The contents of this catalogue are subject to change without notice.
CAT. NO. A-111-02-A 98122000 Ik
Pressure-Resistant Gravimetric Coal Feeder 5-22 Saenba-cho, Akashi, Japan 673-8688 Telephone : 078(918)5566 . 5567 . 5568 Telefax : 078(918)5552 T h e
c o a l - f u e l e d
t h e r m a l
p o w e r
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h a n d
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h a n d w i t h
p r e s e r v a t i o n
o f
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to
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te c h n o lo g ic a l a d v a n c e s
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s u p p re s s in g
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o f g a s e s
h a rm fu l to
th e
e n v iro n m e n t, s u c h
a s
N O x , S O x , a n d
C O 2, c o a l h a s
c o m e
b a c k in to th e s p o tlig h t a s a n a lte rn a tiv e e n e rg y s o u rc e in th e rm a l p o w e r g e n - e ra tin g fa c ilitie s a ro u n d th e w o rld . It is s a id th a t b y th e y e a r 2 0 1 0 , th e c o a l-fu e le d th e rm a l p o w e r g e n e ra tio n w ill h a v e c o n trib u te d b y m o re th a n h a lf th e to ta l e n e rg y g e n e ra te d in th e w o rld . In
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b e - c o m e to o w n th e rm a l p o w e r g e n e ra tin g fa c ilitie s w ith th e c o a l a s a s o u rc e o f e n e rg y . Y a m a to S c a le C o ., L td . h a s b e e n k n o w n fo r d e c a d e s a s a n e s ta b lis h e d m a n - u fa c tu re r o f w e ig h in g e q u ip m e n ts th a t a re c a p a b le o f w o rk in g in s u c h a h a rs h
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a c tiv itie s ----q u a lity
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a ll re c e iv e d IS O 9 0 0 0 s e rie s c e rtific a tio n . 1 T H E
F U T U R E
O F
C O A L
E N E R G Y GM-BSC11 8 The GM-BSC11 was first developed in 1980. This model was designed to allow the entire weighing conveyor to be removed easily from the chamber, for simplified maintenance. We remain ready to meet diverse requirements by manufacturing the following two models which were developed in the 1980s. GM-BSC21 This model was designed to allow the weighing belt, the head & tail rollers, and the carrier rollers to be removed through the windows built in both sides of the chamber, allowing easier maintenance in a limited floor space. The current model, the GM-BSC22, was based on this earlier model. Pressure-Resistant Gravimetric Coal Feeder Model GM-BSC22-26-10 GM-BSC22-36-10 Downspout size 26 inch (660.4mm) 36 inch (914.4 mm) Feeding capacity max. 120 tons/hr. max. 180 tons/hr. Weighing accuracy 1/200 Setting mode Instantaneous value setting mode Control mode control Product coal Bulk densit 0.6 ~ 1.0 Particle size 70 mm maximum Weighing length 500 mm Coal weight / m 70 kg/m 100 kg/m Belt width 850 mm 1,150 mm Belt Flexible belt with corrugated lugs Inlet mouth 660.4 mm Dia. 914 mm Dia. Outlet mouth 750 x 800 mm 750 x 1,200 mm Pitch (between inlet and outlet mouths) 2,134 mm Chamber diameter (inner) 1,200 mm 1,500 mm Chamber thickness (wall) t 4.5 mm t 6 mm Drive motor weighing conveyor Inverter motor clean-out conveyor General purpose motor Reduction gear Shaft-mounted reducer Net weight 2,500 kg 3,800 kg DIMENSIONS GM-BSC22-26 Dimensions( ) for GM-BSC22-36 Unit(mm) We custom-make specially-designed coal feeders if a special inlet mouth size or a special pitch is required between the inlet and outlet mouths. Coal sampling device This device is used to sample the coal inside the chamber. Automatic and manual types are available. Coal gate It is positioned between the coal bunker and the downspout of the coal feeder, to stop the coal flow when you need to perform service, maintenance, etc. Automatic and manual types are available. Miscellaneous Downspout Coal flow monitor Dresser coupling Explosion-proof electric parts Coal chute We also custom-make coal feeders equipped with both feeding and weigh- ing conveyors inside the chamber that will allow a flexible layout with a vari- able distance between the inlet and outlet mouths. 6 7 This is a continuous weighing machine used to weigh and feed specified amount of coal from the coal storage tank directly into the pressurized mill. 1. Dust-proof, explosion-proof load cell 4. Cylindrically-shaped Pressure-Resistant Chamber Its airtight design does not allow any air to leak out. The cylindrical inlet chute allows the maximum constant flow of coal from the coal storage area----indispensable in securing maximum efficiency. 2. User-friendly controller CFC-300 The CFC-300 makes zero and span ad- justments digitally, without bothersome analogue adjustments. The adjusted val- ues are calculated automatically and stored in memory by pressing a key. The CFC-300 incorporates Programma- ble Logic Calculator functions. A dust-proof, explosion-proof load cell is incorporated as the weighing sensor. 2 3. A specially designed conveyor belt & clean- out conveyor The conveyor belt is equipped with corrugated lugs (60 mm H) to prevent coal from spilling over the sides of the belt. The design and materials used in the conveyor belt leave no gaps. The clean-out conveyor underneath collects any spilled coal to prevent accumulation and eliminate a possibility of natural flashing. Coal sampling device 1,360 (1,660) 800 (930) 660.4 (external) (914.4 (external)) Light Light Inspection window Inspection door Belt-skidding adjusting device Driving motor for weighing conveyor Paddle switch 2 x 2 hole for installing the coal feeder Driving motor for clean-out conveyor 2,134 (2,134) 3,312 (3,448) 3,794 (4,089) 2,969 (3,099) 565 (670) 400 (400) 350 (350) 750 (internal) (750 (internal)) 125 (125) 3,534 (3,769) 35 (35) 35 (35) 260 (320) 222 (321) 378 (384) 8 2 5 ( 1 , 0 5 0 ) 1 , 5 5 0 ( 1 , 9 0 0 ) 7 2 5 ( 8 5 0 ) 1 , 3 6 5 ( 1 , 6 4 0 ) 1 , 3 0 0 ( 1 , 6 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 8 0 0 i n t e r n a l ) ( 1 , 2 0 0
( i n t e r n a l ) ) 8 0 ( 8 0 ) 8 0 ( 8 0 ) 1 , 3 6 0 ( 1 , 6 6 0 ) 5 0 ( 5 0 ) 5 0 ( 5 0 ) o 1 , 2 0 9 ( o 1 , 5 1 2 ) Inspection window Inspection window Advantages Load cell The dust-proof, explosion-proof load cell yields a linearity of +/- 0.05%. The load cell supports the weighing carrier rollers directly, retaining highly accurate weight readings. The conveyor belt The conveyor belt is equipped with corrugated lugs which spread when the belt passes over rollers, to prevent coal from spilling over the sides of the belt. Rubber lagging covered head roller The head roller is covered with rubber lagging, which helps prevent the accumulation of coal on the surface of the roller, and keeps the conveyor belt from skidding sideways. Carrier roller Carrier rollers are installed to re- duce conveyor belt friction, caused by the head pressure of the coal. Air seal The air seal keeps the coal dust from blowing back into the coal feeder. Side rollers (4 points) Side rollers are installed at 2 points on either side of the return belt, to prevent undesirable belt skidding. When in contact with the belt, they rotate smoothly. Poking hole and aspirated air A poking hole is provided in the chamber to allow operators to break clogging in the outlet shute with a stick through it. When the hole is open, aspirated air will blow to pre- vent the coal dust from being blown out. Internal belt cleaner & tail roller The cleaner scrapes any coal off the underside of the conveyor belt. The tail roller is covered with a rub- ber lining to prevent an accumula- tion of coal. External belt cleaner This cleaner scrapes coal off the top surface of the conveyor belt. The stainless steel blade is kept pressed against the surface of the belt by a counterweight. Clean-out conveyor The clean-out conveyor is installed in the bottom of the chamber, right under the conveyor belt. It sweeps any spilled coal or dust into the mill, to prevent an accumulation of spil- led coal. Inspection light (2 points) Inspection lights are installed to make it easy to inspect the inside of the chamber through the inspection windows. Inspection door & windows (5 points) An inspection door and 5 windows are installed to make service and maintenance easy. Inspection window with air cleaner Six inspection windows are installed to allow inspection inside the cham- ber. An air cleaner can be activated to clean the inside of the inspection windows. Detecting an insufficient amount of coal being fed Clogging in the inlet mouth is easily detected by the stainless steel pad- dle switch, which transmits a paddle signal to indicate that an insufficient amount of coal is being fed. Detecting clogging in the outlet Clogging in the outlet mouth is easi- ly detected by a paddle switch which is activated when pushed up by the coal overflowing the mouth of the outlet. The control panel All the instruments used to control the coal feeder are installed in the control panel---each coal feeder has its own panel (standard). The control panel houses the CFC-300 controller, motor controller, etc. Both an indoor and outdoor type are available, depending on the installation location. The interface to the upstream control room is made from the control panel. Principle of operation The coal in the coal bunker is fed on the conveyor belt (weigh- ing belt) inside the pressure-resistant chamber, through the coal gate and the downspout. The chamber inlet chute is cylindrically-shaped to maximize loading efficiency. The load cell installed beneath the conveyor belt measures the amount of coal discharged from the conveyor belt into the mill as a load factor (kg/m) when it passes over the weighing sec- tion. The belt speed (m/min.) is detected by the pulse genera- tor attached to the driving unit. These two signals are multiplied in the control panel to gener- ate an instantaneous feed rate signal (kg/m x m/min. = kg/min.). The signal is compared with the feed rate setting, PI adjusted, and used as a motor control signal to control the va- riable speed motor in order to achieve the desired feed rate. The feed rate setting supplied from the central control room al- lows automatic remote control. 3 4 5 1. User-friendly operation The CFC-300 does not require any analogue adjust- ments. The zero and span settings can be adjusted digitally. The adjusted values are calculated auto- matically and can be stored in memory just by pressing a key. 2. Built-in Programmable Logic Calculator A built-in Programmable Logic Calculator is incorpo- rated in CFC-300 as a standard feature. All of the relay circuits and the PLC ---normally re- quired for controlling the clean-out conveyor, the sampling device, and local control box--- have been eliminated. The parameter settings for system con- trol can be changed easily in the CFC-300. 3. Self-diagnosis Self-diagnosis functions have been incorporated to detect load cell errors, CPU errors, and other prob- lems. 4. Interface RS232C and RS422 ports are incorporated as stan- dard. This allows setting the feed rate from an up- stream PC, as well as collecting the weighing re- sults. 5. Error history memory The time and duration of errors are recorded in a history log and can be displayed or reviewed. This will help operators to figure out what caused the errors. 6. Volumetric operation switchover The load cells and speed detectors are always monitored. The mode is automatically switched over to volumet- ric operation, if and when an error occurs. CONTROLLER CFC-300 FEATURES 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 Advantages Load cell The dust-proof, explosion-proof load cell yields a linearity of +/- 0.05%. The load cell supports the weighing carrier rollers directly, retaining highly accurate weight readings. The conveyor belt The conveyor belt is equipped with corrugated lugs which spread when the belt passes over rollers, to prevent coal from spilling over the sides of the belt. Rubber lagging covered head roller The head roller is covered with rubber lagging, which helps prevent the accumulation of coal on the surface of the roller, and keeps the conveyor belt from skidding sideways. Carrier roller Carrier rollers are installed to re- duce conveyor belt friction, caused by the head pressure of the coal. Air seal The air seal keeps the coal dust from blowing back into the coal feeder. Side rollers (4 points) Side rollers are installed at 2 points on either side of the return belt, to prevent undesirable belt skidding. When in contact with the belt, they rotate smoothly. Poking hole and aspirated air A poking hole is provided in the chamber to allow operators to break clogging in the outlet shute with a stick through it. When the hole is open, aspirated air will blow to pre- vent the coal dust from being blown out. Internal belt cleaner & tail roller The cleaner scrapes any coal off the underside of the conveyor belt. The tail roller is covered with a rub- ber lining to prevent an accumula- tion of coal. External belt cleaner This cleaner scrapes coal off the top surface of the conveyor belt. The stainless steel blade is kept pressed against the surface of the belt by a counterweight. Clean-out conveyor The clean-out conveyor is installed in the bottom of the chamber, right under the conveyor belt. It sweeps any spilled coal or dust into the mill, to prevent an accumulation of spil- led coal. Inspection light (2 points) Inspection lights are installed to make it easy to inspect the inside of the chamber through the inspection windows. Inspection door & windows (5 points) An inspection door and 5 windows are installed to make service and maintenance easy. Inspection window with air cleaner Six inspection windows are installed to allow inspection inside the cham- ber. An air cleaner can be activated to clean the inside of the inspection windows. Detecting an insufficient amount of coal being fed Clogging in the inlet mouth is easily detected by the stainless steel pad- dle switch, which transmits a paddle signal to indicate that an insufficient amount of coal is being fed. Detecting clogging in the outlet Clogging in the outlet mouth is easi- ly detected by a paddle switch which is activated when pushed up by the coal overflowing the mouth of the outlet. The control panel All the instruments used to control the coal feeder are installed in the control panel---each coal feeder has its own panel (standard). The control panel houses the CFC-300 controller, motor controller, etc. Both an indoor and outdoor type are available, depending on the installation location. The interface to the upstream control room is made from the control panel. Principle of operation The coal in the coal bunker is fed on the conveyor belt (weigh- ing belt) inside the pressure-resistant chamber, through the coal gate and the downspout. The chamber inlet chute is cylindrically-shaped to maximize loading efficiency. The load cell installed beneath the conveyor belt measures the amount of coal discharged from the conveyor belt into the mill as a load factor (kg/m) when it passes over the weighing sec- tion. The belt speed (m/min.) is detected by the pulse genera- tor attached to the driving unit. These two signals are multiplied in the control panel to gener- ate an instantaneous feed rate signal (kg/m x m/min. = kg/min.). The signal is compared with the feed rate setting, PI adjusted, and used as a motor control signal to control the va- riable speed motor in order to achieve the desired feed rate. The feed rate setting supplied from the central control room al- lows automatic remote control. 3 4 5 1. User-friendly operation The CFC-300 does not require any analogue adjust- ments. The zero and span settings can be adjusted digitally. The adjusted values are calculated auto- matically and can be stored in memory just by pressing a key. 2. Built-in Programmable Logic Calculator A built-in Programmable Logic Calculator is incorpo- rated in CFC-300 as a standard feature. All of the relay circuits and the PLC ---normally re- quired for controlling the clean-out conveyor, the sampling device, and local control box--- have been eliminated. The parameter settings for system con- trol can be changed easily in the CFC-300. 3. Self-diagnosis Self-diagnosis functions have been incorporated to detect load cell errors, CPU errors, and other prob- lems. 4. Interface RS232C and RS422 ports are incorporated as stan- dard. This allows setting the feed rate from an up- stream PC, as well as collecting the weighing re- sults. 5. Error history memory The time and duration of errors are recorded in a history log and can be displayed or reviewed. This will help operators to figure out what caused the errors. 6. Volumetric operation switchover The load cells and speed detectors are always monitored. The mode is automatically switched over to volumet- ric operation, if and when an error occurs. CONTROLLER CFC-300 FEATURES 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 Advantages Load cell The dust-proof, explosion-proof load cell yields a linearity of +/- 0.05%. The load cell supports the weighing carrier rollers directly, retaining highly accurate weight readings. The conveyor belt The conveyor belt is equipped with corrugated lugs which spread when the belt passes over rollers, to prevent coal from spilling over the sides of the belt. Rubber lagging covered head roller The head roller is covered with rubber lagging, which helps prevent the accumulation of coal on the surface of the roller, and keeps the conveyor belt from skidding sideways. Carrier roller Carrier rollers are installed to re- duce conveyor belt friction, caused by the head pressure of the coal. Air seal The air seal keeps the coal dust from blowing back into the coal feeder. Side rollers (4 points) Side rollers are installed at 2 points on either side of the return belt, to prevent undesirable belt skidding. When in contact with the belt, they rotate smoothly. Poking hole and aspirated air A poking hole is provided in the chamber to allow operators to break clogging in the outlet shute with a stick through it. When the hole is open, aspirated air will blow to pre- vent the coal dust from being blown out. Internal belt cleaner & tail roller The cleaner scrapes any coal off the underside of the conveyor belt. The tail roller is covered with a rub- ber lining to prevent an accumula- tion of coal. External belt cleaner This cleaner scrapes coal off the top surface of the conveyor belt. The stainless steel blade is kept pressed against the surface of the belt by a counterweight. Clean-out conveyor The clean-out conveyor is installed in the bottom of the chamber, right under the conveyor belt. It sweeps any spilled coal or dust into the mill, to prevent an accumulation of spil- led coal. Inspection light (2 points) Inspection lights are installed to make it easy to inspect the inside of the chamber through the inspection windows. Inspection door & windows (5 points) An inspection door and 5 windows are installed to make service and maintenance easy. Inspection window with air cleaner Six inspection windows are installed to allow inspection inside the cham- ber. An air cleaner can be activated to clean the inside of the inspection windows. Detecting an insufficient amount of coal being fed Clogging in the inlet mouth is easily detected by the stainless steel pad- dle switch, which transmits a paddle signal to indicate that an insufficient amount of coal is being fed. Detecting clogging in the outlet Clogging in the outlet mouth is easi- ly detected by a paddle switch which is activated when pushed up by the coal overflowing the mouth of the outlet. The control panel All the instruments used to control the coal feeder are installed in the control panel---each coal feeder has its own panel (standard). The control panel houses the CFC-300 controller, motor controller, etc. Both an indoor and outdoor type are available, depending on the installation location. The interface to the upstream control room is made from the control panel. Principle of operation The coal in the coal bunker is fed on the conveyor belt (weigh- ing belt) inside the pressure-resistant chamber, through the coal gate and the downspout. The chamber inlet chute is cylindrically-shaped to maximize loading efficiency. The load cell installed beneath the conveyor belt measures the amount of coal discharged from the conveyor belt into the mill as a load factor (kg/m) when it passes over the weighing sec- tion. The belt speed (m/min.) is detected by the pulse genera- tor attached to the driving unit. These two signals are multiplied in the control panel to gener- ate an instantaneous feed rate signal (kg/m x m/min. = kg/min.). The signal is compared with the feed rate setting, PI adjusted, and used as a motor control signal to control the va- riable speed motor in order to achieve the desired feed rate. The feed rate setting supplied from the central control room al- lows automatic remote control. 3 4 5 1. User-friendly operation The CFC-300 does not require any analogue adjust- ments. The zero and span settings can be adjusted digitally. The adjusted values are calculated auto- matically and can be stored in memory just by pressing a key. 2. Built-in Programmable Logic Calculator A built-in Programmable Logic Calculator is incorpo- rated in CFC-300 as a standard feature. All of the relay circuits and the PLC ---normally re- quired for controlling the clean-out conveyor, the sampling device, and local control box--- have been eliminated. The parameter settings for system con- trol can be changed easily in the CFC-300. 3. Self-diagnosis Self-diagnosis functions have been incorporated to detect load cell errors, CPU errors, and other prob- lems. 4. Interface RS232C and RS422 ports are incorporated as stan- dard. This allows setting the feed rate from an up- stream PC, as well as collecting the weighing re- sults. 5. Error history memory The time and duration of errors are recorded in a history log and can be displayed or reviewed. This will help operators to figure out what caused the errors. 6. Volumetric operation switchover The load cells and speed detectors are always monitored. The mode is automatically switched over to volumet- ric operation, if and when an error occurs. CONTROLLER CFC-300 FEATURES 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 1 2 3 4 5 6 7 8 9 10 12 13 14 15 11 Pressure-Resistant Gravimetric Coal Feeder Model GM-BSC22-26-10 GM-BSC22-36-10 Downspout size 26 inch (660.4mm) 36 inch (914.4 mm) Feeding capacity max. 120 tons/hr. max. 180 tons/hr. Weighing accuracy 1/200 Setting mode Instantaneous value setting mode Control mode control Product coal Bulk densit 0.6 ~ 1.0 Particle size 70 mm maximum Weighing length 500 mm Coal weight / m 70 kg/m 100 kg/m Belt width 850 mm 1,150 mm Belt Flexible belt with corrugated lugs Inlet mouth 660.4 mm Dia. 914 mm Dia. Outlet mouth 750 x 800 mm 750 x 1,200 mm Pitch (between inlet and outlet mouths) 2,134 mm Chamber diameter (inner) 1,200 mm 1,500 mm Chamber thickness (wall) t 4.5 mm t 6 mm Drive motor weighing conveyor Inverter motor clean-out conveyor General purpose motor Reduction gear Shaft-mounted reducer Net weight 2,500 kg 3,800 kg DIMENSIONS GM-BSC22-26 Dimensions( ) for GM-BSC22-36 Unit(mm) We custom-make specially-designed coal feeders if a special inlet mouth size or a special pitch is required between the inlet and outlet mouths. Coal sampling device This device is used to sample the coal inside the chamber. Automatic and manual types are available. Coal gate It is positioned between the coal bunker and the downspout of the coal feeder, to stop the coal flow when you need to perform service, maintenance, etc. Automatic and manual types are available. Miscellaneous Downspout Coal flow monitor Dresser coupling Explosion-proof electric parts Coal chute We also custom-make coal feeders equipped with both feeding and weigh- ing conveyors inside the chamber that will allow a flexible layout with a vari- able distance between the inlet and outlet mouths. 6 7 This is a continuous weighing machine used to weigh and feed specified amount of coal from the coal storage tank directly into the pressurized mill. 1. Dust-proof, explosion-proof load cell 4. Cylindrically-shaped Pressure-Resistant Chamber Its airtight design does not allow any air to leak out. The cylindrical inlet chute allows the maximum constant flow of coal from the coal storage area----indispensable in securing maximum efficiency. 2. User-friendly controller CFC-300 The CFC-300 makes zero and span ad- justments digitally, without bothersome analogue adjustments. The adjusted val- ues are calculated automatically and stored in memory by pressing a key. The CFC-300 incorporates Programma- ble Logic Calculator functions. A dust-proof, explosion-proof load cell is incorporated as the weighing sensor. 2 3. A specially designed conveyor belt & clean- out conveyor The conveyor belt is equipped with corrugated lugs (60 mm H) to prevent coal from spilling over the sides of the belt. The design and materials used in the conveyor belt leave no gaps. The clean-out conveyor underneath collects any spilled coal to prevent accumulation and eliminate a possibility of natural flashing. Coal sampling device 1,360 (1,660) 800 (930) 660.4 (external) (914.4 (external)) Light Light Inspection window Inspection door Belt-skidding adjusting device Driving motor for weighing conveyor Paddle switch 2 x 2 hole for installing the coal feeder Driving motor for clean-out conveyor 2,134 (2,134) 3,312 (3,448) 3,794 (4,089) 2,969 (3,099) 565 (670) 400 (400) 350 (350) 750 (internal) (750 (internal)) 125 (125) 3,534 (3,769) 35 (35) 35 (35) 260 (320) 222 (321) 378 (384) 8 2 5 ( 1 , 0 5 0 ) 1 , 5 5 0 ( 1 , 9 0 0 ) 7 2 5 ( 8 5 0 ) 1 , 3 6 5 ( 1 , 6 4 0 ) 1 , 3 0 0 ( 1 , 6 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 8 0 0 i n t e r n a l ) ( 1 , 2 0 0
( i n t e r n a l ) ) 8 0 ( 8 0 ) 8 0 ( 8 0 ) 1 , 3 6 0 ( 1 , 6 6 0 ) 5 0 ( 5 0 ) 5 0 ( 5 0 ) o 1 , 2 0 9 ( o 1 , 5 1 2 ) Inspection window Inspection window Pressure-Resistant Gravimetric Coal Feeder Model GM-BSC22-26-10 GM-BSC22-36-10 Downspout size 26 inch (660.4mm) 36 inch (914.4 mm) Feeding capacity max. 120 tons/hr. max. 180 tons/hr. Weighing accuracy 1/200 Setting mode Instantaneous value setting mode Control mode control Product coal Bulk densit 0.6 ~ 1.0 Particle size 70 mm maximum Weighing length 500 mm Coal weight / m 70 kg/m 100 kg/m Belt width 850 mm 1,150 mm Belt Flexible belt with corrugated lugs Inlet mouth 660.4 mm Dia. 914 mm Dia. Outlet mouth 750 x 800 mm 750 x 1,200 mm Pitch (between inlet and outlet mouths) 2,134 mm Chamber diameter (inner) 1,200 mm 1,500 mm Chamber thickness (wall) t 4.5 mm t 6 mm Drive motor weighing conveyor Inverter motor clean-out conveyor General purpose motor Reduction gear Shaft-mounted reducer Net weight 2,500 kg 3,800 kg DIMENSIONS GM-BSC22-26 Dimensions( ) for GM-BSC22-36 Unit(mm) We custom-make specially-designed coal feeders if a special inlet mouth size or a special pitch is required between the inlet and outlet mouths. Coal sampling device This device is used to sample the coal inside the chamber. Automatic and manual types are available. Coal gate It is positioned between the coal bunker and the downspout of the coal feeder, to stop the coal flow when you need to perform service, maintenance, etc. Automatic and manual types are available. Miscellaneous Downspout Coal flow monitor Dresser coupling Explosion-proof electric parts Coal chute We also custom-make coal feeders equipped with both feeding and weigh- ing conveyors inside the chamber that will allow a flexible layout with a vari- able distance between the inlet and outlet mouths. 6 7 This is a continuous weighing machine used to weigh and feed specified amount of coal from the coal storage tank directly into the pressurized mill. 1. Dust-proof, explosion-proof load cell 4. Cylindrically-shaped Pressure-Resistant Chamber Its airtight design does not allow any air to leak out. The cylindrical inlet chute allows the maximum constant flow of coal from the coal storage area----indispensable in securing maximum efficiency. 2. User-friendly controller CFC-300 The CFC-300 makes zero and span ad- justments digitally, without bothersome analogue adjustments. The adjusted val- ues are calculated automatically and stored in memory by pressing a key. The CFC-300 incorporates Programma- ble Logic Calculator functions. A dust-proof, explosion-proof load cell is incorporated as the weighing sensor. 2 3. A specially designed conveyor belt & clean- out conveyor The conveyor belt is equipped with corrugated lugs (60 mm H) to prevent coal from spilling over the sides of the belt. The design and materials used in the conveyor belt leave no gaps. The clean-out conveyor underneath collects any spilled coal to prevent accumulation and eliminate a possibility of natural flashing. Coal sampling device 1,360 (1,660) 800 (930) 660.4 (external) (914.4 (external)) Light Light Inspection window Inspection door Belt-skidding adjusting device Driving motor for weighing conveyor Paddle switch 2 x 2 hole for installing the coal feeder Driving motor for clean-out conveyor 2,134 (2,134) 3,312 (3,448) 3,794 (4,089) 2,969 (3,099) 565 (670) 400 (400) 350 (350) 750 (internal) (750 (internal)) 125 (125) 3,534 (3,769) 35 (35) 35 (35) 260 (320) 222 (321) 378 (384) 8 2 5 ( 1 , 0 5 0 ) 1 , 5 5 0 ( 1 , 9 0 0 ) 7 2 5 ( 8 5 0 ) 1 , 3 6 5 ( 1 , 6 4 0 ) 1 , 3 0 0 ( 1 , 6 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 1 , 2 0 0 ( 1 , 5 0 0 ) 8 0 0 i n t e r n a l ) ( 1 , 2 0 0
( i n t e r n a l ) ) 8 0 ( 8 0 ) 8 0 ( 8 0 ) 1 , 3 6 0 ( 1 , 6 6 0 ) 5 0 ( 5 0 ) 5 0 ( 5 0 ) o 1 , 2 0 9 ( o 1 , 5 1 2 ) Inspection window Inspection window T h e
c o a l - f u e l e d
t h e r m a l
p o w e r
g e n e r a t i o n
w i l l
g o
h a n d
i n
h a n d w i t h
p r e s e r v a t i o n
o f
t h e
n a t u r e . T h a n k s
to
th e
te c h n o lo g ic a l a d v a n c e s
in
s u p p re s s in g
e m is s io n
o f g a s e s
h a rm fu l to
th e
e n v iro n m e n t, s u c h
a s
N O x , S O x , a n d
C O 2, c o a l h a s
c o m e
b a c k in to th e s p o tlig h t a s a n a lte rn a tiv e e n e rg y s o u rc e in th e rm a l p o w e r g e n - e ra tin g fa c ilitie s a ro u n d th e w o rld . It is s a id th a t b y th e y e a r 2 0 1 0 , th e c o a l-fu e le d th e rm a l p o w e r g e n e ra tio n w ill h a v e c o n trib u te d b y m o re th a n h a lf th e to ta l e n e rg y g e n e ra te d in th e w o rld . In
a d d itio n
to
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c o m p a n ie s , a n
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n u m b e r o f c o rp o ra - tio n s ----e s p e c ia lly
m a n u fa c tu re rs , b o th
p u b lic
a n d
p riv a te
s e c to rs ----h a v e
b e - c o m e to o w n th e rm a l p o w e r g e n e ra tin g fa c ilitie s w ith th e c o a l a s a s o u rc e o f e n e rg y . Y a m a to S c a le C o ., L td . h a s b e e n k n o w n fo r d e c a d e s a s a n e s ta b lis h e d m a n - u fa c tu re r o f w e ig h in g e q u ip m e n ts th a t a re c a p a b le o f w o rk in g in s u c h a h a rs h
e n v iro n m e n t. O u r d a ily
a c tiv itie s ----q u a lity
c o n tro l, p ro d u c tio n , a n d
m a in te n a n c e ----h a v e
a ll re c e iv e d IS O 9 0 0 0 s e rie s c e rtific a tio n . 1 T H E
F U T U R E
O F
C O A L
E N E R G Y GM-BSC11 8 The GM-BSC11 was first developed in 1980. This model was designed to allow the entire weighing conveyor to be removed easily from the chamber, for simplified maintenance. We remain ready to meet diverse requirements by manufacturing the following two models which were developed in the 1980s. GM-BSC21 This model was designed to allow the weighing belt, the head & tail rollers, and the carrier rollers to be removed through the windows built in both sides of the chamber, allowing easier maintenance in a limited floor space. The current model, the GM-BSC22, was based on this earlier model. The contents of this catalogue are subject to change without notice. CAT. NO. A-111-02-A 98122000 Ik Pressure-Resistant Gravimetric Coal Feeder 5-22 Saenba-cho, Akashi, Japan 673-8688 Telephone : 078(918)5566 . 5567 . 5568 Telefax : 078(918)5552