ALKALI - CHLORINE - SULFUR - BALANCE

Plant Date Time

Kiln Type, make Heat consumption kJ/kg cli
Length m Thermal load (BZ) 0.0 MW/m2 Clinker production t/d
Diameter (BZ) m Length of fix coating m 0.0 t/h
Cooler Type, make L coating / kiln diam.: -
Cleaning method Obser- O2 kiln inlet %
frequency vations O2 PH outlet %
Fuels (sulfur input) Emission at main stack (including bypass stack)
Fuel type CV S Fineness Rate Heat SO2-Emission (sulfur output) HCl-Emission (chlorine output)
[kJ/kg] [ % ] [% 90mm] [t/h] [ % ] O2, at SO2 measurement %O2 O2, at HCl measurement %O2
Dry exh.gas at 0.0%O2 0.280 Nm3/kg cli Dry exh.gas at 0.0%O2 0.280 Nm3/kg cli
SO2 dry ppm HCl dry ppm
SO2 0 mg /Nm3 HCl 0 mg /Nm3
0 mg/kg cli 0 mg/kg cli
0.0 kg SO2/h 0.0 kg HCl/h
SO3 0 mg/kg cli Cl 0 mg/kg cli
SO3 cli basis 0.000 % Cl cli basis 0.000 %
Calculated specific fuel cons. (from above data) 0 kJ/kg
Balance Na
2
O
equiv
A/S
rate cli basis conc. cli basis conc. cli basis conc. cli basis cli basis conc. cli basis LOI cli basis
[t/h] [t/t cli] [ % ] [ % ] [ % ] [ % ] [ % ] [ % ] [ % ] [ % ] [ % ] [ - ] [%] [t/h]
1 Kiln Feed (dry) as fed
2
TOTAL INPUT
4 Clinker
5 Bypass dust removed from kiln
6a Dust (main filter) returned via kiln feed
7 Dust (main filter) removed from kiln
8 Emission - - - - - - - - - - -
TOTAL OUTPUT
Input - output 0.000 0.000 0.000 0.000 0.000 0.00
in % of input 0.0 0.0 0.0 0.0 0.0 0.0
(red values: estimated figures)
Hot meal K
2
O Na
2
O A/S
conc. Limits conc. conc. conc. Limits conc. Limits LOI Calcination
[%] [%] [%] [%] [%] [%] [%] [%] [%] [%]
Mix right + left - - - -
- - - -
Average
Na
2
O
equiv
SO
3
Cl Mass Balance
D
i
f
f
.
Mass Balance
3
SO
3
K
2
O Na
2
O Cl
S
e
c
.

F
i r
i n
g

o
r

P
C
M
a
i n

f
i r
i n
g
Massflow
Massflow
I
N
P
U
T
O
U
T
P
U
T
244394702.xls.ms_office HGRS/CTS/TPT 9/16/2014
Applicable Balance Boundary for all Kiln Types:
244394702.xls.ms_office HGRS/CTS/TPT 9/16/2014
EVALUATION of ALKALI - CHLORINE - SULFUR - BALANCE
- For additional information and explanations see 'Manual Alk/SO3/Cl - Balance"
Main Results: HGRS criteria for Preheater / PC kiln :
1. "Calculated" Cl in clinker*/**: n/a g/t
cli
< 200-300 for all kilns
2. Actual Sulfur in clinker: n/a %
SO3cli
< 1.5
3. Alk/SO3 ratio in clinker: n/a - 0.8 - 1.2
4. "Relevant" Cl input***: n/a g/t
cli
< 300 (no Cl valve)
5. Sulfur Volatility #DIV/0! - <0.7
6. Hot Meal: see graph below
* "Calculated" value in clinker = Total inputs minus dust output and emission, referred to clinker.
** "calculated" CL value shows more reliable values than the real value in clinker (which is heavily depending
on the current circulation situation)
*** "Relevant Input= All Cl inputs minus Cl in dust reused (via kiln feed or returned directly) in the kiln process minus emission
Limiting criteria HGRS: Maximum possible Cl input when maximising Cl valves
Note: The Chlorine limit of 5000 g/t clinker for wet/long dry kilns is from the process point of view only.
If all dust goes to the cement, the chlorine limit is usually around 1000 gr/t clinker.
- The following section is only applicable if the balance boundary as shown on the balance sheet is used
(balance boundary excluding outer dust cycle).
no encrustations
zone of increasing
encrustation
problems
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
%

C
l

% SO3
Hot Meal Evaluation for SP/PC Kilns
frequent
244394702.xls.ms_office HGRS/CTS/TPT 9/16/2014
244394702.xls.ms_office HGRS/CTS/TPT 9/16/2014