Professional Documents
Culture Documents
PIPELINE COATINGS
E- Catalog
March 2001
www.tycoadhesives.com
.com
www.
tyco
Plastics &
Adhesives
Tyco
Adhesives
PLANT APPLIED
COATING FOR
PRECOATING PIPE
Sub-Index
Hot Applied Coatings
Vanguard
Synergy
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
Back to Sub-Index
Next Page
Main Index
Product Advantages
100
75
50
25
0
FBEC
Extended PE
VANGUARD
2.54
70
15
108
70
Impact (joules/mm)
>6
Penetration (mm)
<0.2
<0.2
Elongation (percent)
200
300
1x108
1x1012
InchPound
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Back to Sub-Index
Page Back
Main Index
Metric
Peel Adhesion:
DIN 30670 @ 20 C
62 lbs/in width
DIN 30670 @ 50 C
40 lbs/in width
70 N/cm width
Cathodic Disbondment:
CSA Z245.21 @ 23 C/28 days
0.20 in radius
5 mm radius
0.12 in radius
3 mm radius
Impact Resistance:
DIN 30670
ASTM G-13
160 in-lb
>1000 lbs
18 Joules
> 450 kg
Penetration Resistance:
DIN 30670
< 0.07 in
< 0.2 mm
ASTM G-17
< 5%
< 5%
Bend Flexibility:
CSA Z245.21
Pass at 2.5
Pass at 2.5
Dielectric Strength:
ASTM D1000
45 kv
45 kv
Specific Resistance:
DIN 30670
1012 ohm-ft2
1012 ohm-ft2
Temperature Range:
Normal in-ground service
-30 F to 200 F *
-24 C to 93 C*
A DIVISION OF
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P4006
Back to Sub-Index
Next Page
Main Index
Product Advantages
2.50
2.00
1.50
1.00
0.50
0.00
Coal Tar
Fused Epoxy
Synergy
35.00
30.00
25.00
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20.00
15.00
Coal Tar
10.00
5.00
Fused Expoxy
0.00
0
10
15
Synergy
20
25
30
Back to Sub-Index
Page Back
Main Index
Elastomer Layer
Thickness: 1015 mil;
.251.381 mm
Polyolefin Layer
Thickness: 40100 mil;
1.0162.540 mm
Colors: Black, white,
or yellow
Metric
38 lbs/in width
Cathodic Disbondment:
ASTM G-8
0.3 in radius
7.6 mm radius
0.5 g/m2/24 hr
Impact Resistance:
ASTM G-14
ASTM G-13
50 in-lb
1000 lbs, no holidays
5.6 Joules
450 kg, no holidays
Penetration Resistance:
ASTM G-17
< 15%
< 15%
Bend Flexibility:
CSA Z245.21
API-5L at 70
Pass at 2.5
6 PDL
Pass at 2.5
6 PDL
Volume Resistivity:
ASTM D-257
1015 ohm-cm
1015 ohm-cm
Dielectric Strength:
ASTM D1000
20-23 kv
20-23 kv
Temperature Range:
Normal in-ground service -30 F to 185 F *
-34 C to 85 C*
A DIVISION OF
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P4007
Next Page
Main Index
Product Advantages
2.50
Back to Sub-Index
2.00
1.50
1.00
0.50
0.00
Coal Tar
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Increasing
Operational
Cathodic
Protection
Expense
Fused Epoxy
Coal Tar
YG-III
Yea
g)
reasin
d (inc
roun
rs in G
Back to Sub-Index
Page Back
Main Index
Also Available
Zero VOC Primer
Metric
ASTM G-14
90 in-lbs
10.2 N-m
ASTM G-13
Penetration Resistance:
ASTM G-17
1115%
1115%
0.5g/sq m/24 hr
Volume Resistivity:
ASTM D-257
1015 ohm-cm
1015 ohm-cm
Dielectric Strength:
ASTM D1000
2023 kv
2023 kv
Temperature Range:
Normal in-ground service -30 F to 185 F *
-34 C to 85 C *
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
LINE TRAVEL
COATINGS
Sub-Index
For New Construction
For Reconditioning
For High Shear (high soil stress) & elevated
temperatures
For High Temperature
Return to Main Index
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
Back to Sub-Index
Next Page
Main Index
Product Advantages
3.00
2.50
2.00
1.50
1.00
0.50
0.00
Coal Tar
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
0
10
15
Years in Ground
20
25
30
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Back to Sub-Index
Page Back
Main Index
Also Available
Zero VOC Primer
Metric
Bond to Pipe:
Impact Resistance:
ASTM G-14
ASTM G-13
50 inlb
1000 lbs, no holidays
5.5 Nm
450 kg, no holidays
ASTM G-17
< 15%
<15%
Cathodic Disbondment:
ASTM G-19 (5 years)
0.2 sq in
6 mm radius
Penetration:
Volume Resitivity
ASTM D-257
1015 ohm-cm
1015 ohm-cm
Dielectric Strength:
ASTM D-1000
2023 kv
2023 kv
Temperature Range:
Normal application
Normal service
Ambient to -30 F *
-30 F to >150 F *
Ambient to -34 C*
-34 C to > 65 C *
ISO 9001
Certificate #950990600
A DIVISION OF
INTERNATIONAL LTD.
Certificate #02990636480002
Disclaimer: The values listed for product properties are averages obtained from Standard Industry Test
Procedures, except where noted. All test procedures are performed under controlled laboratory conditions
which differ from actual field conditions. Tyco cannot assure that the same product properties are obtainable
in a commercially applied environment.
Strict adherence to Tyco Product Application Specifications is the only way to achieve optimum
product performance results. Product application is beyond the control of Tyco and is the sole responsibility
of the end user. Tyco only warrants its products to be free from defects in manufacturing materials and
workmanship. Complete warranty details are provided in Tycos Terms and Conditions of Sale.
For assistance in establishing engineering and application specifications, please contact
Tyco Adhesives, 1400 Providence Highway, Norwood, MA 02062. Telephone (508) 261-6200
or (800) 248-7659, or your local Tyco representative.
Next Page
Main Index
Reconditioning/Rehabilitation
Coating Systems
System Description
Product Advantages
Polykens engineered
polyolefin formulation and
cross-linked butyl alloy
adhesives are impermeable
to oxygen and moisture.
This ensures the long-term
chemical stability and uniform
performance of the system
despite environmental
conditions. The result is
cathodic protection cost
savings and stable,
predictable long-term coating
performance.
Fused Epoxy
Coating Instability
CP and Operational Expense
Coal Tar
Polyken
We t C o
ndition
Distanc
e Along
Wet Lo
am
the Pip
eline
y
Dr y Cy
cling
Back to Sub-Index
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1.50
1.00
0.50
0.00
Coal Tar
Fused Epoxy
Polyken
Back to Sub-Index
Page Back
Main Index
1027 Primer
Percent solids: 30
Wt/gal: 7.3 lbs/gal
Thickness: 35 mils,
.89 mm
Also Available
Low and Zero VOC
Primer
980 Anti-corrosion
Layer
Thickness: 25 and
30 mil; .64 and .76 mm
Tensile: 3050 lbs/in width,
5.38.9 kg/cm width
Elongation: 300%
Elongation: 100%
Metric
Bond to Pipe:
Impact Resistance:
ASTM G 14
ASTM G 13
50 inlb
1000 lbs, no holidays
5.5 Nm
450 kg, no holidays
Penetration Resistance:
ASTM G 17
< 15%
< 15%
Cathodic Disbondment:
ASTM G 19 (5 years)
0.2 sq in
6 mm radius
Volume Resistivity:
ASTM E 257
1015 ohm-cm
1015 ohm-cm
Dielectric Strength:
ASTM D 149
2023 kv
2023 kv
Temperature Range:
Normal application
Normal service
Ambient to -30 F *
-30 to >150 F *
Ambient to -34 C *
-34 to >65 C *
A DIVISION OF
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P4001
Next Page
Main Index
GO Coat200
High Shear Coating System
System Description
Product Advantages
10-4
10-5
Conventional
Adhesive
10-6
10-7
GO Coat200
Adhesive
10-8
10-9
20
40
60
85
Temperature (C)
Strain (% Nominal)
30
30
When subjected to
simulated field conditions,
Polykens GO Coat200
System exhibits superior
resistance to stress cracking
compared to a conventional
polyethylene-based system.
25 Typical
25
polyethylene20
20 based systems
fail here.
15
15
Back to Sub-Index
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10
10
200
200
400
400
Time (hours)
600
600
800
800
1,000
1000
Back to Sub-Index
Page Back
Main Index
#2000
Anti-Corrosion Layer
#2055
Mechanical Layer
Thickness: 25 mils
0.64 mm
Tensile:
45 lbs/in
78.8 N/10 mm
Elongation: 500%
Thickness: 25 mils
0.64 mm
Tensile:
70 lbs/in
122 N/10 mm
Elongation: 500%
Metric
18.8 lbs/in
32.7 N/10 mm
Cathodic Disbondment:
ASTM G 8
ASTM G 42
0.8 in radius
20.3 mm radius
0.5 g/m2/24 hr
22 kv
22 kv
Impact Resistance:
ASTM G 14
45 inlb
5.1 Joules
Penetration Resistance:
ASTM G 17
<15%
<15%
Temperature Range*:
Normal application
Normal continuous service
Normal application
-30 to 160 F
-30 to 200 F
-30 to 220 F
-34 to 71 C
-34 to 93 C
-34 to 104 C
Volume Resistivity:
ASTM E 257
Dielectric Strength:
ASTM D 149
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4026
Back to Sub-Index
Next Page
Main Index
GO Coat250
High Temperature Coating System
System Description
Product Advantages
100
% Retained elongation
50
GO Coat250
900 hrs
1500 hrs
2500 hrs
PE Tape
4000 hrs
85C
9.0
PE Tape
985
GO Coat250
121C
PE Tape
GO Coat250
1.2
9,700
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The cross-linked
elastomeric adhesive resist
the normal soil and pipe
movement stress that can
occur on a high temperature
pipeline.
Back to Sub-Index
Page Back
Main Index
#1600 Coating
Percent solids: 20
Wt/gal: 6.3 lbs
Flash point: + 45 F
+ 7.2C
Metric
19 lbs/in
33.3 N/10 mm
0.0014 in/hr
0.0002 in/hr
1 x 10-8 m/sec
1.3 x 10-9 m/sec
Cathodic Disbondment:
ASTM G 8
ASTM G 19: 121C
0.8 in radius
1.0 in radius
20.3 mm radius
25.4 mm radius
0.8g/m2/24 hr
Impact Resistance:
ASTM G 14
33 in lb
3.7 Joules
Penetration Resistance:
ASTM G 17: 21C
ASTM G 17: 121C
40%
53%
40%
53%
Volume Resistivity:
ASTM D 257
1014 ohmcm
1015 ohmcm
Dielectric Strength:
ASTM E 570
20 kv
20 kv
Temperature Range:
Normal in-ground service
-30 to 250 F*
-34 to 121 C*
A DIVISION OF
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4029
COLD APPLIED
JOINT COATINGS
Sub-Index
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
Back to Sub-Index
Next Page
Main Index
Product Advantages
Standard
Requirements
#932-35
Values
#932-50
Values
Thickness
Min. 30 mils
35
50
WVTR
0.02
0.02
Dielectric strength
650
600
Insulation resistance
1 x 105 megohm
1.4 x 107
2.0 x 107
Min. 20 oz/inch
225
225
300
Peel adhesion (oz/in)
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200
100
Primed Pipe
Overlap
Back to Sub-Index
Page Back
Main Index
Tensile: 30 lbs/in
Elongation: 200%
Color: White
#93235
#93250
35 mils
0.89 mm
50 mils
1.27 mm
250 oz/in
2.8 kg/cm
250 oz/in
2.8 kg/cm
0.25 in radius
6.4 mm
0.25 in radius
6.4 mm radius
0.04g/100in2/24 hr
0.60g/M2/24/hr
0.04g/100in2 /24 hr
0.80g/M2 /24 hr
Volume Resistivity:
ASTM E 257
Dielectric Strength:
ASTM D 149
22 kV
28 kV
System Properties
Thickness
ASTM D 1000
Peel Adhesion to Primed Pipe:
ASTM D 1000
Cathodic Disbondment:
ASTM G 8
Temperature Range:
Normal in-ground service
-30 to 100 F
-34 to 37 C
-30 to 100 F*
-34 to 37 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4020
Back to Sub-Index
Next Page
Main Index
Product Advantages
400
300
Peel force (oz/in)
200
100
0
PG 600
Grey Tape
Green Tape
934-35
Standard
Requirements
#934-35
Values
#934-50
Values
Thickness
Min. 30 mils
35
50
WVTR
0.02
0.02
Dielectric strength
650
600
Insulation resistance
1 x 105 megohm
1.4 x 107
2.0 x 107
Min. 20 oz/inch
250
320
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Back to Sub-Index
Page Back
Main Index
Tensile: 30 lbs/in
Elongation: 200%
Color: White
#93435
#93450
35 mils
0.89 mm
50 mils
1.27 mm
0.44 in radius
11.2 mm radius
0.05g/100in2/24 hr
0.8g/m2/24/hr
0.05g/100in2 /24 hr
0.8g/m2 /24 hr
4 x 1014 ohmin
4 x 1014 ohmcm
4 x 1014 ohmin
4 x 1014 ohmcm
23 kv
30 kv
System Properties
Thickness
ASTM D 1000
Peel Adhesion to Primed Pipe:
ASTM D 1000
Cathodic Disbondment:
ASTM G 8
Water Vapor Transmission Rate:
ASTM 1249
100F, 100%RH
Volume Resistivity:
ASTM E 257
Dielectric Strength:
ASTM D 149
Temperature Range:
Normal in-ground service
-30 to 150 F
-34 to 66 C
-30 to 150 F*
-34 to 66 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4901
Back to Sub-Index
Next Page
Main Index
conformability, and built-in resistance to environmental stress cracking (ESCR). In addition, the
built in UV protection makes Polyken 936 an
excellent candidate for above or below ground
applications of joint wrapping, where top
performance is required. Polyken 936 is available
in black.
Product Advantages
Meets
Proven
Strong
VersatilePolyken
to ApplyPolyken
936 can be applied by
hand or machine at
ambient temperature
with Polyken primer.
35
Easy
Strain % Normal
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30
25
20
15
Test Methods:
1) ASTM D-1000M
2) ASTM D-257
3. ASTM E-398
4) Polyken Environmental
Stress Crack Resistance Test
(Copies available on request.)
Polyken 936
10
5
0
0
Typical
polyethylene
based systems
fail here
200
400
600
Time (hours)
800
1000
Back to Sub-Index
Page Back
Main Index
Physical Properties
English
936-30
936-50
Metric
936-30
936-50
Thickness
Backing
5 mils
12 mils
.127mm
.305mm
Adhesive
25
38
.635
.965
Total
30
50
.762
1.27
Tensile Strength
20
40 lb/in
3.57
7.11 kg/cm
Elongation (1% at Break)
600%
600%
600%
600%
Adhesion to Primed Steel
200
225 oz/in
2.24
2.52 kg/cm
Compatile with coal tar, fusion bonded epoxy, asphalt and polyethylene pipe coatings
Electrical and Moisture Resistance
Dielectric Strength
20 kv
22kv
Insulation Resistance
1,000,000 megohms
Water Vapor Transmission Rate 0.05g/100 in2/25 hr
NOTE:
20kv
22kv
1,000,000 megohms
0.78g/m2/24 hr
ISO 9001
Certificate #950990600
ISO 9002
Certificate #02990636480002
Disclaimer: The values listed for product properties are averages obtainedfrom Standard
Industry Test Procedures, except where noted. All test procedures are performed under
controlled laboratory conditions, which differ from actual field conditions. Tyco Adhesives
cannot assure that the same product properties are obtainable in a commercially applied
environment. Strict adherence to the Tyco Adhesives product application specifications is the
only way to achieve optimum product performance results. Product application is beyond the
control of Tyco Adhesives and is the sole responsibility of the end-user. Tyco Adhesives only
warrants its products to be free from defects in manufacturing, materials, and workmanship.
Complete warranty details are provided in Tyco Adhesives Terms and Conditions of Sale.
For assistance in establishing engineering and application specifications, please contact
Tyco Adhesives, 1400 Providence Highway, Norwood, MA 02062. Telephone: US Toll Free
(800) 248-7659 or + 1 (781) 440-6200, or your local Tyco Adhesives representative.
INTERNATIONAL LTD.
P-4901
Back to Sub-Index
Next Page
Main Index
Product Advantages
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18N
/cm
17 N
/cm
17 N
/cm
34 N
955
955 2
94
942
PIPE
/cm
Back to Sub-Index
Page Back
Main Index
System Properties
Total Thickness
DIN 30672
3.05 mm
Peel Resistance:
DIN 30672
pipe
inner layer to inner layer
outer layer to inner layer
outer layer to outer layer
23 C
34 N/cm
17
18
18
Impact Resistance:
DIN 30672
17 joules
Indentation Resistance:
DIN 30672
1.7 mm remaining
Casing Resistivity:
DIN 30672
Volume Resistivity:
ASTM D 257
50 C
6.5 N/cm
3.8
3.0
2.3
>1013 ohm-cm
0.6 g/M2/day
Dielectric Strength:
ASTM D 149
60 KV
Cathodic disbondment:
ASTM G 8
8 mm radius
Temperature Range
Normal pipeline operating
Short interval operating
-34 to 65 C*
-34 to 70 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4021
Back to Sub-Index
Next Page
Main Index
System Description
The Polyken high temperature coating system is
designed for the corrosion protection of new and
existing pipeline with a maximum operating temperature of 250F (121C). The primer layer is a solventbased, thermally-activated material formulated for
elevated temperature stability. The coating layer
consists of a polypropylene backing and a crosslinked elastomeric adhesive capable of maintaining
long term protection at elevated temperatures.
% Retained elongation
100
50
Polyken 1600
900 hrs
1500 hrs
2500 hrs
HTBTR
4000 hrs
10,000
1,000
Polyken 1600
100
Hours to move 1 inch
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HTBTR
10
1
0-1
85C
121C
The cross-linked
elastomeric adhesive resists
the normal soil and pipe
movement stress that can
occur on a high temperature
pipeline.
Back to Sub-Index
Page Back
Main Index
#1600 Coating
Percent solids: 20
Wt/gal: 6.3 lbs
Flash point: + 45 F
+ 7.2C
Metric
19 lbs/in
4 kg/cm
0.0014 in/hr
0.0002 in/hr
1 x 10-8 m/sec
1.3 x 10-9 m/sec
Cathodic Disbondment:
ASTM G-42
ASTM G-19: 121C
0.8 in radius
1.0 in radius
20.3 mm radius
25.4 mm radius
0.8g/m2/24 hr
Impact Resistance:
ASTM G-14
33 in-lb
3.7 Joules
Penetration Resistance:
ASTM G-17: 21C
ASTM G-17: 121C
40%
53%
40%
53%
Volume Resistivity:
ASTM D-257
1015 ohm-cm
1015 ohm-cm
Dielectric Strength:
ASTM E-570
20 kv
20 kv
Temperature Range:
Normal in-ground service
-30 to 250 F*
-34 to 121 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
Sub-Index
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
Back to Sub-Index
Next Page
Main Index
Product Advantages
Standard
Requirements
#930-35
Values
#930-50
Values
Thickness
Min. 30 mils
35
50
WVTR
0.07
0.07
Dielectric strength
650
600
Insulation resistance
1 x 105 megohm
1.4 x 107
2.0 x 107
Min. 20 oz/inch
250
320
21C
Primerless Tape
Hi-Tack Tape
0.5
7.0
1166.8
Polyken 930-35
Primerless Tape
Hi-Tack Tape
Polyken 930-35
0.086
40C
5.5
278.4
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Back to Sub-Index
Page Back
Main Index
Tensile: 30 lbs/in
52.5 N/cm
Elongation: 200%
Color: White
#93035
#93050
35 mils
0.89 mm
50 mils
1.27 mm
225 oz/in
2.5 kg/cm
300 oz/in
3.4 kg/cm
0.25 in radius
6.4 mm
0.04g/100in2/24 hr
0.6g/M2/24/hr
0.04g/100in2 /24 hr
0.60g/M2 /24 hr
Volume Resistivity:
ASTM E 257
Dielectric Strength:
ASTM D 149
21 kv
28 kv
-30 to 150 F
-34 to 66 C
-30 to 150 F*
-34 to 66 C*
System Properties
Thickness
ASTM D 1000
Peel Adhesion to Primed Pipe:
ASTM D 1000
Cathodic Disbondment:
ASTM G 8
Temperature Range:
Normal in-ground service
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4023
Back to Sub-Index
Next Page
Main Index
Product Advantages
Standard
Requirements
#932-35
Values
#932-50
Values
Thickness
Min. 30 mils
35
50
WVTR
0.02
0.02
Dielectric strength
650
600
Insulation resistance
1 x 105 megohm
1.4 x 107
2.0 x 107
Min. 20 oz/inch
225
225
300
Peel adhesion (oz/in)
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200
100
Primed Pipe
Overlap
Back to Sub-Index
Page Back
Main Index
Tensile: 30 lbs/in
Elongation: 200%
Color: White
#93235
#93250
35 mils
0.89 mm
50 mils
1.27 mm
250 oz/in
2.8 kg/cm
250 oz/in
2.8 kg/cm
0.25 in radius
6.4 mm
0.25 in radius
6.4 mm radius
0.04g/100in2/24 hr
0.60g/M2/24/hr
0.04g/100in2 /24 hr
0.80g/M2 /24 hr
Volume Resistivity:
ASTM E 257
Dielectric Strength:
ASTM D 149
22 kV
28 kV
System Properties
Thickness
ASTM D 1000
Peel Adhesion to Primed Pipe:
ASTM D 1000
Cathodic Disbondment:
ASTM G 8
Temperature Range:
Normal in-ground service
-30 to 100 F
-34 to 37 C
-30 to 100 F*
-34 to 37 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4020
Back to Sub-Index
Next Page
Main Index
conformability, and built-in resistance to environmental stress cracking (ESCR). In addition, the
built in UV protection makes Polyken 936 an
excellent candidate for above or below ground
applications of joint wrapping, where top
performance is required. Polyken 936 is available
in black.
Product Advantages
Meets
Proven
Strong
VersatilePolyken
to ApplyPolyken
936 can be applied by
hand or machine at
ambient temperature
with Polyken primer.
35
Easy
Strain % Normal
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30
25
20
15
Test Methods:
1) ASTM D-1000M
2) ASTM D-257
3. ASTM E-398
4) Polyken Environmental
Stress Crack Resistance Test
(Copies available on request.)
Polyken 936
10
5
0
0
Typical
polyethylene
based systems
fail here
200
400
600
Time (hours)
800
1000
Back to Sub-Index
Page Back
Main Index
Physical Properties
English
936-30
936-50
Metric
936-30
936-50
Thickness
Backing
5 mils
12 mils
.127mm
.305mm
Adhesive
25
38
.635
.965
Total
30
50
.762
1.27
Tensile Strength
20
40 lb/in
3.57
7.11 kg/cm
Elongation (1% at Break)
600%
600%
600%
600%
Adhesion to Primed Steel
200
225 oz/in
2.24
2.52 kg/cm
Compatile with coal tar, fusion bonded epoxy, asphalt and polyethylene pipe coatings
Electrical and Moisture Resistance
Dielectric Strength
20 kv
22kv
Insulation Resistance
1,000,000 megohms
Water Vapor Transmission Rate 0.05g/100 in2/25 hr
NOTE:
20kv
22kv
1,000,000 megohms
0.78g/m2/24 hr
ISO 9001
Certificate #950990600
ISO 9002
Certificate #02990636480002
Disclaimer: The values listed for product properties are averages obtainedfrom Standard
Industry Test Procedures, except where noted. All test procedures are performed under
controlled laboratory conditions, which differ from actual field conditions. Tyco Adhesives
cannot assure that the same product properties are obtainable in a commercially applied
environment. Strict adherence to the Tyco Adhesives product application specifications is the
only way to achieve optimum product performance results. Product application is beyond the
control of Tyco Adhesives and is the sole responsibility of the end-user. Tyco Adhesives only
warrants its products to be free from defects in manufacturing, materials, and workmanship.
Complete warranty details are provided in Tyco Adhesives Terms and Conditions of Sale.
For assistance in establishing engineering and application specifications, please contact
Tyco Adhesives, 1400 Providence Highway, Norwood, MA 02062. Telephone: US Toll Free
(800) 248-7659 or + 1 (781) 440-6200, or your local Tyco Adhesives representative.
INTERNATIONAL LTD.
P-4901
Back to Sub-Index
Next Page
Main Index
Product Advantages
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18N
/cm
17 N
/cm
17 N
/cm
34 N
955
955 2
94
942
PIPE
/cm
Back to Sub-Index
Page Back
Main Index
System Properties
Total Thickness
DIN 30672
3.05 mm
Peel Resistance:
DIN 30672
pipe
inner layer to inner layer
outer layer to inner layer
outer layer to outer layer
23 C
34 N/cm
17
18
18
Impact Resistance:
DIN 30672
17 joules
Indentation Resistance:
DIN 30672
1.7 mm remaining
Casing Resistivity:
DIN 30672
Volume Resistivity:
ASTM D 257
50 C
6.5 N/cm
3.8
3.0
2.3
>1013 ohm-cm
0.6 g/M2/day
Dielectric Strength:
ASTM D 149
60 KV
Cathodic disbondment:
ASTM G 8
8 mm radius
Temperature Range
Normal pipeline operating
Short interval operating
-34 to 65 C*
-34 to 70 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4021
ACCESORY
PRODUCTS
Sub-Index
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
Back to Sub-Index
Next Page
Main Index
ROCKSHIELD System
System Description
The Polyken ROCKSHIELD System consists of
tough PE mesh padding that provides three levels of
protection to the primary pipeline coating system
during installation and backfill. The unique diamond
shape mesh design will not interfere with the
cathodic protection system. The ROCKSHIELD
System offers three levels of mechanical protection.
ROCKSHIELD 5000 is a polyethylene mesh for every
day protection. ROCKSHIELD 5100 is a heavy gauge
strand mesh for maximum protection under severe
conditions. ROCKSHIELD 5200 is a polyethylene
Product Advantages
Reduces impact and penetration damage
Reduces the need for select backfill and padding
Flexible over a wide range of temperatures
Unique design will not damage primary coating
system
Three levels of protection to meet the toughest
requirements
100
150
75
50
25
0
FBEC
Extruded PE PE Tape
FBEC
Extruded PE
PE Tape
600
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500
400
300
200
100
Rockshield
5000
Diamond
Mesh
Standard
Foam
Elastomer Mesh
PE Foam
Back to Sub-Index
Page Back
Main Index
ROCKSHIELD SYSTEM
DESCRIPTION
Color: Black
Roll size: 5 ft wide x 100 ft long; other sizes upon request
Polymer: High density polyethylene
Padding: Polypropylene woven fabric
Mesh count:: 3.1 diamonds/inch
5100
4 mm (160 mil)
2
5200
Weight:
Compressive Strength:
ASTM D 1621
72 in-lb
120 in-lb
120 in-lb
85 in-lb
>168 in-lb
>168 in-lb
100 in-lb
>168 in-lb
>168 in-lb
5%
5%
5%
Impact Resistance:
ASTM G-13
ASTM G-14
FBEC
Ext. PE
Tape
Penetration Resistance:
ASTM G-17
Temperature Range:
Normal in-ground service -30 to 150 F or -34 to 65 C (for 5000, 5100 and 5200)
INTERNATIONAL LTD.
ISO 9001
Certificate #950990600
ISO 9002
Certificate #02990636480002
Disclaimer: The values listed for product properties are averages obtained from Standard
Industry Test Procedures, except where noted. All test procedures are performed under
controlled laboratory conditions, which differ from actual field conditions. Tyco Adhesives
cannot assure that the same product properties are obtainable in a commercially applied
environment. Strict adherence to the Tyco Adhesives product application specifications is the
only way to achieve optimum product performance results. Product application is beyond the
control of Tyco Adhesives and is the sole responsibility of the end-user. Tyco Adhesives only
warrants its products to be free from defects in manufacturing, materials, and workmanship.
Complete warranty details are provided in Tyco Adhesives Terms and Conditions of Sale.
For assistance in establishing engineering and application specifications, please contact
Tyco Adhesives, 1400 Providence Highway, Norwood, MA 02062. Telephone: US Toll Free
(800) 248-7659 or + 1 (781) 440-6200, or your local Tyco Adhesives representative.
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Next Page
Main Index
Filler Tapes
System Description
Product Advantages
Product Description
Back to Sub-Index
Page Back
Main Index
Metric
Thickness
ASTM D 1000
35 mils
0.89 mm
2.8 Kg/cm
Elongation:
ASTM D 1000
> 600%
> 600%
Temperature Range:
Continuous service
-30 to 250 F
-34 to 121 C
Thickness
ASTM D 1000
125 mils
3.17 mm
300 oz/in
3.36 Kg/cm
Elongation:
ASTM D 1000
> 600%
> 600%
Temperature Range:
Continuous service
-30 to 200 F
-34 to 93 C
0.5" 2.0"
0.125" 0.75"
12.7 mm 50.8 mm
3.2 mm 19.1 mm
Thickness configurations:
Round stock
A DIVISION OF
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4025
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Next Page
Main Index
Advantages
specifications
Compatible with most generic plant
coating systems
System Products
#900: General utility tape designed for small
diameter pipe applications on ells, fittings,
field joints, and pipe sections. Highly
conformable hand applied system for tight
uniform protection on a wide variety of metal
substrates.
Back to Sub-Index
Main Index
Page Back
Utility Coating
System Properties
#900
#910
12 mils
0.3 mm
10 mils
0.25 mm
9 mils
0.23 mm
20 mils
0.51 mm
25 lbs/in
44 N/10 mm
18 lb/in
32 N/10 mm
25 lb/in
44 N/10 mm
35 lb/in
61 N/10 mm
Elongation
ASTM D 1000
175%
250%
100%
250%
100 oz/in
11 N/10 mm
100 oz/in
11 N/10 mm
100 oz/in
11 N/10 mm
100 oz/in
11 N/10 mm
Dielectric Strength:
ASTM D 149
13 kv
8 kv
13 kv
16 kv
Thickness:
ASTM D 1000
Tensile Strength:
ASTM D 1000
#911
#920
4.3 kv
4.0 kv
3.8 kv
5.6 kv
Temperature Range:
Normal in-ground service
-30 to 150 F
-34 to 66 C
-30 to 150 F
-34 to 66 C
-30 to 150 F
-34 to 66 C
-30 to 150 F*
-34 to 66 C*
INTERNATIONAL LTD.
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4900
Sub-Index
1019
1027
1030
1039
Vanguard Epoxy Primer
1619
1627
2019
2027
3019 (See System Sheet)
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!
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Back to Sub-Index
Page Back
Main Index
Polyken Primers
System Components
Description
# 1019
# 1027
# 1030
# 1039
Base
Rubber/Resins
Rubber/Resins
Rubber/Resins
Rubber/Resins
Solvent
Heptane
Parachloro-
Parachloro-
benzotriflouride/
benzotriflouride
Heptane/Tolulene
Total Solids
20%
30%
20%
20%
Weight/Gallon
6.3 lb
7.1 lb
8.1 lb.
10.3 lb
Weight/Liter
.76 kg
.86 kg
.96 kg
1.2 kg
Viscosity
Thin Syrup
Medium Syrup
Thin Syrup
Thin Syrup
Flash Point
+10 F (-12 C)
+40 F (+4 C)
+10 F (-12C)
+109F (+42.8 C)
Color
Black
Black
Black
Black
Shelf Life
Excellent
Excellent
Excellent
Excellent
DISCLAIMER: The values listed for product properties are averages obtained from Standard Industry Test
Procedures, except where noted. All test procedures are performed under controlled laboratory conditions
which differ from actual field conditions. Tyco Adhesives cannot assure that the same product properties are
obtainable in a commercially applied environment. Strict adherence to Tyco Adhesives Product Application
Specification is the only way to achieve optimum product performance results. Product application is beyond
the control of Tyco Adhesives and is the sole responsibility of the end-user. Tyco Adhesives only warrants its
products to be free from defects in manufacturing, materials, and workmanship. Complete warranty details are
provided in Tyco Adhesives Terms and Conditions of Sale. For assistance in establishing Engineering and
Application Specifications, please contact TYCO Adhesives, 1400 Providence Hwy, Norwood, MA 02062.
Telephone: (781) 440-6200 or toll free in the US at (800) 248-7659, Fax: (781) 440-6271 or your local
Tyco Adhesives representative.
ISO 9001
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4026
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Main Index
Polyken Primers
System Components
Description
# 1619
# 1627
# 2019
# 2027
Base
Rubber/Resins
Rubber/Resins
Solvent
Heptane
Total Solids
20%
27%
20%
28%
Weight/Gallon
7.4 lb
6.9 lb
6.3 lb.
7.1 lb
Weight/Liter
.87 kg
.81 kg
.74 kg
.84 kg
Viscosity
Thin Syrup
Medium Syrup
Thin Syrup
Medium Syrup
Flash Point
+45 F (7 C)
+45 F (7 C)
+10 F (-12C)
+40 F (10 C)
Color
Black
Black
Black
Black
Shelf Life
Excellent
Excellent
Excellent
Excellent
DISCLAIMER: The values listed for product properties are averages obtained from Standard Industry Test
Procedures, except where noted. All test procedures are performed under controlled laboratory conditions
which differ from actual field conditions. Tyco Adhesives cannot assure that the same product properties are
obtainable in a commercially applied environment. Strict adherence to Tyco Adhesives Product Application
Specification is the only way to achieve optimum product performance results. Product application is beyond
the control of Tyco Adhesives and is the sole responsibility of the end-user. Tyco Adhesives only warrants its
products to be free from defects in manufacturing, materials, and workmanship. Complete warranty details are
provided in Tyco Adhesives Terms and Conditions of Sale. For assistance in establishing Engineering and
Application Specifications, please contact TYCO Adhesives, 1400 Providence Hwy, Norwood, MA 02062.
Telephone: (781) 440-6200 or toll free in the US at (800) 248-7659, Fax: (781) 440-6271 or your local
Tyco Adhesives representative.
ISO 9001
Certificate #950990600
ISO 9002
Certificate #02990636480002
P-4026
Tyco
Adhesives
Corrosion Protection Group
The Common Denominator in Corrosion P rotection!