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Yves Surrel
BNM-INM/CNAM,
292 rue Saint Martin, 75141 Paris, France
e-mail: surrel@cnam.fr
ABSTRACT
The paper aims at introducing basics on full-field optical methods applied to composites since those methods highly enhance the
experimental characterisation of material and structure behaviour. Different classical methods are first introduced, focusing on
their relative performances. The special interest of the grating shearography method is then emphasised. It is applied to a one-ply
fabric coupon in uniaxial tensile loading. The comparison with strain gauges of different effective length shows the flexibility of the
technique to perform adapted analysis. Since the method is capable to measure the surface slope and in-plane strain fields, it is
shown that both those data are necessary to catch an in-depth understanding of the mechanical behaviour of the fabrics. Finally,
the basic interest of these techniques coupled to numerical analysis is underlined. It is believed that such a coupling can lead to a
complete renewal of the mechanical characterisation of materials and systems.
1. INTRODUCTION
The literature on full-field methods is quite vast and a
growing number of these techniques are now currently
available on-the-shelf and used by many laboratories.
These methods roughly comprise two broad categories:
geometrical methods, such as grid method, moir or
digital image correlation methods, and interferometric
methods, such as holography, moir interferometry,
ESPI or photoelasticity.
M 1
bk I k
( X i ,Y j ) = arctan Mk =01
ak I k
k =0
I ( , I 0 , ) = I 0 1 + cos ( )
(1)
k (I k 1 I 2 N k 1 )sin(2 k / N )
=
k
1
(4)
( X i ,Y j ) = arctan
N 1
NI N 1 + k (I k 1 I 2 N k 1 )cos(2 k / N )
k =1
2
(r )
k
(3)
(r ) =
(2)
3. DISPLACEMENT MEASUREMENT
3.1. Grid method
In this geometrical technique, a grid of pitch p (min :
0.1 mm typically) is deposited (bonded, engraved,
painted) onto the material surface. This grid is simply a
regular pattern of parallel straight lines. This grid acts
as a spatial carrier, the phase of which is modulated by
the displacement field u(r) following:
(r ) = 2
ux (r )
p
(5)
(r ) =
4
(r )
p ux
(6)
(r ) =
4
sin .u x (r )
(7)
z
Le n s 1 screen
L en s 2
ro t a t in g g ro u n d
g la ss p la t e
C C D ca m e ra
w it h zo o m le n s
f ix e d m ir ro r
p in h o le
L a ser
6 3 2 .8 n m
M ic h elso n
in t erf ero m eter
L en s 3
m irro r w ith
sh ea r a d ju stin g a n d
p h a se sh iftin g e lem e n t
im a g e p ro c essin g
a n d d riv in g o f
p ie zo ele ct ric a c tu a to rs
4. STRAIN MEASUREMENT
4.1. Introduction
Only few techniques allow direct strain measurement.
Interferometric techniques can be used in a differential
form, in their so-called shearographic version, where
the interfering beams are those which are coming from
neighbouring points on the object. The analog phase
difference which is performed by the interference
phenomenon allows to obtain an analog spatial
differentiation, because information coming from
adjacent points are subtracted. Practically, an element
which separates the image of the region of interest into
two laterally shifted images (shearing element) is
introduced in the imaging part of the optical setup.
x
kU
kR
k0
k0
kL
kD
(8)
4
sin
2
0
g =
R
1 + cos
2
gU = sin
1 + cos
sin
2
0
gL =
1 + cos
0
2
sin
gD =
1 + cos
(10)
uH =
l = uy ,x l
x
uz, x
ux ,y
u
u V =
l = uy, y l
y
uz, y
(11)
UH
LV
UV
= Aux ,x + Buz, x
= Au y, x + Bu z,x
= Aux , y + Buz, y
= Au y, y + Bu z,y
RH
DH
RV
DV
= Aux ,x + Buz ,x
= Auy , x + Buz ,x
= Aux , y + Buz ,y
= Au y, y + Buz ,y
(12)
u y, x = ( UH DH ) / 2 A
u z,x = ( LH + RH ) / 2 B = ( UH + DH ) / 2 B
u z,y = ( LV + RV ) / 2 B = ( UV + DV ) / 2 B
Optical test-rig
The set-up used for this experiment is optimised to
reduce signal upon noise ratio and to maximise spatial
resolution (Figure 4). A 150-mm diameter collimated
beam obtained from 10-mW He-Ne laser (=632.8nm)
illuminates the surface of the specimen grating-1200
lines/mm and a classical three-mirrors arrangement
(Post 2000). A screen that is located in front of the
collimating lens L1 allows one part of the beam to
pass. Therefore, the four necessary directions of
illumination can be realised, with the same illumination
angle of 49.41.
(13)
xy = 2 (u x, y + uy, x )
.
xy = 1 (u y, x ux ,y )
(14)
determination.
Mechanical conditions
The aim of this experiment is to analyse heterogeneous
strain fields in fabrics under uniaxial tension. Therefore
a one-ply lamina with a large unit cell is used. The
coupon is a T700S/M10 12K plain-weave carbon fabric
(48192, Hexcel Corporation). The fibre and resin
tensile moduli are 230 GPa and 3.2 GPa respectively.
direction.
Last, a grating is bonded in the middle of the specimen.
In this experiment, Grating Shearography provides a
measuring area of 1622.5 mm2 which corresponds to a
164251 pixel2 image. Therefore, considering that the
size of each unit cell is 88 mm, the effective area
comprises about 6 unit cells and 6 pure resin regions in
the covered field.
The tensile strain, the lateral strain, the shear strain, and
the two out-of-plain rotations are depicted in Figure 7a,
b, c, d, e. All the recorded information is shown except
the in-plane rotation: this parameter is very poor in
such an experiment. To calculate the shear strain
5.3. Discussion
Comparison with strain gauge measurement
The area corresponding to ESG1 on the grating is
shown in Figure 8. As the cross section shows, the
tensile strain field varies about 50 % of the mean value
within the ESG area. With this refined observation, it is
clear that this gauge will underestimate the maximum
strain.
7. REFERENCES
Aebischer, H.A., Waldner, S., 1997, Strain Distributions
made Visible with Image-shearing Speckle Pattern
Interferometry, Optics and Lasers in Engineering,
Vol.26: pp. 407-420.
Avril, S., Vautrin, A., Hamelin, P., Surrel, Y., 2002, Local
and Global Analysis of Cracked Reinforced-Concrete
Beams Repaired with CFRP Laminates, ECCM10,
Bruges, June 3-7 2002.
Bulhak, J., Liu, J., Montay, G., Surrel, Y., Vautrin, A.,
Grating Shearigraphy and its Application to Residual
Stresses Evaluation, in Interferometry in Speckle
Light, Berlin, Springer, pp. 607-614.
Chapman, C., Whitcomb, J., 1995, Effect of Assumed Tow
Architecture on Predicted Moduli and Stresses in Plain
Weave Composites, Journal of Composite Materials,
Vol.29: pp. 2134-2159.
Cloud, G., 1998, Optical Methods in Optical Engineering
Analysis, Cambridge University Press.
Ghilia D.C., Pritt U.D., 1998, "Two Dimensional Phase
Unwrapping", John Wiley and Sons, New York.
Grdiac, M., Pierron, F., Surrel, Y., Vautrin, A., 1999,
"Mechanical Identification of Anisotropic Properties of
Composites", Proceedings of ICCM12, Paris, July 5-9,
1999, paper 1342, ISBN 2-9514526-2-4.
Hack, E., 2000, "ESPI-Principles and prospects", in Trends
in Optical Non-Destructive Testing and Inspection,
Amsterdam, Elsevier, pp. 207-222.
Ito, M., Chou, T. W., 1997, Elastic Moduli and Stress Field
of Plain-Weave Composites under tensile loading,
Composites Science and Technology, Vol.57: pp. 787-800.
Lei. S. Y. and R. J. Young, 2000, Analysis of Plain Weave
Fabric Composites Reinforced with Aramid Fibres using
Roman Spectroscopy, Composites-From Fundamentals
to Exploitation, ECCM9, Brighton, June 4-7, 2000.
Naik, N. K. and Ganesh, V. K., Failure Behavior of Plain
Weave Fabric Laminates under On-Axis Uniaxial Tensile
Loading: II-Analytical Predictions, Journal of
Composite Materials, Vol.30: pp. 1779-1822.
Nishiyabu, K., Uetsuji, Y., Masaru, Z., Prodromou, A.,
Huysmans, G. and Verpoest, I., 2000, Strain fields on
plain woven fabric composites under on axis tensile load:
Comparison of experimental and numerical results,
Composites-From Fundamentals to Exploitation,
ECCM9, Brighton, June 4-7, 2000.
Phillion D.W., 1997, "General Methods for generating
Phase-Shifting Interferometry Algorithms", Applied
Optics, vol.36: pp. 8098-8115.
Post, D., Han, B., Ifju, P.G., 2000, "Moir Interferometry",
in Trends in Optical Non-Destructive Testing and
Inspection, Amsterdam, Elsevier, pp. 375-389.
Schmit J., Creath K., 1995, "Extended Averaging Technique
for Derivation of Error-Compensating Algorithms in
Phase-Shifting Interferometry", Applied Optics, vol.34:
pp. 3610-3619.
Surrel Y., 1996, "Design of Algorithms for Phase
Measurements by the Use of Phase-Stepping", Applied
Optics, vol.35: pp. 61-60.
Surrel, Y., 1999, Fringe Analysis in Photomechanics,
Berlin, Springer, pp.55-102.
Sutton, M.A., Zhao, W., McNeil, S.R., Schreier, H.W.,
Chao, Y.J., 2001, "Development and Assessment of
Single-image Fringe Projection Method for Dynamic
6. CONCLUSION
Full-field methods are quite relevant tools to analyse
the behaviour of materials and systems. However the
efficiency that can be achieved is highly depending on
their integration in the complete characterisation or
identification approach. In particular, one should
carefully select the resolution and spatial resolution of
theirs in agreement with the finalobjectives.
The utilisation of the Grating Shearography method has
led to a well-founded knowledge of the mechanical
behaviour of the fabric reinforcement. In particular, it
has been possible to characterise the tension/bending
coupling effects in the warp and fill yarns and the shear
strain concentration in the resin rich region. Moreover,
the strain values have been measured with a high
resolution in the rage 53 to 3.25 and a good
spatial resolution, from 0.114 to 1 mm, depending on
the kernel size of Gaussian filter. More efficient hybrid
numerical and experimental approaches based on this
method should be set up in the near future.
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