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Electronics

PRODUCT DIRECTORY
3
Proven Reliable in the Real World
Table of Contents
Cat Electronics Product Directory
Electronic Control Modules page
A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7
A3:E2FF Controller
A3:E2MD Controller
A3:E2HD Controller
A3:E2IE Controller
A3:E3HD Controller
A3:E3GE Controller
A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9
A4:E1 Controller
A4:E2 Controller
A4:E4FF Controller
A4:E4HD Controller
A4:E4MD Controller
A4:E4IE Controller
A4 & A2:M1 Machine Controllers. . . . . 10-11
A4:M1 Controller
A4:M2 Controller
A4:M3 Controller
A2:M1 Controller
Displays and Monitors page
Instrument Clusters & Displays . . . . . . 13-14
Advisor Display
Dash Instrument Cluster
Messenger Display
Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15
Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15
Electrical Components page
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control Handles . . . . . . . . . . . . . . . . . . . 18-19
Column Mounted Shifter
Electronic Joystick
Prophet Handle
Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21
HID Flood Lights
LED Indicators
LED Signals
Rotating Beacon
Shock Resistant Lights
Sensors
Liquid Level Sensors . . . . . . . . . . . . . 22-23
Fuel Level Sensor
Pressure Sensors . . . . . . . . . . . . . . . . 22-23
High Pressure PWM Pressure Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors . . . . . . . . . . . . 22-24
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Temperature Sensors . . . . . . . . . . . . . 22&24
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWMTemperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Position Sensors . . . . . . . . . . . . . . . 22&25
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Electrical Components page
Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PS13-20N 12V
PS12-20N 24V
PS19-60N 24V
PS19-50N 12V
On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27
EHC13-12V
EHC13-24V
Coils for Proportional E/H Valves . . . . . . . 27
C19-12P
C19-24P
C19-12RP
C19-24RP
C13-12RP
C13-24RP
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PS19LDA
PS13SDA
PS13TEHC
PS13TTV
PS13ETAC
Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
Electronic Key Switch
Filter By-Pass Switch
Liquid Level Switch
Relay Switch
Robust Arm Bar Switch
Rocker Switch
Communications page
Customer Communication Module . . . . . . 32
Customer Communication Module III . . . . 33
Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34
Pocket Technician

. . . . . . . . . . . . . . . . . . . 35
4
Defining the Possible
Forward Thinking
Welcome to Cat

Electronics
Caterpillar Inc. is more than big, heavy
equipment and much more than yellow
iron. Our products have evolved from simple
mechanical workhorses to sophisticated,
electronically controlled work-site solutions.
At the heart of this transformation is Cat

Electronics. We Define the Possible for our


customers every day with our industry-leading
components, software, and electronic and
electrical systems.
Proven Experience
For more than 25 years, Cat Electronics has been
providing real-world electronic and electrical
solutions for the markets Caterpillar serves.
From on-highway to mining, construction to
electric power, marine to agriculture, Cat
Electronics offers value-added electronic
solutions that stand up to the worlds harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,
Caterpillar is not just an iron company, Caterpillar
is a world-class electronics company.
This broad experience and understanding of
heavy-duty application environments like
severe vibration, shock, extreme operating
temperature ranges, thermal cycle, thermal
shock, humidity, corrosion and excessive
dust has resulted in several hundred U.S.
and foreign patents in components, software
features and algorithms.
Electronics
Components
Software
Systems
Our Vision
We will be the global
leader in providing
motion and power
control solutions.
5
Electronic Control Modules
Our Engine and Machine Controllers have been
developed for todays robust engines and
varied machine applications. They are capable
of advanced engine control and diagnostics.
This is the most comprehensive line of versatile,
configurable and rugged controllers in use
around the world today.
A3
Engine Controllers
6
Proven Reliable in the Real World
www.catelectronics.com
Electronics
A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel cooled,
or military housing.
With the ability to be configured in several hardware
arrangements and programmable software for different
applications, this is the most comprehensive line of
configurable, rugged controllers in the world today.
A3:E3 Controllers:
Based on our popular A3:E2 controllers, the A3:E3 has
been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.
Environmental Specifications A3:E2 & A3:E3
Operating Temperature Range -40C to +120C
Fuel Temperature* 80C
Fuel Flow Rate* 10 L/min (max)
Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M
Storage Temperature Range (normal) -50C to +120C
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+/Batt-
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35C
Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic Environment Zero damage during exposure to electrostatic painting process
*Fuel Cooled housing only
A3:E2 Controller
A3:E3 Controller
7 www.catelectronics.com
A3
Engine Controllers
Proven Reliable in the Real World
Operating Characteristics/
A3 ECM Model
Specifications
Standard Housing
Air Cooled
Fuel Cooled
Military Housing
Inputs
Switch to Ground
Switch to Battery (+Bat)
Key Switch On/Boot (+Bat)
Analog Input (Active)
Analog Input (Passive)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
Analog Input 4-20mA
Sensor Power Supplies
Analog Sensor Supply (5V, 400mA)
Analog Sensor Supply - OEM (5V, 80mA)
Digital Sensor Supply (8V, 400mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers
On/Off Sinking Drivers
PWM Voltage Out
PWM Current Drivers (3.75A)
Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Engine Brake Drivers (low sides)
Ignition Coils
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
A3:E2FF A3:E2MD A3:E2HD A3:E2IE A3:E3HD A3:E3GE
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
18 18 18 18 12 14
2 2 2 2 1 1
1 1 1 1 1 1
7 7 6 7 8 8
5 5 6 5 7
1 1 1 1 1
8
4 4 4 4 2 2
4 4 4 4 7 8
2 2
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1
3 2 2 2 3 3
2 3
2 2
2 2 2 2 2
6 6 6 6 16
6 6 6 6 16
6 6
16
7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)
2 (3.0A) 2 (3.0A) 2 (3.0A) 2 (3.0A)
4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)
1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)
68336 68336 68336 68336 68336 68336
24 MHz 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz
1 MB 1 MB 1 MB 1 MB 1 MB 512kB
256kB 256kB 256kB 256kB 256kB 256kB
8kB 8kB 8kB 8kB 2kB 2kB
3 (3.75A) 3 (3.75A) 1 (3.75A) 3 (3.75A) 3 (3.75A) 3 (3.75A)
A4
Engine Controllers
8
Proven Reliable in the Real World
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Electronics
A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrows requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.
A4:E2 Controllers:
The A4:E2 range of engine controllers has been developed
for the advanced engine control requirements for engines
up to 6 cylinders. Using Power PC technology, the A4:E2 is
capable of advanced control and diagnostics of direct
injection and pump + line fuel systems.
A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.
Environmental Specifications A4:E1, A4:E2 & A4:E4
Operating Temperature Range* -40C to 120C
Fuel Temperature* 80C
Fuel Flow Rate* 10 L/min (max)
Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M
Storage Temperature Range (normal) -50C to +120C
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+/Batt-
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35C
Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic Environment Zero damage during exposure to electrostatic painting process
*Fuel Cooled housing only
A4:E1 Controller
A4:E2 Controller
A4:E4 Controller
9 www.catelectronics.com
A4
Engine Controllers
Proven Reliable in the Real World
Operating Characteristics/
A4 ECM Model
Specifications
Standard Housing
Air Cooled
Fuel Cooled
Military Housing
Inputs
Switch to Ground
Switch to Battery (+Bat)
Key Switch On/Boot (+Bat)
Analog Input (Active)
Analog Input (Passive)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
High Frequency Input (Turbo)
Analog Input 4-20mA
Sensor Power Supplies
Analog Sensor Supply (5V, 200mA)
Analog Sensor Supply (5V, 300mA)
Analog Sensor Supply - OEM (5V, 80mA)
Analog Sensor Supply - OEM (8V, 70mA)
Digital Sensor Supply (8V, 150mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers
On/Off Sinking Drivers
PWM Current Drivers (3.75A)
Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
A4:E1 A4:E2 A4:E4FF A4:E4HD A4:E4MD A4:E4IE
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes
12 11 17 17 17 17
2 2 2 2 2 2
1 1 1 1 1 1
5 8 10 10 10 10
3 5 4 4 4 4
10 5 5 5
2
2 1 5 5 4 5
1 8 6 6 6
1 1 1 1
2
1
1 1 1 1 1
1 1 1 1
8
1 1 1 1 1
1
3 3 3 2 2 2
2
3 2 2 2 2
6 12 6 3 6
8 4 2 4
1 (50mA) 6 (2.0A) 6 (2.0A) 6 (2.0A) 6 (2.0A)
1 (1.0A)

2 (2.0A/PWM) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM)


1 (1.5A) 1 (2.0A/PWM/Speed) 1 (2.0A/PWM/Speed) 1 (3.0A) 1 (2.0A/PWM/Speed)
2 (3.0A) 2 (3.0A) 2 (3.0A)
14 (300mA) 14 (300mA) 3 (300mA) 3 (300mA) 3 (300mA) 3 (300mA)
1 (2.0A) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM)
1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)
1 (2.5A) 3 (2.5A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)
1 (3.75A)
MPC555 MPC561 MPC561 MPC561 MPC561 MPC561
40 Mhz 56 MHz 56 MHz 56 MHz 56 MHz 56 MHz
448kB 2Mb 2Mb 2Mb 2Mb 2Mb
282kB 256kB 512kB 512kB 512kB 512kB
8kB 64kB 8kB 8kB 8kB 8kB
A4 & A2:M1
Machine Controllers
10
Proven Reliable in the Real World
www.catelectronics.com
Electronics
A4:M1 Controllers:
Our range of machine controllers has been developed around
our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
military housings for even more rugged applications and EMC
sensitive systems.
A2:M1 Remote I/O and Valve Controllers:
Our range of A2 controllers has been designed for use in systems
as rugged remote I/O blocks. The A2 is capable of basic feedback
making them ideal for electrohydraulic systems, machine controls, or
rugged industrial applications. The controller has four drivers
providing easy expandibility.
Environmental Specifications
A4 & A2:M1
Operating Temperature Range -40C to +85C
Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M
Storage Temperature Range (normal) -50C to +120C
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+/Batt-
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 38C
Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic Environment Zero damage during exposure to electrostatic painting process
A4:M2 Controller
A2:M1 Controller
A4:M1 Controller
11 www.catelectronics.com
A4 & A2:M1
Machine Controllers
Proven Reliable in the Real World
Operating Characteristics/
A4 & A2:M1 ECM Model
Specifications
Standard Housing
Air Cooled
Military Housing
Inputs
Switch to Ground
Switch to Battery (+Bat)
Key Switch (+Bat)
Neutral Start Input
Analog Input (Active)
Analog Input (Passive)
PWM / Frequency Input
PWM Input (High Accuracy)
Speed Input
Battery Monitor
R-Terminal Input
Sensor Power Supplies
One 5v Sensor Supply (200mAdc)
One 8v Sensor Supply (400mAdc)
One 10v Sensor Supply (3A)
Communication Links
CAN Data Link
Outputs
On/Off Sourcing Drivers (2.0A)
On/Off Sinking Drivers (300mA)
PWM Driver, 1 wire (2.0A)
PWM Driver, 2 wire (2.0A)
Low Level Sinking Driver
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
A4:M1 A4:M2 A4:M3 A2:M1
Yes Yes Yes Yes
Yes Yes Yes No
35 35 25 1
3 3
1 1 1
1 1 1
2 2 2 2
3 3 3
16 16 11
4 4
6 6 4
1 1 1 1
1 1 1
1 1 1 1 (100mA)
1 1 1
1 1
3 3 2 1
2 2 1
6 6 4
8 8 8
10 2 8
2 2 4
1
MPC555 MPC555 MPC555 Star 12
40 MHz 40 MHz 40 MHz 14 MHz
2 mb 2 mb 2 mb 128 kb
256 kb 256 kb 256 kb 5 kb
32 kb 32 kb 32 kb 2 kb
Di spl ays and Moni tors
Our highly flexible line of displays and
monitoring products is comprised of both
systems and components to allow the operator
to monitor vital information and to provide
critical operating information to the user
while the machine or engine is operating.
12
Instrument Clusters
and Display Units
13
Proven Reliable in the Real World
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Electronics
Caterpillars highly flexible Dash Instrument Cluster has five gauges,
18 LED indicator lights, and two LCD digital displays. Communicating
on the SAE J1939 data link, the cluster is able to provide critical
operating information to the user while the machine or engine is in use.
The Navigator 10.4cTS is a compact, embedded Intel

Pentium

based
hardened PC designed for use in rugged outdoor environments. The
system incorporates a 10.4 transflective LCD for superior viewing in
high light conditions with a broad-range dimmable back-light for viewing
in low light conditions. The integrated high-light rejection infrared
touch-screen provides a means for reliable operator input in extreme
operating conditions.
The Cat

Messenger operator information dashboard display provides


real-time, visual feedback on engine or machine operating conditions
to help ensure the best performance possible from an engine or machine.
Messenger uses a full graphics information display with transflective
LCD technology. Multiple communication data links can be utilized to
provide real-time performance and operating information while the
vehicle is in use. The information can be displayed in either
multilingual text (even graphical languages) or a graphical format.
Advisor 6.0m2 is a monochrome, transflective graphical information
display capable of displaying real time operating information on
parameters such as engine speed, ground speed, and fuel consumption,
and is targeted for use on heavy-duty engines and machines
operating in adverse conditions. The displayed data can be obtained
from an existing data link that connects engines, transmissions,
and hydraulic systems.
Navigator Rugged PC
Dash Instrument Cluster
Advisor Display Unit
Messenger Display Unit
Environmental Specifications
-20C to 70C
-40C to 85C
-40C to 85C
-50C to 85C
8g RMS random from 20-2000Hz
9.8g 24-2000Hz
Splash proof enclosure
Sealed to +/- 35kPag case, IP68/NEMA 13
Environmentally sealed to 34.48kPa
IP68/NEMA 13 Ingress Protection
Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger
Yes
Yes Yes Yes
Yes Yes
Yes Yes
Yes
Yes Yes Yes
Yes
Yes Yes Yes
Yes Yes Yes
Operating Temperature
Storage Temperature Range
Vibration
Sealing/Protection
14 www.catelectronics.com
Instrument Clusters
and Display Units
Proven Reliable in the Real World
Operating Characteristics/
Instrument Clusters and Display Units
Specifications
Inputs/Outputs
Generic Switch to Battery
Keyswitch Input
Output Horn Driver
High Side Drivers
PWM Switch to Ground
Analog Voltage Switch to Ground
R-terminal Alternator Input
PWM Inputs
Digital Ports
Communication
External PC Keyboard
Ethernet
RS 232
Data Links
Processing Elements
Processor
Operating System
RAM/SRAM
Flash Memory
EEPROM
Electrical
Power Supply
10 +/- 1V Supply (Output)
5V Regulated Supply (Output)
Physical Characteristics
Dimensions
Weight
Mounting Type
Monochrome Transflective LCD Display
10.4 Transflective Color VGA LCD Display
LED Indicators
Backlight Ratio
Backlighting
Buttons
Connectors
70 pin mating harness
70 pin environmentally sealed
8 pin environmentally sealed integral DT
Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger
4 1
1 1 1 1
1
2
8
4
1
5 1
8
1 1
1
7 1
1 8 3 2
P166 Tillamuk
68376 Mot. 68376 Mot.
32 bit @ 24 MHz 32 bit @ 24 MHz
Windows/NTCE
64 mb 1 mb 512 kb
128MB + external 1 mb 1 mb
32 kb 32 kb
12V/24V 9V-32V 9V-32V 9V-32V
Yes Yes
Yes Yes
315 x 261 x 93 mm 71 x 140 x 221 mm 60.5 x 66 x 119.5 mm
8.5 lbs 3.5 lbs. 0.6 lbs.
Bracket Panel/Gimbal Panel/Gimbal
Yes Yes
Yes
18 Yes
200:1
White/Red White/Red
Touch Screen 10 4
Yes
Yes Yes
Yes
Data Link Gauges
and Gauge Controller
15
Proven Reliable in the Real World
www.catelectronics.com
Electronics
This SAE J1939 Data Link system is composed of electronically
controlled analog gauges that combine the accuracy and
dependability of electronics with the simplicity and visual clarity
of conventional analog gauges. The system is designed for plug
and play installation on various applications in many harsh
environments including building, construction, agricultural,
and marine.
The Gauge Controller receives, translates, and resends the J1939
information via a local data link to the appropriate gauge while
providing a single interface to the data link for the gauge system.
The user can mount the controller on the rear of any 3 gauge
or in a separate location if the panel location does not allow
space for the gauge controller and harnessing to be attached.
Environmental Specifications
Operating Temperature Range -40C to +85C
Storage Temperature Range -55C to +85C
Vibration 9.8g RMS random vibration from 24 Hz to 2000 Hz
Seal Sealed to +/- 35 kPa against water and water vapor
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+
Humidity Tolerance 115% NSV, 90% relative humidity over
operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray
for 48 hours at 35C
Chemical Splash Immunity Diesel fuel, engine/machine oil,
& SAE J1455 chemical agents
Electrostatic Environment Zero damage during exposure to
electrostatic painting process
Operating Characteristics/Specifications Gauge Controller
Supply Voltage:
Gauge Controller Operating Supply
Voltage Range (+Bat Input) 9V-32V
Gauge Operating Supply Voltage
(Supplied by Gauge Controller) 9V-18V
Communication:
J1939 CAN Data Link 1
Gauge Data Link 1
Operating Characteristics/
Data Link Gauges
Specifications
Features
Auxiliary Pressure (0 -3447kPa)
Auxiliary Temperature (-40C to 49C)
Boost Pressure (0-345kPa)
Engine Coolant (-18C to 120C)
Exhaust Temperature (49C to 872C)
Fuel Level (0 - 4/4)
Fuel Pressure (0 - 862kPa)
Fuel Rate (0 - 7571ph)
Fuel Temp (-18C to 120C)
Inlet Manifold Temp (-18C to 120C)
Oil Pressure (0 - 689 kPa)
Oil Temperature (-18C to 120C)
Percent Load (0 -100%)
Speedometer (0-70mph, 0-110km, 0-60knots)
Tachometer w/LCD (0-3000rpm, 0-3600rpm
and 0-4000 rpm gauges are available
Transmission Oil Pressure (0 - 3447kPa)
Transmission Oil Temperature (-18C to 120C)
Volt (0V-16V)
Volt (9V-32V)
2Gauge 3Gauge
Yes
Yes
Yes Yes
Yes Yes
Yes Yes
Yes
Yes Yes
Yes Yes
Yes Yes
Yes Yes
Yes Yes
Yes Yes
Yes Yes
Yes
Yes
Yes Yes
Yes Yes
Yes
Yes Yes
Electrical Components
Cat

Electronics takes great pride in


offering to the world a line of electrical
components that are the most durable on
earth. Our components are developed to
withstand the harshest environments and
theyre tested to do so in our own facilities.
The components operate successfully in
environments ranging from the chill of the
Antarctic to the heat of the Arabian Peninsula.
The electrical component line includes
products such as heavy-duty connectors,
ergonomically designed handles and joysticks,
HID and LED lights, and robust and durable
lines of sensors, solenoids, valves, and switches.
16
17 www.catelectronics.com
Connectors
Proven Reliable in the Real World
The Caterpillar Connector Series is a heavy-duty plastic
electrical connection system for use with inline, bulkhead
and device applications. Applications include wire to wire
and wire to PC applications. The sealing plugs can be
molded into the plug connectors wire seal cover. Bulkhead
connectors are available in multiple sizes along with a
wire dress cover providing wire seal protection from
pressure wash spray.
Operating Characteristics/Specifications
Current Rating: 13 amps per terminal*
Wire Range: 14-18 AWG
Mechanical:
Keying: 6 key ways plus a universal
Mating: Jackscrew mating;
M6 thread with M4 Allen head
Connector Sizes Available: 26, 70 & 120 position
(plug & receptacle; standard length PC pins)
34 & 48 position
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance
Environmental Specifications
Operating Temperature -40C to +120C
Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant
Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle)
14 AWG (SXL) 18 AWG(GXL) PC board connector sealed to 35kPa through the pins
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.
Operating Characteristics/Specifications
Inputs:
Supply Voltage 13V-27V
Supply Current 20 A and 13 A max
Outputs:
Speed 4800RPM and 5100RPM
Torque .37Nm and .45Nm
Power .19kW and .23kW
Rotation CWLE
Environmental Specifications
Operating Temperature -40C to +85C
Storage Temperature -40C to +85C
Sealing Vented at shaft end to improve air circulation within motor.
Sealed on exposed endframe
Sinusoidal Vibration 10g 18-2000 three axis
EMI/RFI ISO13766 compliant
Fans
Control Handles
18
Proven Reliable in the Real World
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Electronics
Operators want their machines to look, feel, drive, and
ride more like their personal vehicles. The Caterpillar line
of Handles, Joysticks, and Shifters has been developed
using highly reliable electronic components to satisfy
that operator requirement.
The product line is comprised of the following:
Column Mounted Shifters have a five-million cycle life
expectancy and 2-million cycle speed capability. The reliable
electronic shifters and shuttles for transmission direction
and speed input are data link ready and exhibit excellent
environmental performance.
The Prophet Handle and Electronic Joystick are modularly
designed allowing for application customization while
minimizing development time, cost, and tooling. Both
products have a long life expectancy. The handle and
joystick are ruggedly designed making them more reliable
than other commercially available products and the
serviceable modules reduce customer costs.
Prophet Handle
Column Mounted Shifter
Electronic Joystick
19 www.catelectronics.com
Control Handles
Proven Reliable in the Real World
Operating Characteristics/
Control Handles
Specifications
Inputs
Supply Voltage
Supply Current
Outputs
Output Signal (PWM)
Output Switched
Output Signal (20mA-2.0A direct drive)
Resolution
Mechanical
Rotation
Force
Column Mounted Prophet Electronic
Shifter Handle Joystick
9V-16V 9V-32V 9V-32V
100mA max 105mA
<30mA at 32V
<100mA at 9V
500 Hz 500 Hz
4 outputs available
Yes 3 available 5 available
Yes
1 degree .3 degree
+/- 20 degrees
3Nm torque
Environmental Specifications
Diesel Fuel
Water
Engine Oil
Tri-Sodium Phosphate Cleaners
Operating
Storage
9.8g random, three axis
8g (rms) 24-2000Hz, three axis
Meets EU requirements
100V/m radiated (15kHz to 1GHz)
+/- 35kPa
10.4kPa water spray
Direction
Speed
Integral 12 pin DT
Column Mounted Prophet Electronic
Shifter Handle Joystick
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
-40C to +85C -40C to +85C -40C to +85C
-50C to +85C -40C to +85C -40C to +85C
Yes Yes
Yes
Yes Yes
Yes
Yes Yes
Yes
5 million cycles 2.5 million cycles
2 million cycles
Yes
Chemical Compatibility
Temperatures
Vibration
EMI/RFI
Sealing
Life
Connector
Lights
20
Proven Reliable in the Real World
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Electronics
Today, operators demand well-lit work areas using highly
reliable lights for safety and performance. The Caterpillar
Lighting product line satisfies these user requirements
by offering the following:
High Intensity Discharge (HID) Gas Lights are used for
exterior flood lighting. The color of the light is closer to
sunlight than traditional halogen thus providing an increase
in operator safety. The HID light is more efficient as it can
produce the equivalent of several halogen lights of the
same wattage. The gas tube in HID lights has a life
expectancy of 2000 to 6000 hours.
LED Indicator and Signal Lights are designed implementing
LED technology instead of traditionally used incandescent
lighting. The LED technology extends the life of the light
and emits brilliant color against EMI/RFI. The LED light
also is very cost effective as there is no risk of a filament
breaking in high vibration conditions. LED signal lights
are now available in amber, red, or blue for off-highway
and construction equipment. Life expectancy has been
extended to approximately 25,000 hours, a greater than
25X improvement over traditional incandescent technology.
The light is designed with the lens sonic welded to the
housing for 100% sealing.
Rotating Beacons are the newest in the Caterpillar lighting
family. The rotating beacon is a warning beacon that uses
electronics to emit light using a gas tube. As with our
other lights, the rotating beacon is designed to withstand
high vibration conditions.
Shock Resistant Head/Flood Lights are designed for
general flood lighting. The lens and halogen burner are
shock mounted for long-life in high vibration applications
and can be mounted either vertically or suspended. Another
operator benefit to the shock resistant light is that no tools
are required to service the halogen burner.
HID Flood Lights
LED Indicator Lights
LED Signal Lights
Rotating Beacon
Shock Resistant Lights
21 www.catelectronics.com
Lights
Proven Reliable in the Real World
Operating Characteristics/
Lights
Specifications
Inputs
Supply Voltage
Supply Current
Chemical Compatibility
Diesel Fuel
Water
Engine Oil
Ethylene Glycol
LED Indicator LED Signal Shock Resistant HID Flood Rotating
Lights Lights Light Lights Beacon
12V and 24V 18V to 32V 12V and 24V 18V to 32V 12V and 24V
30mA/15mA 350 mA 4.7 and 3.4 Amps 3.5 Amps 4.7 and 3.4 Amps
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Operating Temperature
Storage Temperature
EMI/RFI
Environmentally Sealed to:
Environmental
Specifications
LED Indicator LED Signal Shock Resistant HID Flood Rotating
Lights Lights Light Lights Beacon
-40C to +85C -40C to +85C -40C to +85C -40C to 65C -40C to +85C
-55C to +120C -55C to +120C -55C to +120C -55C to 85C -55C to +120C
Class B Region II Class B Region II ISO 13766
+/- 35kPa +/- 20.6kPa +/- 35kPa
Hall Effect Active
Speed Sensor
Integral Connector
Pressure Sensor
High Pressure PWM Sensor
Fuel Level Sensor
Sensors
22
Proven Reliable in the Real World
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Electronics
Active Temperature Sensor
Heavy Duty Rotary Position Sensor
Caterpillar offers a robust and durable family of sensors
for industrial, off-highway, diesel, and engine applications.
Our product line includes such sensor types as liquid level
sensors, pulse width modulated pressure sensors, active
speed sensors, high accuracy speed timing sensors,
position sensors, and temperature sensors.
Our sensor offerings include:
Liquid Level Sensors
Fuel Level Sensors
Position Sensors
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Pressure Sensors
High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
23 www.catelectronics.com
Sensors
Proven Reliable in the Real World
Operating Characteristics/
Specifications
Inputs
Supply Voltage
Supply Current
Proof Pressure
Burst Pressure
Pressure Range
Outputs
Output Signal
Sensing Range
Output Range
Resistance
Inductance
Resolution (Short-Tall Tank)
Response to Step input change
(10% to 90% of full scale step)
Total Error Band
Max Sink Current
Max Source Current
Short to Ground or Vs Protection
Fuel High Pressure Integral Wire Leaded Hall Effect High Accuracy
Level PWM Connector PWM Active Timing
Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
18V-32V 8V-32V 5V +/- .25V 8V +/- .25V 8V-13V
80mA 35mA 20mA max 20mA max
2X 2X 2X
3X 3X 3X
3000kPaG to 70MPaG 116 lPaG to 6394kPaA 197kPaA to 1135kPaA
PWM-500Hz PWM-500Hz Analog PWM-500Hz 0-15Hz
305-2286mm
2.3 to .5
140 Ohms
55mH @ 1000Hz
12.7-25.4mm
15ms 15ms 15ms
+/-3%of max pres.(-40C to125C) 3% of max pres. (-40C to 125C) 3% of max pres. (-40C to 125C)
20mA 1.5mA 1.5mA
20mA 1.5mA 1.5mA
Yes Yes Yes Yes Yes
Environmental
Specifications
Fuel High Pressure Integral Wire Leaded Hall Effect High Accuracy
Level PWM Connector PWM Active Timing
Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
-40C to +125C -40C to +110C -40C to +125C -40C to +125C -40C to +120C -40C to +120C
-60C to +58C -55C to +135C -55C to +135C -55C to +135C -55C to +150C -55C to +150C
10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz)
100v/m Radiated 100v/m 100v/m 100v/m 100v/m
+/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa
Operating Temperature
Storage Temperature
Vibration
EMI/RFI
Sealing
Sensors
24
Proven Reliable in the Real World
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Electronics
Operating Characteristics/
Specifications
Inputs
Supply Voltage
Supply Current
Response Time from 10% to 90%
of a Temperature Change
Sensed Temperature
Outputs
Output Signal
Frequency
Output Range
Resistance
Inductance
Low Speed PWM Exhaust Exhaust PWM
Timing Gas Temperature Gas Temperature
Sensors Sensors Thermocouples Sensors Active Passive
8V +/- .25V 8V or 24V 5V-8V
20mA max 3mA 3mA 10mA
<60s <25s <20s <60s <15s
-40C to 1095C -40 to 1095 C -60C to 120C -50C to 150C
PWM Type K Thermocouple PWM Active Analog Voltage Variable Resistance
500 MHz 500 MHz or 5kHz
20 to 80% duty cycle 9 to 90% duty cycle .2 to 4.5V
1056 Ohms 1000 Ohms @25C
420mH @1000Hz
Environmental
Specifications
Low Speed PWM Exhaust Exhaust PWM
Timing Gas Temperature Gas Temperature
Sensors Sensors Thermocouples Sensors Active Passive
-40C to +120C -40C to +1095C -40C to +1095C -60C to +120C -40C to +120C -50C to +150C
-55C to +150C -55C to +125C -55C to +125C -55C to +125C -55C to +125C -55C to +150C
20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)
100v/m 100v/m 100v/m 100v/m
+/-35kPa +/-35kPa
35kPa (housing), 35kPa (housing), 35kPa (housing),
1000kPa (probe) 1000kPa (probe) 1000kPa (probe)
Temperature Sensors
Temperature Sensors
Operating Temperature
Storage Temperature
Vibration
EMI/RFI
Sealing
25 www.catelectronics.com
Sensors
Proven Reliable in the Real World
Operating Characteristics/
Specifications
Inputs
Supply Voltage
Supply Current
Angular Range
Outputs
Output Signal
Frequency
Output Low (Sink)
Output High (Source)
Output (PWM) V (low) maximum<1.0V
and V (high) minimum >3.9V
Maximum Velocity
Hysteresis
Resolution
Position Accuracy
Displacement Range
Sensor Life
Max Sink Current
Linearity
Short to Ground or Vs Protection
Steering
Wheel
Class 2 Class 3 Heavy Duty Medium Duty Position Sensor
10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V
100mA max 100mA max 40mA max 30mA max 90mA max
140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.
PWM PWM PWM PWM PWM
500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz
< 1V @15mA sink < 1.0V @ 9mA sink < 1V @ 10mA sink
>3.3V @1.4mA source 3.5-10V @ 9mA source >4V @ 1.4mA source
Yes Yes
2000 mm/s 2000 mm/s
< 1.5 X resolution < .12 X resolution
2%
1% for sensors with
1.5%
+.6 mm +0.004% or 0.15 mm spring return
<4 mm @1 MHz, <0.5 mm @1 MHz,

and <1 mm @ 5MHz and <0.1 mm @ 5MHz
+/-0.1% of full stroke +/-0.05% of full stroke

or +/- resolution or +/- resolution
50 mm to 1200 mm 50 mm to 2000 mm
2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles
10Ma 9Ma 10Ma
+/- 2.5% Full scale +/- 2.5% Full scale +/- 2.5% Full scale
Yes Yes Yes
Operating Temperature
Storage Temperature
Vibration
EMI/RFI
Stop Strength
Actuation Force
Axial Load
Radial Load
Hydraulic Pressure Limits: Continuous/Transient
Sealing
Environmental
Specifications
Steering
Wheel
Class 2 Class 3 Heavy Duty Medium Duty Position Sensor
-40C to +120C -40C to +120C -40C to +85C -40C to +85C -40C to +85C
-55C to +150C -55C to +150C -55C to +85C -55C to +85C -55C to +85C
15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)
100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity
< 60Nm
> 2Nm
1000 N max
1000 N max
41,358kPa / 82,717kPa 41,358kPa / 82,717kPa
+/-35kPa
+/-35kPa when mounted not sealed - must be mounted
per specifications inside a sealed assembly
Cylinder Position Sensor Rotary Position Sensor
Rotary Position Sensor Cylinder Position Sensor
Solenoids
26
Proven Reliable in the Real World
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Electronics
Nominal Voltage
Current Range
Wattage
Hysteresis
Proof Pressure
Burst Pressure
Duty Rating
Usable Stroke
Rated Force
Ambient Temperature
Mating Connector
Mating Port
Wire Class
Package Size
Coil
Operating Characteristics/
Proportional Solenoids
Specifications
Amps:
(maximum):
%:
(34,465kPa)
(68,931kPa)
@ 100% Voltage
Millimeters:
Newtons:
Degrees
Standard DT Plug Assembly
Lead Wire
Custom Face Seal, 28 threads
H Class
Length: mm
Width: mm
Height: mm
IP69 rated Certified to CSA Standard C22.2
PS13-20N PS13-20N PS19-60N PS19-50N
12V 24V 24V 12V
12V 24V 24V 12V
0 to 2 0 to 1 0 to 1.9 0 to 1.8
14 14 28 28
<3% <3% <3% <3%
345 bar 345 bar 345 bar 345 bar
Over 690 bar Over 690 bar Over 690 bar Over 690 bar
Continuous Continuous Continuous Continuous
1.6 1.6 3 3
20 20 60 50
-40C to 121C -40C to 121C -40C to 100C -40C to 121C
Yes Yes Yes Yes
Yes Yes Yes Yes
Yes Yes
Yes Yes Yes Yes
67.3 67.3 75 75
35 35 42 42
54.5 54.5 65 65
Yes Yes Yes Yes
Our lightweight, compact Proportional Solenoids
provide force output proportional to applied current
over a stroke range. Many thousands of hours in
tough engine and machine applications have proven
the performance and durability of our solenoids.
27 www.catelectronics.com
Coils
Proven Reliable in the Real World
Nominal Voltage
Resistance
Windings
Ambient Temperature
Wire Rating
Mating Connector
Package Size
Operating Characteristics/
On/Off Coils
Specifications
(Ohms at 25C)
Turns
Degrees
Wire Rating
Deutsch 2 pin DT
Standard DT Plug Assembly
Lead Wire
Length: mm
Width: mm
Height: mm
I.D.: mm
EHC13-12V EHC13-24V
12V 24V
10.5 55
995 2160
-40C to 121C -40C to 121C
200C 200C
Yes Yes
Yes Yes
Yes Yes
45 45
35 35
55 55
13.2 13.2
Nominal Voltage
Resistance (Ohms at 25 C)
Rated Current
Housing Shape
Connector Type
Operating Characteristics/
Coils for Proportional E/H Valves
Specifications C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP
12V 24V 12V 24V 12V 24V
4.75 5.0 4.75 5.0
1.8A 1.9A 1.8A 1.9A 2A 1A
Rectangular Rectangular Round Round Round Round
Integral DT Integral DT Integral DT Integral DT Integral DT Integral DT
Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillars tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.
Valves
28
Proven Reliable in the Real World
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Electronics
Our family of Pressure/Control Reducing Valves
consists of products with such characteristics as
proportional/reducing capability, a closed 3-way
cartridge valve, solenoid operated, and direct acting.
Pressure Control Reducing Valve
Fluid
Filtration
Ambient Temperature
Weight
Typical Supply Pressure
Flow Rate to Control
with Full Current
Maximum Internal
Leakage to Tank
Hystersis
Controlled Current Range
Wattage
Wire Class
Coils and Connectors
Operating Characteristics/
Valves
Specifications
Hydraulic fluid at viscosities of
6 to 420 cSt (45 to 2000 SSU)
ISO 4406 (18/15) cleanliness
Degrees
Grams:
kPa:
11.6 lpm (3.06 gpm) @ 500kPa
control pressure
3.5 lpm (.924 gpm) @ 500kPa
control pressure
24 lpm (5.28 gpm) @ 80kPa
control pressure
41 lpm (10.8 gpm) @ 1500kPa
control pressure
16.3 lpm (4.3gpm) @ 1,180kPa
control pressure
.20 lpm (.052 gpm) @ max current
.920 lpm (.202 gpm) @ min current
.73 lpm (.19 gpm) @ min current
1.14 lpm (.30 gpm) @ min current
3% with dither signal
6 and 3.5% with 1,600 and 3,800kPa
pressures respectively with dither signal
0 to 9 amps (100% duty @ maximum
current @ 121C ambient)
0 to 2 amps (12V coil)
0 to 1 amps (24V coil)
14 Watts (Maximum)
H Class for all voltages
IP 69 rated
Certified to CSA Standard
Duetsch DT standard
Others available: lead or integral
PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
-40C to 100C -40C to 121C -40C to 121C -40C to 121C -40C to 121C
550 315 343 390 387
5,500kPa 3,300kPa 2,500kPa 1,600kPa 3,800kPa
Yes
Yes
Yes
Yes
Yes
Yes Yes
Yes
Yes
Yes
Yes Yes Yes Yes
Yes
Yes
Yes Yes Yes Yes
Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Switches
29
Proven Reliable in the Real World
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Electronics
Liquid Level Switch
Rocker Switches
Caterpillars family of switches offers components such as
the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
The Liquid Level Switch allows the operator to detect fluid
levels in various systems.
The Filter-By-Pass Switch provides information when dirty oil
is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.
The Relay Switch allows the operator to electronically relay
engine start-up information.
The Electronic Key Switch operates the on-off switch via a
removable key.
Filter By-Pass Switch
Robust Arm Bar Switch
Electronic Key Switch
Relay Switch
30 www.catelectronics.com
Proven Reliable in the Real World
Switches
Operating Characteristics/
Specifications
Inputs
Supply Voltage
Switching Voltage
Leakage Current
Contact Rating
Max Contact Current (normally closed)
Max Contact Current (normally open)
Coil Current
Voltage Drop
Voltage Actuation
Outputs
Output Signal
Protection
Mechanical
Number of Poles
Number of Throws
Life
Contact Configuration
Medium (Hydraulic oil)
Medium (Lubricant)
Medium (Ethanol)
Schematics
Pin 1
Pin 2
Max Load
Resistive
Inductive
Lamp
Electronic Filter Robust Liquid
Rocker Key By-Pass Arm Bar Level Relay
Switch Switch Switch Switch Switch Switch
Gold 5V, Silver 12V 9V-16V 12V-24V 12V-24V 12V max
100V max
6mA max
.5A .5A
35A
40A
133mA
100 mV @ 2.5mA max
5V-28V
Switch to +Battery
5 Amp fuse
Single
Single
10,000 cycles 50,000 cycles 100,000 cycles 100,000 cycles
SPDT
Yes
Yes
Yes
N/O side of contact N/O side of contact
Common
20 Amp
15 Amp
7 Amp
Environmental Specifications
Storage Temperature
Operating Temperature
Mounting
Sealing
18 to 500 Hz, 10 G
9.8g (rms) 24-2000 Hz three axis
15.3g, 24 to 2000Hz
10g, 20 to 2000 Hz
Rocker Electronic Filter By-Pass Arm Bar Liquid Level Relay
Switches Key Switch Switch Switch Switch Switch
-60C to +85C -50C to +85C
-40C to +85C -40C to +85C -40C to +121C -40C to +85C -40C to +125C -40C to +85C
Engine Isolated
10.34kPa 35kPa 10.34kPa Impervious to oil, fuel, salt
Yes
Yes
Yes
Yes
Standard Specs
Protection
Vibration
C o mmu n i c a t i o n s
Informationtechnologies from Cat Electronics
are powerful enough to transform the way users
manage their operations. Our communication
solutions provide both single and two-way
communication links. Operators can remotely
control, monitor, or program the engine in
much the same way that an operator does
from the panel inside the vehicle.
The Gateway product line allows the operator
to connect the on-board machine or engine
standard data link with off-board data networks.
The Pocket Tec device is an easy-to-install
and easy-access information product that
plugs into your Palm hand-held organizer to
read and capture engine data in real time.
Data can be saved and downloaded to your
personal computer.
31
32 www.catelectronics.com
Customer Communication Module
Proven Reliable in the Real World
Operating Characteristics/Specifications
Power Supplies:
One Battery +/- Input (15V - 45V)
Communication:
One RS-232 Data Link
One High Speed Proprietary Data
Processing and Memory:
One 4MHz MC68HC11F1
RAM Battery Backed
Flash
Real-time Clock
Displays:
One 3-digit 7-segment
The Customer Communication Module (CCM)
provides a means to remotely control and
monitor single or multiple packaged generator
sets (PGS) at a common site. By accessing the
CCM from a personal computer or other RS-232C
device, each PGS can be remotely started and
stopped, and engine and generator parameters
can be monitored on a real time basis.
Converts proprietary Cat data link to an
industry standard RS-232C serial data link
Up to eight-packaged generator sets can be
linked at a common site
Software provided with the CCM can
be used for all control and monitoring
functions available on the EMCPII and
EMCPII+ control panels
Allows communication with a remote
customer PC via direct connection or Hayes
compatible modem
Remote monitoring of all real time engine
and generator parameters
Remote monitoring of all alarms,
shutdowns, and diagnostic codes
Remote start/stop
Remote fault set
Remote control of flow / high idle relay /
fault relay
Cool down timer override
Customer Communication
Module III
33
Proven Reliable in the Real World
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Electronics
The Customer Communications Module (CCM) III
provides a remote two-way communication link
between the electronic controller (Generator Set
Control/GSC or Electronic Control Module/ECM) and
a host device (Personal Computer or a Programmable
Logic Controller). The operator of the host device is
able to remotely control, monitor, or program the
engine equipped with electronic engine control in much
the same way that an operator does from the panel.
During normal operation, the CCM display shows the
status of the data link, the transmit/receive status of the
RS-232C port, and the status/fault codes.
Remote communication
Windows based PC software
Rugged design
Data Terminal Equipment (DTE) classed
for RS-232C closed communication
Easy to read 3-Digit display
Replaceable internal battery for backup
memory (5 year expected life)
Rubber pads for freestanding use
Predrilled holes for mounting use
Low cost, small size
Environmental Specifications
Operating Temperature Range -40C to +70C
Operating Temperature Range (normal) -40C to +85C
Operating Characteristics/Specifications
Power Supplies:
Power Source Genset (GSC) Battery
Battery Voltage Input 15V - 45V
Battery Connections 16 AWG Wire
Communication:
One RS-232C Port Data Link
One High Speed proprietary Data Link
Processing and Memory:
68HC11K1 16 MHz 1
RAM 32K
FLASH 128K
34 www.catelectronics.com
Gateway Explorer
Proven Reliable in the Real World
Operating Characteristics/Specifications
Communication:
Data Link support with an optional software
enabled hardware boost
Two CAN ports Galvanically isolated CAN data link
supports both standard (11-bit) and extended (29-bit)
message frames, DeviceNet devices including
master/slave and peer-to-peer connections
CAN data link (CAN_J1939)
Three EIA RS-232 Serial ports Two supported
data links include: MODBUS, PPP, NMEA183,
Cat SIP, Optically Isolated EIA RS-232 data link,
Supported data links include: MODBUS,
M50/M5X, PPP, NMEA183, Cat SIP, IrDA
Programmable EIA RS485/RS422 Serial port -
Supported data links include: MODBUS
Ethernet (IEEE 802.3 10Base-T) - full duplex,
high speed port capable of communicating at
distances up to 130 meters
One 70-pin connector - Connections to a control
is made using 14-18AWG wire type SXL or GXL
Module dimensions: 194mm X 170mm X 54mm
Operating voltage range: 9V - 32V
Operating temperature range: -40C to 85C
Processor: Motorola MPC555
Memory: 2M Flash, 2M SRAM,
2M Battery backed RAM
Sealed enclosure, machine and engine mountable
with shock isolation
The Gateway Explorer connects the on-board
machine or engine standard data link with off-
board data networks. The Gateway provides
the capability to communicate quickly and
seamlessly with systems using serial ports,
data link networks, or ethernet. Gateway
Explorer enables network access to information
and operating parameters. Explorer provides
the capability to access and communicate
with Caterpillar controllers and includes
numerous interfaces and protocols that enable
communications between dissimilar devices
and extend network capabilities to mobile
and stationary equipment.
Allows for custom and personal design
flexibility and configuration of a product
Allows user to display and analyze vital engine
performance and health information from
any system quickly and accurately
Provides an on-board web server and data
protocol translator for embedded controllers
View status and parameters using a web
browser to display the current ECM
configuration and much more
View status and parameters using custom
centralized site software to monitor engines
or machines
Use as a communication adapter to
connect to ET; check operating conditions
to display parameter status (temperatures,
pressures, etc.) simultaneously, view and
clear active and logged diagnostics
Offers a network enabler for Caterpillar
engine/machine controls to interface with
other control or display equipment
Pocket Tec

35
Proven Reliable in the Real World
www.catelectronics.com
Electronics
Operating Characteristics/Specifications
Theft Deterrent
Protect your vehicle from theft when idling
or shutdown
Configuration
Programmable engine parameters allow you to
customize the configuration of your engine
Status
Review the status of electronic engine conditions.
For example, you can view pressures, temperatures,
and speeds as well as information like engine
load factor, fuel economy, desired engine speed,
estimated fuel rate, vehicle speed limit, and more
Diagnostic
Quickly access active and logged diagnostic codes
and advice on what to do or how to proceed
Lifetime and Trip
Review the lifetime totals for fuel economy, distance,
average speed, fuel consumption, engine hours,
and more. Trip accesses the same data and it can
be reset
Maintenance
Easily track your oil change preventive
maintenance intervals
Fleet Management
Driver reward-view and program targets,
factors and scores
Manage trip data for multiple vehicles
Want a tool that helps organize trip information,
tailor engine electronics and parameter settings,
and diagnose problems?
The Caterpillar

Pocket Tec

solution is an easy-to-
install and easy-access information product for
Cat and other electronic engines. Pocket Tec plugs
into your Palm

hand-held organizer to read and


capture engine data in real time. You can save
information and download it to your personal
computer later. Pocket Tec has a plug-in dash
adapter for communicating directly to the engine
control whenever you need to perform diagnostics.
Just plug it in, and youre on your way to basic
business management of your vehicle or fleet.
Caterpillar has put business management tools in
the palm of your hand.
SAVE TRIP DATA for a vehicle or fleet, with
ability to synchronize to a PC for review
SAVE TO MEMO function that allows user to
save configuration data for use at a later time
View logged diagnostic codes or events read
and change capability on 54 engine parameters
allows changes instantly and routinely view
engine operating information for up to 40
status parameters
Cat Electronics Building AC 6130, P.O. Box 610 Mossville, IL 61552-0610 [888] 598-8186 fax: [309] 578-8534
www.catelectronics.com
Electronic & Electrical Systems
Caterpillar Inc.
EEDE2600
2004 Caterpillar
Printed in USA

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