AZ1-H

CHASSIS
Segment: 2a-2
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORI GI NAL MANUAL I SSUE DATE: 2/ 2010
Version Date Subject
1.0 2/2010 No revisions or updates are applicable at this time.
1.1 3/2010 Addition of USE CAUTION WHEN HANDLING THE LCD PANEL. Replaced page 6
Addition of about the handling of the GLASS ASSY. Added page 7
LCD Digital Color TV
9-888-290-04
3.0 9/2010 Change Link of Disassembly Movie (Page 14)
4.0 10/2010 Add Note for Disassembly Movie download (Page 14)
LCD Digital Color TV
AZ1-H

CHASSIS
Segment: 2a-2
9-888-290-04
KDL-40/52/60NX800(HK/GA) 3
MODEL LIST
MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.
KDL- 40NX800 Black RM-GD011 Hong Kong
Australia
Singapore
South Africa
GA-Analog Area
KDL- 52NX800 Black RM-GD011 Hong Kong
Australia
Singapore
South Africa
GA-Analog Area
KDL- 60NX800 Black RM-GD011 Hong Kong
Australia
Singapore
South Africa
GA-Analog Area
KDL-40/52/60NX800(HK/GA) 4
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation.
Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit
adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or
improper operation is suspected.
KDL-40/52/60NX800(HK/GA) 5
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi
faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout
dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
POUR TRANSPORTER LE TLVISEUR
Tenez compte de ce qui suit pendant linstallation du tlviseur :
Dbranchez tous les cbles avant de transporter le tlviseur.
Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes.
Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune
importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans
le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du
fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun
mauvais fonctionnement suspecte.
KDL-40/52/60NX800(HK/GA) 6
WARNI NGS AND CAUTI ONS
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-40/52/60NX800(HK/GA) 7
HANDLING THE GLASS ASSEMBLY
Use the following precautionary guidelines when replacing the Glass Assembly to avoid material degradation or screen coating degradation, and
ensure that dust, dirt, or fingerprints are not left between the glass and the LCD panel.
Replace the Glass Assembly in a brightly lit and clean room.
Place the replacement Glass Assembly on a dark cloth to make it easier to see dust and dirt particles.
Wear anti static gloves to avoid leaving finger prints on the glass.
Use a dry, soft Micro Fiber cloth, such as a lint free polishing cloth, to gently wipe the glass to remove any dust or dirt particles.
If the glass needs additional cleaning, slightly moisten the cloth with a diluted mild soap or mild detergent solution, or use a compressed
air duster (spray can type).
After replacing the Glass Assembly, verify there are no dark spots or finger prints visible on the screen.
CAUTION:
Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily
scratch the screen which may result in permanent damage.
Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia,
benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.
KDL-40/52/60NX800(HK/GA) 8
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-40/52/60NX800(HK/GA) 9
SAFETY CHECK- OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable
for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet
boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the
resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp)
between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to
locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
KDL-40/52/60NX800(HK/GA) 10
SELF DIAGNOSIS FUNCTION
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number
of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the
problem areas.
Result for all of the following diagnostic items are displayed on
screen.
If the screen displays a 0, no error has occurred .
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
STBY LED
Flash time
Service menu Item name
(Screeen Display)
Diagnostic Item Description
2 MAIN_POWE Main Power Over Voltage Protection
DC_ALERT DC_ALERT
DTT_WDT DTT Error
AUD_PROT Audio Abnormal Detection
4 BALANCER_ Panel Balancer Error
TCON_ERR T-CON Error
HFR_ERR HFR Error
P_ID_ERR Panel ID NVM Error
6 BACKLITE_ Back Light Error (Panel Inverter)
TEMP_ERR Thermal Error
FAN_ERR FAN Error (Not Detected. Display Only)
8 - Not used
9 - Not used
10 - Not used
11 - Not used
12 - Not used
- RGB_SEN RGB Sensor ACK Error
3
5
7
KDL-40/52/60NX800(HK/GA) 11
SELF DI AGNOSI S FUNCTI ON
0.5
0.5
3
DISPLAY OF STANDBY LED FLASH COUNT
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up
past occurrences of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
KDL-40/52/60NX800(HK/GA) 12
SELF DI AGNOSI S FUNCTI ON
0501210811 0412311234 0311111825 00
0000000000 0000000000 0000000000 00
0000000000 0000000000 0000000000 00
0000000000 0000000000 0000000000 00
0000000000 0000000000 0000000000 00
0000000000 0000000000 0000000000 00
SELF CHECK(1)
002 MAIN P
003 DC_ALERT1
004 DC_ALERT2
006 BL
007 TEMP
009 FAN
12345-00333-06789
<1> NEXT PAGE->
Error count (00-99)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (The last failure time)
Item name
STBY LED flash time
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
[SELF DIAGNOSTIC SCREEN DISPLAY]
KDL-40/52/60NX800(HK/GA) 13
SELF DI AGNOSI S FUNCTI ON
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
KDL-40/52/60NX800(HK/GA) 14
SEC 1. DISASSEMBLY
KDL-40NX800
KDL-40NX800
1-1. MOVIE LIST




















Note:
1. This link does not work from outside Sony network.
2. The Disassembly movie can be downloaded from ORISS Service Manuals site.

KDL-52NX800
KDL-52NX800
KDL-60NX800
KDL-60NX800

KDL-40/52/60NX800(HK/GA) 15
CHASSIS SERVICE
000 CXD2813R
000 H_DET_NOSIG_CNT 1
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
3) Service mode display.
Note: First of all, when you enter Service Mode, you can see Digital service mode.
Whenever you press OPTIONS or JUMP on remote, each service mode is changed.
Digital -> Chassis -> Sub
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA
(DM1.301J00AA) RF01.05
WP00.521J00AA ID1C117081
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
---.---------
Item number
Category number
Item name
Category name
Data
Press OPTIONS
or JUMP button
KDL-40/52/60NX800(HK/GA) 16
ADJ USTMENT
4) How to use the remote commander.
5) After entering service mode, then turn off the power switch.
Function The flow of control
Service

mode on <Test>+<TV>/<Display><5><Vol Up><Power>
Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>
Test reset <8> + <Mute> + <0>
Read data <9> + <0>
Execute <10 or 0>
Write data <Mute> + <0>
Change module <Jump> / <Option>
KDL-40/52/60NX800(HK/GA) 17
ADJ USTMENT
WHITE BALANCE ADJUSTMENT
Note: Please execute this adjustment if necessary.
Change Data of Digital service mode. (006 WB category)
a. Press 0 or 10 on remote to enter WB adjustment mode.
b. Press number key 1~6 directly. * stamp move.
c. Press 12 / enter / select to decide and advance next step.
When returning on the previous page, press return.
d. Change data by number key 0~9 directly. (0-255)
e. Press 12 / enter / select to save data.
It shows red WRITE. It indicate writing is processing.
f. Writing process is done at this point.
DIGITAL SERVICE
006 WB
000 WHITE_BALANCE ___
DIGITAL SERVICE
WB
*1 R_DRV 128
2 G_DRV 128
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
6 B_BKG 128
Please input WB items
(0-255)
---
Gain
0: x 0.5, 128: x 1, 255: x1.5
Offset
128: offset 0
KDL-40/52/60NX800(HK/GA) 18
SAVE CHANGING DATA
1) Change Data of Chassis or Sub service mode
2) Write data for Chassis or Sub service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
CHASSIS WRITE
000 CXD2813R
000 H_DET_NOSIG_CNT 1
ADJ USTMENT
KDL-40/52/60NX800(HK/GA) 19
ADJ USTMENT
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
DIGITAL SERVICE
004 TUNER
000 A_NOSIG_DET 001
DIGITAL SERVICE
003 DIG_SRV_MODE
000 TEST_PATTERN ---
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category)
003 DIG_SRV_MODE is one category of Digital service mode.
Please note because this operation is special.
a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
d. Press number key 1~9 directly. * stamp move.
e. Press 12 / enter / select to decide and advance next step. Press return,
when returning on the previous page.
KDL-40/52/60NX800(HK/GA) 20
ADJ USTMENT
3) Write data for Digital service mode. ( 002 MODEL category)
Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information in Product ID.
When the wrong setting is written, TV may not operate.
000 SEG Product ID - segment information
001 DESTProduct ID destination information
a. Change data for each model.
b. Press 0 or enter on remote.
It shows red WRITE. It indicate writing is processing.
c. Writing process is done at this point.
DIGITAL SERVICE
002 MODEL
000 SEG 01 : 2a-3
Write
KDL-40/52/60NX800(HK/GA) 21
ADJ USTMENT
SET TO SHIPPING CONDITION
How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 or enter on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
TIMER Standby POWER
KDL-40/52/60NX800(HK/GA) 22
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Main board and Power board is different in name every inch or destination. Therefore this section displays difference point in "*".
No
Power
Remote Network Audio
2 3 4 5 6 7
No Green
Power LED
(Dead Set)
Stationary
colored lines
or dots
No video
one of Inputs
No video
all Inputs
No
Remote
Wireless
can't
connect
No Audio
B* BOARD
G* BOARD
HLR BOARD
WiFi MODULE
LVDS CABLE
LCD PANEL
Problem POWER
POWER
DTT
AUDIO
POWER
PANEL
(TCON)
PANEL
(INVERTER)
TEMP
: doubtful part
: Few possibility
Reference
Symptoms - Shutdown. Power LED
blinking red diagnostics sequences
Video - missing or distorted
KDL-40/52/60NX800(HK/GA) 23
TROUBLE SHOOTI NG
3-2. FLOW CHART
START
Does the Power Led
stay on when the
TV is switched on ?
Is the Standby Led
blink ?
Is the Picture and
Sound OK ?
Do the buttons
on the TV & Remote
Commander work
properly?
END
See
No Power
See
Standby LED Blink
See
No Picture / No Sound
See
TV/ Commander
button malfunction
Is the network
connection OK?
See
Cant connect network
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
KDL-40/52/60NX800(HK/GA) 24
TROUBLE SHOOTI NG
3-3. NO POWER
No Power
Check STBY 3.3V
at 1 pin of CN3800
on the B* Board
Harness
G* Board
Replace
Between G* Board to
B* Board Harness
B* Board
NG
OK
NG
OK
KDL-40/52/60NX800(HK/GA) 25
1) 2 times blinkings (Main Power Error)
TROUBLE SHOOTI NG
3-4. STANDBY LED BLINK
2 times Blinkings
Check REG12V at
pins 6/7 of
CN3800 on
the B* Board
B* Board Harness
G* Board
Replace
Between G* Board to
B* Board Harness
12V NG
12V OK
NG
OK
KDL-40/52/60NX800(HK/GA) 26
TROUBLE SHOOTI NG
2) 3 times blinkings (DC Alert, Audio Error and Communication Error)
3 times Blinkings
Check D+3.3V at
JL3715 or JL3716
on the B* Board
IC4200,etc
(B* Board)
F3700,IC3700,etc
(B* Board)
Speaker
Check +5V_MAIN
at JL3731 or JL3732 on
the B* Board
Check
Speaker Impedance
at SP Connector
F3701,IC3701,etc
(B* Board)
Check
X_ASW_PROTECT
at pin 29 of IC5000
on the B* Board
Check +12.5V
at pin 2 of
CN3800 on
the B* Board
G* Board
Check +12.5V_AU1
at F4200 on
the B* Board
F4200,IC4200,etc
(B* Board)
IC9000,etc
(B* Board)
DC_ALERT
NG
OK
AUDIO
AUDIO
FE/BE Communication
NG
OK
NG
OK
NG
OK
NG
OK
Pin: Low
Pin: High
KDL-40/52/60NX800(HK/GA) 27
TROUBLE SHOOTI NG
3) 4 times blinkings (Balancer Error)
4 times Blinkings
Check
PANEL_FAIL at
JL2565
on the B* Board
B* Board
PANEL
(Balancer)
Between 0.84V to 2.65V
KDL-40/52/60NX800(HK/GA) 28
TROUBLE SHOOTI NG
4) 5 times blinkings (T-con Error)
5 times Blinkings
Check PANEL_VCC
at JL3806
on the B* Board
G* Board
Between G* to Panel
harness check
LVDS Harness
check
Panel (T-con)
change
B* Board
Harness
LVDS Harness
Panel (T-con)
about 5V 22 Model
about 12V : ex. 22 Model
NG
OK
NG
OK
NG
OK
NG
OK
KDL-40/52/60NX800(HK/GA) 29
TROUBLE SHOOTI NG
6) 7 times blinkings (Temperature Error)
7 times Blinkings
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
B* Board
Set to another
Location, etc.
Change B* Board,
and Aging a few hours
Panel
5) 6 times blinkings (Backlight Error)
6 times Blinkings
Check
PANEL_FAIL at
JL2565
on the B* Board
G* Board
B* Board
Under 2.65V
Change G* Board Panel (T-con)
NG
OK
NO
YES
NG
OK
Over 2.65V
KDL-40/52/60NX800(HK/GA) 30
TROUBLE SHOOTI NG
3-5. NO PICTURE
No Picture
Press HOME Key
XMB (Menu) displayed?
B* Board
Replace
the LVDS Harness
LCD Panel
(T-con)
Harness
(LVDS)
Check
BL_ON at JL2566
on the B* Board
BL_ON:H
B* Board
Check Harness
(Between G* Board
to B* Board)
Harness
(G* to B*)
BL_ON: not H
Change B* Board G* Board
NO
YES
NG
OK
NG
OK
NG
OK
PANEL_VCC
At JL3806 on the
B* Board
G* Board
YES
NO
about 5V 22 Model
about 12V : ex. 22 Model
KDL-40/52/60NX800(HK/GA) 31
TROUBLE SHOOTI NG
3-6. NO SOUND
No Sound
Check the Speaker
Harness
Speaker Harness
Replace
the B* Board
B* Board
Speaker
NG
OK
NG
OK
Check the
Speakers setting
Change to
TV Speaker
Audio System
TV Speakers
KDL-40/52/60NX800(HK/GA) 32
3-7. TV COMMANDER BUTTONS MALFUNCTION
TROUBLE SHOOTI NG
1) TV button malfunction
Button malfunction
on the TV
B* to Switch Unit
harness check
Switch Unit
Harness
Switch Unit change
B* Board
OK
NG
OK
NG
KDL-40/52/60NX800(HK/GA) 33
TROUBLE SHOOTI NG
2) IR remote commander malfunction
TV isnt controlled
by remote commander
Green LED light
at power indicator
OK
NG
Sensor is broken
HLR Board
B* Board
OK
NG
Mechanical
(ex. bezel)
Green LED blinks
at power indicator
when using commander
near sensors window
Check the Harness
between the B* Board
and the HLR Board
Exchange the Harness
Exchange the
HLR Board
Harness
OK
NG
OK
OK
NG
NG
KDL-40/52/60NX800(HK/GA) 34
TROUBLE SHOOTI NG
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction
Wired Network
on the TV
Connection result
Local Access
Ether net cable
Connection result
Cable Connection
B* Board
OK
NG
OK
NG
2) Internal Wireless Network malfunction
Wireless Network
on the TV
Is the radio field
Strength too weak
or even No signal?
Access Point
B* Board
Error Message appear
when the Wireless
Network is selected?
Wireless Module, Harness
NO
YES
NO
YES
Connection result
Internet Access
Proxy setting
NG
KDL-40/52/60NX800(HK/GA) 35
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
HDMI1
AV1
HDMI2
HDMI3
HDMI4
Tuner
USB
ETHER
SP OUT
HP OUT
LINE OUT
SPDIF OUT
PC
CI
AV2/
Component
US model : no
D_IF
TS
TU_VIDEO_DET
ASW_IN5_L/R
TS
TS
CI_ADD/DAT
CI_CTRL
DiSEqC
TS
VSW_VIDEOMON_OUT_CV
VSW_SC1-V_CV
HDMI
M_COMP
PC_RGB
M_SCART1
Video
SW
[CXA2241]
PC_IN_L/R
TITAN
ASW_IN0_L/R
ASW_SCART1_LR
CEC
[MIMAS]
SCL2/SDA2
SCL0/SDA0
M_MAIN_CVBS
HDMI_TMDS
ASW_IN3_L/R
HDMIA_TMDS
DCCA_I2C
HDMID_TMDS
VSW_RF_Digital_CV
PHY
KSZ8041
SW / EQ
[Superman]
HDMI_SCL/SDA
SCL1/SDA1
MUXOUT_L/R
HP/LINEOUT_L/R
TVOUT_L/R
M_SPDIF_OUT
HDMIB_TMDS
DCCB_I2C
HDMIC_TMDS
DCCC_I2C
DCCD_I2C
ARC
Audio
SW
DAC
AMP
[Inlay]
D Amp
[TAS5707]
OneNAND
1Gb
DDR2
1Gb x2
EMMA3TH
DEBUG I/F
UART2_TXD/RXD
Power
UART0_TXD/RXD
UART1_TXD/RXD
LVDS VIDEO
Mimas
[MB91F313]
SPI
LVDS
EEP
Temp
Sensor
PANEL_SCL/SDA
RF_TXD/RXD
DEVICE_SCL/SDA
TV_TXD/RXD
MS
H Board
Tcon Board
WiFi
USB2.0_2
USB2.0_1
AEP only
AEP/GA/UC :
Component
J : D Terminal
J/GA/UC :
Component
AEP : SCART
AEP/GA/J : With
UC : Without
UC/GA/J : With
AEP : Without
J : With
AEPUC/GA: Without
UC/GA/J : With
AEP : Without
UC/GA/J : With
AEP : Without
Luminance Sensor
SONY Logo
RF Remote
Eco Switch
ADC
[CS5343]
Analog Video Analog Audio
Digital Video Digital Audio UART
I2C
QDL TCON
DIMMER_CTRL DIMMER_CTRL
TDR
Blind Touch Sensor
KEY_TXD/RXD
KDL-40/52/60NX800(HK/GA) 36
DI AGRAMS
4-2. CIRCUIT BOARDS LOCATION
(1) KDL-40NX800
BUHS Board
Speaker (L)
HLR Board
Speaker (R)
Switch Unit
GE3 Board
T-CON
WIRELESS
LAN CARD
KEY CONTROL
MODULE
Power Switch
KDL-40/52/60NX800(HK/GA) 37
DI AGRAMS
(2) KDL-52NX800
BUHS Board
Speaker (L)
HLR Board
Speaker (R)
Switch Unit
G2E-B Board
T-CON
WIRELESS
LAN CARD
KEY CONTROL
MODULE
Power Switch
KDL-40/52/60NX800(HK/GA) 38
DI AGRAMS
(3) KDL-60NX800
BUHS Board
Speaker (L)
HLR Board
Speaker (R)
Switch Unit
GE2-A Board
T-CON
WIRELESS
LAN CARD
KEY CONTROL
MODULE
Power Switch
KDL-40/52/60NX800(HK/GA) 39
SEC 5. EXPLODED VIEWS
Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
KDL-40/52/60NX800(HK/GA) 40
EXPLODED VI EWS
5-1-1. CHASSIS-1
5-1. KDL-40NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-174-2 REAR COVER(40) ASSY 2
2 3-299-766-01 CATCHER
3 4-167-683-01 COVER, TERMINAL
4 4-165-762-41 COVER, UNDER
5 4-164-305-01 BRACKET, VESA T (ML)
6 1-842-031-11 AC INLET (2P)
7 4-167-684-01 BRACKET, BUTTON (GS)
8 1-798-309-11 POWER SWITCH
9 1-487-835-11 KEY CONTROL MODULE
10 X-2546-091-1 BASE (ML1A) ASSY
11 * 4-170-474-01 COVER, NECK (ML1 FRONT)
12 * 4-170-481-01 COVER, NECK (ML1 REAR)
13 4-170-445-01 NECK (ML1)
14 4-165-763-01 COVER, BOTTOM(40 46)
1
3
2
5
4
6
10
12 13
11
9
7
8
14
KDL-40/52/60NX800(HK/GA) 41
EXPLODED VI EWS
5-1-2. CHASSIS-2
5-1. KDL-40NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-020-1 BRACKET, SIDE JACK T ASSY
2 A-1768-960-A BUHS_COMPL(SERVICE)
(40NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
2 A-1768-995-A BUHS_COMPL(SERVICE)
(40NX800(HONG KONG))
3 4-182-716-61 BRACKET, TERMINAL T
(40NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
3 4-182-716-11 BRACKET, TERMINAL T (40NX800(HONG KONG))
4 A-1754-371-A GE3A UNIT (40NX800(HONG KONG))
4 A-1773-885-A GE3A(IN) UNIT
(40NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
5 1-858-378-11 SP BOX ASSY
6 1-858-378-21 SP BOX ASSY
7 4-165-971-01 HOLDER, PANEL (S)
8 1-487-819-11 CARD, WIRELESS LAN
9 1-754-692-11 ANTENNA
10 1-754-692-21 ANTENNA
11 1-811-093-11 LCD PANEL (SH40LEQT)
12 A-1744-407-A HLR MOUNT
13 A-1774-007-A GLASS(40PIC)ASSY (SERVICE)
1
2
3
4
7
9
10
8
11
13
5
6
12
KDL-40/52/60NX800(HK/GA) 42
EXPLODED VI EWS
5-1-3. SCREWS
5-1. KDL-40NX800
PART No. DESCRIPTION
2-580-608-01 SCREW, +PSW M5X16
2-580-592-01 SCREW, +PSW M3X8
4-159-298-01 SCREW, +PSW M4X10
* 2-345-219-11 +B IB 3X-- CM3
2-580-603-01 SCREW, +PSW M4X16
4-178-167-01 SCREW, ORNAMENTAL
2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
KDL-40/52/60NX800(HK/GA) 43
EXPLODED VI EWS
5-2-1. CHASSIS-1
5-2. KDL-52NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-176-2 REAR COVER (52) ASSY 2
2
3-299-766-01 CATCHER
3
4-167-683-01 COVER, TERMINAL
4 4-165-762-51 COVER, UNDER
5 4-164-305-01 BRACKET, VESA T (ML)
6 1-842-031-11 AC INLET (2P)
7 4-167-684-01 BRACKET, BUTTON (GS)
8 1-798-309-11 POWER SWITCH
9 1-487-835-11 KEY CONTROL MODULE
10 X-2546-093-1 BASE (LL1A) ASSY
11 4-170-475-01 COVER, NECK (LL1 FRONT)
12 4-170-482-01 COVER, NECK (LL1 REAR)
13 4-170-446-01 NECK (LL1)
14 4-165-764-01 COVER, BOTTOM(52)
1
3
14
2
5
4
13
11
12
10
7
8
6
9
KDL-40/52/60NX800(HK/GA) 44
EXPLODED VI EWS
5-2-2. CHASSIS-2
5-2. KDL-52NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-020-1 BRACKET, SIDE JACK T ASSY
2 A-1768-960-A BUHS_COMPL(SERVICE)
(52NX800(AUSTRALIA,
SINGAPORE,SOUTH AFRICA,GA-ANALOG))
2 A-1768-995-A BUHS_COMPL(SERVICE)
(52NX800(HONG KONG))
3 4-182-716-61 BRACKET, TERMINAL T
(52NX800(AUSTRALIA,
SINGAPORE,SOUTH AFRICA,GA-ANALOG))
3 4-182-716-11 BRACKET, TERMINAL T
(52NX800(HONG KONG))
4 A-1754-366-A GE2B UNIT (52NX800(HONG KONG))
4 A-1773-882-A GE2B(IN) UNIT
(52NX800(AUSTRALIA,
SINGAPORE,SOUTH AFRICA,GA-ANALOG))
5 4-165-971-01 HOLDER, PANEL (S)
6 1-858-378-11 SP BOX ASSY
7 1-858-378-21 SP BOX ASSY
8 1-487-819-11 CARD, WIRELESS LAN
9 1-754-692-11 ANTENNA
10 1-754-692-21 ANTENNA
11 1-811-095-11 LCD PANEL (SH52LEQT)
12 A-1744-407-A HLR MOUNT
13 A-1774-009-A GLASS(52PIC)ASSY (SERVICE)
1
5
3
9
4
6
7
8
10
11
12
13
2
KDL-40/52/60NX800(HK/GA) 45
EXPLODED VI EWS
5-2-3. SCREWS
5-2. KDL-52NX800
PART No. DESCRIPTION
2-580-608-01 SCREW, +PSW M5X16
2-580-592-01 SCREW, +PSW M3X8
4-159-298-01 SCREW, +PSW M4X10
* 2-345-219-11 +B IB 3X-- CM3
2-580-603-01 SCREW, +PSW M4X16
4-178-167-01 SCREW, ORNAMENTAL
2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
KDL-40/52/60NX800(HK/GA) 46
EXPLODED VI EWS
5-3-1. CHASSIS-1
5-3. KDL-60NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-178-2 REAR COVER (60) ASSY 15,16
2
4-167-683-01 COVER, TERMINAL
3
4-164-305-01 BRACKET, VESA T (ML)
4
4-168-432-11 COVER, UNDER (60)
5 1-842-104-31 AC INLET
6 4-167-684-01 BRACKET, BUTTON (GS)
7 1-798-309-11 POWER SWITCH
8 1-487-835-11 KEY CONTROL MODULE
9 X-2546-094-1 BASE (LLL1A) ASSY
10 4-170-476-01 COVER, NECK (LLL3A FRONT)
11 4-170-483-01 COVER, NECK (LLL1 REAR)
12 4-170-452-01 NECK (LLL3A)
13 4-165-760-01 REAR COVER (60 TOP)
14 4-165-765-01 COVER, BOTTOM(60)
15 3-299-766-01 CATCHER
16 4-165-761-02 REAR COVER (60 BTM)
1
2
14
3
11
12
4
13
9
10
6
7
8
5
15
16
KDL-40/52/60NX800(HK/GA) 47
EXPLODED VI EWS
5-3-2. CHASSIS-2
5-3. KDL-60NX800
REF.NO. PART NO. DESCRIPTION REMARK
1 X-2547-020-1 BRACKET, SIDE JACK T ASSY
2 A-1768-960-A BUHS_COMPL(SERVICE)
(60NX800(AUSTRALIA,SINGAPORE,
SOUTH AFRICA,GA-ANALOG))
2 A-1768-995-A BUHS_COMPL(SERVICE) (60NX800(HONG KONG))
3 4-182-716-61 BRACKET, TERMINAL T
(60NX800(AUSTRALIA,SINGAPORE,
SOUTH AFRICA,GA-ANALOG))
3 4-182-716-11 BRACKET, TERMINAL T (60NX800(HONG KONG))
4 1-474-211-11 STATIC CONVERTER (TV)-GE2A
5 4-167-678-01 HOLDER, PANEL (L)
6 1-858-378-11 SP BOX ASSY
7 1-858-378-21 SP BOX ASSY
8 1-487-819-11 CARD, WIRELESS LAN
9 1-754-692-11 ANTENNA
10 1-754-692-21 ANTENNA
11 1-811-096-11 LCD PANEL (SH60LEQT)
12 A-1744-407-A HLR MOUNT
13 A-1774-010-A GLASS(60PIC)ASSY (SERVICE)
4
5
6
7
1
2
3
8
10
9
11
12
13
KDL-40/52/60NX800(HK/GA) 48
EXPLODED VI EWS
5-3-3. SCREWS
5-3. KDL-60NX800
PART No. DESCRIPTION
2-580-608-01 SCREW, +PSW M5X16
2-580-592-01 SCREW, +PSW M3X8
4-159-298-01 SCREW, +PSW M4X10
* 2-345-219-11 +B IB 3X-- CM3
2-580-603-01 SCREW, +PSW M4X16
4-178-167-01 SCREW, ORNAMENTAL
2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
+B M3X6(IBlock)
KDL-40/52/60NX800(HK/GA) 49
EXPLODED VI EWS
5-6-1. MISCELLANEOUS 5-6-2. PACKING (continue)
PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK
(CONNECTORS)
1-837-651-11 POWER-SUPPLY CORD
* 1-910-100-05 HARNESS ASSY (1) (CN2602, CN4300-CN002,
(40NX800(SINGAPORE, SOUTH AFRICA, GA-ANALOG))
BTK, LOGO, WIFI, SP(1))
* 1-910-100-06 CONNECTOR ASSY 15P (CN6150-CN3800, CN2561(1))
5-6-3. ACCESSORIES
* 1-910-100-07 CONNECTOR ASSY 10P (BTK_SW-LED(1)) PART NO. DESCRIPTION REMARK
1-910-100-61 CONNECTOR ASSY 4P (CN6151-TCON(1))
X-2547-088-2 SPACER ASSY (B)
1-837-674-11 LEAD WIRE WITH CONNECTOR(LVDS) (CN2600-TCON(1)) 4-180-475-22 MANUAL, INSTRUCTION(40NX800(AUSTRALIA, SINGAPORE,
SOUTH AFRICA, GA-ANALOG))
(OTHERS)
4-180-475-32 MANUAL, INSTRUCTION(40NX800(AUSTRALIA, SINGAPORE,
4-173-128-11 LABEL, HDMI2 (SIDE)
SOUTH AFRICA, GA-ANALOG))
4-173-129-11 LABEL, HDMI3 (SIDE) 4-180-475-13 MANUAL, INSTRUCTION(40NX800(AUSTRALIA, SINGAPORE,
4-175-869-01 LABEL, PC IN (SIDE) SOUTH AFRICA, GA-ANALOG))
4-180-474-12 MANUAL, INSTRUCTION (40NX800(HONG KONG))
5-6-2. PACKING
PART NO. DESCRIPTION REMARK
5-6-4. REMOTE COMMANDER
* 4-188-698-01 CARTON, INDIVIDUAL (PIC40) 1-487-717-11 REMOTE COMMANDER (RM-GD011)
* 4-182-595-01 CARTON,INDIVIDUAL(40PIC)
* 4-177-564-01 CUSHION, LOWER (PIC40)
* 4-177-564-11 CUSHION, LOWER (PIC40)
* 4-177-563-01 CUSHION, UPPER (PIC40)
1-821-926-11
(40NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
* 1-837-463-11 POWER-SUPPLY CORD
(40NX800(SINGAPORE, SOUTH AFRICA, GA-ANALOG))
1-837-646-11 POWER-SUPPLY CORD
(40NX800(SINGAPORE, SOUTH AFRICA,
GA-ANALOG))(HONG KONG)
1-837-642-12 POWER-SUPPLY CORD SET
(40NX800( SINGAPORE, SOUTH AFRICA, GA-ANALOG))
PLUG CONVERSION ADAPTOR
5-6. OTHER PART
(KDL-40NX800)
KDL-40/52/60NX800(HK/GA) 50
EXPLODED VI EWS
5-6-5. MISCELLANEOUS 5-6-6. PACKING (continue)
PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK
(CONNECTORS)
1-837-650-12 POWER-SUPPLY CORD SET
* 1-910-100-07 CONNECTOR ASSY 10P (BTK_SW-LED(1))
(52NX800(AUSTRALIA)
* 1-910-100-13 CONNECTOR ASSY 15P (CN6150-CN3800, CN2561(1))
1-837-467-12 POWER-SUPPLY CORD SET
* 1-910-100-12 HARNESS ASSY (1) (CN2602, CN4300-CN002,
(52NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
BTK, LOGO, WIFI, SP(1)) 1-837-642-12 POWER-SUPPLY CORD SET
1-837-668-11 LEAD WIRE WITH CONNECTOR(LVDS)
(52NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-910-100-61 CONNECTOR ASSY 4P (CN6151-TCON(1))
5-6-7. ACCESSORIES
PART NO. DESCRIPTION REMARK
(OTHERS)
4-180-475-22 MANUAL, INSTRUCTION(52NX800(AUSTRALIA, SINGAPORE,
4-173-128-11 LABEL, HDMI2 (SIDE) SOUTH AFRICA, GA-ANALOG))
4-173-129-11 LABEL, HDMI3 (SIDE)
4-180-475-32 MANUAL, INSTRUCTION(52NX800(AUSTRALIA, SINGAPORE,
4-175-869-01 LABEL, PC IN (SIDE)
SOUTH AFRICA, GA-ANALOG))
4-100-136-01 SHEET (CORE), C 4-180-475-13 MANUAL, INSTRUCTION(52NX800(AUSTRALIA, SINGAPORE,
SOUTH AFRICA, GA-ANALOG))
5-6-6. PACKING
4-180-474-12 MANUAL, INSTRUCTION (52NX800(HONG KONG))
PART NO. DESCRIPTION REMARK
X-2547-088-2 SPACER ASSY (B)
* 4-188-700-01 CARTON, INDIVIDUAL (52PIC)
* 4-182-593-01 CARTON,INDIVIDUAL(52PIC)
* 4-177-596-01 CUSHION, LOWER (PIC52)
5-6-8. REMOTE COMMANDER
* 4-177-595-01 CUSHION, UPPER (PIC52) 1-487-717-11 REMOTE COMMANDER (RM-GD011)
1-821-926-11 PLUG CONVERSION ADAPTOR
(52NX800(AUSTRALIA,SINGAPORE,SOUTH AFRICA,GA-ANALOG))
* 4-177-510-01 TRAY, FRONT (PIC52))
* 1-837-463-12 POWER-SUPPLY CORD
(52NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-837-651-11 POWER-SUPPLY CORD
(52NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-837-646-12 POWER-SUPPLY CORD
(52NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
(52NX800(HONG KONG))
5-6. OTHER PART
(KDL-52NX800)
KDL-40/52/60NX800(HK/GA) 51
EXPLODED VI EWS
5-6-9. MISCELLANEOUS 5-6-10. PACKING (continue)
PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK
(CONNECTORS)
1-837-634-11 POWER-SUPPLY CORD SET
* 1-837-532-12 CONNECTOR ASSY (CN6003-ACSW(1)) (60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
* 1-910-100-07 CONNECTOR ASSY 10P (BTK_SW-LED(1) * 1-837-655-11 POWER-SUPPLY CORD SET
* 1-910-100-15 CONNECTOR ASSY 15P (CN6150-CN3800,CN2561(1)) (60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-910-100-63 CONNECTOR ASSY 4P (CN6151-TCON(1)) 1-837-656-11 POWER-SUPPLY CORD SET
* 1-910-100-14 HARNESS ASSY (1) (60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-837-669-11 LEAD WIRE WITH CONNECTOR(LVDS)(CN2600-TCON(1)) * 1-837-657-11 POWER-SUPPLY CORD SET
(60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
(OTHERS)
4-173-128-11 LABEL, HDMI2 (SIDE)
5-6-11. ACCESSORIES
4-173-129-11 LABEL, HDMI3 (SIDE) PART NO. DESCRIPTION REMARK
4-175-869-01 LABEL, PC IN (SIDE) 4-180-475-13 MANUAL, INSTRUCTION
4-100-136-01 SHEET (CORE), C (60NX800(AUSTRALIA,SINGAPORE,SOUTH AFRICA,GA-ANALOG))
4-180-475-22 MANUAL, INSTRUCTION
5-6-10. PACKING
(60NX800(AUSTRALIA,SINGAPORE,SOUTH AFRICA,GA-ANALOG))
PART NO. DESCRIPTION REMARK
4-180-475-32 MANUAL, INSTRUCTION
* 4-177-406-01 TRAY (PIC60) (60NX800(AUSTRALIA,SINGAPORE,SOUTH AFRICA,GA-ANALOG))
* 4-182-592-01 CARTON,INDIVIDUAL(60PIC) 4-180-474-12 MANUAL, INSTRUCTION (60NX800(HONG KONG))
* 4-177-596-01 CUSHION, LOWER (PIC52) X-2547-089-2 SPACER ASSY,C
* 4-177-542-01 CUSHION, LOWER (PIC60)
* 4-177-595-01 CUSHION, UPPER (PIC52)
5-6-12. REMOTE COMMANDER
* 4-177-541-01 CUSHION, UPPER (PIC60) 1-487-717-11 REMOTE COMMANDER (RM-GD011)
* 4-177-544-01 CUSHION,LOWER TOP-FRONT(PIC60)
* 2-639-807-01 JOINT
1-837-654-11 POWER-SUPPLY CORD(60NX800(AUSTRALIA)
1-837-639-11 POWER-SUPPLY CORD
(60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG))
1-837-640-11 POWER-SUPPLY CORD
(60NX800(SINGAPORE,SOUTH AFRICA,GA-ANALOG),
60NX800(HONG KONG))
5-6. OTHER PART
(KDL-60NX800)
KDL-40/52/60NX800(HK/GA) 52
END
9-888-290-04
English
2010BL08-Data
Made in Japan

2010.10
Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
TVEG