ERP / SAP Overview | September 2003 Slide 2 Enterprise Resource Planning ERP Overview ERP / SAP Overview | September 2003 Slide 3 Enterprise Resource Planning ... synchronization of Company functions... Manufacturing Purchase Sales Finance ERP / SAP Overview | September 2003 Slide 4 Enterprise Resource Planning and extended to the complete value chain... Tier II Component Supplier Vehicle OEM Tier I Component Manufacturer ERP / SAP Overview | September 2003 Slide 5 Enterprise Resource Planning Administrative registration Processes monitoring & feedback Decision support and analysis ... delivering administrative and decision support with... ERP / SAP Overview | September 2003 Slide 6 What is an ERP solution...? . Integrated across the primary and support processes Marketing Manufacturing Materials Distribution Finance Engineering Sales Human Resources Planning and Execution ERP / SAP Overview | September 2003 Slide 7 The ERP application An integrated suite of business applications, which.. - Closely links, monitors, and controls primary enterprise resources like manpower, machine, material, methods, market and money - Enables corporates to readily change their processes to adapt to the ever changing business scenario - Provides expertise in industry specific business processes
Entails - Parameterization / Configuration - Designing & Customization - Testing and Implementation - Training
ERP / SAP Overview | September 2003 Slide 8 Why clients buy ERP? Corporate Initiatives - Strategic initiatives A requisite capability in a competitive global business - Operational initiative A foundation for performance and cost improvement via integration - Organizational initiative To initiate a major organizational change within the company Technology - IT is making the transition from a supporting operational entity to becoming a strategic competitive tool. BECAUSE OTHERS ARE BUYING IT!!! ERP / SAP Overview | September 2003 Slide 9 Recent business trends favoring ERP growth Business Process Reengineering ( BPR ) Most large companies are attempting to cut in-house development costs, improve customer service, and speed products to market by reorganizing their existing business processes
Software Pricing Licensing and pricing of mainframe based packaged applications are tied to the size of mainframe system on which the applications run, but now customers are now demanding user-based licensing options and major corporate applications like SAP provide this instead of the conventional platform-based pricing technique ERP / SAP Overview | September 2003 Slide 10 Recent business trends favoring ERP growth Globalization As businesses are becoming more global in scope, people are demanding packaged corporate applications that are available in a variety of languages with support for multiple currencies
Integration As more and more companies are going for BPR, there is increase in demand for integrated solution e.g.. different applications sharing a common database and thus enabling data definitions and business rules to be applied across an entire organization with the facility of doing modifications at one location only ERP / SAP Overview | September 2003 Slide 11 Business process benefits clients expect from an ERP project Global process/ Product management Integrated Supply Chain Management Leverage purchasing and vendor management Order cycle time/ customer service improvement Inventory reductions Reduced information systems costs on an ongoing basis Improved business management through worldwide integration and information Logistics and Distribution Sales & Customer Service Vendors Inbound Manufacturing Transportation Distribution Delivery Customer Consumer Logistics ERP / SAP Overview | September 2003 Slide 12 Major ERP vendors SAP R/3 Peoplesoft Oracle Baan JD Edwards ERP / SAP Overview | September 2003 Slide 13 What results can be expected from an ERP culture? Reduced working capital requirements Improved customer service Improved direct labour productivity Reduced purchase costs Reduced obsolescence Reduced overtime Having the figures to make decisions Having accountability throughout the organization Improved quality of life ERP ERP / SAP Overview | September 2003 Slide 14 SAP R/3 Overview Systems Applications & Products in Data Processing ERP / SAP Overview | September 2003 Slide 15 SAP AG At a Glance Founded in Germany in 1972 Market Leader in Industrial Enterprise Application (IEA) About 56% market share in the ERP market Worldwide presence in over 50 countries 18,000+ employees Trained consultants doubled since 1996 (40,000) About 20,000 companies in 120 countries Around 64,500 installations of SAP Strength lies in its high degree of integration, mainly for large, global corporate enterprises Significant presence in Global Fortune 500 companies
ERP / SAP Overview | September 2003 Slide 16 SAP R/1 , R/2 The R/1 system Developed for ICI Chemical Released 1972 Focused on Sales & Distribution and Materials Management Discontinued after release of R/2 R/2 Basis System The R/2 system Reorganized as leading mainframe software for large multinational corporations No sales effort planned reactive only 4,300 copies worldwide in 1993 Mainframe-based to replace user legacy software; co-existence and migration strategy underway for R/2 and R/3 ERP / SAP Overview | September 2003 Slide 17 SAP R/3 : A comprehensive business solution
Sales & Distribution SD MM PP QM PM HR FI CO TR PS WF IS Materials Mgmt. Product Planning Quality Mgmt. Plant Mainte- nance Human Resources Financial Accounting Controlling Treasury Project System Workflow Industry Solutions R/3
Client/Server ABAP/4
ERP / SAP Overview | September 2003 Slide 18 SAP R/3 : 3 Tier Architecture Those SAP R/3 software components that specialize in the management , storage and retrieval of data form the Database Layer The Database Layer Those SAP R/3 software components that specialize in processing business applications form the Application Layer. The Application Layer Those SAP R/3 software components that specialize in interacting with end-users form the Presentation Layer. The Presentation Layer ERP / SAP Overview | September 2003 Slide 19 SAP R/3 : 3 Tier Architecture Database servers: Specialized systems with fast and large hard drives. Application servers: Specialized systems multiple CPUs and vast amounts of RAM. Presentation servers: Systems capable of providing a graphical interface. Presentation Layer components Application Layer components Database Layer components reside in: reside in: reside in: ERP / SAP Overview | September 2003 Slide 20 SAP R/3 : 3 Tier Architecture The Database Layer components are installed on high-end database server. The Application Layer components are installed across one or more high- end servers. Presentation Layer components are installed across many PCs. ERP / SAP Overview | September 2003 Slide 21 SAP R/3 Overview
Sales & Distribution SD MM PP QM PM HR FI CO TR PS WF IS Materials Mgmt. Product Planning Quality Mgmt. Plant Mainte- nance Human Resources Financial Accounting Controlling Treasury Project System Workflow Industry Solutions R/3
Client/Server ABAP/4
ERP / SAP Overview | September 2003 Slide 22 Integration S U P P L I E R C U S T O M E R S A P R / 3 Procurement Production Distribution Finance and Accounting MM PP SD FI CO All business processes throughout the supply chain are executed in one system sharing all information Workflow ERP / SAP Overview | September 2003 Slide 23 SD: Sales and Distribution SAP R/3 SD SD SD Sales & Distribution . . . . . . . . ERP / SAP Overview | September 2003 Slide 24 SD Overview SD Inquiry Quotation Goods Issue Sales Order Delivery to Customer Invoicing Pricing Materials Planning Purchasing Production Goods Receipt Customer Stock Picking Packing Transportation ERP / SAP Overview | September 2003 Slide 25 Process Chain: Sales Distribution - Create pick list - Create trans- portation work list - Create loading work list - Check credit - Check product availability - Determine pricing - Estimate delivery schedule - Determine conditions of sale Inbound Logistics from Materials Management Outbound Logistics to Customer Sales Order & Distribution Process Support Customer Sales (Customer Info Analysis) - Optional - Process Customer Inquires - Optional - Provide Customer Quotations - Optional - Support Customer Agreements - Optional - Receive Payment FI Create Invoice FI/CO/PA Issue Goods (Ship Product)
FI MM Create Delivery Note Create Sales Order
FI/CO/PA MM PP (Activities) (Documents) Sales/Distribution Chain ERP / SAP Overview | September 2003 Slide 26 Order Entry
PP MM FI FI Credit Management Dynamic Availability Check Cash Forecast ? ? OK ERP / SAP Overview | September 2003 Slide 27 Delivery/Shipment Processing
MM WM MM Picking Packing Transportation Ship to party: C100 Item Material Qty . . . . Delivery Note 10 6301 10 20 6412 10 30 1507 25 Picking List Credit Management Static Availability Check FI ERP / SAP Overview | September 2003 Slide 28 Picking/Packing Picking Request Picking Confirmation Confirm Picking Request Goods Issue Delivery Sales Order Print Picking List Picking with Picking Confirmation Picking without Picking Confirmation ERP / SAP Overview | September 2003 Slide 29 Invoicing FI CO PCA Single Invoices Collective Invoices Invoice Lists Credit/Debit Notes EDI Profit Center Accounting/Profitability Analysis Accounts Receivable/General Ledger Cash Forecast FI CO PA ERP / SAP Overview | September 2003 Slide 30 MM Overview SAP R/3 MM Materials Management . . ERP / SAP Overview | September 2003 Slide 31 MM Overview Material requirement planning External procurement Purchasing Internal procurement Production Invoice verification
Goods receipt Inventory management Goods issue Transfer posting Warehouse management Internal and external accounting Sales and distribution Master data Material Batch Vendor Customer G/L Storage bins ...
MM ERP / SAP Overview | September 2003 Slide 32 Material - Central Master Record for Logistic 123 Inventory Quality Sales Information Production Information Desc:--------------------- Product - 123 456 Inventory Purchasing Desc:--------------------- Raw Material - 456 ERP / SAP Overview | September 2003 Slide 33 Data in the Vendor Master General Data Address Phone and Fax Number Control Data Purchasing Data Terms of Payment Contact Person Minimum Order Value Account Data Payment Terms Payment Method Accounting Clerk Maintenance Level Client Purchase Organization Company Code Mandatory maintenance at the Purchasing Organization Level Optional Maintenance at the Plant Level, the Vendor Sub-Range Level or a combination of the two ERP / SAP Overview | September 2003 Slide 34 External Procurement Environment Requirement Determination Info Record Price History Purchasing Data Quota Arrangement Source Determination Vendor Selection Purchase Order Source List Invoice Receipt
RFQ
Quotation
Purchase Requisition
Outline Agreement
Goods Receipt ERP / SAP Overview | September 2003 Slide 35 Goods Movement Ad hoc. Inventory Inventory Transfer Posting Goods Issue Goods Issue Consumption Samples Sales Order Goods Receipt Delivery Production ERP / SAP Overview | September 2003 Slide 36 Invoice Verification Vendor invoice Vendor 3
FI CO Blocked Invoice Tolerance Check? Release of Blocked Invoice e.g... Orders / Projects /Cost centers G/L accounts / Accounts payable Vendor Vendor invoice invoice Delivery Invoice Preliminary Posting Automatic Price Update Payment OK ! Invoice Verification ERP / SAP Overview | September 2003 Slide 37 PP Overview SAP R/3 PP Production Planning . . ERP / SAP Overview | September 2003 Slide 38 Production Planning Cycle Sales and Operations Planning Master Production Scheduling Demand Management MRP MRP List Production Order Cycle or Purchase Order Cycle Master Data
Material Master Bill of Materials Work Centers Routings PRT Capacity Planning Plant Maintenance Sales & Distribution Materials Management Costing PP ERP / SAP Overview | September 2003 Slide 39 Production : Process Chain Production Chain Outbound Logistics to Materials Management or Sales Chain Inbound Logistics from Procurement or Production Chain Manufacturing Process Determine Production Requirements via MRP Output or Manually) Create production order (via conversion of planned order to production order or manually) Check material availability (Automatic) Release Production Order Print shop floor papers (actual workorders) Withdraw materials from inventory (automatic/manual) Produce Goods Confirm production of goods is completed Transfer Produced Goods to Inventory
FI Settle Production Order
FI CO Archive/Delete Order MM ERP / SAP Overview | September 2003 Slide 40 Production Planning 1. Production Planning Functionality 2. Master Data 3. Sales and Operations Planning & Demand Management 4. MRP 5. Production Order & Capacity Planning ERP / SAP Overview | September 2003 Slide 41 Material Requirements Planning 3. Qrt 4. Qrt Demands Stochastic
Deterministic Planning Demands Bill of Material Explosion Quantity: 12.000 Capacity Planning Lot Sizing Procedures Net Change ERP / SAP Overview | September 2003 Slide 42 MRP - Planning Procedures Planning Procedures Deterministic MRP Consumption-Based Planning Forecast-Based Planning Reorder Point Planning Automatic Reorder Point Manual Reorder Point ERP / SAP Overview | September 2003 Slide 43 Production Control Planned Orders Release Production Order
FI CO Open Production Order Goods Issue Costs MM ERP / SAP Overview | September 2003 Slide 44 QM Overview SAP R/3 QM Quality Management . . ERP / SAP Overview | September 2003 Slide 45 QM Overview
Sales & Distribution SD MM PP QM PM HR FI CO AM PS WF IS Materials Mgmt. Product Planning Quality Mgmt. Plant Mainte- nance Human Resources Financial Accounting Controlling Fixed Assets Mgmt. Project System Workflow Industry Solutions R/3
The QM application module is a quality control and information system supporting quality planning, inspection, and control for manufacturing and procurement QM ERP / SAP Overview | September 2003 Slide 46 QM in Logistics History-dependent intensity of quality inspections Goods receipt Goods issue Production Inspection during production Defects recording in QM Control charts Quality management in SD (certifies quality) QM ERP / SAP Overview | September 2003 Slide 47 PM Overview SAP R/3 PM Plant Maintenance . . ERP / SAP Overview | September 2003 Slide 48 Plant Maintenance - Overview Create Work Orders Notifications Planned Work Orders Schedule WOs Parts/Supplies Labor Preventive/Predictive Maint. WOs Master Data Close and Settle WO Reporting Special Tools Pre-defined work steps Emergencies External Services Material Requisitions Shop Papers PM ERP / SAP Overview | September 2003 Slide 49 FI Overview SAP R/3 Fi Finance . . ERP / SAP Overview | September 2003 Slide 50 Components of FI FI FI-GL FI-AR FI-AP FI-SL FI-LC FI-AA General Ledger Accounts Receivable Accounts Payable Asset Accounting Special Ledger Legal Consolidation ERP / SAP Overview | September 2003 Slide 51 Corporate Structure Financial Management Area Financial Management Area Financial Management Area Controlling Area Controlling Area Controlling Area Controlling Area Work Place/Job Material Product Plant Cost Centers Company Code (Company) Corp. Group Level Legal Entity Controlling Level Management Units ERP / SAP Overview | September 2003 Slide 52 The Elements of Financial Accounting Finance Information System Executive Information System G/L Information System Foreign Exchange Management Business Analysis Cash Management and Forecast Multiledger Bank Accounts General Ledger Payables Extended General Ledger Consolidation Accounts Payable Invoice Verification Accounts Receivable Credit Management ERP / SAP Overview | September 2003 Slide 53 The Components of FI Configuration
Organizational Structures Company Codes Business Area Organization of Accounting Ledger/Sub-ledger Chart of Accounts Credit Control Setting Credit Limits Master Records G/L Accounts Customers Vendors Banks Chart of Depreciation Depreciation Areas Assets Extended General Ledger Group Company Number Ranges Functionality
General Ledger Special Ledger Accounts Payable Legal Consolidations Accounts Receivable Credit Management Asset Accounting Cash Management and Forecast Treasury
FI ERP / SAP Overview | September 2003 Slide 54 CO Overview SAP R/3 CO Controlling. . ERP / SAP Overview | September 2003 Slide 55 Components of CO CO Configuration Organization Structures Master Data Planning Setup Criteria and Values Valuation CO Modules Cost Center Accounting Order and Project Acctg. Transaction-Based Postings Periodic Allocations Profit Center Acctg. Product Costing Activity-Based Costing Product Costing Budgeting Profitability Analysis Business Planning & Control Functionality Settlement Internal Orders Open Item Management Profitability Analysis Overhead Management Planning Transaction-Based Posting Periodic Allocations Monitoring Actual Activities vs. Planned CO CO ERP / SAP Overview | September 2003 Slide 56 The Elements of Managerial Accounting Overhead Cost Controlling Profitability Analysis Overhead Cost Controlling Cost Centers Report Structure: Market Segment Region Division Cost of Sales Cost of Period PA PCA Report Structure: Profit Center GL Accounts Controlling ERP / SAP Overview | September 2003 Slide 57 Integration Within FI/CO Financial Accounting Asset Accounting Asset Accounting Asset Accounting Investment Controlling Plant Maintenance Gen. Ledger Accounting Accounts Receivable Accounts Payable Cash Management Overhead Cost Controlling Make to Order Prod. Cost Center Controlling Actual Costing Static Standard Costing Product & Production Controlling Mass Production Continuous Flow Prod. Batch Production Cost of Sales Accounting Period Accounting Flexible Standard Costing Order Controlling Project Controlling Management Accounting Sales & Profitability Controlling Chart of Accounts FI CO Central Documents Central Line Items Central Totals Account Revenue ERP / SAP Overview | September 2003 Slide 58 Integration PP MM FI CO SD FI Which modules are involved? Planned Requirement MRP Requirement on component level Purchase Order Goods Receipt Invoice Verification Accounts Payable Planned Order Production Order Production completed Order Settlement Customer Order Shipping Invoicing Account Receivable ERP / SAP Overview | September 2003 Slide 59 SAP R/3 : Components ABAP Programs Configuration Organization Structure Key Data Elements Functionality Configurations Application Master Data Transaction Data ERP / SAP Overview | September 2003 Slide 60 What is Customization ? Customization the adaptation of application software to customer- specific needs is accomplished in two ways : Coding Programming customer-specific code that replaces or complements components of the application Configuration Rendering the application appropriate to a specific customer by specifying data on which the application operates ERP / SAP Overview | September 2003 Slide 61 Organizational Structures in R/3 Cost Accounting External Logistics Accounting Internal Logistics (MRP/Production) Inventory Management Organizational Units Client Controlling Areas Company Codes Plants Sales Organizations Purchasing Organizations Valuation Areas Storage Locations/Batches/Special Stocks ERP / SAP Overview | September 2003 Slide 62 Organizational Structure in SAP R/3 Human Resources Controlling Client Company Code Purchasing Organization Personnel Area Production Planning Sales and Distribution Materials Management Financial Accounting Sales Area Controlling Area Plant ERP / SAP Overview | September 2003 Slide 63 ABAP Programming
SAP R/3 applications are written in the ABAP programming language, and run within the application layer of the R/3 System. ABAP programs communicate with the database management system of the central relational database (RDBMS), and with the graphical user interface (SAPgui) at presentation level.
ERP / SAP Overview | September 2003 Slide 64 Why we need ABAP Developments? SAP Solution SAP R/3 scope ERP / SAP Overview | September 2003 Slide 65 SAP Solution
SAP R/3 scope Specific company requirements ERP / SAP Overview | September 2003 Slide 66 SAP Solution
SAP R/3 scope Specific company requirements New Functionality Development ERP / SAP Overview | September 2003 Slide 67 SAP Solution
SAP R/3 scope Specific company requirements Non SAP applications
New Functionality Development ERP / SAP Overview | September 2003 Slide 68 Types of ABAP Developments Reports