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QUALITY SYSTEM PROCEDURE

REF. NO: /QSP/07/02


REV. NO: 00
DATE : 05/01/2008
Page 1 of 4
PROCEDURE FOR DESIGN AND
DEVELOPMENT

Prepared by Approved by

1. Purpose:

The purpose of this procedure is to establish & explain the Sequential activities to plan &
control the Design and Development of the Mould/Die.

2. Scope:
This procedure is applicable to Design/Development of the Mould/Die, which is to be
manufacture in Quad Tooling Technologies (P) Ltd.

3. Responsibility:
As mentioned in the procedure.

DESIGN/DEVELOPMENT PLANNING
Input Activity Out Put
Document /
record
reference




Customer Purchase
Order













Design and
Development
Plan





QUAD/F/D&D/01




Design and
Development
Plan



QUAD/F/D&D/01


Design and
development plan

Design and
Development
Plan





QUAD/F/D&D/01

DESIGN /DEVELOPMENT INPUT



Design and
development plan



















Design Inputs

Design Input
Sheet
Mould
analysis result

QUAD/F/D&D/02
Design and development plan will be
prepared by Design head along with team
member
Design and development plan will be reviewed
on periodically, and reviewed comments will
be written in design and development plan
Design plan should cover the activities from
design input to design validation
START
Based on the design plan, responsible
person collects the following design inputs
Regulatory and statutory
requirement
Standard requirements
Technical requirement
Information from the similar
design
Storage, handling and
maintenance

Collected design Inputs will be recorded in
the design Input sheet Mould Flow
Analysis/calculation will be carried out for
Design out put results.

QUALITY SYSTEM PROCEDURE
REF. NO: /QSP/07/02
REV. NO: 00
DATE : 05/01/2008
Page 2 of 4
PROCEDURE FOR DESIGN AND
DEVELOPMENT

Prepared by Approved by

DESIGN OUTPUT:
Input FLOW CHART Output Document /
record
reference

Design Input
Sheet
Mould
Analysis
Result

Assembly
drawings,
Part Drawings
Bill of Material
3D Models
Quality Plan








QUAD/F/D&D/05








Drawings






DESIGN REVIEW
Design Inputs
Stage
Drawings
Design
Review
Check List























Design Review
Check List


QUAD/F/D&D/03

Design Review
Check List







Drawings


DESIGN VARIFICATION:

Part Drawings,
BOM, Assembly
Drawings















Design verification
report








QUAD/F/D&D/06
The prepared drawings explains the total
view of the mould/Die with dimensions, the
limits and tolerance are based on the
specifications
Based on the design Plan, design will be reviewed
by Design Head and team by design review check
list.
Based on the Design Inputs and Mould
analysis results design Engineer will prepare
the following documents (Design out Put).
Assembly drawings
Part drawings
Bill of material
3D Models
Quality Plan


The Reviewed points and suggestions will be
incorporated in the design.
The prepared design will be verified to
ensure that the design stage out put meets the
design stage input requirements.
Design reviewed points will be noted in the
design review check list.
The design verification will be done on
following consideration
Verifying the design with proven
design
During a manufacturing, tests and
simulation


QUALITY SYSTEM PROCEDURE
REF. NO: /QSP/07/02
REV. NO: 00
DATE : 05/01/2008
Page 3 of 4
PROCEDURE FOR DESIGN AND
DEVELOPMENT

Prepared by Approved by

DESIGN VALIDATION:
Input FLOW CHART Output
Document /
record
reference
Design Verification
Report






Customer feed
back Report







Validation Report











QUAD/F/D&D/07

Customer feed
back Report








DESIGN CHANGES:













Design Verification
report,
Customer ECN



Design Change Note






QUAD/F/D&D/04












The validation is carried out after the design
verification
Design validation will be done by the
following methods.
Based on the sample submitted
by customer
The feed back received from the
customer(s) about the
performance of the Mould/Die
after its installations
Based on the trial test conducted
on the samples
Feed backs received from the customer are
analyzed and used as data for corrective and
preventive action and also as input for future
design activities
Design Changes are initiated during any of
the following situations.
To improve the quality or
performance of the mould/Die
Specific changes requested by the
customer during the design process
and after trial sample
Design changes will be reviewed by Design
Head along with Design Team if feasible
design change level note will be updated.
The Changes are incorporated in the design
documents; it will be reviewed and approved
by design head.
END

QUALITY SYSTEM PROCEDURE
REF. NO: /QSP/07/02
REV. NO: 00
DATE : 05/01/2008
Page 4 of 4
PROCEDURE FOR DESIGN AND
DEVELOPMENT

Prepared by Approved by


Measure of Performance:

Sr.
No.
Measurable parameter UOM Data Source Review Frequency
1 Design Plan vs Achieved %
Design development
plan
Quarterly
2
Design Revision after final
drawing
Nos
Design change level
Note
Quarterly

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