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Certificate : 041004422
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Full Lift, Spring Loaded, Safety Relief Valve Salient Features
Model VSR1 Open Bonnet Type Safety Relief Valves are designed for Steam 4 Valve nozzle and inlet flanges are integral and of forged material to
Boiler Service to meet the requirements of the Indian Boiler Regulations. ensure safe operation at the highest pressure conditions.
These valves are suitable for Saturated & Superheated steam; Non 4 The valve can therefore be offered in Flanged condition to DIN/BS/BS
Poisonous and Non inflammable Gases and Vapours. standards without any problem.
Model VSR2 is a Closed Bonnet type Valve specially designed for Poisonous 4 Butt weld end connections at the valve inlet is possible.
and Inflammable Gases, Vapours and Liquids. 4 Inlet / Outlet and valve body are deliberately oversized compared to the
recommendations of API 526 to provide favourable flow characteristics
These valves are available in 12 sizes as per API-526 Orifice sizes (EA-RA) and to keep flow velocities and dynamic pressure losses low.
and ANSI flanges covering set pressure ranging from 1.2 bar to 204 bar. A
variety of materials are available to suit temperature range up to 550ºC. 4 Complete range of Safety Valves are type tested for capacity.
4 Stem is precisely guided by a Piston which slides in the guide bush
4 Piston and Guide Bush provide a large guiding area, which ensures
concentric spindle loading and repeatability over extended period of
NO. NAME MATERIAL time and numerous operations.
1 Nozzle * 4 Precisely wound Spring made from Chrome Vanadium Steel is specially
2 Body * designed to eliminate eccentric loading and to provide full relieving
3 Seat Zone X20CrMo171 capacity.
4 Disc SS 431 4 Atmospheric cooling of spring and self-compensating thermal design
ensures consistent spring compression rate resulting in repeatability of
5 Guide Piston SS 410 operation at varying temperature conditions.
6 Guide Bush Cast Steel 4 All internal parts are made from corrosion resistant authentic
7 Stem SS 410 materials with balanced thermal expansion coefficients.
8 Bonnet Carbon Steel 4 Provision of balanced Piston design eliminates the effects of
backpressure and achieves low reseat pressure differences
9 Bonnet Stud A 193B7 (blowdown). This ensures minimal steam wastage.
9.1 Bonnet Nut A 1942H 4 All valves are precisely set on pneumatic test bench and are tested for
10 Spring 50CrV4 seat leakage as per API 527.
11 Adjusting Screw IS:320HT2
12 Lock Nut C20 29 13
12 32
13 Cap CS 31
14 Adjusting Ring (for VSR) SS 304 28
11 41
15 Cooling Spacer (SN 110) A216WCB 25
8
16 Cover SS 304 10
17 Plug C20 7
24
18 Ball SS 23
22
19 Dowel Pin SS
21
20 Split Ring 9S 20 20
9
21 Stop Bush SS 410 9.1
22 Distance Bush C20 16
6
23 Pressure Bush SS 410 5
18
24 Spring Stop A 216WCB
19
25 Spring Plate C20 4
API 256 Orifice Code Letters, Smallest Flow Diameter (do) & (Ao)
Designation EA FA GA HA JA KA LA MA NA PA QA RA
do mm 24.5 24.5 24.5 26.4 33.8 40.4 51.0 59.0 62.0 80.0 99.0 126.0
Ao mm2 471 471 471 547 897 1282 2043 2734 3019 5027 7699 12467
15
H1
H
O-Ring
Disc 4
Disc 4
Body Seat 3
Body Seat 3
Cap with Test Gag Seating for Liquids Elastic Seat Seal
Accessories
Balanced Piston SN 144
Forbes Marshall Safety Relief Valve VSR1/VSR2 can be fitted with a Balanced Piston, SN 144, which makes the valve independent of back pressure. The
discharge pipes of Drum and Superheater Safety Relief Valve and the Start Up pipe can therefore be connected to a common silencer. Valves with Balanced
Piston work in the same way as those with Bellows. The outer diameter of the Balanced Piston corresponds to the average Seat diameter of the valve. The
gap between the outer diameter of the Piston and the inner diameter of the related bore in the Cover is sealed by a Gasket which seals effect of atmospheric
backpressure. Closing pressure differences of 5% & lower can be obtained with SN 144 accessory.
Model VSR1/VSR2 can be provided with Special Seat for Liquids (SN123) and Elastic Seat Seal (SN 124) for leak tightness on gas service.
Valves are also available with Test Gag (SN104) as an optional accessory.
Valves can be offered with Inlet Flange connections as per DIN, JIS, BS standard and with Butt Weld End Connection.
Steam Jacketing and Silencers also offered on Request.