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AMOUNT (Rs in Lacs)

sr.,
No.

DESCRIPTION

1 DIVERSlON TUNNEL

Civil works

Hydro-

Total

Mechanical

19160.12

1131.50

20291.62

146411.59
165571.71

7284.65
8837.15

153696.24
173987.86
11831.17

,
~'

2 CONCRETE DAM

TOTAL
ADD WORKS TAX @

6.80%
GRAND TOTAL

1858-19.03

"I
"1,I '\ i..

\ I'0'l i t -"_ ~
j

:~

(6

'. ,"J
'

j.

6.4.3.1
ITEM

DIVERSION TUNNEL
DESCRIPTION
UNIT QUANTITY
I Surface Excavation at Portals incl.Nallah regradation works

M3
M3

1.1 Common excayation


1.1 Rock excavation

2.1.1 class

AMOUNT

89,000

186.00

'165.54

3G7,OOO

294.00

1078.98

126,786

1142.00

1447.89

217,347

1142.00

2482.10

10,867

1428.00

155.19

37,000

857.00

317.09

8.000

1713.00

137.04

520.00
467.00
584.00

676.0f)
74.72
37.96

2 Underground excavation
2.1 Excavation of Di\'ersion tunnels
"

RATE

M3
M3
M3

2.1.2 class IV
2.1.3 class V

M~

2.104 Overbrake
2.1.4 By Multiple deifting due to geological reasons

M3

3 Rock stabiliz:ltion and Supports


3.1 Rockbolts including accessories and testing of bolts
3.1.1 In tunnel 32mm dia. 4.0m long
3.1.2 At portal 25mm dia. 4.0.m long
3.2 Swellex anchors upto 4.0m long
3.3 Welded wire mesh reinforcement

M
M
M

130,000
16.000
6,500

3.3.1 In tunnel

M:

95,000

337.00

320.15

31,000
2.600

337.00
34036.00

104.47
884.94

rve

3.900

4062.00

158.42

4.1 In tunnel

rve

18,500

3801.00

703.19

4.2 At portal

M3

6.100

3801.00

231.86

Iv1
M

7,500
30.000

199.00
199.00

14.93
59.70

i...,l
M
Bags

23.000
23.000
74,800

313.00
60.00
573.00

71.99
13.80
428.60

M3

18.000

3767.00

678.06

M3
6.1.2 Plain cement con.:~~te lining in overt-M 25/A20
6.2 Concrete in surface works like portals including fonnwork

49,OOC}

3767.00

1845.83

M3
M3

500.

3040.00

15.20

43,000

3767.00

1619.81

rve

24,000

3767.00

904.08

rve

3.1.2 At portal
3.4 Steel ribs, supply and installation (including accessories T
3.5 Precast concrete lagging
4 Shotcrete

5 Drilling, Grouting and Pressure Relied Holes


5. I Drilling of 45mm dia hoeles for contact grouting.
5.2 Drilling of 45 mm jia holes for consolid.ation grouting
5.3 Provision of 45mm jia drainage holes in tunnds
5.3.1 Dri II ing of 45mrr: dia holes
5.3.2 Sur:->Iy & installation of PVC pipe 3601111 diu
5.4 Contact and cons0:ij;nion grouting
6 Concrete
6.1 Concrete lining in.:!uding fonnwork in tunnels
6.1: I Plain cement con':~;!le Iining in invert-M 251A40

6.2.1 Lean concrete M 1~ :\40


6.2.2 Reinforced cemem concrete M25/A40
6.2.3 Conc.in nallah pr0tection works at outlet

I ..,.

B.

,.

conditions
6.4 Blockout concrete M301M20 for gates equipmnt
embedment

7 Reinforcing Steel
Deformed reinforcing bars Grade Fe 500
Miscellaneous and Ancillary Works
Instrumentation @ 1%
Slope protection works
Dewatering of construction sites(U.G.&
Surface)incuding supply. instrallation amd removal of
pumping equipment from the site @ 3%
8.4 Add 5% on account of contingencies and workcharged
establishment except on L.S.items

M3

37,000

3040.00

1124.80

M3

200

4343.00

8.69

26317.00

1789.56

6.800

8
8.1
8.2
8.3

.
LS

175.51
30.00

3%

526.52

5 '0

877.53

Total

19160.12

'

,
"

;,\

jl'
t

CONCRETE. SPILLWAY,COFFER DAM& PLUNGE POOL

6.4.3.1

DESCRlPTION

ITEM

UNiT QUANTITY

RATE

AMOUNT

I Surface Excavation
1.1 Common Excavation
1.2 Rock Excavation
1.3 Dental excavation

1.4 Minor excavation work

1,235,000

\86.00

2297.10

1,500.000

294.00

4410.00

5.000

323.00

16.15

"5.000

323.00

16.15

2 Rock Stabilization and Supports


2.1 Rock bolts 25mm dia.

Length 3.0 m

Length 6. 0 m
Length 9.0 m
2.2 Wire mesh reinforcement

6.000
88.000
1.000

467.00
467.00
467.00

28.02
410.96
4.67

47.000

337.00

15S.39

23 Shotcrete in surface excavation

10.000

3801.00

380.10

4.1.1 Shell Material

600.000

232.00

1392.00

4.1.2 Core Material

150.000

232.00

348.00

13.500

313.00

42.26

1.600

.3 \3.00

5.01

50.000

313.00

156.50

IS.OOO
310.000

313.00
510.00

56.34
1581.00

1.650.000

3040.0 n

50160.00

3.000

3767.00

113.01

565.000

3767.00

21283.55

:26.5cm
1.100

555/}

1470.75
275.00
1402.50

rve

1.650
500

:5000
85000
4343.00

21.72

6.6 M-20/A~0 in plunge pool & Miscelleneolls work

M:1

80.000

3530.00

2824.00

7 Steel
7.1 Defonned reinforcing bars
7.2 Plain Reinforcing bars

T
T

42.000

26317.00
26317.00

11053.14 ,
26.3200

-../

4 Embankment Construction and Backfill

4.1 U/s and downstream coffer dams

5 Drilling. Grouting and Pressure Relief Holes

Drilling for 45mm holes tor grout curtain in abutments

5.1 from drifts and galleries and plinth surface


Drilling of 45mm holes in overburden for grout curtain
5.2 holes below coffer dams
Drilling of 45mm holes for consolidation grouting in
5.3 dam foundation
5.4 Drilling of drainage holes from drifts of galleries
Drilling of 45mm dia holes
5.5 Curtain. Contact and consilid(ltioll grouting

Bags

6 Concrete
6.1 M-15 g.rade Concrete \yilh M.S.A ahove 40mm
f\.f'
M251 A20 in control building. D.G.set building and
6.2 precast units
M'
M25/Ao+'0 in dam body above spilJway opening. piers.


1
6.3 trammg walls etc.
M'

High perfonnance concrete excl.silica fume and steel


6.4 tibres
MJ
Silica fume
T
Steel tibre
T
6.5 M30/A20 in block out concrete
.r

100

7.3 ~etalvvorks
7.3.1 Steellineer in spillvvay gates openings
T
7.3.2 ~iscellaneous steel sections as edge protection, T
frames, bearing plates, brackets, etc. of various
dimensions, including bolts, screvvs, anchors and other
accessories for interior and exterior purpose
7.3.3 Railings with 65mm dia ~S p i p e M
8 Additional Foundation treatment for seepage
8.1 2m thick vertical concrete cutoff vvall
8.2 40 mm dia 8m long rock anchors

Sqm
M

9 Additional drainage gaJlary at foundation level


10 Energy dissipation

20

99000.00

297.00

100
6,000

19487.00
400.00

19.49
24.00

30,000
350,000

90000.00
611.00

27000.00
: 138.50

2%

2589.05

2%

:589.04

11 Miscellaneous
11.1 Dewatering of Surface Construction Sites including
supply, installation and removal of pumping equipment
4%
from the site @ 4%
11.2 Slope Protection
L.S.
11.3 ~onitoring Instruments@
1%
11.4 lllumination system @
L.S.
11.5 Elevator for Dam (l Nos.)
L.S.
11.6 Drainage water pumping system for Dam gal/eries
L.S.
L.S.
11.7 Road Works
L.S.
I J.8 Dam Comrol Room
11.9 Architectural vvorks, Reclaimation of construction area L.S.
& ancillarry vvorks
11.10 Water stops and joints
M .
11.11 Dam Top vvearing cost
11.12 Add 5% on account of contingencies and vvorkcharged
establishment except on L.S. items
Total

300

rve

5178.09
40.00
1294.52
50.00
40.00
25.00
40.00
50.00
50.00
6,600

600

39.60

2,800

36

1.01

5%

5013.66

Total

146411.59

BASIC RATE OF MATERIAL

Item

om",.rlT

(OPC)

Unit

Rate
in Rs.

bag

215.00

Per litre

20.81

Tor steel

MT

20507.00

M.S. Plate

MT

19487.00

R.S. Joist

MT

19487.00

mtr

44.52

mtr

93.65

mtr

73.57

. Drill steel for Jack Hammer


. Drill steel for Air Track/Dri" jumbo for 6m
deep Holes
Drill steel for Air Track/Drill jumbo for 3m
Holes

1 CEMENT(OPC)
Cost of cement at Guwahati(Raii head)
Excise duty, Sales Tax etc.

MT
4.00%

Carriage from North Lakhimpur to Project Store


60
at a distance of
3.41
Rate of Truck per Km/MT
R~
Carriage charges
Total:
Add: Storage & supervision charges
2%
Loading into truck at Store and
unloading and stacking at site

3800.00
152.00
3952.00
Km
204.43
4156.43
84.13
50.00

4290.56

Total
Issue rate of cement/bag at Project
Site
Say Rs.

214.53
215.00

2 TOR STEEL
Cost of Tor Steel at Guwahati (Rail head)
inclusive of CST, toll tax etc.
18500.00
Transportatic5fffate of truck per Km per M~~s.41Rs.34'
-&41
Cost of transportation from Guwahati to project site (471 km)
Gerukamukh including loading I Unloading
1604.78
charges
20104.78
Total
402.10
2%
Add: Storage & Supervision charges
20506.88
Total:

Issue rate.of Tor Steel per MT at Project


site

20507.00

('

POL- Diesel
Issue rate of Diesel per litre at IOC outlet at
project area
Tranportation For 50 km
. Storage & Supervision charges @
..;Local handeling charges @ Rs. 0.30 per litre
. ,Issue rate of Diesel per litre at project

4 MS PLATE
Cost of MS Plate at Guwahati (Rail head)
inclusive of CST, toll tax etc.

1~.25

.5%

MT

0.30
0.96
0.30
20.81

17500.00

Transportation rate of truck per Km per MT


Rs:3'~\
. Cost oftransportation from Guwahati to project site (471 km)
Gerukamukh including loading I Unloading
1604.78
charges
19104.78
Total
2%
Add: Storage & Supervision charges
382.10
. Total:
19486.88

Issue rate of MS Plate per MT at Project site

19487.00

5 R.S. JOIST
Cost of MS Plate at Guwahat (Rail head,)

inclusive of CST,toll tax etc.

MT

'.

17500.00

Transportation rate of truck per Km per MT


RS.1 Lt \
Cost of transportation from Guwahati to project site (471 km)
Gerukamukh including loading I Unloading
charges
1604.78
Total
19104.78
2%
Add: Storage & Supervision charges
382.10
Total:
19486.88
Issue rate of R.S. Joist per MTat Project
19487.00
site

6 DRILL STEEL FOR JACK HAMMERS


Cost of Drill rod at Guwahati
800mm long 40mm dia
: 1600mm long 39mm dia
, 2400mm long 38mm dia
3200mm long 35mm dia
, Average cost of Drill Steel
Add: 4% CST
Add: 1% for freight &
Total average cost of Drill Steel
Add: Cost of transportation to site, handling
etc.@
. '
h
Life of drill steel 130 M
DMIv::;! tr /;i~r:'~,
a) Rate per Mtr. of Drill Steel
~,.,
b) Re~ng charges(L.S)

4%
1%
Pc.
5%

ttf

Total:
Issue rate per Mtr. at Project Site

Mtr
Mtr

2565.00
'4220.00
5870.00
7870.00
5131.25
205'.25
51.31
5387.81
269,39
43.52
1.00
44.52
44.52

7 DRILL STEEL FOR AIR TRACK/DRILL JUMBO


The drilling access,?ries required for 6 rn
deep drill hole with one air track are as
below:
Shank adopter 1 No. @ 4345
Coupling sleev 2 Nos. @ 1120.00
Extension rod 3.2 M 1 No. @ 8430
Extension rod 2.4M 1 No. @ 6430
Extension rod 0.8M 1 No. @ 2204
Total:
Add: handling & transportation charges @
Add: 4% CST, 1% insurance
Total:
Economic life ~fv!_ of.- ~ ;)1J.:\~- i, ?:,~~< i .,1..
(I)Cost of drill steel per mtr.'of drilling
(ii) Cost of drill bit

at Delhi
Add: . trarnsportation & handling charge @
Economic life 130 M
Cost per Mtr of Drill
Add: 4% CST
Add: 1% Freight and insurance
Add: Sharpening charges L.S.
Total cost of bit per Mtr.
Rate of Drill Steel for Air Track
Per Mtr.

.
Pc
Pc
Pc
Pc
Pc
5%
5%

4345.00
2240.00
8430.00
6430.00
2204.00
23649.00
1182.45
1182.45
26013.90

I ;,

56.55
Pc
10%

3950.00
395.00
33.42
1.34
0.33
2.00

37.09

93.65

8 DRILL STEEL FOR AIR TRACKIWAGON DRILL


The drilling accessories required for 3m
deep drill hole with one air track are as
below:
Shank adopter 1 No. @ 4345
Coupling sleev 2 Nos. @ 1018.00
Extension rod 2.4 M 1 No. @ 6430
Extension rod 0.8M 1 No. @ 2204
Total:
Add: handling & transportation charges @
Total:
Economic life 460M
(I)Cost of drill steel per mtr. of drilling
Add: 4% CST
Add: 1% freight and insurance
Total cost of Drill Steel per Mtr.

(ii) Cost of drill bit at Delhi


Add: . trarnsportation & handling charge @
Economic life 130 M
Cost per Mtr of Drill
Add: 4% CST
Add: 1% Freight and insurance
Add: Rebitting charges L.S.
Total cost of bit per Mtr.

Rate of Drill Steel for Air Track


Per Mtr.

.
Pc
Pc
Pc
Pc
5%

4345.00
2240.00
6430.00
2204.00
15219.00
760.95
15979.95
34.74
1.39
0.35

36.48
Pc
10% .

3950.00
395.00
33.42
1.34
0.33
2.00

37.09

73.57

,ARUNACHAL PRADESH &ASSAM (8X250 MW) ,


ATEMENT SHOWINGJD,CCALCULATION AT PRESENT DAY COST(Dec - 2002
.'.
,''-."
. ,'~.'~~' ..
PRESENT DAY COST
5903.09 Crores
INTEREST RATE
10.50%
INTEREST RATE (HALF YEARLY)
5.12%
EQUITY
30%
LOAN
70%
.

""

" " _ - , , __ "_

"C"

--- -'-._ -

______

','

Half
Year

,...t-

.- 1
I Oct 02
1

2
3
4
5
6
7
8
9
10
11
12
13
14

Civil
Works

Present Day
Elect.
Total
INR
Cost

Hard Cost

39.93
66.29
69.79
174.50
240.01
316.73
219.53
218.41
360.81
372.83
375.09
371.31
428.35
464.96
271.23

7.38
129.26
53.60
67.42
39.16
69.18
194.94
227.30
331.72
293.91
164.43
127.51
104.64
102.88

Amount
Equity

Receivable
Loan

I.D.C

Loan Outstanding
at the end of
half

39.93
73.67
199.05
228.10
307.43
355.88
288.71
413.35
588.11
704.55
669.01
535.74
555.86
569.60
374.10

39.93
73.67
199.05
228.10
307.43
355.88
288.71
413_35
76.47

IDC
Net cost of the

511.64
704.55
669.01
535.74
555.86
569.60
374.10

11.39
44.81
82.26
117.30
151.25
187.79
110.78

705.58 Crores
6608.68 Crores

523.03
1272.39
2023.65
2676.69
3383.80
4141.19
4626.07

39.93
73.67
199.05
228.10
307.43
355.88
288.71
413.35
76.47

523.03
749.35
751.26
653.04
707.11
757.39
484.88

Equity 1982.60 Crores


Loan 4626.08 Crores

.....

iIr

(Rs';n Cr.)
Depreciation

\;...

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

4626.08
4240.58
3855.07
3469.56
3084.06
2698.55
2313.04
1927.53
154203
1156.52
771.01
365.51
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

485.74
465.50
425.02
384.54
344.06
303.59
263.11
222.63
1112.15
141.67
101.20
6072
20.24
0.00
0.00
000
0.00
0.00
0.00
0.00
0.00
000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
000
000
0.00
0.00
0.00

385.51
3115.51
:385.51
385.51
385.51
385.51
385.51
385.51
3115.51
385.51
385.51
385.51
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
51,47
57.47
57.47
57.47
57.47

(Rs,in Cr.)
Total
Return
O&M
loterst on Working Cal2ital
on equity Charges O&M for 2 monlhs Interest
(3)+(4)
1 monlh Average
ailli
6
7
9
8
871.25
851.01
810.53
770.05
729.57
689.09
648.62
608.14
56766
527.16
486.70
446.22
77.71
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
57.47
51,47

317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
31.7.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22
317.22

99.13
105.08
111.03
116.97
122.92
128.67
134.82
140.76
146.71
152.66
158.61
164.56
170.50
176.45
182.40
188.35
194.30
200.24
206.19
212.14
218.09
224.03
229.98
235.93
241.88
247.83
253.77
259.72
265.67
271.62
277.56
283.51
289.46
295.41
301.36

8.26
8.76
9.25
9.75
10.24
10.74
'11.23
11.73
12.23
12.72
13.22
13.71
14.21
14.70
15.20
15.70
16.19
16.69
17.18
17.68
18.17
18.67
19.17
19.66
20.16
20.65
21.15
21.64
.22.14
22.63
23.13
23.63
24.12
24.62
25.11

The charges per unit is exclusive of water cess, spares, incentive etc.

218.57
216.15
210.30
204.46
198.61
192.76
186.91
181.06
175.21
169.36
163.51
157.67
96.17
93.75
94.77
95.79
96.81
97.82
98.84
99.86
100.88
101.90
102.91
103.93
104.95
105.97
106.98
108.00
109.02
110.04
111.06
112.07
113.09
114.11
115.13

23.82
23.62
23.05
22.49
21.93
21.37
20.81
20.24
19.68
19.12
18.56
17.99
11.59
11.39
11.55
11.71
11.86
12.02
1218
12.34
12.50
12.66
12.82
12.98
13.14
13.30
13.45
13.61
13.77
13.93
14.09
14.25
14.41
14.57
14.73

Total

440.16
445.91
451.30
456.68
462.07
467.45
472.84
478.22
483.61
489.00
494.38
499.77
499.31
505.06
511.16
517.27
523.38
529.48
535.59
541.70
547.80
553.91
560.02
566.12
572.23
578.34
584.44
590.55
596.66
602.76
608.87
614.98
621.08
627.19
633.30

(Rs. per Unil)


Capacity Energy Total
charges charges
(17)+(18)

1.35
1.32
1.25
1.19
1.13
1.07
1.00
0.94
0.88
0.62
0.75
0.69
0.12
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09

0.68
0.69
0.70
0.71
0.71
0.72
0:73
0.74
0.75
0.76
0.76
0.77
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.89
0.90
0.91
0.92
0.93
0.94
.0.95
0.96
0.97
0.98
TOTAL

2.03
2.01
1.95
1.90
1.84
1.79
1.73
1.68
1.63
1.57
1.52
1.46
0.89
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07

Discounling Discounted
Factor
Tariff
(Rs. per
Unit)
(19) X (20)

1.0000
0.8929
0.7972
0.7118
0,6355
0.5674
0.5066
0.4523
0.4039
0.3606
0.3220
0.2875
0.2567
0.2292
0.2046
0.1827
0.1631
0.1456
0.1300
0.1161
0.1037
0.0926
0.0826
0.0738
0.0659
0.0588
0.0525
0.0469
0.041~

0.0374
0.0334
0.0298
0.0266
0.0238
0.0212
9.1566
(A)

2.03
1.79
1.56
1.35
1.17
1.01
0.88
0.76
0.66
0.57
0.49
0.42
0.23
020
0.18
0.16
0.15
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.06
0.05
0.05
0.04
0.04
0.03
0.03
0.03
0.03
0.02
14.74

(6)
1.61 Rs.l

l;:

t5
PROJECT, 2000 MW
Financial Internal Rate of Return (F.I.R.R.) at Present day Cost

Rs. [n Crores

.' Hard Cost Expenditure


Taxes & Duties Premium
over Fe
Fe
Fe
INR
39.93
232.99 18.20 21.53
479.61 13.65 42.28
580.06 13.65 50.89
4892.01 30.40 79.06
,5 1210.52 54.60 108.43
:6 961.49 40.78 89.32
850.18 19.03 74.50

.
Gen. in
Mt:s

Sale
Rate

Net
Sales Revenue
Total
-39.93
39.93
-272.7'"
272.72
-535.53
535.53
-644.59
6"'4.59
-1001,46
1001.46
-1373.55
1373.55
1091
1091.60
9"'3.70
112.95 6465.85 2.03 1311.41
99.13 23.82
128.69 6465:85 2.01 1296.92
\05.08 23.62
134.08 6465.85 1.95 1261.82
111.03 23.05
139.46 6465.85 1.90 1226.73
116.97 22.49
144.85 6465.85 1.84 1191.64
122.92 21.93
150.24 6465.85 1.79 1156.55
128.87 11.37
155.62 6465.85 1.73 1121.45
13"'.82 20.81
161.01 6465.85 1.68 1086.36
1~0.76 20.24
1..16.71 19.68
166.39 6465.85 1.63 1051.27
171.78 6465.85 1.57 1016.18
152.66 19.12
177.17 6465.85 1.52 981.08
158.61 18.56
182.55 6465.85 1.46 945.99
164.56 17.99
6465.85 0.89 577.02
I
170.50 11.59
6465.85 0.87 562.52
176.45 11.39
193.95 6465.85 0.88 568.63
182.40 11.55
200.05 6465.85 0.89 574.74
188.35 11.71
194.30 11.86 206.16 6465.85 0.90 580.84
:00.24 12.02 212.27 6465.85 0.91 586.95
6465.85 0.92 593.06
:06.19 12.18 218
:12.14 12.34 224A8 6465.85 0.93 599.16
:18.09 12.50 230.59 6465.85 0.94 605.27
:2"'.03 12.66 ':;36.69 6465.85 0.95 611.38
:29.98 12.8C 242.80 6465.85 0.95 617.48
235.93 12.9'8 248.91 6465.85 0.96 623.59
2... 1.88 13.14 255.01 6465.85 0.97 629.70
2"'7.83 13.30 261.12 6465.85 0.98 635.80
253.77 13.45 267.23 6465.85 0.99 641.91
273.33 6465.85 1.00 648.02
259.72 13.61
265.67 13.77 279A4 6465.85 1.01 654.12
271.61 13.93 285.55 6465.85 1.02 660.23
277.56 14.09 291.65 6465.85 1.03 666.34
283.51 14.25 297.76 6465.85 1.04 672.44
303.87 6465.85 1.05 678.55
189.46 14.41
295.41 14.57 309.97 6465.85 1.06 684.66
.85 1.07 690.76 1035.55
301.36 14.73 -34"'.79
& duties on E & M has been considered in calculation for construction period only.
has been considered after free power to home state.
Total

O&M

w/e
Int

FIRR

10.87%

SUBANSIRI LOWER H. E. PROJECT, 2000 MW


Economic Internal Rate of Return (E.I.R.R.) at Present day Cost
,

Rs. In Crores

OUTFLOW

INFLOW

Hard Cost Expenditure


Gen. in Sale
Taxes & Duties Premium
W/C
MUs Rate
Total
Int
FC
INR
FC over FC O&M
Yr.
INR
39.93
0 39.93
254.83
3.64
.
I
232.99 18.20
2.73
495.99
2
479.61 13.65
596.44
2.73
3
580.06 13.65
928.49
6.08
4 892.01 30AO
1276.04
10.92
5 1210.52 54.60
1010.43
8.16
40.78
6
961.49
873.01
3.81
7 850.18 19.03
122.95 7347.56 2.03
99.13 23.82
8
128.69 7347.56 2.01
\05.08 23.62
9

134.08 7347.56 1.95


111.03 23.05
10

139.46 7347.56 1.90


116.97 22.49
11

144.85 7347.56. 1.84


112.9:2 21.93
12

150.24 7347.56 1.79


128.87 21.37
13

155.62 7347.56 1.73


134.82 20.81
14

161.01 7347.56 1.68


140.76
20.24
15

166.39 7347.56 1.63


146.71 19.68
16

152.66 19.12 171.78 7347.56 1.57


17

177.17 7347.56 1.52


158.61 18.?6
18

182.55 7347.56 1.46


164.56 17.99
19

182.09 7347.56 0.89


170.50 11.59
20

176A5 11.39 187.84 7347.56 0.87


21

193.95 7347.56 0.88


182.4-0
11.55
22

200.05

7347.56 0.89
188.35 11.71
--'
194.30 11.86 206.16 7347.56 0.90
24

200.24 12.02 212.27 7347.56 0.91


25

206.19 12.18 218.37 7347.56 0.92


26

212.14 12.34 224.48 7347.56 0.93


27

218.09 12.50 230.59 7347.56 0.94


28

224.03 12.66 236.69 7347.56 0.95


29

229.98 12.82 242.80 7347.56 0.95


30

31

235.93 12.98 248.91 7347.56 0.96


241.88 13.14 255.01
7347.56 0.97
-'
247.83 13.30 261.12 7347.56 0.98
33

. "" - ... 13.45 267.23 7347.56 0.99


_).).1,
34

273.33 7347.56 1.00


259.i2 13.61
35

36
.
265.67 13.n 279.44 7347.56 1.01
271.62 13.93 285.55 7347.56 1.02
37

277.56 14.09 291.65 7347.56 1.03


38

283.51 14.25 297.76 7347.56 1.04


39

303.87 7347.56 1.05


289.46 14.41
40

295.41 14.57 309.97 7347.56 1.06


41

301.36 14.73 -344.79 7347.56 1.07


42
-660.87
Note Generation has been considered before free power to home state.
.
..,~

~..,

.,

Sales

1490.24
1473.77
1433.89
1394.01
1354.14
1314.26
1274.38
1234.50
1194.62
1154.75
1114.87
1074.99
655.70
639.23
646.17
653.11
660.05
666.99
673.93
680.87
687.81
694.75
701.69
708.62
715.56
722.50
729.44

736.38
743.32
750.26
757.20
764.14
771.08
778.02
784.96

Net

Revenue
-39.93
-254.83

-+95.99

-596.44
-928.49
-1276.04

-1010.43
-873.01
1367.29

1345.08

1299.81
1254.55

1209.28

1164.02

1118.76

1073.49

1028.23

982.97

937.70

892.44

473.61

451.39

452.22
453.06
453.89

454.72

455.55

456.39

457.22

458.05

458.88

-459.72
460.55
461.38
462.22

463.05

....63.88

464.71

465.55

466.38

467.21

468.05

1129.75

Total

EIRR

13.65%

ft.
SUBANSIRI LOWER H. E. PROJECT, 2000 MW
(ARUNACHAL PRADESH & ASSAM)
ABSTRACT OF COMPLETION COST
S.

Description

No

(Rs. In Crores)
I Amount

~ IVll WORKS

DIRECT CHARGES
LWorks
A - Preliminary
B - land
C - Works
J - Power Plant Civil Works
K - Buildings
M- Plantation
o - Miscellaneous
P - Maintenance
Q-Spl. Tools & Plants
R - Communication
X - Environment & Ecology
Y - losses on Stock
TOTAL OF I - WORKS

40.57
3.14
2167.68
1569.19
46.54
0.56
63.41
38.62
173.24
78.32
89.36
9.65
4280.29

II - Establishment (9% of I-Works - BLand)


III - Tool and Plants (1 % of I - Works)
IV - Suspense

381.51
42.80
0.00

V - Receipt & Recoveries (-)

.0:>

:c, ;

TOTAL DIRECT CHARGES

-150.72
4553.89

2 INDIRECT CHARGES
Capitalised Value of Abatement of Land Revenue
(@ 5% of Cost of culturable land)
Audit and Account Charges
(1 % of 1- Works)
TOTAL INDIRECT CHARGES
TOTAL (Net)

0.05

42.80
42.86
4596.74

ABSTRACT:
1 Civil works
2 Electrical works
Total Cost
Interest during construction
Grand total

4596.74
2169.64
6766.38
771.56
7537.94

STATEMENT,SHOWING IDe CALCULATION AT COMPLETION COST

~ ...i': :;~

"

"

PRESENT DAY COST


INTEREST RATE
INTEREST RATE (HALF YEARL Y)
EQUITY
LOAN
Half
Year

Present
Day Cost

Elect.
INR

Hard Cost

1
39.93
73.67
199.05
228.10
307.43
355.88
288.71
413.35
588.11
704.55
669.01
535.74
555.86
569.60
374.10

39.93
67.35
72.04
183.02
255.76
342.91
241.48
244.09
409.69
430.10
439.64
442.17
518.26
571.55
338.75

7.50
132.84
56.00
71.25
42.02
75.18
216.95
254.99
378.47
339.78
189.88
152.22
126.44
126.12

,.

"

.:' '"

5903.09 Crores
10.50%
5.12%
30%
70%

"

Amount
Equity

Receivable
Loan

I.D.C

Cost

Loan Outstanding
at the end of
half vear

39.93
74.85
204.89
239.01
327.00
384.92
316.66
461.05
664.68
808.57
779.42
632.05
670.48
698.00
464.87

39.93
74.85
204.89
239.01
327.00
384.92
316.66
461.05
213.07

Completion
Civil
Works

"

IDC
Net cost of the

nrni~,..t

451.61
808.57
779.42
632.05
670.48
698.00
464.87

7.85
44.22
87.12
127.71
167.59
211.19
125.88

771.56 Crores
7537.94 Crores

459.47
1312.26
2178.80
2938.56
3776.62
4685.81
5276.56

Equity
Loan

39.93
74.85
204.89
239.01
327.00
384.92
316.66
461.05
213.07

459.47
852.79
866.55
159.76
838.07
909.19
590.75

2261.38 Crores
5276.56 Crores

OC'

7.4

BASIC RATE OF LABOUR


CATEGORY
<.

Monthly
Wages

Foreman

9600.00

Driver/Crane Opt.lDumper
Opt.lDozer Opt.lLoader
Opt.lExcavator Opt.

7200.00

3 Driller/Carpenter/Mason/
Mechanic/Elect./Work Asstt.l
Pump Opt.lCompr. Opt.!
Gen. Opt.

7000.00

4 Semi skilled Helper

4200.00

5 Beldar/Helper/Security
Guard

3600.00

Item.
.1. Common

.2. Excavation in hard! rock

,J

. ~r

Unit

Rate in Rs.

Cum

186.00

Cum

294.00

1--')...,

'7::;
#iH--_'

Cum

1142.00 _ '25

Excavation by Multidrifting

Cum

1713.00

~30

Excavation in Power house

Cum

1062.00

-30

Surge shaft excavation

Cum

1558.00

- 3D

Excavation in Adits (Full face method)

Cum

1433.00

Earthfill in CofferDam \ / ' /

Cum

232.00

-~~

Aggregate at Dam site - /


Coarse aggregate
Sand

Cum
Cum

597.00
614.00

_r~~

, 3. Excavation in Rock for tunnel (By Heading

& BenchinQ)

Aggregate at Divertion tunnel & HRT


Coarse aggregate
Sand

/
Cum
' Cum

11

Drilling (5m Depth) holes by Jack hammer


for qroutinq

12 Drilling Bore holes(Above 5m Depth) by Air


tracks
13 Drilling of a holeand drainage hole with
Dimond Core Drilling M/c
14,_ Concrete Works at Dam - Placing charges
excluding' Cement
15 Cement cost for concreting works \/'
16
(a)
(b)
(c)

Concrete Works at Dam site


M-250
M-200
M-150
M-100

"8.1

<"',

_.., _

-44

199.00

313.00 .

,
<

3136.00 _ L)-4

Cum

1634.00

Bag

4~~

225.75 -- 4'
,.::>

'/

Cum
Cum
Cum
Cum

3767.00
3530.00
3040.00
2648.00

fTo
--"'

r;;

649.00 -4[;
691.00

.. '
V"

r--

- 4!

: ANALYSIS OF UNIT RATES FOR PRINCIPAL ITEMS OF WORKS

Common Excavation
.:~;:Assuming lead
..Machinery Charges

?~HydraiJlic Excavator capacity

';pn:>gress per Hr.

'{Jse"Rate of hydraulic Excavator

.. .~
Cost per Cum

Unit
3 Km

. Amount

'.

6.0 Cum
300 Cum
5521.59
Rs.

18.41

Dozer of capacity 300 H.P .

300 Cum
. rogress per Hr.

(Assuming it to be the same as of Hydraulic Excavator)


4623.~ 1
.Hourly use Rate of Dozer
Rs.
Cost per Cum

15.41

45.00 Cum
0.750
33.75 Cum
0.50
6.75
4.00
12.00
9.00
32.25
Number of Dumper trips in 50 minutes

.' working hour


<Output of Dumper per working hour.

. Use Rate of Dumper per hour

Cdst per Cum

1.55 No.
52.33 Cum
5455.63 Rs.

.Total machinery charges (i+ii+iii)


for Miscellaneous charges:
.' % of machinery charges
& maintenance of haul roads@
ctne energy charges @
ling and trimming of waste piles @
.
Total (8)

,"'::Prime Cost (A+B)


.Add overhead charges & contractors profit @ 20%

Say Rate per Cum.

Min
Min
Min
Min
Min
Min

5%
2%
5%

Rs.

104.26

Rs.

138.08

6.90
2.76
6.90
16.57
154.65
30.93
185.58
186.00

..

2..~

.Excavation in hard rock


Unit

Amount

ari.DrUIi ng charges:
Rock drilling for excavation will be carried out by Wagon drill/Air track
. '. ).Quantity of rock per meter drilling
,';!Def'lthJ.. ~f liirilling/1 00 Cum. of rock 100/2.31
.}Horizontal drilling and pull effect @ 50%
'Total drilling per 100 Cum. of rock
Say

Assuming Rate of drilling/hour for Air Track


Use Rate of Air Track! hr.
Cost of drilling 65 m

of drill rod per meter


Cost of drill rod per 65 mtr drilling
. Blasting:
latine for 100 Cum. rock
. Cost of 43 kgs of gelatine @ per kg

2.31
43.29
21.65
64.94
65

Cum
mtr
mtr
mtr
mtr

mtr

25
1847.25 Rs.

Rs.

73.57

4802.84

Rs.
Rs.

43
65.00

Kg
Rs.

1.75
4.04
24.74
25
21.00

mtr
Cum
Nos.

Nos.

Rs.

4782.06

2795.00

"Assuming average depth of drill hole


QuantitY
of rock 11.75 m depth 2.31*1.75
.
No. of holes per 100 Cum
Say
Unit cost of detonator
Using one detonator per hole

Total cost of detonator

fits.

I
525.00

Blasting batteries, Primer, loading wire etc. per


100 Cum @ 50% of the cost of detonators

Rs.

262.50

Stemming @ 40 % of (ii)

Rs.

209.97

Rs.

3792.34

Total charges of drilling and blasting (a+b+c)

Rs.

13377.24

Add for secondary drilling and blasting


@ 10% of (a + b + c)

Rs.

1337.72

Total Rate of drilling and blasting per 100 Cum

Rs.

14714.97

Rate of drilling and blasting per Cum.


Carriage of blasted rock upto 1 km lead with 6
Cum Hydraulic Excavator and 85 MT Dumper.
Average Lead

Rs.

147.15

Total charges of blasting

Km

I
~

24,

,Machinery Charges

it

5521.59

Hourly use Rate of Excavator


Output per Working hour

300
Rate per Cum.

ii)

'.

44.74 Cum.
0.75 ,
33.55 Cum.

6.71
2.30
3.00
2.40
14.41

Min.

Min.

Min.

Min.

Min.

No. of trips/working hr. of 50 Min.


, Output of Dumper/working hr.

3.47
116.42

No.
C um,1-:
. ...l'!---

5455.63

Use Rate of Dumper/hour


Rate Per Cum
Dozer charges
Output of 300 HP dozer
Use Rate of dozerlhr.

300
4623.31
Rate Per Cum

B.

18.41

Capacity of 85 MT Dumper
Swell factor . of ~
Body capacity
5_x 075
L ~V~~t1:rq

Cycle Time

Loading Time
Dumping, Turning & Spotting time.
Empty haul @ 20 Km/hr.
Loaded haul @ 25 Krn.lhr.
Total cycle time

=;:c-..

iii)

Rs.

Cum.

Rs.

Rs.
Rs.

46.86

Cum.
Rs.
Rs.

15.41
80.68

Total machinery charges

227.83

Total Rate of hard rock per cum (A + 8)


Add for:
.
i) construction & maintenance of haul roads@
ii) Electric energy @
iii) Leveling & trimming of waste piles
Total

11.39
4.56
6.83
250.61

5%
2%
3%

43.48

Add 20% overhead charges and contractors profit


(except explosive)
Rate Per Cum

294.09
294.00

Say Rate per Cum.

SIN aD

-t~l)L~

:.;.

~o~ 'v~
SweJ.i \jpk

Gw~~ ~t,yrfi";. ~ VtJ.

=-

0,

-u;'

- a:1e; y. $I,"~
-:::,

\c-l

675.,)< 4~7L;

-=

""") :J \ ,-

::> ") .:::.

1;-

Excavation in Rock for tunnel (By Heading & Benching)


... (Class III and IV)
For Diversion tunnel fHRT '
Unit

Finished diameter of tunnel


9.5
mtr.

Add for thickness of lining and pay line


0.75
mtr.

Excavated diameter of tunnel


11
mtr.

".J
Progress per face per cycle
mtr.

sqm

Cross-sectional area of Horse shoe tunnel


100.31
Quantity of excavation per mtr.
Cum.

100.31
101.00 Cum.

. Say
Cosidering 60% exvation in Heading

Sqm

Cross-sectional area in Heading


61.00
40.00
Cross-sectional area in Benching
Sqm

Quantity of excavation

183.00

Cum.

Heading
Cycle time in minutes
a Preparation time
b Drilling time
c Charging and blasting
d Defurning
e Mucking time with mucker
f Shotcretinglinitial concreting
g Rib bending, Erection
'g Cycle time

60
135
120
60
180
240
240
17.25

Min
Min
tvlin
Min
Min
Min
Min
hr.
Amount (Three shiff
in Rs.
'\ "'
J742.7Q) .

A. Direct Labour

1.5 No. Foreman Gr. I drilling


1 No. explosive inspector
1.5 No. electrician Gr. I
12 Nos. Beldars
1.5 No. Helper to Electrician
Total wages =
Add for hidden cost of labour
Indirect charges @ 55% of semiskilled/unskilled

~T8ljo

1182.15
5055.20
1019.70
9787.85
3341.20

Indirect charges @ 80% for skilled workers

2970.36
6311.56
16099.41

Total Labour charges :


No. of Cycles per Day
Rate of labour per Cum

1.39,/83= 2C,,1-:;;7

Rs.

63.23

! 6() .~.j., I

B. Machinery charges for one cycle


Machine
3 Boomjumbo

,~i ~ ~~"

No.

Working
hours

2.25

5937.42

~~

."

"

Rs.

13359.19

I .

lb

,\ .

'.

L.P.Dumper
5
Side Dump loader
1
200 HP Dozer
1
. Total machinery charges: '
.Rate/cum.

3
3
3

3283.19
2718.51
3324.22

'-.

Rs.

Rs.

..

49247.80
8155.53

9972.66

80735

441.18

Material:

ca. Drilling and Blast~ng :

. Depth of hole
Spacing of holes c/c
No.of holes to be drilled

2'" X-section area+ 10% 0 f X-section area

3.2

0.8
Say

Total depth of drilling


Rate of drill steel/m
Total charges for'drill steel
Rate/cum.

mtr.

mtr.

128.10
No.

128.00
No.

409.6
mtr.

73.57
Rs.

30134.36 Rs.

Rs.

b. Explosive
i) Gelatine required/cum
Cost of gelatinelKg
Rate/Cum.
ii) Electric Detonators
Total No. of holes
Cost of one Detonator
Total cost of detonators
Rate/Cum.
. iii)MiscelIaneous 50% of (i)
Total explosive charges

1
65.00

164.67

Kg.

Rs.

Rs.

65.00

128

21.00
2688.00

Rs.

Rs.

14.69

32.50

276.86

c. Miscellaneous
i) Provision for pipe line for air and water
'. ii) Timber for supports & packing
iii) Miscellaneous supplies
Total material charges

10.00
5.00
10.00

301.86

LS

Ventilation Charge

Rs.

50.00

Shop charges such as foundry, steel metal

shop,battery shop, carpentry shop etc./Cum.

LS

75.00

Electric material charges/Cum.

LS

50.00

LS

15.00

Water charges and dozing of muck at dumping


Abstract of charges/Cum.

Direct labour charges


Machinery charges
Material charges
Ventilation charges

63.23

441.18

301.86

50.00

-'M

at

Shop charges
Electric materials charges
Water charges
Sub total
a)Add for construction and
maintenance of haul roads @
b)Addelectric energy charges @
Total
. Add 20% overhead charges for
contractors profit
(except explosive)
Grand Total
Say rnte per Cum.

75.00
50.00
15.00
996.26

..
5
2

%
%

49.81
19.93
1066.00
197.26

Rs.

1263.27
1263.00

1.

,.
Benching

It is proposed to carry out benching by drilling downwards holes of average

4.5m depth by Airtrack at th~ spacing of 1m to remove bench of 4.0m depth.

For every cycle, stretch of 5 m will be selected.

Individual bench surface area


40.00
S~m

Quantity of excavation per m


Cum.

40.00
Quantity of excavation per cyc Ie
Cum.

200

...

q
c
d
e
f
g
g

Cvcle time in minutes


Preparation time
Drilling time
Charging and blasting
Defuming
Mucking time with mllcker
Shotcreting/initial concreting
Fixing column
Cycle time

60
210
120
60
180
240
240
18.50

. Min
Min
Min
Min
Min
Min
Min
hr.

A.- Direct Labour

...

Amount (Three shift)

In

1.5 No. Foreman Gr. I drilling


1 No. explosive inspector
1.5 No. electrician Gr. 1
12 Nos. Beldars
1.5 No. Helper to Electrician
Total wages =
Add for hidden cost of labour
Indirect charges @ 55% of semiskilled/unskilled

1742.70
788.10
1182.15
5055.20
1019.70
9787.85
3341.20

Indirect charges @ 80% for skilled workers


Total Labour charges:
No. of Cycles per Day
Rate of labour per Cum

B.

Rs.

2970.36
6311.56
16099.41
1.30
Rs.

62.05

Rs.

12930.73
49247.80
8155.53
9972.66
80306.71
401.53

Machinery charges for one cycle


Machine

No.

Wagon Drill
2
L.P.Dumper
5
Side Dump loader
1
200 HP Dozer
1
Total machinery charges:
Rate/cum.

Working
hours

3.5
...

.)

3
3

1847.25
3283.19
2718.51
3324.22

Rs.
Rs.

C. Material:
a. Drilling and Blasting:

Depth of hole
Spacing of holes -etc
No.ofholes to be drilled
Total depth of drilling

4.5
1
40.00

180

mtr.

mtr.

mtr.

29
Rate of drill steel/m
Total charges for drill steel
Rate/cum.

93.65
16856.31

Rs.

Rs.

Rs.

84.28

kg.

Rs.

Rs.

65.00

b. Explosive
i) Gelatine required/cum

Cost of gelatine/Kg
Rate/Cum.
ii) Electric Detonators
Total No. of holes
Cost of one Detonator
Total cost of detonators
Rate/Cum.
iii)Miscel\aneous 50% of (i)
Total explosive charges

1
65.00
40.00
21.00
840.00

Rs.
Rs.
4.20
32.50
185.98

c. Miscellaneous
i) Provision for pipe line for air and water
, .. ii} Miscellaneous supplies

10.00
10.00
205.98

Total material charges


Shop charges such as foundry, steel metal
shop, battery shop, carpentry shop etc./Cum.

LS

50.00

Electric material charges/Cum.

LS

15.00

Water charges and dozing of muck at dumping !

LS

25.00

Abstract of charges/Cum.
Direct labour charges
. Machinery charges
Material charges
Shop charges
Electric materials charges
Water charges
Sub total
a)Add for construction and
maintenance of haul roads @
b)Add electric energy charges @
Total
Add 20% overhead charges for
~ontractors profit
(except explosive)
Grand Total
Say rate per Cum.
Average rate of tunnel excavation
.60% Heading chrges+40% Benching charges
Say rate per Cum

62.05
401.53
205.98
50.00
15.00
25.00
759.56
5
2

%
%

37.98
15.19
812.73
t 48.71

961.44
961.00

1142.20

Rs.

1142.00

Excavation by Multidrifting
. Rs.

Rate cjf tunnel excavation ,


Rate of excavation by Multidrifting =

150% of Tunnel excavation

1142.00

Rs ...

1713.00

Rs.
Rs.

1263.00
961.00

Rs.

1061.67

Rs.

1062.00

Excavation in Power house


Rate of Heading
Rate of Benching
Rate of Power house excavation
One third the rate of Heading and two third
the rate of Benching

Say rate per Cum.

SURGE SHAFT EXCAVATION

Drilling of 450 rnm dia hole will be done with the help of raise borer from top to
bottom. Afterwards a Pilot hole of size 1.8 m dia will be excavated with help of
Reamer in Surge shaft, Pressure shaft etc. from bottom to top. This pilot hole
can further be enlarged by drilling vertical hole from top with help of Jack
hammer and mucking from "ottom
Dia. of initial Drilling hole

Dia. of pilot hole

Hourly use rate of Raise Borer

Progress per hr. for drilling hole

Progress per hr. for reaming

Area of pilot hole

Rate per m. of length

Cost of drill bit (50% of machinery charges)


Total Cost per m
Total Cost per cum

mtr.
mtr.

0.45
1.8

15499.00
0.5
0.2
2.55
108493
54247
162740

63-9i6]~5

Rs.
m
m
sqm

Rs.

Rs.

Rs/

Rs.

.... "-"'-,......,-. -~.'----

Enlargement from 1.8m to 19.5m


Drilling 45rnm dia, '1.1 m deep holes for 1m pull.
Area Of Enlargement
Say

Area per cycle (excavation in six segments)

Length of pull per cycle

Excavation per cycle

Total Excavation per cycle

Cycle time for slushing(in Hrs.)

prepartion time

Drilling time

Charging, Blasting, Defuming time

296.22
300.00
50.00
3.00
150.00
150.00

1.00
6.00
2.00
9.00

sqm
sqm
sqm
m
Cum
Cum

,,
I

..

.,.

Rate/Cum.
iii)Other consumables Such as blasting batteries,galvanometers
and blasting wires etc.@ 50% of(i)
Total explosive charges
iii) Miscellaneous supplies
i) Provision for pipe line for air and water
ii) Timber for supports & packing
iii) Miscellaneous supplies
Total material.charges
d) Misc. charges:
i) Shop charges such as foundry
steel metal, battery shop etc.
H) Charges for ventilation
iii)Electric material charges
iv) Water charges

Abstract : Rate/Cum.
a)Labour -"
b) Machinery
c) Material
d) Misc. charges
Total
Average rate for 1 cum
a} Add tor construction and maintenance of
.
haul roads @
b)Add for electricity charges @
Total
.' . Add 20% overhead charges and contractors protIt
except on explosive
Grand Total
Say Rate per Cum.

LS
LS
LS
LS
Sub total

10.92
32.50
231.04

10.00
5.00
10.00
256.04

Rs
Rs
Rs

50.00
30.00
15.00
10.00
105.00

Rs

Rs.
5

110.50
285.85
256.04 G,S'b
i 105.00
-.'757.39.,/'
1295.64
64.78
.,

25.91
1386.34
"'<:

262.08
1557.72
1558.00

EXCAVATION IN ADITS (FULL FACE METHOD)


Excavated diameter of tunnel
Progress per face per cycle
Cross-sectional area of Horse shoe tunnel
Quantity of excavation per mtr.
Hence quantity of excavation per cycle

57.12
57.12.
171.36

Unit

mtr.

mtr.
sqm
Cum.
Cum.

Cycle time in minutes


Preparation time
Drilling time
, Charging and blastingDefuming
".Mucking time with mucker
Scaiing,Shotcreting
..
Bending of Ribs and Erection of columns
Miscellanious

60
135
180
180
240
240
110

Min
Min
Min
Min
Min
Min
Min

8
..,
."

=~ ,";,,~.I

..

I . '
,"I'
"J

,,

g3

g.

Cycle time

A...

Direct Labour

19.25

hr.

1.5 No. Foreman Gr. I drilling


1 No. explosive inspector
1.5 No. electrician Gr. I
12 Nos. Beldars
1.5 No. Helper to Electrician
Total wages =
Add for hidden cost of labour
Indirect charges @ 55% of semiskilled/unskilled

3341.20

Indirect charges @ 80% for skilled workers


Total Labour charges:
No. of Cycles per Day
Rate of labour per Cum

B.

2970.36
6311.56
16099.41
1.25
75.36

Machinery charges for one cycle


Machine

No.

Jumbo 3-boom
L.P.Dumper (3.5 Cum)
Side Dump loader
200HP Dozer
Grinding of Rods
Total machinery charges:
Rate/cum.

C.

Amount
in Rs.
1742.70
788.10
1181.15
5055.20
1019.70
9787.85

I
4
I
1

Working
hours
6
3
3
..,
-'

Material:
a. Drilling and Blasting:
Depth of hole
Spacing of holes c/c
No.ofholes to be drilled
X-section area/(0.8xO.8)+2

5937.42
3283~ 19
2718.51
3324.22

Rs.
Rs.
Rs.

..,

mtr .
mtr.

...

.) .)

0.8
91.25
92.00
Say
303.6
73.57
22335.91

Total depth of drilling


Rate of drill steellm
Total charges for drill steel
Rate/cum.
b. Explosive
i) Gelatine required/cum
Cost of gelatine/Kg
Rate/Cum.
ii) Electric Detonators
Total No. of holes
Cost of one Detonator

1
65.00

92
21.00

Cf4

No.
No.
mtr.
Rs.
Rs.
Rs.

35625
39398
8156
9973
10
93160.93
543.66

130.34

Kg.
Rs.
Rs.

Rs.

65.00

';4 ..
r

...

. Total cost of detonators


Rate/Cum.
iii)MiscelIaneous 50% of (i)
Total explosive charges ,

1932.00

11.27t
32.50
239.12

c. Miscellaneous

i) Provision for pipe line for air and water


ii) Timber for supports & packing
i~i) Miscellaneous supplies
Total material charges

20.00

10.00

20.00

289.12

D. Ventilation Charge

E.
F.

Rs.

LS

Rs.

75.00

Shop charges such as foundry, steel metal


shop,battery shop, carpentry shop etc.lCum.

LS

75.00

Electric material charges/Cum.

LS

50.00

LS

20.00

Water charges and dozing of muck at dumping


Abstract of charges/Cum.

Direct labour charges


Machinery charges
Material charges
Ventilation charges
Shop charges
Electric materials charges
Water charges
Sub total
a)Add for construction and

maintenance of haul roads @


b)Add electric energy charges @
Total

contractors protit (except explosive)


Grand Total

Say rate per Cum.

75.36

~. 543.66

289.12

75.00

75.00

50.00

20.00

1128.13

5
2

%
%

56.41

22.56

1207.10

226.17

1433.27

1433.00

f
,;

iJ

Earthfill in CofferDam
Average lead
3.50
Equipment to be used at Borrow Area
Hy. Excavator 6 cum & Dozer 200 H.P. at quarry site"
Rear Dumper 85 T for hauling and
Dozer 300 HP at placement site
Output of excavator
300
Output of Dozer 200 HP (corresponding to
300
. excavator)
5521.59
Use rate of Excavator
. Use rate of Dozer
4623.31
A.Rate of Cleaning Borrow area
B.Cost of ripping by Dozer
C.Cost of excavating by Hy.Ex.
D.Carriage by 85 T Dumper'
Swell factor
Dumper capacity
Body capacity 44.74*0.67
. Cycle time:

per
per
per

Unit
Km.

cum
cum
Rs.
Rs.
Cum
Cum
Cum

1.00
15.41
18.41

0.67
44.74
29.97 Cum

...

A.

i) Loading time
ii) Loaded haul @ 20 Km/hr.
iii)Empty haul @ 25 km/I:lr.
iv) Unloading, spotting &turning time.
Total time
No.of trips in one hour
Hourly use rate of dumper
Hence rate/Cum
. Hourly use rate of Crawler dozer
E.Spreading charges at Placement
by Crawler Dozer 300 H P
Total charges = A+8+C+D+E

Add for:

i) Processing of material
ii) wetting
iii) Compaction

5.99 Min
10.50 Min
8.40 Min
3.00 Min
27.89' Min
1.79 No.
5455.63 Rs.
101.54
4623.31
15.41
151.77
7.59
7.59
10.62
177.57

5 %
5 %
7 %
Total

iv)Construcion and maintenance


of haul roads
v) Electric and extra labol:.lr
Total
Prime cost of material and
labour per Cum.
Add overhead charges and
contractors profit @ 20%
of prime cost.
Hence Rate/Cum

S'ay Rate per Cum.

. 9 a AGGREGATE AT DAM SITE

5 %
4 %

193.55

Rs.

38.71
232.27
232.00

7'

A. Drilling and Blastin!!:


Rock drilling at quarry site will be. carried out by Jack hammer.
Assuming quantity of blasted rock per
1.48
mtr. of drilling.
./
Depth of drilling = 10011.48
67.57
Add 50% for horizontal drilling and pull
101.35
effect
102
. Say
a) Jack Hammer Charges:
Hourly use rate ofjack hammer
Progress of Jack hammerlhr.
, Cost of drilling
.Cost of Drill steei/mtr
Cost of drill steel for 102m
c) Blasting:
i)Gelatine reqd. per 100 Cum
Cost of gelatine per kg

8.88
7.10
193.55

459.59
2.3

Unit

Amount
in Rs.

Cum
mtr
mtr
mtr

Rs.
mtr
20381.77

44.52

Rs.
4540.73

43
65.00

4:;..

kg
Rs.

-'Hence cost of gelatine.


ii)Cost of electric detonator
Average depth of hole
> No.ofho1es = 102/1.75
.The nUmber of detonators per 100Cum
of rock
Cost of detonators @
iii)Blasting battering, primer, loading
.... wires and stemming @ of (i)

Rs.

2795.00

1.75
59
59

mtr
No .
No.

21.00

Rs.

1239.00

22

614.90

Total charges for drilling and blasting:


Assuming
'\ 1. Material will be available from blasted
L 7;; :, i.:'
rock for
wor::k Rate per 100 C~

29571.40

30

-.'

20699.98

'. J
n

~-!

;., :,._,
.. ..1.

"

~ '.

J...tv.,.,...., are as below :


. in transit from processing plant to
. hatching mixing plant

~ii)l 0% process rejection


.,,' iii)5% in transit from quarry to
.,>processing plant

iv)20% rejection at quarry


.Rate after adding rejection & losses
Swell factor for Hard Rock
'
Rate per Cum

10
5

20

'v
28565.97

0.67
191.39

. . . Machinery charges:
"(:arriage of material upto crushing and processing plant

x.)

b"',

I .'. ,
/

. Assuming a lead
5'/
,Loading will be done with the help of Loader 2.5 cum

.,(:apacity and dumper ~.?MT capacity.


Loader charges.

Hourly progress
Hourly use rate
Cost per Cum =
Hourly use rate of dumper
Transportation per trip =0.69* 1~
Spotting time
'Loading time
, . Loded haul time @20 km per hour
..Emptyhoul time @2!5 kIn per hour
.' :,rTuming and dumping time
Total time

147.00
2250

km

Cum

Rs.

./

15.30

Rs.

2599
13.21

Cum

0.50.
5.39
15.00
12.00
2.00
34.89

Min

Min

Min

Min

Min

Min

---~'

'.

......

~
~
, Total hourly production of dumper
Transportation cost/Cum

18.93

Cum'
137.33

Dozer.

aIle dozer(200 HP) is required for one loader Cap~


Hourly use rate of Dozer

147
3324

Cum
.Rs.

Rat~perCum

. 22.61
175.24

, . IUlte per Cum. of loading, unloading and haul(i+ii+iii)


The rate is for solid measure.

Rate for bulkout


Adding rejection and transit loss.

Rate = 1.03* 1. 10* 1.05 *rate for bulkout :i:::

117.41

139.68 .

Crushing and processing of Aggregates: .


C~p.of agg. processing plant
'~()1Jl'ly use rate
j((f)
::'production per hour =700xO.75xO.9x50/60
... Efflci~ncy of plant
. Rate per Cum Rs.
Rate per Cum after rejection &
transit loss of 10% & 3% respectively

700
TPH

23050.00 Rs. !

393.75 CJ.HTl
\, l
75
0/0

58.54
Rs.

,-.

66.33

D. Carriage of crushed aggregate upto stock

pil~ of patching and mixing plant.

km

Assuming average lead


1.00
Loading will be done by loader 2.5 cum capacity and

Dumper 35 MT capacity.

, i) Loader charges.
Hourly progress
Hourly tise rate
. Cpst per Cum =

.147
2249.58

Cum
Rs .

15.30

. Hourly use rate of dumper


Transportation by dumper
;Spotting time
Loading time
Loded houl time @20 km per hour
E~pty houl time @25 km per hour
Turning and dumping time
Total time

2599.39
13,21
0.50
5.39
3.00
2.40
2.00
13.29

Rs.
Cum

Min

Min

Min

Min

Min

Min

Total hourly production of dumper


Transportation cost/Cum

49.69

Cum

52.31

" Add for storage & handling at the batching


plant @20% of (ii)

10.46

...
, Rate/Cum.of loading, Wlloading and haul (i+ii+iii)

78.08
,
/

/hr'/

q~

FX~'K~

EO f'.tl~
:)..l0'.J

1 ~ "\:

:::

:/

,.

Adding rejection and transit loss of 3%


E. Miscellaneous charges e.g. ,

Electricity, water charges.

80.42

LS

Abstract of charges:
A. Drilling and blasting
. B. Carriage upto. crushing plant
C. Crushing & processing oraggte.
. D. Carriage of crushed aggregate upto batching plant
E. Miscellaneous supplies

15.00
Rs/Cum
I

/..;J

,
~co.01 r v,'
j~] ;""
\ tl.

Sub total
Royality charges including sales tax
Add for construction and maintenance of haul roal
Electricity charges @

5
2

191.39 '1
139.68
66.33
80.42
15.00
492.83'/
74.90
20.90
8.36

%
%

Grand Total

Say Rate per Cum

596.98 .
597.00

9b SAND
Amount in

Rs.
Rate of coarse aggregate from Aggregate crushing plant
Add extra for secondary crushing, screening,
washing and wastage during sand processing
@ 50% of primary crushing (\) ) _ ~ {.,b 3 8 - .~

3 Ii,

Royalty Charges
Total

492.83 / '

33.16
525.99
53.50
579.49

Construction and maintenance of haul roads @ 5% of total


Electrical energy charges @ 2% of total

23.62
10.52
613.63

Say rate of Sand

614.00

Jr.!D

/'

4(3.

',10 a

AGGREGATE AT DIVERTION TUNNEL AND HRT

A. Drilling and Blasting:


" Unit
be carried out by Jack hammer.
Rock drilling at quarry site
Asswning quantity of blasted rock per
1.48
Cwn
mtr, of drilling.
Depth of drilling = 100/1.48
67.57
mtr
Add 50% for horizontal drilling and pull
101.35 mtf
,effect
.
Say
mtf
102

will

Amount
in Rs.

','C'C;'C,"'",\c

Jack Hammer Charges:


Hourly use rate ofjack hammer
Progress of Jack hammerlhr.
Cost of drilling
(:ost of Drill steeVmtr
, Cost of drill steel for 102m
Blasting:
i)Gelatine reqd. per 100 Cum
Cost of gelatine per kg
Hence cost of gelatine.
ii)Cost of electric detonator
A verage depth of hole
,No.ofholes = 102/1.75
The nwnber of detonators per 100Cwn
of rock
Cost of detonators @
iii)Blasting battering. primer, loading
wires and stemming @ of (i)

459.59
2.3'

Rs.
mtr
20381.77

44.52

Rs.
4540.73

43
65.00

kg

Rs.
Rs.

1.75
59
59

mtr
No.
No.

21.00

Rs.

1239.00

22

614.90

Total charges for drilling and blasting.


Asswning
, . I. Material will be available from
roc::k for
work Rate per 100 Cum

bl~ted.

Losses are as below :


i)3% in transit from processing plant to
hatching mixing plant
ii)'lO% process rejection
.iii)5% in transit from quarry to
processing plant
iv)20% rejection at quarry
Rate after adding rejection & losses
"Swell factor for Hard Rock
"Rate per Cwn

2795.00

29571.40

30

20699.98

10
5

20

%
28565.97

0.67
191.39

101

4 J.

B, Machinery charges:

Carriage of material upto crushing and processing pl~t


Assuming a lead
will be done with the help of Loader 2.5 cum
capacity and dumper 35MT capacity.
Loader charges.
Hourly progress
Hourly use rate
Cost per Cum =
... ii) Hourly use rate of dumper
Transportation per trip =0.69* 14
Spotting time
Loading time
Lbded houl time @20 km per hour
Empty houl time @25 km per hour
Turning and dumping time
Total time

km

147.00
2249.58

Cum
Rs.

2599.39
13.21

Rs.
Cum

0.50
5.39
15.00
12.00
2.00
34.89

Min
Min
Min
Min
Min
Min

15.30

18.93
Total hourly production of dumper
Transportation cost/Cum
Dozer
147
One dozer(200 HP) is required for one loader
3324.22
Capacity
Rate per Cum
Rate per Cum. of loading, unloading and haul(i+ii+iii)

Cum
137.33
CWll

Rs.
22.61
175.24

The rate is for solid measure .


. Rate for bulkout
Adding rejection and transit loss.
Rate = 1.03 * 1.1 0* 1.05 *rate for bulkout =
Crushing and processing of Aggregates:
Cap.of agg. processing plant
Hourly use rate
production
per hour =100xO.75xO.9x50/60
I
Efficiency of plant
R~te per Cum Rs.
Rate per Cum after rejection &
transit loss of 10% & 3% respectively

117.41
139.68

100
5695.56
56.25
75
101.25

TPI--!.
Rs.
Cum
;0
Rs.
114.72./

Carriage of crushed aggregate upto stock


pile of batching and mixing plant.
Assuming average lead
Loading will be done by loader 2.5 cum capacity and
'. Dumper 35 MT capacity.

1_

1.00

km

...

42
r

Loader charges.

Hourly progress

Hourly use rate

Cost per Cum =

147

2249.58

Hourly use rate of dumper


Transportation by dumper

. Spotting time

Loading time

Loded houl time @20 Ian per hour

Empty houl time @25 Ian per hour

Turning and dumping time

Total time

2599.39
13.21
0.50
5.39
3.00
2.40
2.00
13.29

Total hourly production of dumper


Transportation cost/Cum

49.69

Cum

Rs.
15.30

.Rs.
Cum
Min

Min
Min
l\1in
tvfin
Cum
52.31

Add for storage & handling at the batching


plant @20% of (ii)
Rate/Cum.of loading, unloading and haul (i+ii+iii)

10.46

78.08

Adding rejection and transit loss of 3%


E. Miscellaneous charges e.g.

Electricity, water charges.

80.42

LS

Abstract of charges:
A. Drilling and blasting
. B. Carriage upto crushing plant
C. Crushing & processing ofaggte.
D. Carriage of crushed aggregate upto batching plant
E. Miscellaneous supplies
Sub total
Royality charges including sales tax
Add for construction and maintenance of haul roal
Electricity charges @

15.00
Rs/Cum
191.39
139.68
114.72
80.42
15.00

5
2

541.22
74.90
23.32 .
9.33

%
%

648.76
649.00

Grand Total

Say Rate per Cum

10 b

SAND
Amount in

Rs.
Rate of ~oarse aggregate from Aggregate crushing plant

541.22

...
Add extra for secondary crushing, screening,

43,

washing and wastage during sand processing

@ 50% of primary crushing

c '\

-, IS-,
,,~

Royalty Charges
Total

'

57.36

598.58
53.50
652.08

Construction and maintenance of haul roads @ 5% of total


Electrical energy charges @ 2% of total

27.25
11.97
691.31

Say rate of Sand

691.00

44-.

Drining (Sm Depth) holes by Jack hammer for grouting

. Use Rate of jack hammer,lhr.


Averag.e Rate of drilling/hr.
i .. . Rate of drilling/M
Cost of drilling rod /mtr. of drilling
Labour, lighting & scaffolding etc. @ of (ii).
Ventilation and workshop charges. @ of ii

459.59
6

Unit
Rs .
mtr
Rs.

Amount

Rs.
Rs.
Rs.

44.52
26.71
17.81

60%
40%

76.60

165.63

Total charges:
, ,Add overhead charges and contractors profit
@

20%

33.13

Rate/M of drilling

198.76
Say Rate per m.

, j
'l

199.00

q,
I
"

,J

IJ

ii
"

Drilling Bore holes(Above 5m Depth) by Air tracks


Unit
. .'" Cost of drilling
Use Rate of Air track / hour

1847.25

Assuming the average Rate of drilling


hole/hour
Progress due to space limitation.
The Rate of drilling per hr.

25.00
80
20

i. Rate of drilling/m
.'ii. Cost of drill steel/m
iii. Cost of shifting of equipment @ of item (ii)

. Iv;

Lighting, ventilation and workshop charges @ of (ii)

40%
40%

Total charges:
Add overhead charges a!ld contractors profit @

, Rate per meter of drilling


Say Rate per m.

20%

Amount

:i

Rs.

mtr
%
mtr
Rs.
Rs.
Rs.
Rs.

92.36
93.65
37.46
37.46

Rs.

260.93

Rs.

52.19

Rs.
Rs.

313.11

Drilling of a holeand drainage hole with Dimond Core Drilling M/c


Unit
.Cost of drilling
Use Rate of Core drill per hour
1831.48 Rs.

313.00

Amount

I C.!:;'
'J

.1.i.1

Assuming the average Rate of drilling

hole/hour

Progress due to space limitation.

The Rate of drilling per hr,

L Rate of driHing/m

iiCost of Dimond bit& misc. supplies @

iii. Cost of acessories.


iv. Cost of shifting of equipment @ of item (i)
o

3.00
50
1.5
60%
10%
40%
40%

YLighting, ventilation and workshop charges @ of (i)


Total charges:

20%

Add overhead charges and contractors profit


... Rate per meter of drilling

Say Rate per m.

C~ment

mtr
.%
mtr

Rs.
Rs.
Rs.
Rs.

1220.99
732.59
73.26
293.04
293.04

Rs.

2612.92

Rs.
Rs.

522.58
3135.50

Rs.

3136.00

cost for concreting works

. ~rime cost of cement at site per bag

215.00

Handling charges per bag @ 5% of cement cost

10.75
225.75

Cost of cement in concrete per bag at Site

225.75

Concrete Works at Dam - Placing charges excluding Cement


Materials: Rate/Cum
.8.No.

Item
1.
Cement
2.
Sand
3.
Coarse Aggregate
4.
Water
5.
Admixtures
"including 5% wastage

Quantity
9*1.05*
0.43
0.86

L.S.
L.S.

Total
=

Rate
614.00
597,00
5.00
10.00

Unit
bag
Cum
Cum

Batching. mixing and laying etc.


Batching & Mixing plant capacity
Fill factor
Job management factor
Output of Batching & Mixing Plant
Hourly use Rate of plant

I t.'f.:

350.00

Cum

0.80
0.80
224.00
6406.62

Cum
Rs.

Amount
in Rs.
264.02
513.42
5.00
10.00
792.44\;'

__

,......

.............

__

............

Rate per Cum.

Rs.

Transportation of concrete from Batching & Mixing Planito placement site


"Average lead
Actual production of batching and mixin.g plant
Capacity of Loco with conc. Bucket

0.50
224.00
20

Km
Cum.
Cum.

Cycle time:
Spotting & waiting time
1.5
Min
. Loading time
Min
5.36
. Loaded houl time @ 6Kmph
Min
5.00
Unloading time
2.00
Min
'. Empty houl time @ 6Kmph
5.00
Min
.Total
18.86 Min
2.65 v No.
No. of trips in 50 min. Working hour
53.03
./
..Output /working hour
'. '. Hourly use rate of Loco with 2 concrete bucke 1184.51
Rate per Cum
. Placement of concrete by cable ways
Output per hour
448 Cum
. (Cableway is supporting the output of 2 Batching & Mixing plant)
27630.41
Hourly Use Rate
Rate per Cum
Rs.
Vibrating the Concrete

/:. i. Cost of Vibrators/Cum


ii. Cost of Labour/Cum
'Total =
Cleaning, Slurry, Curing .andfinishing
Sand .blasting/Dotting of old concrete face
Cement for slurry mortar
. iii. Cleaning and Washing
..iv. Curing and finishing
Total
f.

LS

LS
Rs.

22.34/

61.68

'.5.00 /
5.00
10.00
5.00./
'<12.00

LS
LS
LS
LS

5.Qd~

Rs.

10.00 ~.
32.00
10.00 ~

Catwalks and other aids


Other charges i.e. electric energy, compressed air,
LS
wQrkshop and track charges,

Rs.

40.00 x

Cooling of aggregates

LS

Rs.

100.00 '\,

. i. . Miscellaneous charges i.e. hose pipes, Gum


Boots and small tools etc.
LS

Rs.

Total of sub head B

C.

Shuttering

Rs.

15.00~

319.61

250.0Q.

J'

Total' charges A+B+C

Add overhead charges and contractors profit @

20%

(except cement)
Total :;:
Say Rate per Cum.

Rs.

1362.05

Rs.

272.41

Rs.
Rs.

1634.46
1634.00

Concrete works at Dam


M-250
,;

Cement
Wastage@ 5%
',Placing charges

Bag
Bag

Qty

R9te

'9
0.45

225.75
225.75

Total
Say cement concrete (M250 ) at Dam

Amt.

2031.75
101.59
1634.00
3767.34
3767.00

M-200
Cement
Wastage@ 5%
Placing charges

Bag
Bag

Qty

Rate

8
0.4

225.75
225.75

Total
Say cement concrete (M20P ) at Dam

Amt.

1806.00
90.30
1634.00
3530.30
3530.00

)M-150

; . Materials: Rate/Cum
S.No. ,tem
....1.
Cement
" 2.
Sand
3.
Coarse Aggregate
4.
Water
.5.
Admixtures'
*including 5% wastage

Rate Unit
225.75 '. bag
614.00 Cum
597.00 Cum
5.00
10.00

Quantity
6*1.05*
0.45
0.90
L.S.
L.S .
Total
=

Amount
in Rs.
1422.23
276.30
537.30
5.00
10.00
2250.83

.Batching. mixing and laying etc.


(As per analysis of placement of concrete of Dam)

319.61

Shuttering

200.00

Total charges A+8+C


Add overhead charges and contractors profit @
(except cement)
Total =
-,

20%

Say Rate per Cum.

Rs.

2770.44

Rs.

269.64

Rs.

3040.08

Rs.

3040.00 v

M.;.100

Materials : Rate/Cum
S.No.

Item
1.
Cement
2.
Sand
3.
Coarse Aggregate
4,'
Water
5.
Admixtures
*including 5% wastage

Quantity
4.6*1.05* '
0.45
0.90
L.S.
L.S.
Total,

Rate
225.75
614.00
597.00
5.00
10.00

Unit
bag
Cum
Cum

Amount
in Rs.
1090.37
276.30
537.30
5.00
10.00
1918.97

Batching. mixing and laying etc.


(As per analysis of placement of concrete of Dam)

319.61

Shuttering

150.00
Total charges A+8+C

Add overhead charges and contractors profit @


(except cement)
Total =

Say Rate per Cum.

20% "

Rs.

2388.59

Rs.

259.64

Rs.

2648.23

Rs.

2648.00

,J<;~ncrete Works in Power house - Placing charges excluding Cement)


, Materials: Rate/Cum
S.No. Item
1.
Cement
2.
Sand
3.
Coarse Aggregate
4.,.
Water
5. .
Admixtures
*including 5% wastage

Quantity
8*1.05*
0.43
0.86
L.S.
L.S.
Total
=

Rate- Unit
bag
614.00 Cum
597.00 Cum
5.00
. 10.00

Amount
in Rs.
264.02
513.42
5.00
10.00
792.44

Batching. mixing and laying etc.


Batching & Mixing plant capacity
'JpblT!anagement factor
Output of Batching & Mixing Plant
Hourly use Rate of plant

120.00
0.69

82.80
3649.15

Cum
Cum

Rs.

Rate per Cum.

Rs.

44.07

b. Transportation of concrete by transit mixer from Batching & Mixing Plant to


placement site
Average lead
1.00
Km
Actual production of batching and mixing plant
82.80
Cum.
, Capacity of Transit mixer
6
Cum.
Cycle time:

0.5
,Spotting
Loading time
4.35
, Loaded houl time @ 20Kmph
3.00
Unloading time & turning time
2.00
Empty houl time @ 25Kmph
2.40
Total
12.25
No. of trips in 50 min. Working hour
4.. 08
Output /working hour
24:49

1041.37

Hourly use rate of Transit mixer


Rate per Cum
Placement of concrete by concrete pump
. Output per hour
38
Job management factor
0.69

Hourly Use Rate


1429:06

Rate per Cum


d. Vibrating the Concrete
lCost of Vibrators/Cum
J. ji. post of Labour/Cum
Total
e.Cleaning, Slurry, Curing and finishing

I; ,\

Min

Min

Min

Min

Min

Min

No.

42.52
Cum

Rs.

54.50

Rs.

5.00
5.00
10.00

LS
LS

...

56
Sand blasting/Dotting of old concrete face
,Cement for slurry mortar
, Cleaning and Washing
Curing and finishing
Total

LS
LS
LS
LS

.
Rs.

5.00
12.00
5.00
10.00
32.00
10.00

Catwalks and other aids


Other charges Le. electric energy, compressed air,
LS
, workshop and track charges,
Miscellaneous charges Le. hose pipes, Gum
Boots and small tools etc.
Total of sub head 8

LS

Rs.

40.00

Rs.

15.00

Rs.

248.09
200.00

Shuttering
Total charges A+B+C

Add overhead charges and contractors profit @


(except cement)
Total
Say Rate per Cum.

20%

Rs.

1240.53

Rs.

248.11

Rs.
Rs.

1488.64
1489.00

Rate
225.75
225.75

Amt.
2031.75
101.59
1489.00
3622.34
3622.00

18 Concrete works at Dam


" (a) M-250,
Cement
Wastage@ 5%
. Placing charges

8ag
Bag

Qty
9
0.45

Total
Say cement concrete (M250 ) at Dam

(b) M-200
Cement
Wastage@ 5%
Placing charges

Bag
Bag

Qty
8
0.4

Rate
225.75
225.75

Total
Say cement concrete (M200) at Dam

A.

M-1S0
Materials: Rate/Cum

j"'.t

~h

Amt.
1806.00
: '90.30
1489.00
$385.30
~385.00

51.

Quantity
Item
6*1.05*
Cement
2~
Sand
',
0.45
0.90
3.
Coarse Aggregate
L.S.
4.
Water
L.S.
5.
Admixtures
*including 5% wastage
Total

S.No.
1.

Rate
225.75
614.00
597.00
5.00
10.00

Unit
bag
Cum
Cum

'.

Batching. mixing and laying etc.


(As per analysis of placement of concrete of Dam)

Amount
in Rs.
1422.23
276.30
537.30
5.00
10.00
2250.83

248.09

Shuttering

250.00
Total charges A+8+C =

'Add overhead charges and contractors profit @


(except cement)
Total =
Say Rate per Cum.

20%

Rs.

2748.91

Rs.

265.34

Rs.
Rs.

3014.00

3014.25

M-100
..... Materials: Rate/Cum
. '. S.No.

Item
1.
Cement
2.
Sand
3.
Coarse Aggregate
, . 4.
Water
.5.
Admixtures
including 5% wastage

Quantity
4.6*1.05*
0.45
0.90
L.S.
L.S.
=
Total

Rate
225.75
614.00
597.00'
5.00
10.00

Amount
.in Rs.
1090.37
276.30
537.30
5.00
10.00
1918.97

,. Batching. mixing and laying etc.

(As per analysis of placement of concrete of Dam)

248.09

Shuttering

200.00
Total charges A+B+C =

Add overhead charges and contractors profit @


.' (except cement)
Total
Say Rate per Cum.

Unit
bag
Cum
Cum

Blackout concrete (M-300)


Materials : Rate/Cum

ll2-

20%

Rs.

2367.06

Rs.

255.34

Rs.

Rs.

2622.40
~622.00

~2

S.No.
1.

Item
Cement
2.
Sand
3.
Coarse Aggregate
4.
Water
5.
Admixtures
*including 5% wastage

Quantity
11*1.05*
0.42

0.84
L.S.
L.S.
Total
=

Rate
'225.75
652.50
623.00
5.00
10.00

Amount
in Rs.
2607.41
274.05
523.32
5.00
10.00
3419.78

Unit
bag
Cum
Cum

Batching. mixing and laying etc.

283.85

(Average of the same head for Dam and power house)

.. Shuttering

350.00
Total charges A+8+C =

.. Add overhead charges and contractors profit @


(except cement)
Total =

20%

Say Rate per Cum.

, Pre cast lagging

Rs.

4053.63

Rs.

289.24

Rs.

4342.88

Rs.

4343.00

Rs.

Rate of pre cast lagging 120% of M200


Concrete at power house

4062.00

.CONCRETE LINING IN DIVER1JON TUNNEL &


HEAD RACE TUNNEL (M 20)
Excavated dia. of tunnel.
Finished dia. of tunnel.
Area of concrete

11
9.5

~.829*(1IXI1-9.5X9.5)

Average area of overt concrete


Hence. concrete in overt.
Length of placement per shift
Total quantity of concrete to be poured =
Say

25.49
80
20.39
10
203.93
204

Unit
mtr
mtr
Cum
~.'O

Cum
mtr
Cum
Cum

Direct Labour/shift

Amount in Rs.
. a) For surface clean up
lNo chargeman
.4 Nos drillers
, 3 Nos Fitters
7 Nos beldars
. INa pump operator

300.90
1050.80
262.70
1474.43
262.70

...

262.70

1 No air, water jet optr.


b) Rock barring and removal of loose stones

5 Nos khalasis

1 No work Asstt.

1133,00
262,70

'.

c) Concrete placing

1 No foreman

6 Nos fitters

3 Nos mason Gr-I

20 Nos beldars

3 No, carpenters

1 No. electrician

I No, chowkidar

1 No. storekeeper

Total =

387,27
1576.20
788.10
4212.67
788.10
262.70
226.60
262.70
13514.27

Indirect charges @ 55% of semiskilled/unskilled


Indirect charges @ 80% for skilled workers

4020,17
4963.89
22498.33
110.29

Total :

Rate per Cum.

B. Materials: Rate/Cum
(As per analysis ofM 200 in PIH.)

S.No. Item
Quantity

1. Cement
8*1.05*

2, Sand
0.43

3. Coarse Aggregate 0.86


L.S,
4. Water
5. Admixtures
L. S.
*including 5% wastage
Total

Rate
225.75
691,00
649.00

Unit

bag

Cum

Cum

LS
LS

, C.,Batching, mixing and laying etc. ~ateiCum


a{i).,, Batching & Mixing plant Cap.'
Hourly use rate of plant
Assuming job factor
Rate per Cum
,b.. Transportation of concrete by transit mixer from
" Batching & Mixing Plant to placement site
Lead
Capacity of Transit Mixer

80
2756.31
0,69

Cum,

Rs.

49.93

2
6

km

Cum

80

Cum

,Actual production = 80*0.69

55.2

Cum

"Spotting time

Loading time

0.50
6.52

Min

Min

Average Production of Batching & mixing plant

Amount in Rs.
1896.30
297.13
558.14
5.00
10.00
2766.57

54.

Loaded haul @15 km per hour.


Turning and unloading time
Empty haul @20 km per hour.
Total

8.00
3.00
6.00
24.02

Min
Min
Min
Min

No.oftrips in 50 min.working hour.

2.08

'No.

12.49
1041.37

Cum

Rs.

Output of one Transit mixer


Hourly Use rate of mixer
Rate/Cum

Placement of concrete by

concrete pump output/hr.(80 x 0.69)


hourly use rate
Rate per cum

83.39

55.2
3078.05

Vibrating the Concrete

i} Cost of Vibrators/Cum
Ii) Cost of Labour/Cum
Total =

Cum

Rs.

Rs.

LS

LS

--

Cleanin(7 and tinishinu charges:


~
i)Sand blasting/Dotting of old concrete face Rate/Cum
ii)Cement for slurry mortar
iii)Cleaning and Washing
iv}Curing and finishing
Total =

2.00

Other charges i.e. electricity, compressed air,


workshop, track charges, cooling of aggregates

40.00

LS

Total of sub head B =


Shuttering
Totalcharges A+B+C+D =
Add overhead charges and contractors profit @ 20%

(except cement)

.
Total =

Say Rate per Cum.

5.00
5.00
10.00

2.00
2.00
2.00
5.00
11.00

Catwalks and other aids

Miscellaneous charges i.e.hose pipes, Gum Boots and


small tools etc.
'

55.76

15.00
267.08

LS

350.00
3493.94
319.53

3813,46
3813.00

22

BACK FILL CONCRETE IN PENSTOCK AND POWER


HOUSE

A Labour charge fOI' concrete placement

'.

(As per item no 21)

B. Materials : Rate/Cum
(As per analysis ofM 200 in PIH.)
Quantity
S.No. Item
4.6*1.05*
1. Cement
2. Sand
0.45
3. Coarse Aggregate 0.90
L.S.
4. Water
5. Admixtures
L.S.
Total =
*including 5% wastage
C. Batching, mixing and laying etc. Rate/Cum
a(i). Batching & Mixing plant Cap.
Hourly use rate of plant
Assuming job factor
Rate per Cum
b. Transportation of concrete by transit mixer from

Batching & Mixing Plant to placement site

Lead
Capacity of Transit Mixer

Amount in Rs.

110.29

Rate
225.75
614.00
597.00
LS
LS

Unit
bag
Cum
Cum

120
3649.15
0.69

Cum.
Rs.
44.07

I
6

km

Cum

120

Cum

Actual production = 80*0.69

82.8

Cum

Spotting time
Loading time
Loaded haul @20 km per ~our..
Turning and unloading time
Empty haul @25 km per hour.
Total

0.50
4.35
3.00
3.00
2.40
13.25'

Min

Min

Min

Min

Min

Min

No.oftrips in 50 min. working hour.

3.77

No.

22.65
1041.37

Cum
Rs.

Average Production ofBatching & mixing plant,

" Output of one Transit mixer


, Hourly Use rate of mixer
Rate/Cum

Amount in Rs,
1090.37
276.30
537.30
6.00
15.00
1924.97

45.99

c. Placement of concrete by

concrete pump outputlhr.(38 x 0.69)


hourly use rate
, Rate per cum

26.22
1429.06

Cum

Rs.

Rs.

54.50

II/;

5b
d. Vibrating the Concrete
i) Cost of Vibrators/Cum
ii) Cost ofLabour/Cum
Total =

5.00
5.00
10.00

LS
LS

e. Cleaning and finishing charges:


i) Sand blastingIDotting of old concrete face Rate/Cum
ii)Cement for sluny mortar
iii)Cleaning and Washing
iV)Curing and finishing
Total =

2.00
2.00
2.00
5.00
11.00

f Catwalks and other aids


0'
::::.-.

2.00

Other charges i.e. electricity, compressed air,


workshop, track charges, cooling of aggregates

40.00

h. Miscellaneous charges i.e.hose pipes, Gum Boots and


sman tools"etc.
T otal of sub head B

LS

15.00

222.56
150.00

LS

D. Shuttering
Total charges A+B+C+D =

2407.82

Add overhead charges and contractors profit @ 20%


(except cement)
Total =

263.49
2671.31

Say Rate per Cum.

2671.00

23 Reinforcement

Providing and laying in position to steel reinforcement including.

cutting. bending, binding and cost of reinforcement binding wire etc.

A. Material:
i) Cost of Reinforcement steeliMT
ii) Add for wastages and incidentals as % of (i) @
Sub Total

B.
i)
ii)
iii)
iv)

Handling and placing:


Bending and cutting @ of (A)
Handling during fabrication @ of (A)
Placing and welding @ of (A)
Binding & other material @ of (A)
Sub Total

Unit
20507.00 Rs.
2.5%

6%

5%

5%

5%

Amt. (Rs.)

difAm!H

:::::~Q&Q7:~,QQ:

512.68
21019.68

1261.18
1050.98
1050.98
1050.98
..f414.13

At:?,stract of charges at Site


Materials
tfandling and placing
. Prime cost

Add overhead charges and contractors profit


( except cost of steel)

,.
Grand Total "=
Say Rate per MT

., .

'.
20%

21019,68
4414.13
25433.81
882.83
26316.63

26317.00

24 Fabrication and Erection of Steel support


Material: per MT
i. Cost of structural steel(R.S.J)
. ii. Wastage for cutting and incidentals @ of (i)
Cost of material

Unit

A.

'B.
-i.
. ii.
iii.

Fabrication charges :
Marking rolled sections @ of(A)
Cutting @ of (A)
Bending of rolled sections @ of (A)

Sub total Fabrication charges

C. Welding:
i. Cost of electrodes including 20% reject @ of,
ii. Labour and electricity @ of (A)
'., 'iii. Handling of material during fabrication @ of (
. iv. Temporary fixtures @ of (A)
Sub total welding charges
Total cost of fabrication & Welding (B + C)

2.5%

2.5%
3%
6%

499.35
599.23
1198.45
2297.03

8%
10%
5%
8%

1597.93
1997.42
998.71
1597.93
6191.99
8489.02

Rs.

Erection charge :

Transportation of material out of workshop,

operation, handling, final matching and welding at


12%
working site @ of (A)
Prime cost (A+B+C)
Handling Charges of Steel
Contractor's profit & overhead charges.
( except cost of steel)
Grand total:
Hence Rate per MT

'.

Amt.(Rs.)
19487.00
487.18
19974.18

2396.90
30860.10

5%

998.71

20%

2177.19
34035.99

34036.00
,

"

'5
25 Pressure Grouting for Foundation
Unit

A. Material
i)

Cost of cement, including 5% wastage @

ii) Cost of Sand for 1:2 Mix


Rate per Cum.

1.05
225.75
0.07
614.00

iii)Carriage of cement to foundation site.


Total

.bag

Amount in Rs.

Rs.
Cum
Rs.

237.04

LS

2.00
282.02

42.98

B. Washing of hole
i) Cost of equipment
ii) Labour charges
Total

LS
LS

C. Grouting charges
Grouting Pump (20kg/sqcm)charges /hr.
Assuming consumption/hour
Rate per bag
Labour charges
Total

10.00
10.00
20.00 '

1017.34 Rs.
8
bag
127.17
20.00
147.17

D. Misc. items i.e. G.I. pipe & fittings, Pressure hose etc LS
Total (A+8+C+D)

15.00
464.19

Add overhead charges and contractors profit @ 20%


(except cost of cement)
Rate/bag of grouting
Say Rate per bag

45.43
509.61

510.00

26 Pressure Grouting in Tunnel


A. Material
. i)

ii)

Unit

Cost of cement, including 5% wastage @


Cost of Sand for 1:2 Mix
Rate per Cum.
iii)Carriage of cement to foundation site.
Total

1.05
225.75
0.07
691.00

bag
Rs.
Cum
Rs.

237.04
48.37

LS

2.00
287.41

LS
LS

10.00
10.00
'.' *20.00

B. Washing of hole
i) Cost of equipment
ii) Labour charges
Total

Amount in Rs.

"

,.
~, ' Grouting

charges
" Grouting Pump (20kg/sqcm)charges !hr.
Assuming consumption!hour
. Rate per bag
Labour charges
Total

1017.34 Rs.
6
bag

'.

Misc. items i.e. G.t pipe & fittings, Pressure hose etc LS

169.56
20.00
189.56
20.00 '
516.96

Total (A+8+C+D)
Add overhead charges and contractors profit @ 20%
(except cost of cement)
Rate/bag of grouting
Rate

55.99
572.95

573.00

, i

12;

. Shotcrete Rate without wiremesh in divertion tunnel and HRT

Quantity
Cement
1.05x7.5
Sand
0.1x7.5
Coarse Aggregate O.033x7.5
Water
L.S.
. Admixtures
L. S.
.
Total:
. *Including 5% wastages
Total:
,~Charge for Mixing of material
(Same as analysis of Concrete in Tunnel)

Rate

.Unit

Amount

225.75
691.00
649.00
10.00
25.00

bag
Cum
Cum

1777.78
518.25
160.63
10.00
25.00
2491.66

2491.66
49.93

<Transportation of Mix to site


(Same as analysis of Concrete in Tunnel)
Placement charges:
Use Rate of shotcrete mlc
1i'Capacity of shotcrete mlc (6 Cum IHr.)
......... Efficiency of mlc
.. '" Output per hour
Use Rate of shotcrete mlc per bag
Lighting, workshop charges & other misc.

items @ of (D)
Prime cost
Overhead charges and contractors profit @
20%

83.39 /

2012.59 Rs.
6
Cum
80
%
4.8
Cum
419.29

3463.56
337.16 /'

20%

3800.71

3801.00

Rate of Shotcrete per bag of cement

506.80

Shotcrete Rate without wiremesh in Power house and TRT


Material:

S.No. Item
1.
2.
3.
4.
5.

Quantity

Cement
1.05x7.5
Sand
0.1x7.5
Coarse Aggregate 0.033x7.5
Water
L.S.
Admixtures
L.S.
Total:
*Including 5% wastages

419.29 /

100%

Total
Rate per Cum of Shotcrete

--

Rate

Unit

Amount

225.75
614.00
597.00
10.00
25.00

bag
Cum
Cum

1777.78
460.50
147.76
10.00
25.
2421.'4
j

..

Total:
for Mixing of material
as analysis of Backl1l1 Concrete in power house)

2421.04
44.07

'Transportation of Mix to site


... (Same as analysis of Backfill Concrete in power house)

45.99

,:

Placement charges:
'Use Rate of shotcrete m/c
. .: Capacity of shotcrete m/c (6 Cum IHr.)
Efficiency of m/c
;::~Output per hour
.:Use Rate of shotcrete m/c per bag
'. Lighting, workshop charges & other misc.
;'items @ of(O)
Prime cost
. Qverhead charges and contractors profit @
Total :::

2012.59

6
80
4.8

Rs.
Cum

%
Cum
419.29

100%
20%

419.29
3349.68
314.38
3664.06

3664.00
~_"Rate

of Shotcrete per bag of cement

488.53

Wiremesh ( For Shotcrete)


"

"
.'

"

'.

".

'

.~~'

10.00

Rs.
Rs.
Rs.
Rs.
Rs.

120.00
18.00
138.00
6.90
154.90

Rs.

100.00

Rs.
Rs.
Rs.
Rs.

Rs.

150.00
120.00
120.00
390.00
132.00
120.00
25.68

Rs.
Rs.
Rs.
Rs.

154.90
100.00
25.68
280.58

Rs.
Rs.

56.12
336.70

L.S.

.Cost of scaffolding
.." . Cost of wiremesh Materials
. Cost of chain link per sq.m. of 4 kg @
,::Rs.30/- per.kg
.':.Cost of spikes @ 15% of above
\Total
. . '\Add 5% towards lapping etc.
. Total material charges

'

'<,Charges for fixing wiremesh


'<,Drilling for fixing spikes assuming 0.5 m
drilling/sq.m. @ Rs. 2001 m.
.Labour charges

<Assuring labour required for 25.0 sq.m.

Skilled Beldar - 1 No @ 150 per day

',' Khalasi/Beldar - 1 No @ Rs. 120 per day

Beldar/casuallabour - 2 Nos @ RS.60 per day

Total labour charges (for 25.0 sq.m.)

'Indirect charges @ 55%, of semiskilled/unskilled

Indirect charges @ 80% for skilled workers

Labour charges per sq. m.

Abstract of charges

Material charges

Machinery charges

Labour charges

Total

Contractor's profit and overhead charges@


Rate per sq.m.

Say rate per sqm of wiremesh

20%

337.00

. ,Rock Bolting in Tunnel (2Smm)


~LPrilling

Unit.

and fixing charges:

Drilling for rock bolting will be carried out by Wagon Drill


,Progress of Rock bolter per hour
.Hourly use Rate of Rock bolter
'." Rate of drilling/m
Cost of drill rods/m drilling
Grouting rock ~olt
..;vj Miscellaneous
v) Ventilation & workshop charges

25
4584'1~2

93.65

Amt. (Rs.)

'.

mtr I
Rs.
Rs.

lS

lS

lS

Sub Total

183.37.
93.65 '
10.00
~_.'J 5.00
---c~ 2.50
294.52

charges:
Supply of Rock bolts, 25mm dia, 3.0 m long,
. of weight per meter at
Rate per kg
Wastage in cutting 2.5% of(i)
Cutting & Making up
Threading
Cost of nut & plates

.3.80
20.51

kg
Rs.

LS
LS
LS

Sub Total

I
77.93
1.95

aoo

Abstract of charges :

294.52
107.87

b) Supply of bolts

. "Prime cost

402.39

. Add 20% as overhead and contractors profit.


(except steel)
Grand Total :
. ' Say Rate per mtr.

~~!=k.

64.50

466.90
467.00

Bolting fin Tunnel (32 mm)

>,,;~) priUil)g and fixing charges:

. , Drimng for rock bolting will be carried out by Wagon Drill

Unit

V"

8.00'X
12.00 J(

107.87

a) Drilling

/'

Amt. (Rs.)

1
r
!

25
mtr
4584.32 Rs.

Progress of Rock. bolter per hour


. Hourly use Rate of Rock bolter

Rate of drilling/m

Cost of drill rods/m drilling

. Grouting rock bolt


. iv) .Miscellaneous
.... ~) Ventilation & workshop charges

93.65

Rs.

LS
LS
LS

294.52

Sub Total
Material charges:

183.37
93.65
10.00
5.00
2.50

-;,'Z._/

S~PPIY of Rock bOltsO dia, 3~0 m long,

of weight per meter a~'

Rate per kg

6.31
20.51

Wastage in cutting 2.5% of(i)


.Cutting & Making up
iv... Threading
.' Cost of nut & plates

kg

Rs.

LS
LS
LS

129.40
3.23
8.00

B.OO
12.00
160.63

Sub Total
Abstract of charges :
ia) Drilling
. b) Supply of bolts

294.52
160.63

Prime cost

455.15

Add 20% as overhead and contractors profit.

. (except steel)

.
Grand Total:

64.50
519.66

Say Rate per mtr.

Ro~k

520.00

Bolting fin Tunnel (36 mm)

a) Drilling and fixing charges:

Unit

Amt. (Rs.)

. Drilling for rock bolting will be carried out by Wagon Drill


Progress of Rock bolter per hour
Hourly use Rate of Rock bolter
.Rate of drillinglm
Cost of drill rods/m drilling
. Grouting rock. bolt
Miscellaneous
Ventilation & workshop charges

fl.6

25
4584.32

mtr
Rs .

93.65

Rs.

LS
LS
LS

183.37
93.65
10.00
5.00
2.50
...

,SUBANSIRI LOWER HE PROJECT, ARUNACHAL PRADESH & ASSAM


,

7.5

SUMMARY OF USE RATES OF MA<;HINERY

Equipments
S.
No.

1 Hydraulic Excavator
2 Hydraulic Excavator
3 Hydraulic Loader cum Excavator
.
4 Crawler Dozer /
5 Crawler Dozer
6 Side Dump Loader (W)
7 Side Dump Loader (W)
8 Front End Loader (W)
9 Low Profile Dumper
10 Rear Dumper
11 Rear Dumper multi drive/
12 Drill Jumbo ( 3-Boom)
13 Rock Bolt jumbo
14 Raise Borer
'-15 Diamond Core Drill M/C (hyd.)
16 Air Compressor '
-17 Wagon Drill/Air Track
18 Jack Hammer
19 Shotcrete Machine
20 Batching & Mixing Plant ~
21 Batching & Mixing Plant
22 Batching & Mixing Plant
23 Aggregate Plant ~
24 Aggregate Plant
25 Bi-Cableway
26 Concrete Bucket
27 Concrete Bucket
28 LOCO For Concrete Bucket
29 Concrete Pump -/
30 Concrete Pump
31 Transit Mi,xers or mine truck /
32 Grout Pump
33 Grout Pump
34 Truck (life in Kms.)
-Use rate per km/ton ( above 200 km)
Use rate per km/ton (60 - 200 km)
Use rate per km/ton (0 - 60 km)
35 Diesel Tanker (life in Kms.)
,36 Explosive van
use rate per km/MT
use rate per km/MT

Specification

Use Rate
in Rs .

300
200
3.5
2.5
1.5/2.0
35
85
35

cum
cum
cum
F.H.P.
F.H.P.
cum
cum
cum

500

cfm

5521.59
2325.83
1403.33
4623.31
3324.22
2718.51
2249.58
1303.40
3283.19
5455.63
2599.39
5937.42
4584.32
15499.00
1831.48
860.44
1847.25
459.59
2012.59
6406.62
3649.15
2756.31
23050.00
5695.56
27630.41
59.35
51.00
1074.16
3078.05
1429.06
1041.37
1017.34
686.70

.
6
2.5

6
350
120
80
700 ,
100
2X35

11
9
22
80
38
6
20
100

cum/hr
cum/hr
cum/hr
cum/hr
TPH
TPH
MT
cum
cum
T
cum/hr
cum/hr
cum
Kg.lSq. cm
Kg.lSq. cm

3.41
4.09
5.45
6.02
6.94
34.71

Hydraulic; Excavator

1. Equipment:

( 6cum)
Cost of Equipment
=
Life in Hours
=
.Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

Rs.300,OO,.oOO
20.000
12

2
2200 hrs.
. '), :r'" .~ :'

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation

IHourly depreciation

. 1/,

RS.2250000
'J "
Rs.2970000
RS.2610000 7'

Rs.1186.361~

c:

Repair & Maintenance

IR & M charges

,:

R & M charges in %age of cost of Equipmentlhr

150% -)

'J

,~

Rs.2250.001 ~__ ..

P.O.UEnergy Charges

S.H.P. rating of equipment


0.50
C1=
Diesal consumed in Itlhr (.22*bhpC1 C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
. Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&Mcharge

C2=

542

=
=
=
=

59.62
20.81
Rs.1240.89 )
RS.310.22;I n7b"
Rs.225.00 ) ,_,

I''

L:.lp..:..O.::..:..::;.l:...;:c;;..;h.::.;ar~g..;:.;es:....-_ _ _ _ _ _ _
=_ _ _ _ _-..:..:R..;:.;s.:..:.1..:...77:...;:6:;.:...1.:.....:.J11[.
labour Charges
No.
per shift
1/4

Monthly rate

Foreman
1
Operator
1/4
Mechanic
1
Helper
1/4
Chowkidar
Direct char9.es for labour ~ ... '
Indirect charges @ 55% of semiskilled/unskilled workers

Hourly rate

26.1~ (j)

9600
7200
7000
4200
3600

78.55
19.09
45.82
9.82
179.45
30.60

99.05

Indirect charges @ 80% for skilled workers


ITotallabour charge

Rs.309.11I

Hourly use rate of Equipment

'''A

RS.5521.59

Hydraulic ,Excavator
( 2.0 cum)
i:ost of Equipment
=
.Life in Hours
=
Life in years
=
..... No. of Working Shift
Annual Scheduled Production Hours

Rs.100,00,croo
15,000
12

2
2200 hrs.

. Ownership Cost
. Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

1 Hourly depreciation

Rs.750000
RS.1320000
RS.1035000

Rs.470.451

Repair & Maintenance

I"< & M charges in %age of cost of Equipmentlhr

IR & M charges

125%

Rs.833.331

P.O.L.IEnergy Charges
S.H.P. rating of equipment

0.5
C1
Diesal consumed in Itlhr (.22*bhp*C1 *C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip;O.L charges
Labour Charges,

C:z=

=
=
=

=
No.
per shift

Monthly rate

Hourly use rate of Equipment

Hourly rate

9600
7200
7000
4200
3600
=

26.18
78.55
19.09
45.82
9.82
179.45
30.60

99.05

Rs.2325.83

Indirect charges @ 80% for skilled workers

24.20
20.81
RS.503.68
Rs.125.92
Rs.83.33

Rs.712.941

1/4
Foreman
1
Operator
1/4
Mechanic
1
Helper
1/4
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled workers

.ITotal labour charae

220
1

Rs;309.1'11

Hydraulic Excavator

.' . 3. Equipment:

(1 cum)

Cost of Equipment
Life in Hours
. Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

RS.50,OO,OOO
15,000
12

2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (O.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation
I Hourly depreciation

RS.375000
Rs.660000
RS.517500

Rs.235.23!

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


I R & M charges

125%

Rs.416.67!

P.O. UEnergy Charges


S.H.P. rating of equipment

C 2=

0.5
C1
Diesal consumed in IUhr (.22*bhp*C1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

140
1

=
=
=
=

15.40
20.81
Rs.320.53
RS.80.13
Rs.41.67

RS.442.32I

Labour Cha[ges
No.
per shift
1/4
1
1/4
1
1/4

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

26.18
78.55
19.09
45.82
9.82
179.45
30.60

Foreman
Operator
Mechanic
Helper
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled workers
Indirect charges @ 80% for skilled workers
ITotal labour charge

=
=

99.05

Rs.309.11I
Rs.1403.33

IHourlyuse rate of Equipment

J~i

Crawler Dozer/

4. Equipment:

(300 HP.)

Cost of Equipment
=
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

'.

Rs.120,00,000

12,000

10

2200 hrs.

Ownership Cost
Yearly Depreciation
. (a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

Rs. 1080000
Rs.1980000
RS.1530000

Rs.695.451

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

IR & M charges

240%

Rs.2400.001

P.O.L.lEnergy Charges
B.H.P. rating of equipment
C,=

0.S7
'Diesal consumed in Itlhr (.22*bhp*C1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost
of lubricants @ 25% of energy cost
..
Sundries & Misc. @ 10%, of R&M charge
Ip.o.L charges

C2=

300
1

=
=
=

=
=

37.62
20.81
Rs.783.00
Rs.19S.75
Rs.240.00

Rs.1218.7SI

Labour Charges
No.
per shift

Monthly rate

Hourly rate

1/4

9600
7200
7000
4200
3600

26.18
78.55
19.09
45.82
9.82

Foreman
Operator
Mechanic
Helper
Chowkidar

1/4
1

1/4

Direct charges for labour


Indirect charges @ 55% of semiskilled/unskilled

=
=

179.45
30.60

Indirect charges @ 80% for skilled workers

99.0S

Rs.4623.31

,lTotallabour charae

Hourly use rate of Equipment

RS.309.11I

:[2.

5. Equipment:

Crawler Dozer
(200H.P. )

Cost of Equipment
Ufe in Hours
=
Ufe in years
=
No. of Working Shift
Annual Scheduled Production Hours

Rs.85,OO,OOO
12,006
10
2
2200 hrs.

Ownership Cost

, Yearly Depreciation

, (a) With reference to life in years (0.9xCostllife in yrs.)


(b) With reference to life in hours (0.9x cost x 2000llife in hours)
," Average yearly depreciation

IHourly depreciation

RS.765000

RS.1402500

RS.1083750

Rs.492.61I

Repair & Maintenance


R & M charges in %age of cost of Equipmentlhr

IR & M charges

240%

Rs.1700.001

P.O.l.IEnergy Charges
S.H.P. rating of equipment
0.57
C1=
Diesal consumed in Itlhr (.22*bhpC1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

=
C2=

200

=
=
=
=

25.08
20.81
Rs.S22.00
Rs.130.50
Rs.170.00

Rs.822.501

Labour Charges
No.
per shift
1/4
1
1/4
1
1/4

Foreman
Operator
Mechanic
Helper
. Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

26.18
78.55
19.09
45.82
9.82
179.45
30.60

99.05

Indirect charges @ 80% for skilled workers

'/Totallabour charge

Rs.309;.11I

........ ~~~--~~~--~--------------------~~~~
Rs.3324.22
'.'.,.IHourly
use rate of Equipment

1.3~

6.

Equipment:

Side Dump /,..oader . .


(3.5 cum)

Cost of Equipment
life in Hours
Life in years .
No. of Working Shift
Annual Scheduled Production

Rs.90,OO,OGO
15,000
10

=
::

2
Hours

2200 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostllife in yrs.)


(b) With reference to.life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHOUrl~' deereciation

Rs.810000

Rs.1188000

RS.999000

Rs.454.091

:I

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


IR & M charges

200%

,I

Rs.1200.001

P.O.l.IEnergy Charges
S.H.P. rating of equipment
C1=
0.58
Diesal consumed in Itlhr (.22*bhp*C1*C2)
. Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

C2=

200
1

=
=
::

25.52
20.81
Rs.531.16
RS.132.79
Rs.120.00

Rs.783.9SI

::

Labour Charges
No.
per shift

1/8
Foreman
Operator
1
1/4
Mechanic
Helper
1
1/6
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
19.09
45.82
6.55
163.09
28.80

=
=

88.58

Indirect charges @ 80% for skilled workers


ITotallabour charge

::

Rs.280.471
Rs.2718.S1 _

. IHourly use rate of Equipment

7 -58

1
I

7. Equipment:

Side Dump Loader


(2.5 cum)

Cost of Equipment
:::
. Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

:::

II

,I

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (O.9x cost x 2000llife in hours)
Average yearly depreciation

IHourly depreciation

RS.78,00,00O
15,000
10
2
.2200 hrs.

RS.702000

RS.1029600

RS.865800

Rs.393.55!

ReQair & Maintenance


R & M charges in %age of cost of Equipmentlhr

IR & M charges

200%

130

Rs.1040.001

P.O.L.lEnergy Charges
S.H.P. rating of equipment
C 1=
0.58
Diesal consumed in Itlhr (.22*bhp*C1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
SUndries & Misc. @ 10% of R&M charge
Ip.O.l charges

C 2=

=
=
=
=

16.59
20.81
Rs.345.25
Rs.86.31
Rs. 104.00

Rs.53S.561

labour Charges
No.
per shift

1/8
Foreman
. Operator
1
114
Mechanic
1
Helper
,1/6
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
19.09
45.62
6.55
163.09
28.60

Indirect charges @ 80% for skilled workers

'..' ITotal labour charge

68.58
Rs.280.471

l'

IHourly use rate of Equipment

7 -59

Rs.2249.58

Front End Loader

" 8. Equipment :

(1.512.0 cum)

=
=

Cost of Equipment
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.30,00,OOO
15,000
10
2
2200 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostllife in yrs.)


(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

RS.270000
Rs.396000
RS.333000

Rs.151.36!

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

! R & M charges

200%

RsAOO.ool

P.O.L.lEnergy Charges

,i

S.H.P. rating of equipment


0.58
C1
Diesal consumed in Itlhr (.22"bhp"C1"C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge '

Ip.O.L charges

=
C = 1
=
=
=
=
=

130

16.59
20.81
RS.345.25
RS.86.31
RsAO.OO

RSA71.56!

Labour Charges
No.
per shift

1/8
Foreman
1
Operator
1/4
'Mechanic
Helper
1
116
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
19.09
45.82
6.55
163.09
28.80

=
=

Indirect charges @ 80% for skilled workers

ITotal labour cha!:Se

88.58
Rs.280.47!

Hourly use rate of Equipment

7 -60

RS.1303.40

9. Equipment:

Low Profile Dumper (Articulated)


(35 T)

Cost of Equipment
=
Life in Hours
Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

'.

Rs.150,00,000
16,000
10
2
2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCosUlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

n~ourly depreciation

RS.1350000
Rs.1856250
RS.1603125

Rs.728.691

Repair & Maintenance


R & M charges in %age of cost of EquipmenUhr

IR & M charges

175%

280

Rs.1640.631

P.O.L.lEnergy Charges
, I

S.H.P. rating of equipment

C 1=
0.30
Diesal consumed in IUhr (.22"bhp"'C1"'C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

C2

=
=

1
18.48
20.81
Rs.384.63
RS.96.16
Rs.164.06

I;

Rs.644.85!

Labour Charges
No.
per shift
Foreman
1/8
1
Operator
116
Mechanic
1
Helper
1/6
Chowkidar
Direct charges for labour
Indirect charges @ 55,fo of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
12.73
45.82
6.55
156.73
28.80

=
=

Indirect charges @ 80% for skilled workers

ITotal labourcharge

83.49

Rs.269;021

IHourly use rate of Equipment

7 - 61

Rs.3283.19

!
I

; J

11-,

I
! I

Rear Dumper

10. Equipment:

(85 T)

=
=

Cost of Equipment
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.275, 00, OVO


20,000
15
2
2200 hrs.

Ownership Cost

Yearly Depreciation
..

(a) With reference to life in years (O.9xCostllife in yrs.)


(b) With reference to life in hours (O_9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

RS.16S0000
Rs.2722500
RS.2186250

., ,i

RS.993.75I

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

IR & M charges

175%

Rs.2406.2SI
!

P.O.L.lEnergy Charges
S.H.P. rati.ng of equipment
C 1=

0.30

Diesal consumed in 1t1hr (.22"bhp*CrC2)


Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
SUndries & Misc. @ 10% of R&M charge

Ip.O.L charges

=
= 1
=
=
=
=
=

877

C2

57.88
20.81
Rs.1204.72
Rs.301.18
Rs.240.63

Rs.1746.521

Labour Charges
No.
per shift
1/4

Foreman
1
Operator
1/4
Mechanic
1
Helper
Chowkidar
1/4
Direct charges for labour
Indirect charges @
of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

26.18
78.55
19.09
45.82
9.82
179.45
30.60

=
=

SV/o

Indirect charges @ 80% for skilled workers

ITotal labour charge

99.05

Rs,309.11I

IHourly use rate of Equipment

7 -62

,j

,:

RS.5455.63

,! i

,
"

1'.

Equipment:

, Rear Dumper
(35 T)

Cost of Equipment
=
Ufe in Hours
=
Life in years
No. of Working Shift .
Annual Scheduled Production Hours

13q

Rs.75,OO,Oao
12,000
10
2
2200 hrs.

12. Equipment:

'"

Cost of Equipment
=
=
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.300,OO,O.00
15,000
10
1
1200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation

IHourly depreciation

Rs.2700000
RS.2160000
RS.2430000

Rs.2025.001

Repair & Maintenance

120%

a.H.p. rating of equipment


=

Hour1y fuel consumption=0.22xbhp

EffectiveDiesal consumed in Itlhr (0.25 x 16.50)


=

(concidering hauling time to be 25% of drilling time)

Cost of one litre diesal


Cost of hour1y fuel consumption by equip.
=

Cost of lubricants @ 25% of energy cost


Electric energy consumption per hour (3boomx45kwxO.8x1.0)

Electricity charges

Electric energy charges

Lubricantes @30%

Sundries & Misc. @ 10% of R&M charge

75
16.5
4.13

R & M charges in %age of cost of Equipmentlhr

IR & M charges

Rs.2400.001

P.O.l.IEnergy Charges

Ip.O.L charges

20.81
RS.85.85
RS.21.46
108.00
Rs.4.12
444.96
133.49
Rs.240.00

Rs.925.771

Labour Charges
No.
per shift
1/8
2
1/4
4
1/4

Foreman
Operatror
Mechanic
Helper
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hour1y rate

9600
7200
7000
4200
3600

12.00
144.00
17.50
168.00
9.00
350.50
97.35

=
=

138.80

Indirect charges @ 80% for skilled workers

ITotal labour charge

Rs.586.651

Hourly use rate of Equipment

7 -64

RS.S937.42

Rock Bolt Jumbo

13. Equipment:

Cost of Equipment
life in Hours
=
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

"

Rs.235,OO,000
15,000
'.
10

1
1200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostlHfe in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

, Hourly depreciation

RS.2115000
RS.1692000
RS.1903500

Rs.1586.25,

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

IR & M charges

120%

Rs.1880.001

'iI

P.O.L/Energy Charges
S.H.P. rating of equipment
0.80
, C1
Diesal consumed in Itlhr (.22*bhp*C1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @25% of energy cost
Sundries & Misc. @ 10% of R&M charge

,P.O.L charges

=
C 2= 1
=
=
=
=
=

,/

75

'I

13.20
20.81
RS.274.74
RS.68.68
Rs.188.00

Labour Charges

Foreman
Operator
Mechanic
Helper
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Hourly rate

Monthly rate
9600
7200
7000
4200,
3600

Indirect charges @ 80% for skilled workers

ITotal labour charse

12.00
144.00
17.50
168.00
9.00
350.50
97.35
138.80

Rs.586.65 1

IHourly use rate of Equipment

7 -65

I,
II

"

I'

if

i
It

i~

:I

Rs.531.421

No.
per shift
1/8
2
1/4
4
1/4

:;!

Rs,4584.32

Raise Borer

14. Equipment:

=
=
=

Cost of Equipment
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

'Rs.1200,OO,OOO
18,000
15

'.

1
1200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCosVlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)

Average yearly depreciation

IHourly depreciation

RS.7200000
RS.7200000
Rs.7200000

RS.6000.00j

Repair & Maintenance

120%

=
=
=
=
=

75
RS.4.12
Rs.309.00
Rs.77.25
Rs.800.00

=
=

Hourly rate
12.00
72.00
17.50
42.00
9.00
35.00
175.50
28.05

R & M charges in %age of cost of EquipmenVhr

IR & M charges

Rs.8000.001

P.O.L./Energy Charges
Hourly consumption of electricity in ~
Rate of one unit of electricity (~H)
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

Rs.1186.251

Labour Charges
No.
1/8
Foreman
Operatror
1
Mechanic
1/4
Helper
1
1/4
Chowkidar
112
Electrician
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate
9600
7200
7000
4200
3600
7000

Indirect charges @ 80% for skilled workers

\Totallabour charge

109.20

Rs.312.751

= Rs.15499.00

Hourly use rate of Equipment

7 -66

Diamond Core Drilling Machine

15 Equipment:

(300 m)
Cost of Equipment
=
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.60,OO,OOO

8,000

2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostlfife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation

IHourly depreciation

Rs.675000
RS.1485000
RS.1080000

Rs.490.91I

Repair & Maintenance


R

8.. M charges in %age of cost of Equipmentlhr

IR & M charges

80%

Rs.600.001

:
P.O.L.lEnergy Charges'

S.H.P. rating of equipment

C1=

C 2=

0.50
Diesal consumed in Itlhr (.22*bhp*C1*C2)
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

39
1

=
=
=
=

4.29
20.81
Rs.89.29
Rs.22.32
Rs.60.00

Rs.171.611

Labour Charges
No.
per shift
1/8
2
1/4
3
1/4

..

',

Foreman
Operatror
Mechanic
Helper
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
157.09
19.09
137.45
9.82
336.55

Indirect charges @ 80% for skilled workers

ITotal labour charge


.. ,

.,IHourly use rate of Equipment

81.00
151.42

Rs.568.961
'

..

Rs.1831.48

16 Equipment:

Air Compressor
( Electric 90 KW /500 cfm)

Cost of Equipment
=
Ufe in Hours
=
Ufe in years
=
No. of Working Shift
Annual Scheduled Production Hours

Rs.06,~5,OOO

20,000
12

2
2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

Rs,46875
RS.61875
RS.54375

Rs.24.721

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

IR & M charges

80%

Rs.25.001

P.O.L/Energy Charges

=
=
=

Hourly consumption of electricity in I<jN


Rate of one unit of electricity (KWH)
Cost ot hourly electricity consumption
Cost of lubricants @ 25% ot energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

90
Rs.4.12
Rs.370.80
Rs.92.70
Rs.2.50

Rs.466.001

Labour Charges
No.
per shift
1/8
1
1/4

.. ',

Foreman
Operatror
Mechanic
1
Helper
1/4
Chowkidar
1/2
Electrician
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600
7000
=

13.09
78.55
19.09
45.82
9.82
38.18
204.55
51.60

88.58

Indirect charges @ 80% for skilled workers

ITotal labour charge

Rs.344.731

Hourly use rate of Equipment

RS.860.44

Cost of Air @ 100 cfm for one hour

Rs.172.09

Air Track

17. Equipment:

(600 cfm)

Cost of Equipment
Ufe in Hours
=

life in years
::

No. of Working Shift

Annual Scheduled Production Hours

RS.15;()0,000
8,000

8
2
2200 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostllife in yrs.)


(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

Rs.168750
RS.371250
RS.270000

Rs.122.731

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


I R & M charges

::

80%

Rs.150.001

P.O.L.lEnergy Charges
600
=
= Rs.172.09
= Rs.1032.53
= Rs.258.13

Consumption rate of air by equip. in cfm


Cost of supply of 100 cfm air per hour .
Cost of hourly air consumption by equip. .
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

Rs.15.00

Rs.1305.66/

Labour Charges
No.
per shift

1/8
Foreman
Operatror
1
1/8
Mechanic
1
Helper
Chowkidar
1/4
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7200
4200
3600

13.09
78.55
9.82
45.82
9.82
157.09
30.60

=
=

Indirect charges @ 80% for skilled workers

ITotal labour charge

lHourly use rate of Equipment

81.16
Rs.268.851

= RS.1847.25

18 Equipment:

Jackhammer
(100cfm )

Cost of Equipment
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.30,OOO

10,000

10

2200 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostJlife in yrs.)


(b) Wlth'reference to life In hours (0.9x cost x 2000llife In hours)
Average yearly depreciation

IHourly depreciation

RS.2700
RS.5940
RS.4320

Rs.1.961

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


IR & M charges

80%

=
=
=

100
Rs.172.09
Rs.172.09
Rs.43.02
. Rs.0.24

Rs.2.401

P.O,L.lEnemy Charges
Consumption rate of air by equip. in cfm
Cost of suppfy of 100 cfm air per hour
Cost of hourly air consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. <m 10% of R&M charge
IP.O.L charges

=
=

Rs.21S.3S\

Labour Charges
No.
per shift

1/5
Foreman
1
Operatror
1/8
Mechanic
1/2
Helper
118
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourfy rate

9600 .
7200
7200
4200
3600

=
OIl

87.45

Indirect charges @ 80% for skilled workers


l-rotallabour charge

Hourly use rate of E uipment

20.95
78.55
9.82
22.91
4.91
137.13
15.30

Rs;239.87\

Rs.459.S9

"

,:' 19'.

Equipment:

Shotcrete Machine

Cost of Equipment
Life in Hours
=
=
Life in years
.No. of Working Shift
Annual Scheduled Production Hours

RS.35,OO,O!)O
6,000

5
2
2200 hrs.

Ownership Cost
Yeany Depreciation
(a) With reference to life in years (0.9xCostJlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation
!Hourly depreciation

RS.630000
RS.1155000
RS.892500

RsA05.68I

Repair & Maintenance

R & M charges in %age of cost of EquipmenUhr

IR & M charges

100%

RS.583.33I

P.O.LlEnergy Charges

Con 5umption rate of air by equip. in cfm


Cost of supply of 100 cfm air per hour
.Cost of hourty air consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
!P.O.L charges

=
=
=
=;.

300
Rs.172.09
Rs.516.27
Rs.129.07

Rs.58.33

Rs.703.671

Labour Charges
No.
per shift
Foreman
1/8
Operatror
1
Mechanic
1/2
1
Helper
1/4
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Houny rate

9600
7200
7000
4200
3600

13.09
78.SS
38.18
45.82
9.82
185,45
30.60

103.85

Ii

Indirect charges @ SOOk for skilled workers

ITotal labour charge


IHouny use rate of Equipment

Rs.319.91!

= RS.2012.S9

Batching & Mixing Plant

20. Equipment:

( 350 cumlhour)
Cost of Equipment
=
=
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.750,00,000

30,000.

18

3000 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCosUlife in yrs.)


(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation

=
=
=

IHourly depreciation(equip.}

Rs. 1750.00

Cost of erection works


Life of erection works (hr)
(a) With reference to life in years (CosUlife in yrs.)
. (b) With reference to life in hours (cost x 2000llife in hours)
Average yearly depreciation
(salvage value 0%)
IHourly depreciation(ered.)

Rs.3750000
Rs.6750000
Rs.5250000

Rs.1500000
30,000
Rs.416666.67
Rs.150000.00
Rs.S83333.33

Rs.194.441

Repair & Maintenance


R & M charges in %age of cost of EquipmenUhr .

IR & M charges

75%

240

=
=
=
=
=

52.80
20.81
Rs.1098.94
RS.274.74
Rs.187.50

Rs.1675.00!

p.O.L./Energy Charges
S.H.P. rating of equipment

C 1=

=1

C2

Dlesal consumed In Itlhr (.22bhp'"'C1C2)


Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

Rs.1561.1S!

Labour Charges
No'/Shift
1/2
Foreman
Operatror
2
1/2
Mechanic
1
Chowkidar
Beldar
6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers

.. . ITotallabour charge

Monthly rate
9600
7200
1000
3600
4200

=
=
Rs.1026.00!

. IHour1y use rate of Equipment

772

Hourly rate
57.60
172.80
42.00
43.20
302.40
618.00
190.08
217.92

RS.640S.S2

21

Equipment:

Batching & Mixing Plant


( 120 cumlhour)

Depreciation

=
Cost of Equipment
tife in Hours
=
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

RS.250,OO,OOO

30,000

18

3000 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (O.9xCost/life in yrs.)


(b) With reference to life in hours (O.9x cost x 2000llife in hours)
Average year1y depreciation

IHour1y depreciation{equip.)

RS.1250000
RS.22S0000
RS.1750000

Rs.583.331

=
Cost of erection works
RS.2S00000
30,000
Life of erection works (hr)
=
(a) With reference to life in years (Costllife in yrs.)
(b) With reference to life in hours (cost x 2000/life in hours)
Average yearly depreciation
(salvage value 0%)

IHour1y depreciation(erect.)

RS.64.81

RS.138889
Rs.2S0000.00
Rs.194444.44

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


IR & M charges

Rs.625.001

=
=

Hourty consumption of electricity in 'tWV


Rate of one unit of electricity (KWH)
Cost of hOur1y electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

75%

=
=
=

250.00
Rs.4.12
Rs.1030.00
Rs.257.S0
Rs.62.50

Rs.1350.00j

Labour Charges
No.
per shift
Foreman
112
Operatror
2
Mechanic
112
Chowlddar
1
Beldar
6
Direct charges for labour
. Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers

ITotal labour charge


Hour1y use rate of Equipment

Monthly rate

Hourly rate

9600
7200
7000
3600
4200

57.60
172.80
42.00
43.20
302.40
616.00
190.06
217.92

=
=
Rs.1026.001

RS.3649.15

Batching & Mixing Plant

22. ' Equipment:

( 80 cumlhour) .
Depreciation

'.

Cost of Equipment
=
Life in Hours
=
Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

RS.160,OO,OOO

30,000

18

3000 hrs.

Ownership Cost

Yeariy Depreciation

(8) With reference to Ufe in years (O.9xCosUlife in yrs.)


(b) With reference to life in hours (O.9x cost x 2000/life in hours)
Average yeany depreciation
[Houriy depreciaiion(equip.)

RS.BOOOOO
Rs.1440000
RS.1120000

Rs.373.331

Cost of erection works


=
RS.1600000
Life of erection works (hr)
30,000
=
(a) With reference to life in years (Costllife in yrs.)
(b) With reference to life in hours (cost x ZOOO/life in hours)
Average yearly depreciation
(salvage value 0%)
IHouny depreciation(erect.)

Rs:88889
Rs.160000.00
Rs.124444.44

RsA1ABI
,;
,

Repair & Maintenance

R & M charges in %age of cost.of EquipmenUhr

IR & M charges

Hourly consumption of electricity in KW


Rate of one unit of electricity (KWH)
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

75%

Rs.400.00j

=
=

,=
=

170.00
RsA.12
Rs.700.40
RS.175.10
RsAO.OO

Rs.915.501

Labour Charges
No.
per shift
Foreman
1/2
Operatror
2
Mechanic
1/2
Chowkidar
1
6
Beldar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers
ITotallabour charge
Hourly use rate of Equipment

'Monthly rate

Hourly rate

9600
7200
7000
3600
4200

57.60
172.80
. 42.00
43.20
302.40
618.00
190.08
217.92

Rs.1026.001

Rs.2756.31

1 '

~
If 700
~-..-

ing

-'"

in years
. Working Shift
""Scheduled Production Hours

& Processing Plant'

1", our)

Rs.1000,OO,OOO
30,0011
15

3
3000 hrs.

. Ownership Cost
.Yearly Depreciation
'. '(a) With reference to life in years (0.9xCosUlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation(equip.)

Rs.2500.001
RS.100l)00001
30,
RS.666666
Rs.1000000.
Rs.833333.33

Cost of erection works


=
Life of erection works (hI')
(a) With reference to life in years (CosVlife in yrs.)
(b) With reference to life in ttours {cost x 2000/life in hours}
Average yearly depreciation
(salvage value O%)

, IHourly depreciation(erect.}

RS.277.78I

Repair & Maintenance

R& M charges in %age of cost of EquipmenUhr

IR & M charges

RS.3333.33I

P.O.L./Energy Charges

Hourly consumption of electricity in KW


Rate of one unH of electricity (KWH)'
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
" P.O.L charges

=
=
=

Rs.14753.331

Labour Charges

No.

Monthly rate

per shift
Foreman
1
Operatror
2
!Mechanic
114
Chowkidar
1
Beldar
20
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers

all

9600
7200
7000
3600
4200

'"
X

17

=
=

21.00
43.20
1008.00
1360.20
578.1
247

t)
~

........

7 -75

...._. . . . . . . . . . . . ._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

I ,

\.

~
."')

Rs.2185.sel

,
q\.

Crushing & Processing Plant


( 100 TlhDur)

Cost of Equipment
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled Production Hours

=
=

Rs.150,00,000
20,()00
10

3
3000 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCost/life in yrs.)
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation
IHOurly depreciation(equip.)

Rs.1350000
RS.2025000
Rs.1687500

Rs.562.501

=
=

Cost of erection works


Life of erection works (hr)
(a) With reference to life in years (Cost/life in yrs.)
(b) With reference to life in hours (cost x 2000llife in hours)
Average yearly depreciation
,(salvage value 0%)

,I Hourly depreciation(erect.)

RS.1500000
20,000
Rs.150000.00
Rs.225000.00
Rs.187500.00

Rs.062.501

Repair & Maintenance

R & M charges in %age of cost of Equipment/hr

IR & M charges

Rs.750.001

P.O.L.lEnergy Charges
Hourly consumption of electricity in t\I/V
Rate of one unit of electricity (t\l/VH)
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
IpO.L charSles

Rs.2135.001

Labour Charges
No.
per shift
, Foreman
1
Operatror
2
Mechanic
1/4
Chowkidar
1.
'Beldar
20
'" ',Direct charges for labour
'Indirect charges @ 55% of semiskilled/unskilled
"'Indirect charges @ 80% for skilled workers
ITotal labour charge ,

Monthly rate
9600
7200
7000
3600
4200

Rs.2185.561

100%

Q2.
Bi .. Cableway
(2 x 35 T)
"

=
Cost of Equipment
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.8000,00,000
40,000
20

3
3000 hrs.

Ownership Cost
laking 30% as salvage value
Yearly Depreciation
(a) With reference to life in years (0.7xCostllife in yrs.)
(b) With reference to life in hours (0.7x cost x 2000llife in hours)
Average yearly depreciation
IHourly depreciation

Rs.28000000
Rs.42000000
RS.35000000

Rs.11666.671

Repair & Maintenance

R & M charges in %age of depreciation


I R & M charges

Rs.8166.671

P.O.L.lEnergy Charges

Hourly consumption of electricity in KW


Rate of one unit of electricity (KWH)
Cost of hourly electricity consumption
Cost of lubricants @ 67% of energy cost

Ip.O.L charges

590
RsA.12
Rs.2430.80
Rs.1628.64

Rs.4059.44I

Labour Charges
No.
Foreman
1
Fitter
8
Greaser
2
Chowkidar
1
Electrician
3
24
Beldar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate
9600
7000
4200
3600
7000
4200

92.16

Indirect charges @ 80% for skilled workers

ITotal labour charge

7 -77

Hourly
115.20
672.00
100.80
43.20
252.00
1209.60
2392.80
1252.68

Rs.3737.641

26. Equipment:

Concrete Bucket
(11.0cum ),

Cost of Equipment
=
Life in Hours
Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

Rs.5,OO,OOO

30,000

20

3000 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostilife in yrs.)


(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

RS.22500
Rs.45000
Rs.33750

Rs.11.251

Repair & Maintenance


R & M charges in %age of cost of Equipmentlhr

IR & M charges

70%

Rs.1.17

Rs.11.671

P.O.L/Energy Charges
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

Rs.1.171

Labour Charges
No.
Mechanic
1/10
Helper
116
Chowkidar
1/10
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate
7200
9600
7200

Hourly rate
5.76
12.80
5.76
24.32
6.34

4.61

Rs.59.35

RS.35.26

Hourly use rate of Equipment

7 -78

Concrete Bucket
(11:0 cum ).

.. 27 Equipment:

Cost of Equipment
=
Life in Hours
Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

Rs.2,ao,OOo
30,000

20
3
3000 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCosUlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

RS.9000
RS.18000
Rs.13500

Rs.4.501

Repair & Maintenance


R & M charges in %age of cost of EquipmenUhr

IR & M charges

70%

RS.OA7

=
=

Hourly rate
5.76
12.80
7.20
25.76
11.00

4.61

RSA.671

P.D.L/Energy Charges
Sundries & Misc. @ 10% of R&M charge

Ip.D.L charges

Rs.OA71

Labour Charges
No.
Mechanic
1110
Helper
1/6
Chowkidar
1/10
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers
jTotallabour charge
=
IHourly use rate of Equipment

l:i;j

Monthly rate
7200
9600
7200

RsA1.371

Rs.S1.00

Loco for Concrete Bucket

28 Equipment:

(22 T)
Cost of Equipment
=
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

Rs.40,00,000

16,Ooe)'"
10

3
3000 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCosUlife in yrs.)
(b) With reference.to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

Rs.380000
Rs.675000
RS.517500

Rs.172.501

Repair & Maintenance

120%

150

R & M charges in %age of cost of EquipmenUhr

IR & M charges

Rs.300.001

P.O.L/Energy Charges
S.H.P. rating of equipment
0.30
C1
Diesal consumed in IUhr {.22*bhp*C1 *C2}
Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge

Ip.O.L charges

C2

9.90

=
=

20.81
Rs.206.05
RS.51.51
RS.30.00

=
=
Rs.287.561

Labour Charges
No.
per shift
Foreman
118
Operatror
1
Mechanic
1/4
Helper
1
1/4
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

14.40
86.40
21.00
50.40
10.80
183.00
33.66

=
=

Indirect charges @ 80% for skilled workers


!Totallabour charge
IHourly use rate of Equipment

97.44
Rs.314.101

RS.1074.16

Equipment:

Concrete Pump
( 80 cumIHr.)
,

Cost of Equipment
=
Life in Hours
=
Life in years
No. of Working Shift
Annual Scheduled Production Hours

RS.90,OO,OOO
8,000

5
3
3000 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCosUlife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation
IHourly depreciation

RS.1620000
RS.3037500
RS.2328750

Rs.776.25I

Repair & Maintenance

R & M charges in %age of cost of EquipmenUhr


IR & M charges

100%

200
149.2

Rs.1125.001

P.O.L/Energy Charges
S.H.P.

Hourly consumption of electricity in 'rQN


(0.746 X S.H.P.)

Rate of one unit of electricity ('rQNH)


Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

Rs.4.12
=

=
RS.614.70
=
Rs.153.68
=
RS.112.50
Rs.880.881

Labour Charges
No.
Foreman
1/8
Operatror
1
Mechanic
1/6
Helper
1
Chowkidar
1/6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate
9600
7200
7000
4200
3600

Hourly rate
14.40
86.40
14.00

50.4~

=
=

Indirect charges @ 80% for skilled workers

ITotal labour charges


IHourly use rate of Equipment

7.2
17:2.40
31.68
91.84

Rs.295.92I

Rs.3078.05

30. Equipment:

Concrete Pump
( 38 cumIHr.)

Cost of Equipment
=
Life in Hours
=
Life in years
=

No. of Working Shift


Annual Scheduled Production Hours

Rs.40,OO,OOO

8,000

'.

5
3

3000 hrs.

Ownership Cost

Yearly Depreciation

(a) With reference to life in years (0.9xCostilife in yrs.)


(b) With reference to life in hours (O.9x cost x 2000/life in hours)
Average yearly depreciation
I Hourly depreciation

Rs.720000
Rs.1350000
RS.1035000

Rs.345.001

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

IR & M charges

100%

Rs.500.001

P.O.L.!Energy Charges
S.H.P.
Hourly consumption of electricity in KW
(0.746 X S.H.P.)
Rate of one unit of electricity (KWH)
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

75
55.95

=
=
=
=
=

Rs.4.12
Rs.230.51
Rs.57.63
Rs.O.OO

=
=

Hourly rate
14.40
86.40
14.00
50.40
7.20
172.40
31.68

Rs.288.141

Labour Charges
No.
Foreman
1/8
Operatror
1
Mechanic
116
. Helper
1
1/6
Chowkidar
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate
9600
7200
7000
4200
3600

91.84

Indirect charges @ 80% for skilled workers

ITotal labour charge


IHourly use rate of Equipment

Rs.295.921

= Rs.1429.06

,.

TransilMixer,

31. Equipment:

(6cum)

=
=

Cost of Equipment
Life in Hours

Rs.30,OO,OOO
10,00''0

Life in years
=
No. of Working Shift
Annual Scheduled Production Hours

10

2
2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (0.9xCostllife in yrs.)
(b) With reference to life in hours (0.9x cost x 2000/life in hours)
Average yearly depreciation

IHourly depreciation

Rs.270000
RS.594000
RS.432000

Rs.196.361

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr

I R & M charges

120%

Rs.360.001

P.O.L.lEnergv Charges
B.H.P. rating of equipment
C 1=

'0.30

C 2=

. 160
1

=
=
=

Diesal consumed in ItIhr (.22"bhp"C1"C2)


Cost of one litre diesal
Cost of hourly fuel consumption by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

10.56
20.81
Rs.219.79
Rs.54.95
RS.36.00

Rs.31o.741

Labour Charaes

No.
Foreman
1/8
Operatror
1/2
Mechanic
1/4
Helper
1/2
Chowkidar
1/6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

:.

Monthly rate
9600
7200
7000
4200
3600

=
=

57.16

Indirect charges @ 80% for skilled workers


ITotallabour charge
"

, IHourly use rate of Equipment

Hourly rate
13.09
39.2"7
19.09
22.91
6.55
100.91
16.20

Rs.174.27]

Rs.1041.37

32. Equipment:

Grqut Pump
(20 Kg./Sq. em)

Cost of Equipment
=
=
Life in Hours
Life in years
No. of Working Shift
Annual Scheduled production Hours

Rs.12,OO,000
10,000
10

2
2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life ih years (0.9xCostlUfe in yrs.) .
(b) With reference to life in hours (0.9x cost x 2000llife in hours)
Average yearly depreciation

IHourly depreciation

RS.10BOOO
Rs.237600
RS.172BOO

RS.7B.ssl

Repair & Maintenance


R & M charges in %age of co st of Equipmentlhr

IR & M charges

100%

250
Rs.172.09
RS.430.22
Rs.107.56
Rs.12.00

Rs.120.001

P.O.L.JEnergy Charges
Con sumption rate of air by equip. in cfm
Cost of supply of 100 cfm air per hour
Cost of hourly air consumption by eQuip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
/P.O.L charges

=
Rs.549.7BI

Labour Charges
No.
per shift
1/8

Foreman
Operatror
1
Mechanic
1/6
Helper
1
Chowkidar
1/6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
12.73
45.82
6.55
156.73

=
=

83.49

Indirect charges @ 80% for skilled workers


!Totallabour charge
Hourly use rate of Equipment

2B.80

Rs.269.021

= Rs. 101'7.34

Grout Pump
(100 Kg./Sq. em)

33. Equipment:
Depreciation

Cost of Equipment
=
Life in Hours
=
Life in years
=
No. of Working Shift
Annual SCheduled Production-" Hours.. "

---~-~'

~~

"

'''~"

-~- -",

Rs.15,OO,OOO
10,000
10

2
2200 hrs.

Ownership Cost
Yearly Depreciation
(a) With reference to life in years (O.9xCostilife in yrs.)
(b) With reference to life in hours (O.9x cost x ~lIife in hours)
Average yearly depreciation

IHourly depreciation

Rs.135000
Rs.297000
Rs.216000

Rs.98.181

Repair & Maintenance


R & M charges in %age of cost of Equipmentihr

IR & M charges

100%

30
Rs.4.12
Rs.123.60
RS.30.90
Rs.15.00

RS.150.001

P.O.L/Energy Charges
Hourly consumption of electricity in t<YV
Rate of one unit of electricity (t<YVH)
Cost of hourly electricity consumption
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

=
=

=
=
Rs.169.501

Labour Charges
No.
per shift
Foreman
118
Operatror
1
Mechanic
1/6
Helper
1
Chowkidar
1/6
Direct charges for labour
. Indirect charges @ 55% of semiskilled/unskilled

Monthly rate

Hourly rate

9600
7200
7000
4200
3600

13.09
78.55
12.73
45.82
6.55
156.73
28.80

=
=

Indirect charges @ 80% for skilled workers


,lTotallabour charge

83.49
Rs.269.021

IHourly use rate of Equipment

Ihl

Rs.686.70

34.

Equipment:

Truck
,

(10 T)

Cost of Equipment
Life in Kms.
Life in years

1Depreciation IKm

=
=
=

RS.8,OO,OOO
200,000
10

Rs.3.601

Repair & Maintenance

R & M charges in %age of cost of EquipmentlKm

!R & M charges

175%

Rs.7.001

P.O.L.lEnergy Charges
Rated H.P.
Fuel Consumption in Its. Per hr
(0.22 x S.H.P.x 0.3 x 1)
Average speed in kms per hr.
Diesal Consumption per Km.

31.5
2.08

=
=

Cost of one litre diesal


Cost of fuel consumption Ikm by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

20
0.10

20.81
Rs.02.16
Rs.OO.54
Rs.00.70

=
=

Rate/km
4.32
0.27
2.52
0.70
7.81
1.77

Rs.3.401

Labour Charges
No.
Monthly rate
Operatror
1
7200
Mechanic
1/8
7000
Helper
4200
1
Chowkidar
1/6
3600
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
Indirect charges @ 80% for skilled workers

ITotal labour charge =.

3.67

Rs.13.251

IUse rate of Equipment I Km

RS.27.26

Adding 25% for return trip and waiting for distance more than 200 Km
RS.3A1
IUse rate of Equipment I Km I ton

1=

Adding 50% for return trip for distance Above 60 and upto 200
IUse rate of Equipment I Km I ton

1=

Adding 100% for return trip for distance upto 60 Km


JUse rate of Equipment I Km I ton

r=

..

Km
RsA.09

RS.5A5

35. Equipment:

Diesal Tanker
(10 KI)

Cost of Equipment =
Life in Kms.
Life in years

! Depreciation/K['1

=
=

Rs.10,00,OOO
200,000
10
Rs.4.50!

Repair & Maintenance

R & M charges in %age of cost of Equipmentlhr


! R & M charges

175%

RS.8.751

P.O.L.lEnergy Charges
Rated H.P.
Fuel Consumption in Its. Per hr
(0.22 x S.H.P.x 0.3 x 1)
Average speed in kms per hr.
Diesal Consumption per Km.
Cost of one litre diesal
Cost of fuel consumption Ikm by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

31.5
2.08

=
=
=

=
=

20
0.10
20.81
Rs.02.16
Rs.OO.54
RS.00.88

Rs.3.S8!

Labour Charges
Monthly rate
No.
Operatror
7200
1
Mechanic
7000
1/8
Helper
1
4200
Chowkidar
3600
1/6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled

=
=

Indirect charges @ 80% for skilled workers


!Totallabour charge =
Use rate of Equipment I Km
Adding 100% for return trip
Use rate of Equipment 1 Km I KI

Rate/Km
4.32
0.27
2.52
0.70
7.81

1.77
3.67

Rs.13.251

RS.30.08

Rs.6.02

36. Equipment:

Explosive Va,n
(10 t)

Cost of Equipment
Life in Kms.
Life in years
IDepreciation/Km.

=
=

..

1200000.00
200000.00
10.00
5.401

Repair & Maintenance

R & M charges in %age of cost of Equipment!hr

IR & M charges

175%

Rs.10.501

P.O.L.lEnergy Charges
Rated H.P.
Fuel Consumption in Its. Per hr
(0.22 x B.H.P.x 0.3 x 1)
Average speed in kms per hr.
Diesal Consumption per Km.
Cost of one litre diesal
Cost of fuel consumption Ikm by equip.
Cost of lubricants @ 25% of energy cost
Sundries & Misc. @ 10% of R&M charge
Ip.O.L charges

31.5
2.08

=
=
=

=
=

12
0.17
20.81
Rs.3.61
RS.0.901
Rs.1.05

Rs.5.561

Labour Charges

No.
Monthly rate
Operatror
7200
1
Mechanic
1/8
7000
Helper
4200
1
Chowkidar
3600
1/6
Direct charges for labour
Indirect charges @ 55% of semiskilled/unskilled
=

Indirect charges @ 80% for skilled workers

ITotal labour charge

Hourly rate
4.32
0.27
2.52
0.70
7.81

1.77
3.67

Rs.13.2SI

Use rate of Equipment! Km.

Rs.34.71

Adding 25% for return trip and waiting.


Use rate of Equipment! Km.1T

RS.6.94

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