.
To minimize the risk of potential safety problems, you should follow all applicable local and national
codes that regulate the installation and operation of your equipment. These codes vary
geographically and usually change with time. It is your responsibility to determine which codes
should be followed, and to verify that the equipment, installation, and operation comply with the
latest revision of these codes.
We do not guarantee the products described in this publication are suitable for your particular
application, nor do we assume any responsibility for your product design, installation or operation.
Preface
Safety guidelines
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Quick start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. CyBro-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COM2 cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LED signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High speed counter connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Galvanically isolated circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. IEX-2 Expansions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IEX-2 expansions connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IEX-2 power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IEX-2 addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bio-24R: 12 digital inputs / 12 relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AiR-12: 12 analog RTD inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
AiV-12: 12 analog inputs 0..10V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AiC-12: 12 analog inputs 0..20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AoV-12: 12 analog outputs 0..10V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OP-2: operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I/O table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6. Common technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
European Union directives (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
General technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power supply requirements for 230V~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power supply requirements for 24V=. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Digital inputs specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Relay outputs specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8. Wiring guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9. Hardware maintenance and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10. OP-2 drilling template. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2
Contents
3
1. Connect power supply.
2. Connect the PC serial port to CyBro-2
programming port (COM1). Use RS-232C
programming cable.
3. Install the CyPro programming software.
4. Open an example from CyPro/Examples, autodetect hardware.
5. Press Start button. CyPro will automatically compile the program,
send it to CyBro-2 and start the controller.
CyBro-2
PC
RS-232C
CyPro
CyBro-2
230V~
Quick start
CyBro-2 is a high performance programmable
logic controller, featuring 230V AC or 24V DC
supply voltages, digital/analog inputs/outputs,
ethernet, two programmable RS-232C serial
ports, high speed counter and real time clock.
The RUN/STOP switch determines the program state after applying power supply. If the switch is in
the RUN position, CyBro-2 will automatically start executing the program. If the switch position is
altered, the program state will be changed accordingly.
If CyBro-2 is connected to the PC, it is possible to send a new program and change the program state
from the PC, regardless of the switch position.
I
E
X
-
2
1 - TxD
2 - RxD
4 - GND
RS-232 Ethernet UTP
cross/straight autodetection
STOP RUN
1 - Tx+
2 - Tx-
3 - Rx+
6 - Rx-
COM1 COM2 ETHERNET
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
1 - GND
2 - CANL
3 - CANH
4 - +24V
1 4
1 8 1 4
4
CyBro-2
Pin 3 on CyBro-2 side is not connected. Pins 4 and 6 on the PC side should be connected together.
1
2
3
4
RJ-9
modular jack 4/4
CyBro-2 RJ-9 PC DB-9 F
1-TxD 2-RxD
2-RxD 3-TxD
4-GND 5-GND
4-DTR and 6-DSR
PC DB-9 F CyBro-2 RJ-9
2-RxD 1-TxD
3-TxD 2-RxD
5-GND 4-GND
CyBro-2 RJ-9 modem DB-9 M
1-TxD 3-TxD
2-RxD 2-RxD
4-GND 5-GND
5 4 3 2 1
9 8 7 6
DB-9
female
5
Programming cable (CAD-PP-P2)
COM2 cable
on - power on
off - power off
blink - error
on - run
off - stop
blink - error
collision activity
PWR led
0.5Hz blinking,
RUN led off
Error signaling
PWR led on,
RUN led
1Hz blinking
PWR led on,
RUN led
5Hz blinking
Diagnostics / Action
hardware error - CPU
malfunction, replace unit
PLC program error - check
CyPro status bar for error code
kernel error - send kernel
Connections LED signaling
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
L
2
3
0
V
N
q
x
0
0
0
q
x
0
0
1
q
w
0
0
0
q
x
0
0
2
i
w
0
0
0
q
x
0
0
3
i
w
0
0
1
q
x
0
0
4
q
x
0
0
5
q
x
0
0
6
q
x
0
0
7
o
u
t
p
u
t
s
c
o
m
m
o
n
o
u
t
p
u
t
s
c
o
m
m
o
n
a
n
a
l
o
g
c
o
m
m
o
n
p
o
w
e
r
o
u
t
p
u
t
+
2
4
V
0
V
i
n
p
u
t
s
c
o
m
m
.
i
x
0
0
0
i
x
0
0
1
i
x
0
0
2
i
x
0
0
3
i
x
0
0
4
i
x
0
0
5
i
x
0
0
6
i
x
0
0
7
i
n
p
u
t
s
c
o
m
m
.
i
x
0
0
8
A
i
x
0
0
9
B
Z a
n
a
l
o
g
c
o
m
m
.
i
w
0
0
2
i
w
0
0
3
Terminals
No No
1 19
2 20
3 21
4 22
5 23
6 24
7 25
8 26
9 27
10 28
11 29
12 30
13 31
14 32
15 33
16 34
17 35
18 36
Name Name
230V~
(+24V=)
+24V
230V~
(0V=)
0V
- C3
C0 IX0
QX0 IX1
QX1 IX2
QX2 IX3
QX3 IX4
QX4 IX5
C1 IX6
QX5 IX7
QX6 C4
QX7 IX8A
- IX9B
QW0 Z
IW0 C2
IW1 IW2
C2 IW3
Description Description
power supply 230V~
(power supply 24V= version)
power output
power supply 230V~
(power supply 24V= version)
power output
not connected common for ix000-ix007
common for qx000-qx004 ix000
qx000 ix001
qx001 ix002
qx002 ix003
qx003 ix004
qx004 ix005
common for qx005-qx007 ix006
qx005 ix007
qx006 common for ix008A-ix010Z
qx007 ix008A
not connected ix009B
qw000 Z
iw000 analog common
iw001 iw002
analog common iw003
Connecting examples
P-type inputs connection (common plus) N-type inputs connection (common minus)
IX0-IX7 are 24V bidirectional inputs - both P-type and N-type connection is possible.
IX8A and IX9B are unidirectional inputs for P-type connection only.
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
+24V
0V
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
+24V 0V
6
7
24V outputs
24V external
power supply
+24V
0V
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
230V outputs
M M
230V~
L
N
10
C1
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C2
230V~
1
L
2
N
3 4
C0
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
V
C1 QX5 QX6 QX7
15
QW0
16
IW0
17
IW1
18
C2
230V~
L N C0 QX0 QX1 QX2 QX3 QX4
10 11 12 13 14 1 2 3 4 5 6 7 8 9
Analog inputs / output
IX6
28
IX7
29
C4
30
IX8A
31
IX9B
32
Z
33
C2
34
IW2
35
IW3
36
+24V
19
0V
20
C3
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
Each analog input can be set independently
to voltage or current measurement:
DIP switch ON: 0(4)..20 mA
DIP switch OFF: 0..10V
Outputs QX0-QX4 are galvanically separated from QX5-QX7. Mixing of 230V and 24V groups is
allowed.
19
power
20
30
31 A
32
+24V
0V
inputs common
incremental
encoder ix008A
ix009B
- counting up - counting down
power
A
19
20
30
31
32
+24V
0V
inputs common
ix008A
ix009B incremental
encoder
power
A
B
19
20
30
31
32
+24V
0V
inputs common
ix008A
ix009B
incremental
encoder
power
A
B
Z
19
20
30
31
32
33
+24V
0V
inputs common
ix008A
ix009B
ix010Z
incremental
encoder
A x1 (1-phase counter)
AB x1 and AB x4 (2-phase counter)
AB+Z x1 and AB+Z x4 (2-phase + zero counter)
A
1 0 2 3
8
1
1
0
0
x4
x1
- 2 3 4
2
5 6 7 -
-
-
-
6
1
5 4 3 2
0
1 0
A
B
High speed counter connections
9
CPU
IX (digital inputs)
QX (digital outputs)
System clock 24MHz
Speed 250ns per basic instruction
Program memory 512Kb flash, 64Kb available for user program
Data memory 128Kb RAM, 32Kb available for user variables
Data types bit, integer, long, real, word, timer, counter
Data retention min. 2 days (retentive variables)
unlimited (EE variables)
Timer time base 10ms, 100ms or 1s
Number of i/o points 10 digital inputs (2 shared with HSC)
8 digital outputs
4 analog inputs
1 analog output
1 dedicated digital input (HSC zero)
Input type 24V, typ. 7mA, IX0-IX7: sink or source (PNP or NPN),
IX8-IX9: sink (PNP), opto isolated
Debounce filter 5ms or 0ms, software selectable, common for all inputs
Output type relay contacts, normaly open
Load max. 3A/250V~ or 3A/30V=, resistive
Operate/release time max. 10ms
Life time 1x10 operations (0.5A 250V~ 30V= resistive)
2x10 operations (3A 250V~ 30V= resistive)
6
5
Technical specifications
CyBro-2-230 (230VAC) CyBro-2-24 (24VDC)
Galvanically isolated circuits
10
C
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C
230V~
1
L
2
N
3 4
C
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C
30
IX8A
31
IX9B
32
IX10Z
33
C
34
IW3
35
IW2
36
+24V
19
0V
20
C
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
QX
IX
CPU IEX
IW
QW
230V~
24V
out
10
C
11
QX5
12
QX6
13
QX7
14 15
QW0
16
IW0
17
IW1
18
C
230V~
1
L
2
N
3 4
C
5
QX0
6
QX1
7
QX2
8
QX3
9
QX4
IX6
28
IX7
29
C
30
IX8A
31
IX9B
32
IX10Z
33
C
34
IW3
35
IW2
36
+24V
19
0V
20
C
21
IX0
22
IX1
23
IX2
24
IX3
25
IX4
26
IX5
27
QX
IX
CPU IEX
IW
QW
24V
out
24V=
IW (analog inputs)
QW (analog output)
HSC (high speed counter)
RTC (real-time clock)
IEX-2 bus (i/o modules)
Power supply
General
Input type 0..10V or 0(4)..20 mA, selectable by DIP switches
Input resistance 40kohm (0..10V)
250ohm (0..20mA)
A/D converter SAR (succesive aproximation register), 100us conversion time
Resolution 8 bits
Accuracy typ. 2% of FSR at 25C
Scan time 1s/100ms/10ms, software selectable
Output type 0..10V
Output current max. 10mA
D/A converter resistor-string D~, guaranteed monotonic
Resolution 8 bits
Accuracy typ. 2% of FSR at 25C
Scan time 1s/100ms/10ms, software selectable
Input frequency max. 10kHz (50% duty cycle)
Count register 32 bits
Operation mode single phase (up or down, A x1)
dual phase (up/down, AB x1)
dual phase with zero (up/down, AB+Z x1)
dual phase high precision glitch removal (up/down, AB x4)
dual phase high precision glitch removal with zero (up/down, AB+Z x4)
Accuracy typ. +-2 sec/day, max. +-5 sec/day, at 25C
Bus load max. 31 modules
Baud rate 20, 50, 100 (default), 250, 500kbps, software selectable
Bus length max. 100m (100kbps)
max. 25m (500kbps, terminated)
Nominal power rating 100-240V~ 50/60Hz 20VA
Power consumption typ. 4W (CPU, no external load)
typ. 5W (CPU+8 relays, no external load)
Total power output (IEX-2 and 24V max. 320mA (at 85..264V~, max. 50C)
24V power supply output) 24V max. 500mA (at 230..240V~, max. 40C)
Operation temperature 0..50C, 0..85% rh non-condensing
Dimension 106x90x58mm
Weight 360g
Enclosure IP20
Installation category II
Level of ambient pollution 2
10
11
IEX-2 connecting
I
E
X
-
2
O
U
T
I
E
X
-
2
I
N
1 - GND
2 - CANL
3 - CANH
4 - +24V
1 - +24V
2 - CANH
3 - CANL
4 - GND
1 4 1 4
IX6
28
C9
29
IX7
30
IX8
31
C10
32
IX9
33
IX10
34
C11
35
IX11
36
IX0
19
C6
20
IX1
21
IX2
22
C7
23
IX3
24
IX4
25
C8
26
IX5
27
10
QX6
11
C3
12
QX7
13
QX8
14
C4
15
QX9
16
QX10
17
C5
18
QX11
1
QX0
2
C0
3
QX1
4
QX2
5
C1
6
QX3
7
QX4
8
C2
9
QX5
IEX-2 expansions
CAD-SPL
I
E
X
-
2
O
U
T
I
E
X
-
2
I
N
IEX-2 cable
230V~
230VAC
Internal CyBro power supply has enough power for 3-4 external modules. Bigger systems should
use external power supply.
IEX-2 power supply
1) Small system - CyBro-2-230 internal power supply
2) Large system - CyBro-2-24 + external power supply
Total power output for IEX-2 modules is limited to 2A because
of RJ-9 connector. If more current is needed, additional IEX-2
modules may be connected using bus extender (BE).
Each IEX-2 module has unique network address, labeled on side.
Bio-24 AiR-12 OP-2 CyBro-2
In A-bus/RS485 network, first and the last CyBro-2 should have termination switch set to on. All others
should have termination switch set to off.
CyBro
A-bus
CyBro CyBro CyBro CyBro
termination ON termination OFF termination OFF termination OFF termination ON
IEX-2 addressing
A-bus termination
Slot 0 1 2 3
NAD 2821 2143 2524
Bio-24R: 160mA
AiR-12: 50mA
OP-2: 40mA
CyBro inputs: 8x7mA=56mA
Bio-24 inputs: 12x7mA=84mA
Total consumption: 440mA
AiV-12: 50mA
12
Example:
230V~ 24V=
24VDC
Connecting example:
- 24V bidirectional inputs: P-type (common plus) digital signals are connected to IX0-IX5 inputs, N-
type (common minus) digital signals are connected to IX6-IX11 inputs.
- Outputs: 24V= loads are connected to QX0,QX1,QX3 and QX5 outputs, 230V~ loads are
connected to QX6-QX11 outputs.
IX6
28
C9
29
IX7
30
IX8
31
C10
32
IX9
33
IX10
34
C11
35
IX11
36
IX0
19
C6
20
IX1
21
IX2
22
C7
23
IX3
24
IX4
25
C8
26
IX5
27
10
QX6
11
C3
12
QX7
13
QX8
14
C4
15
QX9
16
QX10
17
C5
18
QX11
1
QX0
2
C0
3
QX1
4
QX2
5
C1
6
QX3
7
QX4
8
C2
9
QX5
24V power supply
+24V
0V
M
230V~
L
N
24V power
supply
+24V
0V
Bio-24R: 12 digital inputs / 12 relay outputs
No No Name Name Description Description
1 19
2 20
3 21
QX0 IX0
C0 C6
QX1 IX1
qx000 ix000
common for qx000 & qx001 common for ix000 & ix001
qx001 ix001
4 22
5 23
QX2 IX2
C1 C7
qx002 ix002
6 24
7 25
8 26
QX3 IX3
QX4 IX4
C2 C8
qx003 ix003
qx004 ix004
9 27
10 28
QX5 IX5
QX6 IX6
qx005 ix005
qx006 ix006
11 29
12 30
13 31
C3 C9
QX7 IX7
QX8 IX8
qx007 ix007
qx008 ix008
14 32
15 33
16 34
17 35
18 36
C4 C10
QX9 IX9
QX10 IX10
C5 C11
QX11 IX11
qx009 ix009
qx010 ix010
qx011 ix011
13
Terminals
I/O table
ix0..ix11 Digital inputs.
general error A one or more system errors occured (timeout, program or bus error).
timeout_error Communication failed, no messages are coming from the module.
program_error Internal or configuration error detected, module is not functional.
bus_error Module detected a number of communication errors, but it is still working.
qx0..qx11 Digital outputs.
sys_req Set to send new filter settings to module. Will be reset automatically after
settings are sent.
no_filter Disable default input filtering (5ms) for each particular input (no_filter=12
-> ix2 and ix3 not filtered). Use in critical applications to achieve a minimum
response time.
slow_filter Enable extra input filtering (100ms) for each particular input (slow_filter=14
-> ix1, ix2 and ix3 slow filtering). Useful in a noisy environment.
Number of i/o points 12 digital inputs
12 digital outputs
IX (digital inputs)
Input type 24V, typ. 7mA, sink or source (PNP or NPN), opto isolated
Debounce filter 0, 5ms, 100ms, software selectable, independent for each input
QX (digital outputs)
Output type relay contacts, normaly open
Load max. 3A/250V~ or 3A/30V=, resistive
Operate/release time max. 10ms
Life time 1x10 operations (0.5A 250V~ 30V=, resistive)
2x10 operations (3A 250V~ 30V=, resistive)
Power consumption 24V 160mA (64mA+8mA*number of active relays)
Galvanic isolation inputs/outputs are galvanic isolated from internal circuit
IEX-2 baud rate 20, 50, 100, 250, 500kbps, auto selectable
Weight 280g
Enclosure IP20
Installation category II
6
5
14
R5 R4 R2 R3 R1 R0
2-wire
R11
8
C
9
IW5
C
17
IW11
18
R10
6
IW3
7
IW4
IW9
15
IW10
16
R8 R9
4
IW2
5
C
IW8
13
C
14
R7
2
C
3
IW1
C
11
IW7
12
R6
1
IW0
IW6
10
R2 R1 R0
3-wire
8
C
9
IW5
C
17
IW11
18
R5
6
IW3
7
IW4
IW9
15
IW10
16
R4
4
IW2
5
C
IW8
13
C
14
2
C
3
IW1
C
11
IW7
12
R3
1
IW0
IW6
10
AiR-12: 12 analog RTD inputs
No
1
10
2
11
3
12
4
13
5
14
6
15
7
16
8
17
9
18
Name
IW0
IW6
C
C
IW1
IW7
IW2
IW8
C
C
IW3
IW9
IW4
IW10
C
C
IW5
IW11
Description
iw000
iw006
common for iw000 & iw001
iw001
iw007
iw002
iw008
iw003
iw009
iw004
iw010
iw005
iw011
Terminals
general_error A one or more system errors occured (timeout, program or bus error).
sensor_error_0..sensor_error_11
set_req
iw0..iw11 Resistor inputs.
input_type Type of input sensor. Range is selected automatically.
input_mode Measuring mode. Defines number of active channels, accuracy and total
update time.
filter_const Digital filtering of measured value (0..60s, 0-no filtering). Longer filter time
results in a smooth readout, but also slow down response time.
I/O table
15
Note: for a 3-wire mode, temperature is given in iw0, iw2, iw4, iw6, iw8 and iw10; and wire
resistance is given in iw1, iw3, iw5, iw7, iw9 and iw11.
IW (analog inputs)
Number of i/o points 12 analog inputs
Input type software selectable (common for all inputs):
- Pt100/1000 (DIN751) auto selectable, measuring range -100..300C
- Ni100/1000 (DIN43760) auto selectable, measuring range -50..160C
- Ni100/1000 (Landis & Gyr) auto selectable, measuring range -50..160C
- potentiometer 0..2000ohm
Connecton type 2-wire or 3-wire
Wire resistance 20ohm max. (3-wire mode)
A/D converter V/f conversion with auto calibration
Resolution 14 bits (input modes with 0.1% accuracy)
12 bits (input modes with 0.5%/1% accuracy)
Sensor current 190uA (each sensor)
Temperature drift +-0.01%/C of measuring range
Scan time 30ms..1120ms, depends on input mode
Integration time 60ms/20ms, depends on input mode
Calibration reference 150.00ohm, 1500.0ohm
Accuracy, scan time software selectable, depends on input mode
mode no.ch connection accuracy scan time integration time auto calibration
0 12 2-wire 0.1% 1120ms 60ms each cycle
2 12 2-wire 1% 360ms 20ms every 10 minutes
Note: to achieve maximum accuracy, all unused inputs should be short-circuited
Power consumption 24V 50mA
Galvanic isolation beetwen digital and analog circuit
no isolation between chanels
Weight 120g
Enclosure IP20
16
I/O table
set_req
iw0..iw11 Voltage inputs.
input_type Defines input range (only one option available).
update time.
AiV-12: 12 analog inputs 0..10V
voltage input
0..10V
1
IW0
2
C
3
IW1
4
IW2
5
C
6
IW3
7
IW4
8
C
9
IW5
IW6
10
C
11
IW7
12
IW8
13
C
14
IW9
15
IW10
16
C
17
IW11
18
voltage input
0..10V
No
1
10
2
11
3
12
4
13
5
14
6
15
7
16
8
17
9
18
Name
IW0
IW6
C
C
IW1
IW7
IW2
IW8
C
C
IW3
IW9
IW4
IW10
C
C
IW5
IW11
Description
iw000
iw006
iw001
iw007
iw002
iw008
iw003
iw009
iw004
iw010
iw005
iw011
Terminals
17
Input type 0..10V
Input resistance 10K
Calibration reference 10.000V
mode no.ch accuracy scan time integration time auto calibration
0 12 0.1% 980ms 60ms each cycle
2 12 1% 360ms 20ms every 10 minutes
Weight 120g
Enclosure IP20
18
I/O table
AiC-12: 12 analog inputs 0..20mA
No
1
10
2
11
3
12
4
13
5
14
6
15
7
16
8
17
9
18
Name
IW0
IW6
C
C
IW1
IW7
IW2
IW8
C
C
IW3
IW9
IW4
IW10
C
C
IW5
IW11
Description
iw000
iw006
iw001
iw007
iw002
iw008
iw003
iw009
iw004
iw010
iw005
iw011
Terminals
current input
0(4)..20mA
current input
0(4)..20mA
1
IW0
2
C
3
IW1
4
IW2
5
C
6
IW3
7
IW4
8
C
9
IW5
IW6
10
C
11
IW7
12
IW8
13
C
14
IW9
15
IW10
16
C
17
IW11
18
set_req
iw0..iw11 Current inputs.
input_type Defines input range (only one option available).
update time.
19
Input type 0..20mA
Input resistance 50ohm
Calibration reference 10.000mA
Weight 120g
Enclosure IP20
mode no.ch accuracy scan time integration time auto calibration
20
21
AoV-12: 12 analog outputs 0..10V
voltage output
0..10V
voltage output
0..10V
1
QW0
2
C
3
QW1
4
QW2
5
C
6
QW3
7
QW4
8
C
9
QW5
QW6
10
C
11
QW7
12
QW8
13
C
14
QW9
15
QW10
16
C
17
QW11
18
V
V
V
V
V
V
V
V
V
V
V
V
No
1
10
2
11
3
12
4
13
5
14
6
15
7
16
8
17
9
18
Name
QW0
QW6
C
C
QW1
QW7
IW2
QW8
C
C
QW3
QW9
QW4
QW10
C
C
QW5
QW11
Description
qw000
qw006
common for qw000 & qw001
qw001
qw007
qw002
qw008
qw003
qw009
qw004
qw010
qw005
qw011
Terminals
AoV-12 12-channel analog output 0..10V
qw0..qw11 Voltage outputs.
I/O table
Number of i/o points 12 analog outputs
Output type 0..10V
Output current max. 10mA per chanel
max. 70mA for all chanels
D/A converter resistor-string DAC (guaranteed monotonic)
Resolution 8 bits
Accuracy 1% of FSR
Temperature drift +-0.01%/C of output range
Settling time 50ms
Power consumption 24V 150mA (50mA+1.3*total output current)
Galvanic Isolation beetwen digital and analog circuit
Weight 120g
Enclosure IP20
key_f Indicate status of operator panel F key (0-released, 1-pressed).
key_e Indicate status of operator panel E (enter) key (0-released, 1-pressed).
Always zero while mask is active.
key_dn Indicate status of operator panel down key (0-released, 1-pressed).
Always zero while mask is active.
key_up Indicate status of operator panel up key (0-released, 1-pressed). Always
zero while mask is active.
sys_req Set to send a new settings (dim, timeout...) to the panel. Will be reset
automatically after settings are sent.
current_mask Indicates current mask number (read only). Zero means no mask is
active.
next_mask Write a mask number to send a new mask to the operator panel. After
mask is sent, will be automatically set to -1.
ir_command Code received by IR receiver. Set by the system, should be cleared by
PLC program (to be able to detect same code again).
lcd_dimmer Intensity of LCD backlight (0-maximum, 255-dark).
lcd_timeout Time for LCD backlight to start dimming (0..120s).
I/O table
OP-2: operator panel
Display LCD, 2x16 characters
Characters size 3x5mm
Number of keys 5
Backlight green LED, software adjustable 0..100%
Mask memory 256 bytes
Weight 110g
Enclosure IP54 (IP40 without rubber seal)
22
CyBro-2 conforms to the Electromagnetic Compatibility Directive (89/336/EEC) and Low Voltage
Directive (73/23/EEC) requirements of the following standards:
EN 50081-2: Electromagnetic compatibility - generic emission standard for industrial environment
EN 61000-3-2 +A1 +A2: Electromagnetic compatibility - harmonic current emissions
EN 61000-3-3: Electromagnetic compatibility - voltage fluctuations and flicker
EN 61000-6-2: Electromagnetic compatibility - immunity for industrial environments
EN 61131-2 +A11: Equipment requirements and tests for programmable controllers
General technical specifications
European Union directives (CE)
Power supply requirements for 230V~
Isolation voltage (mains
power supply to SELV)
Effects of improper supply
voltage
Dips and short interruptions
Steady-state r.m.s. input
current
Maximum inrush current
Frequency tolerance
Voltage tolerance
Nominal power supply
The unit should be connected to mains, which is installation category II.
The building installation should have overcurrent protective device with nominal value of 16A or less
Too high supply voltage will cause the built in fuse
to blow up. Too small supply voltage will cause the PLC to trip.
Too small frequency will have no influence on proper functioning.
Improper lead connection will cause no harm. Connecting line
to N terminal and neutral to L terminal is not safety relevant.
interruptions: 95%, 5000ms
voltage dips: 30% (10ms), 60% (100ms)
0.07A at 230V~ under full load condition
3000V~, 1 minute
10A peak at 264V~
-5% +5%
-15% +10%
100-240V~ 50/60Hz 20VA
Descriptopn ITEM
Requirements for transport
and storage
Operating conditions
Sinusoidal vibrations
temperature: -10..75C
humidity: 85% rh max. non-condensing
min. atmospheric pressure for transportation: 70kPa
There are no special arrangements to be made regarding
transport and storage as long as CyBro is originally packed.
Description
temperature: 0..50C
humidity: 85% rh max. non-condensing
0.075mm amplitude 10-57Hz; 1G 57-150Hz
10 sweeps each axis, 1 octave/minute
4kV contact
8kV air
30MHz..1GHz, 10V/m, 80% modulation with 1kHz signal
Electrostatic discharge
Radiated electromagnetic
field
Fast transient/burst
Surge
Induced RF current
Installation category
Enclosure protection rating
Pollution degree
power port: 2kV
signal port: 1kV
differential mode: 1kV
common mode: 2kV
power port: 10V 80%
signal port 3V 80%
II
IP20
2
ITEM
23
Common techical specifications
ITEM
Voltage tolerance
Nominal power supply
-15% +20%
24V= 20W
Description
ITEM
ON state
ON state nominal
OFF state
Isolation potential
Logical state of input
Response time
Effects of incorrect input
terminal connection
Digital inputs
min. 15V=, 4mA
24V=, 7mA
max. 5V=, 1.5mA
500V~, 1 minute
1 when indicating LED on
0 when indicating LED off
5ms
incorrect input terminal connection is not possible
since inputs are both sinking and sourcing
type 1 either sinking or sourcing
Description
ITEM
Surge protection
Resistance (initial)
Rating (resistive)
Short circuit protection
Temporary overload
(resistive)
Isolation
External protective device
to be placed by user
Output response time
Mechanical life
Electrical life
Outputs
none
100mohm (max)
1A, 250V~ or 1A, 30V=
none
2A, 250V~ or 2A, 30V= for 5 minutes
coil to contact 4000V~, 1 minute
between open contacts 750V~, 1 minute
fuse T 1.6A 250 V
OFF to ON 10ms (max)
ON to OFF 10ms (max)
5 x 10 operations minimum
6
2 x 10 operations minimum (at 1A, 250V~)
5
electromechanical relay
Description
Digital inputs specifications
Relay outputs specifications
24
Power supply requirements for 24V=
CyBro-2 and all its expansions except OP-2, should be mounted vertically onto the standard DIN rail
(DIN EN 50022), on a metal plate, within a suitable enclosure, like a cabinet (key or tool entry).
Total power dissipation of CyBro-2 and other devices inside enclosure (cabinet) must not exceed
permissible power dissipation of enclosure.
CyBro-2 is designed for natural convection cooling. You must provide a clearance of at least 30 mm,
both above and below the units, for proper cooling.
Open the DIN clip to allow mounting, and snap
close to secure the unit on the rail.
When connecting the units by using the shortest
IEX-2 connection cables, snap the cable to the left
unit first, and then snap the right unit onto the
cable.
When the units are connected together, the distance
between them is very small.
Use the small screwdriver to press cable connector
clip and pull the unit away to disconnect.
For mounting OP-2 at the control panel, use special
self-tapping screws for plastic 3xL.
L=(control panel thickness+9mm)4mm
Drilling template is given on the last page of this
manual.
rubber seal
(optional)
L
control panel
view
direction
2. pull
1. push
Use this product in an environment as described in this document.
If this product is subject to high temperature, high humidity, excessive dust, corrosive gases, vibration
or shock, it may result in an electric shock, fire or malfunction.
Install this product according to instructions in this manual.
If installation is not performed correctly, it may result in unit failing or malfunction.
Do not allow foreign objects as wire chips to enter the unit.
This may cause fire, unit failure or malfunction.
Caution
25
Mounting
Follow all applicable electrical codes when wiring CyBro-2 series.
Install and operate all equipment according to national and local standards.
All wirings should be performed by qualified personnel.
Warning
Control devices may fail in an unsafe condition, resulting in unexpected operation of controlled
equipment.
Such unexpected action could result in death or serious personal injury, and/or equipment damage.
Install emergency stop switch, electromechanical overrides, or other redundant safeguards that are
independent of the programmable controller.
Warning
Connect a power supply that meets the voltage rating, shown on the front panel.
A CyBro-2 may fail in an unsafe manner or present an electrical shock hazard to personnel if high
voltage is applied to terminals intended for 24V= circuit connections.
Such a failure or shock could result in death or serious personal injury, and/or equipment damage.
Always supply 24V= circuits from a source that provides safe electrical separation from 120/230V~
power.
Provide a circuit breaker rated 10A/Type B that removes power from CyBro-2 and all the connected
expansions. The circuit breaker or separate disconnect switch should be near the controller.
Separate AC wiring and high-energy DC wiring from low-energy signal wiring.
Equip inductive loads with suppression circuits.
Use 0.5-1.5 mm (22-14 AWG) size wires.
Use 85C rated wires if there are no external heat sources nearby.
Put ferrules (end sleeves) on wires before connecting them to terminals.
Warning
Never touch the terminals while the power is on. There is a risk of an electric shock, which could
result in death or serious personal injury.
26
Wiring guidelines
CyBro-2 series DC transistor outputs contain protective clamping
diodes that are adequate for most applications. In case of large or
frequently switched inductive loads use external suppression
diodes (type 1N4001 or equivalent).
You can also use diode suppression for DC loads relay switching.
For AC loads relay switching use
resistor/capacitor suppressors
across either the load or the AC
outputs.
R > 0.5 x Vrms []
C = 2 to 4 nF for each 10VA of load
You can also use metal oxide varistor
(MOV) to limit peak voltage.
Working voltage of the MOV should be
at least 20% greater than the nominal
line voltage.
VIN QX 0V
+24V
0V
inductive
load
C
inductive
load
MOV
R
C
QX C
inductive
load
MOV
R C
QX
27
There is no special maintenance procedure for CyBro family. There are no spare parts that you can
change yourself. In case of malfunction, you should contact local distributor.
A routine maintenance check (about every one or two months) of PLC and control system is good
practice, and should include the following items:
air temperature - check the ambient air temperature in the control cabinet, so the operating
temperature range of any component is not exceeded.
air filter - if the control cabinet has an air filter, clean or replace it periodically as required.
fuses or breakers - verify that all fuses and breakers are intact.
air vents - verify that all air vents are clear, allowing air to circulate for cooling.
LED - state
POWER LED is OFF
STATUS LED blinks
COMM. LED is OFF while trying
to program
COMM. LED is OFF while trying
to communicate via A-bus
When trying to activate an input
corresponding LED is OFF
Action / Diagnostics
check power supply and terminal connections
RUN/STOP switch in RUN position without valid user program
check communication cable and terminal connection
check programming cable
check wiring, terminal connection and switch
For all other errors please contact local distributor
Hardware maintenance
Troubleshooting
Power LED (green)
IEX-2 LED (red)
on
short blinking
power supply ok
communication ok
none
Action Status
none
short blink every 5s
always on
power ok, no communication
no communication
check CyBro-2 and wiring
check wiring
blinking internal error replace module
off
always off
power supply failure
no communication
check power supply and wiring
check CyBro-2 and wiring
28
Hardware maintenance and troubleshooting
76.5 mm
106 mm
112 mm (optional rubber seal)
1
7
m
m
5
2
m
m
6
3
m
m
6
8
m
m
(
o
p
t
i
o
n
a
l
r
u
b
b
e
r
s
e
a
l
)
1
7
m
m
1
8
m
m
10 mm
16 mm
3.5
3.5 3.5
3.5
29
OP-2 drilling template - rear view
Cybrotech Ltd, 14 Brinell Way, Harfreys Industrial Estate, Great Yarmouth, Norfolk, Nr31 OLU - UK
tel: +44 (0)1157 149 991 http://www.cybrotech.co.uk info@cybrotech.co.uk

CyBro-2 User Manual v5

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CyBro-2 User Manual v5

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CyBro-2 User Manual

CyBro-2 User Manual

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