REV. NO: 00 DATE : 05/01/2008 Page 1 of 4 PROCEDURE FOR DESIGN AND DEVELOPMENT
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1. Purpose:
The purpose of this procedure is to establish & explain the Sequential activities to plan & control the Design and Development of the Mould/Die.
2. Scope: This procedure is applicable to Design/Development of the Mould/Die, which is to be manufacture in Quad Tooling Technologies (P) Ltd.
3. Responsibility: As mentioned in the procedure.
DESIGN/DEVELOPMENT PLANNING Input Activity Out Put Document / record reference
Customer Purchase Order
Design and Development Plan
QUAD/F/D&D/01
Design and Development Plan
QUAD/F/D&D/01
Design and development plan
Design and Development Plan
QUAD/F/D&D/01
DESIGN /DEVELOPMENT INPUT
Design and development plan
Design Inputs
Design Input Sheet Mould analysis result
QUAD/F/D&D/02 Design and development plan will be prepared by Design head along with team member Design and development plan will be reviewed on periodically, and reviewed comments will be written in design and development plan Design plan should cover the activities from design input to design validation START Based on the design plan, responsible person collects the following design inputs Regulatory and statutory requirement Standard requirements Technical requirement Information from the similar design Storage, handling and maintenance
Collected design Inputs will be recorded in the design Input sheet Mould Flow Analysis/calculation will be carried out for Design out put results.
QUALITY SYSTEM PROCEDURE REF. NO: /QSP/07/02 REV. NO: 00 DATE : 05/01/2008 Page 2 of 4 PROCEDURE FOR DESIGN AND DEVELOPMENT
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DESIGN OUTPUT: Input FLOW CHART Output Document / record reference
Design Input Sheet Mould Analysis Result
Assembly drawings, Part Drawings Bill of Material 3D Models Quality Plan
QUAD/F/D&D/05
Drawings
DESIGN REVIEW Design Inputs Stage Drawings Design Review Check List
Design Review Check List
QUAD/F/D&D/03
Design Review Check List
Drawings
DESIGN VARIFICATION:
Part Drawings, BOM, Assembly Drawings
Design verification report
QUAD/F/D&D/06 The prepared drawings explains the total view of the mould/Die with dimensions, the limits and tolerance are based on the specifications Based on the design Plan, design will be reviewed by Design Head and team by design review check list. Based on the Design Inputs and Mould analysis results design Engineer will prepare the following documents (Design out Put). Assembly drawings Part drawings Bill of material 3D Models Quality Plan
The Reviewed points and suggestions will be incorporated in the design. The prepared design will be verified to ensure that the design stage out put meets the design stage input requirements. Design reviewed points will be noted in the design review check list. The design verification will be done on following consideration Verifying the design with proven design During a manufacturing, tests and simulation
QUALITY SYSTEM PROCEDURE REF. NO: /QSP/07/02 REV. NO: 00 DATE : 05/01/2008 Page 3 of 4 PROCEDURE FOR DESIGN AND DEVELOPMENT
The validation is carried out after the design verification Design validation will be done by the following methods. Based on the sample submitted by customer The feed back received from the customer(s) about the performance of the Mould/Die after its installations Based on the trial test conducted on the samples Feed backs received from the customer are analyzed and used as data for corrective and preventive action and also as input for future design activities Design Changes are initiated during any of the following situations. To improve the quality or performance of the mould/Die Specific changes requested by the customer during the design process and after trial sample Design changes will be reviewed by Design Head along with Design Team if feasible design change level note will be updated. The Changes are incorporated in the design documents; it will be reviewed and approved by design head. END
QUALITY SYSTEM PROCEDURE REF. NO: /QSP/07/02 REV. NO: 00 DATE : 05/01/2008 Page 4 of 4 PROCEDURE FOR DESIGN AND DEVELOPMENT
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Measure of Performance:
Sr. No. Measurable parameter UOM Data Source Review Frequency 1 Design Plan vs Achieved % Design development plan Quarterly 2 Design Revision after final drawing Nos Design change level Note Quarterly