Professional Documents
Culture Documents
2000
PLD 02 T A
0.12 cu in/rev
To
1.99 cu in/rev
l
l
l
l
Modular design
Accurate division of flow
Compact overall dimension
Built-in relief valve
PRESSURE
Max. continuous
3600 psi
Max. peak
4000 psi
Polaris
GENERAL FEATURES
Modern machinery with increasingly complex circuits often needs combinations of separate and independent
movements. POLARIS 10 and POLARIS 20 flow dividers provide technically advanced, low cost power transmis sion and sol ve ap pli ca tion pro blems whe re ver hydra u lic flow has di vi ded. In line with our po licy of sim plif ying
the de sign of hydra u lic cir cu its, our flow di vi ders have re lief val ves bu ilt in to li mit pres su re and pre vent ca vi ta tion.
The se com po nents per mit hydra u lic cir cu its to be cle verly op ti mi sed and re du ce in stal la tion costs. The POLARIS
flow di vi ders are two or more sec tion di vi ders with a com mon in ter nal con nec ting shaft. T his ma in ta ins a con stant
ra tio bet we en the flows thro ugh each sec tion in ac cor dan ce with sec tion dis place ment. The o ret i cal wor king of rotary flow di vi ders do not dis si pa te energy in fact if the out let pres su re of one sec tion drops be low in put pres su re,
that sec tion ope ra tes as a mo tor and ta kes energy from the flu id. This energy is not wa sted but tran sfer red by the
common shaft to the other sections which operate as pumps and therefore need outlet pressure to be greater
than inlet pressure. In working conditions, overall efficiencies depend on the sum of the single sections efficiency. These products can therefore be used as flow equalizers, flow dividers and pressure intensifiers as
shown in the table below.
Outlet pressure
Sections with
same displacement
Sections with
different displacement
Same
Flow dividers
Flow dividers
Different
Pres su re in ten si fiers
Fluid
[F]
-13 to +230 with Vi ton V se als
55 to 455 re com men ded
[SSU]
Up to 3409 permitted
10
17/14
19/16
10 m
25 m
Filtering requirement
004
D024-004
Polaris
Re lief val ves al low the ac tua tors to realign at the end of each cycle in both flow di rec tions. As an example when
the cylin ders ex tend, they may not all re ach the ir end stops exactly at the same time. In this case as soon as one
cylin der re a ches its stop, the re lief val ve in that sec tion di rects flu id to tank un til all the ot her cylin ders re ach the ir
stops. Whi le retroacting the relief val ve acts as check valve and opens to prevent cavitation.
Relief settings valve and their identification code are listed in the table below.
p nominal setting
(2.64 US gpm)
p minimum begin
opening valve
[psi]
[psi]
34
508
465
667
22
725
870
23
1015
957
1160
1450
1102
1740
1813
1682
1958
26
2030
2175
10
2320
2248
11
2538
2465
35
2523
33
2610
2755
2987
14
3045
2944
15
3335
3219
16
3625
3509
27
3770
3654
20
4060
3930
Stamp code
7
17
8
9
12
783
1392
1740
2103
2668
2886
TIGHTENING
TORQUE
442 lbf in
D024-004
004
Polaris
PLD 10
GENERAL DATA
Di spla ce ment
Type
p1
cu in/rev
p2
psi
Spe ed
min.
max.
min - 1
psi
Flow
per section
min.
max.
U S gpm
PLD 102
0.12
3600
4000
3000
1250
4200
0.70
2.35
PLD 103,15
0.19
3600
4000
3000
1205
3990
1.05
3.49
PLD 104
0.24
3600
4000
3000
1175
3840
1.32
4.28
PLD 105
0.30
3600
4000
3000
1140
3680
1.60
5.15
PLD 106,3
0.38
3600
4000
3000
1100
3500
1.93
6.13
For working conditions outside the recommended li mits shown in the table, please consult our sales
department.
MAX. FLOW
FOR INLET SECTION
9.25 US gpm
004
D024-004
Polaris
PLD 20
GENERAL DATA
Di spla ce ment
Type
p2
cu in/rev
psi
Flow
per sec tion
Speed
min.
max.
min - 1
psi
min.
max.
US gpm
PLD 204
0.29
3600
4000
3000
1250
4100
1.63
5.34
PLD 206,3
0.39
3600
4000
3000
1235
3970
2.15
6.90
PLD 208
0.50
3600
4000
3000
1220
3850
2.66
8.36
PLD 2011,2
0.67
3600
4000
3000
1200
3660
3.55
10.79
PLD 2014
0.87
3600
4000
3000
1175
3460
4.50
13.22
PLD 2016
1.01
3000
3300
3000
1160
3335
5.14
14.76
PLD 2020
1.27
3000
3300
3000
1130
3125
6.30
17.36
PLD 2025
1.58
3000
3300
3000
1100
2900
7.64
20.13
PLD 2031,5
1.99
3000
3300
3000
1060
2660
9.20
23.09
For working conditions outside the recommended limits shown in the table, please consult our sales
department.
MAX. FLOW
FOR INLET SECTION
21.14 US gpm
D024-004
004
Polaris
Flow ac cu racy equalizers is within 2 % if they are ro tat ing in the rec om mended speed range and the dif fer en tial
pressure between sections is less than 1450 psi. When several single acting cylinders are operated together,
act ing on loads have not suf fi cient mass to win the cir cuits re sis tance, we rec om mend a fur ther gear sec tion acting as a mo tor in or der to guar an tee the cyl in ders re tract. The dis place ment of this mo tor should be roughly equal
to the sum of the displacements of the other sections. Two typical circuit diagrams of applications where flow
equalizers are utilized will be found on page 10.
V = Displacement
[cu in/rev]
Q = Flow
[US gpm]
p = Pressure
[psi]
n = Speed
[min- 1]
Q0 = Q1 + Q2 ....+ Q n
p0Q0 = p1Q 1 + p2Q2 ....+ pnQn
V (..) =
1000 Q (..)
n
004
D024-004
Polaris
Performance range
Each curve has been obtained at 122F, using oil with viscosity 212 SSU at 104F.
D024-004
004
Polaris
Flow di vid ers are used where the same pump must drive sev eral dif fer ent ac tu a tors re quir ing dif fer ent pres sures
and flow rates. The dis place ment of each sec tion must be pro por tional to the flow rate re quired by the ac tu a tor to
which it is con nected. Two typ i cal cir cuit di a grams of ap pli ca tions where flow di vid ers are uti lizedwill be found on
page 11.
V = Displacement
[cu in/rev]
Q = Flow
[US gpm]
p = Pressure
[psi]
n = Speed
[min-1 ]
Q 0 = Q1 + Q2 ....+ Qn
p 0Q 0 = p1Q1 + p2Q2 ....+ pnQ n
V (..) =
1000 Q ( . . )
n
004
D024-004
Polaris
Performance range
Each curve has been obtained at 122F, using oil with viscosity 212 SSU at 104F.
D024-004
004
Polaris
Diagram with a flow equal izer op er at ing dou ble act ing
cylinders.
10
004
D024-004
Polaris
Diagram with a flow di vider per mit ting the use of a sin gle pump to drive a num ber of dif fer ent actuators re quir ing flows
at different pressures.
D024-004
004
11
Polaris
CS
E.
I .
CI
T.
CD
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Type
PLD 10
35
PLD 20
80
Tightening
torque
Type
lbf in
12
PLD 10
221
PLD 20
442
004
D024-004
Polaris
D024-004
004
13
Polaris
PORTS DIMENSIONS
IN
IN
IN
T1
OUT
IN .
OUT
T. .
T1 .
.
.
.
.
.
.
.
.
.
.
.
.
PORTS
Type
OUT
OUT
OUT
OUT
Inlet port
Outlet port
Drain port
Additional drain port
BSPP
ODT
IN
OUT
T - T1
IN
OUT
T - T1
GD
GC
GC
OB
OA
OA
GE
GD
GD
OD
OC
OB
PLD 102
PLD 103,15
PLD 104
PLD 105
PLD 106,3
PLD 204
PLD 206,3
PLD 208
PLD 2011,2
PLD 2014
PLD 2016
PLD 2020
PLD 2025
PLD 2031,5
14
004
D024-004
Polaris
PORTS DIMENSIONS
Code
Nominal
size
GC
3/8
G 3/8
GD
1/2
G 1/2
GE
3/4
G 3/4
mm
(in)
14
(0.551)
14
(0.551)
18
(0.709)
D024-004
Codce
No mi nal
size
OA
3/8
9/16-18 UNF-2B
OB
1/2
3/4-16 UNF-2B
OC
5/8
7/8-14 UNF-2B
OD
3/4
1-1/16-12 UN-2B
mm
(in)
15
(0.591)
14
(0.551)
17
(0.669)
20
(0.787)
004
15
Polaris
PLD 10
IN and OUT ports dimensions are shown on page 14 and page 15.
PLD 103,15
mm
(in)
50,2
(1.976)
52
(2.047)
mm
(in)
19,2
(0.756)
21
(0.827)
mm
(in)
31,2
(1.228)
33
(1.299)
mm
(in)
41,8
(1.646)
43,6
(1.717)
mm
(in)
40,3
(1.587)
42,1
(1.657)
PLD 104
53,4
(2.102)
22,4
(0.882)
34,4
(1.354)
45
(1.772)
43,5
(1.713)
55
(2.165)
57
(2.244)
24
(0.945)
26
(1.024)
36
(1.417)
38
(1.496)
46,6
(1.835)
48,6
(1.913)
45,1
(1.776)
47,1
(1.854)
Type
PLD 102
PLD 105
PLD 106,3
16
004
D024-004
Polaris
PLD 10
IN, OUT and 4 ports dimensions are shown on page 14 and page 15.
PLD 102
mm
(in)
50,2
(1.976)
mm
(in)
19,2
(0.756)
mm
(in)
31,2
(1.228)
mm
(in)
41,8
(1.646)
mm
(in)
40,3
(1.587)
PLD 103,15
52
(2.047)
21
(0.827)
33
(1.299)
43,6
(1.717)
42,1
(1.657)
53,4
(2.102)
55
(2.165)
57
(2.244)
22,4
(0.882)
24
(0.945)
26
(1.024)
34,4
(1.354)
36
(1.417)
38
(1.496)
45
(1.772)
46,6
(1.835)
48,6
(1.913)
43,5
(1.713)
45,1
(1.776)
47,1
(1.854)
Type
PLD 104
PLD 105
PLD 106,3
D024-004
004
17
Polaris
PLD 20
IN and OUT ports dimensions are shown on page 14 and page 15.
mm
(in)
mm
(in)
mm
(in)
mm
(in)
mm
(in)
60,8
(2.394)
25,5
(1.016)
36,8
(1.449)
58,8
(2.315)
69,8
(2.748)
62
(2.441)
63,3
(2.492)
27
(1.063)
28,3
(1.114)
38
(1.496)
39,3
(1.547)
60
(2.362)
61,3
(2.413)
71
(2.795)
72,3
(2.846)
63,9
(2.516)
65,5
(2.579)
68
(2.677)
69,8
(2.748)
28,9
(1.138)
30,5
(1.201)
33
(1.299)
34,8
(1.370)
39,9
(1.571)
41,5
(1.634)
44
(1.732)
45,8
(1.803)
61,9
(2.437)
63,5
(2.500)
66
(2.598)
67,8
(2.669)
72,9
(2.870)
74,5
(2.933)
77
(3.031)
78,8
(3.102)
PLD 2025
73
(2.874)
77
(3.031)
38
(1.496)
42
(1.654)
49
(1.929)
53
(2.087)
71
(2.795)
75
(2.795)
82
(3.228)
86
(3.386)
PLD 2031,5
82
(3.228)
47
(1.850)
58
(2.283)
80
(3.150)
91
(3.583)
Type
PLD 204
PLD 206,3
PLD 208
PLD 209
PLD 2011,2
PLD 2014
PLD 2016
PLD 2020
18
004
D024-004
Polaris
PLD 20
IN, OUT and 4 ports dimensions are shown on page 14 and page 15.
A
mm
(in)
mm
(in)
mm
(in)
mm
(in)
mm
(in)
60,8
(2.394)
25,5
(1.016)
36,8
(1.449)
58,8
(2.315)
69,8
(2.748)
62
(2.441)
63,3
(2.492)
27
(1.063)
28,3
(1.114)
38
(1.496)
39,3
(1.547)
60
(2.362)
61,3
(2.413)
71
(2.795)
72,3
(2.846)
63,9
(2.516)
65,5
(2.579)
68
(2.677)
69,8
(2.748)
28,9
(1.138)
30,5
(1.201)
33
(1.299)
34,8
(1.370)
39,9
(1.571)
41,5
(1.634)
44
(1.732)
45,8
(1.803)
61,9
(2.437)
63,5
(2.500)
66
(2.598)
67,8
(2.669)
72,9
(2.870)
74,5
(2.933)
77
(3.031)
78,8
(3.102)
PLD 2025
73
(2.874)
77
(3.031)
38
(1.496)
42
(1.654)
49
(1.929)
53
(2.087)
71
(2.795)
75
(2.795)
82
(3.228)
86
(3.386)
PLD 2031,5
82
(3.228)
47
(1.850)
58
(2.283)
80
(3.150)
91
(3.583)
Type
PLD 204
PLD 206,3
PLD 208
PLD 209
PLD 2011,2
PLD 2014
PLD 2016
PLD 2020
D024-004
004
19
Polaris
HOW TO ORDER
Only for ver sion
with val ve
PLD 20 /
Se ries
10
11
12
Sec tion
Series
Sec tion
Interm . i n -
Sec tion
Right in let
sec tion
Re lief val v e
CODE
CODE
Po la ris 1 0
PLD 10
Po la ris 2 0
PLD 20
Number of sections
2 ... 6
CODE
CODE
GC
PLD 10
GD
PLD 20
PLD 10
OC
PLD 20
CS
CODE
CODE
CI
GD
PLD 2 0
GE
OB
PLD 2 0
OD
CODE
CD
Relief alve
CODE
VPEF
CODE
Displacement
cu in/rev
CODE
....
CODE
Polaris 10
0.12
0.19
PLD 10-2
PLD 10-3,15
0.24
0.30
0.38
PLD 10-4
PLD 10-5
PLD 10-6,3
Polaris 20
0.29
0.39
PLD 20-4
PLD 20-6,3
0.50
0.67
0.87
1.01
1.27
1.58
PLD 20-8
PLD 20-11,2
PLD 20-14
PLD 20-16
PLD 20-20
PLD 20-25
1.99
PLD 20-31,5
Re lief alve
10
See page 3
11
PLD 10
GD
PLD 20
PLD 10
OB
PLD 20
Seals
CODE
....
Buna (3)
Viton
CASAPPA S.p.A. - Parma - Italy - Tel.: (+ 39) 0521 304111 - Fax: (+ 39) 0521 804600
CASAPPA Corp. - Batavia, IL 60510 U.S.A. - Phone: 630 761-0041 - Fax: 630 761-0048
CASAPPA GmbH - Stuttgart - Germany - Tel.: + 49 711 7811770 - Fax: + 49 711 7811771
CASAPPA SARL - Janneyrias - France - Tel.: + 33 4 72462112 - Fax: + 33 4 72462100
http://www.casappa .com - e-mail: info@casappa.com
12