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HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)

Document : HEMP Appendix-10 Revision 0 Page 1 of 12



No.1

ACTIVITY/ WORK SCENARIO: Excavation
S.
No
Activity Hazard Hazard Effect
Severity Probabil
ity
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
01


Excavation


Cave-in,
Fall
Trip & Slip.
Falling objects
Underground buried
services,
Improper access,
Lack of oxygen
Collision with
structure/equipment


Engulfment.
Entrapment.
Injury, Body pain
Dislocation,
Fracture,
Breathing
difficulty
Flooding.
Gas leakage.
Fatality
Asset Damage


5 B B5P Area survey, Check route marker, use cable
detector. Make trial pit,
Benching/Battering/Shoring if required.
Provide easy egress. Increase illumination if
required. Keep minimumrequired personal
in the pit/trench. Barricading. Warning signs,
Reposed soil to be kept 2M away fromthe
excavation. Place toe boards.
Electrical/Mechanical isolation for
underground utilities, Banks man for
reversing vehicles. TBT, PPE and
supervision. PTW in force.
1 Emergency evacuation, Easy
exit and eggers, Pumping out
facility. First Aid. Shift the
casualty to clinic.
Call : 80074400
HSE Daleel : 93201938
Biological agents

Blood Poisoning,
Fatality
4 B B4P
Provide proper lighting. Inspect the area
before commencement of work, Use
wellington Boots, Buddy system.
2
Call Ambulance & evacuate
casualty immediately to clinic
Call : 80074400


Dust, Heat
Noise and Vibration

Poor visibility
URTI
Lungs damage
Eye irritation
Noise Induced
Hearing loss
Tinnitus
HAV Syndrome
Body Pain

3

B

B3P
Use dust mask. Avoid working in sand
storm. Work to be shifted to the cooler part
of the day. Provide drinking water and shade
for rest. J ob rotation. Use ear muff/Plug.
Deploy competent operator, Equipment to be
fitted with shock absorbers/vibration
dampers. Use Rubber Hand Gloves, TBT,
Supervision

1
First Aid, Take the casualty to
Daleel clinic
Call : 80074400








HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 2 of 12

No.2

ACTIVITY/ WORK SCENARIO : Lifting Operations - Crane/Forklift
S.
No
Activity Hazard Hazard Effect
Sever
ity
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1. Lifting/ Shifting
of materials by
crane, Fork lift.
Collision, Toppling
down, Load Fall/
Tilt. Break down,
Over speeding
Over turning.
Over loading.
Fire.
Heavy wind

Personnel injury
Fracture
Dislocation
Loss of
concentration
Fatigue
Fatality.
Loss of assets


4 B B4P Inspection of lifting equipment/gears.
Checking the validity with respect to
vehicle, slings, shackles and operator.
Inspect the SWL and boomlength to meet
the requirement. Assessing the
competency of operator, Availability of
Banks man. Use tag line. Keeping safe
distance fromoverhead lines, keeping the
crane in a hard surface and out riggers to
be fully extended. Maintain speed with
respect to Hoisting/Shifting/Lowering. The
fork should not be raised more than 4 Ft
fromthe ground while moving with load.
Tie the load. Apply hand breaks while
parking. Fire Extinguisher. Place warning
signs. Erecting of barricading. Park in a
safe place; remove the key fromignition
slot when not in use. Keeping the battery
away fromheat/sunlight. Avoid standing
under the suspended load. PTW, TBT and
PPE. Adequate rest to operator.

1 First Aid
Call : 80074400
Shift the casualty to Daleel
Clinic.
Hse Daleel: 93201938











HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 3 of 12

No.3

ACTIVITY/ WORK SCENARIO : Working at Height
S.
No
Activity Hazard Hazard Effect
Severi
ty
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1. Erection of
scaffolding
Premature structure
Collapse,
entrapment,.
Fall/Falling objects,
platform
Giving way.
Defective hand tools
Ergonomics
Injuries
Dislocation &
Fracture
Fatality
Cuts and
wounds
Tendonitis &
MSD
4 B B4P Erecting the scaffold in a firmground. Use
sole plate where ever required. Use unique
scaffolding members. Scaffold
Erecting/Dismantling by authorized
person. Inspection by scaffolding inspector
every day, after modification, after heavy
wind or rain. Follow scaff. tag system.
Warning signs. TBT, PPE and supervision.
1 First Aid. Remove casualty
to the clinic.
Call :80074400
Hse Dal: 93201938


2. Working at
Height
Personnel Fall,
Falling objects,
Slip and Trips
Structural collapse
Wind,
Dust
Heat.
Slippery platform.
Vertigo.

Injury
Fracture,
Dislocation
Asthma
Dehydration
Heat stroke
Heat cramp
Hyperthermia
Fatality

4 B B4P Provision of personnel fall arrest, Toe
boards. Avoid gap between planks. Proper
positioning of ladder. Keep only required
items on the platform. Carry the tools in
bags. Avoid dropping the tools to ground..
Ladder to be inspected. Provide guard
rails and intermediate rails. Avoid working
in inclement weather. Stop work if the
temperature exceeds more than 50 Deg
Celsius. Provide adequate drinking water.
Area to be barricaded. Place warning signs
and symbols. Person to be asked regarding
vertigo. TBT, PPE and supervision. PTW
in force.








1 First Aid.
Call:80074400
Take the casualty to Daleel
Clinic.












HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 4 of 12

3 Welding and
Fabrication.
Fire,
Heat,
High intensity light,
Fumes,
Flying objects
Broken work piece
Cutting and piercing
hazards
Electricity
Burn
Heat Cramp,
Retinal Damage
Breathing
difficulty,
Contact Injury
Burn, shock
Cardiac Arrest


4 B B4P FF arrangements, Fire Blanket, Welding
generator and cables to be inspected.
Provide earth cable to welding machine.
Provision of guards to rotating equipment.
Electrical cables are to be double insulated.
Breaker/Fuse with proper rating. Proper
end termination with industrial sockets.
Test/calibration certificate. Equipment
Inspection. Warning signs and symbols.
Barricading, TBT, PPE Supervision. PTW
1 First Aid. Take the casualty
to clinic.
Call:80074400
4 Working in
confined space
Lack of Oxygen
Presence of
toxic/flammable
gases
Fire
Open manhole door
Poor visibility
Biological agents
Breathing
difficulty
Unconsciousnes
s, Slip and trip
Burn
Blood poisoning
Fatality

5 B B5P Gas testing, Supply and exhaust
ventilation, Confined space entry
certificate. Buddy system, continuous
monitoring, Full time monitoring
arrangements. No naked lights.
Communication arrangements. Easy
exit/egress. Adequate lighting,
Housekeeping, TBT, Supervision. Sign &
Barricading. PTW in force.
2 Emergency procedure,
Rescue, First Aid. Take the
casualty to clinic.
Call:80074400


















HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 5 of 12

No.4

ACTIVITY/ WORK SCENARIO : Hydro Testing
S.
No
Activity Hazard Hazard Effect
Sever
ity
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1 NDT and
Hydro testing of
spools
Radiation
High Pressure
Blasting,
Puncturing
Ejection
Discharge
Retinal Damage
Mutagenic
Effect
Infertility
Cancer
Skin/Facial
dermatitis
Internal Burn
Heat Related
issues
Stress
Injury.
Illness
Skin & Eye
damage

3 B B3P Source to be kept in Led containers/metal
discs in welded capsule. Controlled and
supervised area to be kept within the
immediate dose rate and entry to be for
only classified workers. Badges, Survey
meters, MSDS, Barricading, Try foil,
Flickering Amber light. No eating,
Drinking and smoking at near be area.
TBT, PPE, Supervision and monitoring
with respect to Exposure time, Distance
and shielding.

Ensure testing controls as per approved
procedure. . Ensure Pressure relief valve is
fitted to system. Wear PPE. Provision of
warning signs. Barricading. TBT and
supervision. PTW.



1 Medical attention.
Emergency response.
Call:80074400
HSE Dal: 93201938














HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 6 of 12

NO.5

ACTIVITY/ WORK SCENARIO : H
2
S Gas
S.
No Activity Hazard Hazard Effect
Sever
ity

Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1. All activities
within the work
area at B
Station.
H2S Head ache,
Breathing
Difficulty, Chest
tightness, Eye
irritation, sore
throat, Nausea,
Respiratory
paralysis,
Pulmonary Edema
unconsciousness
Fluid in lungs &
possible fatality
5 B B5P All personnel shall be trained in H
2
S
awareness & escape. Familiarize
emergency procedure. Gas testing as per
procedure, Provision of Personal
Monitor/Multi Gas detector. Provision of
Escape Set if applicable.. Provision of
Wind Socks. Providing emergency
exit/Egress. TBT, supervision and PPE.
PTW.

2 Emergency Alarm, Follow
the emergency Procedure.
Evacuate the area, Inhalation
of pure oxygen & take the IP
to the clinic.
Call:80074400

SNo.6

ACTIVITY/ WORK SCENARIO : Hand Tools/Power Tools
S.
No
Activity Hazard Hazard Effect
Sever
ity
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1.


Use of drilling
machine,
Grinding
Machine,
Cutting machine,
Threading
Machine
Using Hammer
& Chisel
Slip and Trip hazard
Flying Objects
Piercing hazard.
Rotating equipment
Electricity
Personal injury
Eye Damage
Fracture
Entanglement
Dislocation
Electrocution
Burn
Abrasion
MSD

3


B


B3P


Improve Housekeeping. Proper PPE must
be used. Use the right tools for the right
job. To be used by competent person.
Make regular inspection of hand tools and
Power tools. Use of branded items with
standard markings. Avoid using
homemade tools. Defective tools to be
removed.
Regular inspection of cables before use.
Use double insulated wires. Carry out
checks for loose fittings. TBT and
supervision.
1


First Aid. Take the casualty
to clinic.
Call:80074400


HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 7 of 12

No.7

ACTIVITY/ WORK SCENARIO: Electrical and Instrumentation
S.
No
Activity Hazard Hazard Effect
Severi
ty
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1
E

a
n
d

I

a
c
t
i
v
i
t
i
e
s

Electricity.
Fire.
Smoke
Fall


Electrocution,
Shock
Burn
Cardiac arrest
Skin damage
Injury
Fatality

4 B B4P
Allow competent person to work on
electrical system
Use intrinsically safe tools. Avoid
forcible abuse to the instrument.
Pre-test with voltmeter. Use
fuse/breaker with correct rating.
Installation, Test and trials to be
conducted by competent person.
Barricading and sign boards. Provide
earth facility. Follow good
housekeeping. Follow maintenance
schedule. Supervision PPE. PTW
1
Stop work .Give first aid
Call : 80074400
Remove the casualty to
daleel clinic
Damage to
equipment.
Power
interruption
2 B B2A 0
Restoring the supply by
redundant facility.


No.8

ACTIVITY/ WORK SCENARIO : Manual handling
S.
No
Activity Hazard Hazard Effect
Sever
ity
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1
M
a
n
u
a
l



H
a
n
d
l
i
n
g



Slip & Trip
Protruding edges

Damage to Spinal
cord,
Born Injury
Tendonitis
Dislocation
Fracture
Hernia
Work related
upper limb
disorder.

3 C C3P
Conduct risk assessment considering Task,
Individual, Load and Environment. Follow
correct procedure for lifting. Divide the
load if possible. Mechanize the job.
Reduce the job duration or job rotation.
Adopt sequencing. Assess the physical
efficiency of work force. Provide handles
if possible. Load should have hazard
marking.
2

Stop work .Give first aid
Call : 80074400
Take the casualty to
Daleel clinic.


HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 8 of 12

No.9

ACTIVITY/ WORK SCENARIO : Driving
S.
No.
Activity Hazard Hazard Effect
Severity Probabil
ity
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1 Transportation/
Shifting of man and
material by vehicle
Collision, Toppling
down, Roll over, Break
down, Over speeding,
Over loading,
Overturning, Fire, Fog,
Mist, Dust Cloud, Drug
and alcohol, Animals,
Road conditions, Stress,
Personal Injury
Death
Property damage
Damage to live
stock.
Fatigue
Lack of
concentration.


4 C C4P Inspection of the vehicle and its
documentation. Inspection of drivers
license including DD. Observe J MP.
Observe load limit and speed limit. Follow
the DD procedure Provide banks man, TBT
and PPE. Driver to be counseled regarding
effect of drug and alcohol. Fire extinguisher.
All passengers including driver is required to
fasten seat belts throughout the journey.
Follow Road Traffic Rules. Give adequate
rest to the driver.
2 First aid to the injured.
Daleel Emergency Call:
80074400.
Hse Dal: 93201938
Call : 9999
Investigation procedure to find
root cause.


No.10


ACTIVITY/ WORK SCENARIO : Accommodation and Messing
S.
No
Activity Hazard Hazard Effect
Severi
ty
Proba
bility
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
1 Housekeeping ,
Movement of
people and
vehicle.
Usage of stove/
naked flame
Smoking.
Work with
Display Screen
Equipment.
Usage of electrical
gadgets
Slip, Trip and Fall
Biological agents
Collision
Fire
Smoke
Ergonomics
Electricity

Injury,
Sprain,
Dislocation &
Fracture,
Asthma
MSD
Electrocution
Asset Damage.

4 B B4P Improve housekeeping, Improve
illumination during night. Speed restriction
inside the camp. Segregation of vehicle
and pedestrian path. Move through the
designated path ways. Place warning signs.
Debugging and Prohibition of cooking in
cabins. Provision of designated smoking
areas. Smoke detectors. Provision of
ergonomically designed work stations.
Follow good electrical/Engineering
practices. Loose fittings to be tightened.
End to be terminated and plugged.
1 Give First aid
Take the casualty to Daleel
clinic.
Call: 80074400



HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 9 of 12

Provision of ELCB. Check the insulation.
Earth lines to be provided.
2. Cutting/Peeling/
Chopping/kneadin
g/grinding.
Cooking,
Food handling
/Serving/Waste
disposal
Storage and
supply of potable
water

Cuts and wounds
Fire
Smoke
Food Poisoning

Finger injury
Burn
Breathing
difficulty
Lungs diseases
Loss of asset
Vomiting
Diarrhea

5 B B5P Use proper cutting boards. Finger caps to
be used. Housekeeping, Kitchen Risk
assessment. Fire Extinguishers. .
Provision of exhaust ventilation. MOH for
Food handlers, First in First out policy,
Livestock registers. Cleaning records, BFH
Certificate for Food Handlers. Proper
waste management system. Provision of
fly killers.
Pesticide spray and sanitary rounds. Water
certificate for potable water and tanker..
Implementation of HACCP system.
TBT and Supervision.

1 Give First Aid
Shift casualty to daleel clinic
Call : 80074400
Call : 9999
3. Consumption of
drug and
alcohol/Mood
altering
substances.
Slip, trip, Fall
Violence
Stress


Injury
Accident/
Incident
Loss of
concentration,
Absenteeism
Theft
Increase in sick
reporting
Increase in
Medical claim.

2 B B2P Implementation of drug and alcohol
policy. Discuss the ill health effects of
Drugs and alcohol during safety meeting.
Publish Safety alerts, Random checks in
cabins and lockers. Counseling to victim.
Provide recreation facilities.
2 Give First Aid
Shift casualty
Call : 80074400
HSE daleel: 93201938
Call : 9999
Continue counseling.
Conduct incident
investigation.
Treatment at de addiction
centre.









HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 10 of 12

No: 11
ACTIVITY/ WORK SCENARIO: Pipe Handling
Activity Hazard Hazard Effect Severity Probability
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
P
I
P
E

H
A
N
D
L
I
N
G

Plant & equipment
Failure of sling
Fall of load
4 C C4P
Certification of equipment
Post / pre inspection
1
Call :4400 ,80074400
,25447001,25447005
Loading / unloading
of pipe
Injury to person
Overloading
Fall of pipe
Damage to pipe

3 C C3P
Planning schedule,
Training of personnel.
Training of Operator
Proper latching
Use certified belts and slings
1 For Emergency
Lifting equipment
and Pipe
Failure of
equipment
Topple down
3 C C3P
Certification, test regime, test procedures.
Trained personnel (operator, banks man)
Trained first aid personal

1 First Aid for injured.
N: : 12
ACTIVITY/ WORK SCENARIO: WELDING & CUTTING
Activity Hazard Hazard Effect Severity Probability
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
W
E
L
D
I
N
G

&

C
U
T
T
I
N
G

Welding














Electrical Shock
Respiratory
disorders from
Metal Fumes
Burn, Fire
3 C C3P
Strict compliance to Permit To Work,
Competent operators, operator training,
Inspection procedure, certification of
equipment
Provision of ear thing clamps
Proper equipment checks
Proper training
Prepare and implement procedure for
containment and cleaning of spillage
Proper PPE such as welding glass used to
prevent eye hazard and burning hazard.
Proper housekeeping is maintained
1
Call :4400 ,80074400
,25447001,25447005


HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 11 of 12

Discarded
electrodes
Significant effect
to environment
3 C C3E Discarded electrodes to bedisposed off as
metal waste in approved waste Facility

1 For Emergency
Gas cylinders
Storage
Incorrect type of
gas used

3 C C3P
Correct storage
Color coded
Training of personnel in use of cylinders
and equipment
Fire prevention and training
1 First Aid for injured.
Cutting
Respiratory
disorders from
Metal Fumes
Burn
Fire
4 C 4CP
Strict compliance to Permit To Work
Competent operators, operator training
Inspection procedure, certification of
equipment
Proper equipment checks
Proper training
Prepare and implement procedure for
containment and cleaning of spillage
Proper PPE used to prevent eye hazard and
burning hazard.
Proper housekeeping is maintained
Use of Flash back arrestor
1 First Aid for injured.












HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)



Document : HEMP Appendix-10 Revision 0 Page 12 of 12

No :12

ACTIVITY/ WORK SCENARIO: GRINDING
Activity Hazard Hazard Effect Severity Probability
Risk
Ranking
Controls Measures
Residual
Risk
Recovery
G
R
I
N
D
I
N
G

Use of Grinding
Machine
Injury to people
(grinder and other
in the vicinity)
Angioneurotic
diseases
Flying of broken
wheel part

3 C C3P
Inspection procedure
Qualified First Aid personnel
Ergonomics principles applied
Craft Training
Machine guard
1
Call :4400 ,80074400
,25447001,25447005
Prolonged use of
vibrating tools
Tissue damage
and vibration-
related disorders
to hands and
extremities
3 C C3P
Stipulated time control for single operation
Craft Training
1 For Emergency
Injury to personnel
(pinch points, burn,
eye injury etc.)
Manual handling
Pinch points
3 C C3P
Follow work procedures
Mandatory PPE.
Use machine guards








1 First Aid for injured.