Jackscrew option is for infrequent or emergency on-site operation of the automated valve. Actuators are designed for "en-off" or modulating control of any quarter-turn ball, butterfly, rotaryplugor damper stylevalve.
Jackscrew option is for infrequent or emergency on-site operation of the automated valve. Actuators are designed for "en-off" or modulating control of any quarter-turn ball, butterfly, rotaryplugor damper stylevalve.
Jackscrew option is for infrequent or emergency on-site operation of the automated valve. Actuators are designed for "en-off" or modulating control of any quarter-turn ball, butterfly, rotaryplugor damper stylevalve.
Supply medium: Anypneumatic or hydraulic fluidcompatiblewithmaterials of construction
Temperaturerating: StandardRange: -20Fto210F
Optional Range: -65Fto300F Angular rotation: 90degrees8degrees 79S,79B&79C:40-160psig HP: 400-1500psig Supplypressure: Technical Data INTRODUCTION General Application MorinActuatorsaredesignedfor "en-off" or modulating control of any quarter-turn ball, butterfly, rotaryplugor damper stylevalveapplication. OPERATION and MAINTENANCE INSTRUCTIONS for Models 79S, 79B, 79C & HP 110 COMMERCE ORIVE VALLEYCOMMERCIAL CENTER PELHAM, AL 35124 PHONE 205-663-0533 FAX 205 663-0703 Flow Control Bulletin 799 D tqCD 2.jackscrew Override Thejackscrew option isintended for infrequent or emergency on-site operation of the automated valve. Note: ]ackscrew Override not available on HP. A. J ackscrew Operating Instructions: 1. Disengage power supply and vent air from the actuator. 2. Operate thehandwheel to drive the actuator into the desired position. Valveposition can be verified by checking the actuator position indicator. For Models 023-270, thejackscrew must bereturned to the fully retracted position before the actuator can resume normal operation. Back thejackscrew out until it stops. Air willleak from the jackscrew unless it has been fully retracted against its internal seal. B. Actuator Stroke Adjustment: (Thejackscrew has abuilt-in actuator stroke adjustment) Models 023-270(seeFIGURE 2) 1. Retract thejackscrew override completely by rotating counterclockwise. 2. Loosen the lock nut and turn the brass adjusting screw to the desired position. The handwheel will rotate with theadjusting screw. Never make stroke adjustments by turning the handwheel only. 3. Tighten lock nut. .. Models 370, 740&575 (seeFIGURE 3) 1. Retract thejackscrew override completely by rotating clockwise. 2. Loosen thestroke adjusting screw and lock nut. 3. Using thehandwheel, turn thejackscrew to adjust the actuator to the desired position. 4. Screw the adjusting screw until it stops and tighten the lock nut. FIGURE 1 EXHAUST SUPPLY SUPPLY DOUBLE ACTING ACTUATOR TWO CYLlNDERS WITH J UMPERS SINGLE ACTING ACTUATOR TWO CYLlNDERS WITH J UMPER 79S, 79B &79C Actuator isfactory lubricated and does .llQ1require periodic lubrication while inservice. Actuator can be mounted parallel or perpendicular to pipeline. Actuator can beinstalled in any convenient position including vertical, horizontal or upside down. A. Bolt mounting bracket to actuator hand tight. DO NOT tighten yet. B. Install coupling on valve. Besure rotary stops on valve areremoved or adjusted to allow actuator stops to do the stopping. C. Install actuator and bracket to valve being sure to leave all fastener connections hand tight. If possible, stroke val veand actuator to ahalf open position 45 and physically shift actuator back and forth until coupling and all fasteners arerelaxed then tighten all bolts and nuts. This procedure will accurately align valve stem to actuator output shaft and prolong valve stem seallife. D. Cyclevalve/ actuator assembly and observe for smooth operation. E. Adjust travel stops for perfect alignment in both the open and closed positions. ~ If jackscrew override isinstalled, please refer to section 2Bfor stroke adjustment. F. Tubing Connections - sorne models utilize two pistons for added power. Spring return (single acting) dual cylinder designs require one "jumper" to make the supply port common to both pistons. Double acting (air to air) dual cylinder designs require two "jumpers." SeeFIGURE 1for typical arrangement. 1.Installation FIGURE 4 Manual handpump specifications 1. Maximum reservoir fill volume =75cu. in. 2. Pump relief pressure =3000psi 3. Pump volume/ stroke =.66cu. in. 4. Handle length =24in. MANUAL HANDPUMP OVERRIDE 3. Manual Handpump Override (see FIGURE 4) A. Maintain fluid level to fillline using ISO-22hydraulic fluid. Do not use brake fluid. B. Always open reservo ir air vent when operating pump. C. The selector control valve is set in center position for remote operation. Select left or right positions for manual open or manual close as shown on pump label. D. Store and lock handle to keep pump plunger closed. Do not remotely operate actuator with handie on plunger. FIGURE 3 SEALED J ACKSCREW ASSEMBLY LOCK NUT STAOKE ADJ USTING SCAEW LOCK NUT STROKE ADJ USTING SCAEW ~ ~ ~ ~ ~ =~ - ==~ ~ ~ ~ ? _ JACKSCREW OVERRIDE - MODELS 370, 740 & 575 FIGURE 2 JACKSCREW EXTENDED JACKSCREW FULLY RETRACTED NOTE: AIR ESCAPES UNLESS J ACKSCREW FULLY RETRACTED ACTUATOR STROKE ADJ USTING SCREW JACKSCREW OVERRIDE - MODELS 006-270 (.s) \Sr/ ~. ~ ~ - - - ~ - G ) -r- ........z;r- '--'---'--'1'-;'.' '-' SECTION A-A YOKE SHOWN AT MID-STROKE POINTER OMITTED FOR CLARITY DOUBLE ACTING AIRTOAIR ONE PISTON MODELS: 006, 015, 023, 036, 050,135,210,370,575 &HP DOUBLE ACTING AIRTOAIR TWO PISTONS MODELS: 012,072,100,270, 420, 740, 1150 & HP SINGLE ACTING SPRING RETURN ONE PISTON MODELS: 006, 015, 023, 036, 050, 135,210,370 & 575)tf~~~ii!im~~~=$:~~~ SINGLE ACTING SPRING RETURN TWO PISTONS MODEL: 012, 046, 072 100,270,420,740,1150 & HP Electroless nickel-plated carbon steel on HP30U-8 MATERIALS OF l;UN::)I RUCTION 79S MAT:::::RIAL 79B MATERIAL 79C MATERIAL HP MATERIAL ITEM 003-100 135-1150 006-100 135-1150 575 &1150 HP15 HP25 &HP30 1 Housina 316-SS 316-SS DUCTILE IRON DUCTILE IRON DUCTILE IRON DUCTILE IRON DUCTILE IRON 2 Yoke 17-4 SS 17-4 SS 17-4 PH 17-4 PH 17-4 PH 17-4 PH 17-4 PH 3 Outout shaft 17-4 SS 17-4 SS 4140 4140 4140 17-4 PH 17-4 PH 4 Piston rod 316 SS 316 SS CPO CPO CPO CPO CPO 5a Bushina - outout shaft TEFLON - BRONZE - - BRONZE - 5b Needle bearina - STEEL - STEEL STEEL - STEEL 6a Yoke oin 18-8 SS - STEEL - - STEEL - 6b Kev - voke - 17-4 PH - STEEL STEEL - STEEL 7 Bushina - niston rod TEFLON TEFLON BRONZE BRONZE BRONZE BRONZE BRONZE 8 Retainina rina - outout shaft 15-7 MO 15-7 MO STEEL STEEL STEEL STEEL STEEL 9 Thrust on 440C SS 440C SS 440C SS 440C SS 440C SS 440C SS 440C SS 10 Roller bearina 440C SS 440C SS 440C SS 440C SS 440C SS 440C SS 440C SS 11 Retainina rina - oin 15-7 MO 15-7 MO STEEL STEEL STEEl STEEL STEEL 12a Set screw 18-8 SS - 18-8 SS - - 18-8-SS - 12b Retainina rina - lower bearinq - 18-8 SS - STEEL STEEL - STEEL 13a Position indicator 304 SS - 304 SS - - 304 SS - 13b Thrust Plate - 316 SS - DUCTILE IRON DUCTILE IRON - DUCTILE IRON 14 Hex head bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18~8SS STEEL 15 lock washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 16 Pointer SOFT PVC SOFT PVC SOFT PVC SOFT PVC SOFT PVC SOFT PVC SOFT PVC 17 Round head screw 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 18 Cover - housina 316 SS 316 SS STEEL STEEL STEEL STEEL STEEl 19 Hex head bolt 18-8 SS 18-8 SS 18-8 SS STEEl STEEL 18-8 SS STEEL 20 Lock washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 21 Flat washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 22 Thrust washer - 18-8 SS - STEEl STEEL - STEEL 23 Cover aasket FIBER FIBER FIBER FIBER FIBER FIBER FIBER 24 Cvlinder 316 SS 316 SS 316 SS 316 SS CS,ENP 316 SS 316 SS 25 Piston 316 SS 316 SS DUCTILE IRON DUCTILE IRON DUCTllE IRON STEEL STEEL 26 Adaotor 316 SS 316 SS DUCTILE IRON DUCTllE IRON DUCTllE IRON STEEL STEEl 27 Endcao 316 SS 316 SS DUCTILE IRON DUCTllE IRON DUCTILE IRON STEEL STEEL 28 Rod cover 316 SS 316 SS DUCTILE IRON DUCTILE IRON DUCTILE IRON STEEl STEEL 29 Seal - Diston rod BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N 30 Seal - oiston bolt BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N 31 Seal - oiston BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N 32 Housina aasket FIBER FIBER FIBER FIBER FIBER FIBER FIBER 33 Piston bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEl 18-8SS STEEL 34 Lock washer 18-8 SS 18-8 SS 18-8 SS STEEl STEEL 18-8SS STEEL 35 Bearina - oiston TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON 36 Thread seal SS/EPDM SS/EPDM SS/EPDM STEEUEPDM STEEUEPDM BUNA-N BUNA-N 37 Travel stoo bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 38 J am nut 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 39 Socket head cao screw 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 40 Lock washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8SS STEEL 41 Tie rod 18-8 SS 18-8 SS 18-8 SS STEEL STEEL STEEL,EZP STEEL,EZP 42 Seal - outout shaft - - BUNA-N - - BUNA-N - 43 Lock washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 44 Hex head bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 45 Thread seal BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N 46 Stato-seal TFE-GF BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N BUNA-N 47 Nameolate label MYLAR MYLAR MYLAR MYLAR MYLAR MYLAR MYLAR 48 Seal - outout shaft bushinq - - BUNA-N - - BUNA-N - 49 Cvlinder - sorina side 316 SS 316 SS 316 SS 316 SS CS,ENP 316 SS 316 SS 50 Tie rod - sorina side 316 SS 316 SS 316 SS STEEL STEEL 316 SS STEEL 51 Hex head bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 52 Adiustina bolt 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 53 Flat washer 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 54 Endcao - sorina side 316 SS 316 SS DUCTILE IRON DUCTILE IRON DUCTILE IRON DUCTILE IRON DUCTILE IRON 55 Outer sorina STEEL STEEL STEEL STEEL STEEL STEEL STEEL 56 Inner sorina STEEL STEEL STEEL STEEL STEEL STEEL STEEL 57 Breather 18-8 SS 18-8 SS 18-8 SS STEEL STEEL 18-8 SS STEEL 58 Sprinq label LEXAN LEXAN LEXAN LEXAN LEXAN LEXAN LEXAN * FIGURE 7 FIGURE 6 FIGURE 5 4. Proximity Switch Mounting Morin actuators are available with drilled and tapped ports toaccept any proximity switches with 5/8-18 UNF threads. Mounting brackets are not required. A. Remove plastic plugs fromproximity ports onback side of actuator housing. B. Insert switch and turn clockwise until switch touches ferrous activator onyoke, then back off approximately 1/16". C. Test switch by stroking actuator and verifying make and break of switch. D. Repeat procedure for second switch if required. 5.Spring Conversion Unless otherwise specified, all single acting actuators are shipped to distributor stock with an 80PSI rated spring package. The 80PSI package consists of anouter and inner spring. Toconvert actuator for use on 60PSI service simply remove the inner spring per the procedure listed below. Remaining spring packs must be ordered fromthe factory. CAUTION Before attempting spring conversions always besure that spring is inthe "faled" or extended position. Remove any accessory equipment that may cause the spring to becocked (e.g.: declutchable override, jackscrew override, etc.). A. Back off adjustable travel stop onend of actuator opposite spring end. This will allow maximum spring extension inside the actuator. (Models 79S-003 & 79B-006 only) B. Remove tie rod bolts (41).Back offpiston bolt (33) until spring is fully relaxed and piston (25) isfree. C. Remove inner spring to convert 80PSI spring package to60PSI spring package. D. Re-assemble piston, cylinder, endcap and tie rods, being sure tofollow the tie rod tightening sequence (FIGURE 8). Donot over tighten bolts. Refer toAssembly Torque Requirement Chart (FIGURE 9). (AHmodels except 79S-003 &79B-006 only) B. Alternately and uniformly remove bolts (51) fromhollow tierads. Back off each bolt approximately 1/4", following the tie rod sequence (FIGURE 8). Repeat the sequence until spring(s) is/are totally relaxed and endcap is free. C. Remove inner spring to convert 80PSI spring package to 60PSI spring package. D. Re-assembly endcap with bolts (51).Use reverse procedure as shown inStep B, being sure to follow the tie rod tightening sequence (FIGURE 8). Besure each hollow tie rod slides into counterbore in endcap. Do not over tighten bolts. Refer toAssembly Torque Requirement Chart (FIGURE 9). E. Remove nameplate fromactuator and stamp or etch correct spring pressure rating accordingly. 6.Failure Mode Change (Models 003-100 &HP15) Conversion from "fal close" to "fal open" is very simple and never requires actuator disassembly or special order. Simply remove pointer and indicator plate and mount onopposite side of actuator. (Models 135-1150, HP25 &HP30) Requires disassembly tochange failure mode and should be designated upon order entry. 1.Removal of Actuator fromValve CAUTION Do not attempt toremove mounting bolts between actuator and valve until supply pressure has been disconnected and vented. Ifspring return, besure that valve iscompletely infailed position. If val ve is frozen inaposition causing the spring to be cocked, removal of bracket bolts would allow spring to strake, resulting inthe actuator rotating over bracket causing possible injury or damage. A. Loasen bracket toactuator bolts to "hand tghten" position. B. Physically shift actuator back and forth tobe sure there is nostrain (or shear stress) onthe bracket bolts. Once it has been determined that there is no pressure or spring coil remaining inactuator, remove bolts and remove actuator and coupling fromvalve. C. Inthe event the valve is frozen or locked inplace, resulting inspring energy remaining inthe actuator, replace adjusting screw (37) on end of actuator opposite spring end with alength of "all thread" rod of sufficient length and turn clockwise until it contacts the piston. This procedure will safely secure the piston and spring assembly and allow actuator removal. Besure toremove "all thread" rod prior toactuator disassembly. 8.Actuator Disassembly A. Remove endcap(s) (27), tierods (41) and cylinder (24).Remove rod cover (28) if applicable. SPRING RETURN ONLY - Follow instructions for spring removal as shown in steps 5Aand 5B. B. Remove piston bolts (33)and pistons (25). C. Remove adaptor (26) and piston rod seals (29). Note: 79S-003, 79B-006&79B-015have one piece cast housing/adaptor. D. Remove nameplate (18).pointer (16) and position indicator (13). E. Disengage yoke (2) fromroller bearing assembly by pulling piston rod to extreme right, as in FIGURE 5and swing yoke mechanism clear of roller bearings as in FIGURE 6. F. Rotate piston rod 900 toallow access toretaining ring (11)asshown in FIGURE 7. G. Remove retaining ring and bearing (10).Then rotate piston rod shaft 1800 and remove remaining bearing and thrust pin assembly. H. Remove piston rod (4) and piston rod bushings (7). (Models 003-100& HPI5) 1. Remove plug (12) fromback of housing. J . Using apunch or suitable dowl pin, insert through clearance hole and press yoke pin (6) out. K. Remove retaining ring (8) fromoutput shaft. Remove output shaft and yoke. L. Remove bushings (5) fromhousing. (Models 135-1150, HP25 &HP30) 1. Remove retaining rings on both ends of output shaft. J . Remove thrust plate and washers on top of actuator. K. Using asoft hammer, drive output shaft out through top of housing. L. Withdraw yoke fromhousing. M. Remove both top and bottom bearings by striking the end of bearing with ablunt object. 9.Actuator Assembly (Models 003-100&HPI5) A. Insert piston rod bushings (7) and output shaft bushings (5) in housing. (On models 79B-006thru 100 lube output shaft bushing O-rings (48)with Dow Corning #55lubricant. Push one O-ring halfway on each bushing and install bushings in housing.) B. Placeyoke (2)in position inhousing. Lubricate with WD40or similar lubricant and install output shaft (3). (Onmodels 79B-006thru 100,lubeoutput shaft O-rings (42)with Dow Corning #55Iubricant. Install one O-ring on oneend of output shaft and insert thru housing and yoke. Install second O-ring on opposite end of output shaft and push output shaft back into housing.) Secureoutput shaft with retaining rings (8). C. Lubricate and press yoke pin (6) into yoke and output shaft assembly fromopen side of housing. Be sure pin ispressed flush inyoke to prevent interference with piston rod (4). (Models 135-1150 HP25 &HP30) . A. Insert yoke key into output shaft. B. Install yoke in housing. Slideoutput shaft through top of housing into yoke. Install lubricated upper and lower bearings. C. Installlower thrust washer, thrust plate, upper thrust washer, and clip. Installlower bearing clip. (AHModels) D. Lubricate with WD40 and install piston rod (4) being careful not toscratch sealing surfaces when sliding through yoke assembly. E. Swing yoke clear toward left side of housing as shown in FIGURE 7. F. Sub-assemble thrust pin (9) with one roller bearing (lO) and oneretaining ring (11).Pre-Iubricate sub-assernbly with ahigh temperature grease such as "Whitmore's Omnitemp 11"grease. G. Install roller bearing sub-assernbly per FIGURE 7. Rotate piston rod 1800and assemble second roller bearing and retaining ringoPlaceample amount of high temp grease on roller bearing and inside wear area of yoke. H. Engage roller bearing inyoke assembly as shown in FIGURE 7, 6, &5. 1. Install plug (12) in back of housing if applicable. Use "Loctite 222Thread Locker." J . Assemble bolt (33) on end of piston rod before installing rod cover. K. Install rod cover (28) if applicable. Actuators utilizing one piston only require arod cover. Boltrod cover and gasket in placewith socket head screws (39). Use "Loctte 262Permanent Thread Locker," L. Assemble piston rod O-ring (29)on piston rod. Lubricate O-ring with Dow Corning O-ring #55lubricant. M. Assemble adaptor (26) tohousing. A gasket must beused between adaptor and housing. Ifactuator is spring return model besure toinsert long tierod bolts (51) with washer into adaptor prior to bolting adaptor to housing. Insert hex head bolts (44) with thread seals (45). Use "Loctite 262 Permanent Thread Locker". Uniformly tighten bolts. Refer toAssembly Torque Requirement (FIGURE 9) for proper bolt torque. .' . (Models 79S-003, 79B-006&79B-015only) One piece casting for housing and adaptor isused. N. Lubricate piston bolt O-ring (30) with Dow Corning #55lubricant and put on piston rod. Assemble piston (25) torod with bolt (33) and lock washer (34). UseLoctite 262on bolt threads. Rotate piston before tightening bolt toensure proper seating of O-ringo O. Install cylinder gasket or lubricated O-ring (46) in adaptor groove. P. Lubricate piston seal (31)with Dow Corning #55lubricant and install on piston. kit #* actuator . size indicates repair kit 2 023 RK 79S 79B 79C HP *Kit1includes items 29, 30, 31, 32, 35. 45 & 46. Kit 2includes Kit 1plus items 5, 7. 36. 42&48. 19B PART NUMBER DESIGNATION FOR REPAIR KIT S ASSEMBLY TORQUE REQUIREMENTS (FT/LBS) Adapt ar Pi s t an Ti e Ti e r od bol t Model No 80l t ( 44) aou ( 33) Rod ( 41) Spr i ngs i de( 51) 003 N/ A 15 10 N/ A 798- 006 N/ A 15 15 N/ A 015 N/ A 15 30 25 79S- 006, 012 15 15 15 10 023 t o 100 30 40 30 25 135, 270 150 150 150 100 210, 420 150 150 250 250 370, 740 250 250 250 250 575, 1150 250 250 250 250 FIGURE 9 FIGURE 8 TIE ROO TIGHTENING SEQUENCE Q. Lubricate piston bearing (35) and cylinder (24) with Dow Corning #55 lubricant. Hold piston bearing (35) inplace cmpiston (25) and slide cylinder (24) over piston and bearing until cylinder isincontact with gasket/O-ring (46) inadaptor groove. On spring return models substitute cylinder (24) with cylinder (49) on spring side. R. Assemble tierods (41) on adaptor. S. Insert cylinder gasket/O-ring (46) inendcap (27) groove and place endcap over tierods (41) and on cylinder (24). T. Assemble lock washers (43) and hex nuts (42) on tierods and uniformly tighten. Do not exceed torque values shown inAssembly Torque Requirement Table (FIGURE 9). SPRING RETURN ONLY (Models 79S-003&79B-006only) U. Place cylinder gasket/O-ring (46) inendcap (54). V. Place springs inadaptor, being sure to nest incontours. Mount piston over spring and fasten with piston bolt (33) and lock washer (34). Do not over tighten bolt. Refer toAssembly Torque Requirement Table(FIGURE 9). W. Install cylinder endcap and tierod bolts with lockwasher. Do not over tighten bolts. Refer to Assembly Torque Requirement (FIGURE 9). (AH models except 79S-003 &79B-006) U. On spring return models, hollow tierods (50) must bescrewed onto long bolts (51) protruding - from adaptor (26). V. Placecylinder gasket/O-ring (46) inendcap (54). Insert long bolts (51) with flat washer (53) inendcaps. W. Placesprings incylinder, being sure to nest in pistoncontours. Mount endcap over extended spring(s) and fasten to hollow tierods (50) with bolts (51). Toprevent galling lubricate bolts (51) with "Whtmore's Omnitemp 11" grease or equal. Alternately and uniformly tighten bolts (51) inhollow tie rod. Tighten each bolt approximately 1/4"-1/2" following sequence shown inTieRod Tightening Sequence (FIGURE 8) until spring iscompletely compressed. Besure each hollow tierod slides into counterbore inendcap. Do not over tighten bolts. Refer to Assembly Torque Requirement Table (FIGURE 9). X. Install position indicator (13) and pointer (16). Assemble adjusting screws (37), thread seals (36), and jam nut (38). Y. Stroke actuator with rated supply air and check for leaks.