Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 1 of 34
General Facility Information: Company: Dolphin Energy Limited Qatar Operation Location: Ras Laffan Gas Plant, Qatar Unit: Fire Zone: FZ02 Unit: 144 Tag #: 144-OT-1001 Name: Construction of Liquid Sulphur Storage Tank Project ID: DEL QOP Study Duration: Start: 6/13/2011 End: 6/13/2011 Methodology: Type: Task Risk Assessment as per QOP OMS Procedure QQH-GEN-0000-FRP-00025 GENERAL: The new Sulphur Tank will be constructed using two construction methods; (1) conventional tank construction for Tank shell course 5 and 6, and a temporary roof dome structure (2) using a Hydraulic Tank Jacking Equipment to install Tank shell course 1, 2, 3 and 4. This TRA will cover both construction methodologies.
CONDITIONS: 1. Tank foundation, bottom and annular plate installation is completed with all NDT and radiography completed. 2. All pre-fabricated parts required for the construction of the tank is shipped from the DOPET yard in DELWA to the construction site in the Dolphin Facility. 3. All fabricated parts shall be identified with Tank No, Part No, Item No and Drawing No. 4. All pre-fabricated items are properly supported and packed for transport from the DOPET yard in DELWA to the construction site in the Dolphin Facility. 5. All Hydraulic Tank Jacking equipment shall have valid 3 rd Party Inspection Certificates. 6. All other lifting equipment used during the course of work shall have valid 3 rd Party Inspection Certificates (expect field welded lugs which will be inspected by competent welding inspector from DOPET or PMT). 7. All tank construction work shall comply with the Dolphin PTW and Safe Work System. 8. Four (4) Naked Flame Permits are allowed during the construction of the Tank; when additional Naked Flame Permits are required then the requirement shall be re-assessed by QOP ( Based on the quantum of work permitted without causing distortion due to welding). 9. QOP approved Rescue Plan in place. 10. During the lifting process all required guy wires (4) shall be in place to maintain tank stability. 11. Guy wires shall be installed and the roof will have four (4) open areas (no plate installed) to prevent movement or lifting of the tank during high winds and for ventilation. 12. Maximum number of personnel allowed inside during lifting of tank shell using hydraulic jacks is 6 people (two hydraulic jack operators, two helpers, and two safety watch). 13. Maximum number of personnel allowed inside the tank area during welding of shell course 5 and 6, and roof structure is 14 14. Maximum number of personnel allowed inside the tank area during welding of shell course 4, 3, 2 and 1 is 10 subject to work conditions. 15. Maximum number of personnel allowed inside the tank area during vacuum box testing of bottom plate welds is 4. 16. No lifting activities (crane operation) if wind speed is above 20 knots as per Dolphin standard.
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 2 of 34
ASSUMPTIONS: 1. All items that are required for tank construction and pre-fabricated in DOPET and Vendor workshops have passed the required inspections as stipulated in the ITP 2. All dimensional measurements of tank ancillary equipment have been pre-checked and conform to the Company approved drawings and are within the allowable tolerances 3. Tank is constructed in accordance with API 650 Standard 4. All personnel assigned to operate the Hydraulic Tank Jacking Equipment are competent 5. Construction of the roof dome temporary structure requires mobile scaffolding 6. Welding of the horizontal and vertical seams and seal welding of the roof plates requires mobile scaffolding 7. Temporary structure required to support the crown plate, roof frame and roof petals during construction of the roof dome.
STEPS OF THE WORK METHOD STATEMENT:
1. Receiving Material on Site 2. Conventional Construction of Tank Shell Course 5 and 6 3. Construction of Curb Angle 4. Construction of roof dome temporary structure 5. Installation of Hydraulic Tank Jacking Equipment 6. Construction of Tank Shell Course 1, 2, 3, and 4 7. Installation of Tank staircase, roof walkway and steam coils 8. Vacuum Box Testing 9. Hydrostatic Testing 10. Painting
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 3 of 34 Team Members First Name Last Name Title Company Narendran CK Project HSE Manager DOPET Veeraraghavan N HSE Officer DOPET Srinivasa Rao Sr. Project Engineer DOPET Sunil Palmal Tank Supervisor DOPET Jeeri Reddy Tank Engineer DEL Nitin Reddy Mech Supervisor DEL Ramadhan Al Bulshi HSE Officer DEL Reginald Simons Project Specialist DEL Shaji Kumar Field HSE Coordinator DEL Neil Cooper ERT Chief DEL Malik Al Bushi Sr. HSE Officer DEL
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 4 of 34 Sessions Date Duration Description Leader Scribe Comment 1. 6/13/2011 1.50 Reginald Simons Reginald Simons
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 5 of 34 Attendance Team Members Sessions 1. 6/13/2011
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 6 of 34 Drawings Drawing / Procedure Title File Path
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 7 of 34 Revalidation History Start Date End Date Comments 6/13/2011 6/13/2011
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 8 of 34 System System / Main Activity Drawings Comment 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 9 of 34 Subsystems Rig Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step Activities Design Conditions/Parameters Drawings Comment 1. Receiving Material on Site 2. Conventional Construction of Tank Shell Course 5 and 6 3. Construction of Curb Angle 4. Construction of roof dome temporary structure 5. Installation & Testing of Hydraulic Tank Jacking Equipment 6. Construction of Tank Shell Course 1, 2, 3, and 4 7. Installation of Tank staircase, roof walkway and steam coils 8. Vacuum Box Testing of Bottom & roof plate welds 9. Hydrostatic Testing 10. Blasting & Painting
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 10 of 34 Worksheet System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 1. Receiving Material on Site Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT 2. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 3. Crane failure (with load) 1. Property damage Moderate 1. Certified equipment Remote B (8) 1. Ensure no personnel under suspended load. Sunil Palmal 2. Crane inspection 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 2. Personal injury Major 1. Certified equipment Remote B (16) 2. Swinging zone shall be Barricaded 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 4. Oil spills (hydraulic oil from crane) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane inspection 3. Competent
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 11 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 1. Receiving Material on Site Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR operator/personnel 5. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 6. Manual handling (shifting heavy equipment) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 7. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 2. Conventional Construction of Tank Shell Course 5 and 6 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Crane failure (with load) 1. Property damage Moderate 1. Certified equipment Remote B (8) 1. Ensure no personnel under suspended load. Sunil Palmal 2. Crane inspection 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 2. Personal injury Major 1. Certified equipment Remote B (16)
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 12 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 2. Conventional Construction of Tank Shell Course 5 and 6 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Swinging zone shall be Barricaded 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 3. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 4. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 5. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT 3. Approved PPE 6. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 13 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 2. Conventional Construction of Tank Shell Course 5 and 6 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 7. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 8. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 9. Manual handling (shifting heavy equipment) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 10. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 11. Oil spills (Diesel from Gen set) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane inspection 3. Competent operator/personnel 12. Radiography 1. Personal injury Minor 1. Competent personnel Remote A (1) 2. Radiography shall be done in normal off hours 3. Barricade with proper warning signage 13. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel 14. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8)
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 14 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 2. Conventional Construction of Tank Shell Course 5 and 6 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 3. Construction of Curb Angle Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Chemical exposure 1. Personal injury Minor 1. Approved PPE Remote A (1) 2. Competent personnel 3. MSDS 4. TBT 3. Crane failure (with load) 1. Property damage Moderate 1. Certified equipment Remote B (8) 1. Ensure no personnel under suspended load. Sunil Palmal 2. Crane inspection 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 2. Personal injury Major 1. Certified equipment Remote B (16) 2. Swinging zone shall be Barricaded 3. Adequate tag line
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 15 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 3. Construction of Curb Angle Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 4. Competent personnel 5. Crane SWL should be check before lifting 4. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 5. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 6. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT 3. Approved PPE 7. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 8. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 16 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 3. Construction of Curb Angle Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Work rotation 9. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 10. Manual handling (shifting tools & Tackles) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 11. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 12. Oil spills (Diesel from Gen set) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane inspection 3. Competent operator/personnel 13. Radiography 1. Personal injury Minor 1. Competent personnel Remote A (1) 2. Radiography shall be done in normal off hours 3. Barricade with proper warning signage 14. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel 15. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 17 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 3. Construction of Curb Angle Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 4. Construction of roof dome temporary structure Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Crane failure (with load) 1. Property damage Moderate 1. Certified equipment Remote B (8) 1. Ensure no personnel under suspended load. Sunil Palmal 2. Crane inspection 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 2. Personal injury Major 1. Certified equipment Remote B (16) 2. Swinging zone shall be Barricaded 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 3. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1)
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 18 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 4. Construction of roof dome temporary structure Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Load is properly secured 3. TBT 4. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 5. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT 3. Approved PPE 6. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 7. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 8. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 9. Manual handling (shifting tools & Tackles) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 19 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 4. Construction of roof dome temporary structure Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Supervision 10. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 11. Oil spills (Diesel from Gen set) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane inspection 3. Competent operator/personnel 12. Vehicle movement (Crane & Flat bed) 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT 13. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 5. Installation & Testing of Hydraulic Tank Jacking Equipment Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 20 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 5. Installation & Testing of Hydraulic Tank Jacking Equipment Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Barricade with proper warning signage 2. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 3. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 4. Failure of hydraulic jack(s) 1. Personal injury Minor 1. Certified equipment Remote A (1) 2. Regular inspection of Jacking equipment by competent person 3. Competent personnel 4. TBT 5. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 6. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 21 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 5. Installation & Testing of Hydraulic Tank Jacking Equipment Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Approved PPE 7. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 8. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 9. Manual handling (shifting tools & Tackles) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 10. Oil spills (hydraulic oil) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane inspection 3. Competent operator/personnel 11. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 12. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 22 of 34 Subsystem / Job Step: 6. Construction of Tank Shell Course 1, 2, 3, and 4 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Chemical exposure 1. Personal injury Minor 1. Approved PPE Remote A (1) 2. Competent personnel 3. MSDS 4. TBT 3. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 4. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 5. Failure of hydraulic jack(s) 1. Property damage Major 1. Anti fall (Mechanical) locking system equipped with the lifting jacks Remote B (16) 2. Load is Guided by a trestle (columns) which lowers the load slowly. 3. Certified equipment 4. Regular inspection of Tank Jacking equipments by competent person 5. Competent operator/personnel 2. Personal injury Major 1. Anti fall (Mechanical) locking Remote B (16)
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 23 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 6. Construction of Tank Shell Course 1, 2, 3, and 4 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR system equipped with the lifting jacks 2. Load is Guided by a trestle (columns) which lowers the load slowly. 3. Certified equipment 4. Regular inspection of Jacking equipments by competent person 5. Competent operator/personnel 6. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT 3. Approved PPE 7. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 8. Flying objects (due to release of stored energy) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 9. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 24 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 6. Construction of Tank Shell Course 1, 2, 3, and 4 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 10. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 11. Manual handling (shifting Tools & tackles) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 12. Oil spills (diesel fuel) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Inspection 3. Competent operator/personnel 13. Oil spills (hydraulic oil) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Crane & Hydraulic pump inspection 3. Competent operator/personnel 14. Radiography 1. Personal injury Minor 1. Competent personnel Remote A (1) 2. Radiography shall be done in normal off hours 3. Barricade with proper warning signage 15. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 16. Vehicle movement (crane & flat bed) 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1)
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 25 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 6. Construction of Tank Shell Course 1, 2, 3, and 4 Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Banks man 3. TBT 17. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 7. Installation of Tank staircase, roof walkway and steam coils Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Chemical exposure 1. Personal injury Minor 1. Approved PPE Remote A (1) 2. Competent personnel 3. MSDS 4. TBT 3. Crane failure (with load) 1. Property damage Moderate 1. Certified equipment Remote B (8) 1. Ensure no personnel under suspended load. Sunil Palmal 2. Crane inspection 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 2. Personal injury Major 1. Certified equipment Remote B (16) 2. Swinging zone shall be Barricaded
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 26 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 7. Installation of Tank staircase, roof walkway and steam coils Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Adequate tag line 4. Competent personnel 5. Crane SWL should be check before lifting 4. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 5. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 6. Fire 1. Property damage Minor 1. Fire watcher Remote A (1) 2. Firefighting equipment 3. Habitat with fire blanket 4. Gas monitor 2. Personal injury Moderate 1. Firefighting equipment Remote B (8) 2. TBT 3. Approved PPE 7. Flying objects (due to grinding) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 8. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 27 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 7. Installation of Tank staircase, roof walkway and steam coils Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 2. Rest shelter 3. Work rotation 9. Inhalation of fumes (welding) 1. Personal injury Minor 1. Adequate ventilation Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved PPE 3. Proper positioning by competent person 10. Manual handling (shifting of tools & Tackles) 1. Personal injury Minor 1. Trained personnel in manual handling technique Remote A (1) 2. TBT 3. Supervision 11. Oil spills (diesel fuel) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Inspection 3. Competent operator/personnel 12. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 13. Vehicle movement (crane & flat bed) 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT 14. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 28 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 7. Installation of Tank staircase, roof walkway and steam coils Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 15. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 8. Vacuum Box Testing of Bottom & roof plate welds Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Caught in between equipment and pinch points 1. Personal injury Minor 1. PPE Remote A (1) 2. Competent personnel 3. Barricade with proper warning signage 2. Confined space 1. Personal injury Moderate 1. Approved rescue plan Remote B (8) 2. DEL Confined space entry procedure 3. Hole watch 4. TBT 5. Competent personnel 3. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 29 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 8. Vacuum Box Testing of Bottom & roof plate welds Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 4. Flying objects (due to release of stored energy) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 5. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 6. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 9. Hydrostatic Testing Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 30 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 9. Hydrostatic Testing Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Proper earthing 4. Proper cable & hoses management 3. Oil spills (diesel fuel) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Inspection 3. Competent operator/personnel 4. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 5. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 6. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel 7. Flooding 1. Property damage Major 1. Proper tank Inspection throughout construction Remote B (16) 2. Compliance with QA/QC Procedures 3. Tank is constructed in accordance with API 650 2. Personal injury Moderate 1. Proper tank Inspection throughout construction Remote B (8) 2. Compliance with QA/QC Procedures 3. Tank is constructed in accordance with API 650
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 31 of 34
System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 10. Blasting & Painting Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 1. Chemical exposure 1. Personal injury Minor 1. Approved PPE Remote A (1) 2. Competent personnel 3. MSDS 4. TBT 2. Dropped objects 1. Property damage Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Load is properly secured 3. TBT 3. Flying objects (due to release of stored energy) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT 3. Competent personnel 4. Approved & Certified equipment 4. Heat Stress 1. Personal injury Moderate 1. DEL heat stress management program Remote B (8) 2. Suffient water shall be in place in rest shelter Veeraraghavan N 2. Rest shelter 3. Work rotation 5. Oil spills (diesel fuel) 1. Environmental impact Minor 1. Certified equipment Remote A (1) 2. Inspection 3. Competent operator/personnel 6. Slip, trip and falls 1. Personal injury Minor 1. Good housekeeping to be maintained Remote A (1) 2. Warning signage 3. Proper cable & hoses management 7. Vehicle movement 1. Property damage Moderate 1. Competent driver Remote B (8) 2. Banks man
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 32 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 10. Blasting & Painting Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Pre-start route survey 4. TBT 2. Personal injury Minor 1. Competent driver Remote A (1) 2. Banks man 3. TBT 8. Working at height 1. Personal injury Minor 1. Fall protection with 100 % tie off Remote A (1) 2. TBT 3. Supervision 4. Competent personnel 9. Noise 1. Personal injury Minor 1. Hearing protection Remote A (1) 2. Controlled operation 10. Flying objects (grit blasting) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 4. Ensure that a proper habitat is in place to prevent the release of grit to atmosphere Sunil Palmal 2. TBT 3. Competent personnel 4. Approved & Certified equipment 5. Habitat covering area blasted 11. Inhalation of fumes (paint/chemicals) 1. Personal injury Minor 1. MSDS Remote A (1) 3. 3M face Mask should be kept at site Veeraraghavan N 2. Approved and appropriate PPE 3. TBT 12. Electric shock 1. Personal injury Moderate 1. Certified & DEL inspected Electrical equipment Remote B (8) 2. Regular inspection by competent person 3. Proper earthing 4. Proper cable & hoses management 13. Flying objects (due to grinding/power brushing) 1. Personal injury Moderate 1. Approved PPE Remote B (8) 2. TBT
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 33 of 34 System / Main Activity: 1. Sulphur Tank Construction using Hydraulic Tank Jacking Equipment Subsystem / Job Step: 10. Blasting & Painting Drawings: Activities: Equipment ID: Design Conditions/Parameters: Hazards/Safety Issue or concerns Consequences S Safeguards Risk Matrix Recommendations Responsibility L RR 3. Competent personnel 4. Approved & Certified equipment
TASK RISK ASSESSMENT
Sulphur Tank Construction Using Hydraulic Tank Jacking Equipment Page 34 of 34 Recommendations Recommendations Place(s) Used Responsibility Comment Signature 1. Ensure no personnel under suspended load. Hazards: 1.1.3, 1.2.2, 1.3.3, 1.4.2, 1.7.3 Sunil Palmal 2. Suffient water shall be in place in rest shelter Hazards: 1.1.5, 1.2.7, 1.3.8, 1.4.7, 1.5.7, 1.6.9, 1.7.8, 1.8.5, 1.9.4, 1.10.4 Veeraraghavan N 3. 3M face Mask should be kept at site Hazards: 1.2.8, 1.3.9, 1.4.8, 1.5.8, 1.6.10, 1.7.9, 1.10.11 Veeraraghavan N 4. Ensure that a proper habitat is in place to prevent the release of grit to atmosphere Hazards: 1.10.10 Sunil Palmal