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IS 9295 (1983): Steel tubes for idlers for belt conveyors
[MTD 19: Steel Tubes, Pipes abd Fittings]
Gr 3
is : 9295 - 1!J83
( Reaffirmed1995)
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR IDLERS FOR
BELT CONVEYORS
( First Revision)
Third Reprint llJLY P)(}7
( IncorporatingAmendmentNo.1)
UDC 621.643,2 [669.14]: 621.867.2tH.051.44
o COIJyr;glrt 1997
II II It I ~ A n o FIN1) 1 A N S Fr ANI) A )( uS
MANAK AIIAVAN, 9 B H I l J l ~ SIIAII ZAfAR MAR(i
NEW DELI II 110002
MtlY 1983


IS : 9295 1.3
( Reaffirmed J995 )
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR IDLERS FOR
BELT CONVEYORS
( First Revision)
Steel Tubes, Pipes and Fin ings Sectional SMDC 22
Chairman
S. C. DHINlAli.A
RtlITtstnt;ng
Ministr y of Industry
Mtmbtrs
SHIH A. S. AOAKW,\J. Steel Tubes of India Ltd, Dewas
SHill R. S. P.-\THAK ( Alternate)
SHit) K. N. AJtlT,JA Federation of Engineering Industries of Indi
New Delhi
SHRI A. S. SHARMA ( A/lernat,)
SHltl S. C. AN \NU Bharat Stet'} 'rubes Ltd, Nf W Dr Ihi
SHRI R. K..\DROL ( Alternate)
S tilU S. N. nvsu Directorate General of Supplies and Disposals
( Inspection Wing ),
Public Works Department ( Public Health Branch ).
Chandigarh
SHRI T. N. UnOVEJA ( Alternat,)
SHRI H. S. Bnnr Steel Authority of India Ltd (Rourkf'la
Plant)
Slun P. K. MOHAPATIt -\ ( Alternate)
SHRI D. P. Bit Export Inspection Council, Cak utta
Sum S. C. AR'-JRA ( Alt"nat, )
SHlti B. B. Gil \KRAVER1'I Suprinrendence Co of India (P) Ltd, Calcutta
SHltI A. K. SHOMR ( Alt"nat, )
SUIH L. xr. CHAUDJlRl
Stttel
Suur K. K. (;ANOHI ( Alt.,."",,)
DErUTY DIllECTOlt STAND_\ltDS Research, Designs and Standards Organization
( Loco) I ( Ministry of Railway! ), Lucknow .
CHEMIST A.ND METALI.ui"OIIT-1
( RDSa ) ( Alt,rlZat, )
LT-COR GUJtDARSJlAN SINOK Engineer-in-Chief's Branch, Arn.y Headquarters,
New Delbi
S'fRI RA.JENUAR SINGH ( Alllrnat, )
SHBI SU8HIL J..\IN Jain Tube Co Ltd, Ghaziabad
SURI M. M. LAL ( .,41',rnat, )
( Contirau,4,11 /141,2 )
<c> Copyright 198!
BUREAU or INDIAN S1ANDARDS
Thi. publication is protected under the 1.... COD'itlal (XiV of 1957) and
reproduction in whole or in part by any mea. except with written, or the
publisher mall be deemed to be an inCriJi..".nt of copyright under the said Act.

M.Nr, R,/W,smlitl,
S..I S. C. JADr Jindal Pipes Ltd, Gballabad
Snl A. S. SBABMA ( MuntMI )
SDI JA8WAWl' SOfa. General of Technical Development,
New Delhi
SI S. C. NAOPAL (.4JImwI,)
SRBI OJnr.AB. S. KAXWAB Aaociatioll or Indian Engineerinl Industry, New
Delhi
SRB1 P. R. GUPTA ( A"""'" )
S..I H. M. KAt7L Ministry of Agriculture
SOl M. C. K_AVA RAO Hindustan Shipyard Ltd, Vilhakhapatnam
aRB' P. L. NARA8111RAJI ( AI,,,.,,.,. )
SHal B. KUMAR Stewarts and Lloycis c India Ltd. Calcutta
S..1 T. K. BA811 ( AI,,,.,, )
SOl S. KUIIAB Indian Register of Shipping, Bombay
SI S. CHA.DRA ( Alllntt", )
Snl t.t. C. KUJlARA8WAJlY Indian Tube Co Ltd, Jamshedpur
SI D. DUTTA ( All""'" )
51 K. MUKBERJBB The Fertilizer ( Planning and Development ) India
Ltd, Sindri
SHBI R. K. SINHA (,,41'''11411 )
SHal S. Nn:LAKAlfTA. Zenith Steel Pipes 8t Industries Ltd, KhopoJi
Da A. R. KaKAB ( ,AI,,,,,.,,)
51 V. RATHAM V.LIOHftTY Dharat Heavy Electricals Ltd, TiruchchirappaUi
5..1 G. P. SARABHAI Oil and Natural Gal Commission, Debra DUD
5"1V. K. CJlA.TUaVBDI ( "411",,.', )
5... AI-ooavA SHAH Gujarat Steel Tubes Ltd, Ahmadabad
SSRI H. J. THAKEB ( AII.,,,.,, )
SDI P. T. SRANlCARAX NATAB Central Boilers Board, New Delhi
SR81 G. S. GosAL ( All"""" )
81 B. 817BBA RAo Indian Oil Corporation Ltd, Bombay
SB.I P. C. JOBARI (AI,,,,,,,,, )
51 B. R. TAN'EJ'A The Indian Seamless Metal Tubes Ltd, Bombay
8..1 O. P. KAKKAB ( AI'"ul,)
8"1 C. R. RAilA RAO. Director General, lSI ( &-oJieio MIfd,,)
Diftctor ( Struc .. Met) (Sr,t.,.1)
Panel for Drafting Specification for Steel Pipes for Idlers for
Troughed Belt Conveyors, SMDC 22 : P26
c.v..
51 H. J. TRAK" Gujarat Steel Tube. Ltd, Ahmadabad
M",.,s
SDI R. K. A.aoL Dharat St.l Tubes Ltd, New Delhi
a"18. c. bAJID ( AI,.,..,,)
... I. D. 8. BIIAr,r.A Kaliap Tubel Ltd. Cutt.ck
SD. N. C. Yo.AnY ( .AI",,..,,)
( CMIUe...,.,. II )
2

AMENDMENT NO. 2 NOVEMBER 2006
TO
1S 13428 s2005 pAc~GED NATURAL MINERAL
WATER SPECIFICATION
.
( SecondRevi si on)
[P{zge 4, clause S.I(a)] Substitute the following for the existing:
a) Name of the product (that is mtural mineral water);
(FAD 14)
Reprography Unitj BIS, New Delhi, India
..

AMENDMENT NO. 3 JUNE 2010
TO
IS 9295 : 1983 SPECIFICATION FOR STEEL TUBES FOR
IDLERS FOR BELT CONVEYORS

( First Revision )

(Page , clause 18.1) Substitute embossed for marked.



(MTD 19)

Reprography Unit, BIS, New Delhi, India


IS: 9295.1_
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR IDLERS FOR
BELT CONVEYORS
( First Revision )
O. 1" o R E WOk D
0.1 This Indian Standard (First Revision) was adopted by the Indian .
Standards Institution on 18 April 1983, after the draft finalized by the
Steel Tubes, Pipes and Fittings Sectional Committee had been approved
by the Structural and Metals Division Council.
0.2 Steel tubes are extensively used as idlers for belt conveyors and the
standard covering requirements for the same was first published in 1979.
While reviewing the standard, it was felt necessary to issue a revision
incorporating the following salient changes in the light of the experience
gained in usage of the standard by the industry and the users.
a) Amendment No. I, issued in September 1981.
b) Certain additional thicknesses and modifications to the require-
ments given earlier for ovality, eccentricity, straightness, tolerances
on thickness, fin height, etc.
0.3 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated,
expressing the result of a test or analysis, shall be rounded off in accord-
ance with IS : 21960, The number of significant places retained in the
rounded off value should 'he the same as that of the specified value in
this standard.
1. SCOPE
1.1 This Itandard coven the requirements for steel tubes for idlen for
belt conveyor.. .
-Rules ror rouDdifta oR' numfrical values ( "vislli).
IS : 9295 1983
2. TYPES AND GRADES
2.1 Steel tubes for idlers for belt conveyors shall be of the foJlowing types
( based on the process of manufacture and grades ):
Typts Grades
Hot-Finish Seamless ( HFS ) YSt 210, YSt 240 apd YSt 310
Cold-Drawn Seamless ( CDS) YSt 210, vs. 240 and YSt 310
ERW ( including HFIW ) YSt 210, YSt 240 and YSt 310
Non: - The Rrades YSt 210, YSt 240 and YSt 310 correspond to grades 22,
25 and 521!>ecified in the original standard.
3. IWPLY OF MATERIAL
3.1 General requirements relating to the supply of steel tubes for idlers
for belt conveyors shall conform to IS : 1387-1967*.
4. DESIGNATION
4.1 Steel tubes are designated by the symbols to indicate the process of
manufacture, followed by the minimum yield stress in MPa.
5. MATERIAL
5.1 The tube shall be made from the steel manufactured by open hearth
basic oxygen, electric furnace, or any other process approved by thr
purchaser, or a combination of these processes.
6. MANUFACTURE
6.1 Tubes shall be manufactured by one of the following processes:
a) Seamlell_ and
b) ERW ( including HFIW ).
&.2 The height of the internal fin value of ERW pipes shall not exceed
17 mm.
NOTJI - Lower limit of fin height may be.1 agreed to be-tween the manufacturer
and the purchuer.
7. CHEMICAL. COMPOSITION
7.1 The ladle analysis of Iteel shall not have more than 006 percent
sulphur and not more than 006 percent phosphorus and .hAn be carried
*General requirement. for the aupply or metaUUflical m ~ i l (pi' ,.,.,. ).

IS : 9295 1983
out either by the method specified in IS : 228 and ita relevant or
any other established instrumental/chemical method. In case of dispute
the procedure given in relevant part er .IS : be
method. However, where the method 15 not gIven In IS : 228 and Its
relevant parts, the referee method shall be agreed to between the
purchaser and the manufacturer.
7.2 Check Analysis - When on the order, .a check
analysis shall be made by the supplier. The permissible variation from
the limits specified in 7.1 shall be as follows:
Constituents P'T""'I MQ
Phosphorus
Sulphur
8. MECHANICAL PROPERTIES
8.0 The following tests shall be carried out.
8.1 Tea.ile Test - This test shall be carried out in accordance with
IS: IB94-1972t on one of the following, at the manufacturer's option:
a) A length cut from the end of the selected tube ( the ends being
plugged for grips or flattened where necessary), and
b) A lonqitudinal strip cut from the tube and tested in the curved
condition.
8.1.1 The tensile strength, the yield stress and the percentage elonga-
tion shall be not Jess than those specified in Table 1.
TABLE 1 MECHANICAL PROPERTIES
TXN8JL}t: STRENGTH
DESIGNATION MPa
Min
HFS 210.CDS 210/ERW 210 330
HFS 240/CDS 240/ERW 240 410
nrs 310/CDS 310/ERW 310 4SO
Yll!LD STl\Ef S
MPa
Min
210
240
&10
ILONQATlll!i
PERCENT
Mill
20
18

8.1.2 The percentage elongation in thil ItalleJard shall be tepOrted
with reference to a gauge length of 565 VSo where So is the original
cross sectional area of the telt specimen.
-Method. of chemical an8Iyair ....u ),
tMethods for tensile testing of ifeel tubea (fir,'

... 92t1-1111
U Drift ......... T... - The test shall be carried out on a piece
,of tube approximately 100 mm long, cut from end of each selected tube
in accordance with IS: 2335-1963- and the minimum increase in outside
diameter after expansion shall be 2'5 percent, The included angle shall
be 30, 45, or ~ , at the option of the manufacturer,
NOT1I - The siz.. which are not covered in IS: 2335-1963. shall be tt:biect to
all'eement between the purchaser and the manuCacturet,
8.S natte.la. T..t - A ring not less than 50 mm in length, cut from
one end of each selected tube shall be flattened between the two parallel
plates in accordance with IS: 2328-1963t with weld at 45, if any, No
opening shall occur by flattening in the weld, until the distance between
the plates is 1... than 75 percent of the original outside diameter of the
pipe, No crackJ or brel\,ks in the material shall occur until the distance
between the plates is less than 60 percent of the original outside
diameter"
I. WEIGHT
t.l The nominal mass and dimensions of black steel tubes shall be as
specified in Table 2,
TA-.a 2 DDI&NSIONI AND NOMINAL M_ZS OF BLACK STEEL TUBES
mm
65'S
76'1
88"
101'6
108"0
lI+'3
120'0
127'0
133'0
139'7
151'+
159'0
'86"
III'.
'.'7
219"
TXJCKNBN
(2)
mm
365,4'SO
3 ~ , 4-50
.'05, .'85, 6'30
40'05, 4'85, 6'30
4'05, .as, 6'30
+5,5'+,6'3
4'5,5'4,6'3
, +', 4'85, 5,4, 6'3
+5, 40'85, 5'., 6'3
+5, ~ 5 , 5'4, 6'3
4'5, 4'as, 5'40, 6'3
+5, +85, 5'., 6'S
+5, "'.5, 5'., 6'3'
fo5, +85, S'+, 6'3
5'+, 6'3, 7'1
5'+, s's. 7'1
MAN
(3)
kg/m
5'39, 6'55
6'52, 7'95
8'407, 10'05, 12'83
9'740, 11'57, H,'81
l0038, 12'340, 15'8
12'19, 14'SO, 16'78
12'82, 15'26, 17'67
13'6, 14'61, 16'11), 18'75
14"3, 15'33, 16'99, 19'69
15'0, -16'13, 17'89, 20'73
16'4, 17'65, 19'58, 22'70
17'1, 18... 20'46, 23'72
17'8, 19'17, 21'27, 24'67
18'2, 19'55, 21'69, 25'17
25'1, 29'12, 32'67
28'S, 33'06, 37'12
.1IkIIod for tnt CMI ....Itu.....
tlhtJlod lot lilt oa tteel t,,_
,
II. t2t5 191'
9.1.1 Outside diameters and thicknesses other than those covered
under the standard will be permi.,ible subject to agreement between the
manufacturer and the purchaser-
10. HARDNESS TEST
10.1 When hardness values are required. the hardness values sha11 be .1
agreed to between the purchaser and the manuCacturer_
11. NUMBER or SAMPLFS POIt MECHANICAL niTS AND
DIMENSIONS
11.1 Mecha.lca. Te.t. - The number or-pipes on which mechanical
testa shall be performed are al Collow.:
a) Up to and i"clutling 114-30 mm (Jutli. di"""", - One tube (rom a
lot of 400 tube. or a fraction thereof as presented for inipectioD,
and '
b) ON' 114-30 mm ,uuitll dUun,,,, - One pipe from a lot of 200 pipe.
or a fraction thereof al presented for inspection_
n.2 01....10 - One tube from a lot of 100tubes or fraction thereof
AI p....nted (or inspection_
12. aBTEITS

12.1 Should anyone of the test pieces fint selected rail to pu. any of the
teats lpeci8ed, two further .amples Ihall be selected for teating in respect
of each failure from the .ame lot. Should the toteat pieces from both
theae additional .ample. pa, the material represented by the test
.ample. shall be deemed to cbmply with the requirement of that
particular telt. Should the teat pieces from either of thete additional
tamplel fail. the material represented by the ted .amp)...hall bedeemed
.1 not complying with the.standard or the manufactltrer may .lect to
tell individually the remaining lengths in the lot for lhe telt failed to
-comply in the preceding teats.
1'. TOLERANCES
13.1 Tube. Ihall conform to the followin, tolerancel.
llel.l OD41i4}- It is defined .. OD, Ma - on, Mill and at aDy ODe
.croll .ction IhaH not exceed:
Below 168-' Dim 0-5 mm
lacludlnl 168-3 mID aDd above 1-0 IDm
7
III 92t5 1983
13.1.2 Eeenatr;cit, - Eccentricity It anyClOSS section, wben aalculated by tbe
following formula sbailnOt exceed S
'max - 'min
2 X ,
x 100
where
'max - maximum thickness,
'miD - minimum thickness, and
t - specified thickness.
13..1.s Mflll
a) SjDs)e tube ( medium and heavy aeries) shal! have a tolerance of
:I:: 10 percent, and
b) For quantities per load of 10 tonnes, Mi" the tolerance shall be
:1:7'5 percent ( medium and heavy series ).
NOTB - For the purpol8 01 a minimum weilhment of 10 tonna lot, the
weilbment may be dOD. In collvement loti at the option of the manufacturer.
IS-l.t The toleraneel of HFS/ERW tubes Ihall be al under:
HFS/ERW Tolerances
a) Outside diameter :1:0'8 percent
b) Thickness *10 percent
13.1.5 The tolerances on CDS tubehall be as under.
13.1.5.1 Oullia di4mlllr - Where the ratio of outside diameter to
thicknea is not greater S9:1,. the tolerances shall be as shown in
Table S.
U.I.5.2 For Ii larger than 1270 mm outside diAmeter, the
tolerance shall be ( 01)8 mm + 0'05 per 25 mm of outside diameter
or part thereof):
lJ.I.5.1 Where ratio of outside diameter to thickness greater than
SS:1 the tolerances shall be as agreed to between the purchaser and the
meufactllrer.
U.l.5.4 Tlaitbul - The tolerance on thickne.s shall be .10
perceDt.
It.WOUMANlIDP
It-I All tubes ,hall be free from harmful defects, realODably .mooth and
free from rult. tJ.-J-. otherwile lpeci8ed,. endhaD be cut.ICJuare.
Surface flDiah .hail be as agreed to the ntanufacturer and the
purc:huer.
8

IS I 1295 I.'
TABLE:I TOLERANCES
All dimeruions in millimetres_
OUT81DE DIAMETER
~ ~ ~
Over' Up to and Including
TOLBBA_CB
( I)
25-.
38')
510
68-5
76-1
889
101'6
1143
(2)
254-
38-1
510
63-5
76-1
88-9
1016
114'3
1270
(3)
OI'S.
O-15
:to-18
O-20
:to-23
O-25
:t.028
O-Sl
OS3
15. STRAIGHTNESS
1 ~ 1 Unless other tolerances are agreed to between the purchaser and
t h ~ manufacturer, tubes shall not deviate from straightness by more than
III 000 of any length, when measured at the centre of that length, at the
manufacturer's works.
16. LENGTH
16.1 The tubes shall be supplied in random lengths of .. to 7 metres
,unless otherwise agreed to between the manufacturer and the purchaser.
16.2 Where 'exact' or 'cut length' is specified. it shall be within the
tolerance of :. ~ mm,
J7. SURFACE PROTECTION
17.1 Unless otherwise specified, the tube. shalt be supplied with
protective coating by rust preventive oil on the outside surface.
18. MARKING
18.1 Each .tube may be marked with the manufacturer's name or trade-
mark.
18.2 Each bundle of tubes shall bemarked suitably with the foUowiDi:
a) Type of pipe,
b) Grade of material, aDd
c) Outside diameter and tbic:luaell.
9
1I.I2I1.1Ia
lL2.1 Each tube may alia be marked with the lSI Certification Mark.
Noa - The Uleof the lSI Certification Mark is governed by the provisions of the
Indian Standarda lnatitution (Cenification Marks) Act and thp, Rules and ReIU-
latioDi made thereUDder. The lSI Mark on products covered by an Indian Standard
convey. the ..urance that they have beeD produced to comply with the require-
meDta or that ltandard under a well-defined system of inspection, testing and qualit \I
control which is deviled and supervised by ISI and operated by the producer. lSI
marked pioducu are allO continuously checked by lSI for conformity to thac
Itandard a. a further Dfepard. Detail. of conditions, under which a licence for the
\lie or the lSI Certification Mark may be .ranted to manufacturers or processors.
may be obtained from the Jodi. Standard.IDltitution.
10
IS .92951_
( c.,.,inutl from /141' 2 )
MmaMrs R'Ffs",t;",
SRal M. K. V. CKABI McNally Dharat En,ineering Co Ltd, Kumardhubi
SHBt S. K. CSAUDBUBI ( AI,,,,,,,,, )
SaRI H. N. FtlTBBALLY Dynacrart Machine Co Ltd, Bombay
SRBI S. K. DRAGO ( AI,,,..,, )
SRR. O. S. KANWAR Association or Indian Engineering IndUitrY,
New Delhi
SHR) P. R. GUPTA ( Alt,rnat, )
SaRI T. S. KASTURJ Neyveli Lignite Corporation Ltd, Neyveli
SHRI M. C. RENOARAJAN ( Alternat' )
SUBJ C. S. Roy Mining & Allied Machinery Corporation Ltd,
Durgapur
SHRI S. K. MUXHBRJI ( Alt,rnfJl, ) .
SHRJ R. N. SAR Tata Robins Frazer Ltd,Jamshedpur
SRRI V. P. NIJRAWAN ( Alt"fIIll, )
SRR1 V. C. SHARMA Indian "rube Co Ltd,
SHRI S. SUR . Elecon Engineering Co Ltd, Vidyanagar
SHRJ H. S. NORONHA ( Alt,rnat, )
11

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