Eddyliner PX User Manual

Manual eddyliner
P2
eddyliner
P3
and eddyliner
P4
April 16 2004 (v 30e)
ibg Doc: 0108131e

eddyliner P
F2
START
F1
F3
F4 ESC
QUIT
F?
?
RESET
PRINT
EXTERN
SETUP

Software and Manual
Copyright 1994-2004 by ibg Prfcomputer GmbH,
Pretzfelder Strae 27, D-91320 Ebermannstadt
The copyright claimed covers all forms and types of materials and information falling
under the copyright, which at the present time are legally admitted or granted in the
following, including material generated without restriction from the software
programme appearing on the screen, such as symbols, screen displays, etc.

Exclusion of responsibility
Great care was taken in compiling texts and figures. Nevertheless, errors cannot be
ruled out completely. Editors and authors cannot assume any legal responsibility or
liability for erroneous information and resulting consequences. The editor will readily
accept any proposals for improvement and hints at errors.
The unit delivered incorporates the latest state of the art. The manufacturer declines
any legal responsibility and liability for inspections carried out with the apparatus
and for resulting consequences. Successful implementation of an inspection
presupposes, in addition to the control of the unit setting, also a knowledge of the
product to be tested, its material properties, of possible errors and their underlying
causes. If these prerequisites are not satisfied, the result will be questionable. In
order to avoid faulty operation and other errors, training in the manufacturers factory
or by an independent training organisation is recommended.

eddyliner
is a registered trademark of ibg Prfcomputer GmbH.

EPSON is a registered trademark of Seiko Epson Corporation.
HP and LaserJ et are registered trademarks of Hewlett-Packard Corporation.
NEC is a registered trademark of Nippon Electric Corporation.

Trademarks are used without warranting free usability.

ibg Headquarter:

ibg Prfcomputer GmbH
Pretzfelder Strae 27
D-91320 Ebermannstadt
Tel: +49-9194-7384-0
Fax: +49-9194-7384-10
E-mail: info@ibgndt.de
ibg International:

ibg NDT Systems Corp.
20793 Farmington Road
Farmington Hills, MI 48336
Tel: +1-248-478 9490
Fax: +1-248-478 9491
E-mail: sales@ibgndt.com

ibg SWISS AG
Galgenried 6
CH-6370 Stans
Tel: +41-41-612 2650
Fax: +41-41-612 2651
E-mail: info@ibgndt.ch

ibg UK Ltd.
33 Park View Road
Sutton Coldfield
GB-West Midlands B74 4PR
Tel/Fax: +44-121-352 1188
E-mail: info@ibgndt.co.uk
Manual eddyliner
Px Content
ibg Doc: 0108131e, Apr 16, 2004
D-91320 Ebermannstadt Germany 0-3
Content

Exclusion of responsibility 1-0
1. Introduction .................................................................................................... 1-1
1.1. The principle of eddy current testing....................................................................1-1
1.2. Possibilities of eddy current inspection................................................................1-3
2. General hints .................................................................................................. 2-1
2.1. Selection of the test coils.....................................................................................2-1
2.2. Creation of optimum test conditions ....................................................................2-3
2.3. Wiring...................................................................................................................2-5
2.4. Elements of the front panel..................................................................................2-6
2.4.1. Soft keys....................................................................................................2-9
2.4.2. Information window..................................................................................2-10
2.4.3. Help function............................................................................................2-10
2.5. Test sequence...................................................................................................2-11
3. Short operating instructions ......................................................................... 3-1
4. Operating modes and functions ................................................................... 4-1
4.1. MAIN MENU........................................................................................................4-1
4.2. SETUP.................................................................................................................4-2
4.2.1. COMMUNICATION SETUP.......................................................................4-5
4.2.1.1. Self-start........................................................................................4-8
4.2.1.2. Volume..........................................................................................4-8
4.2.1.3. V24-interface.................................................................................4-9
4.2.1.4. The printer.....................................................................................4-9
4.2.1.5. Warning.......................................................................................4-10
4.2.1.6. Sorting data recording.................................................................4-10
4.2.1.7. The sort impulse..........................................................................4-11
4.2.1.8. PIP-function (Start of test) ...........................................................4-11
4.2.1.9. Allocation of coils.........................................................................4-13
4.2.1.10. END-impulse.............................................................................4-13
4.2.1.11. Generation of the sum sort outputs OKS/NGS..........................4-14
4.2.1.12. Coil monitoring...........................................................................4-15
4.2.2. TEST-SETUP ..........................................................................................4-16
4.2.2.1. Number of setup..........................................................................4-21
4.2.2.2. Number of channel ......................................................................4-22
4.2.2.3. Set name.....................................................................................4-22
4.2.2.4. Test frequency.............................................................................4-23
4.2.2.5. Frequency set proposal...............................................................4-24
4.2.2.6. Size of the tolerance zone...........................................................4-24
Content Manual eddyliner
Px
Apr 16, 2004, ibg Doc: 0108131e
0-4 D-91320 Ebermannstadt Germany
4.2.2.7. Settling delay.............................................................................. 4-25
4.2.2.8. Test time and total test time........................................................ 4-26
4.2.2.9. Interference suppression............................................................ 4-27
4.2.2.10. AUTOPIP-Frequency................................................................ 4-27
4.2.2.11. AUTOPIP threshold value......................................................... 4-28
4.2.3. Working with the External Setup Module (ESM)..................................... 4-29
4.2.3.1. Storage of the External Setup Module (ESM)............................. 4-30
4.2.3.2. Loading from the External Setup Module (ESM) ........................ 4-30
4.3. MODULE TEST AND OPERATION STATISTICS............................................ 4-31
4.3.1. MODULE TEST 1.................................................................................... 4-31
4.3.2. MODULE TEST 2.................................................................................... 4-33
4.3.3. MODULE TEST 3.................................................................................... 4-34
4.3.4. OPERATION STATISTICS ..................................................................... 4-35
4.4. MATERIAL DATA.............................................................................................. 4-35
4.4.1. RECORDING O.K. PARTS..................................................................... 4-37
4.4.2. TOLERANCE ZONE ............................................................................... 4-40
4.4.3. TOLERANCE ZONE CORRECTION...................................................... 4-42
4.4.4. DYNAMIC CONTROL............................................................................. 4-44
4.5. SORTING.......................................................................................................... 4-47
4.5.1. Bargraph Display..................................................................................... 4-47
4.5.2. Display of ellipse..................................................................................... 4-53
4.5.3. Display of sorting data ............................................................................ 4-54
4.6. Printing.............................................................................................................. 4-54
4.6.1. Screen printout........................................................................................ 4-55
4.6.2. Printout of all tolerance zones................................................................. 4-55
4.6.3. Protocol printout...................................................................................... 4-55
5. Data transfer via V24 interface .................................................................... 5-56
5.1. Interconnection with external computer ............................................................ 5-56
5.2. Format of transferable data and commands..................................................... 5-56
5.3. Test data set..................................................................................................... 5-56
5.4. Interruption data set.......................................................................................... 5-56
5.5. Commands possible with data transfer running................................................ 5-56
5.5.1. Request parts counter set ('z')................................................................ 5-56
5.5.2. Reset of parts counter ('r') ..................................................................... 5-56
5.5.3. Interruption of data transfer ('x' or 'y') .................................................... 5-56
5.5.4. Admitting transfer of test data ('v' or 'w')................................................. 5-56
5.6. Commands only possible when data transfer is interrupted............................. 5-56
5.6.1. Common features of multi-byte commands ............................................ 5-56
5.6.2. Sending of material data of O.K. parts ('tm').......................................... 5-56
5.6.3. Loading of material data of O.K. parts ('lm') .......................................... 5-56
Manual eddyliner
Px Content
ibg Doc: 0108131e, Apr 16, 2004
5.6.4. Sending of instrument setting incl. tolzones ('te')...................................5-56
5.6.5. Loading of instrument setting incl. tolzones ('le')...................................5-56
5.6.6. Configuration of data sets ('lv')..............................................................5-56
5.6.7. Remote control by simulation of keyboard input......................................5-56
5.7. BASIC - program example.................................................................................5-56
6. Connection with automatic sort systems................................................... 6-56
6.1. Temporary course of measurement...................................................................6-56
6.1.1. Start of measurement (PIP).....................................................................6-56
6.1.1.1. Triggering by external PIPx-signal...............................................6-56
6.1.1.2. Continuous measurement (KONTI-PIP)......................................6-56
6.1.1.3. Subsequent testing (AFTER-PIP)................................................6-56
6.1.1.4. Automatic Triggering (AUTOM-PIP)............................................6-56
6.1.1.5. Possible errors working with AUTOPIP .......................................6-56
6.1.2. Settling delay...........................................................................................6-56
6.1.3. Total test time and MPRG .......................................................................6-56
6.1.4. Sort decision............................................................................................6-56
6.2. Optointerface (POPX)........................................................................................6-56
6.2.1. Protective wiring of inputs and outputs....................................................6-56
6.2.2. Signal levels of inputs and outputs ..........................................................6-56
6.2.3. Inputs "PIPx" (Piece in Probe).................................................................6-56
6.2.4. Input "DPIP" (disable PIP) .......................................................................6-56
6.2.5. Output "MPRG" (Measuring in Progress) ................................................6-56
6.2.6. Sort outputs "OKx", "OKS" and "NGS" ....................................................6-56
6.2.6.1. Sort impulse length in "milliseconds"...........................................6-56
6.2.6.2. Sort impulse length "synchronous"..............................................6-56
6.2.7. Outputs "ENDx" and "END" (End of Measurement) ................................6-56
6.2.8. Output "SFTY" (SAFETY, watch dog)......................................................6-56
6.2.9. Output "ALRM" (ALARM).........................................................................6-56
6.2.10. Input "ALRS" (ALARM-RESET).............................................................6-56
6.2.11. Input "DABGL" (disable self-calibration)................................................6-56
6.3. Connection Distributor (PEXT) ..........................................................................6-56
6.4. Integrated voltage supply 24 Vdc, max 1.6 A....................................................6-56
6.5. Special functions................................................................................................6-56
6.5.1. Module test..............................................................................................6-56
6.5.2. Self-start ..................................................................................................6-56
6.5.3. Alarm after xxx rejected parts in series....................................................6-56
6.5.4. Automatic Self-Calibration.......................................................................6-56
7. Remote Control with SET-CONTROL plug ................................................. 7-56
7.1. Signals...............................................................................................................7-56
7.2. Timing of switching............................................................................................7-56
Content Manual eddyliner
Px
Apr 16, 2004, ibg Doc: 0108131e
7.2.1. Setup switching (SETUP)........................................................................ 7-56
7.2.2. Menu switching (MENU) ......................................................................... 7-56
7.2.3. Keyboard lock (KEY)............................................................................... 7-56
7.3. SET-CONTROL plug......................................................................................... 7-56
7.4. Special functions............................................................................................... 7-56
7.4.1. Module test ............................................................................................. 7-56
10. Appendix ................................................................................................... 10-56
10.1. Automatic testing, course of Programme...................................................... 10-56
10.2. Time diagram................................................................................................ 10-56
10.3. Electronic diagram of Interfaces ................................................................... 10-56
10.4. Pin Configuration of POPX and PEXT.......................................................... 10-56
10.5. Pin Configuration SET-CONTROL plug........................................................ 10-56
10.6. Wiring examples optointerface...................................................................... 10-56
10.6.1. Interface proximity switch and internal power supply.......................... 10-56
10.6.2. Interface to universal sorting device ................................................... 10-56
10.6.3. PLC-controlled testing using one coil at four test positions ................ 10-56
10.6.4. PLC-controlled testing with recognition of direction............................ 10-56
10.7. Wiring examples SET-CONTROL plug......................................................... 10-56
10.7.1. Setup-Switching of 15 Setups using a PLC ........................................ 10-56
10.8. V24-Wiring.................................................................................................... 10-56
10.9. Example of test protocol ............................................................................... 10-56
10.10. Electrical rated values................................................................................. 10-56

Manual eddyliner
Px Introduction
ibg Doc: 0108131e, Apr 16, 2004
1. Introduction
Congratulation on the decision to use the eddyliner
Px in your factory. You have

acquired the most advanced eddy current testing device working according to the
PREVENTIVE MULTI-FREQUENCY method. Successful implementation of a test
presupposes, in addition to a full command of the instrument settings, also a solid
knowledge of the product to be tested, its material properties, of the errors likely to
occur and their underlying causes.
The operator must be conversant with the limitations and restrictions in error
detectability as well as with the efficiency of the equipment used and with its proper
function. It is the proper functioning that needs to be checked prior to every test and
periodically during operation in order to warrant reliable test results. If these
requirements are not satisfied, the result will be of questionable value.
Should you have any further questions or need our advice for an optimum solution
of your testing problem, please do not hesitate to contact us. Our after-sales service
is ready to help you at any time.
The chapter "3. Short operating instructions" as from page 3-1 is mainly intended to
save the users who are not constantly working with the eddyliner
Px the
troublesome study of a detailed user manual.
As a new user of the eddyliner
Px you should simply try to perform a test with this

unit under the guidance of the "3. Short operating instructions" before going through
the detailed user manual and the fine adjustment of all parameters. You will be
surprised how quickly you will learn to handle the eddyliner
Px.
Please read these operating instructions carefully in order to avoid operating errors.
We have tried to keep the instructions as short as possible in an effort not to burden
you with unnecessary information.
1.1. The principle of eddy current testing
When alternating current is sent through a transmitter coil, a magnetic field builds up
at the coil. If a conductive test part approaches the current-carrying coil, an eddy
current is induced in the test part. This phenomenon is schematically illustrated in
Fig. 1.1.
Introduction Manual eddyliner
Px
The principle of eddy current testing Apr 16, 2004, ibg Doc: 0108131e

u
m
u
s
s
i
u
u
2
1
w
i

Fig. 1.1
The magnitude of the eddy current depends on the chemical composition (alloy) and
on the structural condition (e.g. hardened). By changing the eddy current frequency,
an electromagnetic "thumbprint" of the structural state is obtained in the coil system.
This can be picked up by the instrument through the integrated receiver coil and
evaluated.
An alteration in the structural state, in the alloy and the like attributable to a mix-up
of material, a batch mix or faulty thermal treatment causes also the eddy current
signal to change. The eddyliner
Px testing device recognizes such changes and

indicates deviations. In an analysis, the differences of the transmitter are compared
with those of the receiver, evaluated and the result is classified.
The eddyliner
Px operates according to the method of PREVENTIVE MULTI-

FREQUENCY TESTING (PMFT) developed by ibg. The merit of PREVENTIVE
MULTI-FREQUENCY TESTING is seen in the high probability of detecting even
unknown errors due to the wide frequency band.
In contrast to other procedures, ibg uses low field strength values. This means that
only low currents flow through the coils and that an insignificant permeability
develops in ferromagnetic materials.
This method affords the following advantages:
It operates at the higher penetration depth of the eddy current so that the
influence exerted by the marginal layers is reduced.
The reproducibility of the measurements is guaranteed because no magnetic
alterations develop in the structure of the test part.
Improved testing stability because no heat builds up in the test part, the
instrument and in the coil.
Manual eddyliner
Px Introduction
ibg Doc: 0108131e, Apr 16, 2004 Possibilities of eddy current inspection
The outstanding properties of PREVENTIVE MULTI-FREQUENCY TESTING
(PMFT) are the following:
Maximum testing reliability - even unknown errors are identified without fail.
Only good parts must be presented to the instrument.
RECORDING O.K. PARTS is extremely simple and effected in a very short time.
1.2. Possibilities of eddy current inspection
Eddy current inspection can be applied to any type of material being conductive
either electrically or magnetically. This holds good for all metallic materials.
The eddyliner
Px takes care of all the fields of application summarily mentioned in

Table 1.1.

Type of parts Parameters to be tested for
Forged pieces
Bearing components
VA-tubes
Screws
Brake discs
Power transmission elements
Components of belt locks
Linear guides
Steel balls
heat treatment and material mix-up
hardness and material mix-up
material mix-up
heat treatment
chill depth
purity and core strength
hardness and texture
purity and grinding burn
material mix-up
Table 1.1
Please note that the eddy current inspection procedure is not an absolute measuring
method but rather a comparative method. The hardness of parts can be measured
with the eddyliner
Px inspection device to within 2 - 3 HRC without any problem.

However, as it is the case with all eddy current tests, the inspection is based on
YES/NO answers. The eddy current testing instrument does recognize deviations
from existing tolerance zones, but cannot reveal the causes responsible for them. In
order to obtain precise information on why the test part was classified as NotGood,
yet other testing procedures such as hardness test and metallurgraphic studies must
be employed to confirm the findings of the eddy current device.
Introduction Manual eddyliner
Px
Possibilities of eddy current inspection Apr 16, 2004, ibg Doc: 0108131e

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Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004
2. General hints
The eddyliner
Px eddy current inspection device is microprocessor-controlled. The

entire control software is configured hierarchically, so the submenus selectable
result automatically from each main menu. The eddyliner
Px is operated via a so-

called soft key control system which enables the user to handle the device with a
restricted number of keys.
These operating instructions have been arranged so that each step of operation is
explained in chronological order. All you need to do is to execute the instructions
step by step as indicated. While proceeding in this manner, you are guided through
the complete software.
Note

The [?]-is auxiliary
and serves to indicate a context-related help at any time.
This means that the help needed is offered at any point of the
software.

The key combinations to be actuated by the user are written in
bold capital letters throughout the User Manual.

Should you nevertheless experience any problem with operation,
please contact us under the following telephone number:

ibg Prfcomputer GmbH, Tel. +49-91 94-73 84-0
2.1. Selection of the test coils
Selection of the proper test coils and probes is of decisive importance for the test
result. In addition to a set of standard coils and probes, special coils adapted to the
job are available. The type of job and the shape of the test part determine the type
of coils. Here the following criteria should be considered:
What is the job like?
e.g. measurement of the case depth of shafts
Which coil should be used?
The suitable coil or probe can be taken from Table 2.1.

General hints Manual eddyliner
Px
Selection of the test coils Apr 16, 2004, ibg Doc: 0108131e

Field of application

Frequency range
P
r
o
b
e

E
n
c
i
r
c
l
i
n
g

c
o
i
l

E
n
c
i
r
c
l
i
n
g

c
o
i
l

s
h
i
e
l
d
e
d

R
e
c
t
a
n
g
u
l
a
r

c
o
i
l

F
l
a
t

c
o
i
l

Material mix:

ferritic material
austenitic material
non-ferrous metals
hard metals

25 Hz - 100 kHz
100 Hz - 100 kHz
100 Hz - 100 kHz
50 Hz - 100 kHz
+
++
++
++
++
+
+
++

+

+

++
+
+
++
+
++
++
++
Heat treatment:

tempering
surface hardness
case depth of shafts
case depth (carburized)
carburization
decarburization

25 Hz - 25 kHz
100 Hz - 25 kHz
5 Hz - 400 Hz
5 Hz - 4 kHz
5 Hz - 25 kHz
10 kHz - 100 kHz
+
++
+
++
++
++
++
++
+

++
++
+

+
+

++
++
++

++
+
+
++
+
++
Cast iron:

nodular cast iron
ledeburite (spherocast)

5 Hz - 5 kHz
25 Hz - 25 kHz
+
++
++
+

+
+

++
+
+
++
Surface:

grinding abuse

5 kHz - 100 kHz ++

++
++ very good + good possible not possible
Table 2.1
Our standard coils are classified by frequency ranges. Whereas the frequency range
of the encircling coils is directly indicated on the name plate, the probes are coded
as follows:
1 ring 25 Hz to 10 kHz
2 rings 250 Hz to 50 kHz
3 rings 5 kHz to 250 kHz
As far as encircling coils are concerned, a filling degree of 60 per cent should not be
fallen below as otherwise the measuring signals become too small and the
differences, e.g. in the case depth are no longer recognized distinctly. When using
encircling coils, a second coil is required for compensation. This coil must feature a
firmly mounted compensation part. Removing or shifting the compensation part
Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004 Creation of optimum test conditions
leads to wrong test results. The compensation part has no comparing function
designed to distinguish the OK-parts from the NotGood-parts.
The basic design of the standard encircling coils is displayed in Fig. 2.1. Each coil
contains a transmitter and a receiver winding. The receiver winding should always
be arranged as close as possible to the area to be measured. It is very easy to find
out on what side the receiver or transmitter windings are located. J ust take an
encircling coil and read the name plate. If you can read this plate and when the coil
plug is on the left side, the receiver winding is below and the transmitter winding is
above in the coil.

Section A-A
Coil plug
Transmitter winding
Receiver winding
A A
ibg
P/N
S/N
DAT
25Hz-25kHz
Frequency range

Fig. 2.1
For coil protection, wearing bushes of abrasion-resistant plastic material e.g.
"Murtfeldt S green" should be used.
2.2. Creation of optimum test conditions
Please pay attention to the following points when carrying out a test. Carefully read
the following hints. Disregarding them is likely to lead to faulty measurements. The
eddy current procedure is no absolute method. The following parameters may cause
the results to scatter:
Non-homogeneities in material
Dimensional tolerances in the test part
Dimensional tolerances in coil positioning
Variations in temperature.
For optimum results please pay attention to the following points:
Px
Creation of optimum test conditions Apr 16, 2004, ibg Doc: 0108131e
Make sure that the parts for material data recording comply with the desired
specifications.
Feed the batches of material separately into the testing device.
Make sure that the test parts have a constant test temperature.
For RECORDING O.K. PARTS feed at least 7 to 10 OK-parts per material group
into the device.
Select reasonable tolerances to avoid the risk of obtaining undesirable pseudo
rejects.
Pick random samples from the reference parts during the test.
To protect the device against undesirable interventions, lock it via the key switch.
Read the operating instructions before putting the device into operation.
Make sure that constant and reproducible test conditions are maintained.
See to it that no metallic parts, which are not selected for testing, are located
near the test coils.
Carry out the test on a wooden table, if possible. Even steel girders underneath a
wooden board are likely to affect the test results.
Keep interferences as current impulses, flux machines active during the
measurement, electric welding and other magnetic or electric interference fields
away from the coil.
The following factors may adversely affect the measurement directly:
Positioning of the test part in the coil
Dimensional tolerances of the test parts
Variation in the batches
Differences in temperature between reference part and test part
Use of coils with a wrong frequency range
Lift-off effect due to dust and dirt
Edge effect caused by changing measuring positions with probe.
Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004 Wiring
2.3. Wiring
Prior to putting the eddyliner
Px into operation, all cables must be connected.

WARNING
Please take care that all cables are plugged and screwed tight
before the power switch is turned on.
Also ensure that all plugs are firmly connected and screwed tight.
If plugs are inserted after connection of the eddyliner
Px the
various components are likely to be damaged !
Fig. 2.2 shows the rear side of the eddyliner
Px. Put the various cable plugs into

the respective sockets. Mistaken plugging is not possible because each plug fits
only into the specifically matched socket. The operating system plug has been firmly
mounted in the factory and needs replacing only when required, e.g. for the update
of the operating system. The SET-CONTROL-PLUG requires software version
Px300 or later.

Coil connection Power plug External printer
Operating system
plug
Optointerface
(PLC activation,
sorting switch etc.)
Name plate Serial interface
Fine-wire fuse
T 2.0A
90-260V
47-440Hz
ibg Prfcomputer GmbH
P/N
S/N
DAT
Relay activation
T 2.0A
Set Control
plug

Fig. 2.2
If coil heads, several pairs of coils or several probes are to be used, a coil switch
must be connected. For this purpose, the coil connection and the control outlet of
the relay on the backside of the eddyliner
Px are connected to the coil switch. The

individual coil cables are then connected directly to the coil switch.
Px
Elements of the front panel Apr 16, 2004, ibg Doc: 0108131e
When encircling coils are used, it does not matter which of the two twin cable plugs
is connected to what coil.
Important Notice !
The eddyliner
Px must be grounded properly (PE connector of

the mains plug or grounding screw on the instrument housing, see
drawing of the back side of the instrument below). Otherwise,
voltage may constitute on the housing. If the instrument is not
grounded properly, the safety standard protective ground are not
obeyed. Furthermore, quality of testing is impaired so that optimum
test results cannot be achieved.
2.4. Elements of the front panel
All control elements are arranged on the front panel of the eddyliner
Px. They are

slightly depressed and a background-lit screen is arranged between the operator
keys. Fig. 2.3 shows the front side of the eddyliner
Px. Screen and soft keys are

explained in the next chapter.

eddyliner P
F2
START
F1
F3
F4 ESC
QUIT
F?
?
RESET
PRINT
EXTER
SETU
Socket for
External Setup
Module (ESM)
Key switch
+/-
function lamp Soft keys and function keys
Screen
-brightness -contrast Screen with soft-key designations
Sort display
NG (Red) OK (Green)
top
left right
bottom
Cursor keys
Cursor
function lamp
(a)
(b)
(c)

Fig. 2.3
Softkey [F1] - [F4]
The function soft keys will be dealt with in the next chapter.
Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004 Elements of the front panel
[?] key
With the [?] key you can call up a context-related help at any point of the control
software of the eddyliner
Px. This means that you will receive help at any point
of the software. Make it a habit to actuate this [?] key whenever a problem has to
be clarified. By depressing this [?] key again, you leave the help window.
[F?] key
This [F?] key refers to the soft keys [F1] - [F4]; by pressing the [F?] key you
receive a detailed explanation of the individual soft keys which can be selected in
both short form and long form. See the respective comments in the next chapter.
[QUIT] key
Actuating the [QUIT] key in TEST-SETUP operating mode causes AUTOPIP to
be adjusted to the empty coil, whilst in SETUP EDITOR mode the letters for the
set denomination are selected.
[ESC] key
When [ESC] key is actuated, a step back is made in the hierarchy of the
software.
If settings were changed without storing, an interrogation is made for safety
reasons. In general, with [+] you confirm the changes made and in this manner
you make up for the omitted storage. Via [-] you reject the changes (the old data
are displayed again) and pressing the [ESC] key once more, you interrupt the
operation to have another look at the changes.
If for some reason you must delete all data from the eddyliner
Px and reset it to
the starting position, you can keep the [ESC] key depressed during start-up of
eddyliner
Px.
Warning! This deletes definitely all settings, material data, tolerance zones and
sets !
[START] key
Independent of the type of measurement triggering in the
COMMUNICATION-SETUP via the [START] key the measurement can be
triggered manually at any time.
[+] and [-] key
The keys [+] and [-] can be used for the setting of parameters, selection from
lists and for answering interrogations. The [+] and [-] key is always active when
the green function lamp between these two keys lights up.
Cursor keys, left-right-top-bottom
The cursor can be moved across the screen with these keys. This is required
whenever various choices are offered. The cursor keys are ready for operation
when the green function lamp between the cursor keys is alight.
Key switch
This switch has three positions and the key can be taken out at all three
positions.
Px
(a) The instrument is switched off (separated from the power line).
(b) The instrument is switched on. All functions are accessible.
(c) The instrument is switched on. No access to the functions.
During the test unauthorised intervention is not possible.
When turning the key switch to position (c), an interrogation window
appears. The range of access restrictions can be selected. If all keys are
inhibited, the softkeys will disappear from the display. Otherwise, all
softkeys remain visible although key switch is in position "blocked". This
way, reading in of different sets in mode SETUP is possible, but individual
values cannot be modified.
[Sun] key
The [Sun]-key has no function. The brightness is always set to maximum.
[Moon] key
This [Moon] key is used for setting the screen contrast. You are guided
automatically by an adjustment menu on the screen.
[RESET] key
With this [RESET] key you can reset the eddyliner
Px to the MAIN MENU or to

the SORTING menu. The function of the [RESET] key corresponds to the so-
called "warm start" in a standard computer. (When the eddyliner
Px is switched
on, it also performs a warm start). For this, the [RESET] and [START] key
must be pressed simultaneously. In the key switch position (c), a reset is not
possible.
If for some reason you have to delete all the data from the eddyliner
Px and to
reset it to its starting position, you may keep the [ESC] key depressed when
switching it on. Warning ! This erases all settings, material data, tolerance zones
and sets !
[PRINT] key
If an optional laser printer, ink-jet printer or matrix printer is connected to the
eddyliner
Px both screen printouts (hard copy) and protocol printouts of sorting

performed may be made.
If an interrogation window, a help text or a detailed explanation of the softkeys is
displayed, a screen printout is done without inquiry after pushing the [PRINT]
key. Otherwise, you can select either screen printout or protocol printout in a
special menu.
External Setup Module ESM
A socket is arranged on the front panel for an external setup module. This is
necessary for the permanent storage of setting values and/or for the transmission
of such values to another eddyliner
Px.
Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004 Elements of the front panel
2.4.1. Soft keys
The entire operation of the eddyliner
Px is made via so-called soft keys. The

function of these keys is defined by the software or by the screen text. In Fig. 2.4 the
MAIN MENU and the adjacent soft keys [F1] - [F4] are shown. On the right side of
the screen white letters in black fields can be seen. These four fields contain the
lettering of the adjacent soft keys [F1] - [F4] in abbreviated form (three capital
letters vertically arranged).

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Operating mode bar
Information window
(identical in all menus)
Definition of soft keys
F1-F4 in abbreviated form
Soft keys
F1-F4

Fig. 2.4
With the [F?] key a detailed information on the soft keys can be called up. Pressing
the [F?] key replaces the soft key description in abbreviated form with plain text.
The soft keys remain active also during the display of this detailed explanatory text.
On pressing the [F?] key again, the detailed comment disappears and the under-
lying screen half becomes visible again.
Px

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Unabbreviated definition of
soft keys F1-F4
Soft keys
F1-F4

Fig. 2.5
2.4.2. Information window
The information window is located on the screen left. It contains the software
version, you work with, in the left upper corner. Underneath the current date and
hour the serial number of the eddyliner
Px is indicated. Moreover, the currently

loaded instrument setting (Set...) together with its denomination can be identified
and also when this setup was changed for the last time.
Underneath the information window the operating mode bar is arranged which
indicates in white lettering on black background the current active operating mode,
in this case the MAIN MENU. See also Fig. 2.4.
2.4.3. Help function
The eddyliner
Px offers a context-related help. This means that you are offered

actual assistance at any point of the software. The help function provides for every
operating mode, every warning or message additional information which is displayed
on the screen via [?] key. Fig. 2.6 reproduces the help window from the MAIN
MENU. The help window is subdivided as follows: on top in the header bar the
current theme of the auxiliary function is indicated. On the right side of this header
bar you find information on the page number selected and the total number of pages
relating to this theme. Underneath there is the auxiliary text.
Manual eddyliner
Px General hints
ibg Doc: 0108131e, Apr 16, 2004 Test sequence
Current help theme Page No/ Number of pages
Help text

Fig. 2.6
With the cursor keys top and bottom you can select the corresponding page of the
help function. By pressing again the [?] key or the [ESC] key, you quit the help
function.
There is yet the [F?] key with a particular help function. By depressing this key, a
detailed comment on the soft keys can be called up; in this context, see also Fig. 2.5
on page 2-10. The soft keys remain active also during the display of the detailed
description.
2.5. Test sequence
The eddyliner
Px operates on the ibg-developed principle of PREVENTIVE MULTI-

FREQUENCY TESTING (PMFT). After the measurement has been triggered, the
test frequencies are applied successively to the coil system, starting at the lowest
test frequency. At each test frequency the response of the test part to the coil
system is recorded and the electric voltage vector is broken down into its X and Y
components and stored.
Upon completion of the test, depending on the operating mode, the values stored
are either compared with the tolerance zones (sorting) or assigned to the reference
values (mode RECORDING O.K. PARTS).

PIP (piece in probe)
Settling delay
MPRG (measurement
in progress)
OKx (sort impulse ok)
ENDx (end of
measurement)

Px
Test sequence Apr 16, 2004, ibg Doc: 0108131e
Start of measurement with " PIP-signal" (Piece In Probe) :
A measurement must be started (PIP-signal) and requires a certain period of time
(MPRG-signal). Triggering of measurement is only possible in modes RECORDING
O.K. PARTS or SORTING; in all other modes of the eddyliner
Px a PIP-signal does
not trigger measurement, an MPRG-signal does not appear.
Settling delay:
After triggering of a measurement, but before measurement itself starts, an
adjustable settling delay may be selected. This settling delay allows the test part to
physically settle inside the test coil and measurement will not start unless the test
part has reached its final position in the coil.
" MPRG-signal" (Measuring in Progress) :
Working in mode RECORDING O.K. PARTS or SORTING, the MPRG-signal
(Measuring in Progress) will appear immediately after the PIP-signal (Piece In
Probe). The settling delay follows, and after termination measuring itself will start at
the first frequency.
Sorting decision with " OKx-signal" :
If testing is completed at all frequencies, the sort decision is made and applied to the
sort output (OKx). In the operating mode RECORDING O.K. PARTS, of course no
sort signal will be generated.
The ENDx-signal (end of testing by channel .x):
If all test frequencies for channel .x have completed testing (and possibly a sort
decision has been made), the ENDx-signal will be generated.
If the PIP of the following channel is set to AFTER, settling delay of this channel
starts immediately, the MPRG-signal remains active.
If it is the last channel within one block of testing, the MPRG-signal disappears.
Once the MPRG-signal has disappeared, the eddyliner
Px is again ready for a new

measurement (see also chapter "10.2. Time diagram" on page 10-56).
Manual eddyliner
Px Short operating instructions

ibg Doc: 0108131e, Apr 16, 2004
3. Short operating instructions
These concise operating instructions are intended to show you, that the
eddyliner
Px enables you to obtain test results in a short time, if a predetermined

set is used.
Below are the sequence of steps to be executed:
(a) When using a coil head or several pairs of coils:
Connect the coil head or the pairs of coils to the coil switch. The coil
switch is connected to the coil connection and the relay drive on the
eddyliner
Px.
When using a probe or one pair of coils:
The probe or the pair of coils is connected directly to the eddyliner
Px
(see chapter "2.3. Wiring" on page 2-5).
(b) Connect printer and power line cable to the eddyliner
Px (see chapter
"2.3. Wiring" on page 2-5).
(c) At least 10 (better more) OK-parts (reference parts) are prepared.
(d) The characteristic eddy current data are recorded by "showing" the
reference parts.
(e) Automatic build-up of tolerance zones (this job is carried out by the
eddyliner
Px automatically).
(f) The test parts are tested by comparing their eddy current characteristics
with the tolerance zones built by the reference parts and sorting based on
Good (OK) and NotGood (NG) criteria.
Now proceed step by step as indicated in the short operating instructions. The
various menus mentioned here are explained in detail in chapter "4. Operating
modes and functions" on page 4-1 of the manual.
The standard configuration of the eddyliner
Px contains already test configurations

for all 50 sets that can be stored in the system. The sets are test charts containing
all test conditions preset and pre-selected. This includes four representative OK-
parts, not material data. A detailed description of the various parameters is given in
chapter "4.2. Setup", as from page 4-2.
Carry out wiring as indicated in chapter "2.3. Wiring" on page 2-5.
Turn on the unit with the key switch; key switch in vertical position, position (b) in
Fig. 3.1
The eddyliner
Px now displays the MAIN MENU and has loaded a set available
into the internal memory. On the screen, top left, you see the active Set-Number
(here Set01).
Short operating instructions Manual eddyliner
Px
Apr 16, 2004, ibg Doc: 0108131e

eddyliner P
F2
START
F1
F3
F4 ESC
QUIT
F?
?
RESET
PRINT
EXTER
SETU
Socket for
External Setup
Module (ESM)
Key switch
+/-
function lamp Soft keys and function keys
Screen
-brightness -contrast Screen with soft-key designations
Sort display
NG (Red) OK (Green)
top
left right
bottom
Cursor keys
Cursor
function lamp
(a)
(b)
(c)

Fig. 3.1
(a) When encircling coils are used:
Place a part in the compensation coil(s).
(b) When using self-compensated coils or probes:
A compensation part is not required.
Press [F3], MAT (Material data)
Thereupon the MATERIAL DATA mode appears. Here the OK-parts are input
and the tolerance zones are formed.
Press [F1], NEW (new recording of OK-parts ).
Thereupon the RECORDING O.K. PARTS mode appears.
(a) "Simultaneous" testing at several positions using a coil head or several
pairs of coils:
Place the O.K.-parts (reference parts) one after the other into the coil.
Press the [START]-key on the eddyliner
Px after every part. Now a

locus curve covering the set frequencies is recorded by every channel for
every one of the at least 10 O.K.-parts.

(b) Subsequent testing at several positions using one pair of encircling coils
or a probe:
Move the cursor to the left until channel .1 is displayed.
Move an O.K.-part (reference part) or the coil to test position 1 and press
the [START]-key on the eddyliner
Px. Now, a locus curve covering the

set frequencies is recorded by channel .1.
Move the cursor to the right until channel .2 is displayed.
Manual eddyliner
Px Short operating instructions

ibg Doc: 0108131e, Apr 16, 2004
Move an O.K.-part (reference part) or the coil to test position 2 and press
the [START]-key on the eddyliner
Px. Now, a locus curve covering the

set frequencies is recorded by channel .2.
Proceed in the same manner until a locus curve covering the set
frequencies is recorded by every channel for every one of the at least 10
O.K.-parts.
Press [F4], END (end of recording OK-parts)
Now the eddyliner
Px automatically forms tolerance zones for the parts entered.

These zones are used for comparison in the ensuing test.
Press [F4], OK (all tolerance zones are in order)
Now the eddyliner
Px automatically jumps into the SORTING mode. This is the

moment to start the test proper of all parts.
SORTING
(a) "Simultaneous" testing at several test positions using a coil head or
several pairs of coils:
Place all parts to be tested one after the other into the coil and press the
[START]-key on the eddyliner
Px for every single part. When a part is

OK on the indicated channel, the sort indicating lamp shows green. If a
part is NOT GOOD (NG), the sort indicating lamp shows red.

or one probe:
Move the part to be tested or the coil to test position 1 and press the
Px. If the part is OK on channel .1, the

sort indicating lamp shows green. If the part is NOT GOOD (NG), the sort
indicating lamp shows red.
Px. If the part is OK on channel .2, the

The part to be tested will be tested in this manner at all test positions.
Press [PRINT] on the eddyliner
Px,
for printing out a test protocol on the connected printer. An interrogation window
appears. Now you can decide on printing out either the screen or a protocol.
Press [-] on the eddyliner
Px
Now the connected printer prints out a protocol.
Short operating instructions Manual eddyliner
Px
Apr 16, 2004, ibg Doc: 0108131e
By pressing the [+] key the screen display (hardcopy) can be printed out, if protocol
is not wanted.
The current SORTING is not affected by the printout, only the screen display
remains "frozen" as long as the printout lasts.
In the SORTING menu the parts counters are arranged on top right (see Fig. 3.2). If
the parts counters are to be reset to zero, proceed as follows:
Press [F1], RES (reset parts counters)
A safety interrogation appears. Pressing the [ESC] key returns to the display of
the SORTING menu without causing a change in the parts counters.
Press [+]
All parts counters are reset to 0 and the eddyliner
Px automatically goes back to

the display of the SORTING.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
parts counter

Fig. 3.2
Manual eddyliner
Px Operating modes and functions

ibg Doc: 0108131e, Apr 16, 2004
4. Operating modes and functions
The operation of the eddyliner
Px is facilitated by the hierarchical structure of the

menus. In the following some basic information is given as a guide to the operator.
By pressing a soft key either a function can be selected directly or a new menu will
appear. With the appearance of a new menu, the soft keys specify further new
functions or operating modes. In this manner a hierarchical structure is set up in the
form of a decisional tree branching out from top to bottom. Only where the work is
considerably eased it is possible to jump from one tree configuration branch to the
other, say, from MATERIAL DATA to SORTING and back again. Fig. 4.1 shows the
software structure diagram. MODULE TEST 3 is first available with software version
Px300.

MODULE TEST 3
MAIN MENU
DYNAMICS CONTROL
CORRECT TOLZONE
SORTING INTERRUPT SORTING
SETUP
OPERATION STATISTICS
MATERIAL DATA
RECORDING O.K. PARTS
TOLERANCE ZONE
SETUP - EDITOR
MODULE TEST 2
TEST SETUP
COMMUNICATION SETUP
SORTING DATA
MODULE TEST 1

Fig. 4.1
4.1. MAIN MENU
The four menus SETUP, MODULTEST, MATERIAL DATA or SORTING are
selected from the MAIN MENU via soft keys. Fig. 4.2 shows the screen of the MAIN
MENU. You find the activable menus in a three-letter sign on the right side of the
Operating modes and functions Manual eddyliner
Px
Setup Apr 16, 2004, ibg Doc: 0108131e
screen, white on black ground. These menus are selected via the adjacent soft keys
[F1] - [F4].

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.2
4.2. SETUP
All settings necessary for adapting the eddyliner
Px to the specific test task are

carried out in the SETUP menu and the subordinate menus. The adjustable
parameters of the eddyliner
Px are subdivided into two groups:

The test parameters
contain all settings depending directly on the parts to be tested. This includes
four representative OK-parts, not material data. In order to guarantee quick
change-over from one test part to another, 50 sets of test parameters can be
stored internally. They are available on pushing a button. Apart from the set
number (1.. 50), a setup name can be chosen by the user for identification of the
test parameters.
Before software version Px215 or CPU Mod F only 10 Setups are available.
The communication parameters contain all settings depending on the technical
environment of the eddyliner
Px. They are stored internally only once, i.e. when

changing from one test part to another by choosing another setup number, these
parameters remain unchanged.
When the SETUP menu is called up, the significance of the soft keys changes. Fig.
4.3 gives the detailed definition of the soft keys in the SETUP menu.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Setup

SETUP
F
R
Q
Selection of Sets,
setting of FRQ,
PipFRQ, delay..
Set of Pip mode,
output signals,
printer, V24, Astart..
Read test and com-
munication parameters
from SETUP module
Store test and com-
on SETUP module
E
S
R
E
S
S
C
O
M
TEST SETUP
COMMUNICATION SETUP

Fig. 4.3
The soft key [F1] calls up the menu TEST-SETUP. In this menu, the individual test
parameters can be checked and changed. The soft key [F4] invokes the menu
COMMUNICATION-SETUP. In this menu, the individual communication parameters
can be checked and changed.
In the SETUP menu itself the individual parameters cannot be changed. Stored
settings can be retrieved quickly. Fig. 4.4 shows the monitor of the SETUP menu.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
setup Information window
Name of the setup
Date of last change
Number of the

Fig. 4.4
The information window contains general information and indicates the active setup
presently selected. The various entries are explained in chapter "2.4.2. Information
window" on page 2-10.
Px
Once the setting of the test parameters for every type of part to be tested is stored,
changing over from one type to another is very simple. Setting of the system to a
different type of part is done in the MAIN MENU as follows:
Press [F1], SET,
and the SETUP menu is activated.
Press [+] or [-],
to select the relevant number of setup from the total of 50 internally stored setups
of test parameters. Apart from the number of the selected setup, the date of last
change is displayed. The name of the setup in the display is intended to facilitate
the identification of the test task.
Press [ESC],
and an interrogation window will appear.
Press [+]
The setting selected is now active.
If the 50 internal settings available in the eddyliner
Px are not sufficient or if various

communication parameters are to be used, an External Setup Module offers further
storage capacity.
Press soft key [F3], SES, to store the displayed instrument setting in the External
Setup Module (ESM). In the ESM, the data stored always comprise test parameters
and communication parameters. This allows to store the complete setting of the
eddyliner
Px separately from the test instrument for safety reasons.

Loading the complete setting from the External Setup Module (ESM) in the MAIN
MENU is very simple.
Press [F1], SET,
to activate the SETUP menu.
Press [+] or [-],
to select a setup of which the internally stored data can be overwritten.
Press [F2], ESL,
and date and name of the setup stored on the ESM are indicated. The previously
selected number of setup is not changed.
Press [ESC],
Press [+],
and the test parameters and the communication parameters retrieved from the
ESM are taken over and activated.
Manual eddyliner

As a result of the take-over from the ESM, all test and communication parameters
which were previously available under the selected setup in the eddyliner
Px are
overwritten.
Please see chapter "4.2.3. Working with the External Setup Module (ESM)" on page
4-29 for further information on the ESM.
4.2.1. COMMUNICATION SETUP
All settings depending on the technical environment of the eddyliner
Px are done in
the COMMUNICATION-SETUP menu. These communication parameters are
internally available only once, i.e. they remain unchanged when selecting a different
setup for changing over from one type of part to another. Fig. 4.5 shows the
COMMUNICATION-SETUP menu.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Information window

Fig. 4.5
To the right of the information window, general communication parameters are
displayed. At the bottom of the display, one line is reserved for every existing
channel. Here, the specific communication parameters for every individual channel
are shown. Usage of the sum outputs OKS/NGS and END is shown in an extra line.
When the COMMUNICATION menu is called up, the significance of the soft keys
changes. Fig. 4.6 gives the detailed definition of the soft keys in the
COMMUNICATION menu.
Px

COMMUNICATION SETUP
D
E
F
Display of
BASIC SETUP
on the screen
Store displayed
parameters as active
setting
Read and display com-
from SETUP module
Store test and com-
on SETUP module
E
S
R
E
S
S
S
A
V

Fig. 4.6
After calling up the menu COMMUNICATION-SETUP, the active instrument setting
is displayed, i.e. the displayed setting is activated. All changes are done at first on
the monitor only and may be cancelled at any time by pressing the softkey [F4],
SAV, and pressing [-] on inquiry. Only when the displayed setting is stored by
pressing [F4], SAV, and pressing [+] on inquiry, the setting is activated.
Press [ESC] to quit the menu COMMUNICATION-SETUP. If you have modified the
set parameters without saving the changes, an inquiry will appear. Press [+] to store
the changes, [-] to cancel the changes or [ESC] to review the changes.

Press soft key [F3], SES, to store the displayed communication parameters in the
External Setup Module (ESM). In the ESM, the data stored always comprise the
active test- and the displayed communication parameters. This allows to store the
complete setting of the eddyliner
Px separately from the test instrument for safety

reasons.
Proceed in the following manner to read the communication parameters (without test
parameters) in the COMMUNICATION-SETUP from the External Setup Module
(ESM):
Press [F2], ESL
The communication parameters stored on the ESM are read and displayed.
Press [F4], SAV
An interrogation window appears.
Press [+]
to take over the communication parameters read in from the ESM as active
instrument setting.
Manual eddyliner

Attention: When taking over the communication parameters from the ESM, all
communication parameters stored previously in the eddyliner
Px are overwritten.

In the COMMUNICATION-SETUP menu all communication parameters are
indicated. Please see also fig. 4.7:
displayed communication parameters

Fig. 4.7
With the cursor keys left-right-top-bottom you can shift the cursor on the screen.
When the COMMUNICATION-SETUP menu is called up, the cursor is in PIP-mode
of channel .1 . Now, please, try to shift the cursor on the screen. You will note that
the cursor invariably jumps at specific designations, figures or word combinations.
The most detailed comments on these can be recalled via the [?]-key.

Remark

The [?] key is the help key.

Please use this help key as often as possible to obtain information
on the parameter currently selected.

The reader of this manual is assumed to work in constant
communication with the software. Explanations which can be
called up via the help key [?] are only sporadically given in this
manual. Whenever questions crop up, always press the help key.
Px

The following chapters contain detailed explanations concerning the function and
setting of the individual test parameters.
4.2.1.1. Self-start
The eddyliner
Px features a self-start function following power failure or

disconnection. With this function in ON position, the eddyliner
Px starts again and

again with the SORTING, provided that this operating mode had been selected prior
to power failure or disconnection. If the self-start is in OFF position, the
eddyliner
Px starts with a warning and activates the ALARM output, whenever the
SORTING has been active before power failure and disconnection. In all other
cases the eddyliner
Px will start with the MAIN MENU.

Move the cursor to "self-start" using the cursor keys. The word is now shown
inverted.
Press [+]
to switch the self-start from OFF to ON or vice versa.
Press [F4], SAV,
Press [+]
4.2.1.2. Volume
The eddyliner
Px has a built-in signal generator. The volume of the internal signal

generator may be varied between 0 and 100 %. Whenever a key on the
eddyliner
Px is pressed, the built-in signal generator emits a signal.

Move the cursor to "LOUD" using the cursor keys. The word is now shown
inverted.
Press [+] or [-],
to select the desired volume. The volume setting can be checked by pressing,
e.g. the [QUIT] key.
Press [F4], SAV
Press [+]
to store the volume set.
Manual eddyliner

4.2.1.3. V24-interface
Setting of parameters is only necessary if the eddyliner
Px is connected to an
external computer via serial interface (V24 or RS232).
In this case, all parameters indicated following to "V24 :" (baud rate, parity, number
of data bits, number of stop bits) have to meet exactly the parameters of the
computer connected to the interface. Baud rates higher than 9600 Baud are
available with software version Px300 and PCPR11 or later. See also chapter
"5.1. Interconnection with external computer" on page 5-56.
Move cursor to the relevant parameter indicated after "V24 :". The selected
parameter is now shown inverted.
Press key [+] or [-],
to set parameter to the requested value.
Press key [F4], SAV
Press [+],
to activate modified V24 parameters.
For more details on data transfer or control of eddyliner
Px via serial interface see

chapter "5. Data transfer via V24 interface" as from page 5-56.
4.2.1.4. The printer
Commercially available laser printers, ink-jet or matrix printers can be connected to
the eddyliner
Px via the parallel interface. Adapters are available for various printer
types. With the eddyliner
Px you may print a protocol or the screen display

(hardcopy). Further information is provided by the help windows.
Position cursor on the denomination "printer" using the cursor keys. The word is
now shown inverted.
Keep [+] or [-] depressed
until the desired printer driver is displayed on the screen.
Press [F4], SAV
Press [+]
The changed printer driver is active now.
Px
4.2.1.5. Warning
This function switches the alarm output on, in case an adjustable number of
NotGood-parts (NG) is recognized in succession by the eddyliner
Px. The test in

progress is not interrupted. A single OK-part resets the NotGood alarm counter, if
the threshold has not yet been reached, and counting restarts with the next NG-part
being counted again as number one. The threshold of the NG alarm counter may be
set in the range from 1 to 999. The zero value switches off this function.
Position the cursor on the name "Warn:" using the cursor keys. The word is
shown inverted now.
Press [+] or [-],
to enter the desired alarm threshold.
Press [F4], SAV
Press [+]
The setting selected is active now.
4.2.1.6. Sorting data recording
In SORTING mode, a certain number of measured data is stored. It may be selected
whether all data or only NG parts are to be stored.
Depending on the instrument equipment, a maximum number of 10 parts
(eddyliner
P with PCPU up to MOD E and without PRAM) or 200 parts

(eddyliner
P with PRAM or PCPU as of MOD F) may be stored. If this maximum is

reached the data of the oldest part are overwritten when a new part is stored.
This function is first available with software version 2.14

Position the cursor on the name "SDat:" using the cursor keys. The word is
shown inverted now.
Press [+] or [-],
to enter the desired material data.
Press [F4], SAV,
Press [+]
Manual eddyliner

4.2.1.7. The sort impulse
Every channel generates a separate OKx-signal (sort output OK of channel .x) (OK1
to OK4 for eddyliner
P4). In the SORTING mode after termination of every test with

channel .x an OKx-signal may be generated.
When using sum signals (see chapter "4.2.1.11. Generation of the sum sort outputs
OKS/NGS" on page 4-14), after termination of the last logically linked test,
additionally an OKS or NGS-signal (sum sort output OK or NOT GOOD) will be
generated.
The length of these signals has to be set in the range from 50 ms to 5,000 ms or to
one of the SYNC operating modes to be selected via [+] and [-]. With the SYNC 1
setting, the sort signal is kept alive until the next PIP-signal is emitted. With the
SYNC 2 setting, the sort signal remains in force until the next sort decision is made.
If the SORTING operating mode is quit, the sort signals also disappear.
Position the cursor on the denomination "sortimplength" using the cursor keys.
The word is shown inverted now.
Press [+] or [-]
You may choose between the synchronous operating modes SYNC 1 and
SYNC 2 or a fixed time in milliseconds.
Press [F4], SAV,
Press [+]
4.2.1.8. PIP-function (Start of test)
Testing (RECORDING O.K. PARTS or SORTING) is initiated with the PIP signal.
PIP is the abbreviation for Piece In Probe. For every channel .x there is a separate
optically isolated input PIPx available for external test initiation (PIP1 to PIP4 for
eddyliner
P4).
The PIP signal of test position .1 has four different modes of operation :
(a) AUTOMatic operation by AUTOPIP when a test part is approaching the
test coil and when a certain threshold value is reached
(For this operating mode, the frequency and the threshold value for
AUTOPIP must be set !)
(b) MANUAl operation by pushing the [START] key or, if a probe cable with
test initiation button is connected, by this test initiation button.
(c) PIP1 via external optically isolated PIP1 input.
(d) KONTInuous operation - measurement after measurement
Px
The PIP signals of test positions .2 through .4 have three different operating modes :
(c) PIPx via external optically isolated PIPx input
(d) AFTER the end of measurement at the previous test position.
For using the AUTOPIP please pay attention to the hints in chapter
"6.1.1.4. Automatic Triggering (AUTOM-PIPcod." on page 6-56).
Furthermore, the [START] key on the eddyliner
Px respectively the test initiation

button on the probe cable can be used to start measurement in all PIP operating
modes. These keys always refer to the block of tests containing the displayed
channel. If all channels are displayed, they refer to channel .1 .
The PIP operating mode AFTER generates an internal PIP signal when testing is
completed at the previous test position. Then, the test result is combined with the
result of the test position before the previous one. Every "block of tests" (displayed
between the columns "coil" and "time") requires only one single external PIP signal.
The total test time comprising all test times of one block of tests is displayed in the
column "time" at the end of every block. The MPRG signal (Measuring in Progress)
is not switched off between two test positions connected via AFTER-PIP, it remains
active for the complete block of tests. Due to this, one block of tests can be
considered as one single test.
Position the cursor to the column under "Pip" and in the line of the desired test
position using the cursor keys. The PIP operating mode is now shown inverted.
Press [+] or [-]
to select the desired PIP operating mode.
Repeat these steps until all test positions are set to the correct PIP operating
mode.
Press [F4], SAV,
Press [+]
The PIP operating modes selected are now active.
A detailed explanation of the various PIP operating modes including setting
instructions for AUTOPIP is given in chapter "6.1.1. Start of measurement (PIP)", on
page 6-56.
4.2.1.9. Allocation of coils
The eddyliner
Px has x channels for subsequent testing. If the eddyliner
Px is
connected to a coil switch, a coil to be used for testing can be selected for every test
Manual eddyliner

position. Coil 1 is firmly allocated to test position 1. To the other test positions (.2
through .4 for the eddyliner
P4) any coils or pairs of coils can be allocated. There is

a choice only of those coils connected to the coil switch.
In most applications, coil x will be allocated to the test position x. The allocation of
one coil to several test positions may be sensible if, for example:
- a part is tested by one coil at several positions,
- different parts are tested by one coil or
- a part is tested at both ends and/or a recognition of direction is done by
two coils
The choice of test coils effects the logic combination of the OKx sort outputs and
thus - if generated - on the OKS/NGS signals as well. Every combination is
displayed in the column "Sorting" in front of OKx and means an AND operation of
the individual OKx signals.
Move the cursor to the column under "Coil" and to the line of the desired test
position .2 through .4 . The number of the coil is shown inverted.
Press [+] or [-]
to select the desired coil.
Repeat these steps until the correct coil is allocated to every test position.
Press [F4], SAV,
Press [+]
The allocation of the coils to the test positions is now active.
4.2.1.10. END-impulse
Every channel generates a separate ENDx-signal (output end of testing with
channel .x) (END1 to END4 for eddyliner
P4). In the modes RECORDING O.K.-

PARTS and SORTING after termination of every test with channel .x an ENDx-
signal is generated.
OKS/NGS" on page 4-14) after termination of the last logically linked test,
additionally to the end signal of the single channel an END-signal will be generated.
For the signal length a value ranging from 50 ms to 5,000 ms must be selected via
[+] and [-]. A zero value switches the END- or the ENDx-signal off. When the
operating mode RECORDING O.K. PARTS OR SORTING is quit, the END- or the
ENDx-signal disappears as well.
Px
Move the cursor to the column under "Endimp." and to the line of the desired test
position. The respective signal length is shown inverted.
Press [+] or [-]
to select the desired signal length.
Repeat these steps until all test positions .x are set to the correct ENDx- signal
length and - if applicable - the correct END-signal length is set for the logic
operation of the sum sort outputs.
Press [F4], SAV,
Press [+]
4.2.1.11. Generation of the sum sort outputs OKS/NGS
Every channel provides a separate OKx-signal (sort output OK of channel .x) (OK1
to OK4 for eddyliner
P4).
In many cases, connection of a sorting gate or a PLC can be facilitated by doing the
logic operations of the individual test results in the eddyliner
Px already. In this
case, instead of (or in addition to) the OKx and ENDx outputs the sum sort outputs
OKS/NGS and the output END are used.
The sum sort outputs OKS/NGS can be generated by an AND or an OR operation
from the (possibly combined) OKx signals available.
The AND operation is an obvious choice e.g. for testing one part at several
positions. OKS will be placed after termination of test at the last test position only if
every position was OK, otherwise NGS will be activated.
The OR operation is used e.g. for testing a part at both ends, if a recognition of
direction is done by two coils or if different parts are sorted. OKS is placed after
termination of test at the last test position if at least one of the OKx signals used was
placed, otherwise NGS will be activated.
Whenever the OKS/NGS signals are used, the sequence of test
positions must be strictly adhered to !
When testing different types of parts, a logic combination of the OKx signals may not
be sensible. In this case, the logic combination should be switched off.
The choice of logic operation effects not only the generation of OKS and NGS
signals, but also the logic combination of the test positions when recording, marking,
deleting and counting parts.
Manual eddyliner

Move the cursor to the last line of the column "Sorting". The kind of logic
operation and the term "OKS" are shown inverted.
Press [+] or [-]
to select the desired kind of logic operation.
Press [F4], SAV,
Press [+]
The function selected is now active.
4.2.1.12. Coil monitoring
During function Coil monitoring: 'ON' the test coils will be checked for short circuit or
interruption. In those cases, the test procedure will be interrupted, the ALARM
output activated and an error message issued on the screen.
Move the cursor to "Coil monitoring:" using the cursor keys. The word is now
shown inverted.
Press [+]
to switch the monitoring from OFF to ON or vice versa.
Press [F4], SAV,
Press [+]
the setting selected is now active.

In order not to extend test time unnecessarily, this monitoring is always done during
automatic self-calibration (see manual, chapter "6.5.4 Automatic Self-Calibration").
During sorting or recording of material data (if the PIP is not deactivated), automatic
self-calibration is done in regular intervals (when the instrument is switched on,
approx. every minute, later approx. every 10 minutes). For trial purposes, automatic
self-calibration may be forced as follows:
1) by calling up the menu TEST SETUP or
2) by changing the AUTOPIP frequency in this menu (if the AUTOPIP is switched
on)
If a coil defect occurs during sorting, all parts are sorted NOK at first because the
parts do not meet the tolerance fields. In the next automatic self-calibration, the
defect will be recognized and reported. This prevents that unconsciously, OK parts
are recorded with defective coils.
Px
In special applications, it is recommended to deactivate coil monitoring:
1) If customized coils with very small or very large impedance are used or
2) if magnetic noise fields occur
because in these cases, false alarms may result.
4.2.2. TEST-SETUP
In the menu TEST-SETUP all settings which depend directly on the parts to be
tested are done. In order to guarantee easy change-over to a different type of test
part, 50 test parameter setups can be stored internally. The number of the setup (1..
50) and a setup name which can be chosen by the user help to easily identify the
test parameters. Before software version Px215 or CPU Mod F only 10 Setups are
available.
Fig. 4.8 shows the TEST-SETUP.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Information window

Fig. 4.8
General test parameters and information are displayed underneath the information
window and in the first two lines on the right of the information window. The test
parameters which can be set separately for every channel are displayed on the right
side of the display underneath the setup name.
When the menu TEST-SETUP is called up, the significance of the softkeys changes.
Fig. 4.9 gives the detailed definition of the soft keys in the menu TEST-SETUP.
Manual eddyliner


TEST SETUP
D
E
F
Display of
BASIC SETUP
on the screen
Store displayed set as
active setting
Read and display
test parameters from
EXTERNAL SETUP module
Store test and com-
on SETUP module
E
S
L
S
E
S
S
A
V

Fig. 4.9
After the TEST-SETUP menu has been called up, it is invariably the current
instrument setting that is displayed; the displayed setting is identical to the current
setting. All changes are done on the screen only at first and can be cancelled at any
time by pressing [F4], SAV, and pressing [-] on inquiry. Only when the displayed
setting is stored by pressing [F4], SAV, and pressing [+] on inquiry, the setting is
activated.
You can quit the TEST-SETUP menu only by pressing the [ESC] key. If you have
modified the set parameters (e.g. by selecting another set) without storing them via
[F4], SAV, an interrogation ensues. Then you must decide on either storing the
changes via [+] key or on rejecting them via [-] key or on having another look at the
changes made via [ESC] key.

Under every setup number the test parameters for all existing channels are stored,
i.e. for the eddyliner
Px for the channels .1 to .4 (see fig. 4.10).

The material data of the parts recorded during RECORDING OF O.K.-PARTS are
not stored under the setup number ! When calling up a setup number containing
valid tolerance fields, however, automatically four "O.K.-parts" are generated. These
four "parts" represent all formerly existing, O.K.-parts which were not stored.
Px

stored test parameters
displayed test parameters
(10 internal sets)
Set01.4
Set01
Set01.3
Set01.2
Set01.1
Set02
Set03
Set10

Fig. 4.10
The screen of the TEST-SETUP is explained in detail in fig. 4.10 on page 4-18. The
following parameters are valid for all channels and are stored only once per setup
number:
Setup number
Setup date (generation or last modification of setup)
Setup name
Interference suppression
The following parameters are valid only for the channel indicated on the screen and
are stored for every channel once (i.e. four times for eddyliner
P4) per setup

number:
Tolerance fields, if formed
Tolerance field factors (tolerance field dimensions)
Test frequencies
Test time for individual frequency
Settling delay
Test time (time for the individual test frequencies plus settling delay)
The parameters in the AUTOPIP information window (in the bottom part of the
screen) are displayed only if the PIP of channel .1 is set to AUTOM in the
communication parameters. The AUTOPIP-frequency and the AUTOPIP threshold
value are always valid for channel .1 and are stored only once per setup number.
Manual eddyliner

If the 50 internal setups provided by the eddyliner
Px are not sufficient, more

storage capacity is available in external setup modules.
For storage of the displayed test parameters on the external setup module (ESM),
press [F3], SES. The test parameters displayed and the active communication
parameters will be stored on the ESM. This allows the storage of the complete
setting of the eddyliner
Px separately for safety reasons.

In order to load all test parameters (without communication parameters) in the
TEST-SETUP from the external setup module (ESM), proceed in the following
manner:
Move the cursor to the word "Set..". The word is now shown inverted.
Press [+] or [-]
to select a setup number, the internally stored data of which can be overwritten.
Press [F2], ESL
The test parameters stored on the ESM are loaded and displayed without
changing the selected setup number.
Press [F4], SAV
Press [+]
to take over the loaded test parameters as active instrument setting.
When taking over the test parameter from the ESM, please note that all data stored
previously under the selected setup number in the eddyliner
Px will be overwritten.

In the TEST-SETUP menu all test parameters are displayed. Please see fig. 4.11 :
Px
Tolerance zone formed
Tolerance zone letter
Tolerance zone factor
Number of the setup Date of last change
Name of the setup
Test frequency
Test time for
this frequency
Number of the displayed channel
Total test time for
block of tests
frequency
AUTOPIP-
hold value
AUTOPIP thres-

Fig. 4.11
The parameters in the AUTOPIP information window (in the bottom part of the
screen) are displayed only if the PIP of channel .1 is set to AUTOM in the
communication parameters.
For parameters valid only for one individual channel, please note the following:
If all channels are displayed at the same time (e.g. Set01.1-4), only those
parameters can be displayed which are set identically for all channels. If the relevant
parameter is not set identically for all channels, asterisks "**" will be displayed
instead of the parameter. This allows a quick review of the test parameters for all
channels. If in this mode a parameter is changed, the changed parameter of
channel .1 is copied into all other channel settings. This way, test parameters can be
changed for all channels simultaneously.
If, however, only one channel is displayed (e.g. Set01.2), only the parameter for this
channel is changed.
With the cursor keys left-right-top-bottom you can shift the cursor on the screen.
When the TEST-SETUP menu is called up, the cursor is in the "Set..." position with
the appertaining currently active number. Now, please, try to shift the cursor on the
screen. You will note that the cursor invariably jumps at specific designations,
figures or word combinations. The most detailed comments on these can be recalled
via the [?]-key.
Manual eddyliner


User considerations

The [?] key is the help key.

Please use this help key as often as possible to obtain information
on the parameter currently selected.

The reader of this manual is assumed to work in constant
communication with the software. Explanations which can be
called up via the help key [?] are only sporadically given in this
manual. Whenever questions crop up, always press the help key.

In the following chapters, function and setting of the individual test parameters will
be explained in detail.
4.2.2.1. Number of setup
In the eddyliner
Px up to 50 complete sets of test parameters are stored under one

number internally (Set1..Set50). Fig. 4.10 on page 4-18 shows the internal structure
of the sets of test parameters.
Every individual set of test parameters contains information about the test task, the
settling delay, the test frequencies used, their tolerance zone sizes (tolerance zone
factor) and related data, if such zones were formed. When using AUTOPIP, the
AUTOPIP-frequency and the AUTOPIP-threshold value are also stored under the
setup number.
An other set of test parameters is selected in the following manner:
Position the cursor on the denomination "Set.." using the cursor keys. The word
appears now inverted.
Keep [+] or [-] key depressed
until the desired setup is displayed on the screen. Data of all existing channels
are retrieved from the internal storage, independent of the channel displayed.
Press [F4], SAV,
Press [+]
to take over the displayed set as active instrument setting.
Px
The set of test parameters copied from the store is now activated and displayed in
the information window above the operating mode bar together with the date of
generation located on the right of the set number.
4.2.2.2. Number of channel
The eddyliner
Px has x channels for subsequent testing.

The test parameters (test frequencies, tolerance fields, tolerance field factors and
settling delay) shown in fig. 4.11 on page 4-20 on the right side of the screen
underneath the setup name are available within a set of test parameters for every
channel.
The test parameters displayed on the right side of the screen are available
separately for every channel (Fig. 4.11 on page 4-20). An eddyliner
P4 stores
these data (test frequencies, tolerance fields, tolerance field factors and settling
delay) four times in every set of test parameters.
If all channels are displayed at the same time (e.g. Set01.1-4), only those
parameters can be displayed which are set identically for all channels. If the relevant
parameter is not set identically for all channels, asterisks "**" will be displayed
instead of the parameter. This allows a quick review of the test parameters for all
channels. If in this mode a parameter is changed, the changed parameter of
channel .1 is copied into all other channel settings. This way, test parameters can be
changed for all channels simultaneously.
If, however, only one channel is displayed (e.g. Set01.2), only the parameter for this
channel is changed.
For display of another channel, please proceed as follows:
Move the cursor to the displayed number of channel. The number of channel
(e.g. ".1-4") is now shown inverted.
Press [+] or [-]
to display the desired channel or all channels simultaneously. This has no
influence on the changed or the stored parameters.
4.2.2.3. Set name
For the set name, up to 20 characters may be chosen and are intended to facilitate
allocation to the respective test task. The characters are entered via SETUP-
EDITOR which simulates a typewriter keyboard.
Position cursor on the set name using the cursor keys
Press [+] or [-]
to activate the SETUP-EDITOR.
Manual eddyliner

The cursor in the additionally displayed window is moved with the cursor keys. The
text cursor can be shifted to the right or left via the [+] or [-] key within the 20
positions available. The keys INS (INSERT), DEL (DELETE) and SHIFT (switch
over) are simulated by soft keys. For further information please resort to the help
function by way of the [?] key.
After complete entry of the set name proceed as follows:
Press [ESC]
in order to leave the SETUP-EDITOR .
Press [F4], SAV
Press [+]
The changed set name is stored as instrument setting and under the set number
indicated above.
4.2.2.4. Test frequency
The eddyliner
Px features a frequency band from 5 Hz to 250 kHz which is

distributed over a total of 49 frequencies. Up to 8 frequencies can be selected from
the 49. Please take care that the spacing between the lowest and the highest test
frequency is as large as possible (1:1000 or larger). This ensures that the
possibilities of PREVENTIVE MULTI-FREQUENCY TESTING (PMFT) are fully
exploited. Even unknown errors can thus be discovered with a high degree of
reliability.
Next to each test frequency the appertaining test time is displayed, see Fig. 4.11 on
page 4-20. Each frequency can be selected only once. If the eddyliner
Px finds out
that a frequency has been selected twice, the prior or subsequent tolerance zone is
raised or lowered by a frequency step. This prevents a frequency from being
selected repeatedly by faulty operation and the test reliability decreased.
Select the test frequencies as indicated below:
Position cursor on the frequency behind tolerance zone A using the cursor keys.
The frequency is then shown inverted.
Press [+] or [-]
Now the frequency is stepped up or down by one increment. Then select the
lower test frequency.
Position the cursor with the cursor keys on the frequency related to tolerance
zone B. The number is shown inverted.
Px
Press [+] or [-]
Select the second test frequency. Proceed with all following tolerance zones in
the same manner. If you want to use less than eight test frequencies, switch the
redundant frequencies off. Above the highest and below the lowest settable
frequency there is the off-status. In this condition the frequency field remains
vacant.
Note:
Please take care that the frequency band selected has a ratio of at least 1:100
between the lowest and the highest frequency. However, the reliability of the test
can be improved by a frequency variation ratio of 1:1000. The frequencies selected
between the lowest and the highest frequency level should always vary uniformly by
a certain factor from the bottom to the top.
Press [F4], SAV
Press [+]
The test frequencies selected are stored as active instrument setting and under
the set number indicated.
4.2.2.5. Frequency set proposal
In the eddyliner
Px 16 frequency set proposals are already stored. After copying

these proposals on the screen you can modify them to suit your needs and store
them.
Position the cursor on the denomination "Frqsetproposal" using the cursor keys.
The word appears now inverted.
Press [+]
On the right side of the display then the frequency set proposal appears. Above
the frequencies a short information recommends a specific application. Via the
[+] and [-] keys you can now page through the 16 frequency-set proposals
available and look into them.
Press [F4], SAV,
Press [+]
The selected frequency-set proposal is stored as active instrument setting and
under the set number indicated.
4.2.2.6. Size of the tolerance zone
Each test frequency is assigned to a tolerance zone. These zones are marked with
the characters from A - H. Moreover, a factor is assigned to each tolerance zone.
The sensitivity of the test can be controlled via this tolerance zone factor. The
Manual eddyliner

eddyliner
Px features a tolerance zone factor of 2.0 as standard initial setting

which has given excellent service.
For each tolerance zone an individual tolerance zone factor can be chosen from a
minimum value of 0.8 to a max. value of 9.9. The size of the tolerance zones
depends on the selectivity, the number of reference parts available and on the
actual scattering of measured values. The higher the number of reference parts, the
closer the tolerance limits that can be chosen. When there are only a few reference
parts, the setting of relatively generous tolerance limits is recommended; this is
because the true extent of scatter is not yet known. Experience suggests that for all
tolerance zones the size to be selected should be as uniform as possible.
The tolerance zone factors can be changed as indicated below:
Position the cursor with the cursor keys on the tolerance zone character "A". This
character is now shown inverted.
Press [+] or [-]
The tolerance zone size behind the tolerance zone character is increased or
reduced by the factor of 0.1 whenever the [+] or [-] key is pressed. When the
cursor is positioned on a tolerance zone character, all tolerance zones decrease
or increase by the same value.
Move the cursor with the cursor keys to the tolerance zone size behind the letter
"A". The number is now shown inverted.
Press [+] or [-]
For the tolerance zone selected, a smaller or larger setting is chosen. Thus,
individual tolerance zone factors may be set for each test frequency.
Press [F4], SAV
Press [+]
The tolerance zone factors selected are stored as active instrument setting and
under the set number indicated.
4.2.2.7. Settling delay
The eddyliner
Px features a settling delay. It ensures, after the measurement has

been triggered, a retardation time to allow the test part to settle down in the coil. A
delay from 0 to 5000 ms can be set.
A settling delay should definitely be set whenever the AUTOPIP function is in
operation. AUTOPIP triggers the measurement invariably before the test part has
come to a 100 per cent standstill in the coil. Nevertheless, the settling delay helps to
ensure that all parts are in the same test position inside the coil. For small parts
100 ms are sufficient, but for larger unwieldy parts a higher value should be selected
for the settling delay. If the settling selected delay is too long, test time will be
Px
prolonged; if settling delay is too short, pseudo-rejected parts (= wrong sort
decisions) will occur.
A standard value cannot be recommended, the correct value must be found
experimentally, say, by a small trial.
Position the cursor with the cursor keys on the word "Settling delay". The word is
now shown inverted.
Press [+] or [-]
for setting the desired value.
Press [F4], SAV
Press [+]
The settling delay selected is stored as active instrument setting and under the
set number indicated.
If the PIP was set to AFTER for one or several channels, these channels are
combined to form a block of tests. Thus, subsequent testing by several channels
can be initiated by only one external PIP signal. The combination of channels is
displayed once again on the left side of the screen. Fig. 4.11 on page 4-20 shows
the combination of the channels .1 to .4.
As the test part will have settled during the settling delay of the first test channel
used, the setting of further settling delays in this block of tests is not necessary. In
such combined blocks of tests, the settling delay of the first channel of the block is
important. In order to keep total test time short, the settling delay of the further
channels of the block of tests should be set to 0 ms.
4.2.2.8. Test time and total test time
The eddyliner
Px provides a calculated test time in the TEST-SETUP. This test

time comprises the individual test times of the set frequencies and the settling delay
and refers only to one individual channel.
combined to form a block of tests. Thus, subsequent testing by several channels
can be initiated by only one external PIP signal. At the end of every block of tests
the total test time is given, It is the sum of all test times contained in the block of
tests. If the PIP mode AFTER is not used, the total test time of every block of tests is
identical to the test time of the only channel contained in the block.
When the system is integrated into an automatic test station with a handling system,
the test time determines the maximum cycle rate possible for the testing. Total test
time of the example shown in fig. 4.11 on page 4-20 is 612 milliseconds, i.e. 90
parts maximum can be tested within one minute.
Manual eddyliner

It must be taken care that for automatic testing the number of frequencies is limited
by cycle time. Only those frequencies and the specific number of frequencies should
be selected that can be realised in the least favourable case within a certain cycle
time. Since in addition to the strict test time also time for feeding and removal as
well as for sort decisions with a mechanical sorting system must be considered, the
actual cycle time will always be higher than that to be calculated from the total test
time. With time-critical applications please pay attention to the hints in chapter
"6.5.4. Automatic Self-Calibration" on page 6-56.
4.2.2.9. Interference suppression
The eddyliner
Px is provided with special interference suppression for the line

frequency. When this suppression function is switched on (LS), the measuring time
lengthens. Suppression is possible with a 50 Hz or 60 Hz power supply.
The frequency range varies with the selected frequency of the interference
suppression and extends from 5 Hz to 250 kHz in the case of 50 Hz power supply
and from 6 Hz to 300 kHz for 60 Hz power lines.
Interference suppression is put into operation as follows:
Position the cursor with the cursor keys on the word "Interference suppression"
The word is now shown inverted.
Press [+] or [-]
in order to select the desired line frequency.
Move the cursor one position to the right.
Press [+] or [-]
for switching over from low interference suppression, high-speed (HS) to max.
suppression, low speed (LS).
Press [F4], SAV,
Press [+]
The selected interference suppression is stored as active instrument setting and
under the set number indicated above.
4.2.2.10. AUTOPIP-Frequency
When using AUTOPIP, the AUTOPIP-frequency is applied to the coils of channel .1
between the individual tests to record the approaching of the test part.
It should be noted, however, that low frequencies result in higher coil currents, so
both coil and compensation part are likely to be heated up. Consequently, a higher
rather than a lower value should be selected for the AUTOPIP frequency. However,
Px
safe triggering of the test must be ensured. An AUTOPIP-frequency of approx. 2/3
of the selected range of test frequencies is suitable for most applications.
General hints on the application and setting of AUTOPIP are contained in chapter
"6.1.1.4. Automatic Triggering (AUTOM-PIPcod." on page 6-56.
Select the test frequencies as indicated below:
Move the cursor with the cursor keys to the frequency at the bottom left in the
AUTOPIP information window (under "Pip:"). The frequency is shown inverted.
Press [+] or [-]
until the desired frequency is displayed.
Press [F4], SAV
Press [+]
The PIP frequency selected is stored as active instrument setting and under the
set number indicated above.
4.2.2.11. AUTOPIP threshold value
Setting the automatic threshold value is necessary for the recognition of a test part
being in the coil 1 or not. This value determines when an arriving part is recognized.
After the AUTOPIP frequency has been set (see preceding paragraph), adjustment
is first made with the empty coil:
Make sure that no part is in the coil 1 . (The compensation part remains in the
coil !)
Press [QUIT]
The values behind "X:" and "Y:" are transferred to "U:" and "V:". The delta value
(:) drops to zero.
With this the assumed "zero point" is fixed. For the purpose of assessing the
occurring max. delta value, a part is brought into test position. The resulting delta
value multiplied by approx. 0.7 gives the threshold value to be set. If you select a
threshold value being higher than 70 per cent of the max. delta value, the
approaching part is recognized later, whereas with a lower threshold value
recognition occurs correspondingly earlier.
Position the cursor with the cursor keys on the threshold value "Th:" in the
AUTOPIP information window at the bottom (behind the PIP frequency).
Press [+] or [-]
for the setting of the desired threshold value.
Manual eddyliner

Press [F4], SAV
Press [+]
The set threshold value is stored as active instrument setting and under the set
number indicated above.
General hints for application and setting of AUTOPIP are given in chapter
"6.1.1.4. Automatic Triggering (AUTOM-PIPcod." on page 6-56.

4.2.3. Working with the External Setup Module (ESM)
If the 50 internal sets provided in the eddyliner
Px are not sufficient or if different

communication parameters must be used, additional capacity can be generated via
External Setup Modules.
Fig. 4.12 shows all parameters stored on the ESM, the communication and the test
parameter for all existing channels. The number of setup is not stored. This allows
the setting stored on the ESM to be read back to any set number.

communication parameters
test parameters
stored on External Setup
Module (ESM)
stored on External Setup
Module (ESM)

Fig. 4.12
The material data of the parts recorded during RECORDING OF O.K.-PARTS are
not stored on the ESM ! When calling up test parameters from the ESM containing
Px
valid tolerance fields, however, automatically four "O.K.-parts" are generated. These
four "parts" represent all formerly existing, O.K.-parts which were not stored.
4.2.3.1. Storage of the External Setup Module (ESM)
On principle, all settings, i.e. test and communication parameters, are stored. It does
not matter what menu is selected at the moment, SETUP, TEST-SETUP or
COMMUNICATION-SETUP. All parameters displayed at the moment are stored, for
all parameters not displayed at the moment, the active instrument setting is used.
Plug External Setup Module (order No 19008) into the socket on the front right
side of the eddyliner
Px.
Press [F3], ESS (storing on ESM).
All parameters displayed at the moment are stored, for all parameters not
displayed at the moment, the active instrument setting is used for storage.
If ESM has already stored data, an information window with an instruction
appears.
In this case:
Press [+]
so that the contents of ESM is overwritten with the new data.
4.2.3.2. Loading from the External Setup Module (ESM)
It depends on the selected menu which data is loaded from the ESM. While in the
TEST-SETUP menu only the test parameter and in the COMMUNICATION-SETUP
menu only the communication parameters are loaded, in the SETUP menu the
complete setting including test and communication parameters is loaded from the
ESM.
Plug External Setup Module (order No 19008) into the socket on the front side of
the eddyliner
Px.
In the SETUP and the TEST-SETUP menu:
Select a setup number, the internally stored data of which can be
overwritten.
Press [F2], ESR (ESM read)
Depending on the selected menu, the test parameter, the communication
parameter or both are loaded from the ESM.
Press [ESC]
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Module test AND OPERATION STATISTICS
Press [+]
The loaded parameters are taken over as active instrument setting.
Attention:
When taking over test parameter from the ESM, all data stored under the selected
setup number in the eddyliner
Px will be overwritten.
When taking over communication parameters from the ESM, all communication
parameters stored in the eddyliner
Px will be overwritten. As these data are stored

only once internally, it may be the case that this effects all other sets of test
parameters stored internally.
4.3. MODULE TEST AND OPERATION STATISTICS
The MODULE TEST 1 is used to test the inputs and outputs of the eddyliner
Px. If
a coil switch is connected, it can be tested in MODULE TEST 2 . The MODULE
TEST 3 is used to test the inputs and outputs of the SET CONTROL PLUG.
MODULE TEST 3 is first available with software version Px300 with SET CONTROL
PLUG installed.
In OPERATION STATISTICS menu information necessary for servicing are
displayed. This information is of no importance in general operation.
Press soft key [F1] ~ [F4] to switch to MODULTEST 1 ~ 3 and OPERATION
STATISTICS. Press [ESC] returns to MAIN MENU in any case. Leaving MODULE
TEST menus switches off all outputs.
4.3.1. MODULE TEST 1
Press soft key [F1] to switch to MODULE TEST 1. In this menu the Optointerface is
under test.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Display squares
Input modules Output modules

Fig. 4.13
Px
Module test AND OPERATION STATISTICS Apr 16, 2004, ibg Doc: 0108131e
Depending on the number of channels of the eddyliner
Px only the relating number

of inputs and outputs is available. For non-existing inputs and outputs, there are no
display squares.
Inputs:
The input modules displayed on the left screen side can be tested in the following
manner:
PIP1, PIP2, PIP3 and PIP4
shows the status of the corresponding external PIPx input on the optointerface.
With this, the elements connected to it (proximity switches, PLC etc.) can be
checked. A vacant display square behind PIPx means "No input signal", a filled
display square means "Input signal recognized".
DPIP,
shows the status of the external DPIP (disable PIP) input at the optointerface.
With this, the elements connected to it (proximity switches, PLC etc.) can be
checked. A vacant display square behind DPIP means "No input signal", a filled
display square denotes "Input signal recognized".
DABGL,
shows the status of the external DABGL-input (disable adjustment) at the
optointerface. With this, the elements connected to it (proximity switches, PLC
etc.) can be checked. A vacant display square means "No input signal", a filled
display square means "Input signal recognized".
START,
the START module relates to the [START] key on the eddyliner
Px or the
triggering key in the case of a probe cable with measurement triggering. When
the [START] key on the eddyliner
Px or the measurement triggering key is

pressed, the display square behind START must fill. Should the display square
be vacant although the key has been pressed or should the square remain filled
although the key has been released, the START module is not in order.
ALARM RESET,
shows the status of the external ALRS-input at the optointerface. With this, the
elements connected to it (switches, PLC etc.) can be checked. A vacant display
square behind ALARM RESET means "No input signal", a filled display square
denotes "Input signal recognized".
KEY SWITCH,
displays the recognized key switch positions. The key switch has three positions,
see also Fig. 3.1 page 3-2. In position (b) the display square behind
KEY SWITCH must be filled, in position (c) it must be vacant. In position (a) the
eddyliner
Px should be switched off.

Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Module test AND OPERATION STATISTICS
Outputs:
The output modules indicated on the right screen side can be tested in the following
manner:
Move the cursor up or down to the output to be tested. The denomination of the
output is now shown inverted.
Press [+]
to switch on the selected output. The respective display square must be filled.
Press [-]
to switch off the selected output. The respective display square must be vacant.
Press [ESC] to return to the MAIN MENU. All outputs are switched off automatically
when quitting MODULE TEST.
Press [F2], MO2 to activate MODULE TEST 2. In this operating mode, the coil
switch can be tested.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Display squares
Relay for coil switch

Fig. 4.14
Move the cursor to the relay of the coil switch to be tested. The denomination
"RELx" is now shown inverted.
Press [+]
to switch on the selected relay of the coil switch (this switches off all other coil
switch relays). The respective display square must be filled. If the coil switch
assists this coil connection, the display square on the left side of the screen
behind "EREL" must be filled.
Px
Module test AND OPERATION STATISTICS Apr 16, 2004, ibg Doc: 0108131e
Press [-]
to switch off all coil switch relays. All display squares must be vacant now.
when quitting MODULTEST.
MODULE TEST 3 is first available with software version Px300 with SET CONTROL
PLUG installed.
Press [F3], MO3 to activate MODULE TEST 3. In this operating mode, inputs and
outputs of the SET CONTROL PLUG can be tested.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Display squares
Output modules
Input modules

Fig. 4.15
Inputs:
The input modules displayed on the left screen side can be tested in the following
manner:
A filled display square means "Input signal recognized".
A vacant display square behind PIPx means "No input signal",
Outputs:
The output modules indicated on the right screen side can be tested in the following
manner:
Move the cursor up or down to the output to be tested. The denomination of the
output is now shown inverted.
Press [+]
to switch on the selected output. The respective display square must be filled.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Material data
Press [-]
to switch off the selected output. The respective display square must be vacant.
when quitting MODULE TEST.
4.3.4. OPERATION STATISTICS
Press [F4], STA to activate OPERATION STATISTICS. In this operating mode, the
coil switch can be tested.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.16
In OPERATION STATISTICS menu information necessary for service are displayed.
This information is of no importance in general operation.
Press [ESC] to return to the MAIN MENU.
4.4. MATERIAL DATA
Comparative data are required for the sorting in order to assist in making a Good or
NotGood decision. These comparative data are passed on to the eddyliner
Px by
"showing" it OK-parts. The main task of MATERIAL DATA menu is to record
characteristic eddy current data of individual parts known to be good. From these
data, permissible tolerance zones are formed and only then it is possible to
distinguish between Good and NotGood-parts.
Apart from the possibility of recording completely new or additional material data
(RECORDING O.K. PARTS), the tolerance zones resulting from these data can also
be assessed (TOLERANCE ZONE). By temporary or permanent deletion of the data
of individual parts, errors in material recording can be corrected (TOLERANCE
ZONE CORRECTION). The possibility of checking absolute measured quantities
Px
Material data Apr 16, 2004, ibg Doc: 0108131e
facilitates selection of coils and positional correction of the compensation part
(DYNAMIC CONTROL).
The eddyliner
Px has x channels for subsequent testing. Material data and

tolerance fields are kept separately for each channel. In the MATERIAL DATA menu
and all sub-menus (RECORDING O.K. PARTS; TOLERANCE FIELD;
CORRECT TOLZONE and DYNAMICS CONTROL) the number of channel
displayed and the range of frequencies used is shown directly underneath the
operating mode.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.17
Move the cursor left and right to display the individual channels.
All modifications done in these operating modes, such as:
- Deleting of material data and tolerance fields before recording new O.K.
parts
- Starting measurement by pressing the [START] key on the eddyliner
Px
or by the test initiation button of the probe cable
- Marking of parts (MAR)
- Deleting of parts (PAK)
Refer to the channel displayed. Here, logical arrangements resulting from the setting
of the communication parameters are taken into consideration.
When calling up the MATERIAL DATA menu, at first all channels are displayed at
the same time. Due to this, as a standard setting, deleting of material data and
tolerance fields before recording new O.K. parts refers to all channels. If only data
from one channel are to be deleted, the relevant channel must be displayed before
recording new O.K. parts.
Manual eddyliner

Fig. 4.18 gives a detailed explanation of the soft keys in the MATERIAL DATA
menu. It can be seen that by pressing the soft keys further submenus can be called
up.

MATERIAL DATA
N
E
Record new O.K. parts,
deleted old values
displaying X/Y-
Record new O.K. parts
in addition to stored
values
Tolerance zone
- control and
- correction
A
D
T
O
L
D
Y
N
RECORDING O.K. PARTS
W
D
Dynamic control,
coordinates of parts
TOLERANCE ZONE
DYNAMICS CONTROL

Fig. 4.18
In the following three subheadings the user is instructed step by step how to record
material data with the eddyliner
Px from the MAIN MENU.

4.4.1. RECORDING O.K. PARTS
In the operating mode RECORDING O.K. PARTS the characteristic values of the
OK-parts are fed into the instrument. To do this, the eddy current signals of several
parts (at least 7 to 10) are measured. If in this first RECORDING O.K. PARTS not all
scattering values of the test parts have been recorded, additional OK-parts can be
recorded for the formation of new and larger tolerance zones.
Starting from the MAIN MENU proceed as follows:
The menu MATERIAL DATA appears, see Fig. 4.17.

(a) If you want to record completely new OK-parts:
Press [F1], NEW (RECORDING O.K. PARTS)
The menu RECORDING O.K. PARTS (Fig. 4.19) appears
or,
(b) if you want to record additional OK-parts, without deleting the parts data
stored:
Press [F2], ADD (additional recording of OK-parts).
The menu RECORDING O.K. PARTS (Fig. 4.20) appears.
Px

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.19
In this operating mode OK-parts are recorded.

(a) "Simultaneous" testing at several test positions using one coil head or
several pairs of test coils:
Place O.K. parts (reference parts) into the coils one after another and
press [START] on the eddyliner
Px after every part. A locus curve

covering the set frequencies is recorded by every channel for every one of
the at least 10 O.K. parts. Please see fig. 4.20 for more details. The locus
curves of the recorded parts (channel 1) are shown on the right side of the
menu.

or a probe:
Move the cursor to the left until channel 1 is displayed.
Move an O.K. part (reference part) or the coil to test position 1 and press
[START] on the eddyliner
Px. A locus curve covering the set

frequencies will be recorded by channel 1.
Move the cursor to the right until channel 2 is displayed.
Move an O.K. part (reference part) or the coil to test position 2 and press
Px. A locus curve covering the set

frequencies will be recorded by channel 2.
When testing is initiated by PIPx-inputs, switching to the displayed
channels on the eddyliner
Px is not necessary. Continue to record a

locus curve covering the set frequencies by all channels for every one of
the at least 10 O.K. parts. Please see fig. 4.20 for more details. The locus
curves of the recorded parts (channel 1) are shown on the right side of the
menu.

Manual eddyliner

(c) "Simultaneous" testing at one or two positions using a coil head or pair(s)
of coils with recognition of direction or classification:
Move the cursor to the left until channel 1 is displayed.
Place O.K. parts (reference part) in the first possible direction or of the
first class in the coil(s) one after another and press [START] on the
eddyliner
Px after every part. A locus curve covering the set frequencies

will be recorded for every one of the at least 10 O.K. parts by every
channel in the first block of tests. Please see fig. 4.20 for more details.
The locus curves of the recorded parts (channel 1) are shown on the right
side of the menu.
Move the cursor to the right until a channel of the second block of tests is
displayed.
Place O.K. parts (reference part) in the second possible direction or of the
second class in the coil(s) one after another and press [START] on the
eddyliner
Px after every part. A locus curve covering the set frequencies

will be recorded for every one of the at least 10 O.K. parts by every
channel in the second block of tests.
For classification of three or four classes proceed in the same manner for
the other classes.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.20
Press [F4], END (end of recording of OK-parts)
Now the eddyliner
Px automatically forms tolerance zones for the parts read in.

You can follow this process on the screen. The hint
"Tolerance zone formation, please wait!"
is displayed as long as the process is running.
Px
Once the tolerance zone formation is terminated, the eddyliner
Px switches
automatically over to the TOLERANCE ZONE menu.
If the instrument setting has been changed following the last material recording or if
a stored set of test parameters with valid tolerance zones serves as a basis for the
additional recording of OK-parts, the measured values of the individual parts are no
longer available. In this instance four characteristic values are transferred from the
existing tolerance zones to the material store. Thus four "parts" are in the store and
the additional recording of OK-parts starts with part 5.
4.4.2. TOLERANCE ZONE
Subsequent to the tolerance zone formation the TOLERANCE ZONE menu
appears, as illustrated in Fig. 4.21.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.21
Fig. 4.22 gives a detailed explanation of the soft keys in the TOLERANCE ZONE
menu from which another two menus can be activated: the submenu TOLERANCE
ZONE CORRECTION and the SORTING menu after "all tolerance zones" have
been acknowledged "as being in order".
Manual eddyliner


TOLERANCE ZONE
C
O
Correct tolerance
zone,
delete parts
zones O.K.
Change size of pixels
P
I
X
O
K
R
Confirm: all tolerance
CORRECT TOLZONE
SORTING

Fig. 4.22
With the cursor keys top and bottom, the various tolerance zones can be leafed
and viewed.
If the tolerance zones correspond to your ideas, you can terminate
MATERIAL DATA menu:
Press [F4], OK (all tolerance zones are in order).
The eddyliner
Px jumps now automatically into SORTING operating mode. Then

the inspection proper of all parts can be started. For further details regarding this
menu see chapter "4.5. Sorting" on page 4-47.
If the tolerance zones are not in line with your ideas, you can opt for:
(a) Repeating the recording of OK-parts.
To do this, you go back into the MATERIAL DATA menu via [ESC] key.
Then proceed as indicated in chapter "4.4.1. RECORDING O.K. PARTS"
on page 4-37.
(b) Enlarging the tolerance zones by recording additional OK-parts.
Via [ESC] key you go back into the MATERIAL DATA menu. Then
proceed as indicated in chapter "4.4.1. RECORDING O.K. PARTS" on
page 4-37.
(c) Varying the size of the ellipses by changing the tolerance zone factor.
To do this, you go first back into the MAIN MENU by pressing the [ESC]
key twice. From there you recall the TEST-SETUP menu via [F1], SET
and [F1], FRQ and modify the corresponding tolerance zone factors (see
chapter "4.2.2.6. Size of the tolerance zone" on page 4-24). Subsequently
the changed tolerance zones can be assessed again in the TOLERANCE
ZONE menu.
Px
(d) Acting on the tolerance zones by temporary or permanent deletion of the
data of individual parts. To effect this please read the following two
subheadings.
4.4.3. TOLERANCE ZONE CORRECTION
In this menu the various tolerance zones can be corrected. To do this, the following
operations must be carried out in the TOLERANCE ZONE menu:
Press [F1], COR
The submenu TOLERANCE ZONE CORRECTION is called up.
This submenu is shown in Fig. 4.23.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.23
Fig. 4.24 gives a detailed explanation of the soft keys in the TOLERANCE ZONE
CORRECTION submenu. Please note that TOLERANCE ZONE CORRECTION can
only be left by jumping back into the TOLERANCE ZONE menu.
Manual eddyliner


CORRECT TOLZONE
M
A
Mark blinking part
as invalid
tolzones, display new
Change size of pixels
P
I
X
E
N
R
Create corrected
tolzones
TOLERANCE ZONE
P
A
K
D
Definitely delete all
invalid parts,
renumber parts

Fig. 4.24
The tolerance zones are corrected as indicated below:
With the cursor keys top and bottom the various tolerance zones can be leafed
through and viewed.
Via [+] or [-] keys the individual parts can be selected within the tolerance zones.
The part currently selected flashes in the pile of the parts displayed. Select the
part to be deleted or marked via [+] or [-] key.
Press [F1], MAR (mark flashing part)
Now the flashing part selected is marked. On the left side of the screen the word
"invalid" appears behind the parts number, see also Fig. 4.23. The parts with this
marking are no longer considered for the formation of tolerance zones. If [F1] is
pressed once more, the part turns valid again. If you intend to delete the marked
parts for good, you have an option to:
Press [F2], PAK (pack)
With this, the part is definitely deleted from the material data store and
disappears also as part marked as invalid. The parts coming up from behind with
a higher number are assigned correspondingly lower numbers.
WARNING

By pressing [F2] (PAK) all parts marked as invalid are
permanently deleted from the material data store without the
possibility of retrieval.
Px

It is recommended that packing should only be executed after the final recording of
OK-parts and completion of tolerance zone correction. Thus, inadvertent deletion of
a part still required for the formation of tolerance zones can be avoided. A part
marked as "invalid" is not utilized for the formation of tolerance zones, it is handled
like a deleted part, which, however, can be made "valid" again.
Press [F4], END (calculate tolerance zones again)
If changes were made, the tolerance zones must be calculated new.
Subsequently, the TOLERANCE ZONE menu appears again.
4.4.4. DYNAMIC CONTROL
The absolute X and Y values of the stored material data can be seen in the
DYNAMIC CONTROL menu. This allows the extent of utilization of the dynamic
range to be evaluated. When the values displayed approach the range limit of
approx. 11,000, there is the risk of overflow. As a result, a good test part could be
identified as NotGood. On the other hand, very low X and Y values do not make for
optimum accuracy. The magnitude of the values can be influenced by the type of
coil(s), the position of the compensation part and the test frequencies applied.
If overflow occurs during the RECORDING O.K. PARTS, the DYNAMIC CONTROL
is activated automatically. For calling up the DYNAMIC CONTROL from the
MATERIAL DATA menu, the following steps are required:
Press [F4], DYN (dynamic control)
The DYNAMIC CONTROL submenu is called up.
This submenu is illustrated in Fig. 4.25.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.25
Fig. 4.26 gives a detailed explanation of the soft keys in the DYNAMIC CONTROL
submenu.
Manual eddyliner


DYNAMICS CONTROL
M
A
Mark indicated
part as invalid
create
E
N
R
End of modification,
new tolerance zones
TOLERANCE ZONE
P
A
K
D
Delete all invalid
parts,
renumber parts
SORTING

Fig. 4.26
Individual parts are made invalid or deleted in the following manner:
Press [+] or [-]
until the desired part is displayed behind "Part:".
Press [F1], MAR (mark the part displayed).
Now the part selected is marked. On the left side of the screen the word "invalid"
appears behind the part number, see also Fig. 4.27. The parts provided with this
mark are no longer considered for the formation of tolerance zones. Pressing
[F1] once more, makes the part valid again.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.27
Px
If you want to definitely delete the marked parts, you may:
Press [F2], PAK (pack)
This has the effect that the part is definitely deleted from the material data store
and that it disappears also as part marked invalid (Fig. 4.28). The parts coming
up from behind under a higher number receive correspondingly lower numbers.
WARNING

By pressing [F2] (PAK) all parts marked as invalid are definitely
deleted from the material data store, without possibility of retrieval.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.28
It is recommended that packing should be carried out only after the final recording of
OK-parts and termination of the tolerance zone correction. Thus inadvertent deletion
of a part still required for the formation of tolerance zones is avoided. A part marked
as "invalid" is not used for tolerance zone formation - it is handled like a deleted
part, but as one that can be made "valid" again.
Press [F4], END (calculate tolerance zones again)
If you have made changes, the tolerance zones must be calculated new and the
TOLERANCE ZONE menu appears. If there were no changes, the eddyliner
Px
switches automatically over to the SORTING operating mode.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Sorting
4.5. SORTING
4.5.1. Bargraph Display
In the SORTING mode the actual sorting of parts takes place. The SORTING can be
activated from two points: from the MAIN MENU and via the MATERIAL DATA
menu or RECORDING O.K. PARTS and OK.
The eddyliner
Px has x channels for subsequent testing. In the modes SORTING

and INTERRUPT SORTING the number of the displayed channel is shown directly
underneath the operating mode.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
parts counter

Fig. 4.29
Move the cursor left and right to display the individual channels or all channels
simultaneously.
The parts counters displayed are only valid for the channel displayed at the time.
Here, logical arrangements resulting from the setting of the communication
parameters are taken into consideration as well. Test initiation by pressing
Px or by using the test initiation button on the probe

cable also refers only to the channel displayed at the time.
Additionally to the display of one channel, all channels may be displayed at the
same time.
Not every frequency of every channel can be displayed with the corresponding test
result. Instead, for every existing channel only the test result showing the biggest
relative difference from the edge of the tolerance field is displayed.
Px
Sorting Apr 16, 2004, ibg Doc: 0108131e

F2
START
F1
F3
F4 ESC
QUIT
F?
?
parts counter

Fig. 4.30
If all channels are displayed at the same time, the [START] key on the
eddyliner
Px or the test initiation button on the probe cable refers only to channel 1.
If the sum sort outputs OKS/NGS (AND- or OR operation) are used, the parts
counters displayed refer to these total results. Otherwise, the parts counters
displayed show the sum of parts counters of all individual channels.
Fig. 4.31 gives a detailed explanation of the softkeys in the SORTING menu. It can
also be seen that the INTERRUPT SORTING operating mode can be selected from
the SORTING menu.

SORTING
R
E
Reset , NG and OK
parts counter
interrupt sorting
Blank screen
D
R
K
I
N
S
Inhibit Pip,
INTERRUPT SORTING
A
L
R
H
Switch ALARM module

OFF

Fig. 4.31
If valid tolerance zones exist already in the active set, the SORTING operating mode
can be selected from the MAIN MENU directly.
Manual eddyliner

Press [F4], SRT (sorting)
Now the test of all parts can be started.
SORTING
(a) "Simultaneous" testing at several test positions using a coil head or
several pairs of coils:
Place all parts to be tested one after the other into the coil and press the
[START]-key on the eddylinerPx for every single part. When a part is
OK on the indicated channel, the sort indicating lamp shows green. If a
part is NOT GOOD (NG), the sort indicating lamp shows red.

or one probe:
[START]-key on the eddylinerPx. If the part is OK on channel .1, the
[START]-key on the eddylinerPx. If the part is OK on channel .2, the
When testing is initiated by PIPx-inputsassigning switching to the
displayed channels on the eddylinerPx is not necessary. The test part
will be tested in this manner at all test positions.
Whenever the OKS/NGS signals are used during testing, the
sequence of channels must be adhered to !

(c) "Simultaneous" testing at one or two positions using one coil head or
pair(s) of coils with recognition of direction or classification:
Place all parts to be tested into the coil one after the other and press
Px after every part. Whenever a part is OK on

the displayed channel, the green OK sort indication lamp is lit. If a part is
NotGood (NG), the red NG sort indication lamp is lit.
The test of each part can be triggered not only via [START] key but also via
proximity switches, PLC controls. Automatic triggering is also possible. See
detailed instructions in chapter "6.1.1. Start of measurement (PIP)" on page 6-56.
Px
A further possibility of entering into the SORTING operating mode is offered by the
MATERIAL DATA menu. This solution is imperative when no tolerance zones are
available in the instrument setting. In the TEST-SETUP menu you recognize by "#"
behind the respective tolerance zone character that a tolerance field exists. If the
symbol "#" is missing, tolerance zones must be formed and only then OK/NotGood
decisions can be made. In order to enter into SORTING via MATERIAL DATA,
proceed as indicated in chapter "4.4. Material data" on page 4-35.
In the right upper half of the screen (see Fig. 4.30) the parts counters are arranged:
number of the parts tested 100%
NG number of the NotGood-parts percentage of NotGood-parts
OK number of the OK-parts percentage of OK-parts
The displayed parts counters refer only to the channel displayed at the time. Here,
logic arrangements resulting from the setting of the communication parameters are
taken into consideration.
If all channels are displayed at the same time and the sum sort outputs OKS/NGS
(AND- or OR operation) are used, the parts counters displayed refer to these total
results. If all channels are displayed at the same time and the sum sort outputs
OKS/NGS (AND- or OR operation) are not used, the parts counters displayed show
the sum of parts counters of all individual channels.
The parts counters can be reset to zero with every new batch to be tested. There is
no need for the current sorting to be interrupted. This is effected as follows:
Press [F1], RES (reset parts counters)
A safety interrogation appears. (If the [ESC] key is pressed, there would be a
return to the SORTING display without the parts counters being changed).
To reset the parts counters of all channels:
Press [+]
All parts counters are reset to zero and the eddyliner
Px returns automatically to
the SORTING display.
or
To reset the parts counters of the displayed channel:
Press [-]
Parts counters of the displayed channel are reset to zero and the eddyliner
Px
returns automatically to the SORTING display.

If you find the pseudo reject to be excessive, you have failed to record the entire
scatter of the parts during the recording of OK-parts in RECORDING O.K. PARTS.
Manual eddyliner

You can read in further parts in the MATERIAL DATA mode to adjust the tolerance
zones to the real scatter of the production batch. In the following we describe the
respective procedure starting from the SORTING via additional RECORDING O.K.
PARTS.

SORTING
R
E
Reset , NG and OK
parts counter
Pip starts measurement
recording of new or
C
A
L
S
R
S
Automatic sorting,
INTERRUPT SORTING
A
L
R
T
Switch ALARM module

Material data,
additional O.K. parts
MATERIAL DATA
OFF

Fig. 4.32
Press [F4], INH (inhibit Pip)
PIP is locked and the SORTING is interrupted. The submenu INTERRUPT
SORTING appears. Fig. 4.32 shows the detailed explanation of the soft keys in
the submenu INTERRUPT SORTING. You can see that there is a jump into the
MATERIAL DATA menu via soft key [F3].
The eddyliner
Px jumps into the MATERIAL DATA operating mode.

Press [F2], ADD (additional recording of OK-parts)
The menu RECORDING O.K. PARTS appears. In this mode further OK-parts are
input in addition to those already existing in the material data store.
(a) "Simultaneous" testing at several positions using one coil head or several
pairs of coils:
Place additional OK parts (reference parts) in the coils one after the other
and press [START] on the eddyliner
Px after every part. Additional OK

parts are recorded and stored together with the ones recorded before.

(b) Subsequent testing at several positions using a pair of encircling coils or a
probe:
Move the cursor left until channel 1 is displayed.
Move an additional OK part (reference part) or the coil to test position 1
Px.
Move the cursor right until channel 2 is displayed..
Px
Move the additional OK part (reference part) or the coil to test position 2
Px.
When testing is initiated by PIPx-inputsassigning switching to the
displayed channels on the eddylinerPx is not necessary. This
procedure records additional OK parts (by every channel !) and stores
them together with those recorded before.

(c) "Simultaneous" testing at one or two positions using a coil head or pair(s)
or coils with recognition of direction or classification:
Move the cursor left until channel 1 is displayed.
Place additional OK parts (reference parts) in the first direction or of the
first class into the coil(s) one after the other and press [START] on the
eddyliner
Px after every part.

Move the cursor right until a channel of the second block of tests is
displayed.
Place additional OK parts (reference parts) in the second direction or of
the second class into the coil(s) one after the other and press [START]
on the eddyliner
Px after every part.

For classification of three or four classes, repeat these steps accordingly
for further classes to record additional OK parts and store them together
with those recorded before.
Press [F4], END (end of recording of OK-parts)
Now the eddyliner
Px forms automatically the tolerance zones for the existing

parts as well as for the parts additionally entered. Subsequently it enters into the
TOLERANCE ZONE menu. From here you can check or change the tolerance
zones formed. See instructions in chapter "4.4.2. TOLERANCE ZONE" and
"4.4.3. TOLERANCE ZONE CORRECTION" as from page 4-40. If you are
satisfied with the tolerance zones, then:
Press [F4], OK (all tolerance fields are in order)
Now the eddyliner
Px automatically returns to the SORTING operating mode.

The test can be resumed.
As a result of the additionally recorded OK-parts, larger tolerance zones have been
formed which reflect the scatter of the measured values for the existing test batch
more realistically. Should it happen that still too many good parts are sorted out as
NotGood, then the tolerance zones still fail to cover all scattered values of the test
batch. The tolerance zones can be enlarged in the following manner:
(a) Further OK-parts can be input for recording the scatter of the measured
values of the test batch. Proceed as indicated above. This solution should
be preferred because it considers only the real scatter of the parts.
Manual eddyliner

(b) Larger tolerance zone factors can be selected in the TEST-SETUP
operating mode (see also chapter "4.2.2.6. Size of the tolerance zone" on
page 4-24). This approach should be used with caution because it
increases the permissible scatter in all directions. Be carefully especially
when very few OK-parts are recorded which certainly fail to represent the
mean value of the possible scatter. This would result in disproportionately
large tolerance zones with unfavourable center and angle.
4.5.2. Display of ellipse
While the standard bargraph display of sorting provides exact information on the
part tested, i.e. one can clearly see whether the part was inside or outside the
tolerance field and how far it was away from the boundary of the tolerance field, it
may be of special interest in some cases to know the direction of deviation.
With software version Px105 and higher, it is possible to display the tolerance field
ellipse on the eddyliner
Px during sorting. All test data relating to this tolerance

field are displayed in pixels. This directly shows the direction of deviation. As long as
there are no changes in the display mode, all test data of the respective frequency
are accumulated on the screen.

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 4.33
When SORTING is called up, the instrument always goes to bargraph display. In
order to activate a display of ellipses, please proceed as follows:
Press cursor button left or right to display the individual channel. A single
channel must be displayed !.
Press cursor button up to change from bargraph display of ellipse of tolerance
field A.
Px
Printing Apr 16, 2004, ibg Doc: 0108131e
Use cursor button up and down to scroll between the individual tolerance fields.
If you press the cursor button down while tolerance field A is displayed, the
system returns to bargraph display.
If you have selected the desired tolerance field:
Press [+] or [-] to alter the scale of display. Test data not fitting into the display
due to the scale selected are not displayed.
As long as no other display mode is selected, all test data of the displayed
frequency are shown as pixels. The pixel relating to the part tested at last is blinking.
Changes in display mode (alteration of scale or tolerance zone) lead to deletion of
all data prior displayed as pixels, and recording starts again.
4.5.3. Display of sorting data
Verification of last material data recorded is done in SORTING DATA mode with
SORTING mode switched off. This function is first available with software version
2.14.
Press [ESC] twice to enter MAIN MENU,
Press [F3] twice to enter MATERIAL DATA, then TOLERANCE ZONE,
Press [F2] to enter SORTING DATA menu.
A display of ellipse is shown with one part selected. The part number related is
shown on the left side of the screen.
Press [+] or [-] to alter part selection.
Press cursor-keys to select sorting position and test frequency.
Finally
Press [F4] to go back to SORTING mode.
4.6. Printing
If an optional laser printer, ink-jet printer or matrix printer is connected to the
eddyliner
Px both a screen printout (hard copy) or a protocol printout of sorting

performed may be made. Both possibilities are described in the following.
Whereas a screen printout is possible at any time, the protocol printout can be done
in every selected menu, but only if no interrogation or hint window, no help text or
detailed explanation of the soft keys is displayed.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Printing
4.6.1. Screen printout
Press [PRINT]
If an interrogation or hint window, a help text or a detailed explanation of the soft
keys is displayed on the screen, a screen printout is done without further inquiry.
As no dialogue on the screen is possible, there will be no error message !
Otherwise an interrogation window appears to ask what should be printed. In this
case:
Press [+]
The printer prints out the screen displayed. At the end of the printout an
interrogation appears "Send form feed to printer". Depending on the type of
printer, 2 to 4 screens may be printed out on a DIN A4 page in portrait format. (If
further screens should be printed on the same sheet, you may interrupt form feed
by pressing the [ESC] key.)
Press [+]
A form feed is sent to the printer, printer issues the sheet.
4.6.2. Printout of all tolerance zones
All tolerance zones together can be printed out since software version Px111.
Starting from the MAIN MENU proceed as follows:
The menu MATERIAL DATA appears.
Press [F3], TOL (Tolerance zone)
The menu TOLERANCE ZONE appears.
Press [PRINT]
An interrogation window appears to ask what is to be printed out.
Press [ESC], (continue)
An further interrogation window appears to ask what is to be printed out.
Press [-]
The printer prints out all tolerance zones. Depending on the type of printer, 2 to 8
tolerance zones may be printed out on a DIN A4 page in portrait format.
4.6.3. Protocol printout
The protocol printout can be done in any selected menu if no interrogation or hint
window, help text or detailed explanation of the soft keys is displayed.
Px
Printing Apr 16, 2004, ibg Doc: 0108131e
Press [PRINT]
An interrogation window appears to ask what is to be printed out.
Press [-]
The protocol of the sorting is automatically printed out. Subsequently the printer
issues the page.
See also chapter "10.9. Example of test protocol" on page 10-56.
Manual eddyliner
Px Data transfer via V24 interface

ibg Doc: 0108131e, Apr 16, 2004
5. Data transfer via V24 interface
The eddyliner
Px eddy current instrument is equipped with a serial interface (V24

or RS232, respectively) to enable communication between the test system and an
external computer (or others). Data transfer or control are performed as follows:
eddyliner
Px external computer (software version Px212 an higher)

(a) Data of parts tested
A complete set of data will be provided by eddyliner
Px after each test

procedure (in modes RECORDING OF O.K. PARTS as well as
SORTING). Volume of such set of data as well as contents may be
configured.
(b) Parts counter
The eddyliner
Px provides information on number of parts on request.

Volume of such set of data as well as contents may be configured.
(c) Material data of O.K. parts
Information on data of all O.K. parts stored will be provided by
eddyliner
Px on request.
(d) Setting of instrument
Information on all current settings (instrument parameters including
tolerance zones and communication parameters) will be provided by
eddyliner
Px on request.
External computer eddyliner
Px
(e) Reset of parts counter
(f) Remote control of eddyliner
Px by simulated keyboard input

Automation of recurrent steps of operation is possible by simulation of
keyboard input.
additional software version Px212 an higher:
(g) Material data of O.K. parts
On request, the eddyliner
Px retrieves the data of OK parts transmitted

to the external computer before.
(h) Setting of instrument
On request, the eddyliner
Px retrieves all settings (instrument

parameters including tolerance fields and communication parameters)
transmitted to the external computer before.
5.1. Interconnection with external computer
A 3-channel cable is sufficient for V24 interconnection of eddyliner
Px and external
computer. For wiring please refer to chapter "10.8. V24-Wiring" on page 10-56. At
4800 baud, length of cable should not exceed 25 m. Cable to be connected to the
socket marked "RS232 V24" at the back panel of the eddyliner
Px.
Data transfer via V24 interface Manual eddyliner
Px
Format of transferable data and commands Apr 16, 2004, ibg Doc: 0108131e

WARNING

Make sure that all cables are connected and fixed prior to
switching ON of instrument.

Also make sure that all plugs are fixed and in correct position.

Plugging-in of plugs after switching ON of eddyliner
Px may
cause damage to some components!

In mode COMMUNICATION-SETUP, the communication parameters of V24
interface may be selected. All parameters selected have to meet exactly the
parameters of the external computer connected via interface. The following
parameters may be selected:
Baud rate (150, , 115200 baud). Baud rates greater than 19200 require
software version Px300 or higher and PCPR11 chip on CPU board.
Parity (odd, even, none)
Number of data bits (7 or 8)
Number of stop bits (1 or 2)
When using a terminal program make sure protocol selected is none.
Modification of such parameters will only be effective after storage of this setting
(press keys [F4] and SAV and confirm the interrogation window with key [+])!
5.2. Format of transferable data and commands
7 bits are used for data transfer (ASCII-code 0-127), even when setting 8 data bits
for mode of transfer. In this case, peak bit is always 0 to keep the software required
for the computer independent from the mode of transfer. Transfer of complete bytes
is performed in half-byte mode, if necessary. For this purpose, high-order half-bytes
will be transferred first (then low-order half-bytes) by ASCII symbols '0'..'9' and
'A'..'F'
Unless expressly enquired, the eddyliner
Px only provides a set of test data after

each test procedure (in modes RECORDING OF O.K. PARTS as well as
SORTING). For details on the structure of this set of data see chapter "5.3. Test
data set" on page 5-56. If test rate is very high so that complete transfer of all test
data is not possible, a set of so-called "interruption data" will be provided instead of
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Test data set
the missing test data so that even at highest test rates random-sampling test data
are transferable. For details on the structure of interruption data see chapter
"5.4. Interruption data set" on page 5-56.
Transfer of all data further to test data and interruption data has to be demanded
expressly from the connected external computer.
Computer commands may be divided into 2 groups:
(a) One-byte commands ('r', 'v', 'w', 'x', 'y', 'z') are applicable during transfer
of test data running and are confirmed by '@@@' and subsequent capital
letters.
(b) Multi-byte commands are only applicable with interrupted transfer of test
data. They are confirmed by immediate return transfer.
In case of two-byte commands the direction of transfer is defined by
the first letter
eddyliner
Px external computer: transmit ('te', 'tm')

External computer eddyliner
Px: load ('le', 'lm', 'lv').

Simulated keyboard input consist of a keyboard code in brackets.
('[P]', '[1]', '[2]', '[3]', '[4]', '[F]', '[?]', '[Q]', '[E]', '[U]',
'[<]', '[>]', '[D]', '[-]', '[+]')
5.3. Test data set
If transfer of test data is not interrupted explicitly by 'x' or 'y' command, the
eddyliner
Px will provide a set of test data after termination of each test procedure
(in modes RECORDING OF O.K. PARTS as well as SORTING). If test rate is very
high so that complete transfer of all data is not possible, a set of interruption data
will be provided instead of the missing data (see next chapter).
For adaptation to the required test rate and the demand for information, volume and
contents of the test data set may be configured (see also chapter
"5.6.6. Configuration of data sets ('lv')" on page 5-56).
A full test data set consists of a head, a body and an end. Additionally, the total test
result is transmitted whenever testing of one part is completed. The information
included is separated by blanks (indicated in form of '' ). Figures with variable
numbers of places after the comma are indicated with filling blanks in order to keep
that number of bytes transferred constant. Standard non-transferred information is
marked with *.
Px
Test data set Apr 16, 2004, ibg Doc: 0108131e
Head of test data set:
@@@93/09/2110:485H803TestSetDenomination.01

carriage return (0D) and
line feed (0A) (2 Byte)
Channel-number (4 Byte)
Name of Setup (21 Byte) *
Set-number (3 Byte) *
Number of test frequencies (2 Byte) *
Frequency basis 50/60Hz and
noise suppression (HS/LS) (3 Byte) *
Time of testing (6 Byte)
Date of testing (9 Byte)
Synchronisation symbols (4 Byte)
Length of head of test data set in byte: standard: 25
maximum configuration: 54
minimum configuration: 0
Body of test data set:
A2.0241.25kHz+11000-1100099.99

carriage return (0D) and
Distance relative to
edge of ellipse (6 Byte)
X-value and Y-value (14 Byte)
Frequency (8 Byte)
Frequency code (3 Byte) * (see tables 5.1 and 5.2 on page 5-56)
Tolerance zone factor (4 Byte)
Tolerance zone letter (2 Byte)
Length of body of test data set in Byte: standard: 36
Such a body is issued once for each test frequency used. Total length of the body of
set of test data is resulting from the length of a body multiplied with the number of
test frequencies.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Test data set
End of test data set:
9999999OK

carriage return (0D) and line feed (0A) (2 Byte)
Sorting decision OK or NG for this channel (3 Byte)
Part number (parts counter of channel) (8 Byte)
Length of end of test data set in Byte: standard: 14
Total result of test data set:
@@@T 9999999OK

Sorting decision OK or NG for the whole part (3 Byte)
Part number (total parts counter) (8 Byte)
Synchronisation symbols and codes (5 Byte)
Length of total result of test data set in Byte: standard: 19
Example:
In standard configuration, sets of test data similar to the description in the following
might be sent by eddyliner
Px (using three test frequencies an two channels) via

V24 after each test:
@@@97/09/2914:30 .01
A2.0200Hz+367+1100.57
B1.51.00kHz-6540+99711.32
C1.812.5kHz+989-100040.39
91792NG

@@@97/09/2914:31 .02
A2.0200Hz+367+1100.57
B1.51.00kHz-5790+87630.80
C1.812.5kHz+989-100040.39
91792OK

@@@T 91792NG

Px
Test data set Apr 16, 2004, ibg Doc: 0108131e
This means: blanks (hexadecimal 20, decimal 32)
carriage return (hexadecimal 0D, decimal 13)
line feed (hexadecimal 0A, decimal 10)

Correspondence between a frequency code and the frequency itself is displayed in
the following tables:

+0 +10 +20 +30 +40
-1
0
1
2
3
4
5
6
7
8
9
not active
5.0 Hz
6.3 Hz
8.0 Hz
10.0 Hz
12.5 Hz
16.0 Hz
20.0 Hz
25.0 Hz
32.0 Hz
40.0 Hz

50.0 Hz
63.0 Hz
80.0 Hz
100 Hz
125 Hz
160 Hz
200 Hz
250 Hz
320 Hz
400 Hz

500 Hz
630 Hz
800 Hz
1.00 kHz
1.25 kHz
1.60 kHz
2.00 kHz
2.50 kHz
3.20 kHz
4.00 kHz

5.00 kHz
6.30 kHz
8.00 kHz
10.0 kHz
12.5 kHz
16.0 kHz
20.0 kHz
25.0 kHz
32.0 kHz
40.0 kHz

50.0 kHz
63.0 kHz
80.0 kHz
100 kHz
125 kHz
160 kHz
200 kHz
250 kHz
Table 5.1 Frequency codes at 50Hz frequency basis

+0 +10 +20 +30 +40
-1
0
1
2
3
4
5
6
7
8
9
not active
6.0 Hz
7.5 Hz
10.0 Hz
12.0 Hz
15.0 Hz
20.0 Hz
24.0 Hz
30.0 Hz
38.0 Hz
48.0 Hz

60.0 Hz
75.0 Hz
100 Hz
120 Hz
150 Hz
200 Hz
240 Hz
300 Hz
380 Hz
480 Hz

600 Hz
750 Hz
1.00 Hz
1.20 kHz
1.50 kHz
2.00 kHz
2.40 kHz
3.00 kHz
3.80 kHz
4.80 kHz

6.00 kHz
7.50 kHz
10.0 kHz
12.0 kHz
15.0 kHz
20.0 kHz
24.0 kHz
30.0 kHz
38.0 kHz
48.0 kHz

60.0 kHz
75.0 kHz
100 kHz
120 kHz
150 kHz
200 kHz
240 kHz
300 kHz
Table 5.2 Frequency codes at 60Hz frequency basis

Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Interruption data set
5.4. Interruption data set
If transfer of test data is not interrupted explicitly by 'x' or 'y' commands and the test
rate is very high so that complete transfer of all data is not possible, an interruption
data set will be provided instead of the omitted test data.
contents of the interruption data set may be configured (see chapter
"5.6.6. Configuration of data sets ('lv')" on page 5-56). Structure of a complete
interruption data set is as follows:
@@@I999

Number of omitted sets of test data (4 Byte)
Length of interruption data set in Byte: standard: 12
5.5. Commands possible with data transfer running
5.5.1. Request parts counter set ('z')
The external computer may request information on the status of OK and NG parts
counter of eddyliner
Px by sending the small letter 'z'. When transfer of test data is

running, parts counter set will be provided between 2 sets of data. So response
times may be prolonged, however, format of the data sets will not be destroyed.
contents of the parts counter set may be configured (see chapter
"5.6.6. Configuration of data sets ('lv')" on page 5-56). A full parts counter set
consists of a head, a body and an end.
Head of parts counter set:
@@@Z22222227777777

OK parts counter total (8 Byte)
NG parts counter total (8 Byte)
Length of head of parts counter set in Byte: Standard: 23
Px
Commands possible with data transfer running Apr 16, 2004, ibg Doc: 0108131e
Body of parts counter set:
.0111111116666666

OK parts counter of channel (8 Byte)
NG parts counter of channel (8 Byte)
Channel-number (4 Byte)
Length of body of parts counter set in Byte: Standard: 22
Such a body is issued once for each channel used. Total length of the body of parts
counter set is resulting from the length of a body multiplied with the number of
channels.
End of parts counter set:

Length of end of parts counter set in Byte: Standard: 2
Example:
In standard configuration, parts counter set similar to the description in the following
might be sent by eddyliner
Px (using four channels) via V24 on request:

@@@Z2004800
.01124988
.021484852
.0324998
.041034897

5.5.2. Reset of parts counter ('r')
The external computer may instruct the eddyliner
Px to reset all parts counter to

zero (, NG and OK) by sending a small letter 'r'. This will be confirmed by
eddyliner
Px resending the following 4 bytes:

@@@R
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Commands possible with data transfer running
When transfer of test data is running, this confirmation will be sent between 2 sets of
test data. Response times may be longer, however, format of the data sets will not
be destroyed.
5.5.3. Interruption of data transfer ('x' or 'y')
The external computer may interrupt transfer of test data by sending the small
letters 'x' or 'y' without influencing running sorting or material recording procedures.
This is important when using commands requiring byte by byte communication.
'x' to complete prepared sets of test data and to interrupt transfer after
complete sets of data only
'y' to immediately interrupt transfer of test data (e.g. in the middle of a set of
data)
Interruption of data transfer will be confirmed by eddyliner
Px sending the following

4 bytes:
@@@X
Commands requiring byte by byte communication may only be operated after receipt
of this confirmation. Transfer of test data remains interrupted unless the external
computer re-admits transfer by command 'v' or 'w', setting of the instrument is
changed (storage of new setting parameters or communication parameters in mode
SETUP) or mode SETUP is left.
5.5.4. Admitting transfer of test data ('v' or 'w')
The external computer may re-admit transfer of test data by sending the small letter
'v' or 'w', without influencing running sorting or material recording procedures.
'v' continues transfer of test data from where it was interrupted.
'w' deletes all remaining data in the V24 transfer butter and starts transfer of
test data anew.
Re-admission of data transfer will be confirmed by eddyliner
P sending the
following 4 bytes:
@@@W
When transfer of test data is running, this confirmation will be sent between 2 sets of
test data. Response times may be longer, however, format of the data set will not be
destroyed.
Each modification of instrument setting (storage of new parameters in mode
SETUP) as well as leaving of mode SETUP will cause an interruption of running
transfer of test data or processing of commands and admit transfer of test data.
Px
Commands only possible when data transfer is interruptedApr 16, 2004, ibg Doc: 0108131e
5.6. Commands only possible when data transfer is interrupted
5.6.1. Common features of multi-byte commands
The commands described in the following paragraphs require byte by byte
communication. The receiver has to confirm each transferred byte by re-sending the
same byte. A new byte may not be sent unless correct confirmation has been
issued. This is to adjust speed and avoid errors.
If the eddyliner
Px recognizes that confirmation of the external computer for the

bytes sent is not correct, the running processing of commands will be interrupted
and '?' will be sent. In this context, identical functioning of the external computer is
advantageous.
On the other hand the eddyliner
Px will only confirm a byte sent by the external

computer if it was processible. During transfer of half-bytes, for example, all bytes
except '0'..'9' and 'A'..'F' (as well as '?' serving as interruption signal) will be totally
ignored.
Except for command signals, transfer of data itself is performed in half-byte mode.
Each byte to be transferred will be divided into two half-bytes. The high-order half-
byte will be transferred first, then the low-order half-byte, by ASCII symbols '0'..'9'
and 'A'..'F'.
During processing of the commands mentioned in the following paragraphs, screen
display of the eddyliner
Px remains "frozen". To achieve short response times,

permanent generation of screen display will be interrupted. This is of no influence to
running sorting procedure or material recording procedure, respectively. If any key is
operated during processing of commands (except key [START] of eddyliner
Px or
key '?' received via V24), processing of commands just started will be interrupted
and '?' will be sent.
If premature interruption of multi-byte command is required, the external computer
has to send a question mark '?' to the eddyliner
Px, which in turn confirms the

interruption by re-sending '?'.
5.6.2. Sending of material data of O.K. parts ('tm')
The external computer may initiate transfer of all data of O.K. parts by sending the
small letters 't' (wait for confirmation) and 'm' (confirmation to follow) without
influencing running sorting procedure or material recording procedure. When
recording of material data is running, however, data are not always valid !! If transfer
of material data is absolutely necessary during recording of material data, the sets of
test data should better be used.
After confirmation of the command ('t' first, then 'm') the eddyliner
Px will send a
series of 26624 half-bytes (equal to 13312 Bytes), each of which has to be
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004Commands only possible when data transfer is interrupted
confirmed by the external computer by re-sending. The end of sending will be
symbolized by '#', which is not imperative to be confirmed.
5.6.3. Loading of material data of O.K. parts ('lm')
The material data which were transferred to an external computer can be re-loaded
in the eddyliner
Px. The test instrument must be in the MAIN MENU for loading of
material data.
The material data refer to specific frequencies, test coils, operation times etc. !
Exactly identical settings and test conditions (the same eddyliner
Px, the same test

coils, the same test array, identical position of the compensation part etc.) as during
recording of these material data must be guaranteed. It is recommended to transfer
instrument settings together with the material data.
Material data are loaded from the external computer by sending the small letters 'l'
and 'm' followed by 26624 half-bytes to the eddyliner
Px. Again, each byte has to

be confirmed by re-sending ! After confirmation of the last half-byte, the
eddyliner
Px sends a '#' to signalise that the data set is complete, provided that
checksum validation was successful. If the checksum of the loaded material data is
not correct, the eddyliner
Px will send a '?' instead of a '#' as an end signal.

5.6.4. Sending of instrument setting incl. tolzones ('te')
The external computer may initiate transfer of the current instrument setting by
sending the small letters 't' (wait for confirmation) and 'e' (confirmation to follow)
without influencing running sorting procedure or material recording procedure. This
instrument setting includes all relevant setting parameters of eddyliner
Px,
including tolerance zones.
After confirmation of the command ('t' first, then 'e') the eddyliner
Px will send a
series of 1216 half-bytes (equal to 608 bytes), each of which has to be confirmed by
the external computer by re-sending. The end of sending will be symbolized by '#',
which is not imperative to be confirmed.
5.6.5. Loading of instrument setting incl. tolzones ('le')
The instrument setting which was transferred to an external computer can be re-
loaded in the eddyliner
Px. The test instrument must be in the MAIN MENU for

loading of instrument setting.
Instrument settings are loaded from an external computer by sending the small
letters 'l' and 'e' followed by 1216 half-bytes to the eddyliner
Px. Again, each byte

has to be confirmed by re-sending ! After confirmation of the last half-byte, the
eddyliner
Px sends a '#' to signalise that the data set is complete, provided that
validation of checksum was successful. If the checksum of the loaded instrument
Px
setting is not correct, the eddyliner
Px will send a '?' instead of a '#' as an end

signal.
If the loaded instrument setting contains valid tolerance fields, however,
automatically four "O.K.-parts" are generated. These four "parts" represent all
formerly existing O.K.-parts which were not stored. Exactly identical test conditions
(the same eddyliner
Px, the same test coils, the same test array, identical position
of the compensation part etc.) as during generation of these tolerance fields must be
guaranteed.
5.6.6. Configuration of data sets ('lv')
For adaptation to the required test speed and demand for information, volume and
contents (=parts) of a set of test data, interruption data and counter data may be
configured. Configuration is carried out by external computer sending the small
letters 'l' and 'v' followed by 20 half-bytes to the eddyliner
Px. Again, each byte

has to be confirmed by re-sending ! After confirmation of the 20th half-byte, the
eddyliner
Px sends a '#' to signalise that the data set is complete.

The requested configuration is included in the 20 half-bytes to be transferred
(recovered from 10 bytes). The configurable parts of a set of data relate to a certain
bit. If the bit is 1, the relating part of data set will be transferred; if the bit is 0, the
relating part of data set will be disregarded during transfer. The bits included in a
byte are denominated bit 7 (highest-value bit) to bit 0 (lowest-value bit).
Correspondence between parts of data sets and bit position:
Byte 1 must be 0
Byte 2 and 3 to configure head of test data set
Byte 2 Bit 7 Synchronisation symbols
Byte 2 Bit 6 Date of testing
Byte 2 Bit 5 Time of testing
Byte 2 Bit 4 Frequency basis 50/60Hz +noise suppression (HS/LS)*
Byte 2 Bit 3 Number of test frequencies *
Byte 2 Bit 2 Set-number *
Byte 2 Bit 1 Name of Setup *
Byte 2 Bit 0 Channel-number
Byte 3 Bit 7..1 must be 0
Byte 3 Bit 0 carriage return (0D) and line feed (0A)
Byte 4 and 5 to configure body of test data set
Byte 4 Bit 7 Tolerance zone letter
Byte 4 Bit 6 Tolerance zone factor
Byte 4 Bit 5 Frequency code *
Byte 4 Bit 4 Frequency
Byte 4 Bit 3 X-value and Y-value
Byte 4 Bit 2 Distance relative to edge of ellipse
Manual eddyliner

Byte 6 to configure end of test data set
Byte 6 Bit 7 Part number (parts counter of channel)
Byte 6 Bit 6 Sorting decision OK or NG for this channel
Byte 6 Bit 0 line feed (0A)
Byte 7 to configure total result of test data set
Byte 7 Bit 7 Synchronisation and identification symbols
Byte 7 Bit 6 Part number (total parts counter)
Byte 7 Bit 5 Sorting decision OK or NG for the whole part
Byte 8 to configure interruption data set
Byte 8 Bit 6 Number of omitted sets of test data
Byte 9 to configure head of parts counter set
Byte 9 Bit 6 NG parts counter total
Byte 9 Bit 5 OK parts counter total
Byte 10 to configure body and end of parts counter set
Byte 10 Bit 7 Channel-number
Byte 10 Bit 6 NG parts counter of channel
Byte 10 Bit 5 OK parts counter of channel
Byte 10 Bit 1 carriage return (0D) and line feed (0A) (body)
Byte 10 Bit 0 carriage return (0D) and line feed (0A) (end)
The parts data sets marked with * are principally not activated. There are 2
possibilities to recover standard configuration:
(a) As described above, send series of characters:
'lv00E101DC01C3E3C3E1E3'
from external computer to eddyliner
Px.
(b) Move cursor to 'V24 :' in mode COMMUNICATION-SETUP and operate
keys [+] or [-]. After storage of the modified communication parameters
(operate keys [F4], SAV), standard configuration has been recovered.
Px
Example:
Interrupt transfer of test data first in order to make the (multi-byte) configuration
command accessible. The external computer will send an 'x' (see also chapter
"5.5.3. Interruption of data transfer ('x' or 'y')" on page 5-56).
If the test speed is very high and transfer of a sort decision as well as of distances
relative to the edge of the ellipse are required only, the following configuration may
be used:
Head of test data set Bit as hex Byte
Byte 2 Bit 0 Channel-number 01 01
Body of test data set
Byte 4 Bit 2 Distance relative to edge of ellipse 04 04
End of test data set
Byte 6 Bit 6 Sort decision OK or NG of channel 40
Byte 6 Bit 1 carriage return (0D) and line feed (0A) 02 42
Total result of test data set
Byte 7 Bit 6 Part number (total parts counter) 40
Byte 7 Bit 5 Sort decision OK or NG whole part 20
Byte 7 Bit 1 carriage return (0D) and line feed (0A) 02 62
Interruption data set
Byte 8 Bit 7 Synchronisation and identification symbols 80
Byte 8 Bit 6 Number of disregarded sets of test data 40
Byte 8 Bit 1 carriage return (0D) and line feed (0A) 02 C2
Head of parts counter set
Byte 9 Bit 7 Synchronisation and identification symbols 80
Byte 9 Bit 6 NG parts counter total 40
Byte 9 Bit 5 OK parts counter total 20
Byte 9 Bit 0 carriage return (0D) and line feed (0A) 01 E1
Body and end of parts counter set
Byte 10 Bit 7 Channel-number 80
Byte 10 Bit 6 NG parts counter of channel 40
Byte 10 Bit 5 OK parts counter of channel 20
Byte 10 Bit 1 carriage return (0D) and line feed (0A) 02
Byte 10 Bit 0 carriage return (0D) and line feed (0A) 01 E3

All other parts of data sets not mentioned here shall not be transferred, the relating
bits are 0. The following series of character is resulting (with blanks for better
legibility):
1 2 3 4 5 6 7 8 9 10 (Byte-No.)
'lv 00 0100 0400 4262 C2 E1E3'
Manual eddyliner

The external computer will send this series of characters to the eddyliner
Px. The
blanks may be transferred as well, as the eddyliner
Px will totally ignore all bytes

except '0'..'9' and 'A'..'F' (and '?' serving as interruption signal) during transfer of
half-bytes. Please pay attention to the fact that those bytes will not be confirmed by
re-sending (as they are unexpected).
After successful transfer of the series of characters to the eddyliner
Px, transfer of
test data must be re-admitted. For this purpose, the external computer will send a 'w'
(see also chapter "5.5.4. Admitting transfer of test data ('v' or 'w')" on page 5-56).
Now the configuration is terminated. The eddyliner
Px will send a set of test data

after each test procedure similar to the following (using three test frequencies an two
channels):
.010.571.320.39NG
.020.570.800.39OK
91792NG

5.6.7. Remote control by simulation of keyboard input
The external computer may simulate operation of a key of eddyliner
Px by sending
"opening" (left) bracket '[' (wait for confirmation), keyboard code (wait for
confirmation) as well as "closing" (right) bracket ']' (confirmation to follow). There is
no additional feedback on acceptance or effect of this "key operation".
In the following draft, the relating series of characters is displayed on each remote
control element:

[2]
[1]
[3]
[4] [E]
[Q]
[F]
[?]
[P]
[-] [+]
[U]
[D]
[>] [<]

Each modification of instrument setting (storage of new parameters in mode
SETUP) as well as leaving of mode SETUP will cause interruption of running
transfer of test data or processing of commands and admit transfer of test data. For
further simulated keyboard inputs transfer of test data has to be interrupted again.
Px
BASIC - program example Apr 16, 2004, ibg Doc: 0108131e
5.7. BASIC - program example

REM date : 09.10.97 15:26 S. Goly D:\EDD_PY\PY_212\-BASIC\V24TST.BAS

nr = 1 '1 for COM1, 2 for COM2

PRINT
PRINT "Test of serial communication PC <-> eddyliner P/P2/P3/P4/P16"
PRINT " (c) ibg Prfcomputer GmbH (Go) 1993-97"
PRINT
PRINT "Communication parameter (COM" + CHR$(nr + 48) + ":) 1200, E, 7, 2 ";
PRINT "must be equal to eddyliner P."
PRINT
PRINT " Any key will be sent to eddyliner P,"
PRINT " screen display only receives characters from eddyliner P."
PRINT "F1 configurate standard dataset"
PRINT "F2 configurate short form dataset"
PRINT " -------- end with ESC or Ctrl+C --------"
PRINT

buffer = 1
OPEN "COM" + CHR$(nr + 48) + ": 1200,E,7,2,CD0,CS0,DS0,RS" FOR RANDOM AS #buffer

ON ERROR GOTO errorreport

ON KEY(1) GOSUB standard 'F1
ON KEY(2) GOSUB shortform 'F2
KEY(1) ON
KEY(2) ON

DO
GOSUB prtinputbuf
k$ = INKEY$
IF LEN(k$) = 1 THEN PRINT #buffer, k$; 'send to eddyliner P (only 1 byte)
LOOP WHILE k$ <> CHR$(27) AND k$ <> CHR$(3) 'end with ESC or Ctrl+C

testend:
PRINT : PRINT "bye bye"
END

prtinputbuf:
IF LOC(buffer) > 0 THEN
s$ = INPUT$(1, #buffer)
IF s$ <> CHR$(&HD) THEN PRINT s$; 'BASIC prints &H0D as &H0D0A
ELSE s$ = ""
END IF
RETURN

standard:
cnfstring$ = "lv00E101DC01C3E3C3E1E3" 'standard configuration
GOSUB configuration
RETURN

shortform:
cnfstring$ = "lv00010004004262C2E1E3" 'short form configuration (example)
GOSUB configuration
RETURN

configuration:
ON TIMER(8) GOSUB timeout
TIMER ON

PRINT #buffer, "x"; 'interrupt data transfer
DO: GOSUB prtinputbuf
LOOP WHILE s$ <> "X" 'wait for interrupt acknowledge
PRINT
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 BASIC - program example
FOR i = 1 TO 22
PRINT #buffer, MID$(cnfstring$, i, 1);
IF s$ <> MID$(cnfstring$, i, 1) THEN ERROR 250
PRINT s$;
NEXT
IF s$ <> "#" THEN ERROR 250
PRINT s$

PRINT #buffer, "w"; 'data transfer enable
DO: GOSUB prtinputbuf
LOOP WHILE s$ <> "W" 'wait for enable acknowledge
PRINT : PRINT

TIMER OFF
RETURN

'****************************************************************************

timeout:
BEEP
PRINT
PRINT "communication error (timeout) - program terminated"
GOTO testend

errorreport:
BEEP
SELECT CASE ERR
CASE 57 'i/o error (e.g. baud rate not equal)
RESUME
CASE 69 'input buffer overflow
PRINT
PRINT "This computer is too slow for this program with this baud rate !"
PRINT "communication error (overflow) - program terminated"
GOTO testend
CASE 250 'acknowledge from eddyliner P not right
PRINT
PRINT "communication error (transfer) - program terminated"
GOTO testend
CASE ELSE
ON ERROR GOTO 0
END SELECT
Px
BASIC - program example Apr 16, 2004, ibg Doc: 0108131e
.
Manual eddyliner
Px Connection with automatic sort systems

ibg Doc: 0108131e, Apr 16, 2004
6. Connection with automatic sort systems
The instrument is suitable for nearly all requirements by versatility of settings. This
instruction manual is intended to facilitate connection of the eddyliner
Px with
automatic sort systems.
The computer-supported multi-frequency instrument eddyliner
Px is equipped with
a very efficient facility for communication with automatic systems. All inputs and
outputs are combined on one PC board. External connections are possible via two
Sub-D plugs.
All inputs and outputs are "optically isolated". This means that electric signals are
first converted into light signals to be converted back into electrical signal via
photosensitive receiver. Electric noise is thus prevented from penetration into the
instrument.
An external 24 V dc supply is required to operate this optical isolated interface (such
voltage supply is available in most cases for operation of PLC, etc.). This 24 V dc
supply is integrated in the standard eddyliner
Px.
Setups:
All settings referring to inputs and outputs are made in mode
COMMUNICATION-SETUP.
Module test:
All inputs and outputs may be checked in mode MODULE TEST. Working in this
mode, the outputs can be switched on and off pressing the relevant key. Signals of
inputs are displayed on the screen by symbolic lamps.
6.1. Temporary course of measurement
The eddylinerPx operates on the ibg-developed principle of PREVENTIVE
MULTI-FREQUENCY TESTING (PMFT). After the measurement has been
triggered, the test frequencies are applied successively to the coil system, starting at
the lowest test frequency. At each test frequency the response of the test part to the
coil system is recorded and the electric voltage vector is broken down into its X and
Y components and stored.
Upon completion of the test, depending on the operating mode, the values stored
are either compared with the tolerance zones (sorting) or assigned to the reference
values (mode RECORDING O.K. PARTS).
Connection with automatic sort systems Manual eddyliner
Px
Temporary course of measurement Apr 16, 2004, ibg Doc: 0108131e

Settling delay
MPRG (measurement
in progress)
OKx (sort impulse ok)
ENDx (end of
measurement)

Start of measurement with " PIP-signal" (Piece In Probe) :
A measurement must be started (PIP-signal) and requires a certain period of time
(MPRG-signal). Triggering of measurement is only possible in modes RECORDING
O.K. PARTS or SORTING; in all other modes of the eddylinerPx a PIP-signal
does not trigger measurement, an MPRG-signal does not appear.
Settling delay:
After triggering of a measurement, but before measurement itself starts, an
adjustable settling delay may be selected. This settling delay allows the test part to
physically settle inside the test coil and measurement will not start unless the test
part has reached its final position in the coil.
" MPRG-signal" (Measuring in Progress) :
Working in mode RECORDING O.K. PARTS or SORTING, the MPRG-signal
(Measuring in Progress) will appear immediately after the PIP-signal (Piece In
Probe). The settling delay follows, and after termination measuring itself will start at
the first frequency.
Sorting decision with " OKx1-signal" :
If testing is completed at all frequencies, the sort decision is made and applied to the
sort output (OKx1). In the operating mode RECORDING O.K. PARTS, of course no
sort signal will be generated.
The ENDx1-signal (end of testing by channel .x):
If all test frequencies for channel .x have completed testing (and possibly a sort
decision has been made), the ENDx1-signal will be generated.
If the PIP of the following channel is set to AFTER, settling delay of this channel
starts immediately, the MPRG-signal remains active.
If it is the last channel within one block of testing, the MPRG-signal disappears.
Once the MPRG-signal has disappeared, the eddylinerPx is again ready for a
new measurement (see also chapter "10.2. Time diagram" on page 10-56).
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Temporary course of measurement
6.1.1. Start of measurement (PIP)
Testing (recording O.K. PARTS or SORTING) is initiated with the PIP signal. PIP is
the abbreviation for Piece In Probe. For every channel .x there is a separate
optically isolated input PIPx available for external test initiation (PIP1 to PIP4 for
eddylinerP4).
The PIP signal of test position .1 has four different modes of operation :
(a) AUTOMatic operation by AUTOPIP when a test part is approaching the
test coil and when a certain threshold value is reached
(For this operating mode, the frequency and the threshold value for
AUTOPIP must be set !)
(c) PIP1 via external optically isolated PIP1 input.
(d) KONTInuous operation - measurement after measurement
The PIP signals of test positions .2 through .4 have three different operating modes :
(c) PIPx via external optically isolated PIPx input
(d) AFTER the end of measurement at the previous test position.
For using the AUTOPIP please pay attention to the hints in chapter
"6.1.1.4. Automatic Triggering (AUTOM-PIPcod. on page 6-56).
Furthermore, the [START] key on the eddylinerPx respectively the test initiation
button on the probe cable can be used to start measurement in all PIP operating
modes. These keys always refer to the block of tests containing the displayed
channel. If all channels are displayed, they refer to channel .1
6.1.1.1. Triggering by external PIPx-signal
Via the optically isolated PIPx input testing with channel .x is initiated. In any case,
the positive going edge will be evaluated. Contact bouncing up to 1 ms will be
suppressed.
The external PIPx-signal may be generated by proximity switches, a PLC or the like.
It provides for specific initiation of testing for every individual channel, for example if
the test part or the test coil must be moved between the individual tests.
If OKS/NGS-signals are used during testing, the sequence of
channels must be adhered to !
Px
When testing is initiated by PIPx-inputs, switching to the displayed channels on the
eddyliner
Px is not necessary. The test part will be tested in this manner at all test
positions.
Example:
If every test part is to be tested at four test positions subsequently using one pair of
coils, an automatic handling system may be used. This system is intended for
positioning the test parts or the coil and starts testing with the respective channel
when the required test position is reached. The following figure shows a possible
setting using external PIPx-signals:

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 6.1
6.1.1.2. Continuous measurement (KONTI-PIP)
The PIP-mode KONTI-PIP is used for testing of very long parts (e.g. wire) as well as
for continuous sorting (without interruption). Operate key [ESC] to stop KONTI-PIP.
6.1.1.3. Subsequent testing (AFTER-PIP)
If testing is to be done "simultaneously" at several positions using one coil head or
several pairs of coils, it is sufficient to initiate testing once (by MANUE, PIP1 or
AUTOM) on channel 1. All further testing can be initiated quickly by the
eddyliner
Px itself.
The PIP operating mode AFTER generates an internal PIP signal when testing is
completed at the previous test position. Then, the test result is combined with the
result of the test position before the previous one. Every "block of tests" (displayed
between the columns "coil" and "time") requires only one single external PIP signal.
The total test time comprising all test times of one block of tests is displayed in the
column "time" at the end of every block. The MPRG signal (Measuring in Progress)
is not switched off between two test positions connected via AFTER-PIP, it remains
Manual eddyliner

active for the complete block of tests. Due to this, one block of tests can be
considered as one single test.
Example:
If test parts with one hardened and one not hardened end are to be tested at the
ends and the OK parts are to be aligned, for example a pair of coil heads or two
pairs of coils can be used. Testing can be initiated by PLC via PIP1-signal. The
following figure shows a possible setting using PIP-mode AFTER:

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 6.2
Sorting will be done as follows:
(a) If after the test the OK2-signal is generated (OKS-signal is generated ,
NGS-signal is not generated ), the test part is OK and is placed in the test
station in the first direction.
(b) If after the test the OK4-signal is generated (OKS-signal is generated ,
NGS-signal is not generated ), the test part is OK and is placed in the test
station in the second direction.
(c) If after the test the NGS-signal is generated (OK2, OK4 and OKS-signals
are not generated), the test part is NOT GOOD.
6.1.1.4. Automatic Triggering (AUTOM-PIP)
There is a great difference between the voltage issued by the test coil with or
without test part inside the coil. The instrument therefore automatically recognizes
that a test part is available in test coil 1. An additional proximity switch is not
required. Select AUTOPIP frequency and threshold.
Example:
If every test part is to be tested at four different positions "simultaneously", a pair of
coil heads or four pairs of coils can be used. Testing with channel 1 can be initiated
Px
by the eddyliner
Px itself in the PIP-mode AUTOM. This makes further proximity

switches redundant. Testing with the other channels can be done immediately
afterwards using PIP-mode AFTER. This proceeding creates a block of tests which
is considered one single testing externally. The following figure shows a possible
setting:

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 6.3

AUTOPIP Frequency
The coils are loaded with the AUTOPIP frequency during periods without measuring
activity. AUTOPIP frequency usual sets to 2/3 of the frequency band. Manual
selection of any frequency is possible.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
AUTOPIP-frequency

Fig. 6.4
Manual eddyliner

Please keep in mind that low frequencies excite higher coil currents and might
cause warming-up of coil and compensation part. Therefore we recommend to
select a higher AUTOPIP frequency rather than a lower one, but make sure that
measurement can still be triggered safely.
X/Y-values of AUTOPIP
X/Y-values of AUTOPIP frequency are displayed "live" (=continuously) in mode
TEST-SETUP. Invalid values may occur if the test coil 1 is empty and the
compensation coil 1 has a compensation part inside, as the differential signal
between test coil 1 and compensation coil 1 is outside of the dynamic range of the
eddyliner
Px.
This phenomenon is indicated by five aligned "+" or "-" signs.

F2
START
F1
F3
F4 ESC
QUIT
F?
?
X/Y-values of AUTOPIP-frequency

Fig. 6.5
X/Y-values are changing if a test part is introduced into the test coil 1.
U/V-values of AUTOPIP
In order to automatically recognize an approaching test part, the differential voltage
between test coil 1 and compensation coil 1 has to vary by a certain value, the so-
called delta value. It means the distance between the co-ordinates "U/V" and "X/Y".
X/Y-values of an empty test coil 1 have to be transmitted to the values "U/V".
Transmission is done automatically as soon as modes RECORDING O.K. PARTS or
SORTING are entered! In mode TEST-SETUP the current X/Y-values are
transferred to "U" and "V" by operating key [QUIT].
Px

F2
START
F1
F3
F4 ESC
QUIT
F?
?

Fig. 6.6
Delta Value ()
Delta value means the distance between the co-ordinates stored as "U" and "V" and
the current X/Y-co-ordinates of AUTOPIP:
Delta =
2 2
V) (Y U) (X +
The delta value is of importance to threshold "Th:" of AUTOPIP. The delta value is
used to investigate if the differential voltage WITH test part provides a sufficient
delta value against the differential voltage WITHOUT test part (U/V).
If the difference is not large enough, triggering of AUTOPIP might not be guaranteed
(so better select other AUTOPIP frequency).
Threshold (Th:)
When a test part approaches the coil, this threshold must be exceeded to trigger
measurement. It is recommendable to select a threshold value very close to the
maximum delta value as in this case measurement will only start immediately before
the test part has reached its final position. However, if a too high a threshold value is
selected, delta value will not come up to this threshold and measurement will not be
triggered at all. 75% of maximum delta value have proven to be an acceptable
threshold.
Threshold value shows hysteresis behaviour (70%).
Manual eddyliner


F2
START
F1
F3
F4 ESC
QUIT
F?
?
AUTOPIP-threshold AUTOPIP-window

Fig. 6.7
AUTOPIP-window
The frame of AUTOPIP-window symbolizes the threshold, the filled square
symbolizes the delta value.
As long as delta value remains below the threshold, the square falls inside the frame
(a).
As soon as delta value exceeds the threshold, the square falls outside the frame
and measurement will be triggered (b).

(a) (b)

Working at PIP-mode AUTOPIP, the window will remain visible in mode
RECORDING O.K. PARTS and SORTING.
6.1.1.5. Possible errors working with AUTOPIP
(a) If X and Y values are not transferred to "U" and "V" from the empty coil 1
(this might happen if mode RECORDING O.K. PARTS or SORTING are
entered when coil 1 is not empty), measurement will only be triggered
when the test part is taken out of the coil 1.
Remedy:
Interrupt with key [ESC], remove part from the coil 1 and enter mode
SORTING or RECORDING O.K. PARTS again.

Px
(b) If voltage difference between empty coil 1 and filled coil is not large
enough, measurement cannot be triggered as the threshold will not be
exceeded. This is due to insufficient filling degree or wrong AUTOPIP
frequency (e.g. too low frequency for testing of austenitic materials).
Remedy:
Change AUTOPIP frequency until a frequency is found to exceed the
threshold. Select more appropriate diameter of coil to improve filling
degree.
6.1.2. Settling delay
As soon as measurement has been triggered (PIP) the "settling delay" starts. This
settling delay may be adjusted for every individual channel between 0 and 5,000 ms
and is intended to delay the beginning of measurement until the test parts have
reached their final position inside the coil. For automatic sort systems settling delay
should best be set to values between 10 ms and 300 ms. Standard value is 100 ms.
For synchronous triggering of measurement during High-Speed operation settling
delay is not necessary at all. Set value to 0.
combined to form a block of tests. As the test part will have settled during the
settling delay of the first test channel used, the setting of further settling delays in
this block of tests is not necessary. In such combined blocks of tests, the settling
delay of the first channel of the block is important. In order to keep total test time
short, the settling delay of the further channels of the block of tests should be set to
0 ms.
6.1.3. Total test time and MPRG
The output signal MPRG (Measuring in Progress) is always activated when
measurement is effected. It is switched ON as soon as a PIP-signal appears and
comprises the time required for settling delay as well as test time required for each
frequency. Total test time is indicated in milliseconds.

Settling delay
MPRG (measur. in prog.)
=Total test time long short

Length of total test time depends on length of settling delay as well as on the
number of channel in one block of tests and the test time required for each
frequency. Higher frequencies require shorter test time. It furthermore depends on
interference suppression: highest-possible interference suppression will prolong test
time whereas high-speed testing will shorten test time significantly.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Optointerface (POPX)
The MPRG-signal is not switched off between two channels connected by AFTER
PIP. It remains activated for the complete block of tests. This way, the block of tests
is considered as one single testing externally.
6.1.4. Sort decision
As soon as measurement with one channel at all frequencies is terminated, a sort
decision is made in mode SORTING. If all tolerance fields were met, the sort
decision appears on the respective sort output OKx as an electrical signal.
OKS/NGS" on page 4-14) after termination of the last linked test an OKS or NGS-
signal (sum sort output GOOD or NOT GOOD) is generated additionally.
The sort decision may furthermore be taken for the displayed channel from the red
or green sort indication lamp at the front panel of the eddyliner
Px.
Move the cursor left and right to display individual channels or all channels at
the same time.
If all channels are displayed at the same time, the red NG sort indication and the
green OK sort indication on the front panel of the eddyliner
Px refer to the sum sort

outputs OKS/NGS. If the sum sort outputs OKS/NGS are not used (no AND or OR
operation), the red and green sort indication lamps show the results of every
individual channel.
6.2. Optointerface (POPX)
The optointerface receives all control signals and provides the necessary output
signals. Input and output signals are optically isolated to keep interference voltages
away from the eddyliner
Px .
The 9-pole Sub-D socket provides the trip lines for the optional coil switch. This coil
switch is necessary when several (pairs of) coils are to be connected.
The 25-pole Sub-D plug is intended for connection of a downstream PLC or
(proximity) switches, small lamps or sorting gates. All inputs and outputs described
in the following are contained on this plug. The terminal screws of the connection
distributor (PEXT) allow access to the same signals. This board can drive higher
loads to allow direct connection of bigger lamps or sorting gates. For further
information, please see chapter "6.3. Connection Distributor (PEXT)" on page 6-56.
6.2.1. Protective wiring of inputs and outputs
Each input and output is equipped with a varistor for protection against excess-
voltage. Under normal conditions the instrument may nevertheless NOT be exposed
Px
Optointerface (POPX) Apr 16, 2004, ibg Doc: 0108131e
to excess-voltage as high-frequent interferences might occur which would stop the
eddyliner
Px.
Caution:

Inductive loads such as motors, solenoids (rotary magnets),
contactors, and relays have to be suppressed directly at the coil by
RC-network !

Suppression by diode, Zener diode or VDR would generate
high-frequent (>1 MHz) interference signals and should in any
case be replaced by RC-network or at least be "neutralized" by
parallel-wiring of an RC-network.
6.2.2. Signal levels of inputs and outputs

Input data Dim. min. max.
"1"-signal V dc 13 30
"0"-signal V dc -30 5,0
Input current at "1" mA 3.0 8.0
Contact bounces shorter than 1ms on the inputs are suppressed.

Output data Dim. min. max.
Load current (at 25C) A dc 0 0.35
Leak current at 30 V dc mA dc - 0.01
Line voltage V dc 0 30
Output voltage at
nominal current (0.35 A)

V dc

E24V - 2.5

-
The outputs are resistant to short circuits. After eliminating short circuits, a few
seconds of idle running are necessary before the related outputs are ready for
operation again.
Manual eddyliner

6.2.3. Inputs " PIPx" (Piece in Probe)
A test is initiated via optically isolated PIPx-input if for channel :x the PIP-mode is
set to PIPx. The next testing with this channel can be initiated only when the current
test with this channel :x is finished.
More hints are given in chapters "6.1.1.1. Triggering by external PIPx1/PIP2-signal"
on page 6-56 and "6.1.1.3. Subsequent testing (e.g." on page 6-56.
6.2.4. Input " DPIP" (disable PIP)
A positive signal at the DPIP-input prevents a measurement from being triggered, no
matter if AUTOPIP or external PIP is in use.
Synchronisation between fluxing systems and the eddyliner
Px may be achieved
this way. If eddyliner
Px measurement is carried out during magnetization, the

large magnetic fields occurring might change initial permeability of the test part and
thus lead to pseudo-rejected parts.
As soon as the DPIP-signal disappears, the measurement will be carried out (if the
PIP-signal is still available). A running measurement cannot be interrupted by
DPIP-signal.
6.2.5. Output " MPRG" (Measuring in Progress)
As soon as measurement is running, this output will be activated (see also chapter
"10.2. Time diagram" on page 10-56).
6.2.6. Sort outputs " OKx" , " OKS" and " NGS"
The sort outputs are activated by the relating sort decision. Each sort output (OK
and NG) is equipped with an opto-relay with a capacity of up to 3A and a voltage of
up to 60Vdc.
6.2.6.1. Sort impulse length in " milliseconds"
The sort impulse length may be adjusted between 50 and 5,000ms.

from 50 to 5,000 ms
adjustable
MPRG (measurement
in progress)
Sort impulse
(OKx/OKS/NGS)

Px
Optointerface (POPX) Apr 16, 2004, ibg Doc: 0108131e
If a new sort decision is made before the preceding sort impulse has expired, new
sort decision is taken over immediately and impulse length will start a new (re-
trigger).

Sort impulse length
Sort impulse new triggered (retriggerable)
MPRG (measurement
in progress)
Sort impulse length
Sort impulse
(OKx/OKS/NGS)

6.2.6.2. Sort impulse length " synchronous"
The eddyliner
Px is equipped with two synchronous sort impulse lengths.

Sort impulse length SYNC 1
After expiration of test time a sort decision is made and the relevant sort output
activated. The sort output remains active until a new PIP-impulse triggers a new
measurement.
This function may be used in order to "read" the sort decision from the instrument
after manually-triggered measurement at inaccessible areas.

Length determined by SYNC1
MPRG (measurement
in progress)
Sort impulse
(OKx/OKS/NGS)

Caution:

Working at very high test rates (High-Speed Testing), the sort
impulse length might become so short that the subsequent PLC
might not recognize the sort impulse length any more.

Remedy:
Switch over to SYNC 2 or sort impulse in "milliseconds".
Sort impulse length SYNC 2
The sort impulse appears immediately before termination of measurement (similar to
SYNC 1) and remains active until a new sort decision is made. The preceding sort
signal disappears before this sort decision is displayed.
Manual eddyliner

Mode SYNC 2 is perfectly suitable for High-Speed Testing as the sort impulse will
only be reset immediately before the next sort decision will be made (also refer to
time diagram at the end of these instructions).

Length determined by SYNC2
MPRG (measurement
in progress)
Sort impulse
(OKx/OKS/NGS)

6.2.7. Outputs " ENDx" and " END" (End of Measurement)
Output ENDx is activated for a pre-selected period of time (between 10ms and
990ms) after each measurement with channel .x.
Every ENDx-output can be used to indicate the end of test on a single channel.
If sum signals are used (see chapter "4.2.1.11. Generation of the sum sort outputs
OKS/NGS" on page 4-14) additionally an END-signal is generated after the last
linked test is finished. This signalises the termination of the complete block of tests.
The ENDx- and END-outputs can also be used to open a stop mechanism for parts.
The test part may pass through the coil and the sort system is ready for a new part.
6.2.8. Output " SFTY" (SAFETY, watch dog)
Output SFTY is intended to supervise the eddy current instrument; it is a so-called
"watch dog". This output is always active as long as measurement is running and
the eddyliner
Px duty working. As soon as computer part or analogue part are

disturbed, the SFTY-signal will disappear and the automatic sorting system may be
stopped.
6.2.9. Output " ALRM" (ALARM)
As soon as the eddyliner
Px issues an ALARM, the concerning opto-relay will be

activated.
Two different kinds of ALARM are possible:
(a) The eddyliner
Px indicates a certain number of successive faulty parts

and warns the user. (see also chapter "6.5.3. Alarm after xxx rejected
parts in series" on page 6-56)
(b) The instrument is disturbed.
Px
Connection Distributor (PEXT) Apr 16, 2004, ibg Doc: 0108131e
6.2.10. Input " ALRS" (ALARM-RESET)
An alarm signal can be reset also via input ALARM-RESET.
6.2.11. Input " DABGL" (disable self-calibration)
The eddyliner
Px is equipped with a very efficient internal self-calibration function,

which requires a certain period of time. During self-calibration the eddyliner
Px
must not be used for measurement.
Input DABGL may be used to prevent the automatic self-calibration (taking place in
regular intervals of approx. 10 minutes), which is of especial importance to high-
speed testing. See also chapter "6.5.4. Automatic Self-Calibration" on page 6-56.
6.3. Connection Distributor (PEXT)
The optional connection distributor provides all inputs and outputs of the 25-pole
Sub-D plug of the optointerface to terminal screws. The numbering of these screws
corresponds to the pin numbers of the optointerface.
All input signals, the supply lines I24V, E24V and 24GND and the output signals
MPRG and SFTY are connected directly with the optointerface. All other output
signals can bear higher loads due to additional drivers. For example, sorting gates
or lamps can be controlled directly via connection distributors without additional
relays. The maximum load of the 24V voltage supply must be paid attention to.
For further information on the connection requirements of the signals connected
directly to the optointerface, please see chapter "6.2.1. Protective wiring of inputs
and outputs" on page 6-56 and chapter "6.2.2. Signal levels of inputs and outputs"
on page 6-56.
The following applies to all output signals provided on the terminal screws of the
connection distributor (PEXT) except MPRG and SFTY:

Output data Dim. min. max.
Load current (at 25C) A dc 0 1.8
Leak current at 30 V dc mA dc - 2.0
Line voltage V dc 10 30
Output voltage at
nominal current (1.8 A)

V dc

E24V - 1.0

-
The outputs are resistant to short circuits. After eliminating short circuits, a few
seconds of idle running are necessary before related outputs are ready for operation
again.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Integrated voltage supply 24 Vdc, max 1.6 A
Each output is equipped with a varistor for protection against excess-voltage. Under
normal conditions the instrument may nevertheless NOT be exposed to excess-
voltage as high-frequent interferences might occur which would stop the
eddylinerPx.
Caution:

Inductive loads such as motors, solenoids (rotary magnets),
contactors, and relays have to be suppressed directly at the coil by
RC-network !

Suppression by diode, Zener diode or VDR would generate
high-frequent (>1 MHz) interference signals and should in any
case be replaced by RC-network or at least be "neutralized" by
parallel-wiring of an RC-network.

6.4. Integrated voltage supply 24 Vdc, max 1.6 A
The standard eddyliner
Px is equipped with an additional power supply providing

24 V dc. Such dc voltage is provided ungrounded via optointerface.
This 24 V power supply may be used for direct control of solenoids, lamps, relays
and others via optointerface of eddyliner
Px (maximum load 1.6 A). For simple

tasks like operation of a universal sorting device an additional power supply will no
longer be required.
6.5. Special functions
6.5.1. Module test
A module test may be reached from the main menu operating key [F2], MOD, to
check the inputs and outputs.
All inputs are shown on the left half of the display whereas the outputs are
symbolized by a square on the right.
Move the cursor up and down until the output to be tested is displayed. The
denomination of the output is shown inverted.
Press [+] to switch on the selected output, press [-] to switch it off. An empty
square means "output deactivated", filled square means "activated".
Px
Special functions Apr 16, 2004, ibg Doc: 0108131e
The conditions of input may also be taken from the display: empty square means
"no input signal", filled square means "input signal available".
Errors of the control system may easily be recognized in this mode.
6.5.2. Self-start
If the function SELF-START (in COMMUNICATION-SETUP "Astart:") is switched
"ON", the eddyliner
Px will return to mode SORTING after power failure or

restoring power if this mode was in use before.
6.5.3. Alarm after xxx rejected parts in series
The eddyliner
Px instrument is equipped with a programmable alarm function

which will be activated by repeated occurrence of rejected parts.
An alarm may be issued after e.g. 5 NG-signals in series. If only 4 rejected parts are
followed by one O.K. part, the counter will be reset and the next NG-parts will start
again with counter 1.
If the eddyliner
Px detects the selected number of NotGood-parts in series, the

function switches the ALARM-output on. Measurement in progress will not be
interrupted. A single OK-part resets the alarm counter, in case that the alarm-
threshold is not yet reached, and the next NotGood-part will be counted as first.
The alarm-threshold of NotGood-alarm counter (in COMMUNICATION-SETUP
"Warn:") may be adjusted to values between 1 and 999. Value 0 switches this
function off.
Resetting of ALARM is possible by operating key [F2], ALR (ALARM-Reset), or by
the external ALARM-RESET input.
6.5.4. Automatic Self-Calibration
The eddyliner
Px is equipped with a very efficient automatic self-calibration

function.
Two reasons for self-calibration:
(a) avoid temperature drift within the instrument and
(b) rapidly detect malfunction of the analogue card.
The automatic self-calibration is carried out in regular intervals of approx. one
minute after switching on the instrument and later in intervals of 10 minutes. Time
required for automatic self-calibration is estimated as follows:
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Special functions
Settling delay is deducted from the test time of every available channel. Then, 8 ms
are added. The resulting time of all individual channels are summed up and
doubled.

Example (eddyliner
P2):
total test time channel .1 164 ms
less settling delay - 100 ms
plus + 8 ms

total test time channel .2 64 ms
less settling delay - 0 ms
plus + 8 ms

preliminary result 144 ms

doubling this figure (2 x 144 ms) results in a
total time for self-calibration of approx. 288 ms

Self-calibration is done immediately after testing is completed. During this period of
time, testing is not possible. The time required for self-calibration has practically no
influence on total test time, as usually the part is removed from the coil and a new
part inserted.
Px
.
Manual eddyliner
Px Remote Control with SET-CONTROL plug

ibg Doc: 0108131e, Apr 16, 2004 Signals
7. Remote Control with SET-CONTROL plug
(Option: only for instruments with P/N 8410x)
The SET-CONTROL plug is first supported in software version Px300.
The SETUP-CONTROL interface card installed provides SETUP-switching for
different part types via PLC, to switch menus and to lock the panel.
All inputs and outputs are "optically isolated". This means that electric signals are
first converted into light signals to be converted back into electrical signal via
photosensitive receiver. Electric noise is thus prevented from penetration into the
instrument.
An external 24 V dc supply is required to operate this optical isolated interface (such
voltage supply is available in most cases for operation of PLC, etc.). This 24 V dc
supply is integrated in the standard eddyliner
Px.
7.1. Signals

F2
START
F1
F3
F4 ESC
QUIT
F?
?
Spulenumschaltrelais

Fig. 7.1
All inputs and outputs may be checked in mode MODULE TEST 3. Working in this
mode, the outputs can be switched on and off pressing the relevant key. Signals of
inputs are displayed on the screen by symbolic lamps.
The Signals SETUPi, MENUi and KEYi show how to interpret the signals
DATAi 7~0:
On SETUPi active, signals DATAi_7~0 represent the setup number.
On MENUi active, signals DATAi_7~0 represent the menu number.
Remote Control with SET-CONTROL plug Manual eddyliner
Px
Timing of switching Apr 16, 2004, ibg Doc: 0108131e
On KEYi active, signals DATAi_7~0 the coding of a special function.
In the same way the signals SETUPo, MENUo and KEYo show how the signals
DATAo 7~0 are to interpret:
Out of the input signals SETUPi, MENUi or KEYi, only one may be active at a time.

7.2. Timing of switching
Switching always proceeds as follows:

SETUPi
DATAi7~0
KEYi, MENUi
SETUPo
DATAo7~0
KEYo, MENUo
1 2 3 4 5 6

Fig 7.2, Switching of setup

1. Start situation, all inputs and outputs are inactive.
2. One of the input signals SETUPi, MENUi and KEYi is activated and the
appropriate data code is put on DATAi7~0.
3. The eddyliner
Px answers activating related output SETUPo, MENUo or

KEYo. Outputs DATAo_7~0 respond to valid data input codes DATAi_7~0
with at least one signal active; invalid data codes DATAi_7~0 get the
response 0 on all signals DATAo7~0.
4. The input signal SETUPi, MENUi or KEYi is deactivated.
5. The eddyliner
Px performs switching related to the input signal coding and

deactivates then output signals SETUPo, MENUo or KEYo and output
signals DATAo7~0.
6. When switching process is over input signals DATAi7~0 are deactivated.
Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 Timing of switching
Remark to step 3:
While SETUPi, MENUi or KEYi is active, data code DATAi7~0 may be changed.
eddyliner
Px interprets new data and generates new response on data output

signals DATAo7~0.
Remark to step 4:
If SETUPi, MENUi or KEYi is deactivated while there is an invalid data code on
DATAi7~0, now switching will be done. The outputs SETUPo, MENUo or KEYo and
DATAo7~0 are deactivated at once.
Remark to step 6:
If switching cannot be completed, a malfunction can be assumed, e.g. switching to
setup without tolerance fields in SORTING mode. Short reactivation of used input
signal SETUPi, MENUi or KEYi and using of all 0 or of a valid data code on input
signals DATAi7~0 remedies this situation.
7.2.1. Setup switching (SETUP)
Activating input signal SETUPi initiates setup switching.
If data code is 0 on all inputs DATAi7~0, the eddyliner
Px puts the actual setup

number on output signals DATAo7~0. Data codes > 0 on inputs DATAi7~0 are
interpreted as setup number: Valid setup numbers put on inputs DATAi7~0 are
reflected on outputs DATAo7~0, other values get the reply 0 on all outputs
DATAo7~0.

DATAi7~0: valid Setup-IDs:
0000.0000 as input code: request of actual setup ID
as output code: setup ID invalid
0000.0001 Setup 1
0000.0010 Setup 2
0000.0011 Setup 3
... ...
0000.1010 Setup 10

Deactivation of input signal SETUPi starts switching process. If switching is not
necessary or impossible, outputs SETUPo and DATAo7~0 get inactive at once. Real
setup switching takes up to 3 sec. without tolerance field calculation, up to 2 min.
when tolerance fields must be calculated over 100 parts. If eddyliner
Px cannot
finish setup switching e.g. due to missing tolerance fields for selected setup
number in SORTING mode outputs DATAo7~0 get inactive and output SETUPo
remains active. This situation can be solved by short activation of input SETUPi.
Px
Timing of switching Apr 16, 2004, ibg Doc: 0108131e
7.2.2. Menu switching (MENU)
Activation of signal input MENU initiates menu switching.
If data code is 0 on all inputs DATAi7~0, the eddyliner
Px puts the actual menu ID

on outputs DATAo7~0. If value of data inputs DATAi7~0 is >0, this value will be
interpreted as menu ID:

DATAi7~0: valid menu-IDs:
0000.0000 as input code: request of actual menu ID
as output code: menu ID invalid
0000.0001 MAIN MENU
0000.0010 SORTING menu
0000.0011 INTERRUPT SORTING menu
0000.1000 CALIBRATION
0000.1001 RECORDING add O.K. PARTS
0000.1010 RECORDING new O.K. PARTS
Valid menu IDs are reflected on data outputs DATAo_7~0, invalid menu IDs get the
answer 0 on all data outputs DATAo_7~0.
Deactivation of input MENUi starts menu switching process. When menu switching
is not necessary or menu ID is invalid, outputs MENUo and DATAo_7~0 get inactive
at once. Menu switching takes up to 2 min. if tolerance fields must be calculated. If
eddyliner
Px cannot complete menu switching e.g. due to missing tolerance

fields outputs DATAo_7~0 get inactive and MENUo remains active. This situation
can be solved by short activation of input MENUi.
7.2.3. Keyboard lock (KEY)
Activation of signal input KEYi initiates eddyliner
Px keyboard lock switching.

Data code on signal inputs DATAi7~0 selects one of the functions listed:

DATAi7~0: valid Key-Codes:
0000.0000 as input code: no function
as output code: key code invalid
0000.1000 keyboard lock state request
0000.1001 keyboard lock ON
0000.1010 keyboard lock OFF
Deactivation of input KEYi starts function execution, if necessary.
Remark to keyboard lock: Keyboard lock can be unlocked by turning the key switch
on eddyliner
Px from rightmost position to mid position.

Manual eddyliner

ibg Doc: 0108131e, Apr 16, 2004 SET-CONTROL plug
7.3. SET-CONTROL plug
The optointerface receives all control signals and provides the necessary output
signals. Input and output signals are optically isolated to keep interference voltages
away from the eddyliner
Px .
The 37-pole Sub-D plug is intended for connection of a downstream PLC or
(proximity) switches. All inputs and outputs described above are contained on this
plug.
Protection circuits and signal levels of inputs and outputs are identical to
optointerface.
The build in power supply 24 V dc is the same as of optointerface.
7.4. Special functions
7.4.1. Module test
A module test may be reached from the main menu operating key [F2], MOD, to
check the inputs and outputs.
All inputs are shown on the left half of the display whereas the outputs are
symbolized by a square on the right.
Move the cursor up and down until the output to be tested is displayed. The
denomination of the output is shown inverted.
Press [+] to switch on the selected output, press [-] to switch it off. An empty
square means "output deactivated", filled square means "activated".
The conditions of input may also be taken from the display: empty square means
"no input signal", filled square means "input signal available".
Errors of the control system may easily be recognized in this mode.
Px
.
Manual eddyliner
Px
ibg Doc: 0108131e, Apr 16, 2004 Special functions
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Automatic testing, course of Programme
10. Appendix
10.1. Automatic testing, course of Programme
Integration of an eddyliner
Px to fully-automatic test systems may be performed

easily as all handshake signals required are already available.
The following sketch shows the example of a flow chart. A test part is automatically
transported to the coil, measurement triggered with external PIP1 and the test part
passed on afterwards depending on sorting decision.

Test part available ?
PIP1-impuls generation
to trigger measurement
in "good"-channel
passed on ?
Test part
expired ?
monitoring period
Warning:
"Wrong mode or error
of eddyliner Px"
Correct mode respectively
Signals of eddyliner Px:
PIP1 input, triggering the measurement
MPRG output, measurement in progress
Example: Flow chart of automatic test
no
no
no
no
jes
jes
jes
jes
jes
no jes
no
PIP1
MPRG
error of eddyliner Px
no
jes
no
jes
Pass on test part
MPRG=1 ?
MPRG=0 ?
OKS=1 ?
OKS output, sort decision "good"
expired ?
monitoring period
in "not good"-channel
Pass on test part
passed on ?
Test part

Appendix Manual eddyliner
Px
Time diagram Apr 16, 2004, ibg Doc: 0108131e
10.2. Time diagram

PIPx
MPRG
SORT
SORT
SYNC1
SYNC2
tpm
tsom
tpon tpoff
tmop
tsoff
tsmo

min. type. max.
tpon 4.0 ms
tpoff 4.0 ms
tpm 1.0 3.0 4.5 ms
tmop 2 ms
tsom 0.01 0.03 0.1 ms
tsmo 0.5 0.8 1.0 ms
tsoff 0.01 0.02 0.05 ms

PIPx: input Piece in Probe (triggering the measurement)
MPRG: output Measurement in Progress
SORT: output OK(x) if sort decision "Good"
NGS if sort decision "NotGood"
synchronous sort impulse length:
SYNC1: the sort output (OKx/OKS/NGS) switched off, if PIP triggers the
next measurement
SYNC2: the sort output (OKx/OKS/NGS) switched off, if the next sort
decision is made
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Electronic diagram of Interfaces
10.3. Electronic diagram of Interfaces

Inputs
Outputs
Input
Outputs
25
24
23
22
21
20
19
18
17
16
15
14
13
9
8
7
6
5
4
3
2
1
12
11
10
Optointerface (POPX)
DP25
Pin
6
7
8
9
1
2
3
4
5
DB09
Buchse
eddyliner Px
25V
LH1510
25V
LH1510
OKS
25V
2A/F
25V 3k9
3k3
SFH610
OK1
OK2
OK3
OK4
NGS
ALRM
END
MPRG
END1
END2
END3
END4
SFTY
ALRS
PIP1
PIP2
PIP3
PIP4
DPIP
DABGL
max. 0.3A
max. 30V
25V 3k9
3k3
SFH610
24GND
24GND
E24V
I24V
2A/F
25V
25V
LH1510
REL1
25V
LH1510
25V 3k9
3k3
SFH610
REL2
REL3
REL4
EREL
max. 0.3A
max. 30V
1.6A
+24V
max.

Px
Electronic diagram of Interfaces Apr 16, 2004, ibg Doc: 0108131e
25
24
23
22
21
20
19
18
17
16
15
14
D7
13
9
D6 8
D5 7
D4 6
D3 5
D2 4
D1 3
D0 2
/FDXT
/STROBE 1
/SLCTIN
/INIT
/ERROR
SELECT
12 PE
11 BUSY
10 /ACKNLG
Parallel Port (Printer Port)
DB25
Buchse
eddyliner Px
6
7
8
9
DCD 1
RXD 2
TXD 3
4
5
Serial Port (RS232/V24)
DP09
Pin
eddyliner Px
CTS
RTS
DSR
nc
nc
+12V
10k
10k

Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Pin Configuration of POPX and PEXT

SET-CONTROL-Stecker
DP25
Pin
eddyliner Px
22
23
25
26
28
29
1
5
6
7
8
9
10
11
3
4
SETUPo
MENUo
KEYo
SPARE
SPARE
SPARE
DATAo0
DATAo1
DATAo2
DATAo3
DATAo4
DATAo5
DATAo6
DATAo7
---
E24V
25V 1.6A
+24V
max.
31
32
12
13
SETUPi
MENUi
KEYi
34
36
37
15
16
17
18
DATAi0
DATAi1
DATAi2
DATAi3
DATAi4
DATAi5
DATAi6
DATAi7
SPARE
33
Inputs
25V 3k9
3k3
SFH610
max. 30V
25V 3k9
3k3
SFH610
Outputs 25V
LH1510
25V
LH1510
25V
2A/F
max. 0.3A
21
24
27
30
2
E24GND
I24GND
I24V
35
20
14
19

10.4. Pin Configuration of POPX and PEXT
The optointerface (POPX) provides all inputs and outputs on a 25pole Sub-D socket.
The optional connection distributor PEXT provides all inputs and outputs of the 25-
pole Sub-D plug of the optointerface to terminal screws. The numbering of these
screws corresponds to the pin numbers of the optointerface.

Px
Pin Configuration SET-CONTROL plug Apr 16, 2004, ibg Doc: 0108131e
Pin - number Function Load current
POPX max.
Load current
PEXT max.
1 DABGL
2 PIP4
3 PIP2
4 ALRS
5 END4 0.35 A 1.8 A
6 END2 0.35 A 1.8 A
7 MPRG 0.35 A 0.35 A
8 ALRM 0.35 A 1.8 A
9 OK4 0.35 A 1.8 A
10 OK2 0.35 A 1.8 A
11 OKS 0.35 A 1.8 A
12 I24V 1.6 A 1.6 A
13 E24V
14 DPIP
15 PIP3
16 PIP1
17 SFTY 0.35 A 0.35 A
18 END3 0.35 A 1.8 A
19 END1 0.35 A 1.8 A
20 END 0.35 A 1.8 A
21 NGS 0.35 A 1.8 A
22 OK3 0.35 A 1.8 A
23 OK1 0.35 A 1.8 A
24 24GND
25 24GND
26 only PEXT 24GND

10.5. Pin Configuration SET-CONTROL plug
The SET-CONTROL plug provides all inputs and outputs on a 37pole Sub-D socket.

Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Pin Configuration SET-CONTROL plug
Pin - number Function Load current
max.
1 E24V 1,6 A
20 E24GND
2 I24V 2 A
21 I24GND
3 SETUPo 0,35 A
22 MENUo 0,35 A
4 KEYo 0,35 A
23 SPARE 0,35 A
5 SPARE 0,35 A
24 E24GND
6 SPARE
25 DATAo0 0,35 A
7 DATAo1 0,35 A
26 DATAo2 0,35 A
8 DATAo3 0,35 A
27 E24GND
9 DATAo4 0,35 A
28 DATAo5 0,35 A
10 DATAo6 0,35 A
29 DATAo7 0,35 A
11 ---
30 E24GND
12 SETUPi
31 MENUi
13 KEYi
32 SPARE
14 E24GND
33 DATAi0
15 DATAi1
34 DATAi2
16 DATAi3
35 E24GND
17 DATAi4
36 DATAi5
Px
Wiring examples optointerface Apr 16, 2004, ibg Doc: 0108131e
18 DATAi6
37 DATAi7
19 E24GND

10.6. Wiring examples optointerface
10.6.1. Interface proximity switch and internal power supply

PIP1 ALRS
16 4
7 8
24GND 24GND
E24V I24V
X1
X1
24 25
Optointerface eddyliner Px
1.6A
2A/F 2A/F
12 13
+24V
max.
PNP
+ M
ALRM MPRG
S1
br bl
sw

Please see chapter "6.1.1.3. Subsequent testing (e.g." on page 6-56 for an
application example and a possible setting of the communication parameters.
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Wiring examples optointerface
10.6.2. Interface to universal sorting device

PIP1 ALRS
16 4
7 8
E24V I24V
X1
X1
24 25
1.6A
2A/F 2A/F
12 13
+24V
max.
END OKS
20 11
24GND 24GND ALRM MPRG
P-END P-OKS
20 11
P-ALRM MPRG 24GND 24GND
7
E24V I24V
A1
A2 2
1
A1
A2 2
1
brigde
stopper
Sorting device
7 11 20 8
END OKS 24GND 24GND ALRM MPRG
8
X3
24 25
PEXT
13 12
24 25
X2
13 12
E24V I24V

Please see chapter "6.1.1.4. Automatic Triggering (AUTOM-PIPcod." on page 6-56
for an application example and a possible setting of the communication parameters.
Px
Wiring examples optointerface Apr 16, 2004, ibg Doc: 0108131e
10.6.3. PLC-controlled testing using one coil at four test positions

PIP1 PIP2 PIP3 PIP4 DABGL ALRS
16 3 15 2 1 4
PLC digital output 24V DC
L+
M A X.0 A X.1 A X.2 A X.3 A X.4 A X.5
PLC digital input 24V DC
L+
M
E X.5 E X.4 E X.3 E X.2 E X.1 E X.0 E X.6 E X.7
MPRG END1 END2 END3 END4 OKS ALRM SFTY
7 19 6 18 5 11 8 17
extern 0V
extern +24V
1.6A
2A/F 2A/F
12 13
24 25
+24V
max.
24GND 24GND
E24V I24V
X1
X1

Please see chapter "6.1.1.1. Triggering by external PIPx1/PIP2-signal" on page 6-56
for an application example and a possible setting of the communication parameters.
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Wiring examples optointerface
10.6.4. PLC-controlled testing with recognition of direction

PIP1 DABGL ALRS
16 1 4
PLC digital output 24V DC
L+
M A X.0 A X.1 A X.2
PLC digital input 24V DC
L+
M
E X.5 E X.4 E X.3 E X.2 E X.1 E X.0
MPRG OK2 OK4 OKS ALRM SFTY
7 10 9 11 8 17
extern 0V
extern +24V
1.6A
2A/F 2A/F
12 13
24 25
+24V
max.
24GND 24GND
E24V I24V
X1
X1

Please see chapter "6.1.1.3. Subsequent testing (e.g." on page 6-56 for an
application example and a possible setting of the communication parameters.
Px
Wiring examples SET-CONTROL plug Apr 16, 2004, ibg Doc: 0108131e
10.7. Wiring examples SET-CONTROL plug
10.7.1. Setup-Switching of 15 Setups using a PLC

NEW SET DATA 0 DATA 1 DATA 2 DATA 3
12 33 15 34 16
SPS Digitalausgabe 24V DC
L+
M A X.0 A X.1 A X.2 A X.3 A X.4 A X.5
SPS Digitaleingabe 24V DC
L+
M
E X.5 E X.4 E X.3 E X.2 E X.1 E X.0 E X.6 E X.7
NEW SET DATA 0 DATA 1 DATA 2 DATA 3
3 25 7 26 8
extern 0V
extern +24V
SET-CONTROL eddyliner Px
1.6A
2A/F 2A/F
2 1
21 20
+24V
max.
24GND 24GND
E24V I24V
X1
X1
IN IN IN IN IN

Please see chapter "7. Remote Control with SET-CONTROL plug" on page 7-56 for
an application example and a possible setting of the communication parameters.
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 V24-Wiring
10.8. V24-Wiring

25
24
23
22
21
20
19
18
17
16
15
14
13
9
8
7
6
5
4
3
2
1
12
11
10
DB25
Socket
6
7
8
9
1
2
3
4
5
DB09
Socket
6
7
8
9
1
2
3
4
5
DB09
Socket
PC XT/AT eddyliner Px
6
7
8
9
1
2
3
4
5
DB09
Socket
eddyliner Px PC XT/AT
V24 / RS232 Cable

Px
Example of test protocol Apr 16, 2004, ibg Doc: 0108131e
10.9. Example of test protocol

(C) 1994-97 ibg PRFCOMPUTER GmbH Protocol of 97/10/31 16:58

Px212 Parts tested: (.1-3)
eddyliner P3 SN:0099 2618 100.0%
Set02 of 97/10/31 53 2.02% NG
ferr. temper 2565 97.98% OK

Pip Coil Time Sorting End imp.
.1 AUTOM 1 OK1 0ms Astart:ON Loud: 35%
.2 AFTER 2 OK2 0ms V24 : 1200 E 7 2
.3 AFTER 3 476ms OK3 0ms Printer: HP LASERJ a
Warning after: 5 NG
(and) OKS 300ms Sortimplength: SYNC1

Tol- Tolzone Test Test Scale of
zone factor frequ. time ellipse

.1 A# 2.0 40.0 Hz 50ms 32 : 1
.1 B# 2.0 100 Hz 20ms 32 : 1 Parts tested:
.1 C# 2.0 250 Hz 16ms 16 : 1 1076 100.0%
.1 D# 2.0 630 Hz 10ms 8 : 1 69 6.41% NG
.1 E# 2.0 1.60kHz 8ms 4 : 1 1007 93.59% OK
.1 F# 2.0 4.00kHz 8ms 8 : 1
.1 G# 2.0 10.0kHz 8ms 8 : 1 Material data: 18
.1 H# 2.0 25.0kHz 8ms 16 : 1 Settling delay 100ms

.2 A# 2.5 40.0 Hz 50ms 32 : 1
.2 C# 2.5 250 Hz 16ms 16 : 1 1076 100.0%
.2 D# 3.0 630 Hz 10ms 8 : 1 32 2.97% NG
.2 E# 3.0 1.60kHz 8ms 8 : 1 1044 97.03% OK
.2 F# 2.5 4.00kHz 8ms 8 : 1
.2 H 2.5 Settling delay 0ms

.3 A# 2.0 40.0 Hz 50ms 32 : 1
.3 C# 2.0 250 Hz 16ms 16 : 1 1076 100.0%
.3 D# 2.0 630 Hz 10ms 8 : 1 15 1.39% NG
.3 E# 2.0 1.60kHz 8ms 4 : 1 1061 98.61% OK
.3 F# 2.0 4.00kHz 8ms 8 : 1
.3 H# 2.0 25.0kHz 8ms 16 : 1 Settling delay 0ms

.1 AUTOM Pip 4.00kHz Threshold: 3000mV
Noise suppression: OFF (50Hz HS)

Remarks:

Person responsible: Signature:
Manual eddyliner
Px Appendix
ibg Doc: 0108131e, Apr 16, 2004 Electrical rated values
10.10. Electrical rated values
Input power supply: 90 260 V / 40 ~440 Hz
Device fuse, internal: T 2.0 A
Recommended line fuse: 4.0 A
Type. power consumption without ext. load: 60 W
Px
Electrical rated values Apr 16, 2004, ibg Doc: 0108131e
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Manual eddyliner

is a registered trademark of ibg Prfcomputer GmbH.

Px in your factory. You have

Px you should simply try to perform a test with this

Px testing device recognizes such changes and

Px operates according to the method of PREVENTIVE MULTI-

Px takes care of all the fields of application summarily mentioned in

Px inspection device to within 2 - 3 HRC without any problem.

Px eddy current inspection device is microprocessor-controlled. The

Px is operated via a so-

Px into operation, all cables must be connected.

Px. Put the various cable plugs into

Px are connected to the coil switch. The

Px must be grounded properly (PE connector of

Px. They are

Px. Screen and soft keys are

Px to the MAIN MENU or to

Px both screen printouts (hard copy) and protocol printouts of sorting

Px is made via so-called soft keys. The

Px is indicated. Moreover, the currently

Px offers a context-related help. This means that you are offered

Px operates on the ibg-developed principle of PREVENTIVE MULTI-

Px is again ready for a new

Px Short operating instructions

Px enables you to obtain test results in a short time, if a predetermined

Px contains already test configurations

Px after every part. Now a

Px. Now, a locus curve covering the

Px Short operating instructions

Px. Now, a locus curve covering the

Px automatically forms tolerance zones for the parts entered.

Px automatically jumps into the SORTING mode. This is the

Px for every single part. When a part is

Px. If the part is OK on channel .1, the

Px. If the part is OK on channel .2, the

Px automatically goes back to

Px Operating modes and functions

Px is facilitated by the hierarchical structure of the

Px to the specific test task are

Px are subdivided into two groups:

Px. They are stored internally only once, i.e. when

Px Operating modes and functions

Px are not sufficient or if various

Px separately from the test instrument for safety reasons.

Px Operating modes and functions

Px separately from the test instrument for safety

Px Operating modes and functions

Px features a self-start function following power failure or

Px starts again and

Px will start with the MAIN MENU.

Px has a built-in signal generator. The volume of the internal signal

Px is pressed, the built-in signal generator emits a signal.

Px Operating modes and functions

Px via serial interface see

Px you may print a protocol or the screen display

Px. The test in

P with PCPU up to MOD E and without PRAM) or 200 parts

P with PRAM or PCPU as of MOD F) may be stored. If this maximum is

Px Operating modes and functions

P4). In the SORTING mode after termination of every test with

Px respectively the test initiation

Px has x channels for subsequent testing. If the eddyliner

Px Operating modes and functions