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FOUNDRY TECHNOLOGY

COPPER CASTING ALLOYS


COPPER CASTING ALLOYS
Copper-aluminium alloys 4
Copper-tin and copper-tin-zinc casting alloys 6
Copper-zinc casting alloys 8
Copper-lead-tin casting alloys 8
Copper-nickel casting alloys 10
Copper casting alloys 10
COPPER CASTING ALLOYS
The Zollern factories
The ZOLLERN GmbH & Co. KG is a company with world-
wide operations, employing over 3000 employees in the
business fields of transmission technology (automation,
gears and winches), plain bearing technology, enginee-
ring elements, foundry technology and steel profiles.
2 3
FOUNDRY TECHNOLOGY
Casting on highest level
Since the company foundation in 1708 components of metallic
materials are cast. Besides an iron and steel a bronze foundry was
erected around 1890. Nowadays mainly sand castings of copper
and copper alloys are produced but also castings of high and low
alloyed steels and nickel alloys.
For the hand- or automatically formed parts resinoid-bonded sands
are used. This ensures an excellent surface as well as very close
tolerances. Components with special requirements can be cast as
per the shell moulding process using ceramic moulds and ceramic
cores. Castings of copper alloys can be realized up to unit weights
of abt. 7,000 kgs and up to abt. 1,200 kgs of steel.
A well equipped machine shop with latest CNC lathes allows pre- or
finish-machining of castings as per customers drawings. In the
laboratory and testing department all destructive and non-destruc -
tive tests and examinations are possible. Our production is certified
to DIN EN ISO 9001 : 2000. Quality and service are our basis for
successful work on the national and international market.
COPPER-ALUMINIUM ALLOYS
COPPER CASTING ALLOYS
Material International
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Al Fe Mn Ni Others G GZ M kN/mm
2
TZB 28 Rem. 13 4 Special Rp0.2 N/mm
2
450600 105
TZB 32 additives Rm N/mm
2
500650
TZB 36 A5 (%) 0.51.5
HB 10/1000 260380
VBG G-Cu Al 11 Ni 2.0980 USA: 95 500 Rem. 11 6 7 Rp0.2 N/mm
2
320 380 320 125
1714 Rm N/mm
2
680 750 680
A5 (%) 5 5 5
CuAl11Fe6Ni6-C CC334G HB 10/1000 170 185 170
EBG G-Cu Al 10 Ni 2.0975 ISO: Cu Al 10 Fe 5 Ni 5 Rem. 10 5 5 Rp0.2 N/mm
2
250 280 250 119
1714 (2.1124)
4
USA: (C 95500, C 95 800) Rm N/mm
2
600 650 600
GB: AB 2 A5 (%) 13 13 13
CuAl10Fe5Ni5-C CC333G F: U-A 10 N HB 10/1000 140 150 140
MEBG G-Cu Al 9 Ni 7
5
2.0968 Rem. 9 1 1 7 Rp0.2 N/mm
2
230 290 230
VG 81245 Bl. 1 Rm N/mm
2
490 490 490
A5 (%) 8 7 8
HB 10/1000 125 130 125
SMBG F: U-A 9 M Rem. 10 1 2 0.5 Rp0.2 N/mm
2
140 180 140 95
Rm N/mm
2
440 540 440
A5 (%) 11 12 11
HB 10/1000 105 110 105
TUBG G-Cu Al 10 Fe 2.0940 ISO: Cu Al 10 Fe 3 Rem. 10 3 0.5 Rp0.2 N/mm
2
180 200 180 115
1714 USA: (C 95 200) Rm N/mm
2
500 550 500
GB: AB 1 A5 (%) 18 18 18
CuAl10Fe2-C CC331G F: U-A 10 Fe HB 10/1000 100 130 100
AMBG Cu Al 10 Fe
6
F: U-A 10 Fe Rem. 10 4 3 0.5 Rp0.2 N/mm
2
220 250 220 118
Rm N/mm
2
490 590 490
A5 (%) 8 12 8
HB 10/1000 130 130 130
AMB 3 G-Cu Al 8 Mn 2.0962 Rem. 8 1 6 1.5 Rp0.2 N/mm
2
180 200 180 110
1714 Rm N/mm
2
440 500 440
A5 (%) 18 18 18
HB 10/1000 105 105 105
AB 9 CuAl9-C CC330G ISO: Cu Al 9 Rem. 9 Rp0.2 N/mm
2
120 160 120 92
F: U-A 9 Rm N/mm
2
340 450 340
A5 (%) 15 15 15
HB 10/1000 80 100 80
Density Specific
heat
kg/dm
3
J/g K
7.2
7.5 0.435
7.5 0.452
7.6
7.6 0.444
7.6 0.452
7.6 0.452
7.6 0.431
7.5 0.473
4 5
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
16 0.34 24 < 1.9
16 0.63 35 < 1.9
18 47 < 1.02
15 0.88 46 < 1.05
16 0.63 57 < 1.3
19 0.34 34 < 1.4
18 0.34 24 < 1.05
17 1.13 79 < 1.01
Material characteristics
Abrasion-resistant special material for tools used in the forming of
austenitic steels, Hastelloy, titanium etc., low coefficient of friction,
no welding tendency.
TBZ 28 = 260300 HB TBZ 32 = 300340 HB
TBZ 36 = 340380 HB
High-strength, salt water-resistant aluminium bronze containing
nickel, high cavitation, erosion and corrosion resistance also
under elevated temperatures. No risk of stress crack corrosion,
very good abrasion and wear resistance, when used for bearings,
hardened shaft and oil lubrication necessary, low permeability
with MEBG, good welding properties, also suitable for composite
construction.
See VBG, but with greater toughness and lower strength.
See VBG, low permeability.
Abrasive-resistant sliding material, salt water-resistant, relatively
low coefficient of thermal expansion, possible for use as a bearing
material with oil lubrication. Suitable for refrigerating technique.
Corrosion-resistant engineering material with good cavitation and
erosion resistance, low temperature dependency of characteristics
between 70470 K.
Sliding material, corrosion resistant also for bearings with raised
operating temperatures in conjunction with MoS2 lubricants.
Corrosion-resistant engineering material with low permeability and
electrical conduction with good mechanical values and toughness.
Engineering material with low permeability and good corrosion
resistance, also resistant to diluted sulphuric acid.
Application examples
Deep-drawn rings and bottom dies, pressure pads, male dies,
embrossing tools, profiling and straightening rollers, shaping and
bending tools, guide strips.
For parts subjected to high levels of stress as regards strength and
corrosion resistance such as impellers, pump housings, split rings,
ships propellers and pump vanes, turbine wheels, valve housings,
steam fittings, hydraulic parts, engine components such as cylinder
heads and cooled exhaust pipes, ships upper works and hardware,
agitators and kneading arms in the chemical industry, Tube Plates
for heat exchangers, worm gears, toggle levers, sliding blocks,
compressors and wearing parts.
See VBG, easily weldable.
EBG is the most frequently used Cu-Al alloy.
See VBG
For parts subjected to sliding stress such as worm gears, pinions,
sliding blocks, spindle nuts, sliding rails, guide rails, clutch tapers,
parts for refrigerating machines.
Parts subjected to mechanical and corrosive stress such as impel-
lers, pump housings and gears, fittings for the chemical industry,
levers, gearshift forks and segments, pinions and bevel gears.
Worm gears, sliding blocks, bushes, bearings subjected to shocks
and vibration stress, for example on roller tables used for continu-
ous casting machines, foundry machines etc.
Propeller and other drive components, valve housings, ships hard-
ware, coolers and engine components to comply with special requi-
rements in the shipbuilding industry, for salt water pump housings,
impellers. Tube Plates in heat exchangers.
Castings for the chemical and food industry, conveyor screws,
metering plates, containers, agitators, kneading arms, filter plates,
Tube Plates, pickling hooks and pickling frames.
1
For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement.
2
G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M.
In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed.
3
Guideline values
4
Material perfomance sheet
5
Only listed in VG standard
6
Only listed as wrought version AMB1 = Cu Al 10 Fe in DIN 17665
Forms of delivery:
G: Castings according to provided patterns, max. piece weight 7000 kg.
GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm.
M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg.
COPPER-TIN AND COPPER-TIN-ZINC CASTING ALLOYS
COPPER CASTING ALLOYS
Material International
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Pb Sn Zn Ni Others G GZ M kN/mm
2
Rg 5 G-Cu Sn 5 Zn Pb 2.1096 ISO: Cu Pb 5 Sn 5 Zn 5 Rem. 5 5 5 Rp0.2 N/mm
2
90 110 90 89
1705 USA: C 83 600 Rm N/mm
2
200 250 200
GB: LG 2 A5 (%) 13 13 13
CuSn5Zn5Pb5-C CC491K F: U-E 5 Pb 5 Z 5 HB 10/1000 60 65 60
Rg 6 G-Cu Sn 6 Zn Ni 2.1093 GB: LG 4 Rem. 3 6 2 2 Rp0.2 N/mm
2
130 130 130 105
1705 Rm N/mm
2
230 260 230
A5 (%) 14 12 14
CuSn7Zn2Pb3-C CC492K HB 10/1000 65 70 65
Rg 7 G-Cu Sn 7 Zn Pb 2.1090 ISO: Cu Sn 7 Pb 6 Zn 4 Rem. 6 7 4 Rp0.2 N/mm
2
120 120 120 90
1705 USA: C 93 200 Rm N/mm
2
230 260 230
F: U-E 7 Z 5 Pb 4 A5 (%) 15 12 12
CuSn7Zn4Pb7-C CC493K HB 10/1000 60 70 60
PhBzh ISO: (Cu Sn 10 Zn 2) Rem. 1.5 10 2 Rp0.2 N/mm
2
120 140 120 92
USA: (C 92 700) Rm N/mm
2
200 270 200
GB: G 1 A5 (%) 6 5 6
F: U-E 10 Z1 HB 10/1000 75 80 75
GBz 10 G-Cu Sn 10 2.1050 ISO: Cu Sn 10 Rem. 10 Rp0.2 N/mm
2
130 160 130 90
1705 USA: (C 90 700) Rm N/mm
2
250 280 250
GB: CT 1 A5 (%) 18 10 18
CuSn10-C CC480K HB 10/1000 70 80 70
GBz 12 G-CuSn 12 2.1052 ISO: Cu Sn 12 Rem. 12 Rp0.2 N/mm
2
140 150 140 86
1705 USA: C 90 800 (C 90 700) Rm N/mm
2
260 280 260
GB: PB 2 A5 (%) 7 5 7
CuSn12-C CC483K F: UE 12 P HB 10/1000 80 90 80
GBz 12 Ni G-Cu Sn 12 Ni 2.1060 ISO: Cu Sn 12 Ni Rem. 12 2 Rp0.2 N/mm
2
160 180 160 90
1705 USA: C 91 700 Rm N/mm
2
280 300 280
A5 (%) 12 8 12
CuSn12Ni2-C CC484K HB 10/1000 85 95 85
GBz 12 Pb G-Cu Sn 12 Pb 2.1061 ISO: Cu Sn 12 Pb Rem. 2 12 Rp0.2 N/mm
2
130 150 130 90
1705 Rm N/mm
2
240 280 240
A5 (%) 5 5 5
CuSn11Pb2-C CC482K HB 10/1000 80 90 80
Density Specific
heat
kg/dm
3
J/g K
8.7 0.373
8.7
8.8 0.356
8.6 0.352
8.6
8.6
8.6
8.7
6 7
1
For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement.
2
G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M.
In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed.
3
Guideline values
Forms of delivery:
G: Castings according to provided patterns, max. piece weight 7000 kg.
GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm.
M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg.
Material characteristics
Salt water-resistant, soft engineering material, good casting proper-
ties, suitable for soldering and conditionally also brazing, also for
raised operating temperatures.
Medium-hard engineering material with good mechanical values,
good casting properties, salt water-resistant, suitable for pressure-
tight components due to Ni additive.
Medium-hard friction bearing material with good running quality
in case of emergency, salt water-resistant.
Universally applicable bearing material also under dynamic loads
for general mechanical engineering, good running quality in case
of emergency and wear resistance.
Engineering material with high strain values, corrosion and salt
water resistant, relatively good cavitation resistance.
Engineering material with good to very good abrasion resis tance,
good sliding properties, corrosion and salt water resis tant, good
cavitation resistance, sound-absorbing properties.
Engineering material with good to very good abrasion resis tance,
good sliding properties, corrosion and salt water resis tant, good
cavitation resistance, sound-absorbing properties.
Hard bearing material with good running quality in case of emer-
gency and abrasion resistance, corrosion and salt water resistant,
not suitable for worm wheel rims due to Pb additive.
Application examples
Thin-walled castings, water and steam fittings up to 500 K
operating temperature, pump housings and air intake or
exhaust manifolds subjected to normal levels of stress.
Fittings and pump housings for which primarily pressure tightness
is required, also for temperatures up to 500 K, both for salt water
and domestic installations.
Friction bearing shells and bushes (load peaks up to 4 kN/cm
2
),
sliding plates, slide rails, wearing rings, bottom and gland bush
casings, also bearing constructions with shafts made of un -
hardened structural steels or surface-hardened steels possible.
Bearing shells and bushes used for press and heavy-duty machine
engineering, glide rails, spindle nuts, sliding blocks, also for use
with shafts made of unhardenend structural steels, surface
hardenend steels and grease lubrication.
Fittings and pump housings, vanes, wheels and impellers-pumps
and water turbines.
Slipper pads, hydraulic components, cylinders for axial piston
pumps, spindle nuts, slide rails.
Slipper pads, hydraulic components, cylinders for axial piston
pumps, spindle nuts, slide rails, worm and screw wheel rims for
high-speed low-noise gears subjected to high levels of strain, load
characteristics for continuous operation depending on sliding speed
c = 2001250 N/cm
2
, for brief operation c = 40004500 N/cm
2
,
also usable for fittings, pump housings, pump vanes, wheels and
impellers or parts for water turbines.
For friction bearings subjected to shocks of up to 12 kN/cm
2
with GZ-GBz 12 Pb, crank and toggle bearings subject to high
loads and moved under load, high-speed spindle nuts, sliding
blocks, slide rails.
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
18 0.59 89 < 1.01
17 0.69 78 < 1.01
17 0.59 57 < 1.01
18 0.54 56 < 1.01
17 0.59 78 < 1.01
18 0.54 57 < 1.01
18 0.54 57 < 1.01
18 0.54 57 < 1.01
COPPER-ZINC CASTING ALLOYS
COPPER CASTING ALLOYS
Material International
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Al Fe Ni Others G GZ M kN/mm
2
PB G-Cu Zn 35 Al 1 2.0592 ISO: Cu Zn35 Al2 Fe Mn Ni 59 0.8 0.5 0.8 Zn Rem. Rp0.2 N/mm
2
170 200 170 98
1709 USA: C 86 500 Rm N/mm
2
450 500 450
GB: HTB 1 A5 (%) 20 18 20
CuZn35Mn2 CC765S F: U-Z 36 N 3 HB 10/1000 110 120 110
Al1Fe1-C
ZB 37 G-Cu Zn 34 Al 2 2.0596 ISO: Cu Zn35 Al2 Fe Mn Ni 55 2 1 1 Zn Rem. Rp0.2 N/mm
2
250 260 250 91
1709 USA: C 86 200 RmN/mm
2
600 620 600
CuZn34Mn3 CC764S GB: HTB 1 A5 (%) 15 14 15
Al2Fe1-C F: U-Z 36 N 3 HB 10/1000 140 150 140
BZG 58 1.7 < 1 < 2 Mn 2 Rp0.2 N/mm
2
200 200 91
Pb 0.7 RmN/mm
2
450 450
Si 0.5 A5 (%) 10 10
Zn Rem. HB 10/1000 115 115
ZB 80 G-Cu Zn 15 Si 4 2.0492 USA: C 87 500 Rem. Si 4, Zn 16 Rp0.2 N/mm
2
230 300 230 98
1709 Rm N/mm
2
400 500 400
A5 (%) 10 8 10
CuZn16Si4-C CC761S HB 10/1000 100 130 100
Density Specific
heat
kg/dm
3
J/g K
8.2 0.419
8.1 0.419
8.1 0.419
8.3
COPPER-LEAD-TIN CASTING ALLOYS
Material International
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Pb Sn Ni Others G GZ M kN/mm
2
Z 10 G-Cu Pb 10 Sn 2.1176 ISO: Cu Pb 10 Sn 10 Rem. 10 10 Rp0.2 N/mm
2
80 110 80 86
1716 USA: C 93 700 Rm N/mm
2
180 220 180
GB: LB 2 A5 (%) 8 6 8
CuSn10Pb10-C CC495K F: U-E 10 Pb 10 HB 10/1000 60 70 60
Z 13 G-Cu Pb 15 Sn 2.1182 ISO: Cu Pb 15 Sn 8 Rem. 15 7 Rp0.2 N/mm
2
80 90 80 78
1716 USA: C 93 800 RmN/mm
2
170 200 170
GB: LB 1 A5 (%) 8 7 8
CuSn7Pb15-C CC496K F: U-Pb 15 E 8 HB 10/1000 60 65 60
Density Specific
heat
kg/dm
3
J/g K
8.9
9.1
8 9
Material characteristics
Tough-hard engineering material with good strength values,
enhanced salt water resistance due to increased nickel content,
moderate sliding properties.
Engineering material with high static strength and hardness, low
running quality in case of emergency, use as a bearing material
with good lubrication.
BZG is a non-standardized sliding and structural material. It had
been developed from ZB 37 and improved with regard to sliding
characteristics. These are comparable with the wrought alloy
BZ 2= Cu Zn 37 Mn 3 Al 2 Pb Si = CW 713R. BZG is suitable for
medium sliding velocities and medium unit pressure. A harder
counter material is recommended.
Engineering material with good corrosion and salt water resistance,
low permeability, good mechanical properties in the temperature
range from 70 to 620 K. Very good casting characteristics and good
mechanical values.
Application examples
Engineering parts in mechanical applications such as com -
pression nuts in rolling mills and spindle presses, bottom bushes
and gland bushes, ships upper works and hardware, propeller
hubs and blades, with defined elelctrical conductivity also parts
for the electrical industry.
Engineering parts subject to static stress, valve and control
components, seats, tapers, bottom bushes and gland bushes,
guide rings, sliding blocks, compression and adjusting nuts at
low sliding speeds.
Preferably used for sliding stressed parts, e.g. spindle nuts,
pressure nuts, bearing- and guide bushes, bearing rings and
locking units, continuous cast worm wheel rims as well as
cast round wheel bodies.
Suitable for thin-walled parts intended to be pressure-tight such
as salt water pump housings, heat exchanger parts and water
cisterns, suctions heads, complex fittings for salt water operation
or also domestic use, generally for parts with low wall-thickness.
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
19 0.34 510 < 1.1
19 0.34 35 < 1.3
19 0.55 48 < 1.3
1.8 0.34 35 < 1.01
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
18 0.50 56 < 1.01
18 0.59 67 < 1.01
Material characteristics
Bearing material of average hardness with very good sliding
properties and good abrasion resistance, insensitive to edge
pressure, corrosion resistant.
Soft lead-tin-bronze with very good sliding properties, good
running quality in case of emergency and good embedding
capability, insensitive to edge pressure.
Application examples
Friction bearings in which edge pressure can occur, e.g. calender
bearings, vehicle bearings, bearings for hot rolling mills with sur-
face pressure and good lubrication up to p = 6 kN/cm
2
, bearings
at risk of dust, in milling and grinding machinery.
Bearings with surface pressures up to 5 kN/cm
2
and good lubri -
cation, bearings in which marked edge pressure occurs such as
calender and rolling mill bearings, bearings at risk of dust such
as milling and grinding machinery, camshaft bushes, also with
cast-in cooling pipes.
1
For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement.
2
G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M.
In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed.
3
Guideline values
Forms of delivery:
G: Castings according to provided patterns, max. piece weight 7000 kg.
GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm.
M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg.
COPPER-NICKEL CASTING ALLOYS
COPPER CASTING ALLOYS
Material International
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Al Fe Mn Ni Others G GZ M kN/mm
2
GN 10 G-Cu Ni 10 2.0815 USA: C 96 200 Rem. 1.4 1.2 10 Nb 0.3 Rp0.2 N/mm
2
120 100 120 123
17 658 F: U-N 10 Fe 1 M Si 0.2 Rm N/mm
2
280 280 280
A5 (%) 20 25 20
CuNi10Fe1Mn1-C CC380H HB 10/1000 70 70 70
GN 30 G-Cu Ni 30 2.0835 USA: C 96 400 Rem. 1.2 0.9 30 Nb 0.5 Rp0.2 N/mm
2
230 145
17 658 F: U-N 30 M 1 Fe Si 0.8 Rm N/mm
2
440
CuNi30FeMn1 CC383H A5 (%) 18
NbSi-C HB 10/1000 115
GN 16 Rem. 9 < 1 < 1 16 Zn 10 Rp0.2 N/mm
2
310 310 112
Rm N/mm
2
580 580
A5 (%) 4 4
HB 10/1000 170 170
Density Specific
heat
kg/dm
3
J/g K
8.9
8.9
7.3
COPPER CASTING ALLOYS
Material Internationale
1
Chemical composition Mechanical properties
2
Zollern Symbol No. standards (guideline values %) Modulus
brand DIN of elasticity
Cu Al Fe Mn Ni Others G GZ M kN/mm
2
WKG L45
4
G-CU L 45 2.0082 USA: C 80 100 >99.8 Rp0.2 N/mm
2
40 40 96
17 655 GB: HCC 1 Rm N/mm
2
150 150
F: Cu/c1 A5 (%) 25 25
Cu-C CC040A, HB 10/1000 40 40
Sorte B
CCG G-Cu Cr F 35 2.1292 USA: C 81 500 Rest Cr 1 Rp0.2 N/mm
2
200 200 98
17 655 GB: CC1-WP Rm N/mm
2
300 300
F: U-Cr 0.8 Zr A5 (%) 10 10
CuCr1-C CC140C HB 10/1000 95 95
Density Specific
heat
kg/dm
3
J/g K
8.9
8.9
Above information is given best of our knowledge. No guarantee
of properties is connected herewith. Liability as per contractual
regulations resp. as per our General Terms of Sale, latest issue.
Zollern have a policy of continuous product development and im -
provement; dimensions and specifications are subject to change
without notice.
10 11
Material characteristics
Casting materials with extremely good resistance to salt water,
heated brackish and harbour water, effluent containing chloride,
brine solutions, no risk of stress crack corrosion, with rising Ni
content increasing resistance to erosion and cravitation.
See GN 10
High nickeliferous material especially for the glass industry. High
wear resistance is mated with good oxidation-corrosion resistance.
The good thermal conductivity offers quick cooling of the glass
products and short cycle times.
GNA 9 is an alloy without zinc which gives advantages in armoring
by hard-surface welding.
Application examples
Fittings components, valve components, oil and water cooler cis terns,
pipe sections and pipe junctions etc. for power stations, refineries,
salt water desalting plants, chemical and petrochemical indus try,
shipbuilding, oil rigs, crude oil prospecting and processing.
See GN 10
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
16 0.59 46 < 2
15 0.29 24 < 1.2
16 0.63 47 < 1.05
Material characteristics
Engineering materials with very high electrical conductivity and
very high thermal conductivity.
Engineering material with high electrical conductivity and high
thermal conductivity with good strength values also at high
temperatures.
Application examples
Structural components for electrical machine engineering,
welding machines, general mechanical engineering and the
chemical in dus try or steel mills for power or heat conduction.
Power supply sys tems, contacts, cooling elements also with
cast-in cooling pipes.
Components for the electrical, welding and mechanical enginee-
ring sector, e.g. electrode holders, also with cast-in cooling pipes,
welding jaws, copperized bars, contacts and clamping jaws in
resistance welding applications, cooling elements for chemical
and metallurgical processes.
Physical properties
3
Coefficient Coefficient Electrical Permeability
of thermal of thermal conductivity
expansion conductivity
x 10
-6
/K W/cm K MS/m
r
3.14 > 45 < 1.01
> 45 < 1.01
1
For ISO, F and GB the abbreviations, and for the USA the alloy number introduced in all standards (ASTM, SAE, MIL etc.) has been specified. largely in agreement; () partially in agreement.
2
G = sand casting; GZ = centrifugal casting; M = shell mould casting. The values indicated are minimum values ascertained on separately cast test bars in the case of G and M.
In the case of GZ, the test bar is taken from the casting; here the specified values apply only for wall thicknesses up to 50 mm. Guarantee values must be agreed.
3
Guideline values
4
Material perfomance sheet
Forms of delivery:
G: Castings according to provided patterns, max. piece weight 7000 kg.
GZ: Centrifugal cast and rough turned bushes/rings from appr. 50 mm bore diameter, max. outside diameter 800 mm, max. length appr. 500 mm.
M: Castings according to metal pattern equipment, max. outside diameter 350 mm, max. piece weight 25 kg.
NOTES
COPPER CASTING ALLOYS
12 13
Plants of the Zollern group of companies
Herbertingen plant
ZOLLERN GmbH & Co. KG
Heustrae 1
D-88518 Herbertingen
Mannheim plant
ZOLLERN ISOPROFIL
GmbH & Co. KG
Portugal plant
ZOLLERN & Comandita
China plant
ZOLLERN (Tianjin)
Machinery Co., LTD.
Dorsten plant
ZOLLERN Dorstener
Antriebstechnik
GmbH & Co. KG
Braunschweig plant
ZOLLERN BHW Gleitlager
GmbH & Co. KG
Osterode plant
ZOLLERN BHW Gleitlager
GmbH & Co. KG
Plain Bearing Technology
Av. Manoel Incio Peixoto, 2147
BR-36771-000 Cataguases MG
Tel. +55 32 34 29 20 02
Fax +55 32 34 29 20 26
eMail zollern@zollern.com.br
Brazil plant
ZOLLERN
Transmissoes Mecanicas
LTDA
Plain Bearing Technology
Rolandsweg 16 20
D-37520 Osterode am Harz
Tel. +49 55 22 31 27 0
Fax +49 55 22 31 27 99
eMail bhw@zollern.de
Transmission Technology
Gears
Httenstrae 1
D-46284 Dorsten
Tel. +49 23 62 67 0
Fax +49 23 62 67 40 3
eMail zda@zollern.de
Transmission Technology
No. 79, 11th Avenue
TEDA 300 457 Tianjin
Peoples Republic of CHINA
Tel. +86 22 25 32 38 11
Fax +86 22 25 32 38 10
eMail sales@zollern.sina.net
Steel Profiles
Postfach 24 03 59
D-68173 Mannheim
Tel. +49 62 18 45 90
Fax +49 62 18 45 92 63
eMail zst@zollern.de
Foundry Technology
Rua Jorge Ferreirinha, 1095
Apartado 1027
P-4470-314 Vermoim MAIA
Tel. +351 22 94 14 68 1
Fax +351 22 94 14 69 5
eMail zcp@zollern.pt
Plain Bearing Technology
Postfach 32 13
D-38022 Braunschweig
Tel. +49 53 12 60 50
Fax +49 53 12 60 53 00
eMail bhw@zollern.de
Mechanical Engineering Components
Postfach 12 65
D-88322 Aulendorf
Tel. +49 75 25 94 81 30
Fax +49 75 25 94 81 00
eMail zmb@zollern.de
Sales:
Tel. +49 75 71 70 24 6
Fax +49 75 71 70 27 5
eMail zst@zollern.de
France plant
ZOLLERN TLC SAS
Plain Bearing Technology
62, Rue Pierre Curie
B.P.No 1055
F-78131 Les Mureaux CEDEX
Tel. +33 1 34 74 39 00
Fax +33 1 34 74 28 52
eMail infoTLC@zollern.com
www.zollern.fr
Sweden plant
ZOLLERN
Norden AB
P. O. Box 233
SE-73224 Arboga
Tel. +46 58 91 60 35
Fax +46 58 91 20 02
eMail info@zollern.se
www.zollern.se
USA plant
ZOLLERN
North America L.P.
283 Lockhaven Drive Suite 204
Houston TX 77073
USA
Tel. +1 71 36 73 79 02
Fax +1 71 36 73 79 50
eMail zollernna@aol.com
Romania plant
S.C. Zollern S.R.L.
0317235 Pecica FN
Ferma 20
Arad - Romania
Switzerland plant
ZOLLERN-
MIMTEC AG
Foundry Technology
Sntisstrasse 11
CH-9401 Rorschach
Tel. +41 71 844 16 88
Fax +41 71 844 16 77
eMail info@mimtec.ch
www.mimtec.com
Aulendorf plant
ZOLLERN
Maschinenbauelemente
GmbH & Co. KG
France ZOLLERN S..r.l
13, Rue Allwies
F-57200 Sarreguemines
Tel. +33 3 87 95 35 14
Fax +33 3 87 95 35 21
eMail zollernsarl@wanadoo.fr
www.zollern.fr
Great Britain Zollern UK Limited
Castle Hill
Kenilworth
GB-CV8 1NB
Tel. +44 19 26 51 54 20
Fax +44 19 26 85 34 11
eMail sales@zollern.co.uk
www.zollern.co.uk
Italy ZOLLERN Italiana S.r.L.
Via della Ciocca, 9
I-21026 Gavirate (VA)
Tel. +39 03 32 46 20 59
Fax +39 03 32 46 20 67
eMail info@zollern.it
www.zollern.it
Netherlands ZOLLERN Nederland B.V.
Postbus 134
NL-5150 AC DRUNEN
Tel. +31 41 63 22 92 0
Fax +31 41 63 20 93 6
eMail zollern@zollern.nl
www.zollern.nl
Sales offices
Transmission Technology
Automation
Tel. +49 75 86 95 95 86
Fax +49 75 86 95 95 85
eMail zht@zollern.de
Gears and Winches
Tel. +49 75 86 95 95 47
Fax +49 75 86 95 95 75
eMail zat@zollern.de
Plain Bearing Techn.
Tel. +49 75 86 95 95 20
Fax +49 75 86 9597 15
eMail zlt@zollern.de
COPPER CASTING ALLOYS
Soest plant
ZOLLERN
Aluminium-
Feinguss Soest
GmbH & Co. KG
Foundry Technology
Overweg 15
D-59494 Soest
Tel. +49 2921 7896-0
Fax +49 2921 7896-17
www.zollern-afs.de
info@zollern-afs.de
14 15
ZOLLERN GmbH & Co. KG
Foundry Technology
Postfach 12 20
D-72481 Sigmaringen
Laucherthal plant
CONTACT
We offer comprehensive project management:
Many years of project experience
CAD masters
Project meetings on-site and plant inspections
Detailed, binding offers
ZOLLERN GmbH & Co. KG
Foundry Technology
Postfach 12 20
D-72481 Sigmaringen
Tel. +49 75 71 70 44 0
Fax +49 75 71 70 60 1
eMail zgt@zollern.de
Steel Profiles
Division
Tel. +49 75 71 70 24 6
Fax +49 75 71 70 27 5
eMail zst@zollern.de
Foundry Technology
Division
Tel. +49 75 71 70 44 0
Fax +49 75 71 70 60 1
eMail zgt@zollern.de
ZOLLERN GmbH & Co. KG
Postfach 12 20
D-72481 Sigmaringen
Tel. +49 75 71 70 0
Fax +49 75 71 70 60 1
info@zollern.de
www.zollern.com
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