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DCPL
CONTRACTOR: SEPCOIII ELECTRIC POWER CONSTRUCTION CORP., PRC
Rev. No.A
2007.03
SICHUAN ELECTRIC POWER
DESIGN & CONSULTING CO.,LTD
DESIGN CERTIFICATE NO. 220029-sj
BASIC DESIGN
VOLUME - 04
SPECIFICATION FOR
Lignite TRANSPORTATION SYSTEM
07.03.10
Description
Revision
Date
Released by (date/signature)
Checked
Compiled:
Checked:
Approved:
Released:
CONTENTS
General Description..............................................................1
Auxiliary Facility..................................................................11
Limestone System...............................................................16
1 General Description
1.1
1.1.1
1.1.2
1.1.3
ASME IBR
1.1.4
1.1.5
1.2
1135MW
Lignite transportation system is designed based upon 2135MW
generator setCivil facility is to be constructed one timeTwo
set of equipment will be installed in this phase
2135MW
1.3
1.3.1
Source Of Lignite
Lignite of the Project will be supplied by Gurha Lignitefield
near the power plant which belongs to brown Lignite Gurha
Lignitefield can supply 210 8 tons of Lignite to MPPL Power
Plant.
Gurha Gurha
MPPL 210 8 t.
1.3.2
S/N
1
2
3
4
5
6
7
8
9
10
12
Description
Carbon
as
received
basis Car
%
Hydrogen as received
basis Har
%
Oxygen
as
received
basis Oar
%
Nitrogen as received
basis Nar
%
Sulphur as received
basis Sar
%
Whole water content Mt
%
Ash
content
as
received basis
Aar
%
Volatile as dry ashfree basis Vdaf %
Gross calorific value
as received basis GCV
kCal/kg
Grindability index HGI
Deformation
Design Lignite
25.8
Worst Lignite
20.4
2.1
1.9
5.2
3.16
0.5
0.6
1.4
0.24
42
45.2
23
28.5
60
79.85
2600
2200
90-120
1100
2
1100
13
14
1.3.3
temperature of Lignite
ash DT
Softening temperature
of Lignite ash ST
Melting temperature of
Lignite ash FT
1250
1250
1300
1300
D50
Max. size
4mm
3mm
2mm
1mm
0.5mm
0.1mm
1.4
mm
mm
%
%
%
%
%
%
Design
Lignite
1.6
8
8
18
38
70
88
95
Range
Calibration
Lignite
1.6
8
8
18
38
70
88
95
Lower
limit
1
6
1
8
28
60
78
88
Upper limit
3.5
10
16
28
48
80
98
99
Lignite)
Lignite)
Scope Of Design
Scope of design of Lignite transportation system of the Project
3
hopper
including
design
of
unloading storing transporting crushingsampling of Lignite of
the entire Lignite transportation process system
2.2
Meteorological Data
Statistics Of Meteorological Characteristics At The Weather
Station
Item
Characteristic data
of weather
304.7
73
Period of
occurrence
47
From southwest to
northeast
Temperature ()
Average temperature
32.1
max. temperature
47.8
IS-875
Item
min temperature
3
3.1
Characteristic data
of weather
2
Period of
occurrence
Annual Lignite volume for this project is 8710 4t/a, when the
unbalance coefficient of Lignite is calculated as per 1.2, daily
maximum Lignite volume 3480t, and 25t and 40t apiece half load
is calculated per truck, daily maximum truck numbers arriving in
plant is 114. Truck Lignite unloading to be operated as per two
shifts, daily unloading time is 12h, unloading efficiency is
83 , i.e. Daily effective Lignite unloading time is 10h,
average truck entering numbers per hour is 12.
87104t/a 1.2
3480t 25t 40t
137 12h
83 10h 14
8 pieces of Lignite unloading truck parking location are set for
truck track hopper of this phase, Lignite unloading volume for
each truck is 15104t/a, span is 12m, spacing between columns is
6m, effective unloading truck length is 48m, truck will be of
rear dumping. Weather shed is set above the Lignite unloading
ditch of truck. Grid pore of Lignite is 300300mm. It is
strictly forbidden for large-scale machinery, such as Lignite
pusher, loader as well as Lignite transportation vehicle, etc.
to work over the Lignite grid.
8
15104t/a 12m 6m 48m
5
300300mm
3.3
Equipment
8mm
+++
8mm
In view of the requirement of expansion in Phase II, output of
screening and crushing system is designed as per 500t/h.
500t/h
Rated output of first-level coarse screening Lignite screening
machine is 500t/h. Size of screen underflow is 30mm. Ring hammer
Lignite crusher is adopted in first-level crushing. Rated output
is 500t/h. Size of incoming material300mm; size of discharge
30mm; Two (2) Nos. Primary Ring hammer type crushers are
provided.
500t/h 30mm
, 500t/h 300mm, 30mm
500t/h 8mm
Reversible hammer crusher is adopted in second-level crushing.
Rated output is 500t/h. Size of incoming material is 30mm; size
of discharge is less than 8mm. Two (2) Nos. Secondary hammer
type crushers are provided.
500t/h
30mm 8mm
be
totally
enclosed
with
central
access
walkway,
Mode Of Control
Control mode: control mode of system adopts program control. The
program control room is established within Lignite handling
comprehensive building. Control objects are from impeller
Lignite feeder under track hopper to all Lignite handling
equipment of Lignite bunker of main power house. Local operation
board is set for each equipment body, interlock design is made
between equipment. Programmable logic controller (PLC) is
adopted for program control system of Lignite handling system,
and industrial television is equipped as auxiliary monitoring
system, the camera of industrial television is set in the center
of Lignite bunker bay, transfer tower, Lignite hopper, conveyor
trestle. Display is set inside Lignite handling control room
.The head telescopic device will be used at NO.1 transfer tower
for intercross operation, Motorized T- pipe is set at the head
of No. 4 belt conveyor to realize intercross
, electrohydraulic two-sided variable groove angle plough type tripper is
adopted for No 5 belt conveyor at Lignite bunker floor to supply
Lignite for raw Lignite bunker.
PLC
1 4
5
5 Auxiliary Facility
5.1
first-level de-ironing separator is set in the head of 1# belttype conveyer and before and behind the second-level Lignite
crusher in Lignite transportation system. Magnetic separator and
belt conveyor are one to one corresponding mode, i.e. each
magnetic separator corresponds to one belt conveyor, 6 sets of
magnetic separators will be set. Metal Detectors to be provided
at the entry of raw lignite bunkers also.
1
5.2
5.2.1
5.2.2
Metering System
5.3
5.3.1
5.3.2
5.4
double-pole
off-tracking
switch,
off-tracking
5.5
5.6
Communictation System
One special dispatching master station of Lignite handling is
set inside the Lignite handling control room. Administrative
11
1)
Water spraying system is set on the Lignite field of the
Project to spray water and humidify the Lignite stack on the
12
4)
5)
6)
1%
13
7)
8 Limestone System
Source Of Limestone And Characteristics
8.1
Table 1.1-1
S/N
1
2
3
4
5
6
Description
CaCO3
MgCO3
SiO2
Al2O3
Fe2O3
Potassium (free)
Value
80 90
12
5 10
1.43
1.12
Trace
Sulphur (free)
Trace
Bulk Density
1.6
10
Moisture
75 mm
2-3
Lignite)
30.60t/h(Design Lignite),6.60t/h(Worst
Lignite)
Note:
1)
2)
Carrying capacity of dump truck is counted as per 25t40t
each in half.
Note:
1)
2)
Carrying capacity of dump truck is counted as per 25t40t
each in half.
8.2
Scope Of Design
This part includes unloading, transportation, storage system of
limestone as well as auxiliary equipment of de-ironing
separator, crane, etc.
8.3
50005000, 200200
1135MW
2135MW
One set of Limestone transporter and one set of wheel type
loader will implement reclaiming and stacking operation. The
Limestonefield stack is of 6m high, 36m long and 33m wide, which
can store limestone of 6000 tons and satisfy the limestone
consumption of 16.32 days under the working condition of BMCR of
1135MW generator set in this Phase.
6m,
36m 33m 0.6 1135MW BMCR
16.32
8.4
8.4.1
Q=50t/h 12
B=650,V=0.80m/s, Q=50t/h
8.4.2
B=800mmV=0.03-0.35m/sQ=0-50t/h
L=6.0m Q=50t/h H=18.15m
16
8.4.3
8.4.4
8.5
50t/h200mm1510mm
50t/h1510mm
1mm2X50t/h
8.6
Auxiliary equipment
Size of incoming limestone200mm. In order to avoid plugging,
steel grid is set above the discharge hopper to prevent
limestone in grain size of larger than 200mm from entering.
200mm
200mm
De-ironing separator (Two No.) is set in each stream in the head
and tail of belt-type conveyer so as to prevent mixed iron from
entering the system and damaging the equipment.
Weigh scale shall be provided for limestone conveyor.
sampling unit for Limestone as fired is to be provided.
17
18