Sand castings of copper and copper alloys are produced but also castings of high and low alloyed steels and nickel alloys. A well equipped machine shop with latest CNC lathes allows preor finish-machining of castings as per customers' drawings.
Sand castings of copper and copper alloys are produced but also castings of high and low alloyed steels and nickel alloys. A well equipped machine shop with latest CNC lathes allows preor finish-machining of castings as per customers' drawings.
Sand castings of copper and copper alloys are produced but also castings of high and low alloyed steels and nickel alloys. A well equipped machine shop with latest CNC lathes allows preor finish-machining of castings as per customers' drawings.
COPPER CASTING ALLOYS Copper-aluminium alloys 4 Copper-tin and copper-tin-zinc casting alloys 6 Copper-zinc casting alloys 8 Copper-lead-tin casting alloys 8 Copper-nickel casting alloys 10 Copper casting alloys 10 COPPER CASTING ALLOYS The Zollern factories The ZOLLERN GmbH & Co. KG is a company with world- wide operations, employing over 3000 employees in the business fields of transmission technology (automation, gears and winches), plain bearing technology, enginee- ring elements, foundry technology and steel profiles. 2 3 FOUNDRY TECHNOLOGY Casting on highest level Since the company foundation in 1708 components of metallic materials are cast. Besides an iron and steel a bronze foundry was erected around 1890. Nowadays mainly sand castings of copper and copper alloys are produced but also castings of high and low alloyed steels and nickel alloys. For the hand- or automatically formed parts resinoid-bonded sands are used. This ensures an excellent surface as well as very close tolerances. Components with special requirements can be cast as per the shell moulding process using ceramic moulds and ceramic cores. Castings of copper alloys can be realized up to unit weights of abt. 7,000 kgs and up to abt. 1,200 kgs of steel. A well equipped machine shop with latest CNC lathes allows pre- or finish-machining of castings as per customers drawings. In the laboratory and testing department all destructive and non-destruc - tive tests and examinations are possible. Our production is certified to DIN EN ISO 9001 : 2000. Quality and service are our basis for successful work on the national and international market. COPPER-ALUMINIUM ALLOYS COPPER CASTING ALLOYS Material International 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Al Fe Mn Ni Others G GZ M kN/mm 2 TZB 28 Rem. 13 4 Special Rp0.2 N/mm 2 450600 105 TZB 32 additives Rm N/mm 2 500650 TZB 36 A5 (%) 0.51.5 HB 10/1000 260380 VBG G-Cu Al 11 Ni 2.0980 USA: 95 500 Rem. 11 6 7 Rp0.2 N/mm 2 320 380 320 125 1714 Rm N/mm 2 680 750 680 A5 (%) 5 5 5 CuAl11Fe6Ni6-C CC334G HB 10/1000 170 185 170 EBG G-Cu Al 10 Ni 2.0975 ISO: Cu Al 10 Fe 5 Ni 5 Rem. 10 5 5 Rp0.2 N/mm 2 250 280 250 119 1714 (2.1124) 4 USA: (C 95500, C 95 800) Rm N/mm 2 600 650 600 GB: AB 2 A5 (%) 13 13 13 CuAl10Fe5Ni5-C CC333G F: U-A 10 N HB 10/1000 140 150 140 MEBG G-Cu Al 9 Ni 7 5 2.0968 Rem. 9 1 1 7 Rp0.2 N/mm 2 230 290 230 VG 81245 Bl. 1 Rm N/mm 2 490 490 490 A5 (%) 8 7 8 HB 10/1000 125 130 125 SMBG F: U-A 9 M Rem. 10 1 2 0.5 Rp0.2 N/mm 2 140 180 140 95 Rm N/mm 2 440 540 440 A5 (%) 11 12 11 HB 10/1000 105 110 105 TUBG G-Cu Al 10 Fe 2.0940 ISO: Cu Al 10 Fe 3 Rem. 10 3 0.5 Rp0.2 N/mm 2 180 200 180 115 1714 USA: (C 95 200) Rm N/mm 2 500 550 500 GB: AB 1 A5 (%) 18 18 18 CuAl10Fe2-C CC331G F: U-A 10 Fe HB 10/1000 100 130 100 AMBG Cu Al 10 Fe 6 F: U-A 10 Fe Rem. 10 4 3 0.5 Rp0.2 N/mm 2 220 250 220 118 Rm N/mm 2 490 590 490 A5 (%) 8 12 8 HB 10/1000 130 130 130 AMB 3 G-Cu Al 8 Mn 2.0962 Rem. 8 1 6 1.5 Rp0.2 N/mm 2 180 200 180 110 1714 Rm N/mm 2 440 500 440 A5 (%) 18 18 18 HB 10/1000 105 105 105 AB 9 CuAl9-C CC330G ISO: Cu Al 9 Rem. 9 Rp0.2 N/mm 2 120 160 120 92 F: U-A 9 Rm N/mm 2 340 450 340 A5 (%) 15 15 15 HB 10/1000 80 100 80 Density Specific heat kg/dm 3 J/g K 7.2 7.5 0.435 7.5 0.452 7.6 7.6 0.444 7.6 0.452 7.6 0.452 7.6 0.431 7.5 0.473 4 5 Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 16 0.34 24 < 1.9 16 0.63 35 < 1.9 18 47 < 1.02 15 0.88 46 < 1.05 16 0.63 57 < 1.3 19 0.34 34 < 1.4 18 0.34 24 < 1.05 17 1.13 79 < 1.01 Material characteristics Abrasion-resistant special material for tools used in the forming of austenitic steels, Hastelloy, titanium etc., low coefficient of friction, no welding tendency. TBZ 28 = 260300 HB TBZ 32 = 300340 HB TBZ 36 = 340380 HB High-strength, salt water-resistant aluminium bronze containing nickel, high cavitation, erosion and corrosion resistance also under elevated temperatures. No risk of stress crack corrosion, very good abrasion and wear resistance, when used for bearings, hardened shaft and oil lubrication necessary, low permeability with MEBG, good welding properties, also suitable for composite construction. See VBG, but with greater toughness and lower strength. See VBG, low permeability. Abrasive-resistant sliding material, salt water-resistant, relatively low coefficient of thermal expansion, possible for use as a bearing material with oil lubrication. Suitable for refrigerating technique. Corrosion-resistant engineering material with good cavitation and erosion resistance, low temperature dependency of characteristics between 70470 K. Sliding material, corrosion resistant also for bearings with raised operating temperatures in conjunction with MoS2 lubricants. Corrosion-resistant engineering material with low permeability and electrical conduction with good mechanical values and toughness. Engineering material with low permeability and good corrosion resistance, also resistant to diluted sulphuric acid. Application examples Deep-drawn rings and bottom dies, pressure pads, male dies, embrossing tools, profiling and straightening rollers, shaping and bending tools, guide strips. For parts subjected to high levels of stress as regards strength and corrosion resistance such as impellers, pump housings, split rings, ships propellers and pump vanes, turbine wheels, valve housings, steam fittings, hydraulic parts, engine components such as cylinder heads and cooled exhaust pipes, ships upper works and hardware, agitators and kneading arms in the chemical industry, Tube Plates for heat exchangers, worm gears, toggle levers, sliding blocks, compressors and wearing parts. See VBG, easily weldable. EBG is the most frequently used Cu-Al alloy. See VBG For parts subjected to sliding stress such as worm gears, pinions, sliding blocks, spindle nuts, sliding rails, guide rails, clutch tapers, parts for refrigerating machines. Parts subjected to mechanical and corrosive stress such as impel- lers, pump housings and gears, fittings for the chemical industry, levers, gearshift forks and segments, pinions and bevel gears. Worm gears, sliding blocks, bushes, bearings subjected to shocks and vibration stress, for example on roller tables used for continu- ous casting machines, foundry machines etc. Propeller and other drive components, valve housings, ships hard- ware, coolers and engine components to comply with special requi- rements in the shipbuilding industry, for salt water pump housings, impellers. Tube Plates in heat exchangers. Castings for the chemical and food industry, conveyor screws, metering plates, containers, agitators, kneading arms, filter plates, Tube Plates, pickling hooks and pickling frames. 1 For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement. 2 G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M. In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed. 3 Guideline values 4 Material perfomance sheet 5 Only listed in VG standard 6 Only listed as wrought version AMB1 = Cu Al 10 Fe in DIN 17665 Forms of delivery: G: Castings according to provided patterns, max. piece weight 7000 kg. GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm. M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg. COPPER-TIN AND COPPER-TIN-ZINC CASTING ALLOYS COPPER CASTING ALLOYS Material International 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Pb Sn Zn Ni Others G GZ M kN/mm 2 Rg 5 G-Cu Sn 5 Zn Pb 2.1096 ISO: Cu Pb 5 Sn 5 Zn 5 Rem. 5 5 5 Rp0.2 N/mm 2 90 110 90 89 1705 USA: C 83 600 Rm N/mm 2 200 250 200 GB: LG 2 A5 (%) 13 13 13 CuSn5Zn5Pb5-C CC491K F: U-E 5 Pb 5 Z 5 HB 10/1000 60 65 60 Rg 6 G-Cu Sn 6 Zn Ni 2.1093 GB: LG 4 Rem. 3 6 2 2 Rp0.2 N/mm 2 130 130 130 105 1705 Rm N/mm 2 230 260 230 A5 (%) 14 12 14 CuSn7Zn2Pb3-C CC492K HB 10/1000 65 70 65 Rg 7 G-Cu Sn 7 Zn Pb 2.1090 ISO: Cu Sn 7 Pb 6 Zn 4 Rem. 6 7 4 Rp0.2 N/mm 2 120 120 120 90 1705 USA: C 93 200 Rm N/mm 2 230 260 230 F: U-E 7 Z 5 Pb 4 A5 (%) 15 12 12 CuSn7Zn4Pb7-C CC493K HB 10/1000 60 70 60 PhBzh ISO: (Cu Sn 10 Zn 2) Rem. 1.5 10 2 Rp0.2 N/mm 2 120 140 120 92 USA: (C 92 700) Rm N/mm 2 200 270 200 GB: G 1 A5 (%) 6 5 6 F: U-E 10 Z1 HB 10/1000 75 80 75 GBz 10 G-Cu Sn 10 2.1050 ISO: Cu Sn 10 Rem. 10 Rp0.2 N/mm 2 130 160 130 90 1705 USA: (C 90 700) Rm N/mm 2 250 280 250 GB: CT 1 A5 (%) 18 10 18 CuSn10-C CC480K HB 10/1000 70 80 70 GBz 12 G-CuSn 12 2.1052 ISO: Cu Sn 12 Rem. 12 Rp0.2 N/mm 2 140 150 140 86 1705 USA: C 90 800 (C 90 700) Rm N/mm 2 260 280 260 GB: PB 2 A5 (%) 7 5 7 CuSn12-C CC483K F: UE 12 P HB 10/1000 80 90 80 GBz 12 Ni G-Cu Sn 12 Ni 2.1060 ISO: Cu Sn 12 Ni Rem. 12 2 Rp0.2 N/mm 2 160 180 160 90 1705 USA: C 91 700 Rm N/mm 2 280 300 280 A5 (%) 12 8 12 CuSn12Ni2-C CC484K HB 10/1000 85 95 85 GBz 12 Pb G-Cu Sn 12 Pb 2.1061 ISO: Cu Sn 12 Pb Rem. 2 12 Rp0.2 N/mm 2 130 150 130 90 1705 Rm N/mm 2 240 280 240 A5 (%) 5 5 5 CuSn11Pb2-C CC482K HB 10/1000 80 90 80 Density Specific heat kg/dm 3 J/g K 8.7 0.373 8.7 8.8 0.356 8.6 0.352 8.6 8.6 8.6 8.7 6 7 1 For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement. 2 G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M. In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed. 3 Guideline values Forms of delivery: G: Castings according to provided patterns, max. piece weight 7000 kg. GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm. M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg. Material characteristics Salt water-resistant, soft engineering material, good casting proper- ties, suitable for soldering and conditionally also brazing, also for raised operating temperatures. Medium-hard engineering material with good mechanical values, good casting properties, salt water-resistant, suitable for pressure- tight components due to Ni additive. Medium-hard friction bearing material with good running quality in case of emergency, salt water-resistant. Universally applicable bearing material also under dynamic loads for general mechanical engineering, good running quality in case of emergency and wear resistance. Engineering material with high strain values, corrosion and salt water resistant, relatively good cavitation resistance. Engineering material with good to very good abrasion resis tance, good sliding properties, corrosion and salt water resis tant, good cavitation resistance, sound-absorbing properties. Engineering material with good to very good abrasion resis tance, good sliding properties, corrosion and salt water resis tant, good cavitation resistance, sound-absorbing properties. Hard bearing material with good running quality in case of emer- gency and abrasion resistance, corrosion and salt water resistant, not suitable for worm wheel rims due to Pb additive. Application examples Thin-walled castings, water and steam fittings up to 500 K operating temperature, pump housings and air intake or exhaust manifolds subjected to normal levels of stress. Fittings and pump housings for which primarily pressure tightness is required, also for temperatures up to 500 K, both for salt water and domestic installations. Friction bearing shells and bushes (load peaks up to 4 kN/cm 2 ), sliding plates, slide rails, wearing rings, bottom and gland bush casings, also bearing constructions with shafts made of un - hardened structural steels or surface-hardened steels possible. Bearing shells and bushes used for press and heavy-duty machine engineering, glide rails, spindle nuts, sliding blocks, also for use with shafts made of unhardenend structural steels, surface hardenend steels and grease lubrication. Fittings and pump housings, vanes, wheels and impellers-pumps and water turbines. Slipper pads, hydraulic components, cylinders for axial piston pumps, spindle nuts, slide rails. Slipper pads, hydraulic components, cylinders for axial piston pumps, spindle nuts, slide rails, worm and screw wheel rims for high-speed low-noise gears subjected to high levels of strain, load characteristics for continuous operation depending on sliding speed c = 2001250 N/cm 2 , for brief operation c = 40004500 N/cm 2 , also usable for fittings, pump housings, pump vanes, wheels and impellers or parts for water turbines. For friction bearings subjected to shocks of up to 12 kN/cm 2 with GZ-GBz 12 Pb, crank and toggle bearings subject to high loads and moved under load, high-speed spindle nuts, sliding blocks, slide rails. Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 18 0.59 89 < 1.01 17 0.69 78 < 1.01 17 0.59 57 < 1.01 18 0.54 56 < 1.01 17 0.59 78 < 1.01 18 0.54 57 < 1.01 18 0.54 57 < 1.01 18 0.54 57 < 1.01 COPPER-ZINC CASTING ALLOYS COPPER CASTING ALLOYS Material International 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Al Fe Ni Others G GZ M kN/mm 2 PB G-Cu Zn 35 Al 1 2.0592 ISO: Cu Zn35 Al2 Fe Mn Ni 59 0.8 0.5 0.8 Zn Rem. Rp0.2 N/mm 2 170 200 170 98 1709 USA: C 86 500 Rm N/mm 2 450 500 450 GB: HTB 1 A5 (%) 20 18 20 CuZn35Mn2 CC765S F: U-Z 36 N 3 HB 10/1000 110 120 110 Al1Fe1-C ZB 37 G-Cu Zn 34 Al 2 2.0596 ISO: Cu Zn35 Al2 Fe Mn Ni 55 2 1 1 Zn Rem. Rp0.2 N/mm 2 250 260 250 91 1709 USA: C 86 200 RmN/mm 2 600 620 600 CuZn34Mn3 CC764S GB: HTB 1 A5 (%) 15 14 15 Al2Fe1-C F: U-Z 36 N 3 HB 10/1000 140 150 140 BZG 58 1.7 < 1 < 2 Mn 2 Rp0.2 N/mm 2 200 200 91 Pb 0.7 RmN/mm 2 450 450 Si 0.5 A5 (%) 10 10 Zn Rem. HB 10/1000 115 115 ZB 80 G-Cu Zn 15 Si 4 2.0492 USA: C 87 500 Rem. Si 4, Zn 16 Rp0.2 N/mm 2 230 300 230 98 1709 Rm N/mm 2 400 500 400 A5 (%) 10 8 10 CuZn16Si4-C CC761S HB 10/1000 100 130 100 Density Specific heat kg/dm 3 J/g K 8.2 0.419 8.1 0.419 8.1 0.419 8.3 COPPER-LEAD-TIN CASTING ALLOYS Material International 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Pb Sn Ni Others G GZ M kN/mm 2 Z 10 G-Cu Pb 10 Sn 2.1176 ISO: Cu Pb 10 Sn 10 Rem. 10 10 Rp0.2 N/mm 2 80 110 80 86 1716 USA: C 93 700 Rm N/mm 2 180 220 180 GB: LB 2 A5 (%) 8 6 8 CuSn10Pb10-C CC495K F: U-E 10 Pb 10 HB 10/1000 60 70 60 Z 13 G-Cu Pb 15 Sn 2.1182 ISO: Cu Pb 15 Sn 8 Rem. 15 7 Rp0.2 N/mm 2 80 90 80 78 1716 USA: C 93 800 RmN/mm 2 170 200 170 GB: LB 1 A5 (%) 8 7 8 CuSn7Pb15-C CC496K F: U-Pb 15 E 8 HB 10/1000 60 65 60 Density Specific heat kg/dm 3 J/g K 8.9 9.1 8 9 Material characteristics Tough-hard engineering material with good strength values, enhanced salt water resistance due to increased nickel content, moderate sliding properties. Engineering material with high static strength and hardness, low running quality in case of emergency, use as a bearing material with good lubrication. BZG is a non-standardized sliding and structural material. It had been developed from ZB 37 and improved with regard to sliding characteristics. These are comparable with the wrought alloy BZ 2= Cu Zn 37 Mn 3 Al 2 Pb Si = CW 713R. BZG is suitable for medium sliding velocities and medium unit pressure. A harder counter material is recommended. Engineering material with good corrosion and salt water resistance, low permeability, good mechanical properties in the temperature range from 70 to 620 K. Very good casting characteristics and good mechanical values. Application examples Engineering parts in mechanical applications such as com - pression nuts in rolling mills and spindle presses, bottom bushes and gland bushes, ships upper works and hardware, propeller hubs and blades, with defined elelctrical conductivity also parts for the electrical industry. Engineering parts subject to static stress, valve and control components, seats, tapers, bottom bushes and gland bushes, guide rings, sliding blocks, compression and adjusting nuts at low sliding speeds. Preferably used for sliding stressed parts, e.g. spindle nuts, pressure nuts, bearing- and guide bushes, bearing rings and locking units, continuous cast worm wheel rims as well as cast round wheel bodies. Suitable for thin-walled parts intended to be pressure-tight such as salt water pump housings, heat exchanger parts and water cisterns, suctions heads, complex fittings for salt water operation or also domestic use, generally for parts with low wall-thickness. Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 19 0.34 510 < 1.1 19 0.34 35 < 1.3 19 0.55 48 < 1.3 1.8 0.34 35 < 1.01 Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 18 0.50 56 < 1.01 18 0.59 67 < 1.01 Material characteristics Bearing material of average hardness with very good sliding properties and good abrasion resistance, insensitive to edge pressure, corrosion resistant. Soft lead-tin-bronze with very good sliding properties, good running quality in case of emergency and good embedding capability, insensitive to edge pressure. Application examples Friction bearings in which edge pressure can occur, e.g. calender bearings, vehicle bearings, bearings for hot rolling mills with sur- face pressure and good lubrication up to p = 6 kN/cm 2 , bearings at risk of dust, in milling and grinding machinery. Bearings with surface pressures up to 5 kN/cm 2 and good lubri - cation, bearings in which marked edge pressure occurs such as calender and rolling mill bearings, bearings at risk of dust such as milling and grinding machinery, camshaft bushes, also with cast-in cooling pipes. 1 For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement. 2 G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M. In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed. 3 Guideline values Forms of delivery: G: Castings according to provided patterns, max. piece weight 7000 kg. GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm. M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg. COPPER-NICKEL CASTING ALLOYS COPPER CASTING ALLOYS Material International 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Al Fe Mn Ni Others G GZ M kN/mm 2 GN 10 G-Cu Ni 10 2.0815 USA: C 96 200 Rem. 1.4 1.2 10 Nb 0.3 Rp0.2 N/mm 2 120 100 120 123 17 658 F: U-N 10 Fe 1 M Si 0.2 Rm N/mm 2 280 280 280 A5 (%) 20 25 20 CuNi10Fe1Mn1-C CC380H HB 10/1000 70 70 70 GN 30 G-Cu Ni 30 2.0835 USA: C 96 400 Rem. 1.2 0.9 30 Nb 0.5 Rp0.2 N/mm 2 230 145 17 658 F: U-N 30 M 1 Fe Si 0.8 Rm N/mm 2 440 CuNi30FeMn1 CC383H A5 (%) 18 NbSi-C HB 10/1000 115 GN 16 Rem. 9 < 1 < 1 16 Zn 10 Rp0.2 N/mm 2 310 310 112 Rm N/mm 2 580 580 A5 (%) 4 4 HB 10/1000 170 170 Density Specific heat kg/dm 3 J/g K 8.9 8.9 7.3 COPPER CASTING ALLOYS Material Internationale 1 Chemical composition Mechanical properties 2 Zollern Symbol No. standards (guideline values %) Modulus brand DIN of elasticity Cu Al Fe Mn Ni Others G GZ M kN/mm 2 WKG L45 4 G-CU L 45 2.0082 USA: C 80 100 >99.8 Rp0.2 N/mm 2 40 40 96 17 655 GB: HCC 1 Rm N/mm 2 150 150 F: Cu/c1 A5 (%) 25 25 Cu-C CC040A, HB 10/1000 40 40 Sorte B CCG G-Cu Cr F 35 2.1292 USA: C 81 500 Rest Cr 1 Rp0.2 N/mm 2 200 200 98 17 655 GB: CC1-WP Rm N/mm 2 300 300 F: U-Cr 0.8 Zr A5 (%) 10 10 CuCr1-C CC140C HB 10/1000 95 95 Density Specific heat kg/dm 3 J/g K 8.9 8.9 Above information is given best of our knowledge. No guarantee of properties is connected herewith. Liability as per contractual regulations resp. as per our General Terms of Sale, latest issue. Zollern have a policy of continuous product development and im - provement; dimensions and specifications are subject to change without notice. 10 11 Material characteristics Casting materials with extremely good resistance to salt water, heated brackish and harbour water, effluent containing chloride, brine solutions, no risk of stress crack corrosion, with rising Ni content increasing resistance to erosion and cravitation. See GN 10 High nickeliferous material especially for the glass industry. High wear resistance is mated with good oxidation-corrosion resistance. The good thermal conductivity offers quick cooling of the glass products and short cycle times. GNA 9 is an alloy without zinc which gives advantages in armoring by hard-surface welding. Application examples Fittings components, valve components, oil and water cooler cis terns, pipe sections and pipe junctions etc. for power stations, refineries, salt water desalting plants, chemical and petrochemical indus try, shipbuilding, oil rigs, crude oil prospecting and processing. See GN 10 Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 16 0.59 46 < 2 15 0.29 24 < 1.2 16 0.63 47 < 1.05 Material characteristics Engineering materials with very high electrical conductivity and very high thermal conductivity. Engineering material with high electrical conductivity and high thermal conductivity with good strength values also at high temperatures. Application examples Structural components for electrical machine engineering, welding machines, general mechanical engineering and the chemical in dus try or steel mills for power or heat conduction. Power supply sys tems, contacts, cooling elements also with cast-in cooling pipes. Components for the electrical, welding and mechanical enginee- ring sector, e.g. electrode holders, also with cast-in cooling pipes, welding jaws, copperized bars, contacts and clamping jaws in resistance welding applications, cooling elements for chemical and metallurgical processes. Physical properties 3 Coefficient Coefficient Electrical Permeability of thermal of thermal conductivity expansion conductivity x 10 -6 /K W/cm K MS/m r 3.14 > 45 < 1.01 > 45 < 1.01 1 For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement. 2 G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M. In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed. 3 Guideline values 4 Material perfomance sheet Forms of delivery: G: Castings according to provided patterns, max. piece weight 7000 kg. GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm. M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg. NOTES COPPER CASTING ALLOYS 12 13 Plants of the Zollern group of companies Herbertingen plant ZOLLERN GmbH & Co. KG Heustrae 1 D-88518 Herbertingen Mannheim plant ZOLLERN ISOPROFIL GmbH & Co. KG Portugal plant ZOLLERN & Comandita China plant ZOLLERN (Tianjin) Machinery Co., LTD. Dorsten plant ZOLLERN Dorstener Antriebstechnik GmbH & Co. KG Braunschweig plant ZOLLERN BHW Gleitlager GmbH & Co. KG Osterode plant ZOLLERN BHW Gleitlager GmbH & Co. KG Plain Bearing Technology Av. Manoel Incio Peixoto, 2147 BR-36771-000 Cataguases MG Tel. +55 32 34 29 20 02 Fax +55 32 34 29 20 26 eMail zollern@zollern.com.br Brazil plant ZOLLERN Transmissoes Mecanicas LTDA Plain Bearing Technology Rolandsweg 16 20 D-37520 Osterode am Harz Tel. +49 55 22 31 27 0 Fax +49 55 22 31 27 99 eMail bhw@zollern.de Transmission Technology Gears Httenstrae 1 D-46284 Dorsten Tel. +49 23 62 67 0 Fax +49 23 62 67 40 3 eMail zda@zollern.de Transmission Technology No. 79, 11th Avenue TEDA 300 457 Tianjin Peoples Republic of CHINA Tel. +86 22 25 32 38 11 Fax +86 22 25 32 38 10 eMail sales@zollern.sina.net Steel Profiles Postfach 24 03 59 D-68173 Mannheim Tel. +49 62 18 45 90 Fax +49 62 18 45 92 63 eMail zst@zollern.de Foundry Technology Rua Jorge Ferreirinha, 1095 Apartado 1027 P-4470-314 Vermoim MAIA Tel. +351 22 94 14 68 1 Fax +351 22 94 14 69 5 eMail zcp@zollern.pt Plain Bearing Technology Postfach 32 13 D-38022 Braunschweig Tel. +49 53 12 60 50 Fax +49 53 12 60 53 00 eMail bhw@zollern.de Mechanical Engineering Components Postfach 12 65 D-88322 Aulendorf Tel. +49 75 25 94 81 30 Fax +49 75 25 94 81 00 eMail zmb@zollern.de Sales: Tel. +49 75 71 70 24 6 Fax +49 75 71 70 27 5 eMail zst@zollern.de France plant ZOLLERN TLC SAS Plain Bearing Technology 62, Rue Pierre Curie B.P.No 1055 F-78131 Les Mureaux CEDEX Tel. +33 1 34 74 39 00 Fax +33 1 34 74 28 52 eMail infoTLC@zollern.com www.zollern.fr Sweden plant ZOLLERN Norden AB P. O. Box 233 SE-73224 Arboga Tel. +46 58 91 60 35 Fax +46 58 91 20 02 eMail info@zollern.se www.zollern.se USA plant ZOLLERN North America L.P. 283 Lockhaven Drive Suite 204 Houston TX 77073 USA Tel. +1 71 36 73 79 02 Fax +1 71 36 73 79 50 eMail zollernna@aol.com Romania plant S.C. Zollern S.R.L. 0317235 Pecica FN Ferma 20 Arad - Romania Switzerland plant ZOLLERN- MIMTEC AG Foundry Technology Sntisstrasse 11 CH-9401 Rorschach Tel. +41 71 844 16 88 Fax +41 71 844 16 77 eMail info@mimtec.ch www.mimtec.com Aulendorf plant ZOLLERN Maschinenbauelemente GmbH & Co. KG France ZOLLERN S..r.l 13, Rue Allwies F-57200 Sarreguemines Tel. +33 3 87 95 35 14 Fax +33 3 87 95 35 21 eMail zollernsarl@wanadoo.fr www.zollern.fr Great Britain Zollern UK Limited Castle Hill Kenilworth GB-CV8 1NB Tel. +44 19 26 51 54 20 Fax +44 19 26 85 34 11 eMail sales@zollern.co.uk www.zollern.co.uk Italy ZOLLERN Italiana S.r.L. Via della Ciocca, 9 I-21026 Gavirate (VA) Tel. +39 03 32 46 20 59 Fax +39 03 32 46 20 67 eMail info@zollern.it www.zollern.it Netherlands ZOLLERN Nederland B.V. Postbus 134 NL-5150 AC DRUNEN Tel. +31 41 63 22 92 0 Fax +31 41 63 20 93 6 eMail zollern@zollern.nl www.zollern.nl Sales offices Transmission Technology Automation Tel. +49 75 86 95 95 86 Fax +49 75 86 95 95 85 eMail zht@zollern.de Gears and Winches Tel. +49 75 86 95 95 47 Fax +49 75 86 95 95 75 eMail zat@zollern.de Plain Bearing Techn. Tel. +49 75 86 95 95 20 Fax +49 75 86 9597 15 eMail zlt@zollern.de COPPER CASTING ALLOYS Soest plant ZOLLERN Aluminium- Feinguss Soest GmbH & Co. KG Foundry Technology Overweg 15 D-59494 Soest Tel. +49 2921 7896-0 Fax +49 2921 7896-17 www.zollern-afs.de info@zollern-afs.de 14 15 ZOLLERN GmbH & Co. KG Foundry Technology Postfach 12 20 D-72481 Sigmaringen Laucherthal plant CONTACT We offer comprehensive project management: Many years of project experience CAD masters Project meetings on-site and plant inspections Detailed, binding offers ZOLLERN GmbH & Co. KG Foundry Technology Postfach 12 20 D-72481 Sigmaringen Tel. +49 75 71 70 44 0 Fax +49 75 71 70 60 1 eMail zgt@zollern.de Steel Profiles Division Tel. +49 75 71 70 24 6 Fax +49 75 71 70 27 5 eMail zst@zollern.de Foundry Technology Division Tel. +49 75 71 70 44 0 Fax +49 75 71 70 60 1 eMail zgt@zollern.de ZOLLERN GmbH & Co. KG Postfach 12 20 D-72481 Sigmaringen Tel. +49 75 71 70 0 Fax +49 75 71 70 60 1 info@zollern.de www.zollern.com Z 5 1 1
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Engineering Equipment for Foundries: Proceedings of the Seminar on Engineering Equipment for Foundries and Advanced Methods of Producing Such Equipment, Organized by the United Nations Economic Commission for Europe