Department of Mechanical Engineering G.H. Raisoni College of Engineering, Nagpur (An autonomous Institute under UGC act 1956 & affiliated to Rashtrasant Tukadoji Maharaj Nagpur University, Nagpur)
June 2013 2
Declaration
I, hereby declare that the self-study report titled BIOMASS FUELLED POWER PLANT submitted herein has been prepared by me as a student of VIIth semester B.E.(Mechanical Engineering) programme of the Department of Mechanical Engineering of G.H. Raisoni College of Engineering, Nagpur.
SAYASACHI- GHOSH Date: - 07-11-2013
Certificate The self-study titled BIOMASS FUELLED POWER PLANT submitted by SABYASACHI-GHOSH has been carried out under my supervision in the Department of Mechanical Engineering of G.H. Raisoni College of Engineering, Nagpur. The report is comprehensive, complete and fit for evaluation.
PROF.A.D PITALE
Evaluated by:
1 Signature.(Examiner)
2 Signature. (Supervisor)
Head, Department of Mechanical Engineering G.H.R.C.E, Nagpur
3
INDEX
SR.NO. CONTENTS PAGE NO.
LITERATURE REVIEW-I 1.1 INTRODUCTION 6 1.2 BIOMASS POWER 6 1.3 WORKING 7 1.4 RESOURCES 10 1.5 MODERN TECHNOLOGY 11 1.6 BENEFITS 12 1.7 DISADVANTAGES 13 1.8 BLOGS/COMMENTS 14 1.9 NEWSPAPER ARTICLES 15 2.0 CONCLUSION
18
4
SR.NO. CONTENTS PAGE NO.
ASSIGNMENT-I
LITERATURE REVIEW-II 2.1 INTRODUCTION 22 2.2 BIOMASS TECHNOLOGIES 22 2.3 ADVANTAGES 26 2.4 LIST OF BIOMASS POWER PLANTS 26 2.5 TECHNICAL DATA 28 2.6 NEWS PAPER ARTICLES 29 2.7 FUTURE DEVELOPEMENT 29 2.8 IMAGES OF BIOMASS POWER PLANT 30
ASSIGNMENT-II
2.9
REFERENCES
35
5
Summary As India has a large amount of biomass, there is a high biomass potential in India. Rajasthan, Punjab, Maharashtra and Haryana are states with high biomass potential. Together, they comprise close to 50% of the total estimated potential for biomass in India. India has been promoting biomass gasifier technologies in its rural areas, to utilize surplus biomass resources such as rice husk, crop stalks, small wood chips, and other agro-residues. The goal was to produce electricity for villages with power plants of up to 2 MW capacities. During 2011, India installed 25 rice husk based gasifier systems for distributed power generation in 70 remote villages of Bihar. Biomass power plants in India are based mostly on agricultural waste. The electricity generation could be cheaper than coal if biomass could be sourced economically but some established biomass power plants tend to misuse the limit of coal use provided to them (generally 10-15% of biomass use) to keep it operational in lean period of biomass supply. This summary report of biomass fuelled power plant will try to introduce you the basic need of biomass power plant in India, along with problems, challenges, advantages, disadvantages etc. This report shall contain new types of biomass technologies that will India and other parts of the country to impact its growth and boost these technologies in the next few years. This report also includes the images of biomass power plants in India, along with blogs, comments, and news paper articles given by the experts. The current availability of biomass in India is estimated at about 500 millions metric tones per year. Studies sponsored by the Ministry have estimated surplus biomass availability at about 120 150 million metric tons per annum covering agricultural and forestry residues corresponding to a potential of about 18,000 MW. This apart, about 5000 MW additional power could be generated through bagasse based cogeneration in the countrys 550 Sugar mills.
6
LITERATURE REVIEW-I
1.1 INTRODUCTION:- Biomass-fuelled heating is the oldest and most well established form of energy provision in the world, being inextricably linked with the development of the human race. However, it was largely made redundant by higher energy-density fossil fuels, and its application in modern energy systems, particularly in industrialized nations, has until recently played a declining role. Renewed interest in biomass-fuelled energy systems stems from a number roots. These are dominated by interest in reducing greenhouse gas emissions, the advent of efficient new biomass conversion technologies, and reasonably sustained high fossil fuel prices and high price volatility.
Biomass has always been an important energy source for the country considering the benefits it offers. It is renewable, widely available, carbon-neutral and has the potential to provide significant employment in the rural areas. Biomass is also capable of providing firm energy. About 32% of the total primary energy use in the country is still derived from biomass and more than 70% of the countrys population depends upon it for its energy needs. Ministry of New and Renewable Energy has realised the potential and role of biomass energy in the Indian context and hence has initiated a number of programmes for promotion of efficient technologies for its use in various sectors of the economy to ensure derivation of maximum benefits Biomass power generation in India is an industry that attracts investments of over Rs.600 crores every year, generating more than 5000 million units of electricity and yearly employment of more than 10 million man-days in the rural areas.
1.2. WHAT IS BIOMASS AND BIOMASS POWER ?
Electricity that is produced as a result of utilizing surplus biomass sources into energy is considered biomass power. Biomass combusted in a boiler produces steam. This steam drives a turbine generator that produces electricity. This electricity will be fed into the high voltage transmission grid to be transported to end-users. Generating power through the use of biomass represents the cost-effective and cleanest way to provide renewable electricity in biomass potential regions with high levels of biomass resources and its processing activity. Furthermore, use of this resource helps become more energy independent and use of a locally derived fuel provides employment and direct economic benefit to local communities.
7
1.3. WORKING OF BIOMASS FUELLED POWER PLANT:-
In Biomass fuelled power plant , there are various modes of power generation but in this status report we will try to discuss two basic modes of power generation which are:
1. Biomass Gasification.
2. Direct Firing method in Biomass fuelled power plant.
8
ABOVE FIGURE SHOWS BIOMASS GASIFICATION PROCESS
FIGURE 2: SHOWS BIOMASS GASIFICATION PROCESS Gasification is the conversion by partial oxidation at elevated temperature of a carbonaceous feedstock into a gaseous fuel. The product gas is a mixture of hydrogen, carbon monoxide, methane, carbon dioxide, water vapour, and small quantities of heavier hydrocarbons. The oxidizing medium is normally air, oxygen or steam. Inorganic residues and an oil-tar fraction are also produced in the process. The product gas generally has a heating value between one tenth and half that of natural gas, depending on the composition of the biomass input and the gasification process employed. This gas may be burnt in boilers or, after cleanup to remove tars, may be used as a fuel in engines or gas turbines. It can also be reformed to produce fuels such as methanol or hydrogen. Gasification enables the production of bioelectricity using modern gas turbines, giving relatively high efficiency (compared with Rankin cycle systems) and low unit costs at the modest scales of biomass systems. Gasification also provides a route for small scale, decentralized bioelectricity production using gas engines. Figure 2 shows the schematic diagram of the biomass fuelled power plant /gasification plant .In this there are various types of components which are attached in the power plant. 1. GASIFIER REACTOR:- 9
The reactor is a cylindrical vessel made of mild steel, with an inner lining of cold face insulation bricks and ceramic tiles composed largely of alumina .Air Nozzles, provide around the combustion zone, are kept open during the running of the system. To allow for uniform air availability across the reacting bed , an additional air nozzle called the central nozzle is directed to the reactor core .A water seal with a removal cover forms the top of the reactor ,which is kept open during the entire working of the operation of the system, to facilitate the primary air induction and loading of the biomass feed stock. A grate is provided at the rector bottom to hold the char/ash with a mechanism for intermittent extraction of the ash.
2. GAS COOLING SYSTEM :- It consists of a direct water impingement cooler, which is meant for cooling the hot gases from the gasifier reactor to ambient for engine applications and scrubbing the gas to remove the entrained tar and particulate matter. When the gasifier system is operated at the rated load, the system requires 80 M3/Hr on a continuous basis for a one MW rating. The coolers perform the twin functions of cooling and cleaning the producer gas.
3. GAS FILTERING SYSTEM :- This sub system consists of a series of a quartz based gas filter, a bag filter, a catalytic converter and a fine quality paper filter. The purpose of the filtering system is to reduce the quantity of tar, particulate matter and moisture in the gas to levels that are acceptable for direct admission into gas engines. 4. COOLING SYSTEM :- A Cooling Tower is provided for cooling the recycled cooling water, after water treatment, to maintain its temperature within the prescribed limits.
2. Direct CoFiring method in Biomass fuelled power plant:-
Biomass direct combustion is generally based on the Rankine cycle, where a steam turbine is employed to drive the generator. This type of system is well developed, and available commercially around the world. Most bioelectricity plants today are direct- fired In direct combustion, steam is generated in boilers burning solid biomass which has been suitably prepared (dried, baled, chipped, formed into pellets or briquettes or otherwise modified to suit the combustion technology). 10
Biomass direct combustion is generally based on the Rankine cycle, where a steam turbine is employed to drive the generator. This type of system is well developed, and available commercially around the world. Most bioelectricity plants today are direct- fired In direct combustion, steam is generated in boilers burning solid biomass which has been suitably prepared (dried, baled, chipped, formed into pellets or briquettes or otherwise modified to suit the combustion technology). Direct combustion technologies may be divided into fixed bed, fluidized bed and dust combustionIn direct co- firing, the appropriately prepared biomass is fed directly into the coal furnace. There are a number of ways in which this may be done. The simplest approach involves blending the biomass with coal on the fuel pile and providing the mixed fuel as input to the coal mills before supply to the boilers coal feeding system. This method is generally used at low biomass blend percentages. Alternatively, the biomass fuel preparation and feeding may be handled by a separate system which then feeds the prepared biomass to the coal burners or to separate, dedicated burners.
1.4. MAIN RESOURCES BIOMASS FUELLED POWER PLANT:-
The main resources which are required to run the biomass fuelled power plant are as follows:-
11
1.5. MODERN TECHNOLOGY IMPLENTED IN BIOMASS POWER:-
A decade of experience with modern biomass technologies for thermal, motive power and electricity generation applications exists in India. Gasifier technology has penetrated the applications such as village electrification, captive power generation and process heat generation in industries producing biomass waste. Over 1600 gasifier systems, having 16 MW,total capacity, have generated 42 million Kilo Watt hour (KWh) of electricity, replacing 8.8 million liters of oil annually (CMIE, 1996). An important aspect of small gasifier technology in India is the development of local 12
manufacturing base. The large sized gasifier based power technologies are at R&D and pilot demonstration stage. The thrust of the biomass power programmme is now on the grid connected megawatt scale power generation with multiple biomass materials such as rice straw, rice husk, wood waste, wood, wild bushes and paper mill waste. Nearly 55 MW of grid connected biomass power capacity is commissioned and another 90 MW capacity is under construction. Enhanced scale has improved economics as well as the technology of biomass power generation. Technology improvement is also derived from joint ventures of Indian firms with leading international manufacturers of turbines and electronic governors.
1.6. SOCIAL AND ECONOMIC BENEFITS OF BIOMASS FUELLED POWER PLANT:-
Biomass power generates electricity that is: reliable, domestically produced, economically competitive and Environmentally sustainable. Since biomass energy uses domestically-produced fuels, biomass power: greatly reduces our dependence on foreign energy sources, increases our national security and 13
Provides greater fuel diversity.
Biomass projects benefit the regions where they are built in several ways. Biomass plants provide high paying jobs during construction and operation. Facilities increase local tax revenues and in many cases are the single largest taxpayers in their areas. Fuels used mostly come from an area within 75 miles of plant sites, generating income for local forestry farmers.
Biomass energy facilities provide a range of environmental benefits, including cleaner air and climate change benefits.
Biomass plants also produce far less particulate matter than open burning of wood wastes, the way most wood waste is currently eliminated. Unlike energy derived from fossil fuels such as coal, oil and natural gas, biomass energy does not contribute to climate change. The carbon, which is stored in biomass material as it grows, is already part of the atmosphere. Biomass energy does not add new carbon to the active carbon cycle, whereas fossil fuels remove carbon from geologic storage.
Carbon emissions from biomass facilities would have been released back into the atmosphere through natural decay or disposal through open-burning. The advanced emissions controls on a biomass energy facility significantly reduce the amount of carbon dioxide emitted into the atmosphere along with other emissions such as particulate matter.
1.7. DISADVANTAGES OF BIOMASS FUELLED POWER PLANT:-
1) Agricultural wastes will not be available if the basic crop is no longer grown.
2) Additional work is needed in areas such as harvesting methods.
3) Land used for energy crops maybe in demand for other purposes, such as faming, conservation, housing, resort or agricultural use.
4) Some Biomass conversion projects are from animal wastes and are relatively small and therefore are limited.
5) Research is needed to reduce the costs of production of Biomass based fuels.
6) Is in some cases is a major cause of pollution. 14
1.8. RECENT BLOGS / COMMENTS RELATED BIOMASS FUELLED POWER PLANT:-
While going through the research Based on biomass fuelled power plant, I hereby attach or quoted some recents blogs /comments that I found out as follows:
Special Category and NE States Other States Biomass Power projects Rs.25 lakh X (C MW)^0.646 Rs.20 lakh X (C MW)^0.646
The above blog is shown from the press information Bureau, Government of India
Blogs on Biomass Fuelled power plant Are biomass power plants environmentally friendly? The topic of whether biomass power plants are environmentally friendly or not is still connected with many controversies and a variety of different opinions. The proponents of biomass power plants claim that they help environment by reducing wood waste and also help in preventing wildifire. They also claim that biomass power plants reduce the amount of greenhouse gas emissions in comparison to fossil fuel fired power plants.
The opponents of biomass power plants say that these plants are anything but environmentally friendly. They claim that biomass power plants contribute to growth in greenhouse gas emissions and are anything but carbon neutral like biomass industry claim they are. They even claim that generating electricity by burning different wood materials and agricultural waste is dirtier than generating power with natural gas.
Orient Green To Expand Biomass Power Generation In India
15
Orient Green Power is planning to add over 45MW of biomass power plant generation capacity in India by March 2013. The firm, which has over 325MW of wind farms, intends to secure a portion of its biomass by raising energy plantations in its wind farms. With the proposed plans, the total biomass plant capacity will [...] Orient Green Power is planning to add over 45MW of biomass power plant generation capacity in India by March 2013. The firm, which has over 325MW of wind farms, intends to secure a portion of its biomass by raising energy plantations in its wind farms. With the proposed plans, the total biomass plant capacity will increase to 105MW, reports The Hindu Business Line. The new capacities include 8MW and 7.5MW in the Indian states of Maharashtra and Madhya Pradesh respectively, according to Orient Green managing director P. Krishnakumar. Both the sites are awaiting evacuation infrastructure development in order to begin power generation. The company, which operates over 325MW of wind farms, has windmills installed on over 1,500 acres. Orient currently operates 26MW of biomass plants in the state of Rajasthan and plans to add 8MW more in the coming months. The firm is also discussions with non- governmental organizations and farmers who have un-utilized wasteland to cultivate fuel wood vegetation. Power plants need about 2kg of wood for generating a unit of electricity and the company intends to secure 15-20% of its requirement through such captive plantations initially, Krishnakumar said .
1.9. NEWSPAPER ARTICLES RELATED BIOMASS FUELLED POWER PLANT:-
1. THE FIRST NEWSPAPER ARTICLE RELATED TO BIOMASS FUELLED POWER PLANT WAS PUBLISHED IN HITVADA DATED ON JUNE 06/06/2013
The Gupta Coal Group is taking a keen initiative to set up the biomass fuelled power plant near Wardha district, Deoli, Maharashtra, India
16
17
Haryana's first biomass project commissioned PTI Jun 7, 2013, 05.18PM IST
CHANDIGARH: Haryana's first biomass project, that will generate power using farm residue, has been commissioned in Khurawata village of Mahendergarh district. Set up over an area of 15 acres at a cost of Rs 64 crore, the 9.9 MW project comes up under state's Renewable Energy Power Policy, a spokesperson of Haryana Renewable Energy Development Agency said. A MoU was signed between the agency and a Delhi-based private firm for the project. The plant will use mustard stalk and other agro biomass as fuel for power generation, and adequate arrangement for fuel supply on everyday basis has been made by the government. Another 9.5 MW biomass power project, being set up in Dhana Narsan village of district Bhiwani, is likely to be commissioned in a couple of months, he said. Haryana has a potential to generate about 1000 MW power from agro biomass.
18
2.0. CONCLUSION:- The current availability of biomass in India is estimated at about 500 million metric tonnes per year. Studies sponsored by the Ministry has estimated surplus biomass availability at about 120 150 million metric tonnes per annum covering agricultural and forestry residues corresponding to a potential of about 18,000 MW. This apart, about 5000 MW additional power could be generated through bagasse based cogeneration in the countrys 550 Sugar mills. Today, Biomass Fuelled Power plant is the most important source to increase the production of energy based on renewable sources of energy. In this report we have tried to cover various important facts related to power plant such as thermo chemical conversion, biomass gasification process , newspaper articles, blogs, comments by esteemed guides and engineers.
19
ASSIGNMENT-I QUESTIONS ON BIOMASS FUELLED POWER PLANT
20
QUESTIONS ON BIOMASS FUELLED POWER PLANT 1. What is the Status of Biomass power generation in India?
2. What are the economic benefits of biomass power generation facilities?
3. Do biomass power generating units help combat global warming?
4. Explain Direct Co- firing method in Biomass fuelled power plant ?
5. What is Biomass and Biomass Power ?
6. What are the disadvantages of Biomass fuelled power plant ?
ANSWERS ON BIOMASS FUELLED POWER PLANT 1. The Ministry has been implementing a scheme for promotion of Grid Interactive Power Generation Projects based on Renewable Energy Sources which includes projects based on biomass. And 997 MW of Biomass Combustion Projects. The States which have taken a leadership position in implementation of biomass power projects are Andhra Pradesh, Karnataka, Tamil Nadu, Chattisgarh, Maharashtra, Punjab and Rajasthan. The capacity of grid connected Biomass Power Project varies from 8-12 MW.
2. Biomass power generating units produce a significant economic benefit to the area surrounding the plant. A 10 MW biomass power project can create approximately employment for 100 workers during the 18-month construction phase, 25 full-time workers employed in the operation of the facility, and 35 persons in the collection, processing, and transportation of biomass material. Biomass energy facilities provide a range of environmental benefits, including cleaner air and climate change benefits. Biomass plants also produce far less particulate matter than open burning of wood wastes, the way most wood waste is currently eliminated. Carbon emissions from biomass facilities would have been released back into the atmosphere through natural decay or disposal through open - burning. The advanced emissions controls on a biomass energy facility significantly reduce the amount of carbon dioxide emitted into the atmosphere along with other emissions such as particulate matter.
3. Yes, electricity produced from biomass is considered to be carbon neutral and therefore helps to combat global warming. The CO2 that the facility will release would have been produced as the plants and trees naturally decomposed in the forest without the benefit of electricity production.
4. DIRECT CO-FIRING METHOD 21
Biomass direct combustion is generally based on the Rankine cycle, where a steam turbine is employed to drive the generator. This type of system is well developed, and available commercially around the world. Most bioelectricity plants today are direct- fired. In direct combustion, steam is generated in boilers burning solid biomass which has been suitably prepared (dried, baled, chipped, formed into pellets or briquettes or otherwise modified to suit the combustion technology). Direct combustion technologies may be divided into fixed bed, fluidized bed and dust combustion. In direct co- firing, the appropriately prepared biomass is fed directly into the coal furnace. There are a number of ways in which this may be done. The simplest approach involves blending the biomass with coal on the fuel pile and providing the mixed fuel as input to the coal mills before supply to the boilers coal feeding system. This method is generally used at low biomass blend percentages. Alternatively, the biomass fuel preparation and feeding may be handled by a separate system which then feeds the prepared biomass to the coal burners or to separate, dedicated burners. 5. Electricity that is produced as a result of utilizing surplus biomass sources into energy is considered biomass power. Biomass combusted in a boiler produces steam. This steam drives a turbine generator that produces electricity. This electricity will be fed into the high voltage transmission grid to be transported to end-users. Generating power through the use of biomass represents the cost-effective and cleanest way to provide renewable electricity in biomass potential regions with high levels of biomass resources and its processing activity. Furthermore, use of this resource helps become more energy independent and use of a locally derived fuel provides employment and direct economic benefit to local communities. 6. 1) Agricultural wastes will not be available if the basic crop is no longer grown.
2) Additional work is needed in areas such as harvesting methods.
22
3) Land used for energy crops maybe in demand for other purposes, such as faming, conservation, housing, resort or agricultural use.
4) Some Biomass conversion projects are from animal wastes and are relatively small and therefore are limited.
5) Research is needed to reduce the costs of production of Biomass based fuels.
6) Is in some cases is a major cause of pollution.
LITERATURE REVIEW-II 2.1.INTRODUCTION:- Biomass in the Indian context primarily means field residue of crop waste products of crops processing, forestry and agro-based industries. Attractiveness of Biomass fuel generation derives from its many similarities to fossil fuels. It is easy to understand that equipments designed for fossil fuels could be easily adopted for biomass resources with practically very little modification, adjustments and major translational economic costs. This is why biomass power generation can be regarded as the true replacement technology and in the current Indian scenario this renewable energy component is meeting over 70% of the energy needs of the rural areas covering 70% of the population. A detailed classification of biomass gasifiers has been included in the earlier status report along with its description and working with particular emphasis on the rice husk fired gasifier. It has to be in mind that rice husk is the second largest available agro industrial residue. It may be appreciated that if used for power generation, surplus biomass resources in India can save million tonnes of coal every year. Further, 100 billion million tonnes of CO2 emission into the atmosphere can be avoided .Biomass fuelled power plant projects are ideally suited for developing countries like India considering the magnitude of surplus biomass available. MNES has undertaken an ambitious project on Biomass Atlas for India, which seeks to integrate data obtained from field level studies on biomass assessment. This, in future is expected to create a bio-residue map of India for use in power generation.
2.2. BIOMASS TECHNOLOGIES :-
In the last detailed first status report we discussed about the various working of biomass technologies but talking about the future we will try to discuss the matter on pyrolysis which is a new concept on biomass technologies.
23
Pyrolysis is the thermal decomposition of biomass occurring in the absence of oxygen. It is the fundamental chemical reaction that is the precursor of both the combustion and gasification processes and occurs naturally in the first two seconds. The products of biomass pyrolysis include bio char, bio-oil and gases including methane, hydrogen, carbon monoxide, and carbon dioxide. The pyrolysis process consists of both simultaneous and successive reactions when organic material is heated in a non-reactive atmosphere. Thermal decomposition of organic components in biomass starts at 350 C550 C and goes up to 700 C800 C in the absence of air/oxygen. The long chains of carbon, hydrogen and oxygen compounds in biomass break down into smaller molecules in the form of gases, condensable vapors (tars and oils) and solid charcoal under pyrolysis conditions. Rate and extent of decomposition of each of these components depends on the process parameters of the reactor temperature, biomass heating rate, pressure, reactor configuration, feedstock etc Depending on the thermal environment and the final temperature, pyrolysis will yield mainly biochar at low temperatures, less than 450 0 C, when the heating rate is quite slow, and mainly gases at high temperatures, greater than 800 0 C, with rapid heating rates. At an intermediate temperature and under relatively high heating rates, the main product is bio-oil.
24
Flow Diagram of the pyrolysis process shown above and below.
25
The above three figures show the schematic diagram of the pyrolysis of biomass power The pyrolysis process consists of two types: 1. FAST PYROLYSIS 2. SLOW PYROLYSIS
Pyrolysis processes can be categorized as slow or fast. Slow pyrolysis takes several hours to complete and results in biochar as the main product. On the other hand, fast pyrolysis yields 60% bio-oil and takes seconds for complete pyrolysis. In addition, it gives 20% biochar and 20% syngas. Fast pyrolysis is currently the most widely used pyrolysis system. The essential features of a fast pyrolysis process are: 1. Very high heating and heat transfer rates, which require a finely ground feed. 2. Carefully controlled reaction temperature of around 500 o C in the vapors phase 3. Residence time of pyrolysis vapours in the reactor less than 1 sec 4. Quenching (rapid cooling) of the pyrolysis vapors to give the bio-oil product.
26
2.3. ADVANTAGES OF BIOMASS TECHNOLOGIES :-
Pyrolysis can be performed at relatively small scale and at remote locations which enhance energy density of the biomass resource and reduce transport and handling costs. Heat transfer is a critical area in pyrolysis as the pyrolysis process is endothermic and sufficient heat transfer surface has to be provided to meet process heat needs. Biomass pyrolysis offers a flexible and attractive way of converting organic matter into energy products which can be successfully used for the production of heat, power and chemicals. A wide range of biomass feed stocks can be used in pyrolysis processes. The pyrolysis process is very dependent on the moisture content of the feedstock, which should be around 10%. At higher moisture contents, high levels of water are produced and at lower levels there is a risk that the process only produces dust instead of oil. High-moisture waste streams, such as sludge and meat processing wastes, require drying before subjecting to pyrolysis. Biomass pyrolysis has been garnering much attention due to its high efficiency and good environmental performance characteristics. It also provides an opportunity for the processing of agricultural residues, wood wastes and municipal solid waste into clean energy. In addition, biochar sequestration could make a big difference in the fossil fuel emissions worldwide and act as a major player in the global carbon market with its robust, clean and simple production technology. 2.4. LIST OF BIOMASS POWER PLANTS IN INDIA:- 27
There are many biomass fuelled power that have been sanctioned, governed, commissioned in India. The below table will show you the number of power plants that are operational or are to be set up in India. The below power plants are erected in Maharashtra. a. M/s. A .A. Energy Ltd, At: Wadasa (Desaiganj), Dist. Gadchiroli. b. M/s. Saradambika Power Plant Pvt. Ltd., At MIDC Chimur Dist. Chandrapur. c. M/s Shalivahana Projects Ltd., At: Chanka, Tal. Wani, Dist. Yavatmal. d. M/s. Vayunandana Power Ltd., At: Kaneri, Tal. & Dist. Gadchiroli.
Promoter City State Capacity Current Status Suryachakra Power Corporation Ltd Andaman & Nicobar Islands Andaman & Nicobar 2x10MW Status Not Known Suma Powergen Pvt. Ltd South Andaman Andaman & Nicobar 7.5 MW Awaiting Statutory Clearances Sainath Power Concepts Pvt. Ltd Karimnagar Andhra Pradesh 6 MW Awaiting Statutory Clearances Orient Green Power Ltd Medak Andhra Pradesh 7.5 MW Operational Vishnu Vidyuth India Ltd Visakhapatnam Andhra Pradesh 7.5 MW Construction Commenced Vijaynagar Biotech Ltd Visakhapatnam Andhra Pradesh 8 MW Contract Awarded Marsun Power Pvt. Ltd Chittoor Andhra Pradesh 7 MW Land Acquistion Underway Marsun Power Pvt. Ltd Medak Andhra Pradesh 6 MW Awaiting Statutory Clearances Medha Power & Infratech India Pvt. Ltd Karimnagar Andhra Pradesh 7.5 MW Awaiting Statutory Clearances 28
2.6. RECENT NEWSPAPER ARTICLES RELATED BIOMASS FUELLED POWER PLANT:-
While going through the research Based on biomass fuelled power plant, I hereby attach or quoted some recent blogs /comments that I found out as follows:
Sankheda 1.2 MW biomass power plant a success TNN October 6, 2013, 11.30PM IST VADODARA: Early this week, the Union Ministry of New and Renewable Energy (MNRE) took a busload of entrepreneurs, academicians and experts in the field of renewable energy (RE) to the tribal belt of Sankheda taluka in Vadodara, for a field visit to the country's first gasification based 1.2 MW biomass to power generation plant, named Ankur Scientific Power Plant. However, what is mostly unknown about this two-year old, home grown, clean energy, sustainable, decentralized, third-party, grid connected power generation plant- the first of its kind venture in India-is that the technology used in the plant is also made by the owners, whose 80% of machinery is exported abroad. And, therein, lies the irony. "The plant's feedstock comes from the crop residues of the common crops available in the 20km radius of the site, like cotton, tur and castor stalks and corncobs. The concept prevents burning of stalks in the field, and, rather, gives money to the farmers for selling this residue to us. It has also given birth to a chain of entrepreneurs among locals for secured and sustained fuel supply. Biochar, the byproduct after power generation, is also sold back to farmers either for using as kitchen fuel or for enriching soil for the next sowing. But, despite this win-win concept in an agrarian country, the technology is not getting its due promotion for various reasons, including the preference for solar and wind power projects," asserts managing director Ankur Jain of Ankur Scientific Energy Technologies, manufacturers of the equipment. 2.7. FUTURE DEVELOPMENT:-
Apart from generally smaller-scale operations which are based on negative or low-cost waste or by-product feedstock, bioelectricity production is not economically competitive 30
With large-scale fossil fuel-based electricity without economic incentives. As bioenergy production increases, high yielding purpose-grown biomass feed stocks and more efficient And economical conversion processes will be required to assure the competitiveness and material contribution of bioelectricity production. The dispersed nature and low energy density of biomass feedstock will continue to be a challenge in relation to the scale of dedicated bioelectricity plants and therefore their economic performance. The greenhouse gas reduction potential of bioelectricity and the potential economic benefits to rural communities are likely to be the most important drivers of bioelectricity production in the medium term. Development of the bioelectricity sector will be critically dependent on the existence of a favorable policy framework. With relatively high unit costs and the need for assured, reliable supplies of biomass feedstock over the lifetime of any new conversion plant, tax or other incentives recognizing the environmental and rural development benefits of bioelectricity will be required for further development and increased competitiveness of the sector. 2.8. IMAGES :-
The below figures shows the images of biomass fuelled power plant along with the working principle of rice husk fired gasifier installation.
31
ASSIGNMENT-I QUESTIONS ON BIOMASS FUELLED POWER PLANT
32
QUESTIONS ON BIOMASS FUELLED POWER PLANT 1. List some of Biomass power generation in India and Maharashtra? 2. Write a short note on Pyrolysis? 3. How long does it take to setup a biomass power project?
4. What is the operational lifetime of Biomass fuelled power plant?
5. What is the minimum size of biomass power project? 6. What are the advantages of biomass pyrolysis?
7. What is the requirement of land of 10MW Biomass power project?
ANSWERS ON BIOMASS FUELLED POWER PLANT 1. There are many biomass fuelled power that have been sanctioned, governed, commissioned in India. The below table will show you the number of power plants that are operational or are to be set up in India. The below power plants are erected in Maharashtra. e. M/s. A .A. Energy Ltd, At: Wadasa (Desaiganj), Dist. Gadchiroli. f. M/s. Saradambika Power Plant Pvt. Ltd., At MIDC Chimur Dist. Chandrapur. 33
g. M/s Shalivahana Projects Ltd., At: Chanka, Tal. Wani, Dist. Yavatmal. h. M/s. Vayunandana Power Ltd., At: Kaneri, Tal. & Dist. Gadchiroli.
Promoter City State Capacity Current Status Suryachakra Power Corporation Ltd Andaman & Nicobar Islands Andaman & Nicobar 2x10MW Status Not Known Suma Powergen Pvt. Ltd South Andaman Andaman & Nicobar 7.5 MW Awaiting Statutory Clearances Sainath Power Concepts Pvt. Ltd Karimnagar Andhra Pradesh 6 MW Awaiting Statutory Clearances Orient Green Power Ltd Medak Andhra Pradesh 7.5 MW Operational Vishnu Vidyuth India Ltd Visakhapatnam Andhra Pradesh 7.5 MW Construction Commenced
2. Pyrolysis is the thermal decomposition of biomass occurring in the absence of oxygen. It is the fundamental chemical reaction that is the precursor of both the combustion and gasification processes and occurs naturally in the first two seconds. The products of biomass pyrolysis include bio char, bio-oil and gases including methane, hydrogen, carbon monoxide, and carbon dioxide. The pyrolysis process consists of both simultaneous and successive reactions when organic material is heated in a non-reactive atmosphere. Thermal decomposition of organic components in biomass starts at 350 C550 C and goes up to 700 C800 C in the absence of air/oxygen. The long chains of carbon, hydrogen and oxygen compounds in biomass break down into smaller molecules in the form of gases, condensable vapors (tars and oils) and solid charcoal under pyrolysis conditions. Rate and extent of decomposition of each of these components depends on the process parameters of the reactor temperature, biomass heating rate, pressure, reactor configuration, feedstock etc Depending on the thermal environment and the final temperature, pyrolysis will yield mainly biochar at low temperatures, less than 450 0 C, when the heating rate is quite slow, and mainly gases at high temperatures, greater than 800 0 C, with rapid heating rates. At an intermediate temperature and under relatively high heating rates, the main product is bio-oil.
34
3. If there are no issues in fuel collection, investors and fund, then it is possible to develop a project in a fast track mode in 18 months period.
4. If properly maintained, biomass power plants can run for around 20 years. It is possible to extend the lifetime by another 10 years by major rehabilitation. 5. The economic viability for the capacity below 6 MW is not sustainable. However, Biomass Power Plant in the initial set up phase in India had an installed capacity of 6 to 7.5 MW. The right kind of capacity from economic viability point of view should be between 7.5 to 10 MW. Beyond this capacity, the logistics of managing raw material would be difficult. The project size depends on the fuel (biomass) availability near the project location. For a capacity of 10 MW and for a biomass fuel with average gross calorific value of 3150 Kcal/kg, the total fuel requirement is around 1.0 Lakh / annum. The collection and storage of biomass is the critical activity for any biomass project to succeed. 6. Pyrolysis can be performed at relatively small scale and at remote locations which enhance energy density of the biomass resource and reduce transport and handling costs. Heat transfer is a critical area in pyrolysis as the pyrolysis process is endothermic and sufficient heat transfer surface has to be provided to meet process heat needs. Biomass pyrolysis offers a flexible and attractive way of converting organic matter into energy products which can be successfully used for the production of heat, power and chemicals. A wide range of biomass feed stocks can be used in pyrolysis processes. The pyrolysis process is very dependent on the moisture content of the feedstock, which should be around 10%. At higher moisture contents, high levels of water are produced and at lower levels there is a risk that the process only produces dust instead of oil. High-moisture waste streams, such as sludge and meat processing wastes, require drying before subjecting to pyrolysis. Biomass pyrolysis has been garnering much attention due to its high efficiency and good environmental performance characteristics. It also provides an opportunity for the processing of agricultural residues, wood wastes and municipal solid waste into clean energy. In addition, biochar sequestration could make a big difference in the fossil fuel emissions worldwide and act as a major player in the global carbon market with its robust, clean and simple production technology. 7. In totality for a 7.5 to 12 MW biomass power generation units, a minimum of 10 acres of land is required. Depending on the cost of land in the different areas, land to an extent of 20 acres should be identified for fuel storage. Also in view of storing the fuel in vicinity of the plant, which make more economical more the land more the storage and less the cost on fuel transportation.
Risk Mitigation and Vulnerability Assessment of Nam Dok Mai Mango (Mangifera Indica L.cv. Nam Dok Mai) Supply Chain Using Rapid Agricultural Supply Chain Risk Assessment (RapAgRisk)