Professional Documents
Culture Documents
27.08.2005
10:45 Uhr
Seite 1
List of contents
List of contents
Page
Page
171
73
Summary
225
Summary
151
251
List of contents
List of contents
Page
313
Wires
for the submerged welding of unalloyed steels
for the submerged welding of creep resistant steels
for the submerged welding of fine grained structural steels
Powders
for the submerged welding of unalloyed steels
for the submerged welding of creep resistant steels
for the submerged welding of fine grained structural steels
357
381
425
Appendix
Page
Summary
Key to abbreviations
Spools, coils, drum packagings and stacker frames for wire products
Weights of weld seam of different weld forms
Recommendations for redrying covered electrodes and welding fluxes
Joint welding of dissimilar materials
Diagrams
The problem of dilution;
Recommendations and examples of calculation
Weld claddings
Joints on clad products
Groove preparation
Welding of clad plates
Material test certificates according to EN 10 204
Comparison chart of approvals for all welding consumables
Approvals and approval authorities
Comparison chart of approvals for
Covered electrodes
Flux cored wires
Wire electrodes, welding wires and welding rods
Gas welding rods
Wire/flux combinations
SAW wires and welding fluxes
VdTV Kennblatt 1000 / included base materials
VdTV Kennblatt 1000 / old and new base material designations
Included base materials - Deutsche Bahn
Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades
Physical values of high alloyed welding materials
Hardness conversion table
Conversion table C F
Welding positions acc. to EN 287 / EN ISO 6947 and ASME
Brands in alphabetical order
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
439
Summary
for the welding of unalloyed steels
for the welding of creep resistant steels
for the welding of fine grained structural steels
14-17
52
26-27
Summary
SMAW covered electrodes (low and medium alloyed)
Page
Brand name
EN
AWS
Page
42
42
42
42
42
42
46
42
42
42
42
42
35
38
38
38
38
42
42
46
46
42
42
42
42
42
42
42
42
0
0
0
0
4
3
4
2
2
0
0
0
0
2
2
0
0
5
5
4
4
0
2
0
0
3
5
0
5
RC 11................................................A
R 12 ..................................................A
RR 12 ...............................................A
RR 12 ...............................................A
B 42 ..................................................A
B 32 ..................................................A
B 32 H5.............................................A
RA 53................................................A
RB 53................................................A
RR 53 ...............................................A
RR 53 ...............................................A
RR 11................................................A
A 12 ..................................................A
RB 12................................................A
RB 12................................................A
RA 12................................................A
RA 12................................................A
B 32 H5.............................................A
B 12 H5.............................................A
B 42 H5.............................................A
B 32 H5.............................................A
RR 12 ...............................................A
RB 12................................................A
RR 53 ...............................................A
RR 73 ...............................................A
B 12 H10...........................................A
B 32 H5.............................................A
RC 11................................................A
B 32 H5.............................................A
Summary
SMAW covered electrodes (low and medium alloyed)
Page
Brand name
64 ..........Thermanit
65 ..........Thermanit
66 ..........Thermanit
67 ..........Thermanit
68 ..........Thermanit
69 ..........Thermanit
70 ..........Thermanit
EN
AWS
Page
46
46
55
69
89
50
50
50
50
46
42
4
6
5
5
4
4
4
4
6
6
5
42
42
46
50
2
2
3
3
C 25 ..................................................A
C 25 ..................................................A
C 25 ..................................................A
1 Ni C 25 ..........................................A
Cel
Cel
Cel
Cel
70 ..........................499 ...........E
75 ..........................499 ...........E
80 ..........................499 ...........E
90 ..........................499 ...........E
Phoenix electrodes are not sold under this product designation in North America
10
11
Phoenix Blau
Phoenix Blau Mo
Covered electrode
Covered electrode
Classifications
EN 499
E 42 0 RC 11
Characteristics
and field of use
Materials
AWS A 5.1
E6013
Typical analysis
in %
C
0.09
Si
0.35
Mn
0.50
Yield strength Tensile
0.2 %
strength
N/mm2
N/mm2
420
22
510
50
Welding position
Approvals
pcs./pack
400
275
275
160
100
100
70
70
EN 1599
E Mo R 1 1
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.10
AWS A 5.5
E7011-A1
Si
0.35
Mn
0.50
Mo
0.45
420
22
510
55
Polarity = / ~
Classifications
Amperage A
50- 60
60- 90
60- 90
90-140
150-190
150-190
190-240
190-240
Welding position
Approvals
Polarity = / ~
pcs./pack
kg/pack
275
160
4.9
5.0
Amperage A
60- 90
90-140
13
Phoenix Cel 70
Phoenix Cel 75
Covered electrode
Covered electrode
Classifications
EN 499
E 42 2 C 25
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn
0.14 0.18 0.55
AWS A 5.1
E6010
420
380
22
22
510
510
80 50
90 55
28
28
Classifications
EN 499
E 42 2 C 25
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn
0.15 0.20 0.60
AWS A 5.5
E7010-P1
420
22
530
80 55
28
Welding position
Polarity
=+
for root pass =
Welding position
Approvals
pcs./can
530
330
220
150
Amperage A
50- 80
80-130
120-180
160-220
Approvals
Polarity
=+
for root pass =
pcs./can
330
220
150
LR (3/3Y)
kg/can
8.8
9.0
9.2
Amperage A
80-130
120-180
160-220
15
Phoenix Cel 80
Phoenix Cel 90
Covered electrode
Covered electrode
Classifications
EN 499
E 46 3 C 25
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Ni
0.16 0.20 0.85 0.20
AWS A 5.5
E8010-P1
460
19
550
70 60
47
Approvals
Polarity
=+
for root pass =
EN 499
E 50 3 1 Ni C 25
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Ni
0.18 0.20 0.85 0.75
AWS A 5.5
E9010-G
530
18
630
70 55
47
Welding position
Classifications
pcs./can
330
220
150
Welding position
kg/can
9.0
9.0
9.3
Amperage A
80-130
140-190
160-220
Approvals
Polarity
=+
for root pass =
pcs./can
330
220
150
Controlas (1068)
kg/can
8.9
9.0
9.4
Amperage A
80-140
140-190
160-220
17
Phoenix Chromo 1
Covered electrode
Covered electrode
Classifications
EN 1599
E CrMo1 B 4 2 H5
Classifications
EN 499
E 42 0 R 12
Characteristics
and field of use
Characteristics
and field of use
Materials
Materials
Typical analysis
in %
C
Si
Mn
0.06 0.25 0.85
Typical analysis
in %
C
0.08
AWS A 5.5
E8018-B2
Cr
1.20
Mo P
As
Sb
Sn
0.50 <0.012 <0.010 <0.005 <0.005
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
450
450
540
540
22
22
120
120
100
100
60
50
AWS A 5.1
E6012
Si
0.35
Mn
0.50
420
22
510
50
Welding position
Polarity = +
Welding position
Approvals
Controlas (1073)
Approvals
Polarity = / ~
pcs./pack
195
125
90
60
kg/pack
4.2
4.3
4.6
6.1
Amperage A
80-100
110-145
130-190
160-230
pcs./pack
350
250
160
kg/pack
3.2
4.7
5.0
Amperage A
50- 75
65-100
80-140
19
Phoenix Grn M
Phoenix Grn T
Covered electrode
Classifications
Covered electrode
EN 499
E 42 0 RR 12
AWS A 5.1
E6013
Classifications
Characteristics
and field of use
Characteristics
and field of use
Materials
Materials
Typical analysis
in %
C
0.09
Si
0.30
Mn
0.50
420
22
510
Approvals
420
22
510
60
Welding position
Polarity = / ~
Approvals
Polarity = / ~
50
Welding position
EN 499
AWS A 5.1
E 42 0 RR 12
E6013
Rutile covered electrode. Very little spatter, self releasing slag;
finely rippled, smooth welds with notch-free weld metal / parent
metal interface. Unproblematical welding of general-purpose
structural steels; also suitable for vertical down welding in diam.
up to 2.0 mm. Outstanding striking and restriking ability.
For use on small transformers (42 V, open circuit).
S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8;
boiler steels P235GH, P265GH, P295GH; shipbuilding steels;
fine grained structural steels up to P355N- and M-grades.
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B;
A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50;
API 5 L Gr. B, X42-X56
C
Si
Mn
0.08
0.35
0.55
pcs./pack
225
140
90
60
kg/pack
4.6
4.7
5.9
5.9
Amperage A
65-100
80-140
130-190
220-290
21
Phoenix K 50
Phoenix K 50 R
Covered electrode
Covered electrode
Classifications
EN 499
E 42 4 B 42
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.06
Approvals
Si
0.50
AWS A 5.1
E7015
Mn
1.2
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
380
295
510
490
440
22
27
28
120
130
130
47
47
Polarity = +
pcs./pack
kg/pack
Amperage A
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
225
4.5
65- 95
3.2 x 350
125
4.3
90-130
3.2 x 450
125
5.7
90-130
4.0 x 350
80
4.3
140-180
4.0 x 450
80
5.5
140-180
5.0 x 450
55
6.0
190-250
6.0 x 450
40
6.0
220-315
Auch in Vakuumverpackung als Extra Dry lieferbar
22
Classifications
EN 499
E 42 3 B 32
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.06
Approvals
AWS A 5.1
E7016
Si
0.55
Mn
0.95
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
360
290
510
490
420
22
26
30
120
120
130
47
47
Polarity = + / ~
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 250
225
2.5 x 350
225
3.2 x 350
125
4.0 x 350
90
Also available in Extra dry vacuum
kg/pack
3.2
4.5
4.2
4.5
packaging.
Amperage A
60-110
60-110
80-130
120-180
23
Phoenix K 90 S
Covered electrode
Classifications
EN 499
E 46 4 B 32 H5
Characteristics
and field of use
Materials
AWS A 5.1
E7016
Typical analysis
in %
C
0.07
Si
0.40
Mn
1.35
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
470
450
300
540
520
450
22
25
28
120
130
140
Classifications
EN 757
E 62 4 Mn 1 NiMo B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.11
Si
0.25
Mn
1.85
AWS A 5.5
E10018-G (E10018-D2 mod.)
Mo
0.40
Ni
0.95
600
18
690
100 50
47
Welding position
Polarity = + / ~
Welding position
Approvals
Polarity = +
pcs./pack
125
80
60
40
kg/pack
5.5
5.5
5.7
5.5
Amperage A
100-140
140-190
170-240
220-300
pcs./can
220
160
160
90
kg/can
7.8
8.2
10.5
9.8
Amperage A
100-150
140-200
140-200
180-250
25
Phoenix Nut K
Phoenix Nut S
Covered electrode
Characteristics
and field of use
Characteristics
and field of use
Welding position
Welding position
Polarity = / ~
Polarity = +
pcs./pack
100
50
50
50
50
kg/pack
0.9
0.6
0.9
1.35
2.15
Amperage A
150-250
200-300
250-400
350-500
450-600
pcs./pack
100
60
kg/pack
3.7
3.5
Amperage A
130-180
170-230
27
Covered electrode
Covered electrode
Classifications
EN 499
E 42 2 RA 53
Characteristics
and field of use
Materials
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36
Typical analysis
in %
C
0.08
Approvals
Si
0.28
AWS A 5.1
E7024-1
Mn
0.75
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
410
295
510
470
390
22
27
27
50
EN 499
E 42 2 RB 53
Characteristics
and field of use
Materials
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH;
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 to NVE 36
Typical analysis
in %
C
0.08
Polarity = + / ~
75
75
80
Classifications
pcs./pack
80
60
40
25
100
90
60
kg/pack
5.0
5.7
5.9
5.3
18.1
21.5
20.5
Amperage A
120-160
160-240
250-350
280-450
200-260
230-300
290-380
Approvals
Si
0.30
AWS A 5.1
E7028
Mn
0.85
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
430
400
510
470
22
27
90
85
47
47
Polarity = + / / ~
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
3.2 x 450
80
4.0 x 450
55
5.0 x 450
35
5.0 x 700
85
6.0 x 450
25
Also available in Extra dry vacuum
kg/pack
5.3
5.4
5.4
21.3
5.5
packaging.
Amperage A
120-170
180-230
240-300
200-240
290-390
29
Covered electrode
Covered electrode
Classifications
EN 499
E 42 0 RR 53
Characteristics
and field of use
Materials
Typical analysis
in %
Classifications
EN 499
E 42 0 RR 53
Characteristics
and field of use
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36; ASTM
A36 Gr. all; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A366; A570
Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50
Materials
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36
C
0.07
Typical analysis
in %
C
0.07
Si
0.35
AWS A 5.1
E7024-1
Mn
0.65
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
410
295
510
470
390
22
26
27
80
85
70
47
Mn
0.60
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
410
295
510
470
390
22
26
27
70
70
65
47
Polarity = / ~
Welding position
Approvals
Si
0.35
AWS A 5.1
E7024
pcs./pack
80
55
40
25
kg/pack
5.3
5.6
5.9
5.6
Amperage A
120-160
160-230
250-340
300-400
Approvals
Polarity = / ~
ABS (2)
GL (2Y)
DNV (2)
RS (2 Y)
pcs./pack
80
55
40
25
kg/pack
5.4
5.6
6.0
5.5
Amperage A
120-160
160-240
250-350
280-450
31
Phoenix SH Blau
Phoenix SH Chromo 2 KS
Covered electrode
Covered electrode
Classifications
EN 499
E 42 0 RR 11
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Si
0.40
AWS A 5.1
E6013
Mn
0.60
Yield strength Tensile
0.2 %
strength
N/mm2
N/mm2
420
22
510
55
Classifications
EN 1599
E CrMo2 B 4 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Cr
Mo P
As
Sb
Sn
0.07 0.25 0.70 2.20 0.90 0.012 0.010 0.005 0.005
AWS A 5.5
E9015-B3
440
310
440
550
460
550
22
24
22
130
130
130
90
80
80
60
Welding position
Approvals
Welding position
Polarity = / ~
pcs./pack
375
250
150
100
70
Amperage A
45- 70
60- 95
90-135
140-180
190-230
Approvals
Polarity = +
Controlas (0492)
pcs./pack
kg/pack
Amperage A
Packaging, weights Dimensions (mm)
and amperages
2.5 x 250
225
3.2
70-100
3.2 x 350
125
4.2
100-145
4.0 x 350
90
4.5
140-190
5.0 x 450
60
5.9
160-240
Auch in Vakuumverpackungen als Extra Dry lieferbar
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
33
Phoenix SH Gelb
Phoenix SH Gelb B
Covered electrode
Classifications
Covered electrode
EN 499
E 35 0 A 12
Characteristics
and field of use
AWS A 5.1
E6020
Materials
Typical analysis
in %
C
0.09
Si
0.15
Mn
0.50
360
22
460
Approvals
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Polarity = / ~
EN 499
E 38 2 RB 12
pcs./pack
150
90
60
40
Approvals
kg/pack
6.2
5.9
6.0
5.8
Si
0.20
AWS A 5.1
E6013
Mn
0.55
Yield strength Tensile
0.2 %
strength
N/mm2
N/mm2
380
360
22
24
460
430
75
55
60
Welding position
Classifications
Amperage A
110-160
140-200
170-280
250-330
Polarity = / ~
pcs./pack
225
225
125
125
90
60
40
kg/pack
3.0
4.5
4.1
5.4
5.8
6.0
5.7
Amperage A
60-100
60-100
90-135
90-135
140-190
180-250
250-290
35
Phoenix SH Gelb R
Phoenix SH Gelb S
Covered electrode
Covered electrode
Classifications
EN 499
E 38 2 RB 12
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Si
0.20
AWS A 5.1
E6013
Mn
0.55
Yield strength Tensile
0.2 %
strength
N/mm2
N/mm2
380
22
460
75
EN 499
E 38 0 RA 12
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Mn
0.55
380
22
460
60
Polarity = / ~
Welding position
Approvals
Si
0.20
AWS A 5.1
E6013
Welding position
Classifications
pcs./pack
375
225
225
125
90
90
60
Amperage A
30- 75
40- 90
40- 90
90-130
140-190
140-190
190-250
Approvals
Polarity = / ~
pcs./pack
125
90
55
40
kg/pack
5.5
5.9
5.8
5.9
Amperage A
100-145
140-200
180-280
250-330
37
Phoenix SH Gelb T
Phoenix SH Grn K 50 W
Covered electrode
Covered electrode
Classifications
EN 499
E 38 0 RA 12
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Si
0.25
AWS A 5.1
E6013
Mn
0.60
Yield strength Tensile
0.2 %
strength
N/mm2
N/mm2
380
22
460
60
Welding position
Classifications
EN 499
E 42 5 B 32 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Polarity = / ~
Approvals
Approvals
pcs./pack
125
125
90
kg/pack
4.3
5.6
5.9
Amperage A
100-135
100-135
140-200
Si
0.50
AWS A 5.1
E7018-1
Mn
1.2
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
360
510
490
22
26
120
120
47
47
Polarity ~ / = +
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
200
3.2 x 350
110
4.0 x 450
90
5.0 x 450
60
Also available in Extra dry vacuum
kg/pack
4.1
4.1
5.8
5.9
packaging.
Amperage A
65- 90
100-140
140-190
180-260
39
Phoenix SH Grn K 52 W
Phoenix SH Grn K 70
Covered electrode
Classifications
EN 499
E 42 5 B 12 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.07
Si
0.40
AWS A 5.1
E7016-1
Mn
1.15
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
400
510
500
22
26
Welding position
Polarity ~ / = + /
120
130
47
47
Classifications
EN 499
E 46 4 B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.07
Approvals
Approvals
ABS (3H10/3Y)
LR (3/3YH15)
DNV (3YH10)
GL (3YHH)
Controlas (0614)
FT (E 51 3 B(H))
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
200
3.2 x 350
125
4.0 x 450
100
5.0 x 450
60
Also available in Extra dry vacuum
40
kg/pack
4.4
4.2
5.9
5.7
packaging.
Amperage A
60-100
80-130
130-180
170-250
Si
0.35
AWS A 5.5
E8018-G
Mn
1.60
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
470
450
300
540
520
450
22
25
28
120
130
140
47
47
Polarity = + / ~
pcs./pack
190
125
125
90
60
40
kg/pack
4.4
4.7
6.2
6.2
6.3
5.9
Amperage A
75-100
115-150
115-150
130-200
190-270
220-330
41
Phoenix SH Grn K 70 W
Phoenix SH Grn TB
Covered electrode
Covered electrode
Classifications
EN 499
E 46 4 B 32 H5
Characteristics
and field of use
Materials
AWS A 5.5
E8018-G
Classifications
EN 499
E 42 0 RR 12
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Typical analysis
in %
C
0.07
Welding position
Si
0.40
Mn
1.40
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
470
450
300
540
520
450
22
25
28
120
130
140
Mn
0.70
420
22
510
65
47
47
Welding position
Polarity = / ~
Polarity ~ / = +
Si
0.35
Approvals
Approvals
AWS A 5.1
E6013
pcs./pack
200
125
80
55
kg/pack
4.3
5.6
5.4
5.7
Amperage A
65-110
100-140
125-190
180-260
pcs./pack
350
200
125
125
70
50
35
kg/pack
3.3
4.3
4.5
5.8
5.0
5.5
5.3
Amperage A
45- 65
60-100
85-140
85-140
130-195
200-290
280-370
43
Phoenix SH Kupfer 3 KC
Phoenix SH Lila R
Covered electrode
Covered electrode
EN 1599
E ZCrMoV1 B 4 2 H5
Classifications
Characteristics
and field of use
AWS A 5.5
E9015-G
Materials
GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar
cast steel; G17CrMoV5-10 (1.7706)
Typical analysis
in %
C
Si
Mn
0.13 0.40 1.0
Cr
1.4
Mo V
1.05 0.25
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
520
450
630
610
18
18
40
40
Classifications
EN 499
E 42 2 RB 12
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
420
22
510
25
Polarity = / ~
Polarity = +
Approvals
Approvals
Mn
0.65
Welding position
Welding position
Si
0.20
AWS A 5.1
E6013
pcs./pack
125
90
60
kg/pack
5.7
5.8
6.0
Amperage A
90-140
140-190
180-240
pcs./pack
400
250
250
125
90
60
Amperage A
50- 70
60- 90
60- 90
90-130
140-190
190-250
45
Covered electrode
Covered electrode
Classifications
EN 499
E 42 0 RR 53
AWS A 5.1
E7014
Characteristics
and field of use
Materials
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36
Typical analysis
in %
C
0.07
Welding position
Si
0.40
Mn
0.60
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
410
295
510
470
390
22
27
27
70
70
60
47
Classifications
EN 499
E 42 0 RR 73
Characteristics
and field of use
Materials
S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36;
ASTM A36 Gr. all; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A366;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50
Typical analysis
in %
C
0.07
Approvals
Approvals
pcs./pack
65
45
kg/pack
6.1
6.1
Amperage A
180-220
240-320
Mn
0.70
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
510
22
70
47
Welding position
Polarity = / ~
Si
0.33
AWS A 5.1
E7024
Polarity = / ~
pcs./pack
80
55
30
25
kg/pack
5.4
5.8
5.0
5.9
Amperage A
120-180
180-220
250-330
280-450
47
Phoenix SH Ni 2 K 70
Phoenix SH Ni 2 K 90
Covered electrode
Covered electrode
Classifications
EN 757
E 55 5 2 NiMo B 42 H5
Characteristics
and field of use
Materials
Materials
Typical analysis
in %
C
Si
Mn Ni
0.06 0.30 1.15 2.10
Typical analysis
in %
C
Si
Mn Mo Ni
0.06 0.25 1.40 0.45 1.80
Classifications
EN 499
E 46 6 2 Ni B 42 H5
Characteristics
and field of use
Welding position
AWS A 5.5
E8018-C1
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
470
450
560
540
26
28
Polarity
140
140
47
47
Welding position
=+
Approvals
Approvals
pcs./pack
225
125
90
55
ABS (2 Ni [-60])
GL (7Y42HH)
DNV (5YH10)
kg/pack
3.3
4.5
4.7
6.0
Amperage A
70-110
100-150
140-200
170-250
AWS A 5.5
E10018-M
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
580
570
690
650
20
21
Polarity
130
130
47
47
=+
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
225
3.2 x 350
125
4.0 x 350
90
4.0 x 450
90
5.0 x 450
55
Also available in Extra dry vacuum
kg/pack
4.4
4.5
4.6
5.9
5.9
packaging.
Amperage A
70-100
90-140
140-190
140-190
180-250
49
Phoenix SH Ni 2 K 100
Phoenix SH Ni 2 K 130
Covered electrode
Covered electrode
Classifications
EN 757
E 69 5 Mn 2 NiCrMo B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Cr
Mo Ni
0.06 0.20 1.60 0.38 0.40 1.85
AWS A 5.5
E11018-G
(E11018-M mod.)
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
700
690
750
740
18
19
Polarity
120
120
47
47
Classifications
EN 757
E 89 4 Mn 2 Ni 1 CrMo B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Cr
Mo Ni
0.08 0.40 1.45 0.80 0.50 2.20
Tensile
strength
N/mm2
880
920
18
90
47
=+
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
225
3.2 x 350
125
4.0 x 450
90
5.0 x 450
55
Also available in Extra dry vacuum
50
Yield strength
0.2 %
N/mm2
Welding position
Approvals
AWS A 5.5
E12018-G
(E12018-M mod.)
kg/pack
4.7
4.3
6.0
5.8
packaging.
Amperage A
70-100
90-140
140-190
180-250
Approvals
Polarity
=+
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
3.2 x 350
125
4.0 x 450
90
5.0 x 450
60
Also available in Extra dry vacuum
kg/pack
4.4
6.0
6.0
packaging.
Amperage A
90-140
140-190
170-240
51
Phoenix SH Patinax Kb
Phoenix SH Schwarz 3 K
Covered electrode
Classifications
Covered electrode
EN 499
E 38 3 Z 1 NiCu B 42
AWS A 5.5
E7015-G
Characteristics
and field of use
Materials
Typical analysis
in %
Classifications
EN 1599
E Mo B 4 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
C
Si
Mn Ni
Cu
0.05 0.30 0.65 0.60 0.40
390
370
300
22
27
30
480
450
410
150
160
190
Welding position
Polarity
Mn
1.20
AWS A 5.5
E7015-G (E7015-A1 mod.)
Mo
0.45
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
490
480
295
570
550
470
20
21
24
120
120
130
47
47
Polarity = +
=+
Approvals
Approvals
Si
0.30
EN 499
E 50 4 Mo B 42
pcs./pack
125
125
80
60
kg/pack
4.4
5.7
5.6
6.1
Amperage A
90-140
90-140
140-190
170-240
pcs./pack
kg/pack
Amperage A
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
225
4.4
70-100
3.2 x 350
125
4.2
110-140
4.0 x 350
90
4.4
130-190
5.0 x 450
55
5.6
160-230
6.0 x 450
40
5.7
220-310
Auch in Vakuumverpackungen als Extra Dry lieferbar
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
53
Phoenix SH Schwarz 3 K Ni
Phoenix SH Schwarz 3 MK
Covered electrode
Covered electrode
Classifications
EN 1599
E Mo B 4 2 H5
Characteristics
and field of use
Materials
C
0.06
Typical analysis
in %
C
0.06
Classifications
EN 499
E 50 4 1 NiMo B 42 H5
Characteristics
and field of use
Basic covered NiMo alloyed electrode with a weld metal of special metallurgical purity for nuclear reactor construction.
Quality controlled according to KTA 1408.2; very low H2-content
5 ml/100 g; NDT-tested. Used preferably for the welding of
steels in the construction of nuclear reactors, boiler and pressure vessels; for fine grained structural steels up to S500Q.
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials
Typical analysis
in %
Si
0.30
Mn
1.25
AWS A 5.5
E9018-G
Mo
0.40
Ni
0.95
Cu
0.08
P
0.01
S
0.01
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
540
500
620
590
20
21
140
140
50
47
Welding position
Mn
1.20
AWS A 5.5
E7018-G (E7018-A1 mod.)
Mo
0.45
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
490
480
295
570
550
470
20
21
24
120
120
130
47
47
Polarity = +
Polarity = +
Approvals
Approvals
Si
0.35
EN 499
E 50 4 Mo B 42
pcs./pack
200
125
90
50
Controlas (1491)
kg/pack
4.3
4.4
4.6
5.5
Amperage A
70-110
100-150
140-200
170-250
pcs./pack
200
125
90
90
60
kg/pack
3.2
4.3
4.6
6.0
6.2
Amperage A
70-110
100-140
140-190
140-190
180-250
55
Phoenix SH Schwarz 3 TR
Phoenix SH V 1
Covered electrode
Covered electrode
Classifications
EN 1599
E Mo R 1 2
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Si
0.25
AWS A 5.5
E8013-G
Mn
0.55
Mo
0.50
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
450
430
330
530
520
460
22
22
24
50
55
60
Classifications
EN 499
E 50 6 Mn 1 Ni B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
Mn Ni
0.07 0.25 1.50 0.95
Welding position
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
500
470
295
580
560
440
23
25
27
Stromart
140
140
140
50
50
=+
Polarity = / ~
Approvals
Approvals
AWS A 5.5
E8018-G
(E8018-C3 mod.)
pcs./pack
225
225
125
90
kg/pack
3.2
4.5
4.1
4.6
Amperage A
60- 90
60- 90
90-130
130-180
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
200
3.2 x 350
115
4.0 x 350
90
4.0 x 450
85
5.0 x 450
60
6.0 x 450
40
Also available in Extra dry vacuum
kg/pack
4.4
4.4
4.6
5.4
6.3
6.0
packaging.
Amperage A
70-110
100-150
140-200
140-200
170-250
220-310
57
Phoenix SH V 370
Phoenix Spezial D
Covered electrode
Classifications
Covered electrode
EN 499
E 46 6 1 Ni B 42 H5
Characteristics
and field of use
AWS A 5.5
E8018-C3
Materials
Typical analysis
in %
C
Si
Mn Ni
0.06 0.25 1.15 0.95
Welding position
Approvals
EN 499
E 42 3 B 12 H10
Characteristics
and field of use
Double covered basic electrode. Outstanding welding characteristics on AC and DC in all positions except the vertical down;
stable arc, good radiographic soundness.
Useable in handicraft and industry for field and workshop
applications.
Redry for 2 h at 250 - 300 C (482 - 572 F).
Materials
Typical analysis
in %
C
0.06
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
470
420
550
510
25
26
Welding position
Polarity
160
160
50
50
=+
Approvals
Classifications
pcs./pack
200
125
90
55
kg/pack
4.4
4.4
4.6
6.0
Amperage A
70-110
100-150
140-200
180-250
Si
0.65
AWS A 5.1
E7016
Mn
1.05
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
440
400
550
520
22
25
80
80
50
50
Polarity = + / ~
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 350
205
3.2 x 350
125
3.2 x 450
125
4.0 x 450
80
5.0 x 450
50
Also available in Extra dry vacuum
kg/pack
4.0
4.1
5.2
5.1
5.0
packaging.
Amperage A
60- 90
95-150
95-150
140-190
190-250
59
Phoenix 120 K
Covered electrode
Classifications
EN 499
E 42 5 B 32 H5
AWS A 5.1
E7018-1
Characteristics
and field of use
Welding position
Materials
Typical analysis
in %
60
C
0.07
Si
0.35
Mn
1.20
Approvals
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
420
400
295
510
500
440
22
26
30
120
130
140
47
47
Polarity = + / ~
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.0 x 250
275
2.5 x 250
200
2.5 x 350
200
3.2 x 350
115
3.2 x 450
115
4.0 x 350
90
4.0 x 450
90
5.0 x 450
60
6.0 x 450
40
8.0 x 450
26
Also available in Extra dry vacuum
kg/pack
3.0
3.3
4.2
4.5
5.8
4.8
6.3
6.3
6.0
6.3
packaging.
Amperage A
45- 65
65-110
65-110
100-145
100-145
135-200
135-200
180-280
240-375
290-420
61
Phoenix 6013
Phoenix 7018
Covered electrode
Covered electrode
Classifications
EN 499
E 42 0 RC 11
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Si
0.35
AWS A 5.1
E6013
Mn
0.50
420
22
510
50
Welding position
Polarity = / ~
Classifications
EN 499
E 42 5 B 32 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.07
Welding position
ABS (Grade 2)
LR (Grade 2/2Y)
DNV (Grade 2)
pcs./pack
279
173
113
80
kg/pack
5.0
5.0
5.0
6.9
Amperage A
70-110
110-160
140-200
170-280
Mn
1.20
Approvals
Approvals
Si
0.35
AWS A 5.1
E7018-1
420
400
295
25
26
30
510
500
440
120 47
130 47
140
Polarity = + / ~
ABS (3H10/3Y)
DNV (3YH10)
Controlas (0484)
LR (3/3YH15)
pcs./pack
200
110
110
80
80
55
40
kg/pack
4.2
4.3
5.5
4.5
5.8
5.7
7.0
GL
Amperage A
65-100
100-145
100-145
135-200
135-200
180-280
240-375
63
Thermanit Chromo 9 V
Thermanit Chromo T 91
Covered electrode
Classifications
EN 1599
E CrMo91 B 4 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Si
0.2
Mn
0.6
AWS A 5.5
E9015-B9
Cr
9.0
Mo
1.1
Ni
0.8
V
0.2
Nb
0.05
N
0.04
550
530
680
620
17
17
47
47
Classifications
EN 1599
E CrMo 91 B 42 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Si
0.3
Mn
0.6
AWS A 5.5
E9018-B9
Cr
9.0
Mo
1.0
Ni
0.6
V
0.2
Nb
0.05
N
0.04
550
680
17
47
Welding instruction
Preheating / Interpass temperature
200 - 250 C / 200 - 300 C
Welding position
PWHT
760 C/2 h
Welding instruction
Preheating / Interpass temperature
200 - 250 C / 200 - 300 C
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 250
225
3.2 x 350
125
4.0 x 350
90
5.0 x 450
60
Also available in Extra dry vacuum
64
PWHT
760 C/2 h
Polarity = +
Welding position
Approvals
Polarity = + / ;
Controlas (1353)
kg/pack
3.2
4.4
4.5
5.9
packaging.
Amperage A
70-100
100-145
140-190
160-240
pcs./pack
100
55
35
23
kg/pack
2.0
1.9
1.8
2.4
Amperage A
70- 90
90-130
130-170
170-240
65
Thermanit MTS 4
Classifications
EN 1599
E CrMoWV12 B 4 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.18
Si
0.3
Mn
0.6
Cr
11.0
Mo
1.0
Ni
0.6
W
0.5
700
15
Characteristics
and field of use
Creep resistant.
Materials
Typical analysis
in %
C
Si
0.11 0.2
Welding instruction
Preheating
High temperature
martensitic
steels/cast steel
grades
According to
wall thickness:
250-450 C
(482-842 F)
Cr
8.8
Mo
0.5
Ni
0.7
V
0.2
W
1.6
Nb
N
0.05 0.05
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
720
15
41
Welding instruction
Preheating / Interpass temperature
200 - 250 C / 200 - 300 C
Welding position
PWHT
760 C/2 h
Polarity = +
Polarity = +
Approvals
Mn
0.6
Parent materials
Approvals
Welding position
AWS A 5.5
E9015-G (E9015-B9 mod.)
35
Structure
EN 1599
E ZCrMoWVNb9 0,5 2 B 4 2 H5
V
0.3
590
Classifications
pcs./pack
240
140
95
60
kg/pack
3.4
4.9
4.8
6.2
Amperage A
60- 80
90-120
110-140
150-180
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 300
220
3.2 x 350
135
4.0 x 350
95
Also available in Extra dry vacuum
kg/pack
3.7
4.7
4.7
packaging.
Amperage A
70-100
90-140
130-180
67
Thermanit P23
Classifications
EN 1599
E ZCrMoWVNb9 1 1 B 4 2 H5
Characteristics
and field of use
Creep resistant.
AWS A 5.5
E9015-G
(E9015-B9 mod.)
Mat. No.
1.4905
Typical analysis
in %
C
Si
Mn
0.11 0.25 0.6
Cr
8.8
Mo
1.0
Ni
0.7
V
0.2
W
1.0
Nb
N
0.05 0.05
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
720
15
41
Welding instruction
Creep resistant.
Basic covered medium alloyed electrode for the welding of
similar creep resistant materials. Good welding characteristics
even in out-of-postion welding.
Redry for 2h at 300 - 350 C ( 572 - 662 F).
Field of use is the welding of creep resistant steels in boiler,
tank and pipeline construction and reactor fabrication.
Materials
Typical analysis
in %
C
0.06
Si
0.2
Mn
0.5
Cr
2.2
W
1.7
V
0.22
Nb
0.05
540
620
19
130
Welding instruction
PWHT
760 C/2 h
Polarity = +
Approvals
kg/pack
3.7
4.7
4.7
packaging.
Amperage A
70-100
90-140
130-180
PWHT
740 C/2 h
Polarity = +
Welding position
pcs./pack
Packaging, weights Dimensions (mm)
and amperages
2.5 x 300
220
3.2 x 350
135
4.0 x 350
95
Also available in Extra dry vacuum
68
Characteristics
and field of use
AWS A 5.5 - 96
E9015-G
Approvals
EN 1599
E ZCr2WV B 42 H5
Materials
Welding position
Classifications
TV
pcs./pack
200
125
85
kg/pack
3.2
4.4
4.6
Amperage A
70-100
100-145
140-190
69
Thermanit P24
Basic covered electrode
Classifications
EN 1599
E ZCrMo2VNb B 42 H5
Characteristics
and field of use
Creep resistant.
AWS A 5.5 - 96
E9015-G
Materials
Typical analysis
in %
C
0.07
Si
0.2
Mn
0.5
Cr
2.2
Mo
1.0
V
0.22
Nb/Ti
0.04
560
660
18
130
Welding instruction
Preheating / Interpass temperature
200 - 220 C / 200 - 280 C
TV
PWHT
760 C/2 h
Polarity = +
Welding position
Approvals
pcs./pack
200
125
85
kg/pack
3.2
4.4
4.6
Amperage A
70-100
100-145
140-190
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
71
74-79
80, 82, 92-99, 102-105, 108-130,
134-135, 138-142, 144-145, 148-149
134-135, 138-139
83, 84-90, 100-105, 110-113,
116-117, 131-133, 143, 146-147
72
91, 106-107
102-105, 108-109, 145, 147-149
73
Summary
SMAW Covered electrodes (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
74
5.4......E2209-15 ....................................134
5.4......E2209-17 ....................................135
5.4......E2553-15 (mod.).........................138
5.4......E2553-15 (mod.).........................139
75
Summary
SMAW Covered electrodes (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
76
19 9 L B 2 2.......................A
19 9 L R 3 2.......................A
Ni 6082 (NiCr20Mn3Nb)....A
Ni 6182 (NiCr15Fe6Mn) ....A
20 16 3 Mn N L B 2 2........A
Ni 6625 (NiCr22Mo9Nb)....A
5.4......E308L-15 ......................................97
5.4......E308L-17 .................................98-99
5.11....ENiCrFe-3 (mod.) ................102-103
5.11....ENiCrFe-3............................104-105
5.4......E316L-15 (mod.) .................122-123
5.11....ENiCrMo-3...........................148-149
77
Summary
SMAW Covered electrodes (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
78
2.4648........................................................14172......E
2.4620........................................................14172......E
2.4609........................................................14172......E
2.4653........................................................14172......E
2.4628........................................................14172......E
2.4621........................................................14172......E
Ni
Ni
Ni
Ni
Ni
Ni
6082
6182
6059
8025
6617
6625
79
Thermanit A Spezial
Thermanit ATS 4
Classifications
EN 1600
E 19 12 3 Nb B 2 2
AWS A 5.4
E318-15
Mat. No.
1.4576
Characteristics
and field of use
Classifications
EN 1600
E 19 9 H B 2 2
Characteristics
and field of use
Materials
Materials
Typical analysis
in %
C
<0.07
Si
<0.5
Mn
1.3
Cr
19.0
Mo
2.8
Ni
12.0
Nb
>10xC
400
440
600
30
70
Mn
1.6
Mat. No.
1.4948
X12CrNiTi18-9 (1.4878)
AISI 304, 304H, 321H, 347H
Typical analysis
in %
C
0.05
Si
0.3
AWS A 5.4
E308H-15
Cr
18.5
Ni
9.5
350
390
550
35
70
Structure
Structure
Welding instruction
Materials
Preheating
Welding instruction
Materials
Preheating
Matching/similar
steels/cast steel grades
None
Matching/similar
steels/cast steel
grades
Welding position
Approvals
Polarity = +
Welding position
pcs./pack
240
150
100
60
Approvals
kg/pack
4.2
4.9
4.8
6.0
Amperage A
50- 80
80-110
110-140
140-190
Up to 25 mm wall thickness:
none. Over 25 mm wall
thickness: max. 200 C
(392 F) advisable
Up to 25 mm wall thickness:
none. Over 25 mm wall thickness:
to avoid stress corrosion cracking
1050 C (1922 F)/air
Polarity = +
Controlas (0194)
pcs./pack
205
145
95
65
kg/pack
3.7
4.7
4.4
5.9
Amperage A
55- 80
80-105
90-135
150-190
81
Thermanit AW
Thermanit C
Classifications
EN 1600
E 19 12 3 Nb R 3 2
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.03
Si
<0.9
AWS A 5.4
E318-17
Mn
0.8
Cr
19.0
Mat. No.
1.4576
Mo
2.8
Ni
12.0
Nb
>10xC
400
440
550
30
60
Structure
Welding instruction
Preheating
Matching/similar
steels/cast steel grades
None
Mat. No.
1.4842
Characteristics
and field of use
Typical analysis
in %
C
0.13
Structure
Polarity = + / ~
AWS A 5.4
E310-15 (mod.)
Si
1.0
Mn
2.5
Cr
25.0
Ni
20.0
350
390
550
25
80
Materials
Approvals
EN 1600
E 25 20 B 2 2
Welding position
Classifications
pcs./pack
340
220
130
85
60
Austenite
Welding instruction
Materials
Preheating
Heat resistant Cr
steels/cast steel grades
According to
parent metal
None
None
Welding position
kg/pack
3.9
4.7
4.5
4.5
6.0
Amperage A
40- 60
50- 90
80-120
110-160
140-200
Approvals
Polarity = +
pcs./pack
250
190
kg/pack
4.0
5.5
Amperage A
55- 75
70-110
83
Thermanit CM
Basic covered electrode
Classifications
Characteristics
and field of use
Materials
EN 1600
E 25 20 B 2 2
AWS A 5.4
E310-15 (mod.)
Mat. No.
1.4842
Typical analysis
in %
C
0.12
Si
1.0
Mn
4.5
Cr
25.0
Welding instruction
Materials
Preheating
According to
parent metal
None
None
Joining of CrNi(MoN)
austenitic with unalloyed/
low alloy steels/
cast steel grades
According to
ferritic
parent metal
Joining CrNi(MoN)
austenitic and stainless
and heat resistant
Cr steels/cast steel grades
According to
ferritic
parent metal
According to
ferritic
parent metal
Ni
20.0
Welding position
380
400
550
30
Structure
84
Polarity = +
Austenite
80
Approvals
pcs./pack
245
170
120
80
kg/pack
4.0
5.0
5.3
7.1
Amperage A
55- 75
70-110
90-140
140-190
85
Thermanit CR
Thermanit CW 310-16
Classifications
EN 1600
E 25 20 H B 2 2
Characteristics
and field of use
Materials
GX40CrNiSi25-20 (1.4848)
GX40CrNiSi25-12 (1.4837)
Typical analysis
in %
C
0.40
Si
1.0
AWS A 5.4
E310H-15 (mod.)
Mn
2.5
Mat. No.
1.4846
GX40CrNiSi22-9 (1.4826)
Cr
25.5
Ni
21.5
400
450
600
10
Classifications
EN 1600
AWS A 5.4
Mat. No.
E 25 20 R 1 2
E310-16
1.4842
Characteristics
Resistant to scaling up to 1150 C (2102 F). For surfacing and
joining on matching/similar heat resistant steels/cast steel grades.
and field of use
For tough fill layers beneath cap passes made with Thermanit L
when welding thicker cross sections of Cr steels/cast steel grades
to permit use of steels in sulphureous atmospheres.
max. application temperature in C (F)
Atmosphere
sulphur-free
max. 2 g S/Nm3
Air and oxidizing combustion gases
1150 (2102)
1100 (2012)
Reducing combustion gases
1080 (1976)
1040 (1904)
Materials
X15CrNiSi25-20 (1.4841)
X12CrNi25-21 (1.4845)
X15CrNiSi20-12 (1.4828)
AISI 305, 310, 314; ASTM A297 HF; A297 HJ
Typical analysis
in %
C
0.1
Si
0.5
Mn
2.0
Cr
26.0
Ni
21.0
380
410
570
Structure
Austenite
Welding instruction
Materials
Preheating
None
None
Welding position
Materials
Heat resistant Cr
steels/cast steel grades
Heat resistant matching/
similar steels/
cast steel grades
Preheating
According to parent metal. Intermediate layer 100 C (212 F) max.
None
Postweld heat
treatment
According to parent
metal
None
Polarity = + / ~
Welding position
Polarity = +
Approvals
80
Austenite
Welding instruction
Structure
35
pcs./pack
145
95
kg/pack
4.8
4.8
Amperage A
80-105
90-135
Controlas
pcs./pack
220
140
105
60
kg/pack
4.0
4.9
5.0
5.9
Amperage A
55- 70
65-105
100-140
160-200
87
Thermanit D
Basic covered electrode
Classifications
EN 1600
E 22 12 B 2 2
AWS A 5.4
E309-15 (mod.)
Mat. No.
1.4829
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.11
Welding instruction
Materials
Preheating
Heat resistant Cr
steels/cast steel grades
According to
parent metal
Matching austenitic
steels/cast steel grades
None
None
Welding position
Si
1.0
Mn
0.9
Cr
22.0
Approvals
88
320
340
550
30
Structure
Polarity = +
Ni
11.0
70
pcs./pack
280
170
120
80
kg/pack
4.2
4.9
5.1
6.8
Amperage A
55- 75
70-110
90-140
140-190
89
Thermanit DW
Thermanit Fe Ni
EN 1600
E 22 12 R 3 2
AWS A 5.4
E309-17
Mat. No.
1.4829
Classifications
EN ISO 1071
E C Z NiFe-1
Characteristics
and field of use
Covered electrode with iron nickel core; for joining of cast iron,
nodular cast iron and special higher strength cast iron;
weldmetal and interface are easily workable.
Suitable for hardfacing sealing faces; the strength of the weld
metal is higher than that provided by the alloy type with a pure
nickel core; for joining of steel, steel castings and cast materials
as well as surfacing tougher materials; mild preheating is advisable.
Materials
Typical analysis
in %
C
1.9
AWS A 5.15
ENiFe-Cl
Characteristics
and field of use
Typical analysis
in %
C
0.11
Si
<0.9
Mn
0.8
Cr
22.5
Ni
12.5
320
340
550
30
55
Structure
Materials
Preheating
Heat resistant Cr
steels/cast steel grades
According to
parent metal
Matching austenitic
steels/cast steel grades
Welding position
Ni
53.0
Fe
Balance
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB
180
None
None
Polarity = + / ~
Welding position
Polarity = / ~
Mn
0.6
Welding instruction
Approvals
Si
1.3
pcs./pack
220
130
90
60
kg/pack
4.5
4.3
4.6
5.9
Amperage A
50- 80
80-110
110-140
150-210
pcs./pack
265
158
140
kg/pack
5.0
5.0
6.5
Amperage A
55- 75
70-100
85-125
91
Thermanit GE Spezial
Classifications
EN 1600
E 19 12 3 L B 2 2
AWS A 5.4
E316L-15
Mat. No.
1.4430
Characteristics
and field of use
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosion resistant similar to
matching low carbon and stabilized austenitic 18/8 CrNiMo
steels/cast steel grades.
For joining and surfacing applications with matching/similar
non stabilized and stabilized austenitic CrNi(N) and CrNiMo(N)
steels/cast steel grades. Well suited for out of position welding.
Materials
Typical analysis
in %
C
<0.04
Si
0.2
Mn
1.3
Cr
18.5
Mo
2.8
Ni
11.5
320
350
550
35
70 (+20 C)
40 (105 C)
Classifications
EN 1600
E 19 12 3 L R 3 2
AWS A 5.4
E316L-17
Mat. No.
1.4430
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
Si
<0.9
Mn
0.8
Cr
19.0
Mo
2.8
Ni
12.5
350
380
580
35
Structure
60 (+20 C)
40 (105 C)
Welding instruction
Structure
Welding instruction
Materials
Preheating
None
Welding position
Approvals
Polarity = +
pcs./pack
240
150
100
Materials
Preheating
None
Welding position
Approvals
DNV (316)
kg/pack
4.0
4.8
4.8
Amperage A
50- 80
80-110
110-140
Polarity = + / ~
pcs./pack
340
220
130
90
60
kg/pack
3.8
4.5
4.4
4.6
5.9
Amperage A
40- 60
50- 90
80-120
110-160
140-200
93
Thermanit HE Spezial
Thermanit GEW/F
EN 1600
E 19 12 3 L R 1 5
AWS A 5.4
E316L-16
Mat. No.
1.4430
Characteristics
and field of use
Classifications
EN 1600
E 19 9 Nb B 2 2
Characteristics
and field of use
X10CrNiMoNb18-12 (1.4583)
S31653; AISI 316L, 316Ti, 316Cb
Typical analysis
in %
C
0.02
Si
0.7
Mn
0.8
Cr
18.5
Mo
2.6
Ni
11.5
450
480
580
40
55 (+20 C)
35 (105 C)
Materials
Typical analysis
in %
C
<0.035
Materials
Preheating
None
Approvals
94
pcs./pack
315
200
Cr
19.5
Ni
10.0
Nb
>13xC
400
410
600
30
65
Materials
Preheating
None
Claddings
According to
parent metal
Welding position
Polarity = +
Polarity = + / ~
Mn
1.3
Welding instruction
Welding instruction
Welding position
Si
0.5
Structure
Structure
Mat. No.
1.4551
AWS A 5.4
E347-15
Approvals
kg/pack
4.7
4.8
Amperage A
75- 85
105-115
pcs./pack
150
100
kg/pack
4.8
4.8
Amperage A
80-110
110-140
95
Thermanit HW
Thermanit JE Spezial
EN 1600
E 19 9 L B 2 2
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
380
Classifications
EN 1600
E 19 9 Nb R 3 2
AWS A 5.4
E347-17
Mat. No.
1.4551
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.07
Si
<0.9
Mn
0.8
Cr
19.5
Ni
10.0
410
550
Nb
>10xC
30
55
Structure
Si
0.3
AWS A 5.4
E308L-15
Mn
1.0
Cr
19.5
Mat. No.
1.4316
Ni
10.0
350
380
550
35
Welding instruction
Structure
Materials
Preheating
Matching/similar steels/
cast steel grades
None
Welding position
Approvals
Polarity = + / ~
Controlas
pcs./pack
340
220
130
90
60
kg/pack
3.8
4.5
4.3
4.6
5.9
Welding instruction
Materials
Matching and similar non stabilized and stabilized 18/8 CrNi(N)
steels/cast steel grades
Cryogenic austenitic steels/cast
steel grades
Welding position
Amperage A
40- 60
50- 90
80-120
110-160
140-200
70 (+20 C)
35 (196 C)
Approvals
Preheating
None
None
Polarity = +
pcs./pack
100
60
kg/pack
4.8
5.8
Amperage A
110-140
130-170
97
EN 1600
E 19 9 L R 3 2
AWS A 5.4
E308L-17
Mat. No.
1.4316
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
Si
<0.9
Mn
0.8
Cr
19.5
98
Materials
Preheating
None
None
None
Welding position
Ni
9.5
Approvals
Polarity = + / ~
320
350
550
35
Structure
Welding instruction
65 (+20 C)
40 (105 C)
pcs./pack
335
215
130
90
60
kg/pack
3.8
4.5
4.4
4.6
5.9
Amperage A
40- 60
50- 90
80-120
110-160
140-200
99
Thermanit L
Thermanit LW
EN 1600
E 25 4 R 1 2
Characteristics
and field of use
Materials
GX40CrNi27- 4 (1.4340)
X20CrNiSi25 - 4 (1.4821)
Materials
GX40CrNi27- 4 (1.4340)
X20CrNiSi25 - 4 (1.4821)
Typical analysis
in %
C
0.08
Typical analysis
in %
C
0.06
Classifications
EN 1600
E 25 4 B 2 2
Characteristics
and field of use
Mat. No.
1.4820
Si
0.5
Mn
1.3
GX8CrNi26-7 (1.4347)
AISI 327; ASTM A297HC
Cr
26.0
Ni
5.0
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30
500
700
20
180
Si
1.0
Mn
0.8
G8CrNi26 -7 (1.4347)
AISI327; ASTM A 297 H C
Cr
26.0
Ni
5.0
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30
500
700
20
180
Structure
Mat. No.
1.4820
Structure
Ferrite/austenite
Ferrite/austenite
Welding instruction
Welding instruction
Materials
Preheating
Materials
Preheating
According to wall
thickness: 150-300 C
(302-572 F).
None for steel
grade 1.4347
According to wall
thickness: 150-300 C
(302-572 F).
None for steel
grade 1.4347
None
Mostly none
None
Mostly none
Welding position
Polarity = +
pcs./pack
170
120
Welding position
kg/pack
5.2
5.1
Amperage A
70-110
90-140
Polarity = + / ~
pcs./pack
215
130
kg/pack
3.7
4.4
Amperage A
50- 80
60-110
101
Thermanit Nicro 82
Basic covered electrode
Classifications
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
Characteristics
and field of use
Materials
AWS A 5.11
ENiCrFe-3 (mod.)
Mat. No.
2.4648
Typical analysis
in %
C
<0.05
Si
<0.4
Mn
4.0
Cr
19.5
Ni
Bal.
Nb
2.0
Fe
<4.0
Welding instruction
Materials
Preheating
Ferritic side,
according to parent
metal
Cryogenic Ni steels
Welding position
Approvals
Mechanical proper- Heattreatment
ties of the weld
metal according
AW
to EN 1597-1
380
420
620
35
Structure
102
Austenite
90 (+20 C)
70 (196 C)
50 (269 C)
None
Polarity = +
pcs./pack
250
168
112
74
TV (KTA)
Controlas
kg/pack
4.5
4.7
5.6
6.4
Amperage A
45- 70
65-100
85-130
130-160
103
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
Characteristics
and field of use
Materials
AWS A 5.11
ENiCrFe-3
Mat. No.
2.4620
Typical analysis
in %
C
<0.05
Si
<0.5
Mn
6.5
Cr
16
Ni
Bal.
Nb
2.0
Welding instruction
Materials
Preheating
Ferritic side,
according to parent
metal
Stainless/heat resistant
Cr steels/cast steel
grades to austenitic
CrNi(Mo,N) steels/cast
steel grades
Cryogenic Ni steels
Welding position
Fe
<6.0
Approvals
104
350
380
620
35
Structure
Polarity = +
Austenite
90 (+20 C)
70 (196 C)
pcs./pack
249
155
106
75
kg/pack
4.4
4.5
5.4
6.4
Amperage A
45- 70
65-100
95-130
130-160
105
Thermanit Ni 55
Thermanit Nickel A
Classifications
EN ISO 1071
E C Z NiFe-1
Characteristics
and field of use
Materials
AWS A 5.15
ENiFe-Cl
Typical analysis
in %
C
1.3
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB
350
530
20
155
Si
0.3
Mn
0.3
Ni
55.0
Fe
Balance
Classifications
EN ISO 1071
E C ZNi Cl
Characteristics
and field of use
Electrode with pure nickel core; the electrode melts slowly due to
a pulsating arc, thereby achieving very good wetting of the parent
metal. Particularly suited for welding joints on grey cast iron (old
cast irons).
Suited for repairing cracks and surface welding on sealing faces;
weld metal interfaces are soft and easily workable. The weld
metal should be peened in order to reduce residual stresses.
Useable for cold and hot welding on complicated castings.
Materials
Typical analysis
in %
C
0.5
Si
0.1
AWS A 5.15
ENi-Cl
Mn
0.2
Fe
2.3
Ni
Balance
Hardness
HB
155
Welding position
Polarity = / ~
Welding position
Approvals
SLV Duisburg:
guiding rules DVS-Merkblatt/leaflet 1502 part 1 and 2
Polarity = / ~
pcs./pack
299
174
kg/pack
5.0
5.6
Amperage A
65- 90
90-140
pcs./pack
262
152
102
kg/pack
4.5
5.0
5.0
Amperage A
55- 90
80-120
100-145
107
Thermanit Nimo C 24
Basic covered electrode
Classifications
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
Characteristics
and field of use
Materials
NiCr21Mo14W (2.4602)
NiMo16Cr16Ti (2.4610)
Typical analysis
in %
C
<0.02
Si
0.10
Mn
<0.5
AWS A 5.11
ENiCrMo-13
Mat. No.
2.4609
Welding instruction
Materials
Preheating
NiMo16Cr15W (2.4819)
NiCr23Mo16Al (2.4605)
Cr
23.0
Mo
16.0
Ni
Bal.
Fe
<1.5
420
40
700
Welding position
Approvals
Polarity = +
60
Structure
108
Austenite
pcs./pack
254
157
105
kg/pack
3.6
4.4
5.0
Amperage A
45- 70
65-105
85-135
109
Thermanit X
Basic covered electrode
Classifications
EN 1600
E 18 8 Mn B 2 2
Characteristics
and field of use
Stainless. Resistant to scaling up to 850 C (1562 F). No adequate resistance against sulphureous combustion gases at
temperatures above 500 C (932 F). For joining and surfacing
applications with heat resistant Cr steels/cast steel grades and
heat resistant austenitic steels/cast steel grades. Well suited to
fabricating austenitc-ferritic joints max. application temperature
300 C (572 F). For joining unalloyed/low alloy or Cr steels/cast
steel grades to austenitic steels. Low heat input required in
order to avoid brittle martensitic transition zones.
Not suitable for the welding of buffer layer, cladded sheet metal
or cladding applications.
Materials
AWS A 5.4
E307-15 (mod.)
Mat. No.
1.4370
Typical analysis
in %
C
0.10
Si
0.6
Mn
7.0
Cr
18.5
Ni
8.0
400
600
40
Structure
110
Materials
Preheating
Heat resistant Cr
steels/cast steel
grades
According to wall
thickness: 150-300 C
(302-572 F)
Heat resistant
CrNi steels
None
None
Joining of CrNi(MoN)
austenitic steels to
unalloyed/low alloy
steels/cast steel
grades
According to ferritic
parent metal, mostly
unnecessary
Joining of CrNi(MoN)
austenitic steels to
stainless and heatresistant Cr steels/
cast steel grades
According to ferritic
parent metal
Welding position
Polarity = +
N
0.12
350
Welding instruction
Austenite
100
Approvals
pcs./pack
260
180
120
80
kg/pack
4.0
5.2
5.1
6.8
Amperage A
55- 75
70-110
85-130
140-170
111
Thermanit XW
Rutile covered electrode
Classifications
EN 1600
E 18 8 Mn R 1 2
Characteristics
and field of use
Materials
AWS A 5.4
E307-16 (mod.)
Mat. No.
1.4370
Typical analysis
in %
C
0.10
Si
0.6
Mn
7.0
Cr
18.5
Ni
8.0
N
0.08
350
400
600
40
Structure
112
Austenite
Materials
Preheating
Heat resistant Cr
steels/cast steel
grades
According to wall
thickness: 150-300 C
(302-572 F)
Heat resistant
CrNi steels
None
None
Joining of CrNi(MoN)
austenitic steels to
unalloyed/low alloy
steels/cast steel
grades
According to ferritic
parent metal, mostly
unnecessary
Joining of CrNi(MoN)
austenitic steels
to stainless and heat
resistant Cr steels/
cast steel grades
According to ferritic
parent metal
Welding position
Approvals
Welding instruction
70
Polarity = + / ~
pcs./pack
320
200
140
90
60
Amperage A
45- 60
55- 70
65-105
110-140
150-200
113
Thermanit 13/04
Thermanit 14 K
Classifications
EN 1600
E 13 4 B 2 2
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.04
Si
<0.4
AWS A 5.4
E410NiMo-15
Mn
0.5
Cr
12.0
Mo
0.5
Mat. No.
1.4351
Ni
4.5
600
800
15
50
310
38
Welding instruction
Materials
Preheating
Matching steels/
cast steel grades
Tempering or quenching
and tempering, according to
parent metal (8 h 600 C
(1112 F), furnace cooling)
According to parent
metal
None
Welding position
Approvals
114
Materials
Typical analysis
in %
C
0.06
kg/pack
5.1
4.8
6.5
Si
<0.4
AWS A 5.4
E410-15 (mod.)
Mn
0.5
Cr
12.5
Mat. No.
1.4018
Ni
1.3
450
650
15
50
180
35
Materials
Preheating
Tempering at 650-750 C
(1202-1382 F)
100-200 C (212-392 F)
Approvals
Characteristics
and field of use
Welding position
Polarity = +
EN 1600
E 13 1 B 2 2
Welding instruction
13 % Cr steels/
cast steel grades
Classifications
Amperage A
90-110
120-145
140-190
Polarity = +
pcs./pack
240
155
120
70
kg/pack
4.0
4.9
5.5
6.3
Amperage A
55- 80
70-110
90-140
130-170
115
Thermanit 17
Basic covered electrode
Classifications
EN 1600
E 17 B 2 2
AWS A 5.4
E430-15
Mat. No.
1.4015
Characteristics
and field of use
Materials
X20CrNi17-2 (1.4057)
GX40CrSi17 (1.4740)
X10CrAl18 (1.4742)
GX22CrNi17 (1.4059)
X2CrAlTi18-2 (1.4741)
AISI 430Ti, 431
Typical analysis
in %
C
0.06
Cr
17.0
Si
0.5
Mn
0.5
Welding instruction
Materials
Preheating
Joining: matching
(ferritic) steels/
cast steel grades
According to
wall thickness:
150-300 C
(302-572 F)
Joining: unalloyed
and low alloy steels/
cast steel grades
100-250 C
(212-482 F)
Ni
<0.6
Welding position
Structure
116
Polarity = +
Yield strength
0.2 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
340
530
20
Ferrite/martensite
Hardness
HB30
150
240
pcs./pack
235
140
110
70
kg/pack
3.7
4.3
4.8
6.1
Amperage A
60- 80
80-110
110-140
140-180
117
Thermanit 17/06
Basic covered electrode
Classifications
EN 1600
E Z17 6 B 2 2
Mat. No.
1.4405
Characteristics
and field of use
Materials
Typical analysis
in %
C
Si
<0.04 0.3
Mn
0.5
Cr
17.0
Mo
1.0
Ni
5.5
Materials
Preheating
Matching/similar
steels/cast steel
grades
Up to 10 mm wall thickness:
100-150 C (212-302 F).
Over 10 mm wall thickness:
150-200 C (302-392 F)
Tempering or quenching
and tempering according
to parent metal
Welding position
570
15
800
Welding instruction
Polarity = +
40
Structure
118
pcs./pack
160
110
kg/pack
5.0
5.0
Amperage A
70-110
90-140
119
Thermanit 18/17 EW
Rutile covered electrode
Classifications
EN 1600
E 18 16 5 N L R 1 2
Characteristics
and field of use
Materials
AWS A 5.4
E317L-17 (mod.)
Mat. No.
1.4440
Typical analysis
in %
C
Si
<0.035 <1.0
Mn
1.2
Cr
18.0
Mo
4.5
Ni
17.5
N
0.15
320
350
570
34
Welding instruction
Materials
Preheating
None.
Interpass/service
temperature 150 C
(302 F)
Joining of aforementioned
austenitic steels to unalloyed/low alloy steels/
cast steel grades
According to ferritic
parent metal
According to ferritic
parent metal
Welding position
Approvals
Polarity = + / ~
50
Structure
120
Austenite
pcs./pack
220
130
90
kg/pack
3.9
4.5
4.7
Amperage A
50- 80
60-110
90-150
121
Thermanit 19/15 H
Basic covered electrode
Classifications
EN 1600
E 20 16 3 Mn N L B 2 2
AWS A 5.4
E316L-15 (mod.)
Mat. No.
1.4455
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
Si
<0.50
Mn
6.0
Cr
20.0
Mo
3.0
Ni
16.5
N
0.18
430
450
650
30
Welding instruction
Materials
Preheating
Matching/similar steels
CrNi(N) steels/cast steel
grades and cryogenic CrNi(N)
steels/cast steel grades
None
None
21-17E claddings/
high temperature steels/
cast steel grades
According to
parent metal
150 C
(302 F) max.
Welding position
Polarity = +
Approvals
80
Structure
122
pcs./pack
260
190
120
kg/pack
4.1
5.5
5.3
Amperage A
55- 75
70-110
90-140
123
Thermanit 20/10 W
Rutile covered electrode
Classifications
Characteristics
and field of use
Materials
EN 1600
E 20 10 3 R 3 2
AWS A 5.4
E308Mo-17 (mod.)
Mat. No.
1.4431
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 300 C (572 F). For joining of stainless Cr and similar austenitic CrNiMo steels/cast steel grades. For joining of dissimilar materials. For tough joints on high manganese steel
(steel castings), CrNiMn steels/cast steel grades and armour
steels.
For surfacing and repair welding on wear parts: rotors, rails.
Especially suited for austenitic ferritic joints at max. application
temperature 300 C (572 F).
Particularly for tough joints between unalloyed/low alloy steels/
cast steel grades or stainless/heat resistant Cr steels/cast steel
grades to austenitic steels/cast steel grades.
Unsuited for buffer layers on weld claddings or clad plates.
Welding instruction
Materials
Preheating
None
According to parent
metal mostly not
necessary
Joining CrNi(MoN)
austenitic to unalloyed/
low alloy steels
According to parent
metal mostly not
necessary
Joining CrNi(MoN)
austenitic to stainless
and heat resistant
steels/cast steel grades
According to ferritic
parent metal
None
Welding position
Typical analysis
in %
C
0.05
Si
0.9
Mn
1.0
Cr
20.0
Mo
3.3
Ni
10.5
Approvals
400
450
650
25
Structure
124
Polarity = + / ~
50
pcs./pack
220
130
90
60
kg/pack
3.9
4.4
4.7
6.0
Amperage A
50- 80
75-115
110-160
160-200
125
EN 1600
E 20 10 3 R 5 3
AWS A 5.4
E308Mo-17 (mod.)
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.05
Si
0.9
Mn
0.8
Cr
20.0
Mo
3.3
Mat. No.
1.4431
Ni
10.5
400
450
650
25
50
Welding instruction
Materials
Preheating
None.
According to parent
metal mostly not
necessary
Joining CrNi(MoN)
austenitic to unalloyed/
low alloy steels
According to parent
metal mostly not
necessary
Joining CrNi(MoN)
austenitic to stainless
and heat resistant
steels/cast steel grades
According to ferritic
parent metal
None
Welding position
Polarity = + / ~
Structure
126
pcs./pack
85
55
kg/pack
4.3
4.2
Amperage A
90-120
130-160
127
Thermanit 20/16
Thermanit 20/16 SM
Classifications
EN 1600
E Z20 16 3 Mn N L R 1 2
Characteristics
and field of use
Materials
X2CrNiN18-10 (1.4311)
X2CrNiMoN17-13-3 (1.4429)
Typical analysis
in %
C
<0.05
Si
0.8
Mn
5.0
Mat. No.
1.3954
X2CrNiMoN17-12-2 (1.4406)
X2CrNiMnMoNNb21-16-53 (1.3964)
Cr
21.0
Mo
3.0
Ni
17.0
N
0.2
430
450
640
30
70
Structure
Classifications
EN 1600
E Z22 17 4 Mn N L R 1 2
Characteristics
and field of use
Materials
X4CrNiMnMoN19-13-8 (1.3948)
X2CrNiMnMoNNb21-16-5-3 (1.3964)
X2CrNiMoN17-13-5 (1.4439)
Typical analysis
in %
C
<0.04
Si
1.0
Mn
7.0
Mat. No.
1.3954
Cr
22.0
X2CrNiMoN22-15 (1.3951)
X2CrNiMoN18-14-3 (1.3952)
X8Ni9 (1.5662)
Mo
3.6
Ni
18.0
N
0.2
430
450
640
30
70
Structure
Austenite
Austenite
Welding instruction
Welding instruction
Materials
Preheating
Matching/similar
non magnetic steels/
cast steel grades
None
None
Welding position
Materials
Preheating
Matching/similar
non magnetic steels/
cast steel grades
None
None
Polarity + / ~
Approvals
Polarity = + / ~
Welding position
pcs./pack
145
95
kg/pack
4.8
4.8
Amperage A
65-105
110-140
WIWEB
pcs./pack
210
145
95
kg/pack
3.3
4.8
4.8
Amperage A
55- 70
65-105
110-140
129
Thermanit 21/33
Classifications
EN 1600
E 20 25 5 Cu N L R 3 2
AWS A 5.4
E385-16
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.03
Si
<0.7
Mn
1.3
Mat. No.
1.4519
X4NiCrMoCuNb20-18-2 (1.4505)
UNS N08904, S31726
Cr
20.0
Mo
4.5
Ni
25.0
370
550
35
55
Structure
Characteristics
and field of use
Welding instruction
Preheating
Materials
Typical analysis
in %
C
0.15
Matching/similar
None
steels/cast steel grades
Structure
Combinations with
According to unalloyed/
unalloyed/low alloy
low alloy parent metal
steels/cast steel grades mostly not necessary
None
Welding position
Mn
2.8
Cr
22.0
Ni
33.0
Nb
1.2
380
400
600
25
50
Welding instruction
Materials
Preheating
Matching/similar
steels/cast steel grades
None
None
Polarity = + / ~
Polarity = +
Si
0.4
Austenite
Welding position
Approvals
Mat. No.
1.4850
Atmosphere
Air and oxidizing combustion gases
Reducing combustion gases
Austenite
Materials
EN 1600
E Z21 33 Nb B 2 2
Cu
1.5
350
Classifications
pcs./pack
215
140
90
60
kg/pack
4.0
4.9
4.7
6.1
Amperage A
50- 80
80-110
100-135
140-180
Approvals
pcs./pack
240
155
120
kg/pack
4.0
4.9
5.5
Amperage A
55- 80
80-105
90-135
131
Thermanit 21/33 So
Basic covered electrode
Classifications
EN 1600
E Z21 33 Mn Nb B 2 2
Mat. No.
1.4850
Characteristics
and field of use
GX10NiCrNb32-20 (1.4859)
X10NiCrAlTi32-20H
Preheating
Matching/similar steels/
cast steel grades
Mn
4.5
Cr
21.0
Typical analysis
in %
C
0.12
Ni
32.0
Polarity = +
Nb
1.2
Approvals
Mechanical proper- Heattreatment
ties of the weld
metal according
AW
to EN 1597-1
None
X10NiCrAlTi32-20 (1.4876)
Alloy 800(H)
Welding position
Si
0.5
Postweld heat
treatment
Materials
Atmosphere
Air and oxidizing combustion gases
Reducing combustion gases
Materials
Welding instruction
Controlas (0626)
350
400
600
25
45
Structure
132
Austenite
pcs./pack
249
141
kg/pack
4.4
4.9
Amperage A
55- 80
80-105
133
Thermanit 22/09
Thermanit 22/09 W
Classifications
EN 1600
E 22 9 3 N L B 2 2
Characteristics
and field of use
AWS A 5.4
E2209-15
Mat. No.
1.4462
Classifications
EN 1600
E 22 9 3 N L R 3 2
Stainless; resistant to intercrystalline corrosion at max. application temperature 250 C (482 F). Good resistance to stress
corrosion cracking in chlorine- and hydrogen sulphide bearing
environments. High Cr and Mo contents provide resistance to
pitting corrosion. For joining and surfacing work with matching
and similar austenitc steels/cast steel grades. Attention must be
paid to embrittlement susceptibility of the parent metal.
Characteristics
and field of use
Stainless; resistant to intercrystalline corrosion at max. application temperature 250 C (482 F). Good resistance to stress
corrosion cracking in chlorine- and hydrogen sulphide bearing
environments. High Cr and Mo contents provide resistance to
pitting corrosion. For joining and surfacing work with matching
and similar austenitc steels/cast steel grades. Attention must be
paid to embrittlement susceptibility of the parent metal.
Materials
Materials
Typical analysis
in %
C
<0.04
Typical analysis
in %
C
<0.04
Si
0.5
Mn
0.9
Cr
22.5
Mo
3.0
Ni
9.0
N
0.13
480
520
690
25
50
Structure
Materials
Preheating
Matching/similar
steels/cast steel grades
None
Mo
3.0
Ni
9.0
N
0.15
480
520
690
25
50
Austenite/ferrite
Materials
Preheating
Matching/similar
steels/cast steel grades
None
Welding position
Polarity = +
Cr
22.5
Approvals
Approvals
Mn
0.9
Mat. No.
1.4462
Welding instruction
Welding instruction
Welding position
Austenite/ferrite
Si
<0.9
AWS A 5.4
E2209-17
pcs./pack
240
140
90
60
kg/pack
4.7
4.4
4.4
5.7
Amperage A
50- 80
80-110
100-145
140-180
Polarity = + / ~
pcs./pack
240
140
101
60
GL
DNV
kg/pack
4.7
4.5
4.8
5.9
ABS
LR
Amperage A
40- 75
70-110
110-140
140-190
135
Characteristics
and field of use
EN 1600
E 23 12 2 L R 3 2
AWS A 5.4
E309MoL-17
Mat. No.
1.4459
Materials
Typical analysis
in %
C
Si
<0.035 <0.9
Mn
0.7
Cr
23.0
Mo
2.6
Ni
13.5
136
Materials
Preheating
Joining CrNi(Mo,N)
austenitic steels to
unalloyed/low alloy steels/
cast steel grades
According to
ferritic parent
metal; mostly
not necessary
Joining CrNi(Mo,N)
austenitic steels to
stainless/heat resistant
Cr steels/cast steel grades
According to
ferritic
parent metal
According to
parent metals
Welding position
Approvals
Polarity = + / ~
Controlas
450
500
620
25
Structure
Welding instruction
45
pcs./pack
215
130
90
kg/pack
4.6
4.6
4.6
Amperage A
60- 80
80-120
100-160
137
Classifications
EN 1600
E 25 9 4 N L B 2 2
Characteristics
and field of use
Materials
Typical analysis
in %
AWS A 5.4
E2553-15 (mod.)
Classifications
EN 1600
E Z25 9 3 Cu N L R 1 2
Characteristics
and field of use
Materials
GX3CrNiMoCuN26-6-3 (1.4515)
GX3CrNiMoCuN26-6-3-3 (1.4517)
C
0.03
Typical analysis
in %
C
0.02
Mo
3.0
Si
0.5
Mn
1.2
Cr
25.0
Mo
3.7
Ni
9.0
N
0.2
Cu
0.7
W
0.6
600
650
750
25
Structure
Mat. No.
1.4501
70 (+20C)
50 (50C)
Austenite/ferrite
Si
0.7
Mn
0.9
AWS A 5.4
E2553-15 (mod.)
Cr
25.0
Ni
9.0
N
0.1
Cu
2.0
600
480
650
580
800
750
23
25
35
55
Austenite/ferrite
Welding instruction
Welding instruction
Materials
Preheating
Matching/similar steels/
cast steel grades
Mostly none
Welding position
Materials
Preheating
Matching/similar
steels/cast steel grades
None
Welding position
Polarity = +
Approvals
Polarity = + / ~
pcs./pack
220
140
90
kg/pack
4.6
4.7
4.5
Amperage A
55- 80
80-105
90-140
pcs./pack
220
130
90
kg/pack
4.6
4.5
4.5
Amperage A
50- 80
60-110
90-150
139
EN 1600
E 23 12 L R 1 2
AWS A 5.4
E309L-17
Mat. No.
1.4332
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
Si
<0.9
Mn
0.8
Cr
24.5
Ni
13.0
430
550
30
Structure
140
Materials
Preheating
Joining CrNi(Mo,N)
austenitic steels to unalloyed/low alloy steels/
cast steel grades
According to ferritic
parent metal;
mostly not necessary
Joining CrNi(Mo,N)
austenitic to stainless/
heat resistant Cr steels/
cast steel grades
According to ferritic
parent metal
According to ferritic
parent metal
Welding position
Approvals
400
Welding instruction
55
Polarity = + / ~
pcs./pack
220
130
90
60
Controlas (0287)
kg/pack
4.7
4.4
4.6
6.1
Amperage A
50- 80
60-110
90-150
150-210
141
Thermanit 25/22 H
Thermanit 25/35 R
Classifications
EN 1600
E Z25 22 2 L B 2 2
Characteristics
and field of use
Materials
Typical analysis
in %
Mat. No.
1.4465
X2CrNiMoN25-22-2 (1.4466)
C
Si
<0.035 <0.4
Mo
2.2
Mn
5.0
Cr
24.5
Ni
22.0
N
0.15
400
430
600
30
Materials
Preheating
Matching/similar steels
None
Mostly unnecessary
Materials
Typical analysis
in %
C
0.40
Cr
25.0
Ni
35.0
Nb
1.3
Yield strength
0.2%
N/mm2
Yield strength
1.0%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
400
450
600
Austenite
Materials
Preheating
None
None
Approvals
Mn
1.8
Welding position
Polarity = +
Si
1.0
Mat. No.
1.4853
Welding instruction
Welding instruction
Approvals
Characteristics
and field of use
Structure
Austenite, max. ferrite content 0.5 %
Welding position
EN 1600
E Z25 35 Nb B 2 2
80
Structure
Classifications
kg/pack
3.9
4.6
4.8
Amperage A
55- 80
80-105
90-135
Polarity = +
TV (temp. reg.)
Controlas
pcs./pack
210
130
94
kg/pack
3.8
4.2
4.6
Amperage A
55- 80
80-105
90-135
143
Thermanit 30/10 W
Thermanit 30/40 EW
Classifications
EN 1600
E 29 9 R 1 2
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.10
AWS A 5.4
E312-16 (mod.)
Si
1.1
Mn
0.8
Cr
29.0
Ni
9.0
Mat. No.
1.4337
N
0.1
500
750
20
25
Structure
EN ISO 14172
E Ni 8025 (NiCr29Fe30Mo)
Characteristics
and field of use
Materials
X1NiCrMoCu31-27- 4 (1.4563)
NiCr21Mo (2.4858); Alloy 825
C
<0.03
Mo
4.3
Typical analysis
in %
Materials
Preheating
Stainless and heat resistant, unalloyed and low alloy steels/cast steel
grades; combinations
According to
parent metal
Mostly unnecessary
Cr
28.0
Ni
36.0
Cu
1.8
350
370
550
30
50
Austenite
Polarity = + / ~
Materials
Preheating
Matching metals
Joining of matching
austenitic steels to
unalloyed/low alloy
steels/cast steel grades
According to parent
metal
Welding position
None
Polarity = + / ~
Mn
1.5
Mat. No.
2.4653
Welding instruction
Welding instruction
Approvals
Si
<0.9
Austenite/ferrite
Welding position
Classifications
pcs./pack
334
215
130
85
55
kg/pack
3.1
3.7
4.5
4.4
5.7
Amperage A
45- 60
50- 80
60-110
90-150
150-210
Approvals
pcs./pack
210
145
85
kg/pack
3.7
5.2
4.5
Amperage A
50- 80
60-110
90-150
145
Thermanit 35/45 Nb
Thermanit 617
Classifications
EN ISO 14172
E Ni Z 6152 (NiCr35Fe20Nb)
Characteristics
and field of use
Materials
GX45NiCrNbSiTi45-35
Typical analysis
in %
C
0.45
Si
1.4
Mn
1.0
Cr
35.0
Ni
45.5
Nb
0.8
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
245
450
Classifications
EN ISO 14172
E Ni 6617 (NiCr22Co12Mo)
Characteristics
and field of use
Materials
Austenite
C
<0.08
Materials
Preheating
None
None
Mo
9.0
Ni
Bal.
Co
12.0
Al
1.0
Ti
0.5
400
700
30
100
Austenite
Materials
Preheating
Matching/similar metals
None
Welding position
Polarity = +
Cr
21.0
Welding instruction
Welding instruction
Welding position
Mn
<0.5
Mat. No.
2.4628
NiCr23Fe (2.4851)
Alloy 617
Typical analysis
in %
Structure
Structure
Si
0.7
AWS A 5.11
ENiCrCoMo-1 (mod.)
pcs./pack
197
Approvals
kg/pack
4.2
Amperage A
55- 80
Polarity = +
pcs./pack
240
142
87
kg/pack
3.6
4.0
4.4
Amperage A
45- 65
65-105
85-130
147
Thermanit 625
Basic covered electrode
Classifications
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A 5.11
ENiCrMo-3
Characteristics
and field of use
Materials
Typical analysis
in %
C
<0.04
Si
<0.7
Mn
<1
Cr
21.5
Mo
9.5
Ni
Bal.
Nb
3.3
148
Welding instruction
Materials
Preheating
Matching/similar metals
None
Cryogenic CrNi(N)
steels/cast steel grades
None
None
Cryogenic Ni steels/cast
steel grades suitable for
quenching and tempering
According to
parent metal
None
Welding position
Polarity = +
Fe
<2.0
Approvals
Controlas (0920)
420
450
760
30
Structure
Mat. No.
2.4621
Austenite
75 (+20 C)
60 (196 C)
pcs./pack
246
167
105
62
kg/pack
3.5
4.5
5.0
5.5
Amperage A
45- 70
65-105
85-130
130-160
149
Summary
for the welding of unalloyed steels
for the welding of creep resistant steels
150
160
154-157, 161-165
158-159
166-169
151
Summary
GTAW rods and wires Gas welding rods
(low and medium alloyed)
Page
Brand name
Material No.
EN
AWS
Page
for the welding of cryogenic steels and fine grained structural steels
158 ...........Union I 1,2 Ni............................................. ..................................................................1668 .......W 42 6 W3Ni1.......................A 5.28....ER80S-G ....................................158
159 ...........Union I 2,5 Ni............................................. ..................................................................1668 .......W 46 6 W2Ni2.......................A 5.28....ER80S-Ni2..................................159
for oxyacethylene welding of structural steels
166 ...........Union
167 ...........Union
168 ...........Union
169 ...........Union
152
37 ....................................................
Mo ...................................................
Rot N ...............................................
Schwarz ..........................................
.................................................................12536 ......O
.................................................................12536 ......O
.................................................................12536 ......O
.................................................................12536 ......O
153
Thermanit MTS 3
Thermanit MTS 4 Si
Classifications
EN 12070
W CrMo91
AWS A 5.28
ER90S-B9
Mat. No.
1.4903
Characteristics
and field of use
Marks
X10CrMoVNb9-1 (1.4903);
ASTM A199 Gr. T91; A355 Gr. P91(T91); A213/213M Gr. T91
Typical analysis
C
of welding rod in % 0.1
Creep and stress
rupture properties
Si
0.3
Mn
0.5
Cr
9.0
Mo
1.0
Ni
0.7
Nb
0.06
V
0.2
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
530
620
17
50
Structure
Welding instruction
Materials
Preheating /
Interpass temperature
Cool down
PWHT
before PWHT
Matching steels/
cast steel grades
100 C
(212 F)
760 C (1400 F)
at least 2 h / air
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
154
Characteristics
and field of use
Marks
EN 12070
AWS A 5.9
Mat. No.
W CrMoWV12Si
ER505 (mod.)
1.4937
High temperature resistant up to 550 C (1022 F),
resistant to scaling up to 600 C (1112 F).
For surfacing and joining applications on 12 % Cr steels/cast
steel grades suitable for quenching and tempering.
W CrMoWV12Si / 1.4937
(Rods only)
(Rods only)
Materials
Classifications
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
590
700
15
35
Structure
Martensite, suitable for quenching and tempering, ferrite-free
Welding instruction
Materials
Preheating
Postweld treatment
For smaller welding jobs, cool slowly to 120 C
High-temperature
According to
resistant
wall thickness: (248 F) (i.e. furnace). Tempering for approx.
4h 720-760 C (1328-1400 F) / air or quench
martensitic
250-450 C
and temper 1050 C (1922 F) / air or oil + 4h
steels/cast steel
(482-842 F)
700-760 C (1292-1400 F) / air.
grades
For larger welding jobs: intermediate stressrelieving at first from welding temperature 2h
550 C (1022 F) max. 580 C (1076 F) cool
slowly to 120 C (248 F), tempering or quenching and tempering as above
Controlas
kg / pack
10.0
10.0
10.0
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
kg / pack
10
155
Classifications
EN 12070
W ZCrMoWVNb9 0,5 1,5
Classifications
EN 12070
W ZCrMoWVNb9 1 1
Characteristics
and field of use
Characteristics
and field of use
P92
Marks
E911
Marks
(Rods only)
Mat. No.
1.4905
(Rods only)
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92);
A213 Gr. 92
Materials
Typical analysis
C
of welding rod in % 0.1
Creep and stress
rupture properties
Si
0.38
Mn
0.45
Mo
0.4
Ni
0.6
W
1.6
V
0.2
Nb
0.06
N
0.04
Cr
8.8
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
15
41
720
Materials
Typical analysis
C
of welding rod in % 0.1
Creep and stress
rupture properties
Si
0.38
Mn
0.45
Mo
1.0
Ni
0.7
W
1.0
V
0.2
Nb
0.06
N
0.04
Cr
9.0
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
15
41
720
Welding instruction
Materials
Preheating /
Interpass temperature
Cool down
before PWHT
PWHT
Welding instruction
Materials
Preheating /
Interpass temperature
Cool down
before PWHT
PWHT
Matching steels/
cast steel grades
100 C
( 212 F)
760 C (1400 F)
at least 2 h / air
Matching steels/
cast steel grades
100 C
( 212 F)
760 C (1400 F)
at least 2 h / air
Approvals:
Packaging and
weights
156
kg / pack
10
10
Approvals:
Packaging and
weights
kg / pack
10
10
157
Union I 1,2 Ni
Union I 2,5 Ni
Classifications
EN 1668
W 42 6 W3Ni1
AWS A 5.28
ER80S-G
Characteristics
and field of use
Marks
Typical analysis of
rod and wire in %
C
0.10
Si
0.70
Mn
1.40
Ni
1.30
Tensile
strength
N/mm2
600
25
150 55
Welding position
158
AWS A 5.28
ER80S-Ni2
Characteristics
and field of use
(Rods only)
Materials
Packaging and
weights
EN 1668
W 46 6 W2Ni2
Marks
(Rods only)
Approvals
Classifications
Polarity =
Shielding gas (EN 439) I
12 Ni 14, X 12 Ni 5
P-,S275NL2 - P-,S500QL1, 13 MnNi 6-3;
ASTM A633 Gr. E; A572 Gr. 65; A203 Gr. D;
A333 and A334 Gr. 3; A350 Gr. LF3
Typical analysis of
rod and wire in %
C
0.08
Welding position
Materials
kg / pack
25
25
25
Si
0.60
Mn
1.00
Ni
2.35
I1
I1
510
440
620
540
24
26
130 50
140 70
45
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
kg / pack
25
25
159
Union I 52
Union I CrMo
Classifications
EN 1668
W 42 5 W3Si1
AWS A 5.18
ER70S-6
Characteristics
and field of use
GTAW solid rod and wire for the welding with argon.
Typical fields of use: boiler, tank and pipeline constructions and
apparatus engineering.
Classifications
EN 12070
W CrMo1Si
AWS A 5.28
ER80S-G
Mat. No.
1.7339
Characteristics
and field of use
W II
Marks
(Rods only)
Materials
Typical analysis of
rod and wire in %
C
0.08
Si
0.85
Mn
1.50
Tensile
strength
N/mm2
560
25
Materials
Typical analysis of
rod and wire in %
C
0.10
Si
0.60
Mn
1.00
Cr
1.10
Mo
0.50
Tensile
strength
N/mm2
560
22
90
130 50
Polarity =
Shielding gas (EN 439) I
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
160
W CrMo1Si / W IV
(Rods only)
Welding position
Welding position
Marks
kg / pack
25
25
25
25
Approvals
Packaging and
weights
Spools
D100
kg / pack
0.7
10
10
10
161
Union I Mo
Classifications
EN 12070
W CrMo2Si
AWS A 5.28
ER90S-G
Mat. No.
1.7384
Characteristics
and field of use
Classifications
EN 1668/12070
W2Mo/W MoSi
Characteristics
and field of use
Marks
Marks
AWS A 5.28
ER80S-G
(Rods only)
W CrMo2 Si / W V
(Rods only)
Materials
Typical analysis of
rod and wire in %
C
0.07
Si
0.60
Mn
1.0
Cr
2.55
Mo
1.0
Tensile
strength
N/mm2
590
20
80
Materials
Typical analysis of
rod and wire in %
C
0.10
Si
0.60
Mn
1.15
Mo
0.50
Tensile
strength
N/mm2
570
23
110
Welding position
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
162
Welding position
kg / pack
10
10
10
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
kg / pack
25
25
25
25
163
Union I P23
Union I P24
Classifications
EN 12070
W ZCr2WV
Characteristics
and field of use
Medium alloyed welding rod / wire for the welding with Argon.
Suitable for creep resistant tubes and pipes in power stations.
Marks
AWS A 5.28
ER90S-G
W Cr2WV / P23
EN 12070
WZ CrMo2VTi/Nb
Characteristics
and field of use
Medium alloyed welding rod / wire for the welding with Argon.
Suitable for creep resistant tubes and pipes in power stations,
especially 7CrMoVTi B10-10 (T/P24)
AWS A 5.28
ER90S-G
WZ CrMo2VTi/Nb / P24
Marks
(Rods only)
(Rods only)
Materials
Typical analysis of
rod and wire in %
C
0.07
Si
0.3
Welding position
Mn
0.5
Cr
2.2
W
1.7
V
0.22
Nb
0.05
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
600
500
700
600
15
17
47
100
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
164
Classifications
Spools
B300
B300
Materials
Typical analysis of
rod and wire in %
C
0.05
Welding position
kg / pack
15
15
10
10
10
10
Si
0.3
Mn
0.5
Cr
2.2
Mo
1.0
V
0.22
Ti/Nb
0.04
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
600
500
700
600
15
17
47
100
Polarity =
Shielding gas (EN 439) I
Approvals
Packaging and
weights
Spools
B300
B300
kg / pack
18
18
10
10
10
10
165
Union 37
Union Mo
Classifications
EN 12536
OI
Characteristics
and field of use
AWS A 5.2
R45
Classifications
EN 12536
O IV
Characteristics
and field of use
Marks
Marks
AWS A 5.2
R60-G
IV
(Rods only)
(Rods only)
Materials
Materials
Typical analysis
C
of welding rod in % 0.08
Mn
0.45
Approvals
Packaging and
weights
166
Typical analysis
C
of welding rod in % 0.12
kg / pack
25
25
25
25
25
25
25
25
Si
0.10
Mn
1.00
Mo
0.50
Approvals
Packaging and
weights
kg / pack
25
25
25
167
Union Rot N
Union Schwarz
Classifications
EN 12536
O III
Characteristics
and field of use
Marks
(Rods only)
AWS A 5.2
R60
Classifications
EN 12536
O II
Characteristics
and field of use
III
Marks
(Rods only)
Materials
Typical analysis
C
of welding rod in % 0.10
Approvals
Packaging and
weights
168
AWS A 5.2
R60
Si
0.10
Mn
1.10
Ni
0.50
Materials
II
Typical analysis
C
of welding rod in % 0.17
Si
0.20
Mn
0.80
kg / pack
25
25
25
25
25
Approvals
Packaging and
weights
kg / pack
25
25
169
172-177
178, 184-205, 208-214, 217,
220-222
208-211
179-183, 194-195, 206-207,
215-216, 218-219
170
200-204
188-193, 217, 220-222
171
Summary
GTAW welding rods (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
ER318..................................178
ER316L................................184
ER347..................................185
ER308L ........................186-187
ERNiCr-3 ......................188-189
ERNiCrMo-7 (mod.) .....190-191
ERNiCrMo-13 ...............192-193
ER307 (mod.)...............194-195
ER410NiMo (mod.) ......196-197
ER410 (mod.)...............198-199
ER317L (mod.).............200-201
ER316L (mod.).............202-203
...........................................204
ER385..................................205
ER2209 ........................208-209
ER2553 (mod.) .............210-211
ER309L ........................212-213
ER310 (mod.) ......................214
ER383 (mod.) ......................217
ERNiCrMo-3 .................220-221
ERNiCrFe-7 .........................222
172
173
Summary
GTAW welding rods (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
ER19 -10H...........................179
ER310 (mod.)...............180-181
ER310 (mod.) ......................182
ER309 (mod.) ......................183
ERNiCr -3.....................188-189
ER307 (mod.)...............194-195
...........................................206
...........................................207
...........................................215
...........................................216
...........................................218
ERNiCrCoMo -1 ..................219
ERNiCrMo -3................220-221
ATS 4 ...................................
MTS 3 ..................................
MTS 4 Si ..............................
MTS 616 ..............................
MTS 911 ..............................
617 .......................................
625 .......................................
ER19 -10H...........................179
ER90S -B9 ..........................154
ER505 (mod.) ......................155
...........................................156
...........................................157
ERNiCrCoMo -1 ..................219
ERNiCrMo -3................220-221
ER308L ........................186-187
ERNiCr -3.....................188-189
ER316L (mod.).............202-203
ERNiCrMo -3................220-221
JE-308L ...............................
Nicro 82 ...............................
19/15* ..................................
625 .......................................
5.9..
5.14
5.9..
5.14
174
175
Summary
GTAW welding rods (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
Nicro 82 ...............................
X ..........................................
25/14 E-309L .......................
30/40 E ................................
625 .......................................
5.14
5.9..
5.9..
5.9..
5.14
ERNiCr -3.....................188-189
ER307 (mod.)...............194-195
ER309L ........................212-213
ER383 (mod.) ......................217
ERNiCrMo -3................220-221
Nicro 82 ...............................
Nimo C.................................
Nimo C 24............................
30/40 E ................................
625 .......................................
617 .......................................
690 .......................................
2.4806..............................................................18274......S
2.4839..............................................................18274......S
2.4607..............................................................18274......S
2.4656..............................................................18274......S
2.4831..............................................................18274......S
2.4627..............................................................18274......S
2.4642..............................................................18274......S
Ni
Ni
Ni
Ni
Ni
Ni
Ni
6082
6452
6059
8025
6625
6617
6025
(NiCr20Mn3Nb) ...........A
(NiCr20Mo15)..............A
(NiCr23Mo16)..............A
(NiFe30Cr29Mo)..........A
(NiCr22Mo9Nb) ...........A
(NiCr22Co12Mo9) .......A
(NiCr30Fe9).................A
5.14
5.14
5.14
5.9..
5.14
5.14
5.14
ERNiCr -3.....................188-189
ERNiCrMo -7 (mod.) ....190-191
ERNiCrMo -13..............192-193
ER383 (mod.) ......................217
ERNiCrMo -3................220-221
ERNiCrCoMo -1 ..................219
ERNiCrFe -7........................222
176
177
Thermanit A
Thermanit ATS 4
Classifications
EN 12072
W 19 12 3 Nb
AWS A 5.9
ER318
Mat. No.
1.4576
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.04
Si
0.4
Mn
1.7
Cr
19.5
Mo
2.7
Ni
11.5
Nb
12xC
400
430
600
30
100
Structure
Characteristics
and field of use
Materials
Preheating
Matching/similar
steels/cast steel grades
None
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
Controlas (0582)
kg / pack
10
10
10
10
10
10
10
AWS A 5.9
ER19-10H
Mat. No.
1.4948
W 19 9 H / ER19-10 H
TV-certified parent metal
X6CrNi18-11 (1.4948)
X6CrNiNb18-10 (1.4850)
Materials
X12CrNiTi18-9 (1.4878)
AISI 304H, 321H, 347H
Typical analysis
in %
C
0.05
Welding instruction
178
EN 12072
W 19 9 H
Marks
W 19 12 3Nb / ER318
Marks
Classifications
Si
0.4
Mn
1.8
Cr
18.8
Ni
9.3
400
430
600
30
100
Structure
Welding instruction
Materials
Preheating
Matching/similar
steels/cast steel
grades
Polarity =
Shielding gas (EN 439) I1
Approvals
Controlas (0948)
Packaging and
weights
kg / pack
10
10
10
179
Thermanit C Si
GTAW welding rod
Classifications
EN 12072
W 25 20 Mn
AWS A 5.9
ER310 (mod.)
Mat. No.
1.4842
Characteristics
and field of use
GX40CrNiSi25-12 (1.4837)
X15CrNiSi25-20 (1.4841)
ASTM A297 HF, A297 HJ
GX15CrNi25-20 (1.4840)
AISI 305, 310, 314
Typical analysis
in %
C
0.13
Si
0.9
Mn
3.2
Cr
25.0
380
410
Polarity =
Shielding gas (EN 439) I1
Ni
20.5
580
25
180
Preheating
According to parent
metal
None
W 25 20 Mn / 1.4842
Materials
Structure
Welding instruction
Materials
Heat resistant Cr steels/
cast steel grades
Heat resistant matching/
similar steels/cast steel grades
Austenite
80
Packaging and
weights
kg / pack
10
10
10
10
10
181
Thermanit CR
Thermanit D
Classifications
EN 12072
W 25 20 H
Characteristics
and field of use
Marks
AWS A 5.9
ER310 (mod.)
Mat. No.
1.4846
1.4846
GX40CrNiSi25-20 (1.4848)
GX40CrNiSi25-12 (1.4837)
Materials
Si
0.9
Typical analysis
in %
C
0.45
Mn
1.5
GX40CrNiSi22-9 (1.4826)
Cr
26.0
Ni
21.5
500
550
700
10
Structure
Austenite
Welding instruction
Materials
Preheating
None
None
182
EN 12072
W 22 12 H
AWS A 5.9
ER309 (mod.)
Mat. No.
1.4829
Characteristics
and field of use
Marks
Materials
X15CrNiSi20-12 (1.4828)
Typical analysis
in %
C
0.11
Si
1.2
Mn
1.2
Ni
11.0
420
470
600
30
85
Structure
Welding instruction
Materials
Preheating
Heat resistant Cr
steels/cast steel grades
According to
parent metal
Matching austenitic
steels/cast steel grades
None
None
Polarity =
Shielding gas (EN 439) I1
Polarity =
Shielding gas (EN 439) I1
Packaging and
weights
Classifications
Packaging and
weights
kg / pack
10
kg / pack
10
10
10
10
183
Thermanit GE-316L
Thermanit H-347
Classifications
EN 12072
W 19 12 3 L
Characteristics
and field of use
Marks
AWS A 5.9
ER316L
Mat. No.
1.4430
Classifications
EN 12072
W 19 9 Nb
Mat. No.
1.4551
Characteristics
and field of use
W 19 12 3L / ER316L
W 19 9 Nb
Marks
Materials
Typical analysis
in %
C
0.02
Si
0.5
Mn
1.7
Cr
18.5
Mo
2.6
450
480
580
Structure
35
100
C
0.05
None
Structure
Packaging and
weights
Typical analysis
in %
Preheating
Polarity =
Shielding gas (EN 439) I1
Approvals
Welding instruction
Materials
Materials
Ni
12.3
184
AWS A 5.9
ER347
Welding instruction
Materials
Mn
1.8
Cr
19.5
Ni
9.5
Nb
12xC
400
430
570
30
65
kg / pack
10
10
10
10
10
10
10
Si
0.5
Preheating
None
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
VUZ
kg / pack
10
10
10
10
185
Thermanit JE-308L
GTAW welding rod
Classifications
EN 12072
W 19 9 L
Characteristics
and field of use
Marks
AWS A 5.9
ER308L
Mat. No.
1.4316
None
None
Polarity =
Shielding gas (EN 439) I1
Typical analysis
in %
C
0.02
Si
0.5
Mn
1.7
Cr
20.0
400
430
Approvals
Packaging and
weights
Ni
10.0
570
35
186
Preheating
None
W 19 9L / ER308L
Materials
Structure
Welding instruction
Materials
100 35
kg / pack
10
10
10
10
10
10
10
187
Thermanit Nicro 82
GTAW welding rod
Classifications
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
Characteristics
and field of use
Marks
AWS A 5.14
ERNiCr-3
Mat. No.
2.4806
2.4806 / ERNiCr-3
Typical analysis
in %
C
0.02
Si
0.1
Mn
3.0
Cr
20.0
Ni
>67.0
Nb
2.5
Unalloyed/low-alloy
steels to austenitic
CrNi(Mo,N) steels/
cast steel grades
Ferritic side:
according to
parent metal
Heat resistant
Cr steels
According to
parent metal
According to
parent metal
Heat resistant
CrNi steels,
Ni-base alloys
None
None
Cryogenic Ni steels
According to
parent metal
According to
parent metal
400
430
620
35
Austenite, no ferrite
Polarity =
Shielding gas (EN 439) I1
Fe
<2
188
Preheating
Materials
Structure
Welding instruction
Materials
150
Approvals
Packaging and
weights
kg / pack
10
10
10
10
189
Thermanit Nimo C
GTAW welding rod
Classifications
EN ISO 18274
S Ni 6452 (NiCr20Mo15)
Characteristics
and field of use
Marks
AWS A 5.14
ERNiCrMo-7 (mod.)
Matching/similar
metals (with or
without W content)
Typical analysis
in %
C
0.015
Si
0.1
Mn
1.0
Cr
20.0
Mo
15.0
Ni
Bal.
Fe
<1.0
Preheating
Polarity =
Shielding gas (EN 439) I1
V
+
Approvals
Packaging and
weights
450
480
700
35
190
Welding instruction
Materials
2.4839
Materials
Structure
Mat. No.
2.4839
Austenite, no ferrite
120
kg / pack
10
10
10
10
191
Thermanit Nimo C 24
GTAW welding rod
Classifications
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
Characteristics
and field of use
Marks
AWS A 5.14
ERNiCrMo -13
Mat. No.
2.4607
NiCr21Mo14W (2.4602)
NiMo16Cr15W (2.4819)
NiMo16Cr16Ti (2.4610)
NiCr23Mo16Al (2.4605)
X2CrNiMnMoNbN 25-18-5-4 (1.4565)
Alloy 59
Typical analysis
in %
C
0.01
Si
<0.10
Mn
<0.5
Cr
23.0
Mo
16.0
None
Ni
Bal.
Fe
<1.5
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
450
700
35
192
Preheating
2.4607 / ERNiCrMo-13
Materials
Structure
Welding instruction
Materials
Austenite, ferrite-free
120
kg / pack
10
10
10
10
193
Thermanit X
GTAW welding rod
Classifications
EN 12072
W 18 8 Mn
Characteristics
and field of use
Marks
AWS A 5.9
ER307 (mod.)
Mat. No.
1.4370
Materials
Typical analysis
in %
C
0.08
Si
0.8
Mn
7.0
Cr
19.0
Ni
9.0
450
500
620
35
Structure
194
100
Welding instruction
Materials
Preheating
Heat resistant
Cr steels/cast steel
grades
According to wall
thickness: 150-300 C
(302-572 F)
Heat resistant
CrNi steels
None
None
Joining of CrNi(MoN)
austenitic steels to
unalloyed/low-alloy
steels/cast steel
grades
According to ferritic
parent metal, mostly
not necessary
Joining of CrNi(MoN)
austenitic steels to
stainless and heatresistant Cr steels/
cast steel grades
According to ferritic
parent metal
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
kg / pack
10
10
10
10
195
Thermanit 13/04 Si
GTAW welding rod
Classifications
EN 12072
W 13 4
Characteristics
and field of use
Marks
AWS A 5.9
ER410NiMo (mod.)
W 13 4
(G)X5CrNi13-4 (1.4313)
ACI Gr. CA 6 NM
Materials
Typical analysis
in %
C
0.02
Si
0.7
Mn
0.7
Yield str.
Mechanical proper- Heattreatment
0.2%
ties of the weld
N/mm2
metal according
600C / 8 h 720
to EN 1597-1
(1112 F / 8 h)
(min. values at RT)
AW
Structure
196
Mat. No.
1.4351
Welding instruction
Materials
Preheating
Matching steels/
cast steel grades
Up to 10 mm wall thickness:
none,
over 10 mm wall thickness:
100-150 C (212-302 F)
Tempering or quenching
and tempering, according
to parent metal
13 % Cr steels/
cast steel grades
Tempering or quenching
and tempering, according
to parent metal
X6CrAl13 (1.4002)
Cr
12.3
Mo
0.5
Polarity =
Shielding gas (EN 439) I1
Ni
4.7
Tensile
strength
N/mm2
Elongation Impact
(L0=5d0)
values
%
in J CVN
Hardness
HB30
HRC
800
18
250
50
Approvals
Packaging and
weights
38
kg / pack
10
197
Thermanit 14 K
GTAW welding rod
Classifications
EN 12072
W Z13 1
Characteristics
and field of use
Marks
AWS A 5.9
ER410 (mod.)
W 1.4018
Materials
(X8Cr14 (1.4008))
X6Cr13 (1.4000)
Typical analysis
in %
C
0.06
Si
0.3
198
Welding instruction
Materials
Preheating
Tempering at 650-750 C
(1202-1382 F)
Surfacing: unalloyed/low-alloy
steels/cast steel grades
Surfacing: higher-strength
steels/cast steel grades
100-200 C (212-392 F)
X10Cr13 (1.4006)
Mn
0.5
Yield strength
Mechanical proper- Heattreatment
0.2%
ties of the weld
N/mm2
metal according
680C / 8 h 500
to EN 1597-1
(1256 F / 8 h)
(min. values at RT)
AW
Structure
Mat. No.
1.4018
Cr
12.5
Polarity =
Shielding gas (EN 439) I1
Ni
1.3
650
15
50
Packaging and
weights
180
35
Approvals
kg / pack
10
199
Thermanit 18/17 E
GTAW welding rod
Classifications
EN 12072
W 18 16 5 N L
Characteristics
and field of use
Marks
AWS A 5.9
ER317L (mod.)
Mat. No.
1.4440
Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving according
pass welding
steels/cast steel grades
to parent metal, otherwise solution
temperature low annealing at 1050 C (1922 F)
Typical analysis
in %
C
0.02
Si
0.3
Mn
3.5
Cr
18.5
Mo
4.2
Ni
17.5
N
0.1
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
Controlas (0539)
380
410
570
35
200
Preheating
W 1.4440
Materials
Structure
Welding instruction
Materials
Austenite, no ferrite
100
kg / pack
10
10
10
10
201
Thermanit 19/15*
GTAW welding rod
Classifications
EN 12072
W 20 16 3 Mn N L
Characteristics
and field of use
Marks
AWS A 5.9
ER316L (mod.)
Mat. No.
1.4455
Typical analysis
in %
C
0.03
Si
0.5
Mn
7.5
Cr
20.5
Mo
2.8
Ni
15.5
450
650
30
Preheating
None
According to
parent metal
mostly 150 C
(302 F)
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
(Stamicarbon)
N
0.18
430
1.4455 (19/15 H)
Materials
Welding instruction
Materials
Matching/similar materials
kg / pack
10
10
10
80
Structure
202
203
Thermanit 20/16 SM
Thermanit 20/25 Cu
Classifications
EN 12072
W Z22 17 8 4 N L
Characteristics
and field of use
Marks
Mat. No.
1.3954
W Z 22 17 8 4 NL / 1.3954
X4CrNiMnMoN19-13-8 (1.3948)
X2CrNiMoN22-15 (1.3951)
X2CrNiMoN18-14-3 (1.3952)
X2CrNiMo18-15 (1.3953)
X2CrNiMnMoNNb21-16-5-3 (1.3964)
X2CrNiMoN17-13-5 (1.4439)
Materials
Typical analysis
in %
C
0.03
Si
0.7
Mn
7.5
Cr
22.0
Mo
3.6
Ni
17.5
N
0.24
450
480
680
30
70
Classifications
EN 12072
W 20 25 5 Cu L
Characteristics
and field of use
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Good corrosion resistance similar to
matching steels/cast steel grades, above all in reducing environment. For joining and surfacing work with matching austenitic
CrNiMoCu steels/cast steel grades. For joining these steels
with unalloyed/low-alloy steels/cast steel grades.
Marks
AWS A 5.9
ER385
Mat. No.
1.4519
W 1.4519 / ER385
Materials
Typical analysis
in %
C
Si
<0.025 0.20
Mn
2.5
Cr
20.5
Mo
4.8
Ni
25.0
Cu
1.5
350
370
550
35
55
Structure
Austenite
Structure
Welding instruction
Materials
Austenite, no ferrite
Welding instruction
Materials
Matching/similar non magnetic
steels/cast steel grades
Preheating
None
None
Preheating
Matching/similar
steels/cast steel grades
None
According to unalloyed/
low alloy parent metal
mostly not necessary
None
Polarity =
Shielding gas (EN 439) I1
Polarity =
Shielding gas (EN 439) I1
Approvals
GL (3954)
Packaging and
weights
204
WIWEB
kg / pack
10
10
Approvals
Packaging and
weights
kg / pack
10
10
10
10
205
Thermanit 21/33
Thermanit 21/33 So
Classifications
EN 12072
W Z21 33 Nb
Mat. No.
1.4850
Characteristics
and field of use
Atmosphere
Air and oxidizing combustion gases
Reducing combustion gases
Marks
max. 2 g S/Nm3
1000 (1832)
950 (1746)
sulphur-free
1050 (1922)
1000 (1832)
X10NiCrAlTi32-20 (1.4876)
GX10NiCrNb32-20 (1.4859)
Typical analysis
in %
C
0.20
Si
0.20
Mn
2.3
Cr
22.0
Ni
33.0
Nb
1.7
480
620
17
50
Mat. No.
1.4850
Characteristics
and field of use
Materials
X10NiCrAlTi32-20 (1.4876)
GX10NiCrNb32-20 (1.4859)
Typical analysis
in %
C
0.12
Alloy 800 H
450
EN 12072
W Z21 33 Mn Nb
Marks
1.4850 / 21/33
Materials
Classifications
Si
0.20
Mn
4.8
Cr
22.0
Alloy 800 H
Ni
33.0
Nb
1.20
400
430
600
17
50
Structure
Austenite
Welding instruction
Materials
Matching/similar
steels/cast steel grades
Structure
Preheating
None
None
Austenite
Welding instruction
Materials
Matching/similar
steels/cast steel grades
206
None
None
Polarity =
Shielding gas (EN 439) I1
Polarity =
Shielding gas (EN 439) I1
Packaging and
weights
Preheating
kg / pack
10
10
10
Approvals
Packaging and
weights
Controlas (0658)
kg / pack
10
10
207
Thermanit 22/09
GTAW welding rod
Classifications
EN 12072
W 22 9 3 N L
Characteristics
and field of use
Marks
AWS A 5.9
ER2209
Mat. No.
1.4462
Welding instruction
Materials
Matching/similar
steels/cast steel grades
Preheating
None
W 22 9 3 NL / ER2209
Polarity =
Shielding gas (EN 439) I1
Materials
Typical analysis
in %
C
0.02
Si
0.4
Mn
1.7
Cr
22.5
Mo
3.2
Ni
8.8
208
Packaging and
weights
GL (4462)
ABS
600
650
720
25
Structure
Approvals
N
0.15
Austenite/ferrite
100
kg / pack
10
10
10
10
209
EN 12072
W 25 9 4 N L
Characteristics
and field of use
Marks
AWS A 5.9
ER2553 (mod.)
Mat. No.
1.4501
Welding instruction
Materials
Matching/similar
steels/cast steel grades
Preheating
Mostly none
W 25 9 4 NL
GX3CrNiMoCuN26-6-3 (1.4515)
GX3CrNiMoCuN25-6-3-3 (1.4517)
25 %ige Cr-superduplex steels such as Zeron 100, SAF 25/07,
FALC 100
Materials
Typical analysis
in %
C
0.02
Si
0.3
Mn
0.8
Cr
25.3
Mo
3.7
Ni
9.5
N
0.22
Cu
0.6
Polarity =
Shielding gas (EN 439) I1
W
0.6
Approvals
Controlas (0923)
Packaging and
weights
700
750
850
25
120 100
Structure
210
Austenite/ferrite
kg / pack
10
10
211
EN 12072
W 23 12 L
Characteristics
and field of use
Marks
AWS A 5.9
ER309L
Mat. No.
1.4332
W 23 12 L / ER309L
TV-certified parent metal.
Combinations between X10CrNiMoNb18-12 (1.4583)
and ferritic steels up to S355N.
Joints of and between high-tensile, unalloyed and alloyed
quenched and tempered steels, stainless, ferritic Cr and austenitic Cr-Ni steels, high manganese steels as well as claddings:
for the first layer of chemical resistant weld claddings on ferriticpearlitic steels up to fine grained structural steels S500N, in
steam boiler and pressure boiler construction, as well as creep
resistant fine grained structural steels 11NiMoCr4-7 acc. to
leaflet SEW-Werkstoffblatt No. 365, 366, 20MnMoNi5-5 and
G18NiMoCr3-7.
Materials
Typical analysis
in %
C
0.02
Si
0.5
Mn
1.7
Cr
24.0
Ni
13.0
430
460
580
30
Structure
212
80
Welding instruction
Materials
Preheating
Joining: CrNi(MoN)
austenitic steels with
unalloyed/low-alloy steels/
cast steel grades
According
to ferritic parent
metal; mostly
not necessary
Joining: CrNi(MoN)
austenitic steels with stainless heat resistant Cr
steels/cast steel grades
According
to ferritic
parent metal
According
to ferritic
parent metal
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
Controlas (0651)
kg / pack
10
10
10
10
213
Thermanit 25/22 H
Thermanit 25/35 R
Classifications
EN 12072
W 25 22 2 L
Characteristics
and field of use
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Good resistance to Cl-bearing environment, pitting corrosion and nitric acid. Huey test acc. to
ASTM A262: max. 1,5 m/48 h (0,25 g/m2h), selective attack
max. 100 m. Particularly suited for corrosion conditions in urea
synthesis plants. For joining and surfacing applications with
matching/similar steels. For weld cladding on high temperature
steels and for fabricating joints on claddings.
Marks
AWS A 5.9
ER310 (mod.)
Mat. No.
1.4465
1.4465 / 25/22 H
TV-certified parent metal
X2CrNiMoN25-22-2 (1.4466) and combinations with
X1CrNiMoN25-25-2 (1.4465), X2CrNiMo18-14-3 (1.4435)
Materials
Typical analysis
in %
C
Si
0.025 0.20
Mn
6.0
Cr
25.0
Mo
2.2
Ni
22.5
N
0.13
400
430
600
30
80
Structure
Classifications
EN 12072
W Z25 35
Characteristics
and field of use
Marks
1.4853 / 25/35 R
Materials
Typical analysis
in %
C
0.42
Welding instruction
Materials
Preheating
Matching/similar steels
None
According to
parent metal
mostly 150 C
(302 F)
Structure
Packaging and
weights
214
Mn
1.8
Cr
26.0
Ni
35.0
Nb
1.3
450
500
650
Austenite
Welding instruction
Materials
Matching/similar
cast steel grades
(Stamicarbon)
kg / pack
10
10
10
(Snamprogetti)
Preheating
None
None
Polarity =
Shielding gas (EN 439) I1
Polarity =
Shielding gas (EN 439) I1
TV (Certificate No. 4875)
Si
1.0
Approvals
Mat. No.
1.4853
Approvals
Controlas (0637)
Packaging and
weights
kg / pack
10
10
10
215
Thermanit 25/35 Zr
Thermanit 30/40 E
Classifications
EN 12072
W Z25 35 Zr
Characteristics
and field of use
Marks
Mat. No.
1.4853
1.4853 Zr
GX40NiCrSiNb35-25 (1.4852)
Typical analysis
in %
C
0.42
Mn
1.8
Cr
26.0
Ni
35.0
Nb
1.3
Zr
<0.15
450
500
650
Austenite
Welding instruction
Materials
Matching/similar cast
steel grades
Preheating
None
None
216
AWS A 5.9
ER383 (mod.)
Mat. No.
2.4656
Materials
Typical analysis
in %
C
0.02
Si
0.2
Mn
2.6
Cr
29.0
Mo
4.3
Ni
36.0
Cu
1.8
350
380
550
30
120
Structure
Austenite, ferrite-free
Preheating
Matching metals
Joining of matching
austenitic steels to
unalloyed/low-alloy
steels/cast steel grades
According to parent
metal
None
Polarity =
Shielding gas (EN 439) I1
Polarity =
Shielding gas (EN 439) I1
Packaging and
weights
Characteristics
and field of use
Welding instruction
Materials
Structure
EN ISO 18274
SNi 8025 (NiFe30Cr29Mo)
Marks
Materials
Si
1.2
Classifications
kg / pack
10
10
Approvals
Packaging and
weights
kg / pack
10
10
10
10
217
Thermanit 35/45 Nb
Thermanit 617
Classifications
EN 12072
W Z35 45 Nb H
Characteristics
and field of use
Marks
35/45 Nb
GX45NiCrNbSiTi45-35
Typical analysis
in %
C
0.42
Mn
1.0
Characteristics
and field of use
AW
Cr
35.0
Ni
45.5
Nb
0.8
450
450
C
0.05
Preheating
None
None
218
Mn
0.1
Cr
21.5
Mo
9.0
Ni
Bal.
Co
11.0
Al
1.0
Ti
0.5
Fe
1.0
450
700
30
60
Austenite
Welding instruction
Materials
Matching/similar
metals
Polarity =
Shielding gas (EN 439) I1
Packaging and
weights
Si
0.1
GX10NiCrNb32-20 (1.4859)
NiCr23Co12Mo (2.4663)
Typical analysis
in %
Structure
Matching/similar cast
steel grades
Mat. No.
2.4627
Austenite
Welding instruction
Materials
AWS A 5.14
ERNiCrCoMo-1
2.4627 / ERNiCrCoMo-1
Materials
Structure
EN ISO 18274
SNi 6617 (NiCr22Co12Mo9)
Marks
Materials
Si
1.5
Classifications
Preheating
None
Polarity =
Shielding gas (EN 439) I1
kg / pack
10
10
10
10
Approvals
Packaging and
weights
kg / pack
10
10
219
Thermanit 625
GTAW welding rod
Classifications
EN ISO 18274
SNi 6625 (NiCr22Mo9Nb)
Characteristics
and field of use
Marks
AWS A 5.14
ERNiCrMo-3
Mat. No.
2.4831
Typical analysis
in %
C
0.03
Si
0.1
220
Preheating
None
None
According to
parent metal
2.4831 / ERNiCrMo-3
Materials
Structure
Welding instruction
Materials
Matching/similar metals
Mn
0.1
Cr
22.0
Mo
9.0
Ni
Bal.
Nb
3.6
Fe
<1.0
460
500
740
35
Austenite
120 100
Polarity =
Shielding gas (EN 439) I1
Approvals
Packaging and
weights
Controlas (1006)
kg / pack
10
10
10
10
221
Thermanit 690
GTAW welding rod
Classifications
EN ISO 18274
S Ni 6025 (NiCr30Fe9)
Characteristics
and field of use
Marks
AWS A 5.14
ERNiCrFe -7
Mat. No.
2.4642
ERNiCrFe-7
Materials
NiCr29Fe (2.4642)
Alloy 690
Typical analysis
in %
C
0.02
Si
0.2
Mn
0.3
Cr
29.0
Mo
0.1
Ni
Bal.
Fe
9.0
Co
<0.1
380
600
35
100
Structure
Austenite
Welding instruction
Materials
Matching/similar
metals
Preheating
None
None
Polarity =
Shielding gas (EN 439) I1
Packaging and
weights
222
kg / pack
10
10
10
223
226-227
233-235, 240-243
228-231, 247-249
224
232, 237
239
225
Summary
GMAW solid wires (low and medium alloyed)
Page
Brand name
EN
AWS
Page
K 40 ......................440....................G2Si1 (mod.)......................................................A
K 52 ......................440....................G 42 2 C G3Si1/G 42 4 M G3Si1 ......................A
K 56 ......................440....................G 46 2 C G4Si1/G 46 4 M G4Si1 ......................A
Rob 2 ....................440....................G 42 2 C G3Si1/G 42 4 M G3Si1 ......................A
Rob 3 ....................440....................G 46 2 C G4Si1/G 46 4 M G4Si1 ......................A
SG 2-H..................440....................G 42 2 C G3Si1/G 42 3 M G3Si1 ......................A
SG 3-H..................440....................G 46 2 C G4Si1/G 46 4 M G3Si1 ......................A
MoNi .....................12534................G
NiMoCr..................12534................G
X 85 ......................12534................G
X 90 ......................12534................G
X 96 ......................12534................G
62
69
79
89
89
5
5
5
6
5
M
M
M
M
M
Mn3Ni1Mo..........................................A
Mn4Ni1,5CrMo ...................................A
Mn4Ni1,5CrMo ...................................A
Mn4Ni2CrMo ......................................A
Mn4Ni2,5CrMo ...................................A
226
227
Thermanit MTS 3
Thermanit MTS 4 Si
Classifications
EN 12070
G CrMo91
AWS A 5.28
ER90S-B9
Mat. No.
1.4903
Characteristics
and field of use
Materials
X10CrMoVNb9-1 (1.4903)
Typical analysis
in %
C
0.1
Si
0.3
Mn
0.5
Cr
9.0
Mo
1.0
Ni
0.7
Nb
0.06
V
0.2
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
520
620
16
50
Matching steels/
cast steel grades
EN 12070
G CrMoWV12Si
Characteristics
and field of use
Materials
X20CrMoV12-1 (1.4922)
Typical analysis
in %
C
0.20
Welding instruction
Materials
Preheating
Preheating
200-250 C (392-482 F)
228
Diam. (mm)
1.0
1.2
Spool
B300
B300
AWS A 5.9
ER505 (mod.)
Mn
0.6
Mat. No.
1.4937
X23CrMoWV12-1 (1.4937)
Cr
11.0
Mo
1.0
Ni
0.4
W
0.5
V
0.3
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
590
700
15
35
High temperature
resistant
martensitic
steels/cast steel
grades
Polarity = +
Shielding gas (EN 439) M12, (M13)
Packaging and
weights
Si
0.3
Welding instruction
Materials
Classifications
According to
wall thickness:
250-450 C
(482-842 F)
Polarity = +
Shielding gas (EN 439) M12, (M13)
kg / pack
15
15
Packaging and
weights
Diam. (mm)
1.2
Spool
B300
kg / pack
15
229
Classifications
EN 12070
G ZCrMoWVNb9 0,5 1,5
Classifications
EN 12070
G ZCrMoWVNb9 1 1
Characteristics
and field of use
Characteristics
and field of use
Materials
X11CrMoWVNb9-1-1 (1.4905)
Typical analysis
in %
C
0.1
Typical analysis
in %
C
0.1
Si
0.38
Mn
0.45
Cr
8.8
Mo
0.4
Ni
0.6
W
1.6
V
0.2
Nb
0.06
N
0.04
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
15
41
720
Si
0.38
Mn
0.45
Cr
9.0
Mat. No.
1.4905
Mo
1.0
Ni
0.7
W
1.0
V
0.2
Nb
0.06
N
0.04
Elongation
(L0=5d0)
%
Impact values
in J CVN
560
16
41
720
Welding instruction
Materials
Preheating
Welding instruction
Materials
Preheating
200-250 C
(392-482 F)
200-250 C
(392-482 F)
Polarity = +
Shielding gas (EN 439) M12, (M13)
Packaging and
weights
230
Diam. (mm)
1.0
1.2
Spool
B300
B300
Polarity = +
Shielding gas (EN 439) M12, (M13)
kg / pack
15
15
Packaging and
weights
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
231
Union K 5 Ni
Union K 40
EN 440
G2Si1 (mod.)
Characteristics
and field of use
GMAW solid wire electrode for welding unalloyed and low alloy
steels with shielding gas. Especially suited for electrolytically
and hot-dip galvanized thin sheets. Used primarily in vehicle
and autobody fabrication in conjunction with gas mixtures M12
to M23.
Materials
S355NL - S500QL
cryogenic special structural steels 15 MnNi 63
Materials
Typical analysis
in %
C
0.10
Typical analysis
in %
C
0.10
Classifications
EN 440
G 46 3 C G3Ni1/
G 50 5 M G3Ni1
Characteristics
and field of use
AW
AW
Si
0.70
CO2
M21
AWS A 5.28
ER80S-G
Mn
1.40
450
500
570
600
26
25
110
130
45
50
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
232
Ni
1.40
Si
0.35
AWS A 5.18
ER70S-G [ER70S-3 (mod.)]
Mn
1.10
Tensile
strength
N/mm2
440
25
80
Polarity = +
Shielding gas (EN 439) M12 - M23
Welding position
Spool
B300
B300
B300
kg / pack
15
18
18
Packaging and
weights
Diam. (mm)
0.8
0.9
1.0
1.2
Spool
B300
B300
B300
B300
kg / pack
15
18
18
18
233
Union K 52
Union K 56
Classifications
EN 440
G 42 2 C G3Si1/
G 42 4 M G3Si1
Characteristics
and field of use
GMAW solid wire electrode for welding unalloyed and low alloy
steels with shielding gas. All-purpose useable with gas mixture
or CO2, low-spatter transfer in the short and spray arc range.
Used in boiler and pipeline construction, shipbuilding, vehicle
manufacturing and structural engineering.
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH;
fine grained structural steels up to S420N;
ASTM A27 u. A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5;
A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C;
A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55;
A556 Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50;
A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
Typical analysis
in %
C
0.08
Si
0.85
AWS A 5.18
ER70S-6
Mn
1.50
CO2
M21
Welding position
420
440
25
24
85
95
50
60
50
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Approvals
Packaging and
weights
Diam. (mm)
0.8
0.9
1.0
1.2
1.6
234
540
560
Classifications
EN 440
G 46 2 C G4Si1/
G 46 4 M G4Si1
Characteristics
and field of use
GMAW solid wire electrode for welding unalloyed and low alloy
steels with CO2 or gas mixture.
Low spatter transfer in short and spray arc range. High arc stability also at high welding current amperage. Large application
range; specially suited for steels of higher strength in boiler and
pipeline construction, shipbuilding, vehicle manufacturing and
structural engineering.
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S460N; ASTM A27 and A36
Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328;
A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A;
A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607
Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907 Gr. 30,
33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
Typical analysis
in %
C
0.08
kg / pack
15
18
18
18
18
CO2
M21
Welding position
Mn
1.65
450
480
550
580
25
24
90
95
50
65
50
Polarity = +
Shielding gas (EN 439) M2, M3, CO2
Approvals
Packaging and
weights
Diam. (mm)
0.8
0.9
1.0
1.2
1.6
AW
AW
Si
1.05
AWS A 5.18
ER70S-6
kg / pack
15
18
18
18
18
235
Union MoNi
Union Ni 2,5
Classifications
EN 12534
G 62 5 M Mn3Ni1Mo
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.10
AW
AW
Si
0.65
CO2
M21
Welding position
Mn
1.55
AWS A 5.28
ER90S-G
550
620
Ni
1.10
640
700
20
18
80
100
35
40
Polarity = +
Shielding gas (EN 439) M2, M3 and CO2
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
236
Mo
0.40
Spool
B300
B300
B300
kg / pack
15
18
18
Classifications
EN 440
G 50 6 M G2Ni2
Characteristics
and field of use
Materials
12 Ni 14 G 1, X 12 Ni 5
P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3; ASTM A633 Gr. E;
A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350 Gr. LF3
Typical analysis
in %
C
0.08
AW
SR
Si
0.60
M21
M21
AWS A 5.28
ER80S-Ni2
Mn
1.00
Ni
2.35
510
450
620
560
24
24
120
140
50
55
Polarity = +
Shielding gas (EN 439) M1, M2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
ABS
LR
DNV
Spool
B300
B300
kg / pack
18
18
237
Union NiMoCr
Union Patinax
Classifications
EN 12534
G 69 5 M Mn4Ni1,5CrMo
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
AW
AW
Si
0.60
CO2
M21
Mn
1.70
AWS A 5.28
ER100S-G [ER100S-1 (mod.)]
680
720
Cr
0.20
Mo
0.50
740
780
18
16
Ni
1.50
80
100
45
45
Classifications
EN 440
G 42 3 C G0/
G 46 4 M G0
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Elongation
(L0=5d0)
%
Impact values
in J CVN
+20 C 40 C
AW
AW
26
24
90
100
Welding position
Si
0.85
CO2
M21
Packaging and
weights
238
Mn
1.50
450
480
Ni
0.50
Cu
0.40
570
590
50
Polarity = +
Shielding gas (EN 439) M21 and CO2
Polarity = +
Shielding gas (EN 439) CO2 and M2
Welding position
Approvals
AWS A 5.18
ER70S-G
Diam. (mm)
0.8
1.0
1.2
Spool
B300
B300
B300
kg / pack
15
18
18
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
Spool
B300
B300
B300
kg / pack
15
18
18
239
Union Rob 2
Union Rob 3
Classifications
EN 440
G 42 2 C G3Si1/
G 42 4 M G3Si1
Classifications
EN 440
G 46 2 C G4Si1/
G 46 4 M G4Si1
Characteristics
and field of use
Characteristics
and field of use
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH;
fine grained structural steels up to S420N
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S460N
Typical analysis
in %
C
0.08
Typical analysis
in %
C
0.08
AW
AW
Si
0.85
CO2
M21
AWS A 5.18
ER70S-6
Mn
1.50
420
450
25
24
85
95
50
60
50
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
0.8
0.9
1.0
1.2
1.6
240
540
570
Spool
B300
B300
B300
B300
B300
kg / pack
15
18
18
18
18
AW
AW
Si
1.00
CO2
M21
AWS A 5.18
ER70S-6
Mn
1.70
470
490
570
600
25
24
90
95
50
65
50
Polarity = +
Shielding gas (EN 439) M2, M3, CO2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
0.8
0.9
1.0
1.2
1.6
Spool
B300
B300
B300
B300
B300
kg / pack
15
18
18
18
18
241
Union SG 2-H
Union SG 3-H
Classifications
EN 440
G 42 2 C G3Si1/
G 42 3 M G3Si1
Characteristics
and field of use
Classifications
EN 440
G 46 2 C G4Si1/
G 46 4 M G4Si1
GMAW solid wire electrode for welding unalloyed and low alloy
steels with gas mixtures (M1 M3). Low spatter transfer in the
short and spray arc range. Used in boiler construction, shipbuilding, structural engineering and vehicle manufacturing.
Characteristics
and field of use
GMAW-solid wire for welding unalloyed and low alloy steels with
CO2 and gas mixture. Low spatter transfer in the short and
spray arc range. All-purpose usable wire electrode with large
application range.
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH;
fine grained structural steels up to S355N
Materials
S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S420N
Typical analysis
in %
C
0.08
Typical analysis
in %
C
0.08
Si
0.80
AWS A 5.18
ER70S-6
Mn
1.40
Tensile
strength
N/mm2
560
24
90
50
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
242
Spool
B300
B300
B300
B300
kg / pack
15
18
18
18
Mn
1.65
CO2
M21
440
470
550
580
25
24
90
95
50
50
Polarity = +
Shielding gas (EN 439) M2, M3, CO2
Welding position
Polarity = +
Shielding gas (EN 439) M1 - M3
Welding position
Si
1.00
AWS A 5.18
ER70S-6
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
Spool
B300
B300
B300
B300
kg / pack
15
18
18
18
243
Union X 85
Union X 90
Classifications
EN 12534
G 79 5 M Mn4Ni1,5CrMo
AWS A 5.28
ER110S-G
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Si
0.7
Mn
1.70
Cr
0.30
Mo
0.60
metal according
to EN 1597-1
(min. values at RT)
AW
AW
CO2
M21
720
770
770
880
Ni
1.85
17
16
80
90
47
Classifications
EN 12534
G 89 6 M Mn4Ni2CrMo
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.10
Si
0.80
Packaging and
weights
Diam. (mm)
1.0
1.2
244
Spool
B300
B300
kg / pack
18
18
Mo
0.60
Ni
2.30
Tensile
strength
N/mm2
950
15
90
50
Polarity = +
Shielding gas (EN 439) M2, M3
Polarity = +
Shielding gas (EN 439) M2, M3, CO2
Approvals
Cr
0.35
Welding position
Welding position
Mn
1.80
AWS A 5.28
ER120S-G
Approvals
Packaging and
weights
Diam. (mm)
0.9
1.0
1.2
Spool
B300
B300
B300
kg / pack
15
18
18
245
Union X 96
Union I CrMo
Classifications
EN 12534
G 89 5 M Mn4Ni2,5CrMo
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.12
Si
0.80
Mn
1.90
AWS A 5.28
ER120S-G
Cr
0.45
Mo
0.55
Classifications
EN 12070
G CrMo1Si
Characteristics
and field of use
Medium alloy solid wire electrode useable both with CO2 and
with gas mixture.
Applications include the welding of creep resistant steels in boiler,
tank, pipeline and reactor construction.
Materials
13CrMo4-5; ASTM A193 Gr. B7; A335 Gr. P11 and P12;
A217 Gr. WC6
Typical analysis
in %
C
0.09
Ni
2.35
Tensile
strength
N/mm2
980
14
80
AWS A 5.28
ER80S-G
Si
0.60
Mn
1.05
Cr
1.10
50
Mat. No.
1.7339
Mo
0.50
Tensile
strength
N/mm2
560
22
80
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Welding position
Polarity = +
Shielding gas (EN 439) M2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
246
Spool
B300
B300
kg / pack
18
18
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
Spool
B300
B300
B300
kg / pack
15
18
18
247
Union I Mo
Classifications
EN 12070
G CrMo2Si
AWS A 5.28
ER90S-G
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.09
Si
0.55
Mn
0.90
Cr
2.55
Tensile
strength
N/mm2
570
20
65
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
Classifications
EN 440/12070
G46 4M G2Mo / G MoSi
Characteristics
and field of use
GMAW solid wire electrode for the welding of low alloy and
creep resistant steels.
All-purpose, medium-alloyed solid wire electrode, useable both
with CO2 and with gas mixture. Applications include the welding of
low alloyed and creep resistant steels in boiler, tank, pipeline and
reactor construction.
Materials
Typical analysis
in %
C
0.10
Mo
1.00
Welding position
248
Mat. No.
1.7384
Spool
B300
B300
B300
kg / pack
15
18
18
Si
0.60
Mn
1.15
AWS A 5.28
ER80S-G
Mat. No.
1.5424
Mo
0.50
CO2
M21
24
23
450
490
550
600
80
90
50
Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Welding position
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
Spool
B300
B300
B300
kg / pack
15
18
18
249
252-257
258, 263-266, 276-281, 283-291,
293-295, 300-301, 307
293-295
259, 228-231,
268-269, 306-307
284-287, 290
268-273, 301, 306-309
250
310-311
251
Summary
Wire electrodes (GMAW) (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
ER318 (mod.)....................258
ER316LSi ..........................263
ER347Si .....................264-265
ER308LSi ..........................266
ERNiCr-3....................268-269
ERNiCrMo-7 (mod.) ...270-271
ERNiCrMo-13.............272-273
ER410NiMo (mod.) ....276-277
ER410 (mod.)....................278
ER430 (mod.)....................279
ER430 (mod.).............280-281
........................................283
ER317L (mod.)...........284-285
ER316L (mod.)...........286-287
ER308Mo (mod.)........288-289
........................................290
ER385 ...............................291
ER2209 .............................293
ER2553 (mod.)...........294-295
ER312 ...............................300
ER383 (mod.)....................301
ERNiCrMo-3 ......................307
252
253
Summary
Wire electrodes (GMAW) (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
ER19-10 H ........................259
ER310 (mod.)....................260
ER310 (mod.)....................261
ER309 (mod.)....................262
........................................267
ERNiCr-3....................268-269
ER307 (mod.).............274-275
........................................292
........................................298
........................................299
........................................302
ERNiCrCoMo-1 .................306
ERNiCrMo-3 ......................307
ATS 4 .......................
MTS 3.......................
MTS 4 Si ..................
MTS 616...................
MTS 911...................
Nicro 82....................
617 ...........................
625 ...........................
ER19-10 H ........................259
ER90S-B9 .........................228
ER505 (mod.)....................229
........................................230
........................................231
ERNiCr-3....................268-269
ERNiCrCoMo-1 .................306
ERNiCrMo-3 ......................307
ER308L Si .........................266
ERNiCr-3....................268-269
........................................282
ER316L (mod.)...........286-287
ERNiCrMo-3 ......................307
ER308LSi ..........................266
ERNiCr-3....................268-269
ER307 (mod.).............274-275
ER430 (mod.)....................279
ER409Cb...........................303
ER430 (mod.)....................304
........................................305
JE-308L Si................
Nicro 82....................
17/15 TT...................
19/15 ........................
625 ...........................
255
Summary
Wire electrodes (GMAW) (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
Nicro 82....................
X...............................
20/10 ........................
25/14 E-309L Si .......
30/40 E.....................
625 ...........................
5.15....
5.9......
5.9......
5.9......
5.9......
5.14....
ERNiCr-3....................268-269
ER307 (mod.).............274-275
ER308Mo (mod.)........288-289
ER309L-Si..................296-297
ER383 (mod.)....................301
ERNiCrMo-3 ......................307
Nicro 82....................
Nimo C .....................
Nimo C 24 ................
30/40 E.....................
617 ...........................
625 ...........................
690 ...........................
2.4806...........................................................................18274......S
2.4839...........................................................................18274......S
2.4607...........................................................................18274......S
2.4656...........................................................................18274......S
2.4627...........................................................................18274......S
2.4831...........................................................................18274......S
2.4642...........................................................................18274......S
Ni
Ni
Ni
Ni
Ni
Ni
Ni
6082
6452
6059
8025
6617
6625
6052
(NiCr20Mn3Nb) ........A
(NiCr20Mo15)...........A
(NiCr23Mo16)...........A
(NiFe30Cr29Mo).......A
(NiCr22Co12Mo9) ....A
(NiCr22Mo9Nb) ........A
(NiCr30Fe9)..............A
5.14....
5.14....
5.14....
5.9......
5.14....
5.14....
5.14....
ERNiCr-3....................268-269
ERNiCrMo-7 (mod.) ...270-271
ERNiCrMo-13.............272-273
ER383 (mod.)....................301
ERNiCrCoMo-1 .................306
ERNiCrMo-3 ......................307
ERNiCrFe-7................308-309
256
257
Thermanit A Si
Thermanit ATS 4
GMAW wire
GMAW wire
Classifications
EN 12072
G 19 12 3 Nb Si
AWS A 5.9
ER318 (mod.)
Mat. No.
1.4576
Characteristics
and field of use
Classifications
EN 12072
G 19 9 H
Characteristics
and field of use
Materials
X6CrNi18-11 (1.4948)
X6CrNiNb18-10 (1.4550)
Typical analysis
in %
C
0.05
Materials
Typical analysis
in %
C
0.05
Si
0.8
Mn
1.5
Cr
19.0
Mo
2.8
Ni
12.0
Nb
12xC
metal according
to EN 1597-1
AW
390
410
600
30
70
Structure
Si
0.3
AWS A 5.9
ER19-10 H
Mn
1.8
Mat. No.
1.4948
X12CrNiTi18-9 (1.4878)
AISI 304H, 321H, 347H
Cr
18.8
Ni
9.3
350
370
550
35
70
Structure
Welding instruction
Materials
Preheating
Postweld treatment
Welding instruction
Matching/similar
steels/cast steel grades
None
Materials
Preheating
Postweld treatment
Matching/
similar steels/
cast steel
grades
Up to 25 mm wall thickness:
none. Over 25 mm wallthickness: max. 200 C (392 F)
advisable
Up to 25 mm wall thickness:
none. Over 25 mm wall thickness:
to avoid stress corrosion
cracking 1050 C (1922 F)/air
Polarity = +
Shielding gas (EN 439) M12, M13
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
258
Polarity = +
Shielding gas (EN 439) M12
Spool
BS300
B300
B300
B300
kg / pack
15
15
15
15
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
259
Thermanit C Si
Thermanit CR
GMAW wire
GMAW wire
Classifications
EN 12072
G 25 20 Mn
AWS A 5.9
ER310 (mod.)
Mat. No.
1.4842
Characteristics
and field of use
Atmosphere
Air and oxidizing combustion gases
Reducing combustion gases
Materials
Typical analysis
in %
C
0.13
Si
1.0
Mn
3.2
Cr
25.0
Ni
20.5
350
380
550
25
EN 12072
G 25 20 H
Characteristics
and field of use
Materials
GX40CrNiSi25-20 (1.4848)
GX40CrNiSi25-12 (1.4837)
Typical analysis
in %
C
0.45
Mn
1.5
Mat. No.
1.4846
GX40CrNiSi22-9 (1.4826)
Cr
26.0
Ni
21.8
Yield strength
0.2%
N/mm2
Yield strength
1.0%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
400
450
600
10
Structure
Austenite
Austenite
Welding instruction
Materials
Heat resistant Cr steels/
cast steel grades
Heat resistant matching/
similar steels/cast steel grades
Welding instruction
Preheating
According to parent
metal
None
Postweld treatment
According to parent
metal
None
Materials
Preheating
Postweld treatment
None
None
Polarity = +
Shielding gas (EN 439) M13
Polarity = +
Shielding gas (EN 439) M13
Packaging and
weights
260
Si
1.0
AWS A 5.9
ER310 (mod.)
80
Structure
Classifications
Diam. (mm)
0.8
1.0
1.2
Spool
BS300
B300
B300
kg / pack
15
15
15
Packaging and
weights
Diam. (mm)
1.2
1.6
Spool
B300
B300
kg / pack
15
15
261
Thermanit D
Thermanit GE-316L Si
GMAW wire
GMAW wire
Classifications
EN 12072
G 22 12 H
AWS A 5.9
ER309 (mod.)
Mat. No.
1.4829
Characteristics
and field of use
Typical analysis
in %
C
0.11
Si
1.2
Mn
1.2
Cr
22.0
Ni
11.0
350
370
550
30
EN 12072
G 19 12 3 L Si
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.02
Welding instruction
Materials
Preheating
Postweld treatment
Heat resistant Cr
steels/cast steel grades
According to
parent metal
262
Diam. (mm)
0.8
1.0
1.2
1.6
None
Spool
BS300
B300
B300
B300
Mo
2.8
Ni
12.5
380
420
560
35
70
kg / pack
15
15
15
15
Preheating
Postweld treatment
None
Polarity = +
Shielding gas (EN 439) M12, M13
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
Polarity = +
Shielding gas (EN 439) M13
Packaging and
weights
Cr
18.8
Welding instruction
Materials
None
Mn
1.7
Mat. No.
1.4430
Structure
Matching austenitic
steels/cast steel grades
Si
0.8
AWS A 5.9
ER316LSi
70
Structure
Classifications
kg / pack
15
15
15
15
263
Thermanit H Si
GMAW wire
Classifications
EN 12072
G 19 9 Nb Si
AWS A 5.9
ER347Si
Mat. No.
1.4551
Characteristics
and field of use
Welding instruction
Materials
Matching and similar
steels/cast steel grades
Materials
Typical analysis
in %
C
0.06
Si
0.8
Mn
1.5
Cr
19.5
Ni
9.5
Preheating
Postweld treatment
None
Polarity = +
Shielding gas (EN 439) M12, M13
Nb
12xC
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
400
430
570
30
65
Structure
264
Spool
BS300
B300
B300
kg / pack
15
15
15
265
Thermanit JE-308L Si
Thermanit L
GMAW wire
GMAW wire
Classifications
EN 12072
G 19 9 L Si
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.02
Si
0.9
AWS A 5.9
ER308LSi
Mn
1.7
Cr
20.0
Mat. No.
1.4316
Ni
10.0
350
370
570
35
75
35
Structure
EN 12072
G 25 4
Characteristics
and field of use
Materials
GX40CrNi27-4 (1.4340)
X20CrNiSi25-4 (1.4821)
Typical analysis
in %
C
0.06
Si
0.8
Mat. No.
1.4820
Mn
0.8
GX8CrNi26-7 (1.4347)
AISI 327; ASTM A297HC
Cr
26.0
Ni
5.0
Hardness
HB30
500
180
520
650
20
Welding instruction
Materials
Matching and similar nonstabilized and stabilized autstenitic
CrNi(N) steels/cast steel grades
Cryogenic austenitic steels/
cast steel grades
Preheating
None
None
Polarity = +
Shielding gas (EN 439)
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
266
Classifications
Structure
Ferrite/austenite
Postweld treatment
Welding instruction
Materials
Preheating
According to wall
thickness: 150-300 C
(302-572 F).
None for steel
grade 1.4347
None
Mostly none
None
kg / pack
15
15
15
15
Polarity = +
Shielding gas (EN 439)
Packaging and
weights
Diam. (mm)
1.2
1.6
M12, M13
Spool
B300
B300
kg / pack
15
15
267
Thermanit Nicro 82
GMAW wire
Classifications
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
Characteristics
and field of use
Welding instruction
Materials
Materials
AWS A 5.14
ERNiCr-3
Mat. No.
2.4806
Typical analysis
in %
C
0.02
Si
0.2
Mn
2.8
Cr
19.5
Ni
>67
Nb
2.5
268
Postweld treatment
Unalloyed/low-alloy
steels to austenitic
CrNi(Mo,N) steels/
cast steel grades
Ferritic side:
according to
parent metal
Heat resistant
Cr steels
According to
parent metal
According to
parent metal
Heat resistant
CrNi steels,
Ni base alloys
None
None
Cryogenic Ni steels
According to
parent metal
According to
parent metal
Polarity = +
Shielding gas (EN 439) I1
Fe
<2.0
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
GL (NiCr20Nb)
380
420
620
35
Structure
Preheating
Austenite, no ferrite
90
Spool
BS300
B300
B300
B300
kg / pack
15
15
15
15
269
Thermanit Nimo C
GMAW wire
Classifications
EN ISO 18274
S Ni 6452 (NiCr20Mo15)
AWS A 5.14
ERNiCrMo-7 (mod.)
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.015
Si
0.1
Mn
1.0
Cr
20.0
Mo
15.0
Ni
Bal.
Mat. No.
2.4839
Fe
<1.0
470
700
40
Matching/similar
metals (with or
without W content)
V
+
450
Welding instruction
Materials
Preheating
Postweld treatment
Polarity = +
Shielding gas (EN 439) I1, M12(1) (Ar + 30 % He + 0,5 % CO2)
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
60
Structure
270
Austenite, no ferrite
Spool
B300
B300
kg / pack
15
15
271
Thermanit Nimo C 24
GMAW wire
Classifications
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A 5.14
ERNiCrMo-13
Mat. No.
2.4607
Characteristics
and field of use
Welding instruction
Materials
Preheating
Postweld treatment
None
Materials
Typical analysis
in %
C
0.01
Si
0.10
Mn
<0.5
Cr
23.0
Polarity = +
Shielding gas (EN 439) I1, M12(1) (Ar + 30 % He + 0,5 % CO2)
Mo
16.0
Ni
Bal.
Fe
<1.5
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
1.6
420
700
40
60
Structure
272
Austenite, no ferrite
Spool
B300
B300
B300
kg / pack
15
15
15
273
Thermanit X
GMAW wire
Classifications
EN 12072
G 18 8 Mn
AWS A 5.9
ER307 (mod.)
Mat. No.
1.4370
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.08
Si
0.8
Mn
7.0
Cr
19.0
Ni
9.0
370
400
600
35
Structure
274
100
Welding instruction
Materials
Preheating
Postweld treatment
Heat resistant
Cr steels/cast steel
grades
According to wall
thickness: 150-300 C
(302-572 F)
None
None
Joining of CrNi(MoN)
austenitic steels to
unalloyed/low-alloy
steels/cast steel
grades
According to ferritic
parent metal, mostly
not necessary
Joining of CrNi(MoN)
austenitic steels to
stainless and heatresistant Cr steels/
cast steel grades
According to ferritic
parent metal
Polarity = +
Shielding gas (EN 439) M12, M13, M21
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
Spool
BS300
B300
B300
B300
kg / pack
15
15
15
15
275
Thermanit 13/04 Si
GMAW wire
Classifications
EN 12072
G 13 4
AWS A 5.9
ER410NiMo (mod.)
Characteristics
and field of use
Materials
(G)X5CrNi13-4 (1.4313)
ACI Gr. CA 6NM
Typical analysis
in %
C
0.03
Si
0.8
Mn
0.7
Mat. No.
1.4351
X6CrAl13 (1.4002)
Cr
13.0
Mo
0.5
Welding instruction
Materials
Preheating
Matching steels/
cast steel grades
Tempering or quenching
and tempering, according to
parent metal
13 % Cr steels/
cast steel grades
According to parent
metal
Tempering or quenching
and tempering, according to
parent metal
Ni
4.7
Polarity = +
Shielding gas (EN 439) M12, M13
680
800
15
50
250
38
Packaging and
weights
Structure
276
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
277
Thermanit 14 K Si
Thermanit 1610 Si
GMAW wire
GMAW wire
Classifications
EN 12072
G 13
Characteristics
and field of use
AWS A 5.9
ER410 (mod.)
Classifications
EN 12072
G Z17 Ti
Characteristics
and field of use
Materials
(X8Cr14 (1.4008))
X6Cr13 (1.4000)
Materials
X6Cr17 (1.4016)
Typical analysis
in %
C
0.08
Typical analysis
in %
C
0.065
Si
0.9
Mat. No.
1.4009
X10Cr13 (1.4006)
AISI 410, 420
Mn
0.65
Cr
14.0
Ni
0.4
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30 HRC
450
650
15
180
35
Structure
Mat. No.
1.4502
X8CrTi17 (1.4502)
Mn
0.6
Cr
17.5
Ti
>8xC
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
300
500
20
Hardness
HB30
130
170
Ferrite
Welding instruction
Materials
Preheating
Postweld treatment
Surfacing:
martensitic Cr steels/
cast steel grades
Surfacing: unalloyed/
low-alloy steels/cast steel
grades
Surfacing: higher-strength
steels/cast steel grades
100-200 C
(212-392 F)
Packaging and
weights
Diam. (mm)
1.2
1.6
Spool
B300
B300
Preheating
Postweld treatment
Matching ferritic
steels
Matching steels/cast
steel grades, suitable
for quenching and
tempering
Polarity = +
Shielding gas (EN 439) M12, M13
278
Si
1.0
AWS A 5.9
ER430 (mod.)
Polarity = +
Shielding gas (EN 439) M12, M13
kg / pack
15
15
Packaging and
weights
Diam. (mm)
1.0
1.6
Spool
B300
B300
kg / pack
15
15
279
Thermanit 17
GMAW wire
Classifications
EN 12072
G 17
AWS A 5.9
ER430 (mod.)
Characteristics
and field of use
Materials
X20CrNi17-2 (1.4057)
GX22CrNi 7 (1.4059)
AISI 430Ti; AISI 431
Typical analysis
in %
C
0.07
Si
0.8
Mn
0.7
Yield strength
Mechanical proper- Heattreatment
0.2%
ties of the weld
N/mm2
metal according
800C / 1 h 340
to EN 1597-1
(1472 F /1h)
(min. values at RT)
AW
Structure
280
Mat. No.
1.4015
GX40CrSi17 (1.4740)
X10CrAl18 (1.4742)
Welding instruction
Materials
Preheating
Postweld treatment
Joining: matching
(ferritic) steels/
cast steel grades
Surfacing: unalloyed
and low-alloy steels/
cast steel grades
Surfacing:
high-strength steels/
cast steel grades
Cr
17.5
Polarity = +
Shielding gas (EN 439)
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30
540
20
150
Ferrite/martensite
240
Packaging and
weights
Diam. (mm)
1.2
1.6
M12, M13
Spool
B300
B300
kg / pack
15
15
281
Thermanit 17/15 TT
Thermanit 1740
GMAW wire
GMAW wire
Classifications
EN 12072
G Z17 15 Mn W
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.20
Si
0.40
Mn
10.5
Cr
17.5
Ni
14.0
W
3.5
460
600
30
80
50
Structure
Preheating
Postweld treatment
None
None
According to
parent metal
None
Materials
(G)X35CrMo17 (1.4122)
Typical analysis
in %
C
0.40
Mn
<0.5
Cr
16.5
Mo
1.0
Ni
0.50
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30 HRC
600
800
12
230
48
Surfacing: higher-strength
steels/cast steel grades
BV (SAW (-196))
LR (ftV13R-12)
Spool
B300
Si
<0.5
Mat. No.
1.4122
Postweld treatment
Polarity = +
Shielding gas (EN 439) M12, M13, M21
282
Welding instruction
Materials
Welding instruction
Materials
Packaging and
weights
Characteristics
and field of use
Structure
Austenite
Approvals
EN 12072
G Z17 Mo H
X2CrNiN18-10 (1.4311)
430
Classifications
kg / pack
15
350 C (662 F)
Polarity = +
Shielding gas (EN 439) M12, M13
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
1.6
Spool
B300
B300
B300
kg / pack
15
15
15
283
Thermanit 18/17 E
GMAW wire
Classifications
EN 12072
G 18 16 5 N L
AWS A 5.9
ER317L (mod.)
Mat. No.
1.4440
Characteristics
and field of use
Welding instruction
Materials
Preheating
Postweld treatment
If necessary, solution annealing
at 1050 C (1922 F)
Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving according
pass welding
steels/cast steel grades
to parent metal, otherwise solution
temperature low annealing at 1050 C (1922 F)
Materials
Typical analysis
in %
C
0.03
Si
0.30
Mn
3.7
Cr
18.5
Mo
4.2
Ni
17.5
Polarity = +
Shielding gas (EN 439)
M12, M13
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
N
0.15
320
350
570
34
65
Structure
284
Austenite, no ferrite
Spool
B300
B300
kg / pack
15
15
285
Thermanit 19/15
GMAW wire
Classifications
EN 12072
G 20 16 3 Mn N L
AWS A 5.9
ER316L (mod.)
Mat. No.
1.4455
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.03
Si
0.5
Mn
7.5
Cr
20.5
Mo
3.0
Ni
15.5
Welding instruction
Materials
Matching/similar materials
Type 1.455 claddings
Preheating
None
Postweld treatment
According to
parent metal
mostly 150 C
(302 F)
Polarity = +
Shielding gas (EN 439) M12, M13
N
0.18
430
450
650
30
80
Packaging and
weights
Structure
286
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
287
Thermanit 20/10
GMAW wire
Classifications
EN 12072
G 20 10 3
AWS A 5.9
ER308Mo (mod.)
Mat. No.
1.4431
Characteristics
and field of use
Welding instruction
Materials
Preheating
Postweld treatment
Unalloyed/low-alloy structural
steels of elevated strength
(surfacing and repair
welding)
According to
parent metal
mostly not
necessary
Stainless Cr steels
According to
parent metal
None
None
None
None
Materials
Polarity = +
Shielding gas (EN 439) M12 (max. 3 % CO2), M13
Typical analysis
in %
C
0.05
Si
0.5
Mn
1.3
Cr
20.5
Mo
3.3
Ni
10.5
470
520
670
25
Structure
288
Approvals
Packaging and
weights
Diam. (mm)
1.2
1.6
50
Spool
B300
B300
kg / pack
15
15
289
Thermanit 20/16 SM
Thermanit 20/25 Cu
GMAW wire
Classifications
EN 12072
G Z22 17 8 4 N L
Mat. No.
1.3954
Characteristics
and field of use
Materials
X4CrNiMnMoN19-13-8 (1.3948)
X2CrNiMoN22-15 (1.3951)
X2CrNiMoN18-14-3 (1.3952)
X2CrNiMo18-15 (1.3953)
X2CrNiMnMoNNb21-16-5-3 (1.3964)
X2CrNiMoN17-13-5 (1.4439)
Typical analysis
in %
C
0.03
Si
0.70
Mn
7.3
Cr
22.2
Mo
3.6
Ni
18.0
N
0.24
430
460
640
30
70
Structure
EN 12072
G 20 25 5 Cu L
Characteristics
and field of use
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Good corrosion resistance similar to
matching steels/cast steel grades, above all in reducing environment. For joining and surfacing work on matching austenitic
CrNiMoCu steels/cast steel grades. For joining these steels
with unalloyed/low-alloy steels/cast steel grades.
Materials
Typical analysis
in %
C
Si
<0.025 0.20
AWS A 5.9
ER385
Mn
2.5
Cr
20.5
Mat. No.
1.4519
Mo
4.8
Ni
25.0
Cu
1.5
350
370
550
35
55
Structure
Austenite, no ferrite
Austenite
Welding instruction
Materials
Welding instruction
Materials
Matching/similar non magnetic
steels/cast steel grades
Preheating
Postweld treatment
None
None
Polarity = +
Shielding gas (EN 439) M12, M12(1) (15%He+2%CO2+83%Ar)
Approvals
WIWEB
Packaging and
weights
Diam. (mm)
1.0
1.2
290
Classifications
GL (39549)
Spool
B300
B300
kg / pack
15
15
Preheating
Postweld treatment
Matching/similar
steels/cast steel grades
None
According to unalloyed/
low alloy parent metal
mostly not necessary
None
Polarity = +
Shielding gas (EN 439) M12, M13
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
291
Thermanit 21/33
Thermanit 22/09
GMAW wire
GMAW wire
Classifications
EN 12072
G Z21 33 Nb
Mat. No.
1.4850
Characteristics
and field of use
X10NiCrAlTi32-20 (1.4876)
GX10NiCrNb32-20 (1.4859)
Typical analysis
in %
C
0.20
Si
0.20
Mn
2.3
AW
380
Cr
22.0
Ni
33.0
Nb
1.7
400
600
25
50
Structure
Welding instruction
Materials
Matching/similar
steels/cast steel grades
Materials
Typical analysis
in %
C
0.025
Preheating
Postweld treatment
None
None
Diam. (mm)
0.8
1.0
1.2
Spool
BS300
B300
B300
Si
0.5
AWS A 5.9
ER2209
Mn
1.6
Cr
23.0
Mat. No.
1.4462
Mo
3.0
Ni
9.0
N
0.14
510
550
700
25
70
Austenite/ferrite
Welding instruction
Materials
Matching/similar steels/
cast steel grades
Preheating
Postweld treatment
None
Polarity = +
Shielding gas (EN 439) M12, M13
Polarity = +
Shielding gas (EN 439) M12, M13
292
Characteristics
and field of use
Structure
Austenite
Packaging and
weights
EN 12072
G 22 9 3 N L
Alloy 800 H
metal according
to EN 1597-1
Classifications
kg / pack
15
15
15
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
1.6
GL (4462S)
Controlas (0083)
Spool
B300
B300
B300
B300
kg / pack
15
15
15
15
293
EN 12072
G 25 9 4 N L
AWS A 5.9
ER2553 (mod.)
Mat. No.
1.4501
Characteristics
and field of use
Superduplex stainless steel; resistant to intercrystalline corrosion and wet corrosion up to 220 C (428 F). Very good
resistance to pitting corrosion and stress corrosion cracking
due to the high CrMo(N) content (pitting index 40).
Well suited for the conditions in the offshore field.
Welding instruction
Materials
Matching/similar
steels/cast steel grades
Preheating
Postweld treatment
Mostly none
GX3CrNiMoCuN26-6-3 (1.4515)
GX3CrNiMoCuN25-6-3-3 (1.4517)
X2CrNiMoCuN 25-7-4 (1.4501; UNS S 32760)
25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
FALC 100, NIROSTA 4501
Materials
Typical analysis
in %
C
0.02
Si
0.3
Mn
1.5
Cr
25.5
Mo
3.7
Ni
9.5
N
0.22
Cu
0.8
Polarity = +
Shielding gas (EN 439) M12, M13
W
0.6
650
700
750
25
80
50
Packaging and
weights
Structure
294
Austenite/ferrite
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
295
EN 12072
G 23 12 L Si
AWS A 5.9
ER309LSi
Mat. No.
1.4332
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.03
Si
0.9
Mn
2.0
Cr
24.0
430
296
Postweld treatment
Joining: CrNi(MoN)
austenitic steels with
unalloyed/low-alloy
steels/cast steel grades
Joining: CrNi(MoN)
austenitic steels with
stainless heat resistant
Cr steels/cast steel
grades
Polarity = +
Shielding gas (EN 439) M12, M13
550
30
Structure
Preheating
Ni
13.0
400
Welding instruction
Materials
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
GL (4332)
55
Spool
BS300
B300
B300
kg / pack
15
15
15
297
Thermanit 25/35 R
Thermanit 25/35 Zr
GMAW wire
GMAW wire
Classifications
EN 12072
G Z25 35
Characteristics
and field of use
Materials
GX40NiCrSiNb35-25 (1.4852)
Typical analysis
in %
C
0.42
Si
1.2
Mat. No.
1.4853
Mn
1.8
Cr
26.0
Ni
35.0
Nb
1.3
Yield strength
0.2%
N/mm2
Yield strength
1.0%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
400
450
600
Classifications
EN 12072
G Z25 35 Zr
Characteristics
and field of use
Materials
GX40NiCrSiNb35-25 (1.4852)
Typical analysis
in %
C
0.42
Si
1.2
Mat. No.
1.4853
Mn
1.8
Cr
26.0
Ni
35.0
Nb
1.3
Zr
<0.15
Yield strength
0.2%
N/mm2
Yield strength
1.0%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
400
450
600
Structure
Austenite
Structure
Welding instruction
Materials
Matching/similar
cast steel grades
Preheating
Postweld treatment
None
None
Welding instruction
Materials
Matching/similar
cast steel grades
Polarity = +
Shielding gas (EN 439) M12, M13
Approvals
Controlas (0100)
Packaging and
weights
Diam. (mm)
1.2
298
Austenite
Preheating
Postweld treatment
None
None
Polarity = +
Shielding gas (EN 439) M12, M13
Spool
B300
kg / pack
15
Packaging and
weights
Diam. (mm)
1.2
Spool
B300
kg / pack
15
299
Thermanit 30/10
Thermanit 30/40 E
GMAW wire
GMAW wire
Classifications
EN 12072
G 29 9
AWS A 5.9
ER312
Mat. No.
1.4337
Characteristics
and field of use
Classifications
EN ISO 18274
S Ni 8025 (NiFe30Cr29Mo)
Characteristics
and field of use
Materials
Materials
Typical analysis
in %
Typical analysis
in %
C
0.15
Si
0.5
Mn
1.6
Cr
30.0
Ni
9.0
500
750
20
27
Structure
Austenite/ferrite
Welding instruction
Materials
Stainless and heat resistant, unalloyed and low-alloy steels/cast steel
grades; combinations
Preheating
Postweld treatment
According to
parent metal
300
Diam. (mm)
1.0
1.2
Cr
29.0
Mo
4.3
Ni
36.0
Cu
1.8
350
370
550
30
75
Structure
Austenite, no ferrite
Preheating
Postweld treatment
Matching metals
Joining of matching
austenitic steels to
unalloyed/low-alloy
steels/cast steel grades
According to parent
metal
None
Polarity = +
Shielding gas (EN 439) I1, I3,
M12(1) (29,5%He+0,5%CO2+70%Ar)
Polarity = +
Shielding gas (EN 439) M12, M13
Packaging and
weights
Mn
2.6
Mat. No.
2.4656
Welding instruction
Materials
Si
0.20
AWS A 5.9
ER383 (mod.)
Spool
B300
B300
kg / pack
15
15
Approvals
Packaging and
weights
Diam. (mm)
0.8
1.0
1.2
Spool
B300
B300
B300
kg / pack
12.5
15
15
301
Thermanit 35/45 Nb
Thermanit 409 Cb
GMAW wire
GMAW wire
Classifications
EN 12072
G Z35 45 Nb H
Classifications
EN 12072
G Z13 Nb L
Characteristics
and field of use
Characteristics
and field of use
Materials
GX45NiCrNbSiTi45-35
Materials
Typical analysis
in %
C
0.42
Typical analysis
in %
C
0.05
Si
1.5
Mn
1.0
Cr
35.0
Ni
45.5
Nb
0.8
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
245
450
Structure
Welding instruction
Materials
Matching/similar
cast steel grades
Structure
Postweld treatment
None
None
302
Diam. (mm)
1.2
Spool
B300
kg / pack
15
Nb
10xC
Hardness
HB30
150
130
Preheating
Postweld treatment
According to wall
thickness 200 - 300 C
(392 - 572 F)
Polarity = +
Shielding gas (EN 439)
Polarity = +
Shielding gas (EN 439) M12, M13
Packaging and
weights
Cr
11.5
Ferrite
Matching/similar
steels
Preheating
Mn
0.6
Mat. No.
1.4009
Welding instruction
Materials
Austenite
Si
0.6
AWS A 5.9
ER409Cb
Packaging and
weights
Diam. (mm)
1.0
1.2
M12, M13
Spool
B300
B300
kg / pack
15
15
303
Thermanit 430L Cb
Thermanit 439 Ti
GMAW wire
GMAW wire
Classifications
EN 12072
G Z18 Nb L
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.02
Si
0.5
AWS A 5.9
ER430 (mod.)
Mn
0.5
Cr
18.0
Mat. No.
1.4511
Nb
12xC
Structure
Hardness
HB30
150
130
Ferrite
Welding instruction
Materials
Matching/similar
steels
Classifications
EN 12072
G Z18 Ti L
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.03
Preheating
Postweld treatment
According to wall
thickness 200 - 300 C
(392 - 572 F)
304
Diam. (mm)
1.0
1.2
Spool
B300
B300
Mn
0.8
Cr
18.0
Ti
12xC
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Hardness
HB30
280
430
20
150
130
Ferrite
Welding instruction
Materials
Preheating
Matching ferritic
steels
Polarity = +
Shielding gas (EN 439) M12, M13
Packaging and
weights
Si
0.8
Mat. No.
1.4510
200 - 300 C
392 - 572 F)
Postweld treatment
Air cooling. Stress releaving heat treatment
at 800 C (1,472 F), Air cooling is
recommended when multi layer welding.
Not necessary for single-layer welds under
corresponding service temperatures
Polarity = +
Shielding gas (EN 439) M12, M13
kg / pack
15
15
Packaging and
weights
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
305
Thermanit 617
Thermanit 625
GMAW wire
GMAW wire
Classifications
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9)
AWS A 5.14
ERNiCrCoMo-1
Mat. No.
2.4627
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.05
Si
0.1
Mn
0.1
Cr
21.5
Mo
9.0
Ni
Bal.
Co
11.0
Typical analysis
in %
Al
1.0
Ti
0.5
Fe
1.0
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
196 C
400
700
40
100
47
Austenite
Welding instruction
Materials
Matching/similar
metals
Preheating
Postweld treatment
None
Polarity = +
Shielding gas (EN 439) I1, M12(1) (Ar+30%He+0,5%CO2)
Packaging and
weights
306
Diam. (mm)
1.2
Spool
B300
Characteristics
and field of use
Materials
Structure
Classifications
kg / pack
15
EN ISO 18274
AWS A 5.14
Mat. No.
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
2.4831
Nickel based alloy; high resistance to corrosive environment. Resistant
to stress corrosion cracking. Resistant to scaling up to 1100 C
(2012 F). Temperature limit: 500C (932F) max. in sulphureous
atmospheres. High temperature resistant up to 1000 C (1832 F).
Cold toughness at subzero temperatures as low as 196 C (321 F).
For joining and surfacing work with matching/similar corrosion-resistant
materials as well as with matching and similar heat resistant,
high temperature resistant steels and alloys. For joining and surfacing
work on cryogenic austenitic CrNi(N) steels/cast steel grades and on
cryogenic Ni steels suitable for quenching and tempering.
TV-certified parent metal; Alloy 800 H, NiCr22Mo9Nb (2.4856),
X1CrNiMoCuN20-18-7 (1.4547) and combinations of aforementioned materials with ferritic steels up to S355J, 10CrMo9-10;
Alloy 600, Alloy 625, Alloy 800, 9% Ni steels.
C
Si
Mn
Cr
Mo
Ni
Nb
Fe
0.03 0.25 0.20 22.0 9.0
Bal. 3.6
<1.0
According to matching/similar creep resistant materials
460
500
740
30
60
40
* (321 F)
Structure
Austenite
Welding instruction
Materials
Matching/similar metals
Preheating
None
Postweld treatment
None; if necessary, solution
annealing at 1150 C (2102 F)
None
Spool
B300
B300
B300
B300
kg / pack
12.5
15
15
15
307
Thermanit 690
GMAW wire
Classifications
EN ISO 18274
S Ni 6052 (NiCr30Fe9)
AWS A 5.14
ERNiCrFe -7
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.03
Si
0.3
Mn
0.3
Cr
29.0
Mo
0.1
Ni
Bal.
Fe
9.0
Mat. No.
2.4642
Welding instruction
Materials
Matching/similar
metals
Co
<0.1
Preheating
Postweld treatment
None
None
Polarity = +
Shielding gas (EN 439) I1, M12(1) (Ar+30%He+0,5%CO2)
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
350
600
35
80
Packaging and
weights
Structure
308
Austenite
Diam. (mm)
1.0
1.2
Spool
B300
B300
kg / pack
15
15
309
Union FeNi 60 H IG
Union FeNi 60 IG
GMAW wire
GMAW wire
Classifications
EN ISO 1071
SC NiFe -2
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.1
Si
0.25
Mn
3.0
Ni
55.0
Cu
2.0
Fe
Bal.
Classifications
EN ISO 1071
SC NiFe -1 (mod.)
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.1
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
HB 30
250
450
200
Hardness
Si
0.15
Mn
0.9
Mat. No.
2.4560
Ni
59.0
Fe
Bal.
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Hardness
HB 30
200
400
180
Polarity = +
Shielding gas (EN 439) I (Ar); M12, M12(1)
Polarity = +
Shielding gas (EN 439) M12, M12(1)
Packaging and
weights
310
Diam. (mm)
1.0
1.2
Spool
BS300
BS300
kg / pack
15.0
15.0
Approvals
Packaging and
weights
Diam. (mm)
1.0
1.2
Spool
BS300
BS300
kg / pack
15.0
15.0
311
314-315
Wires
316-323
Fluxes
for submerged arc welding unalloyed steels
312
326-335
324-325,
339-348, 353-354
336-338, 349-352
313
Brand name
EN
AWS
Page
S
S
S
S
S
S
S
1 ........................................756...........S1 ...................................................................A
1 Mo 1,2 ............................756...........SZ ...................................................................A
2 ........................................756...........S2 ...................................................................A
2 Si....................................756...........S2Si ................................................................A
3 ........................................756...........S3 ...................................................................A
3 Mo Ti B...........................756...........SZ ...................................................................A
3 Si....................................756...........S3Si ................................................................A
5.17.............EL12 .......................................................................................................316-317
5.23.............EG...........................................................................................................316-317
5.17.............EM12 ......................................................................................................318-319
5.17.............EM12K ....................................................................................................320-321
5.17.............EH10K ....................................................................................................320-321
5.23.............EG...........................................................................................................320-321
5.17.............EH12K ....................................................................................................322-323
5.23.............EB 9 ........................................................................................................316-317
5.23.............EG...........................................................................................................316-317
5.23.............EG [B9 (mod.)]........................................................................................316-317
5.23.............EG [B9 (mod.)]........................................................................................316-317
5.23.............EB3R ......................................................................................................316-317
5.23.............EG...........................................................................................................316-317
5.23.............EB6 .........................................................................................................316-317
5.23.............EB2R ......................................................................................................318-319
5.23.............EA4 .........................................................................................................320-321
5.23.............EG [EF1 (mod.)] .....................................................................................320-321
5.23.............EG [EF3 (mod.)] .....................................................................................320-321
5.23.............EG...........................................................................................................322-323
5.23.............EG...........................................................................................................322-323
S
S
S
S
S
S
S
2
2
2
2
2
3
4
5.23.............EA2 .........................................................................................................318-319
5.23.............ENi2 ........................................................................................................318-319
5.23.............ENi3 ........................................................................................................318-319
5.23.............EG [ENi1 (mod.)] ....................................................................................318-319
5.23.............ENi1 ........................................................................................................318-319
5.23.............EG [EF6 (mod.)] .....................................................................................320-321
5.23.............EA3 .........................................................................................................322-323
600 ............................................760...........SA
300 ............................................760...........SA
305 ............................................760...........SA
306 ............................................760...........SA
309 P.........................................760...........SA
310 D ........................................760...........SA
400 ............................................760...........SA
FB
FB
FB
FB
FB
2
1
1
1
1
55
65
65
65
55
314
315
Sub-arc
wires
Classification
Field of application/Materials
Ni
Nb
others
0.06
0.20 V
0.50 W
0.30 V
Thermanit
MTS 3
EN 12070
AWS A 5.23
S CrMo91
EB9
0.12
0.30
0.60
9.0
1.00
0.70
Thermanit
MTS 4
EN 12070
AWS A 5.23
S CrMoWV12
EG
0.25
0.25
0.70
11.5
1.00
0.50
Thermanit
MTS 616
EN 12070
AWS A 5.23
0.11
0.38
0.45
8.8
0.45
0.65
0.06
1.65 W
0.20 V
Thermanit
MTS 911
EN 12070
AWS A 5.23
S ZCrMoWVNb9 1 1
EG [B9 (mod.)]
0.11
0.35
0.45
9.0
1.00
0.75
0.06
1.00 W
0.20 V
Union
S1
EN 756
AWS A 5.17
S1
EL12
0.10
0.10
0.50
Union
S 1 CrMo 2
EN 12070
AWS A 5.23
S CrMo2
EB3R
0.10
0.10
0.50
2.40
1.00
Union
EN 12070
S 1 CrMo 2 V AWS A 5.23
S ZCrMoV2
EG
0.12
0.10
0.60
2.50
1.00
Union
S1 CrMo 5
EN 12070
AWS A 5.23
S CrMo5
EB6
0.08
0.30
0.50
5.80
0.60
Union
S 1 Mo 1,2
EN 756
AWS A 5.23
SZ
EG
0.06
0.20
0.50
1.25
316
0.30 V
317
Sub-arc
wires
Classification
Field of application//Materials
Ni
Union
S2
EN 756
AWS A 5.17
S2
EM12
0,10
0,10
1,00
Union
S 2 CrMo
EN 12070
AWS A 5.23
S CrMo1
EB2R
0,12
0,10
0,80
Union
S 2 Mo
EN 756
EN 12070
AWS A 5.23
S2Mo
S Mo
EA2
0,10
0,10
1,00
Union
S 2 Ni 2,5
EN 756
AWS A 5.23
S2Ni2
ENi2
0,10
0,10
1,00
2,50
Union
S 2 Ni 3,5
EN 756
AWS A 5.23
S2Ni3
ENi3
0,09
0,15
0,90
3,30
Union
S 2 Ni 370
EN 756
AWS A 5.23
S2Ni1,5
EG [ENi1 (mod.)]
0,08
0,10
0,95
1,30
Union
S 2 NiMo 1
EN 756
AWS A 5.23
SZ2Ni1
ENi1
0,11
0,10
1,00
0,90
318
1,20
0,50
0,50
0,25
319
Sub-arc
wires
Classification
Field of application//Materials
Ni
Union
S 2 Si
EN 756
AWS A 5.17
S2Si
EM12K
0.10
0.30
1.00
Union
S3
EN 756
AWS A 5.17
S3
EH10K
0.12
0.10
1.50
Union
S 3 Mo
EN 756
EN 12070
AWS A 5.23
S3Mo
S MnMo
EA4
0.12
0.10
1.50
0.50
Union
S 3 Mo Ti B
EN 756
AWS A 5.23
SZ
EG
0.08
0.25
1.20
0.55
+ Ti
+B
Union
S 3 NiMo
EN 756
AWS A 5.23
S3Ni1,5Mo
EG [EF1 (mod.)]
0.08
0.10
1.50
0.45
1.50
Union
S 3 NiMo 1
EN 756
AWS A 5.23
S3Ni1Mo
EG [EF3 (mod.)]
0.12
0.10
1.60
0.60
0.95
Union
S 3 NiMoCr
EN 14295
AWS A 5.23
S3Ni2,5CrMo
EG [EF6 (mod.)]
0.14
0.10
1.70
0.60
2.10
320
0.35
321
Sub-arc
wires
Classification
Union
S 3 Si
EN 756
AWS A 5.17
S3Si
EH12K
0.10
0.30
1.70
Union
S 4 Mo
EN 756
AWS A 5.23
S4Mo
EA3
0.12
0.10
2.00
Union
S P 23
EN 12070
AWS A 5.23
SZCr2WV
EG
0.07
0.30
0.50
2.20
Union
S P 24
EN 12070
AWS A 5.23
SZCrMo2VNb
EG
0.06
0.20
0.50
2.40
322
Field of application//Materials
Ni
General structural steels and fine grained structural steels
up to S460N, P460N.
Expecially for offshore steels with flux UV 418 TT (COD tested).
Flux: UV 421 TT, UV 418 TT.
0.50
1.00
HCM2S: T/P 23
Flux: UV 430 TTR-W
V = 0.24
Ti/Nb=0.04
323
Marathon 543
Marathon 543
Characteristics
and field of use
Designation
In combination with the new sub arc wires Thermanit MTS 616
the flux is suited for welding steels of type P 92 according to
ASTM A 335 and with Thermanit MTS 911 for steels of type
X11CrMoWVNb9-1-1 (1.4905), E 911 (P911).
Grain size
Packaging
25 kg plastic bag
Si
Mn
Cr
Mo
Ni
Thermanit MTS 3
Weld metal
0.11
0.11
0.30
0.30
0.50
0.60
9.00
8.90
1.00
0.98
0.80
0.75
0.20
0.20
Thermanit MTS 4
Weld metal
0.25
0.18
0.25
0.25
0.50
0.45
0.30
0.30
0.38
0.38
0.45
0.60
8.8
8.7
0.45
0.43
0.65
0.60
0.20
0.20
0.35
0.35
0.45
0.60
9.0
8.9
0.98
0.96
0.75
0.70
0.20
0.20
Union S 1 CrMo 5
Weld metal
0.30
0.30
0.50
0.60
5.80
5.70
0.60
0.58
0.08
0.07
Advice
Main constituents
in %
SiO2+TiO2
14
Basicity
(Boniszewski)
Mol.-%
3,8
Approvals
Al2O3+MnO
18
0.06 0.05
0.05 0.05
-
0.50
0.50
Heat
treatment
Test
temp.
C
0.2% Yield
strength
N/mm2
Tensile
strength
N/mm2
Thermanit MTS 3
750 C / 4 h
760 C / 2 h
RT
400
460
500
540
400
380
360
700
540
500
480
18
14
14
14
47
Thermanit MTS 4
760 C / 4 h*
RT
450
550
450
700
500
18
14
47
RT
600
560
290
700
350
18
16
41
RT
600
560
300
700
360
18
16
41
Union S 1 CrMo 5
RT
450
420
350
580
480
18
14
47
CaF2
31
Wt.-%
2,9
TV
Controlas
Thermanit MTS 3
6527
1373
Thermanit MTS 4
7814
9391
9228
324
CaO+MgO
32
Nb
740 C / 2 h
Elongation
Impact
l0=5d0
value at RT
%
J (CVN)
325
UA 600
UV 300
Manganese-silicate type
EN 760
SA AB 1 65 DC H5
Classifications
Characteristics
and field of use
Grain size
Classifications
EN 760
SA MS 1 87 AC H5
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
Advice
Main constituents
in %
SiO2+TiO2
40
CaO+MgO
28
Basicity
(Boniszewski)
Mol.-%
1.2
Weight %
0.9
25 kg plastic bag
Advice
Main constituents
in %
326
CaF2
5
Packaging
Basicity
(Boniszewski)
Al2O3+MnO
16
SiO2+TiO2
18
Mol.-%
2.9
CaO+MgO
36
Al2O3+MnO
24
CaF2
20
Weight %
2.2
Si
Mn
Mo
Union S 1
Weld metal
0.10
0.05
0.10
0.65
0.50
1.00
S 35 0 MS S1
F6A0-EL12
Union S 2
Weld metal
0.10
0.05
0.10
0.65
1.00
1.35
S 35 2 MS S2
F7A2-EM12
Union S 2 Mo
Weld metal
0.10
0.05
0.10
0.65
1.00
1.35
0.50
0.45
S 46 2 MS S2Mo
F8A2-EA2-A2
Union S 2 Si
Weld metal
0.10
0.05
0.30
0.80
1.00
1.35
S 42 2 MS S2Si
F7A2-EM12K
327
UV 300
UV 305
Manganese-silicate type
Aluminate-rutile type
Heat
treatment
0.2%Yield
strength
N/mm2
Tensile
strength
N/mm2
Elongation
l0=5d0
%
+20 C
0 C
-20 C
AW
SR
355
300
460
420
25
25
50
60
40
50
28
28
Union S 2
AW
SR
355
310
480
480
25
25
60
80
60
80
28
34
Union S 2 Mo
AW
470
550
22
60
50
34
Union S 2 Si
AW
SR
420
355
500
480
25
25
60
80
60
60
28
34
328
EN 760
SA AR 1 76 AC H5
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
If requested: steel drum content 200 kg
Advice
Main constituents
in %
SiO2+TiO2
26
Basicity
(Boniszewski)
Mol.-%
0.7
Impact values*
J (CVN)
Union S 1
AW = as welded
SR = stress relieved: 580 C (1076 F) / 5 h / air
Classifications
Al2O3+MnO
55
Weight-%
0.6
329
UV 306
UV 306
Aluminate-rutile type
Aluminate-rutile type
Mechanical properties of the weld metal, as welded:
Classifications
EN 760
SA AR 1 77 AC H5
Characteristics
and field of use
Grain size
Packaging
Advice
Main constituents
in %
SiO2+TiO2
24
Al2O3+MnO
50
Basicity
(Boniszewski)
Mol.-%
0.8
Weight %
0.6
CaF2+CaO+MgO
16
Wire
electrodes
used
0.2%Yield
strength
N/mm2
Union S 1
Tensile
strength
N/mm2
Elongation
l0=5d0
%
Impact values*
J (CVN)
+20 C
0 C
-20 C
-30 C
360
460
22
80
60
47
28
Union S 2
420
530
22
80
60
47
47
Union S 2 Mo
470
550
22
70
60
47
28
Union S 2 Si
420
540
22
70
50
47
28
Union S 3
420
520
22
80
60
47
47
Approvals
TV
DB
ABS
GL
2M/2YM
3YTM
LR
DNV Controlas
Si
Mn
Mo
Union S 1
Weld metal
0.10
0.06
0.10
0.60
0.50
0.90
S 35 2 AR S1
F6A0-EL12
Union S 2
Weld metal
0.10
0.06
0.10
0.60
1.00
1.40
S 42 3 AR S2
F7A2-EM12
Union S 2 Mo
Weld metal
0.10
0.06
0.10
0.60
1.00
1.40
0.50
0.45
S 46 2 AR S2Mo
F8A2-EA2-A2
Union S 2 Si
Weld metal
0.10
0.06
0.30
0.75
1.00
1.60
S 42 2 AR S2Si
F7A2-EM12K
Union S 3
Weld metal
0.12
0.07
0.10
0.60
1.50
1.60
S 42 3 AR S3
F7A2-EH10K
330
51.132.04
Union S 2
2590
Union S 2 Mo
7739
51.132.04
2M/2YM IIIYMT
0268
331
UV 309 P
UV 310 D
Classifications
EN 760
SA AB 1 65 AC H5
Characteristics
and field of use
Classifications
EN 760
SA FB 1 55 DC H5
Characteristics
and field of use
UV 310 D is an agglomerated fluoride-basic flux with high basicity and neutral metallurgical behaviour. It is suitable for single
electrode (DC+), twin electrodes (DC+) and tandem electrodes
(DC+ and AC) welding.
UV 310 D can especially be used in combination with suitable
wire electrodes (for example: Union S 2, S 3 Si, S 2 Mo, S 3
Mo, S 4 Mo, S 2 NiMo1, S 3 NiMo, S 3 NiMo1) for double joint
welding of pipe steels acc. to API 5L Gr. X42 to X80 and also
for other multilayer welded joints at mild and high tensile steels.
Very good impact toughness of weld metal at low temperatures.
Remark:
The mechanical properties of the joint depend on the weld
preparation, wall thickness, base metal composition and dilution
with the base metal.
Grain size
Packaging
30 kg steel container
Advice
If stored properly, the flux can be used directly from the container. Flux that has picked up moisture should be redried for
about 2 h at 350 25 C (662 77 F).
Grain size
Main constituents
in %
SiO2+TiO2
16
Packaging
Basicity
(Boniszewski)
Mol.-%
3.7
Advice
Main constituents
in %
SiO2+TiO2
22
Basicity
(Boniszewski)
Mol.-%
2.0
332
CaO+MgO
24
Al2O3+MnO
28
CaF2
18
Weight %
1.4
CaO+MgO
36
Al2O3+MnO
19
CaF2
27
Gew.-%
2.7
AWS A5.17/A5.23
EN 756 / EN 14295
Union S 3
F7A6-EH10K
S 42 4 FB S3
Union S 3 Si
F7A6-EH12K
S 46 4 FB S3Si
Union S 2 Mo
F8A6-EA2-A2
S 46 2 FB S2Mo
Union S 4 Mo
F9A6-EA3-A3
S 50 4 FB S4Mo
Union S 2 NiMo1
F8A10-ENi1-Ni1
S 50 6 FB SZ2Ni1
Union S 3 NiMo1
F8A8-EG-F3
S 55 6 FB S3Ni1Mo
333
UV 400
UV 400
Condition
+20 C
Impact values*
J (CVN)
0 C
-20 C
-40 C
Union S 1
u
s
355
330
460
420
22
25
100
110
100
120
47
80
28
28
Union S 2
u
s
n
400
355
290
480
480
460
22
25
22
120
140
80
100
120
60
60
100
47
47
47
-
Grain size
Packaging
Union S 2 Mo
Advice
u
s
470
470
550
550
22
22
100
100
90
100
47
60
47
47
Union S 2 Si
u
s
420
355
500
480
22
25
100
140
80
120
47
80
47
47
Union S 3
u
s
420
380
500
500
22
25
120
140
120
120
60
100
47
47
Main constituents
in %
SiO2+TiO2
20
Basicity
(Boniszewski)
Mol.-%
2.3
CaO+MgO
30
Al2O3+MnO
26
CaF2
16
Weight %
1.7
Si
Mn
Mo
Union S 1
Weld metal
0.10
0.06
0.10
0.35
0.50
0.90
S 35 3 AB S1
F7A4-EL12
Union S 2
Weld metal
0.10
0.06
0.10
0.35
1.00
1.35
S 38 4 AB S2
F7A4-EM12
Union S 2 Mo
Weld metal
0.10
0.06
0.10
0.35
1.00
1.35
0.50
0.45
S 46 4 AB S2Mo
F8A4-EA2-A2
Union S 2 Si
Weld metal
0.10
0.06
0.30
0.35
1.00
1.50
S 42 4 AB S2Si
F7A4-EM12K
Union S 3
Weld metal
0.12
0.07
0.10
0.35
1.50
1.60
S 42 4 AB S3
F7A4-EH10K
334
Approvals
TV
DB
ABS
BV
GL
LR
DNV
Controlas
Union S 2
6170
51.132.03
3YTM
4Y40TM
3YTM
3YTM
IIIYTM
1266
Union S 2 Mo
6233
1370
335
UV 418 TT
UV 418 TT
Classifications
Characteristics
and field of use
Grain size
25 kg plastic bag
Advice
Main constituents
in %
336
Designation
Packaging
Basicity
(Boniszewski)
SiO2+TiO2
15
Mol.-%
3.5
CaO+MgO
35
Al2O3+MnO
20
CaF2
25
Weight %
2.6
Si
Mn
Cr
Mo
Ni
Weld metal
classification
acc. to EN 756
AWS A 5.17 - SFA 5.17
AWS A 5.23 - SFA 5.23
Union S 2
Weld metal
0.10
0.07
0.10
0.20
1.00
0.95
Union S 2 Mo
Weld metal
0.10
0.07
0.10
0.20
1.00
0.95
Union S 2 Ni 2,5
Weld metal
0.10
0.07
0.10
0.20
1.00
0.95
2.30
2.20
S 42 8 FB S2Ni2
F8A10-ENi2-Ni2
Union S 2 Ni 3,5
Weld metal
0.09
0.06
0.15
0.20
0.90
0.85
3.30
3.20
S 46 8 FB S2Ni3
F8A15-ENi3-Ni3
Union S 2 Ni 370
Weld metal
0.08
0.06
0.10
0.25
1.00
1.30
1.30
1.20
S 42 6 FB S2Ni1,5
F7A8-EG-G
Union S 2 NiMo1
Weld metal
0.11
0.07
0.10
0.20
1.00
0.95
0.90
0.85
S 50 6 FB SZ2Ni1
F8A8-ENi1-Ni1
Union S 2 Si
Weld metal
0.10
0.08
0.30
0.30
1.10
1.10
S 42 5 FB S2Si
F7A6-EM12K
Union S 3
Weld metal
0.12
0.08
0.10
0.20
1.50
1.35
S 38 4 FB S3
F7A6-EH10K
Union S 3 Mo
Weld metal
0.12
0.08
0.10
0.20
1.50
1.35
0.50
0.45
Union S 3 NiMo
Weld metal
0.08
0.06
0.10
0.20
1.50
1.40
0.45
0.40
1.50
1.40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0.12
0.08
0.10
0.25
1.60
1.55
0.60
0.55
0.95
0.90
S 50 6 FB S3Ni1Mo
F9A8-EG-F3
Union S 3 NiMoCr
Weld metal
0.14
0.08
0.10
0.20
1.75
1.50
0.60
0.58
2.10 S 69 6 FB SZ3Ni2,5CrMo
2.00
F11A8-EG-F6
Union S 3 Si
Weld metal
0.10
0.08
0.30
0.30
1.70
1.55
Union S 4 Mo
Weld metal
0.12
0.08
0.10
0.20
2.00
1.65
S 35 4 FB S2
F7A5-EM12
0.50
0.45
0.25
0.23
0.35
0.32
S 46 4 FB S2Mo
F8A6-EA2-A2
S 46 4 FB S3Mo
F8A5-EA4-A4
S 46 6 FB S3Si
F7A8-EH12K
0.50
0.45
S 50 4 FB S4Mo
F8P6-EA3-A3
337
UV 418 TT
0.2%Tensile
Yield
strength
strength
N/mm2 N/mm2
Elongation
l0=5d0
%
Impact values*
J (CVN)
+20 C 0 C -20 C - 40 C - 60 C -80 C
Union S 2
400
480
26
160
140
100
47
Union S 2 Mo
470
550
25
160
140
100
47
Union S 2 Ni 2,5
420
520
25
160
140
120
100
80
47
Union S 2 Ni 3,5
470
560
25
160
140
120
100
80
47
Union S 2 Ni 370
420
530
25
160
140
100
70
47
Union S 2 NiMo 1
500
560
25
180
160
120
100
80
Union S 2 Si
420
520
26
160
140
100
60
47
Union S 3
400
510
26
160
140
100
47
27
Union S 3 Mo
470
550
25
160
140
100
47
Union S 3 NiMo
550
620
22
160
140
120
80
47
Union S 3 NiMo 1
550
640
22
160
140
110
70
47
Union S 3 NiMoCr
690
760
17
120
100
80
47
27
Union S 3 Si
460
550
26
160
140
120
70
47
Union S 4 Mo
550
620
18
140
100
60
47
27
Classifications
EN 760
SA FB 1 65 DC / SA FB 1 65 DC H5
Characteristics
and field of use
Grain size
Packaging
Advice
Main constituents
in %
SiO2+TiO2
15
Basicity
(Boniszewski)
Mol.-%
3.4
27
CaO+MgO
35
Union S 3 Si
338
TV
DB
DNV
GL
LR
BV
7276
51.132.05
1379
VY42 (H5)
6Y42M
5Y42H5
5Y42SR
5Y46
CaF2
25
Weight %
2.5
Si
Mn
Cr
Mo
Approvals
Al2O3+MnO
21
Ni
Cu
Union S 2
Weld metal
S 35 4 FB S2
F7A4-EM12
Union S 2 Mo
Weld metal
Union S 3
Weld metal
Union S 3 Mo
Weld metal
0.50
0.45
S 46 4 FB S3Mo
F8A4-EA4-A4
Union S 4 Mo
Weld metal
0.50
0.45
S 50 4 FB S4Mo
F8P4-EA3-A3
0.50
0.45
S 46 4 FB S2Mo
F8A4-EA2-A2
S 38 4 FB S3
F7A4-EH10K
339
Si
Mn
Cr
Mo
Ni
Thermanit MTS 4
Weld metal
Union Patinax U
Weld metal
0.75
0.70
Cu
0.50 S 42 2 FB SO
0.45 F7A2-EG-G
F9P0-EB3R-B3
F8PZ-EB6-B6
Union S 2 CrMo
Weld metal
F8P0-EB2R-B2
Union S 2 Ni 2,5
Weld metal
2.50
2.40
S 46 6 FB S2Ni2
F8A8-ENi2-Ni2
Union S 2 Ni 370
Weld metal
1.30
1.25
S 42 5 FB S2Ni1,5
F7A6-EG-G
Union S 3 NiMo
Weld metal
0.45 1.50
0.40 1.40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
0.60 0.95
0.55 0.90
S 50 6 FB S3Ni1Mo
F9A8-EG-F3
Wire
electrodes
used
0.2%Yield
strength
N/mm2
Union Patinax U
N/mm2
Elongation
l =5d
0
0
%
+20 C
0 C
- 20 C
- 40 C
400
510
24
100
100
60
47
Union S 2
400
510
26
160
140
100
47
Union S 2 Mo
470
550
24
140
120
80
47
Union S 2 Ni 2,5
470
550
24
160
140
100
47
Union S 2 Ni 370
420
510
24
160
140
80
47
Union S 3
400
510
26
160
140
100
47
Union S 3 Mo
470
550
24
140
120
80
47
Union S 3 NiMo
560
620
22
160
140
80
47
Union S 3 NiMo 1
560
620
20
160
140
80
47
Union S 3 NiMoCr
690
760
17
100
80
60
47
S 69 4 FB SZ3Ni2,5CrMo
F11A6-EG-F6
340
Impact values*
J (CVN)
Approvals:
Tensile
strength
TV
CONTROLAS
DB
Thermanit MTS 4
4675
Union Patinax U
1799
51.132.09
Union S 1 CrMo 2
5209
51.132.02
Union S 2
3358
51.132.02
Union S 2 CrMo
1794
Union S 2 Mo
1793
Union S 3
1795
Union S 3 Mo
1796
Union S 3 NiMo
1797
Union S 3 NiMo 1
3020
Union S 3 NiMoCr
2206
FT
EV19H
EV18H
0179
EV17H
0189
341
Heat
treatment
Impact values
J (CVN)
Wire electrodes
used
Heat
treatment
Thermanit MTS 4
A**
550
660
15
49 Joule/cm2 (DVM)
Thermanit MTS 4
A**
450+
500+
15+
Union S 1 CrMo 2
A*
460
560
24
120
Union S 1 CrMo 2
A*
380
500
20
270
360
26
500
620
18
47
360+
450+
18+
Union S 2 CrMo
A*
N + A*
460
330
550
480
24
30
140
120
Union S 2 CrMo
A*
N + A*
380
200
540
440
22
19
280
180
420
340
26
24
Union S 2 Mo
SR
N+A
470
280
550
440
24
26
165
125
Union S 2 Mo
S
N+A
370
190
570
420
24
25
280
170
380
210
26
30
Union S 3 Mo
SR
N+A
470
320
560
510
24
26
140
130
Union S 3 Mo
S
N+A
400
260
590
470
23
20
290
190
410
330
24
30
Union S 3 NiMo
SR
N+A
560
380
600
530
22
24
150
120
Union S 3 NiMo
S
N+A
450
320
600
510
20
25
320
220
410
350
24
28
SR
SO
560
500
620
620
22
24
140
150
Union S 3 NiMo 1
S
SO
420++
420++
600++
580++
24++
24++
SR
N+A
520
360
600
540
22
26
140
130
Union S 4 Mo
S
N+A
450
270
580
510
22
22
330
210
420
360
22
30
Union S 3 NiMo 1
Union S 4 Mo
342
343
Classifications
Characteristics
and field of use
Grain size
Mn
Cr
Mo
Ni
Union S 1 CrMo 2
Weld metal
0.10
0.07
0.10
0.20
0.50
0.75
2.40
2.25
1.00
0.95
F9P2-EB3R-B3R
Union S 2 CrMo
Weld metal
0.12
0.08
0.10
0.20
0.80
1.00
1.20
1.10
0.50
0.45
F8P2-EB2R-B2
Union S 2 Mo
Weld metal
0.10
0.07
0.10
0.20
1.00
1.05
0.50
0.45
S 46 4 FB S2Mo
F8A4-EA2-A2
Union S 3 NiMo
Weld metal
0.08
0.05
0.10
0.20
1.50
1.50
0.45
0.40
1.50
1.40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0.12
0.08
0.10
0.20
1.60
1.55
0.60
0.55
0.95
0.90
S 50 4 FB S3Ni1Mo
F9A6-EG-F3-N
Union S 4 Mo
Weld metal
0.12
0.08
0.10
0.20
2.00
1.85
0.50
0.45
S 50 3 FB S4Mo
F8P4-EA3-A3
Advice
Si
Packaging
0.2% Yield
strength
N/mm2
Tensile
strength
N/mm2
Elongation
Impact values*
J (CVN)
l0=5d0
%
+20 C 0 C - 20 C - 40 C - 60 C
Union S 2 Mo
470
550
25
140
120
100
47
Union S 3 NiMo
560
660
22
140
120
100
47
47
Union S 3 NiMo 1
560
680
22
140
120
100
47
27
Union S 4 Mo
550
630
18
120
100
80
47
Main constituents
in %
SiO2+TiO2
15
Basicity
(Boniszewski)
Mol.-%
3.4
344
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
Weight %
2.5
345
Heat
treatment
Union S 1 CrMo 2
A*
460
560
Union S 2 CrMo
A*
N + A*
470
330
Union S 2 Mo
S
N+A
Union S 3 NiMo
Union S 3 NiMo 1
Union S 4 Mo
Impact values
J (CVN)
Wire electrodes
used
Heat
treatment
22
140
Union S 1 CrMo 2
A*
380+
500+
20+
270
360
26
550
480
24
26
140
120
Union S 2 CrMo
A*
N + A*
380
200
540
440
22
19
280
180
420
340
26
24
470
290
550
440
24
26
165
120
Union S 2 Mo
S
N+A
370
220
570
420
24
25
280
170
380
310
26
30
S
N+A
560
420
660
540
22
24
150
120
Union S 3 NiMo
S
N+A
450
320
600
510
20
25
320
220
410
350
24
28
S
SO
560
500
660
620
22
24
140
140
Union S 3 NiMo 1
S
SO
420++
420++
590++
580++
24++
24++
290
190
410
330
25
32
S
N+A
500
355
600
510
24
26
140
110
Union S 4 Mo
S
N+A
400
280
590
470
23
20
290
190
410
330
24
30
A =
A* =
A** =
SR =
SO =
N =
* =
+ =
++ =
Approvals:
TV
Union S 1 CrMo 2*
6541
Union S 1 CrMo 2
2734
Union S 2
3437
Union S 2 CrMo
3439
Union S 2 Mo
3438
Union S 3
3440
Union S 3 Mo
3441
Union S 3 NiMo
Controlas
0167
0162
3442
Union S 3 NiMo 1
3021 / 8015
Union S 3 NiMoCr
3443
346
347
UV 420 TTRC
UV 421 TT
Fluoridbasischer Typ
Classifications
EN 760
SA FB 1 65 DC
Characteristics
and field of use
Grain size
Packaging
Advice
Main constituents
in %
Basicity
(Boniszewski)
348
SiO2+TiO2
15
CaO+MgO
35
Mol.-%
3.4
Al2O3+MnO
21
Classifications
EN 760
SA FB 1 65 DC H5
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
Advice
Main constituents
in %
SiO2+TiO2
16
Basicity
(Boniszewski)
Mol.-%
3.3
CaF2
26
Weight-%
2.5
AWS A5.23
EN 14295
Union S 3 NiMo1
F10A6-EG-F3
S 62 6 FB S3Ni1Mo
CaO+MgO
34
Al2O3+MnO
21
CaF2
26
Weight-%
2.5
349
UV 421 TT
UV 421 TT
Si
Mn
Cr
Mo
Ni
Union S 2
Weld metal
0.10
0.07
0.10
0.20
1.00
1.05
S 35 4 FB S2
F7A6-EM12
Union S 2 Mo
Weld metal
0.10
0.07
0.10
0.20
1.00
1.05
0.50
0.47
S 46 4 FB S2Mo
F8A4-EA2-A2
Union S 2 Ni 370
Weld metal
0.08
0.06
0.10
0.20
0.95
1.00
1.30
1.25
S 42 6 FB S2Ni1,5
F7A8-EG-G
Union S 2 Ni 2,5
Weld metal
0.10
0.07
0.10
0.20
1.00
1.05
2.30
2.20
S 46 8 FB S2Ni2
F8A10-ENi2-Ni2
Union S 2 Ni 3,5
Weld metal
0.09
0.06
0.15
0.20
0.90
0.90
3.30
3.20
S 46 8 FB S2Ni3
F8A15-ENi3-Ni3
Union S 2 NiMo 1
Weld metal
0.11
0.08
0.10
0.20
1.00
1.05
0.25
0.22
0.90
0.85
S 50 6 FB SZ2Ni1
F8A8-ENi1-Ni1
Union S 3
Weld metal
0.12
0.08
0.15
0.25
1.50
1.50
Union S 3 NiMo
Weld metal
0.08
0.06
0.10
0.20
1.50
1.50
0.45
0.42
1.50
1.45
S 55 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0.12
0.08
0.10
0.20
1.60
1.55
0.60
0.55
0.95
0.90
S 55 6 FB S3Ni1Mo
F9A8-EG-F3
Union S 3 NiMoCr
Weld metal
0.14
0.08
0.10
0.20
1.75
1.60
0.35
0.32
0.60
0.58
2.10
2.00
Union S 3 Si
Weld metal
0.10
0.08
0.30
0.30
1.70
1.55
S 46 5 FB S3Si
F7A8-EH12K
Union S 4 Mo
Weld metal
0.12
0.08
0.10
0.20
2.00
1.85
0.50
0.47
S 50 4 FB S4Mo
F9A4-EA3-A3
350
S 38 5 FB S3
F7A6-EH10K
Wire electrodes
used
0.2%Yield
strength
N/mm2
Tensile
strength
N/mm2
Elongation
Impact values* Joule (CVN)
l0=5d0
%
+20 C 0 C - 20 C - 40 C - 60 C
Union S 2
400
510
26
150
130
100
47
27
Union S 2 Mo
470
560
24
140
120
100
47
Union S 2 Ni 2,5
470
550
24
160
140
120
80
60
Union S 2 Ni 3,5
470
560
25
160
140
120
100
47
Union S 2 Ni 370
420
530
24
150
130
100
60
47
Union S 2 NiMo 1
500
560
24
160
140
120
100
47
Union S 3
420
530
26
150
150
120
60
27
Union S 3 NiMo
560
620
22
140
120
100
80
47
Union S 3 NiMo1
560
640
22
140
120
100
70
47
Union S 3 NiMoCr
690
780
17
120
100
80
60
47
Union S 3 Si
460
550
26
150
120
80
60
47
Union S 4 Mo
560
620
22
140
120
80
47
S 69 6 FB SZ3Ni2,5CrMo
F11A8-EG-F6
351
UV 421 TT
UV 430 TTR-W
0.2%Yield
strength
N/mm2
Tensile
strength
N/mm2
Union S 2
360
480
26
160
140
120
60
47
Union S 2 Mo
460
560
24
140
120
100
47
Union S 2 Ni 2,5**
460
560
24
160
150
130
100
60
Union S 2 Ni 3,5**
440
560
25
160
150
120
100
60
Union S 2 Ni 370
420
520
24
160
140
120
80
47
Union S 2 NiMo 1
480
560
24
160
140
120
100
47
Union S 3
400
510
26
160
150
130
80
47
Union S 3 NiMo
560
620
22
140
120
110
80
47
Union S 3 NiMo1
560
640
22
140
120
100
70
47
Union S 3 NiMoCr
690
780
18
100
80
60
47
Union S 3 Si
420
510
22
140
120
100
80
47
Union S 4 Mo
560
620
22
140
120
80
47
Classifications
EN 760
SA FB 1 55 AC
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
Advice
Main constituents
in %
SiO2+TiO2
15
Basicity
(Boniszewski)
Mol.-%
3.6
Elongation
Impact values* Joule (CVN)
l0=5d0
%
+20 C 0 C - 20 C - 40 C - 60 C
TV ABS
Union S 2
3285
Union S 2 Mo
3344
Union S 2 Ni 2,5
2213
Union S 2 Ni 370
5210
8010
Union S 3
5498
Union S 3 Si
461
Union S 3 NiMo
Union S 3 NiMo1
WIWEB
GL
LR
DNV Controlas
4Y40
DB
51.132.06
51.132.06
Ni2 5Y50UM
7YM
3M/
VYM
5Y40M
0064
51.132.06
51.132.06
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
51.132.06
5Y46
5Y46
IVY46
5Y50
VY50
51.132.06
352
BV
5Y50
4Y69M for HY100 5Y69M
51.132.06
Weight %
2.6
353
UV 430 TTR-W
Fluoride basic type
Typical analysis for wire electrodes and weld metal* in wt. %:
Designation
Si
Mn
Cr
Mo
Nb
Union S 1 CrMo 2 V
Weld metal
0.12
0.09
0.10
0.15
0.60
0.85
2.45
2.35
1.00
0.98
0.30
0.27
0.020
0.016
Union S P 23
Weld metal
0.07
0.06
0.30
0.35
0.50
0.65
2.20
2.10
0.22
0.18
0.05
0.04
1.70
1.60
Union S P 24
Weld metal
0.06
0.05
0.20
0.30
0.50
0.65
2.40
2.30
1.00
0.95
0.24
0.20
0.05
0.04
Union S 1 CrMo 2 V*
Heat
treatment
705 C / 10 h
705 C / 30 h
Test- Yield
Tensile Elongation
temp. strength strength
l0=5d0
2
C
N/mm N/mm2
%
Impact values
Joule (CVN)
- 20C
- 30C
RT
482
RT
482
530
450
500
380
620
500
600
450
18
16
20
16
100
54
100
54
Union S P 23
740 C / 2 h
740 C / 15 h
RT
RT
600
500
450
300
600
550
320
15
18
16
54 (RT)
70 (RT)
Union S P 24
740 C / 2 h
740 C / 15 h
RT
RT
600
450
450
300
590
590
330
15
15
15
54 (RT)
70 (RT)
354
355
356
358-359
Wires
for submerged welding high alloyed and
creep resistant steels and nickel base alloys
316-317, 360-369
Fluxes
for submerged welding high alloyed and
creep resistant steels and nickel base alloys
324-325, 370-379
357
Summary
Sub arc wires and fluxes (high alloyed)
Page
Brand name
Material No.
EN / EN ISO
AWS
Page
A............................... 1.4576.........................................................................12072.....S
ATS 4 ....................... 1.4948.........................................................................12072.....S
GE-316L................... 1.4430.........................................................................12072.....S
H-347 ....................... 1.4551.........................................................................12072.....S
JE-308L.................... 1.4316.........................................................................12072.....S
L ............................... 1.4820.........................................................................12072.....S
MTS 3....................... 1.4903.........................................................................12070.....S
MTS 4....................... 1.4936.........................................................................12070.....S
MTS 616................... ..................................................................................12070.....S
MTS 911................... 1.4905.........................................................................12070.....S
Nicro 82.................... 2.4806 ........................................................................18274 ....S
Nimo C ..................... 2.4839 ........................................................................18274 ....S
X............................... 1.4370.........................................................................12072.....S
13/04 ........................ 1.4351.........................................................................12072.....S
17 ............................. 1.4015.........................................................................12072.....S
17/06 ........................ 1.4405.........................................................................12072.....S
17/15 TT................... ..................................................................................12072.....S
1720 ......................... 1.4115 .........................................................................12072.....S
1740 ......................... 1.4122.........................................................................12072.....S
18/17 E..................... 1.4440.........................................................................12072.....S
19/15 ........................ 1.4455.........................................................................12072.....S
20/10 ........................ 1.4431.........................................................................12072.....S
20/25 Cu................... 1.4519.........................................................................12072.....S
22/09 ........................ 1.4462.........................................................................12072.....S
25/14 E-309L ........... 1.4332.........................................................................12072.....S
25/22 H..................... 1.4465.........................................................................12072.....S
617 ........................... 2.4627 ........................................................................18274 ....S
625 ........................... 2.4831 ........................................................................18274 ....S
Fluxes
370-373....Marathon
374-375....Marathon
376-377 ...Marathon
378-379 ...Marathon
324-325....Marathon
358
104 ............................
213 ............................
431 ............................
444 ............................
543 ............................
359
Wire
Classifications
Thermanit
S 19 12 3 Nb
ER318
1.4576
Typical analysis
of the wire electrode (%)
C
Si
Mn
0.05
0.6
1.7
Cr
Field of use /
Materials
Mo
Ni
others
Marathon
19.5
2.8
11.5
ATS 4
S 19 9 H
ER19-10H
1.4948
0.06
0.5
1.6
18.8
GE-316L
S 19 12 3 L
ER316L
1.4430
0.02
0.6
1.7
18.5
H-347
S 19 9 Nb
ER347
1.4551
0.06
0.6
1.8
19.5
9.5
JE-308L
S 19 9 L
ER308L
1.4316
0.025
0.6
1.8
20.0
9.8
360
Nb
Flux
12xC
9.3
2.8
12.2
N
0.04
12xC
431/213
431
104
431/213
431/213
431/213
431
361
Wire
Classifications
Thermanit
Typical analysis
of the wire electrode (%)
C
Si
Mn
Cr
Field of use /
Materials
Mo
Ni
Nb
others
Marathon
S 25 4
1.4820
0,10
0,9
1,2
26,0
4,5
Nicro 82
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
0,02
0,2
3,2
20,5
Bal.
S Ni 6452 (NiCr20Mo15)
ERNiCrMo-7 (mod.)
0,010
0,1
0,9
20,0
S 18 8 Mn
ER307 (mod.)
1.4370
0,10
1,0
7,0
19,0
13/04
S 13 4
ER410NiMo (mod.)
1.4351
0,02
0,2
0,6
12,2
15,0
Bal.
2.4839
362
0,5
213
Fe
2
444/104
Fe
1,5
V
0,4
444/104
2.4806
Nimo C
Flux
9,0
4,7
104
104/UV 420 TT
363
Wire
Classifications
Thermanit
Typical analysis
of the wire electrode (%)
C
Si
Mn
Cr
Field of use /
Materials
Mo
Ni
Nb
Flux
others
Marathon
17
S 17
ER430 (mod.)
1.4015
0,08
0,8
0,6
17,5
17/06
S Z17 6
ER630 (mod.)
1.4405
0,03
0,6
0,7
17,0
17/15 TT
S Z17 15 Mn W
0,22
0,5
10,5
17,5
1720
S Z17 Mo
1.4115
0,22
0,8
0,40
17,0
1,1
0,40
UA 600
1740
S Z17 Mo H
1.4122
0,43
0,8
0,6
16,5
1,1
0,40
UA 600
18/17 E
S 18 16 5 N L
ER317L (mod.)
1.4440
0,02
0,4
3,7
18,5
4,2
17,5
N
0,15
104
19/15
S 20 16 3 Mn N L
ER316L (mod.)
1.4455
0,02
0,6
7,5
20,5
3,0
15,5
N
0,18
104/213
364
0,9
5,5
14,0
W
3,5
213/UA 600
213/UA 600
Joints on cryogenic-austenitic
Ni steels, suitable for quenching and
tempering such as 1.5662; 1.6903
104
365
Wire
Classifications
Thermanit
Typical analysis
of the wire electrode (%)
C
Si
Mn
Cr
Field of use /
Materials
Mo
Ni
S 20 10 3
ER308Mo (mod.)
1.4431
0,07
0,8
1,3
20,0
3,3
10,0
20/25 Cu
S 20 25 5 Cu L
ER385
1.4519
0,020
0,2
2,3
21,0
4,9
25,0
22/09
S 22 9 3 N L
ER2209
1.4462
0,02
0,5
1,6
23,0
3,2
8,8
0,02
0,6
1,8
24,0
366
others
Marathon
20/10
25/14 E-309L S 23 12 L
ER309L
1.4332
Nb
Flux
13,2
431/213
Cu
1,5
431/104
N
0,15
431
431/213
367
Wire
Classifications
Thermanit
Typical analysis
of the wire electrode (%)
C
Si
Mn
Cr
Field of use /
Materials
Mo
Ni
Nb
Flux
others
Marathon
25/22 H
S 25 22 2 N L
ER310 (mod.)
1.4465
0,025
0,2
6,0
25,0
2,2
22,5
N
0,12
431/104
617
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
0,07
0,2
0,2
20,5
8,8
Bal.
Co
10,4
Fe
2
444
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
0,03
0,3
0,20
22,0
9,0
Bal.
Fe
1,5
444
2.4627
625
2.4831
368
3,6
369
Marathon 104
Fluoride basic type
Typical analysis for wire and weld metal in wt. %:
EN 760
SA FB 2 55 AC
Classifications
Brand name
Characteristics
and field of use
Si
Mn
Cr
Mo
Ni
Nb
others
Thermanit A
Weld metal
0.040
0.042
0.50
0.60
1.7
1.4
19.5
19.2
2.8
2.8
11.5
11.5
0.65
0.50
Thermanit ATS 4
Weld metal
0.048
0.048
0.40
0.50
1.6
1.3
18.8
18.5
9.3
9.3
Thermanit GE-316L
Weld metal
0.012
0.018
0.50
0.60
1.7
1.4
18.5
18.2
2.8
2.8
12.2
12.2
0.04
0.04
Grain size
Thermanit H-347
Weld metal
0.040
0.042
0.50
0.60
1.8
1.5
19.5
19.2
9.5
9.5
0.65
0.50
Packaging
25 kg plastic bag
Thermanit JE-308L
Weld metal
0.016
0.018
0.50
0.60
1.8
1.5
20.0
19.8
9.8
9.8
Advice
Thermanit Nicro 82
Weld metal
0.010
0.020
0.20
0.30
3.2
3.0
20.5
20.2
Bal.
Bal.
2.6
2.4
Fe <2.0
Fe <2.0
Thermanit Nimo C
Weld metal
0.007
0.015
0.04
0.20
0.9
0.7
20.0
19.7
15.0
15.0
Bal.
Bal.
Fe <1.5
Fe <1.5
Thermanit 13/04
Weld metal
0.010
0.020
0.10
0.25
0.6
0.4
12.2
12.0
0.5
0.5
4.7
4.7
Thermanit 17/15 TT
Weld metal
0.20
0.18
0.40
0.50
10.5
9.3
17.5
17.2
14.0
14.0
3.50
3.40
Thermanit 18/17 E
Weld metal
0.011
0.016
0.30
0.40
3.7
2.8
18.5
18.2
4.2
4.2
17.5
17.5
0.15
0.15
Thermanit 19/15
Weld metal
0.016
0.019
0.50
0.60
7.5
6.9
20.5
20.2
3.0
3.0
15.5
15.5
0.18
0.18
Thermanit 20/25 Cu
Weld metal
0.009
0.019
0.10
0.25
2.3
1.8
21.0
20.7
4.9
4.9
25.0
25.0
Cu 1.50
Cu 1.50
Thermanit 22/09
Weld metal
0.015
0.020
0.40
0.50
1.6
1.3
23.0
22.7
3.2
3.2
8.8
8.8
0.15
0.15
0.50
0.65
1.8
1.5
24.0
23.7
13.2
13.2
Thermanit 25/22 H
Weld metal
0.011
0.020
0.10
0.25
6.0
5.2
25.0
24.7
2.2
2.2
22.5
22.5
0.12
0.12
Thermanit 625
Weld metal
0.010
0.020
0.10
0.30
0.2
0.2
22.0
21.7
9.0
9.0
Bal.
Bal.
3.60
3.20
Fe <1.5
Fe <1.5
Main constituents
in %
SiO2+TiO2
15
Basicity
(Boniszewski)
Mol.-%
2.7
Approvals
CaO+MgO
36
TV
Thermanit A
6086
Thermanit ATS 4
7371
Thermanit GE-316L
6085
Thermanit H-347
6084
Thermanit JE-308L
6083
Thermanit 17/15 TT
9361
Thermanit 18/17 E
6480
Thermanit 19/15
3911
Thermanit 20/25 Cu
7213
Thermanit 22/09
370
Al2O3+MnO
20
DNV
CaF2
25
GL
LR
NV5Ni
ftV4R-12
NV5Ni
4462M
371
Marathon 104
Fluoride basic type
Examples of application:
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
A
ATS 4
GE-316L
H-347
JE-308L
Nicro 82
Nimo C
13/04*
17/15 TT
18/17 E
19/15
20/25 Cu
22/09
25/14 E-309L
25/22 H
625
0.2% Yield
strength
N/mm?
Tensile
strength
N/mm?
Elongation
l0=5d0
%
Impact value
at RT
J (CVN)
350
320
320
350
320
350
420
550
430
320
400
320
450
350
320
420
550
550
550
550
550
600
700
800
620
550
620
550
680
550
580
720
30
35
35
30
35
35
35
15
30
34
35
35
25
35
35
35
65
80
70
65
70
100
70
50
80
80
80
80
80
80
80
80
Material specification
X4CrNi13-4
X8Ni9
X2CrNiMoN13-5
X2CrNiMoN17-12-2
X10CrNiMoNb18-12
X2NiCrMoCu25-20-5
X2CrNiMoN22-5
X1CrNiMoN25-25-2
NiCr22Mo9Nb
X10CrNiMoNb18-12
X12CrNiTi18-9
X2CrNiMo18-10
X5CrNiNb18-10
X2CrNi19-11
Alloy 800 (H)
NiMo16Cr16Ti
Material No.
1.4313
1.5662
1.4439
1.4406
1.4583
1.4539
1.4462
1.4465
2.4856
1.4583
1.4878
1.4404
1.4550
1.4306
1.4876
2.4610
Designation
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
13/04
17/15 TT
18/17 E / Thermanit 19/15 / Thermanit 625
19/15
19/15
20/25 Cu
22/09
25/22 H
625
A/Thermanit GE-316L
ATS 4
GE-316L
H-347
JE-308L
Nicro 82
Nimo C
372
373
Marathon 213
Calcium silicate type
Classifications
EN 760
SF CS 2 63 DC
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
Advice
Main constituents
in %
SiO2+TiO2
30
Basicity
(Boniszewski)
Mol.-%
1.3
CaO+MgO
35
Al2O3+MnO
5
Material specification
CaF2
20
Si
Mn
Cr
Mo
Ni
Nb
Thermanit A
Weld metal
0.040
0.041
0.50
0.70
1.7
1.1
19.5
19.0
2.8
2.8
11.5
11.5
0.65
0.50
Thermanit GE-316L
Weld metal
0.012
0.012
0.50
0.70
1.7
1.1
18.5
18.0
2.8
2.8
12.2
12.2
0.04
0.04
Thermanit H-347
Weld metal
0.040
0.041
0.50
0.70
1.8
1.2
19.5
19.0
9.5
9.5
0.65
0.50
Thermanit JE-308L
Weld metal
0.016
0.016
0.50
0.70
1.8
1.2
20.0
19.5
9.8
9.8
Thermanit 19/15
Weld metal
0.016
0.021
0.50
0.70
7.5
6.5
20.5
20.0
3.0
3.0
15.5
15.5
0.18
0.18
0.014
0.021
0.50
0.70
1.8
1.4
24.0
23.5
13.2
13.2
374
A
GE-316L
H-347
JE-308L
19/15
25/14 E-309L
Tensile
strength
N/mm?
Elongation
l0=5d0
%
Impact value
at RT
J (CVN)
400
380
350
320
360
380
600
560
550
350
600
580
30
30
30
35
30
30
70
70
70
70
80
80
Examples of application:
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
0.2% Yield
strength
N/mm?
Mat. No.
Designation
X4CrNiMnMoN19-13-8
X2CrNiMoN17-12-2
X8Ni9
X5CrMnNiN18-9
1.3948
1.4406
1.5662
1.6909
Thermanit 19/15
X6CrNiMoTi17-12-2
X10CrNiMoNb18-12
1.4571
1.4583
Thermanit A
X2CrNiMo17-13-2
X2CrNiMoN17-12-2
X2CrNiMo18-14-3
1.4404
1.4406
1.4435
Thermanit GE-316L
X6CrNiTi18-10
X6CrNiTi18-10
1.4541
1.4550
Thermanit H-347
X2CrNi19-11
X5CrNi18-8
X2CrNiN18-10
1.4306
1.4301
1.4311
Thermanit JE-308L
Approvals
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
A
GE-316L
H-347
JE-308L
19/15
24/14 E-309L
TV
GL
LR
9616
9615
4429M
ftV7P-12
9612
4429M
9617
375
Marathon 431
Fluoride basic type
Classifications
EN 760
SA FB 2 64 DC
Characteristics
and field of use
Grain size
Advice
Main constituents
in %
SiO2
10
Basicity
(Boniszewski)
Mol.-%
2.3
Al2O3
38
CaF2
50
0.2% Yield
strength
N/mm?
Tensile
strength
N/mm?
Elongation
l0=5d0
%
Impact value
at RT
J (CVN)
Thermanit A
320
550
35
70
Thermanit GE-316L
320
550
35
70
Thermanit H-347
350
550
30
65
Thermanit JE-308L
350
550
30
65
Thermanit 20/10
450
650
30
80
Thermanit 22/09
480
690
25
80
350
600
35
100
Examples of application:
Material specification
X10CrNiMoNb18-12 / HII
Material No.
Designation
1.4583 / 1.0425
Thermanit 20/10
Si
Mn
Cr
Mo
Ni
Nb
X2CrNiMoN22-5
1.4462
Thermanit 22/09
Thermanit A
Weld metal
0.040
0.038
0.50
0.60
1.7
1.2
19.5
19.0
2.8
2.8
11.5
11.5
0.65
0.50
X6CrNiMoTi17-12-2
1.4571
Thermanit A
X2CrNiMo17-13-2
1.4404
Thermanit GE-316L
Thermanit GE-316L
Weld metal
0.012
0.012
0.50
0.60
1.7
1.2
18.5
18.0
2.8
2.8
12.2
12.2
X6CrNiNb18-9
1.4550
Thermanit H-347
Thermanit H-347
Weld metal
0.040
0.038
0.50
0.60
1.8
1.3
19.5
19.0
9.5
9.5
0.65
0.50
X2CrNi19-11
1.4306
Thermanit JE-308L
Thermanit JE-308L
Weld metal
0.016
0.015
0.50
0.60
1.8
1.3
20.0
19.5
9.8
9.8
Thermanit 20/10
Weld metal
0.055
0.040
0.70
0.80
1.3
1.0
20.0
19.5
3.3
3.3
10.0
10.0
Thermanit 22/09
Weld metal
0.015
0.013
0.40
0.50
1.6
1.1
23.0
22.5
3.2
3.2
8.8
8.8
0.15
0.15
Brand name
376
0.014
0.013
0.50
0.60
1.8
1.3
24.0
23.8
13.2
13.2
Approvals
TV
Thermanit A
6985
Thermanit GE-316L
6113
Thermanit H-347
6479
Thermanit JE-308L
6114
Thermanit 20/10
7801
Thermanit 22/09
6112
Controlas
DNV
GL
LR
Duplex CM2
4462TM
4462TM
1372
1428
377
Marathon 444
Fluoride basic type
EN 760
SA FB 2 AC
Classifications
Characteristics
and field of use
Grain size
Packaging
25 kg plastic bag
0.2% Yield
strength
N/mm?
Tensile
strength
N/mm?
Elongation
l0=5d0
%
Impact value
at RT
J (CVN)
Thermanit Nicro 82
380
580
35
80
Thermanit Nimo C
400
700
35
60
Thermanit 625
420
700
40
80
Mat. No.
Designation
2.4816
1.4861
1.4876
Thermanit Nicro 82
Thermanit Nicro 82
Thermanit Nicro 82
1.4910
2.4630
2.4815
2.4851
2.4856
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
cryogenic steels
10Ni14
X8Ni9
1.5637
1.5662
Thermanit Nicro 82
Thermanit Nicro 82
Thermanit 625
Examples of application:
Material specification
Advice
Main constituents
in %
SiO2+TiO2
7
Basicity
(Boniszewski)
Mol.-%
4,5
Al2O3+MnO
30
CaO+MgO
40
CaF2
20
Nicro
Nicro
Nicro
Nicro
625
82
82
82
82
Si
Mn
Cr
Mo
Ni
Nb
Fe
Thermanit Nicro 82
Weld metal
0.010
0.012
0.15
0.25
3.2
3.0
20.5
20.2
Bal.
Bal.
2.6
2.4
<2.0
<2.0
Thermanit Nimo C
Weld metal
0.007
0.011
0.04
0.16
0.9
0.7
20.0
19.7
15.0
15.0
Bal.
Bal.
<1.5
<1.5
Thermanit 625
Weld metal
0.010
0.012
0.10
0.16
0.2
0.2
22.0
21.7
9.0
9.0
Bal.
Bal.
3.6
3.2
<1.5
<1.5
378
Approvals
TV
Thermanit Nicro 82
7767
Thermanit 625
391
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
379
380
Summary
382-383
406-407,
411-423
408-410
386-395, 398-405
384-385, 396-397
381
Summary
Flux cored wires
(low, medium and high alloyed)
Page
Designation
EN
Material No.
4
4
2
5
3
5
4
4
5
AWS
Page
5.20....E70T-5MH4/E70T-5..........................................406
5.18....E70C-6MH4......................................................407
5.20....E71T-1MJH4/E71T-1H4....................................411
5.20....E71T-5MJH4/E71T-5H4 ............................412-413
5.20....E71T-12MH8/E71T-1H8 ............................414-415
5.29....E81T1-Ni1MH4..........................................416-417
5.18....E70C-6MH4...............................................418-419
5.20....E71T-1MJH8/E71T-JH8 ............................420-421
5.29....E81T1-Ni1MH8..........................................422-423
382
383
Thermanit TG 22/09
Flux cored wire
Classifications
Characteristics
and field of use
EN 12073
AWS A 5.22
Mat. No.
T 22 9 3 N LRM3
T 22 9 3 N LRC3
E2209LT0-4
E2209LT0-1
1.4462
Materials
Typical analysis
in %
C
0,03
384
Si
0,8
Mn
0,9
Cr
22,7
Mo
3,2
Ni
9,0
N
0,13
Gas
M21
600
(min. values at RT, Shielding gas: M21)
Structure
800
25
60
50
32
Austenite/Ferrite
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Welding position
Approvals
650
Spool
B300
kg / pack
15
Amperage
130-220
Volts
22-30
385
Thermanit TG 307
Thermanit TG 308 L
Classifications
EN 12073
T18 8 Mn RM3
T18 8 Mn RC3
Characteristics
and field of use
Materials
AWS A 5.22
E307-T0-G
Classifications
EN 14700
T Fe 10
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.1
Si
0.8
Mn
6.8
Cr
19.0
Ni
9.0
Gas
M21
420
450
630
40
70 32
Hardenes approx. 175-225 HB approx. 400 HB (work hardened)
Structure
M21
Typical analysis
in %
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Approvals
Spool
B300
B300
Weight / kg
15
15
Amperage
140-280
200-350
Volts
23-35
26-38
Si
0,7
Mn
1,5
Cr
19,8
Ni
10,2
Gas
M21
350
380
560
35
**only with shielding gas M21 acc. to EN 439
Structure
Approvals
upon request
C
0,03
Welding position
Welding position
EN 12073
AWS A 5.22
Mat. No.
T19 9 LRM3
E308LT0-4
1.4316
T19 9 LRC3
E308LT0-1
Thermanit TG 308 L is an austenitic CrNi flux cored wire with
rutile slag characteristic. It is suited for GMAW welding with
mixed gas M21 and C1 (acc. to EN 439) on matching and
similar, non stabilized and stabilized corrosion resistant CrNi(N)
steels/cast steel grades. The weld metal is stainless and provides good resistance to nitric acid, resistance to intercrystalline
corrosion wet corrosion up to 350 C (662 F), cold toughness
to 196 C (320 F) and resistance to scaling up to 800 C
(1472 F). Weldable almost spatter free and due to the very
slow freezing rutile slag the weld metals shows very fine and
smooth weld pattern. Very good slag detachability and notch
free seams with low annealing colouring, easy to clean and
pickle.
The root welding is proved on ceramic backing bar.
47 32
M21
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption : 15 - 20 l/min.
Ampereage
100-180
120-280
180-350
Volts
18-29
20-30
22-32
387
Thermanit TG 309 L
Flux cored wire
Classifications
EN 12073
T 23 12 LRM3
T 23 12 LRC3
AWS A 5.22
E309LT0-4
E309LT0-1
Mat. No.
1.4332
Characteristics
and field of use
Typical analysis
in %
C
0,03
Si
0,7
388
Cr
22.8
Ni
12.5
Gas
M21
380
400
540
35
47 32
M21
Structure
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 20 l/min.
Welding position
Materials
Mn
1,4
Approvals
Spool
B300
B300
B300
Weight / kg
12.5
15
15
Amperage
100-180
120-280
180-350
Volts
18-29
20-30
22-32
389
Thermanit TG 309 Mo L
Flux cored wire
Classifications
Characteristics
and field of use
Materials
390
EN 12073
AWS A 5.22
Mat. No.
T 23 12 2 LRM3
T 23 12 2 LRC3
E309LMoT0-4
E309LMoT0-1
1.4459
Typical analysis
in %
C
0.03
Si
0.6
Mn
1.4
Cr
22.7
Mo
2.7
Ni
12.3
Gas
M21
500
550
700
30
47 32
M21
Structure
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 20 l/min.
Welding position
Approvals
Spool
B300
B300
B300
Weight / kg
12.5
15
15
Amperage
100-180
120-280
180-350
Volts
18-29
20-30
22-32
391
Thermanit TG 316 L
Flux cored wire
Classifications
Characteristics
and field of use
AWS A 5.22
Mat. No.
T 19 12 3 LRM3
T 19 12 3 LRC3
E316LT0-4
E316LT0-1
1.4430
Materials
Typical analysis
in %
392
EN 12073
C
0.03
Si
0.7
Mn
1.5
Cr
19.0
Mo
2.7
Ni
12.0
Gas
M21
350
400
560
35
47 32
M21
Structure
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 20 l/min.
Welding position
Approvals
Spool
B300
B300
B300
Weight / kg
12.5
15
15
Amperage
100-180
120-280
180-350
Volts
18-29
20-30
22-32
393
Thermanit TG 317 L
Thermanit TG 347
Classifications
EN 12073
AWS A 5.22
Mat. No.
T 19 13 4 LRM3
E317LT0-4
1.4440
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.03
Si
0.7
Mn
1.2
Cr
19.9
Ni
12.5
Yield strength
1.0 %
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
-60 C
490
520
680
30
47
32
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 15 - 18 l/min.
Approvals
AWS A 5.22
Mat. No.
T 19 9 Nb RM3
T 19 9 Nb RC3
E347T0-4
E347T0-1
1.4551
Materials
Typical analysis
in %
C
0.03
Si
0.7
Spool
B300
Weight / kg
15
Cr
19.7
Ni
10.2
Nb
>12XC
Yield strength
0.2 %
N/mm2
Yield strength
1.0 %
N/mm2
Tensile
strength
N/mm2
420
450
600
35
47
32
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Welding position
upon request
Mn
1.5
Approvals
394
EN 12073
Characteristics
and field of use
Mo
3.4
Yield strength
0.2 %
N/mm2
Welding position
Classifications
Amperage
125-280
Volts
20-34
Upon request
Spool
B300
Weight / kg
15
Amperage
125-280
Volts
20-34
395
Thermanit 22/09-PW
Flux cored wire
Classifications
EN 12073
AWS A 5.22
Mat. No.
T 22 9 3 N LPM1
T 22 9 3 N LPC1
E2209LT1-4
E2209LT1-1
1.4462
Materials
Approvals
Typical analysis
in %
C
0.03
Characteristics
and field of use
396
Si
0.7
Mn
1.0
Cr
22.7
Mo
3.2
Ni
9.0
N
0.13
Gas
M21
600
(min. values at RT, Shielding gas: M21)
Structure
650
800
25
60
45
32
Austenite/ferrite
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption : 15 - 18 l/min.
Welding position
Spool
B300
Weight / kg
15
Amperage
130-220
Volts
22-30
397
EN 12073
T 19 9 LPM1
T 19 9 LPC1
AWS A 5.22
E308LT1-4
E308LT1-1
Mat. No.
1.4316
Characteristics
and field of use
Thermanit 308 L-PW is an austenitic CrNi flux cored wire with rutile fast freezing slag. It is suited for GMAW welding with mixed gas
M21 and C1 (acc. to EN 439) in all positions, on matching and
similar, non stabilized and stabilized, corrosion resistant CrNi(N)
steels/cast steel grades.
The weld metal is stainless and provides good resistance to nitric
acid, resistance to intercrystalline corrosion wet corrosion
up to 350 C (662 F), cold toughness to 196 C (320 F) and
resistance to scaling up to 800 C (1472 F).
Thermanit 308 L-PW provides very fine and smooth weld pattern
and almost spatter free welding behaviour. Very good slag
detachability and notch free, clean seams with low annealing
colouring, easy to clean and pickle. Root welding is proved on
ceramic backing bar.
350
Structure
Typical analysis
in %
398
C
0.03
Si
0.7
Mn
1.5
Cr
19.8
Ni
10.2
Gas
M21
560
35
70 32
M21
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption : 15 - 20 l/min.
Welding position
Materials
380
Approvals
Spool
B300
UDT
Weight / kg
15
Amperage
120-250
Volts
22-28
399
Characteristics
and field of use
EN 12073
AWS A 5.22
Mat. No.
T 23 12 LPM1
T 23 12 LPC1
E309LT1-4
E309LT1-1
1.4332
Typical analysis
in %
C
0.03
Si
0.7
Mn
1.4
Cr
22.8
Ni
12.5
Gas
M21
380
400
540
35
65 32
M21
Materials
400
Structure
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Welding position
Approvals
Spool
B300
UDT
Weight / kg
15
Amperage
120-250
Volts
22-28
401
Characteristics
and field of use
EN 12073
AWS A 5.22
Mat. No.
T 2312 2 LPM1
T 2312 2 LPC1
E309LMoT1-4
E309LMoT1-1
1.4459
Typical analysis
in %
402
Si
0.7
Mn
1.4
Cr
22.7
Ni
12.5
Mo
2.8
Gas
M21
530
580
720
32
47
32
M21
Structure
Materials
C
0.03
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Welding position
Approvals
Spool
B300
Weight / kg
15
Amperage
120-250
Volts
22-28
403
Characteristics
and field of use
EN 12073
AWS A 5.22
Mat. No.
T 1912 3 LPM1
T1912 3 LPC1
E316LT1-4
E316LT1-1
1.4430
Heat
Mechanische
treatGtewerte des
ment
Schweigutes nach
AW
EN 1597-1
Yield strength
0.2 %
N/mm2
350
(Mindestwerte bei RT, Shielding gas: M21)
Structure
Typical analysis
in %
404
C
0.030
Si
0.7
Mn
1.4
Cr
19.0
Mo
2.7
Ni
12.0
Gas
M21
Approvals
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
- 120 C
400
560
38
65
32
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 18 l/min.
Welding position
X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306),
GX6CrNi18-9 (1.4308), X5CrNiMo17-12-2 (1.4401),
X2CrNiMo17-13-2 (1.4404), GX6CrNiMo18-10 (1.4408),
X2CrNiMo18-14 (1.4435), X5CrNiMo17-13-3 (1.4436),
X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550),
GX5CrNiNb18-9 (1.4552), X10CrNiMoNb18-12 (1.4583),
X6CrNiMoTi17-12-2 (1.4571), X10CrNiMoTi18-12 (1.4573),
X6CrNiMoNb17-12-2 (1.4580), GXCrNiMoNb18-10 (1.4581),
X6CrNi18-11 (1.4948) and also covered materials acc. to
VdTV 1000.26. UNS S31653; AISI 316L, 316Ti, 316 Cb.
Materials
Yield strength
1.0 %
N/mm2
Spool
B300
UDT
Weight / kg
15
Amperage
120-250
Volts
22-28
405
Union BA 70
Union MV 70
Classifications
EN 758
T42 4 B M3 H5
T42 4 B C3 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.06
Si
0.45
AWS A 5.20
E70T-5M H4
E70T-5 H4
Mn
1.5
P
0.02
S
0.02
Gas
M21
-40C
M21
24
47
420
520
140
80
Welding position
Approvals
406
Spool
Weight (kg)
B300
16.0
B300
16.0
B300
16.0
and spools upon request
Amperage
120-350
150-400
200-450
EN 758
T 46 4 M M 2 H5
T 42 3 M C 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.05
Volts
18-32
18-33
20-34
Si
0.45
AWS A 5.18
E70C-6MH4
Mn
1.4
P
0.02
S
0.02
Gas
M21
M21
24
460
560
120 100 70
47
Welding position
Polarity = +
Shielding gas (EN 439) M21, M33 and C1,
Consumption: 12 - 18 l/min.
Classifications
Approvals
Polarity = +
Shielding gas (EN 439) M21 - M33 and C1,
Consumption: 12 - 18 l/min.
TV (Certificate No. 7187)
UDT, LR, DNV
Spool
B300
B300
B300
B300
and spools
Amperage
90-280
120-350
150-400
200-450
Volts
16-30
17-32
18-33
20-34
407
Union MV CrMo
Classifications
EN 12071
T CrMo1 M M 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.07
Si
0.35
Mn
1.0
Shielding
gas
M21
AWS A 5.28
E80C-B2 H4
P
<0.015
S
<0.015
Cr
1.0
Mo
0.5
Gas
M21
Yield strength
0.2%
N/mm2
Tensile
strength
N/mm2
Elongation
(L0=5d0)
%
Impact values
in J CVN
470
560
22
100
-10C
47
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Welding position
Approvals
Spool
B300
B300
B300
EN 12071
T CrMo2 M M 2 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.07
Volts
17-32
18-33
20-34
Mn
0.90
P
0.015
Approvals
Amperage
120-300
140-350
200-400
Si
0.35
AWS A 5.28
E90C-B3 H4
S
0.015
Cr
2.2
Mo
1.0
Welding position
UDT
Weight / kg
16
16
16
Classifications
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
UDT
Spool
Weight / kg Amperage
Packaging, weights Diam. (mm)
and amperages
1.2
B300
16
120-300
Other diameters and forms of supply on request.
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
Volts
17-31
409
Union MV Mo
Union RV 71
Classifications
EN 758
T 46 2 Mo M M 2 H 5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.06
Si
0.35
EN 12071
T Mo M M 2 H5
Mn
1.0
P
S
<0.015 <0.015
Mo
0.5
Gas
M21
560
550
22
22
100
100
47
47
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Welding position
Approvals
AWS A 5.28
E80C-G H4
Spool
B300
B300
EN 758
T 42 2 P M 1 H5
T 42 2 P C 1 H5
Characteristics
and field of use
Materials
Typical analysis
in %
C
0.06
Amperage
120-300
200-400
Volts
17-32
20-34
Si
0.5
AWS A 5.20
E71T-1MJH4
E71T-1H4
Mn
1.4
P
0.025
S
0.025
Gas
M21
M21
24
420
520
140 110 47
27
Welding position
Approvals
UDT
Weight / kg
16
16
Classifications
Polarity = +
Shielding gas (EN 439) M21, M33 and C1,
Consumption: 12 - 18 l/min.
TV (Certificate No. 7185)
DB (Certificate No. 42.132.32)
GL, ABS, Controlas, UDT, LR, DNV
Spool
B300
B300
B300
B300
and spools
Weight / kg
16
16
16
16
upon request
Amperage
130-270
150-300
150-350
180-375
Volts
21-30
22-32
23-32
24-33
411
Union TG 50 B
Flux cored wire
Classifications
EN 758
T 42 5 B M1 H5
T 42 4 B C1 H5
Characteristics
and field of use
Materials
Typical analysis
in %
412
AWS A 5.20
E71T-5MJ H4
E71T-5 H4
C
0.06
Si
0.5
Mn
1.4
P
0.02
S
0.015
Welding position
Approvals
Gas
M21
Polarity = + / =
Shielding gas (EN 439) M21 and C1,
Consumption: 12 - 18 l/min.
Spool
B300
B300
and spools
Weight / kg Amperage
15
100-350
15
160-450
upon request
Volts
18-32
20-34
413
Union TG 50 M
Flux cored wire
Classifications
EN 758
T 46 3 P M 1 H10
T 42 2 P C 1 H5
Characteristics
and field of use
Materials
Typical analysis
in %
414
AWS A 5.20
E71T-12M H8
E71T-1 H8
C
0.05
Si
0.5
Mn
1.25
P
0.02
S
0.02
Gas
M21
Welding position
Approvals
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Spool
Weight / kg Amperage
Packaging, weights Diam. (mm)
and amperages
0.9
B300/S200 15/4.5
70-180
1.2
B300/S200 15/4.5
150-300
1.6
B300/S200 15/4.5
160-375
Other diameters and spools upon request
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
Volts
21-30
22-32
32-33
415
Union TG 50 Ni
Flux cored wire
Classifications
EN 758
T 46 5 1 Ni P M 1 H5
Characteristics
and field of use
Union TG 50 Ni is a rutile-basic flux cored wire for GMAW welding of cryogenic steels, for all position welding, when using
mixed gas M21. The flux cored wire shows excellent mechanical
properties in as welded condition as well as in annealed
condition. It also provides low spatter proportion, smooth and
notch free weld interfaces, good slag detachability and radiographically soundness. Analogous to E8018-C3 (covered electrode)
the nickel-alloyed weld metal is applicable in petrochemical
plants and in offshore technique.
Due to the fast freezing slag, out-of-position welding with increased current is possible for manual as well as for
mechanized welding.
Root weldability is proved for all positions on ceramic backing
bar.
Materials
Typical analysis
in %
416
AWS A 5.29
E81T1-Ni1 M H4
C
0.05
Si
0.4
Mn
1.4
Ni
0.95
P
0.02
S
0.015
Gas
M21
Welding position
Approvals
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Spool
B300
B300
and spools
Weight / kg Amperage
15
120-300
15
160-350
upon request
Volts
21-32
23-33
417
Union TG 55 Fe
Flux cored wire
Classifications
EN 758
T 46 4 M M 1 H5
AWS A 5.18
E70C-6MH4
Characteristics
and field of use
Typical analysis
in %
418
Si
0.6
Mn
1.4
P
0.02
S
0.02
Gas
M21
Welding position
Materials
C
0.06
Approvals
Polarity = +
Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Spool
B300
B300
B300
and spools
Weight / kg
16
16
16
upon request
Amperage
120-350
140-400
170-450
Volts
18-33
20-34
20-34
419
Union TG 55 M
Flux cored wire
Classifications
EN 758
T 46 4 P M 1 H10
T 42 2 P C 1 H5
AWS A 5.20
E71T-1MJH8
E71T-1JH8
Characteristics
and field of use
Welding position
Approvals
Materials
Typical analysis
in %
420
C
0.05
Si
0.5
Mn
1.35
P
S
0.015 0.015
Polarity = +
Shielding gas (EN 439) M21 and C1,
Consumption approx. 15 - 18 l/min.
Spool
B300
B300
B300
B300
and spools
ABS
Controlas
GL
BV
Weight / kg
16
16
16
16
upon request
Amperage
120-230
150-350
160-400
180-450
Volts
16-26
22-32
23-33
23-33
421
Union TG 55 Ni
Flux cored wire
Classifications
EN 758
T 50 5 1 Ni P M 1 H5
Eigenschaften
und Anwendungsgebiet
Materials
Typical analysis
in %
422
AWS A 5.29
E81T1-Ni1MH8
C
0.05
Si
0.4
Mn
1.4
P
0,02
S
0,015
Ni
0,90
Gas
M21
Welding position
Approvals
Impact values
in J CVN
+20C -30C -50C
150
120
47
150
120
47
Polarity = +
Mixed gas (EN 439) M21,
prefered M21 (18% CO2,82% Ar)
Controlas, LR
Applied: TV, DB, ABS, GL, UDT, DNV
Spool
B300
B300
and spools
Weight / kg Amperage
16
120-300
16
160-350
upon request
Volts
20-32
23-33
423
424
427
Summary
428-429
430-436
425
426
427
Summary
Welding rods / bare wire electrodes (aluminium)
Page Brand name
EN ISO
AWS
Material No.
Page
428
AI 99,5.......................................18273 .......S
AIMg 2,7 Mn 0,8........................18273 .......S
AIMg 3.......................................18273 .......S
AIMg 4,5 Mn..............................18273 .......S
AIMg 4,5 MnZr ..........................18273 .......S
AIMg 5.......................................18273 .......S
AISi 5.........................................18273 .......S
429
Union Al 99,5
Classifications
EN 18273
S Al Z (AR99,5)
AWS A 5.10
ER1100 (mod.)
Mat. No.
3.0259
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F).
Marks
AWS A 5.10
ER5554
Mat. No.
3.3538
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW
of AlMg alloys. For producing the needed resistance to intercristalline corrosion the Mg content is limited to 2.7 %.
The weld metal is sea water resistant. For welding almost identically coloured joints on anodically oxidziable materials.
3.3538 / AlMg2,7Mn0,8
(rods only)
Materials
(EN 753)
Typical analysis
in %
Al
>99.5
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
40
25
33
Others
<0.5
70
Welding position
430
EN ISO 18273
S Al 5554 (AlMg2,7Mn)
Marks
3.0259 / Al 99,5
(rods only)
Packaging
and weights
Classifications
Materials
(EN 753/1706)
EN AW-5754 [AlMg 3]
EN AW-5454 [AlMg 3 Mn]
EN AW-5005A [AlMg 1 (C)]
Typical analysis
in %
Mg
2.4-2.8
Mn
0.5-0.9
Cr
0.05-0.20
EN AW-3004 A [AlMn 1 Mg 1]
EN AW-5251 [AlMg 2]
EN AC-51100
Ti
0.05-0.15
Al
Bal.
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
17
19-21
Spool
B300
B300
B300
B300
Welding position
kg / pack
10
10
10
10
10
5
7
7
7
Packaging
and weights
2.0 x 1000
2.4 x 1000
3.2 x 1000
4.0 x 1000
0.8
B300
1.0
B300
1.2
B300
1.6
B300
Other spool types upon request
kg / pack
10
10
10
10
10
5
7
7
7
Drum (kg)
80
80
431
Union AlMg 3
EN ISO 18273
S Al 5754 (AlMg3)
Mat. No.
3.3536
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW
of AlMg alloys containing up to 3 % Mg. Seawater resistant weld
metal.
For welding almost identically coloured joints on anodically oxidziable materials.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F).
Marks
3.3536 / AlMg3
Classifications
EN ISO 18273
S Al 5183 (AlMg4,5Mn0,7(A))
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW
of AlMg alloys. Seawater resistant weld metal.
EN AW-5754 [AlMg 3]
EN AW-5005A [AlMg 1 (C)]
EN AW-5454 [AlMg 3 Mn]
Typical analysis
in %
Mg
2.6-3.6
Mn
0.10-0.6
Cr
<0.3
EN AW-5251 [AlMg 2]
EN AW-6060 [AlMgSi]
EN AC-51100
Ti
<0.15
Al
Bal.
Elongation
(L =5d )
0
0
%
Electrical
conductivity
Sm/mm2
18
16-22
Mat. No.
3.3548
3.3548 / AlMg4,5Mn
(rods only)
Materials
(EN 573/1706)
EN
EN
EN
EN
EN
Typical analysis
in %
Mg
4.3-5.2
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
125
16
15-19
(rods only)
Materials
(EN 573/1706)
AWS A 5.10
ER5183
EN
EN
EN
EN
EN
AW-5086 [AlMg 4]
AW-6060 [AlMgSi]
AW-6082 [AlSi 1 MgMn]
AW-7020 [AlZn 4,5 Mg 1]
AC-51400
Cr
Ti
0.05-0.25 <0.15
275
Al
Bal.
Welding position
Welding position
Packaging
and weights
432
Spool
B300
B300
B300
B300
kg / pack
10
10
10
10
10
5
7
7
7
Approvals
Packaging
and weights
Spool
B300
B300
B300
B300
request
kg / pack
10
10
10
10
10
5
7
7
7
Drum (kg)
80
80
433
Union AlMg 5
Classifications
EN ISO 18273
S Al 5087 (AlMg4,5MnZr)
AWS A 5.10
ER5183 (mod.)
Mat. No.
3.3546
Characteristics
and field of use
Marks
(rods only)
Materials
(EN 573/1706)
EN
EN
EN
EN
EN
Typical analysis
in %
Mg
4.3-5.2
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
125
16
15-19
Mn
0.6-1.0
EN
EN
EN
EN
EN
AW-5086 [AlMg 4]
AW-6060 [AlMgSi]
AW-6082 [AlSi 1 MgMn]
AW-7020 [AlZn 4,5 Mg 1]
AC-51400
Cr
Ti
0.05-0.25 <0.15
275
Zr
0.1-0.2
Al
Bal.
Approvals
Packaging
and weights
434
AWS A 5.10
ER5356
Mat. No.
3.3556
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW
of AlMg alloys containing up to 5 % Mg. Seawater resistant weld
metal.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F).
Marks
3.3556 / AlMg5
Materials
(EN 573/1706)
EN
EN
EN
EN
EN
EN
AW-5019 [AlMg 5]
AW-5086 [AlMg 4]
AW-6005A [AlSiMg(A)]
AW-6061 [AlMg 1 SiCu]
AW-5454 [AlMg 3 Mn]
AC-51400
Typical analysis
in %
Mg
4.5-5.5
Mn
0.1-0.5
Cr
<0.3
EN
EN
EN
EN
EN
EN
AW-5754 [AlMg 3]
AW-6060 [AlMgSi]
AW-6082 [AlSi 1 MgMn]
AW-7020 [AlZn 4,5 Mg 1]
AC-51300
AC-51100
Ti
<0.15
Al
Bal.
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
18
14-19
Welding position
EN ISO 18273
S Al 5356 (AlMg5Cr(A))
3.3546 / AlMg4,5MnZr
AW-5083 [AlMg 4,5 Mn 0,7]
AW-5019 [AlMg 5]
AW-6005A [AlSiMg(A)]
AW-6061 [AlMg 1 SiCu]
AC-51300
Classifications
Spool
B300
B300
B300
B300
request
kg / pack
10
10
10
10
10
5
7
7
7
Welding position
Drum (kg)
80
80
Approvals
Packaging
and weights
Spool
B300
B300
B300
B300
request
kg / pack
10
10
10
10
10
5
7
7
7
Drum (kg)
80
80
435
Union AlSi 5
Welding rod / bare wire electrode
Classifications
EN ISO 18273
S Al 4043 A (AlSi5 (A))
Characteristics
and field of use
Welding rods and bare wire electrodes for GTAW and GMAW.
Oxyacetylene welding or brazing is possible with suitable fluxes.
Very fluid weld pool. The weld metal is not suitable for anodizing
for decorative purposes.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F).
Do not use for welding hardenable alloys in high stressed
zones.
Marks
AWS A 5.10
ER4043
Mat. No.
3.2245
3.2245 / AlSi5
(rods only)
Materials
(EN 573/1706)
EN AW-6060 [AlMgSi]
EN AW-6082 [AlSi 1 MgMn]
EN AC-45000
Typical analysis
in %
Si
4.5-5.5
Al
Bal.
EN AW-6005A [AlSiMg(A)]
EN AW-6061 [AlMg 1 SiCu]
Elongation
(L0=5d0)
%
Electrical
conductivity
Sm/mm2
16
15-19
Welding position
Approvals
Packaging
and weights
436
Spool
B300
B300
B300
B300
request
kg / pack
10
10
10
10
10
5
7
7
7
Drum (kg)
80
80
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
437
Appendix
Content
Key to abbreviations
Spools, coils, drum packagings and stacker frames
for wire products
Weights of weld seam of different weld forms
Recommendations for redrying covered electrodes
and welding fluxes
Joint welding of dissimilar materials
Diagrams
The problem of dilution;
Recommendations and examples of calculation
Weld claddings
Joints on clad products
Groove preparation
Welding of clad plates
Material test certificates according to EN 10 204
Comparsion chart of approvals for all welding consumables
Approvals and approval authorities
Approvals and qualification tests for:
Covered electrodes
Flux cored wires
Wire electrodes, welding wires and welding rods
Gas welding rods
Wire/flux combinations
SAW wires and welding fluxes
VdTV Kennblatt 1000 / included base materials
VdTV Kennblatt 1000 / old and new base material designations
Included base materials - Deutsche Bahn
Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades
Physical properties of high alloyed weld metals
Hardness conversion table
Welding positions acc. to EN 287 / EN ISO 6947 and ASME code
Content filler metals
438
Page
440-441
442-449
450-451
452-453
454-455
456-459
460-464
465
466-470
471-473
474-475
476-477
478-479
480-481
482-491
492-495
496-509
510-511
512-523
524-525
526-529
530
531-532
533-539
540-541
542-543
544-547
548-567
439
Key to abbreviations
PA
PB
PE
PB
PA
PB
PC
Transverse position
PD
PE
Overhead position
PF
Vertical up position
PG
PC
PC
PC
PF
PG
PB
PD
PD
PE
PA
Heat treatment
AW
SR
N
V
A
RT
as welded
stress relieved
normalised
quenched and tempered
tempered
room temperature
Hardness
HB
HRC
Brinell hardness
Rockwell hardness
Type of current
=
=+
~
440
AC alternating current
441
Designation:
B 300*
Material:
steel wire
for wire weights of: 12,5 / 15 / 18 / 20 kg
Designation:
Material:
Designation:
S 200*
Material:
plastic
for wire weights of: 5 kg
Designation:
Material:
for wire
weights of:
Designation:
S 100*
Material:
plastic
for wire weights of: 0,7 kg
BS 300*
steel wire, coated
12,5 / 15 / 18 kg
40,5 mm
Designation:
S 300*
Material:
plastic
for wire weights of: 15 kg
442
Designation:
S 760*
Material:
wood/steel sheet
for wire weights of: 250 / 300 kg
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
443
Multi Pac
Wire weight
Height x Diameter
250 kg
800/1105 x 514 mm
Liner*
Liner connector
(additional accessory)
Perspex cover
Securing clamp ring
Steel rod with elastic
retainer for transport
purposes
1105 mm
Lid
Wire electrode
800 mm
514 mm
444
445
Marathon Pac
Wire weight
Height x Diameter
250 kg
825/1130 x 510 mm
Spooldesignation
Liner*
K 435 - 70 1)
K 435 - 100 1)
K 300 - 20 2)
Liner connector
(additional accessory)
1)
Spool types
EN ISO 544
Dimensions (mm)
A
I
B
435
wire basket spools B 450 435
wire basket spools B 300 300
2)
300
300
180
70
100
100
Weight
(kg)
Material
25
25
20
steel wire
steel wire
steel wire
Perspex cover
Securing clamp ring
for drum cover
or perspex cover
Transport ring
with handles*
1130 mm
825 mm
Lid
Coildesignation
Dimensions (mm)
I
Weight
(kg)
AA*
770
570
100
100
320
220
50
10
*on request
Wire electrode
Outer cover
510 mm
446
447
1
m 65
m
Sheet 10 mm
Steel drum*
on wooden pallet
(740 x 740 mm)
225 mm
Weight:
850 kg max.
1400
mm
4 mm
500 mm
900 mm
Tubular dispenser
Material:
wire weight approx.
steel tubes
750 kg
50 mm
Center-
1625
mm
Pay-off-pack*
on wooden pallet
(1200 x 800 mm)
Weight:
350 kg max.
Foot- 950 mm
448
Foot- 950 mm
V-butt weld 70
V-butt weld 60
V-butt weld 50
DV-butt weld 70
DV-butt weld 60
DV-butt weld 50
1.5
1.5
1.0
0.9
0.8
0.7
0.6
1.0
0.9
0.8
0.7
0.6
10
9
8
7
6
0.5
0.4
0.3
0.2
0.5
0.4
0.3
0.2
0.15
0.15
0.10
0.09
0.08
0.07
0.06
0.10
0.09
0.08
0.07
0.06
0.05
0.05
Fillet weld 90
0.04
0.04
Fillet weld 60
0.03
0.03
0.02
0.02
0.01
0.01
10
12
15
18 20
22
25
30
35
40
45
50
Wall thickness mm
450
451
The necessity to redry these filler metals prior to welding is dependent upon the type
of coating or flux as well as upon the yield strength and thickness of the steel
sheet/plate to be welded. With increasing content of alloys, yield strength of the
base material and stress condition of the construction, the risk of hydrogen-induced
cracking will increase too.
In general low alloyed basic covered electrodes and basic welding fluxes, which
are used predominantly for welding higher-strength steels, should be redried.
For low alloyed basic covered electrodes and welding fluxes used for welding steels
with a minimum yield strength of 355 N/mm, a redrying time of 2 hours at 250 C
(482 F) is generally sufficient.
With this type of packaging the covered electrodes can be used without problems
within 8 hours (1 shift) without redrying after opening the packaging.
In this case H2 contents of < 5 ml/100 g in the deposited weld metal can be achieved.
Electrodes stored in opened packaging a longer time can be regenerated by redrying
for 2 hours at 300 - 350 C (572 - 662 F).
Very low H2 contents of < 5 ml/100 g in the weld deposit of covered electrodes and
submerged-arc weld metal, as often required for welding creep resistant steels and
fine grained structural steels with yield strengths of 355 N/mm, can be achieved only
by redrying for at least 2 hours at 300 - 350 C (572 - 662 F).
Low alloyed iron-oxide, rutile and rutile basic covered electrodes (according to EN
499: A, R, RR, RC, RA, RB) do generally not require any redrying, provided that the
covered electrodes are stored dry in undamaged packages. If, as a result of inproper
storage, the covering of the aforementioned electrode type has an excessibly high
moisture content, which is recognizable by their varying behaviour during welding,
redrying can be performed for one hour at 100 - 110 C (212 - 230 F).
Cellulose covered electrodes require a defined moisture content to display optimum
welding properties. It is for this reason that they are packed mainly in tins.
These electrodes must not be redried.
For security reasons, to avoid any start pores it is advisable to redry high alloyed
electrodes for 2 hours at 300 C (572 F) 25 C (77 F). Intermediate storage
temperature of the redried consumables should be around 150 C (302 F).
Redrying can be repeated several times for all types of electrodes and fluxes
(except cellulose electrodes) within a maximum drying time of 10 hours.
452
453
3.
Heat treatment
Most important is the structure of the dilution zone martensite-free (poor in martensite)
and adherence to the strength values of the component.
2.
4.
1.
Requirements
The most critical point in austenite-ferrite joints is the transition/dilution zone between
the ferritic base material (ferrite) and the high alloyed austenitic or austenitic-ferritic
welding consumable (austenite). This zone should by no means contain high martensite proportions, as the resulting brittleness of the structure will endanger the welded
joint and can lead to cracking.
The Ni-based alloys Thermanit Nicro 82, 182 and 625 are much less critical with reference to dilution because of their high alloy content and also allow proper stress
relieving. However, these welding consumables should not only be used for intermediate layers. In the event that the seam is filled up with an austenitic-ferritic welding material, a ferrite-free, fully austenitic zone with a high hot cracking tendence
would arise in the transition zone due to Ni-absorption from the Ni-based alloy.
*Ferritic base material or in short form ferrite means the unalloyed and low alloyed and ferritic stainless/heat resistant Cr steels/cast steel grades.
454
455
Schaeffler Diagram
30
800
0,09 % C
750
0,06 % C
700
0,04 % C
650
0,03 % C
600
0,02 % C
550
500
450
0,01
0,1
10
100
1000
10000
100000
Nickel-Equivalent = % Ni + 30 x % C + 0,5 x % Mn
850
it
rr
Fe
28
26
24
Austenite
22
0%
5
10
20
20
18
40
16
A+M
14
A+F
80
12
10
Martensite
8
6
4
2
0
100
A+M+F
F
+
M
0
M+F
Ferrite
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Schaeffler - Diagram
(acc. to A. L. Schaeffler, Metal Progress Nov. 1949, page 680 up to 680-B)
456
457
WRC 92 Diagram
21
20
19
WRC
Ferrite
Number
Austenite
18
0
2
17
16
15
Sc
h
A + aeffl
er
M
Lin
e
14
13
Prior
Magnetic
Percent
Ferrite
[%]
4
6
10
12
14
16
18
0
2
4
6
12
11
7,6
9,2
10,7
12,3
13,8
Austenite
+
Ferrite
10
16
17
18
19
20
21
22
23
24
25
26
458
27
alent = % =Ni%+Ni
35+x35
% xC%
+ 20
%x
N%
+ 0,25
x % Cu
Nickel-Equivalent
C +x20
N + 0,25
x % Cu
Nickel-Equivalent = % Ni + 30 x % C + 30 x % N + 0,5 x % Mn
DeLong Diagram
18
0
17
16
8
10
15
12
16
14
AF
18
20
22
14
24
26
28
30
35
45
40
13
50
FA
12
55
60
65
70 75
85
80
90 95
11
100
F
10
9
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Chromium-Equivalent = % Cr + % Mo + 0,7 x % Nb
WRC - 92 - Diagram
(acc. to D. J. Kotecki und T. A. Siewert, Welding Journal; May 1992, page 171-s up to 178-s)
459
austenite-ferrite joints
weld claddings
joints on cladded products
the diluting effect causes problems which strongly resemble each other and thus lead
to comparable choice criteria for welding consumables, welding processes and working sequences.
B.
Fundamentals
1.
1.1 During each welding operation a certain quantity of the surface layer of the base
material is melted due to the arc and dilutes with the fluid filler material. In this connection penetration is defined as the depth of melting which e.g. can be measured in
mm (metallographic section). In practice, however, this measurable variable is of no
importance. In comparison, the dilution which is quantifiable as the percentage of melted base material in the weld deposit is a suitable means to evaluate the properties of
the weld deposit. Furthermore, it is relatively simple to determine the degree of dilution: either by means of a chemical analysis of the weld deposit or even in advance
with sufficient precision by graphic or mathematical determination.
Similar effects occur with regard to hardfacing alloys for surfacing/hard-surfacing and
welding consumables for tool steels etc. where the dilution with the low/unalloyed
base materials leads to similarly negative property changes of the weld deposit. This
can only be compensated by multiple-layer surfacing.
2.
Influencing factors
%
%
%
%
%
%
Thus, the GMAW and SAW wires show the poorest results for the direct use of high
alloyed welding consumables on ferritic base materials.
The consequences are: a reduced corrosion resistance and possibly even embrittlement and danger of cracking due to martensite formation.
460
The strongly differing dilution percentages result from the various possible parameter
ranges of the individual processes.
In order to achieve acceptable results, especially when using processes with a strong
inclination to dilution, it is indispensable to keep the electric heat input low by means
of optimum welding conditions (low amperage, stringer bead welding no weaving,
use of welding consumables in small diameters, possibly intermediate cooling and
highest possible welding speed). The welding speed is limited by the following conditions:
(a) the arc should prefereably burn on the already deposited weld metal and not on
the ferritic base material;
(b) a faultless fusion should be guaranteed.
461
3.
Taking into account the special conditions and requirements and based on the values
as per section 2.1, it is possible to derive for the three applications the following
recommendations with regard to the respectively most suitable welding processes.
3.1 Austenite-ferrite joints:
Covered electrodes, GTAW rod/wire,
GMAW and SAW wire only with especially suitable alloyed welding consumables.
3.2 Weld cladding:
RES strip, SAW strip, covered electrodes, GTAW rod/wire.
3.3 Joints on clad products:
Single-layer welding:
Multiple-layer welding:
C.
1.
The structure
1.1 The Schaeffler Diagram (see page 457) offers the possibility to read off structures in most cases with sufficient precision and to easily determine base metal,
welding material and weld deposit structure graphically. It is, therefore, necessary to
know the chemical composition of the materials in question.
The structure points are calculated from the chemical composition of the welding
materials with the help of the formulas for the so-called Cr- and Ni-equivalents which
are indicated on the abscisse and ordinate. When joining these points in the diagram,
the dilution straight line is obtained from where it is possible to read off the structure
for any percentage of dilution whatsoever.
In order to obtain the point for the required mixed structure, the length of the straight
line is equated to 100 % and from the welding material - base material the percentage of dilution for the used welding process (e.g. the average value of the ranges
mentioned in section B 2.1) is laid off.
According to the location of this point in the diagram it is possible to estimate the suitability of the chosen conditions (welding materials, processes and parameter) with
regard to the requirements the seam has to meet.
1.2 The DeLong Diagram (see page 458), a further development of the SchaefflerDiagram, additionally considers the austenitzing effect of nitrogen. Thus, a more
precise structure determination in the austenite-ferrite range is possible. As this
diagram only comprises a small section, it is in most cases not or only seldom
suitable for the estimation of mixed joints as these are generally not in this range.
1.3 For the determination of ferrite-contents (> 18 FN) for Duplex and Superduplex
stainless steels the WRC Diagram developed in 1992 (see page 459) can be used.
2.
The composition
The chemical composition can only be estimated very roughly from the coordinates of
the mixed structure point in the Schaeffler Diagram as it is very difficult to convert
the Cr- and Ni-equivalents to Cr-,Ni- (Mo, ...) contents. In particular, it is impossible to
determine the C-content which is of importance for the corrosion behaviour.
462
463
Weld claddings
On the other hand, it is possible to determine all alloy constituents with sufficient precision by means of a simple dilution calculation. In this connection, the dilution factor
M = percentage of Dilution : 100 is used. As the diluted weld deposit consists to
M parts of base material and to (1 M) parts of welding material, the consequence is:
1.
Example:
1. Ferritic parent material: 19 Mn 5
2. Overlaying with covered electrode: Thermanit 25/14 EW 309L-17
Dilution 25 % so that M = 0.25
Alloy contents
1.
2.
1a
2a
1a + 2a *)
Cr-equivalent
Ni-equivalent
C
0.20
0.04
0.05
0.03
0.08
2.4
Si
0.50
0.90
0.13
0.68
0.81
1.2
-
Mn
1.2
0.8
0.3
0.6
0.9
0.5
Cr
24.5
18.4
18.4
18.4
-
Besides explosive and roll cladding a likewise important manufacturing process is the
weld cladding. This procedure is universally applicable as it renders the production of
high alloyed claddings on all kinds of base materials (steels and cast steels) possible
without any restrictions regarding sizes or constructional forms.
Ni
13
9.8
9.8
9.8
Factor
0.25 (= 1a)
0.75 (= 2a)
1.1 Corrosion
With regard to all applications it is necessary to adhere to a stipulated clad surface
composition (more precisely: a certain layer thickness of the surface).
.
1.2 Mechanical-technological values
Usually, the base material is the structural wall part. The strength values of the cladding material are, therefore, only to be considered by means of choosing welding
consumables with higher strength values if the static calculation requires this.
In both cases, however, the cladding combination has to meet the ductility requirements. Consequently, neither hard martensitic structure proportions or Cr-carbide
precipitations in the transition zone nor an embrittlement of the weld deposit should
arise.
2.
= 19.6
= 12.7
Result:
Structure according to Schaeffler-Diagram: austenite with approximately 3 % ferrite.
*) Chemical composition of the mixed structure: 0.08 C, 0.81 Si, 0.9 Mn, 18.4 Cr, 9.8 Ni
Requirements
Heat treatment
Heat treatments (annealing time and temperature, heating and cooling speed) have
to be stipulated in such a manner that the aforementioned conditions are observed.
The following has to be considered: the tempering curve of the base material, resistance to intercrystalline corrosion and the embrittlement behaviour of the austenitic
cladding (see also the Intergranular Corrosion Diagram acc. to H. J. Rocha,
page 456). In case of multiple-layer cladding, stress relieving may possibly be carried
out before welding the last layer.
3.
Due to the diluting effect, the welding consumables for single-pass surfacing or for
welding of intermediate layers (multiple-layer welding) have to be accordingly overalloyed. Only welding processes which result in low dilution come into consideration.
Determination of required number of layers can be calculated by (repeating) the
dilution calculation according to page 464.
464
465
2.
The following advice and recommendations for the welding of high alloyed claddings
are independent of the manufacturing process valid for all products manufactured
either by roll, explosive or weld cladding.
The tables P1 (page 474) and P2 (page 475) only show the Thermanit welding
consumables and processes for the claddings, but not for the ferritic base materials.
The mechanical-technological values of the welded joint may not impair the strength
of the component.
P235GH
P265GH
H III
P295GH
19 Mn 5
16Mo3
16 Mo 5
13CrMo4-5
10CrMo9-10
1.4000
1.4002
1.4301
1.4306
1.4311
1.4541
1.4550
1.4404
1.4429
1.4435
1.4438
Mechanical values
C. Welding consumables
B.
1.4439
1.4462
1.4539
1.4571
1.4573
1.4580
1.4876
2.4816
2.4856
2.4858
2.4610
466
467
1.1
Single-layer welding
Only welding consumables are to be used which are alloyed as high as possible
(higher than the cladding layer). Corresponding Thermanit welding consumables are
mentioned in table P1 (page 474). They have to be welded by means of the indicated
processes which cause low dilution. Of course, attention should additionally be paid to
optimum welding parameters. For further details regarding these welding consumables see the corresponding Thermanit data sheets
2.2
For welding the base material side the recommendations of dissimilar materials are to
be observed.
When choosing the welding consumable, care must of course, be taken to ensure that
the mechanical-technological values of the seam are sufficient for the component.
See section B.
Groove preparation according to section F2.
1.2
Multiple-layer welding
Note:
Preferably, only very high alloyed welding consumables are to be used. Basically,
however, only austenitic (ferrite-containing) welding consumables should be applied,
but never Ni-based consumables such as e.g. Thermanit Nicro 82/182. Due to the
Ni-pickup from the weld deposit of such a consumable the ferritic top layer would
become fully austenitic and susceptible to hot cracking. When welding Ni-base
claddings, the intermediate layer should be welded with Ni-base consumables.
For ferritic chromium steel clad layers, the clad sides can usually be welded completely with austentitic welding consumables if not ruled out for chemical corrosion
reasons, e.g. sulphur-containing environment. For this application we can especially
recommend Thermanit CM. Thermanit Nicro 82 and 182 can also be used.
For atmospheres containing sulphur with service temperatures above 450 C (842 F),
we recommend Thermanit 17 for welding the layer material.
All Thermanit welding consumables which correspond to the cladding material. See
table P2 and the relevant data sheets Thermanit.
D.
Thermanit welding consumables best suited for intermediate layers are described
in the data sheets. For further information on the application ranges see table P2
(page 475).
2.
2.1
When welding the layer material side, any dilution with the base material must be
avoided. Normaly the welding can only be done by GTAW with matching or in special
cases higher alloyed consumables, whilst protecting the root with shielding gas at the
same time.
Welding processes
Covered electrodes are suitable for all single and multiple-layer finishes and for
seams which are only accessible from the base material side.
As far as Rutile-covered electrodes are available within the delivery programme,
these are to be preferred due to the lower penetration.
The GTAW process is mainly used for welding the roots of seams which are only
accessible from the base material side.
This process is also very suitable for the welding of clad sides, particularly of lowC-types. Because of the low C-content of the welding rods (max. 0.025 %) a few
welding layers are sufficient to adhere to the low C-specification (max. 0.04 % in the
weld deposit).
468
469
Calculation of the required number of layers by means of the repeated dilution calculation as per page 464.
The GMAW process, however, should not be used for welding the 1st layer on the
base material in case of single-layer finishes or as intermediate layer in case of
multiple-layer finishes. The welding of the top layer on a sufficiently alloyed intermediate layer is possible with optimized welding parameters.
F.
Groove preparation
For the base material side the grooves are prepared, according to choice, in a V or
U form. The included angle on the single V-joint is approximately 60, the angle of
slope on the U-joint approximately 10. The following sketches only show the preparation for the single V-joint.
1) Seams accessible on both sides
SAW (especially suitable for welding thick base materials) is completely unsuitable
for welding the clad side due to the high diluting effects (martensite formation,
carburization, dilution of the alloy contents).
E.
Finish A
any clad material thickness
Finish B
clad material thickness 2,5 mm
Heat treatment
If a heat treatment is necessary, the properties of all the materials involved must
be observed (in order to meet the aforementioned requirements) when considering
annealing temperature and time, heating and cooling rates. This includes the tempering temperature of the base material and its welding consumables, the sensibility,
the suceptibility to intercrystalline corrosion (see Intergranular Corrosion Diagram
acc. to H. J. Rocha, page 456) and the tendency towards embrittlement of the clad
material and the relevant welding consumable.
See also AD-Data sheet W 8.
Size b can be up to 2 mm. Size c is aligned in accordance with the chosen weld process. For finish B the cladding material should be machined only so far on the side edge
of root face that cladding material will definitely not be melted by the consumable for
the base material.
The safety distance of min. 3 mm is indispensable for both finishes in order to avoid
that the dilution of the weld deposit with the base material affects the clad joint.
Size b is aligned in accordance with the chosen weld process.
Welding of the seam: the whole seam is welded with the consumable for the
cladding material.
470
471
3) Welding of cladding
Finish B
Finish welding of the joint on the clad side with a consumable matching to or higher
alloyed than the cladding, which is sufficient to meet the demands made on the cladding with regard to durability.
The root is machined out until perfect weld deposit of the parent material is achieved.
Basically the cap pass for both finishes can be welded with a high alloyed consumable sufficient for the cladding (as long as the strength of the joint is not adversely
affected) as well as with the consumable for the parent material. If the cap pass for
finish A is welded with the chosen consumable for the parent material, then a safety
distance e is necessary, in order to avoid melting the cladding material.
472
473
Layer materials
AISI/SAE
UNS/Alloy
Mat. No.
Short name
1.4000
1.4002
X6Cr13
X6CrAl13
403
405
1.4301
1.4306
1.4311
1.4401
1.4404
1.4429
1.4435
1.4438
1.4439
1.4571
1.4573
1.4580
2.4610
2.4816
X5CrNi18-10
X2CrNi19-11
X2CrNiN18-10
X5CrNiMo17-12-2
X2CrNiMo17-12-2
X2CrNiMoN17-13-3
X2CrNiMo18-14-3
X2CrNiMo18-15-4
X2CrNiMoN17-13-5
X6CrNiMoTi17-12-2
X10CrNiMoTi18-12
X6CrNiMoNb17-12-2
NiMo16Cr16Ti
NiCr15Fe
304
304L
304LN
316
316L
316LN
316L
317L
S31726
316 Ti
316 Ti
316 Cb
C-4
600
2.4856
2.4858
1.4876
NiCr22Mo9Nb
NiCr21Mo
X10NiCrAlTi32-20
625
825
800 (H)
Welding consumables
Thermanit
Welding process
CM
Nicro 82
Nicro 182
14 K
25/14 E
25/14 E
111
111,
111
111,
111,
111,
18/17 E
19/15 1)
111, 141
111, 141
30/40 E
625
18/17 E 1)
111, 141
Nimo C
Nicro 82
Nicro 182
625
30/40 E
21/33 (So)
Nicro 82
Nicro 182
617
625
111,
111,
111
111,
111,
111,
111,
111
111,
111,
Layer
materials
Mat. No.
141
141
141
141
111, 141
141
141
141
141
141
141
141
141
1.4000
1.4002
1.4301
1.4306
1.4311
1.4401
1.4404
1.4429
1.4435
1.4438
1.4439
1.4462
1.4541
1.4550
1.4571
1.4573
1.4580
2.4610
2.4816
2.4856
2.4858
1.4876
Top layer
Welding consumables
Thermanit
Welding
process
Welding consumables
Thermanit
Welding
process
CM
Nicro 82
Nicro 182
14 K
25/14 E
25/14 E
111
111,
111
111,
111,
111,
141
141
141
CM
Nicro 82
Nicro 182
14 K
H, HE
JE, H, HE
111
111, 131, 141
111
111
111, 135, 141
111, 135, 141
23/11 MoZl
23/11 MoZl
25/14 E
18/17 E
18/17 E
111,
111,
111,
111,
111,
141
141
141
141
141
GE, A, 18/17 E
GE, A, 18/17 E
18/17 E
22/09
25/14 E
111, 141
111, 141
22/09
H, HE
111, 141
111, 135, 141
23/11 MoZl
25/14 E
111, 141
111, 141
A, GE, 18/17 E 1)
Nimo C
Nicro 82
Nicro 182
625
30/40 E
21/33
Nicro 82
Nicro 182
625
617
111,
111,
111
111,
111,
111,
111,
111
111,
111,
Nimo C
Nicro 82
Nicro 182
625
30/40 E
21/33
Nicro 82
Nicro 182
625
617
111,
111,
111
111,
111,
111,
111,
111
111,
111,
141
141
141
141
141
141
141
141
141
131, 141
131, 141
131, 141
141
141
131, 141
131, 141
131, 141
474
111 =
131 =
135 =
141 =
SMAW
GMAW-pulsed method
GMAW-pulsed method
GTAW
475
Consumables:
Test paramenters:
Requirements:
Inspection society:
Type of certificate
Confirmation
of certificate by
Content
of the certificate
Manufacturer
Inspection certificate
3.1
The manufacturers
authorized representative
independent of the
manufacturing department
Inspection certificate
3.2
The manufacturers
authorized representative
independent of the
manufacturing department
and the purchasers
authorized representative
or inspector designated
by the official regulations.
All certificates issued in conformity with EN 10 204 must be paid for and are charged
separately.
On next page are examples of standard certificates
issued for filler metals:
476
477
The following comparsion charts of qualification tests and approvals should allow
you to find out quickly by which authorithy or classification companies the welding
consumable you are searching for is approved.
In addition to the approval authorities mentioned in the tables the following approvals
also exist:
1.) Certificate of conformity according to Bauregelliste A / -Zeichen / CE-sign
For each society the grade or number of approvals or the Kennblatt-Nr. is mentioned.
With reference to TV registrations we would like to draw your attention to the fact
that among VdTV approvals there are some with preliminary approval. They have
the same validity, because normaly they are a substitute for the original when something has been changed. The period of validity is shown on the preliminary approval
(at present 2 years max.). During this time they will be replaced by the final approval.
All welding consumables and auxiliary products which are registered by Deutsche Bahn
or classified accordingly to Bauregelliste A are delivered with -sign or CE-sign.
2.) UDT-approval
The VdTV approval certificates as well as the Deutsche Bahn approval certificates
specify only some base materials/groups which are listed in the approval range as
Bescheinigte Werkstoffe.
In VdTV-Merkblatt 1000 (published by: Verband der Technischen berwachungsvereine e.V., Essen) base materials are listed under Miterfasste Werkstoffe included materials which are also approved by testing.
The chart old and new material designations shows the comparsion of previous
material designations according to DIN and the new one according to EN.
Type
Quality
SE
SE
SE
DE
Phoenix K 50 R Mod.
Phoenix SH Schwarz 3 K Mod.
Phoenix SH Ni 2 K 90
Union K Nova
Followed by the table Included base materials Deutsche Bahn this shows for each
approval group those materials that are included in the approval range Miterfasste
Werkstoffe.
= Wire electrodes
SD
= Welding wires
SE
= Covered electrodes
SS
= Welding rods
479
DB AG
Minden
Framatome ANP
DB
Deutsche Bahn AG
WIWEB
Wehrwissenschaftliches Institut
fr Werk-, Explosiv-, und Betriebsstoffe
zugelassene
Schweizustze nach Landesbauordnung
RS
Russian Maritime Register of Shipping
ABS
American Bureau of Shipping
CWB
Canadian Welding Bureau
C
Controlas, Niederlande
Rina
Registro Italiano Navale
BV
Bureau Veritas
UDT
URZEDU DOZURU TECHNICZNEGO,
Warschau/Polen
FT
Force Technology, Dnemark
Sicherheitstechnische Regeln
des Kerntechnischen Ausschusses
GL
Germanischer Lloyd
LR
Lloyds Register of Shipping
DNV
Det Norske Veritas
Stamicarbon, Niederlande
VNIIST
DIN EN ISO 9001 : 2000
VNIIST, Russland
Quality Management Systems
Environmental Management System
Gaz de France
Snamprogetti, Italien
G
BB
sterreichische Bundesbahnen
The American Society
of Mechanical Engineers
480
Statoil
The approval range concerning the base metals, welding positions, heat treatment
conditions, diameter of the welding consumables, shielding gases, welding fluxes etc.
are shown on the applicable certificate.
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
481
Designation
Product ABS
Phoenix 120 K
Phoenix 300 Blau K
Phoenix 350 Rosa
Phoenix 6013
Phoenix 7018
Phoenix Blau
Phoenix Blau Mo
Phoenix Cel 70
Phoenix Cel 75
Phoenix Cel 80
Phoenix Cel 90
Phoenix Chromo 1
Phoenix Chromo 5
Phoenix E 7018 LH
Phoenix Grn
Phoenix Grn M
Phoenix Grn T
Phoenix K 50
Phoenix K 50 R
Phoenix K 50 R Mod.
Phoenix K 90 S
Phoenix Nautica 20
Phoenix Rot AR 160
Phoenix Rot BR 160
Phoenix Rot R 160
Phoenix Rot R 160 S
Phoenix SH Blau
Phoenix SH Chromo 2 KS
Phoenix SH Gelb
Phoenix SH Gelb B
Phoenix SH Gelb R
Phoenix SH Gelb S
Phoenix SH Gelb T
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
482
3H10/3Y
2
3H10/3Y
2/2Y
BV
4Y40H5
2Y
E6010
DNV
FT
GL
LR
TV
DB
Note
0172
3YH10
E51 3B(H)
3YH10
3/3YH15
00348
10.132.17
20.132.06
20.132.02
AWS E 7018
0484
0527
2
3YH10
2
3YH10
2Y
2/2Y
3/3YH15
2/2Y
09448
09449
00425
06542
00247
03199
00536
00105
06535
09182
07250
10.132.19
AWS E 6013
0420
0334
0316
1068
1073
E8010-P1
CWB
E 51 2R
1357
2
3H10
3H10/3Y
2/2Y
3/3Y
2
2
2Y
0113
4Y40H10
3Y40
3Y40
3Y
2Y
0938
0760
0499
0200
3/3YH15
2
3YH10
3YH10
3
3
2
2
0492
3H15
3/3Y
3Y
3Y
0533
0279
3/3Y
3/3Y
3/3Y
E43 0RR
E51 3AR
E51 3B
E51 2RR
2
3YH10
3YH10
2
3/3YH15
3H15
~AWS D 3.6
3Y
3/3Y
3Y
3/3Y
2Y
2
2Y
2/2Y
2Y
2
EV 19H
3
3
3
3
3H
3Y
2
3
3
3/3Y
2
3
03714
00350
01586
01587
06987
01807
00535
01700
00349
01495
00342
01823
01589
01590
01591
01592
01593
10.132.44
10.132.10
10.132.41
80.132.01
10.132.05
10.132.18
AWS E 6013
10.132.39
10.132.29
10.132.36
10.132.09
AWS E 7024
80.132.03
10.132.01
10.132.08
10.132.20
10.132.25
10.132.03
483
Designation
Product ABS
Phoenix SH Grn K 45
Phoenix SH Grn K 50 W
Phoenix SH Grn K 52 W
Phoenix SH Grn K 70
Phoenix SH Grn K 70 W
Phoenix SH Grn TB
Phoenix SH Kupfer 1 K
Phoenix SH Kupfer 1 KC
Phoenix SH Kupfer 1 TR
Phoenix SH Kupfer 3 K
Phoenix SH Kupfer 3 KC
Phoenix SH Lila R
Phoenix SH Multifer 130
Phoenix SH Multifer 180
Phoenix SH Ni 2 K 100
Phoenix SH Ni 2 K 130
Phoenix SH Ni 2 K 70
Phoenix SH Ni 2 K 90
Phoenix SH Patinax Kb
Phoenix SH Schwarz 3
Phoenix SH Schwarz 3 K
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
SE
3H10/3Y
3H10/3Y
3H10/3Y
2
2
2Ni (-60)
3H15
Phoenix SH Schwarz 3 K Ni SE
4Y40H5
0040
0614
2Y
2Y
4Y69H5
0266
1009
5Y40
CWB
DNV
3YH10
3YH10
3YH10
2
2
2
FT
GL
E51 3 B(H)
3YH10
3/3Y
3YH10
3/3Y
3Y38H10 3/3Y
E51 2RR
5YH10
0432
LR
2
2
2Y
2
2Y
2/2Y
6Y69H10
7Y42H10 3/3YH15
6Y55H10
3YH10
SE
SE
SE
SE
3H15
Phoenix Spezial D
SE
3H10
3YH15
3Y46H10
0439
4Y40H10 0088
EV 17H
5Y42H10
3YH10
3/3Y
6Y46H10 5Y40H15
E42 3B12
3YH10
3/3Y
TV
DB
01594
01824
10.132.33
10.132.12
01751
10.132.06
10.132.13
10.132.23
10.132.15
01496
01756
04746
01595
00546
03187
01596
00583
01598
00548
1491
Phoenix SH Schwarz 3 MK
Phoenix SH Schwarz 3 TR
Phoenix SH V 1
Phoenix SH V 370
484
BV
01599
00547
01600
01828
01829
00512
08100
00902
01603
00531
02199
08011
03282
10.132.22
10.132.28
10.132.07
10.132.35
10.132.46
10.132.34
10.132.24
10.132.04
10.132.14
20.132.15
Note
WIWEB
WIWEB
10.132.31
10.132.37
10.132.42
RINA
485
Designation
Product ABS
Thermanit 13/04
SE
Thermanit 13/65 TTW 150
SE
Thermanit 14 K
SE
Thermanit 14 Mn
SE
Thermanit 18/17 E
SE
Thermanit 18/17 EW SE
Thermanit 19/15 H
SE
Thermanit 19/15 W
SE
Thermanit 20/10 W
SE
Thermanit 20/16 SM SE
Thermanit 20/25 Cu
SE
Thermanit 20/25 CuW SE
Thermanit 21/33
SE
Thermanit 21/33 So
SE
Thermanit 22/09
SE
Thermanit 22/09 W
SE
CWB
DNV
FT
GL
LR
TV
DB
Note
01581
5680
09379
01436
20.132.16
0738
4431
gvV4P-12
02070
03842
01813
02849
01772
30.132.12
30.132.10
WIWEB
03990
04112
03931
07255
04300
0626
E2209-17
486
BV
1050
Duplex/
CMn steel
4462
Duplex/
CMn steel
0965
0287
E309L-17
03297
04146
08075
05200
00423
00424
04171
0520
30.132.11
04587
06844
20.132.04
20.132.10
20.132.05
0920
W10651
NiCr20Mo9Nb
03463
487
Designation
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
A
SE
A Spezial SE
ATS 4
SE
AW
SE
C
SE
Chromo 9 V SE
CM
SE
CW 310-16 SE
D
SE
DW
SE
GE
SE
GE Spezial SE
GEW 316L-17 SE
GEW/F
SE
HE Spezial SE
HEW
SE
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
Thermanit
HW
JE Spezial
JEW 308 L-17
MTS 3
MTS 4
MTS 616
MTS 911
Ni 55
SE
SE
SE
SE
SE
SE
SE
SE
SE
Thermanit
Thermanit
Thermanit
Thermanit
SE
SE
SE
SE
488
Nicro 82
Nimo C 24
P23
P24
BV
CWB
DNV
FT
GL
LR
0194
1074
1353
TV
DB
00603
07663
01526
00607
01232
06173
01314
30.132.09
Note
0566
316
0024
E316L-17
4429
316L
0208
0627
E308L-17
01249
01315
00487
06521
00484
09092
07665
02074
08076
00608
06523
00558
09168
01898
09289
07991
30.132.14
30.132.13
30.132.07
SLV approval
DVS-1502
0820
NiCr 19 Nb
02073
08109
01775
09272
10272
10156
489
Designation
Product ABS
Thermanit X
Thermanit XW
Thermanit XW 140 K
SE
SE
SE
490
BV
CWB
DNV
FT
GL
LR
TV
DB
4370
fuV4R-12
05650
01235
00120
30.132.01
30.132.08
Note
491
Designation
Thermanit 22/09-PW
Gas: C1
Thermanit 22/09-PW
Gas: M21
Thermanit 308 L-PW
Gas: C1, M2, M32
Thermanit 309 L-PW
Gas: C1, M2, M32
Thermanit 309 MoL-PW
Gas: C1, M2, M32
Thermanit 316 L-PW
Gas: C1, M2, M32
Thermanit TG 22/09
Gas: C1, M21
Thermanit TG 308 L
Gas: C1, M21
Thermanit TG 308 L
Gas: M21
Thermanit TG 309 L
Gas: C1, M21
Thermanit TG 309 L
Gas: M21
Thermanit TG 309 Mo L
Gas: M32, C1, M21
Thermanit TG 316 L
Gas: C1, M21
Thermanit TG 316 L
Gas: M21
Union BA 70
Gas: C1, M21
Union MV 70
Gas: C1, M21- M33
Union MV CrMo
Gas: M21
Union MV Mo
Gas: M21
Union RV 71
Gas: C1, M21- M33
492
BV
FDE
CWB
DNV
Duplex/
CMn steel
Duplex/
CMn steel
E2209
FDE
E2209T1- 4
FT
GL
4462S/
CMn steel
4462S/
CMn steel
LR
Duplex/
CMn steel
Duplex/
CMn steel
TV
FDE
09106
09770
FDE
09772
FDE
09773
FDE
09771
Duplex/
CMn steel
FDE E2209T0-4
4462
(C1/M21)
FDE
4550 (C1)
FDE
4550
FDE
4332 (C1)
FDE
FDE E 309 Mo L/
T0-4
4332
4459
(C1/M21)
309MoL
FDE
4571 (C1)
FDE
4571
FDE 4SA/4YSA
FDE 4SA/4YSA
0494
C1-M21
1119
M21
IV YMSH5
Y4YMSH5
4YH5S
Duplex/
CMn steel
43.132.15
07540
43.132.14
07688
43.132.17
07539
43.132.16
3/4Y
07184
42.132.31
3/4Y
07187
Stainless Steel
DH36
Note
07656
07538
FDE
07192
FDE
FDE 3SA/3YSA
DB
1197
C1-M21
III YMSH5
3YH5S
3/3Y
07838
42.132.36
07185
42.132.32
493
Designation
Union RV 72
Gas: C1
Union TG 50
Gas: M2, C1
Union TG 50
Gas: M21
Union TG 50
Gas: C1
Union TG 50
Gas: M21
Union TG 50
Gas: M21
Union TG 55
Gas: M21
494
BV
CWB
DNV
FDE
FT
GL
LR
3YH5S
TV
DB
Note
07186
B
FDE
06623
42.132.27
B
FDE
1135
5YH10S
3S/3YSH15
M
FDE
3YH10S
M
FDE
1418
3YH10S
3S/4Y40SH15
06622
42.132.28
FDE
1272
3Y46S
3S/5Y40SH15
06624
42.132.30
FDE
SA4YMHHH 1497
06538
42.132.37
Ni
Fe
IVYMS(H5)
4YH5S
495
Designation
Thermanit 13/04 Si
Gas: I1
Thermanit 14 K
Gas: I1
Thermanit 1610 Si
Gas: M11
Thermanit 17/15 TT
Gas: I1
Thermanit 17/15 TT
Gas: M13-M21
Thermanit 17/15 TT
Gas: M13
Thermanit 17/15 TT
Gas: M21
Thermanit 1720
Gas: M11, I1
Thermanit 1740
Gas: M11
Thermanit 18/17 E
Gas: I1
Thermanit 18/17 E
Gas: M11, M12
Thermanit 19/15 H
Gas: I1
Thermanit 19/15
Gas: M11, M12
Thermanit 19/15
Gas: M12
Thermanit 19/15
Gas: M13
Thermanit 20/10
Gas: I1, I3
Thermanit 20/10
Gas: M11, M12
Thermanit 20/16 SM
Gas: I1
Thermanit 20/16 SM
Gas: M11 bzw. M22
496
ABS
BV
CWB
DNV
FT
GL
LR
SS/
SD
SS
TV
DB
Note
01582
01437
DE
43.132.04
SS
03090
DE
NV5Ni
(M13)
5680S
fuV13R-12
02890
DE
N50BT
NV5Ni
DE
N50BT
5680S
DE
08107
DE
43.132.07
SS
0539
02071
DE
02077
43.132.09
SS
03497
DE
06005
43.132.12
DE
5680S
DE
NV5Ni
SS/
SD
DE
308Mo/I1
01774
01773
SS
3954
WIWEB
3954S
WIWEB
DE
497
Designation
Thermanit 20/25 Cu
Gas: I1
Thermanit 20/25 Cu
Gas: M12
Thermanit 21/33 So
Gas: I1
Thermanit 22/09
Gas: I1
Thermanit 22/09
Gas: I1
Thermanit 22/09
Gas: M11 + M12
Thermanit 22/09
Gas: M12
Thermanit 25/09 CuT
Gas: I1
Thermanit 25/14 E-309L
Gas: I1
Thermanit 25/14 E-309L
Gas: M12, M13
Thermanit 25/14 E-309L Si
Gas: M12
Thermanit 25/22 H
Gas: I1
Thermanit 25/35 R
Gas: I1
Thermanit 25/35 R
Gas: M11
Thermanit 30/40 E
Gas: I1
Thermanit 30/40 E
Gas: I1, I3, M*
Thermanit 617 Gas: I1
Thermanit 625 Gas: I1
Thermanit 625 Gas: I1
Thermanit 625 Gas: I1
498
ABS
BV
CWB
DNV
FT
GL
LR
TV
DB
Note
SS
04301
DE
04302
SS
0658
07256
SS
ER2209
Duplex
CMn steel
0416
4462
SS/
SD
DE
Duplex/
CMn steel
03343
03342
DE
0083
Duplex
4462S
SS
0923
SS
0651
ER309L-Si
02661
0404
309L
309L
ER309L-Si
09362
DE
DE
4332S
4332
02661
SS
04875
SS
0637
DE
0100
SS/
SD
DE
SS
DE
SS
SS/SD
00118
*see TV
data sheet
05588
06845
03462
1006
W10652
03464
43.132.25
499
Designation
Thermanit A Gas: I1, I3, R1
Thermanit A Si Gas: I1
Thermanit A Si
Gas: I1 bis I3
Thermanit A Si Gas: M11
Thermanit A Si
Gas: M11, M12
Thermanit ATS 4
Gas: I1
Thermanit ATS 4
Gas: I1, R1
Thermanit ATS 4
Gas: M12
Thermanit GE-316L
Gas: I1
Thermanit GE-316L
Gas: I1, I3, R1
Thermanit GE-316L Si
Gas: I1
Thermanit GE-316L Si
Gas: I1
Thermanit GE-316L Si
Gas: M11
Thermanit GE-316L Si
Gas: M11, M12
Thermanit GE-316L Si
Gas: M12
Thermanit H Si Gas: I1
Thermanit H Si
Gas: I1 bis I3
Thermanit H Si
Gas: M11, M12
Thermanit H-347
Gas: I1, I3, R1
Thermanit JE-308L
Gas: I1
Thermanit JE-308L
Gas: I1, I3, R1
500
SS/SD
SS
SS/SD
DE
DE
ABS
BV
CWB
DNV
FT
GL
LR
TV
DB
Note
09474
0582
04149
43.132.02
43.132.02
00601
43.132.02
0242
SS
0948
SS/SD
01616
DE
06522
SS
0433
ER316L
316L
4429
43.132.20
SS/SD
09500
SS
0165
316LM
SS/
SD
DE
43.132.10
316L
0972
00488
ER316L-Si
DE
316L
(M13)
4429S
00489
43.132.10
DE
4429S
SS
SS/
SD
DE
ftV3R-12
43.132.06
04163
00604
SS/
SD
SS
43.132.06
09475
0969
ER308L
SS/
SD
43.132.19
09451
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
501
Designation
Thermanit JE-308L Si
Gas: I1
Thermanit JE-308L Si
Gas: I1, I3
Thermanit JE-308L Si
Gas: M11
Thermanit JE-308L Si
Gas: M11,M12,Corgon1
Thermanit MTS 3 Gas: I1
Thermanit MTS 3 Gas: I1
Thermanit MTS 4 Si Gas: I1
Thermanit MTS 616 Gas: I1
Thermanit MTS 911 Gas: I1
Thermanit Nicro 82 Gas: I
Thermanit Nicro 82 Gas: I1
Thermanit Nicro 82 Gas: I1
Thermanit Nimo C Gas: I1
Thermanit Nimo C Gas: I1
Thermanit Nimo C 24
Gas: I1
Thermanit Nimo C 24
Gas: I1
Thermanit X
Gas: I
Thermanit X Gas: I1
Thermanit X
Gas: M11
Thermanit X
Gas: M11 bis M21
Thermanit X Gas: M12
Union A 600 IG
Gas: C1, M21
Union AlMg 4,5 Mn
Gas: I1
Union AlMg 4,5 Mn
Gas: I1
502
ABS
BV
CWB
DNV
FT
GL
LR
TV
DB
Note
SS
1362
SS/
SD
DE
0003
ER308L-Si
04164
43.132.08
00555
43.132.08
308L
ER308L-Si (M23)
DE
SS
SS/SD
SS/SD
SS
SS
SS/SD
DE
SS
DE
SS
DE
1451
NV5Ni
06166
02624
09290
07992
01703
03089
NiCr 20 Nb
43.132.11
04381
01790
06461
SS/SD
06462
SS/SD
C steel/
18/8
SS
DE
01234
0229
0595
DE
43.132.01
C steel/
18/8 (M23)
C steel/
18/8 (M13)
05651
DE
DE
4370S
DE
S-AlMg
4,5Mn
43.132.01
20.132
ER 5183
RC/WC
5183
5083 O&F
02195
61.132.03
WIWEB
02196
61.132.03
WIWEB
SS
503
Designation
Union AlMg 4,5 MnZr
Gas: I1
Union AlMg 4,5 MnZr
Gas: I1
Union AlMg 5 Gas: I1
Union AlMg 5 Gas: I1
Union AlSi 5
Union FeNi 60 IG
Union I 1,2 Ni
Gas: I1
Union I 2,5 Ni Gas: I1
Union I 2,5 Ni Gas: I1
Union I 52 Gas: I1
Union I 52 Gas: I1
Union I CrMo
Gas: C, M1, M2, M3
Union I CrMo Gas: I
Union I CrMo Gas: I1
Union I CrMo 5 Gas: I1
Union I CrMo 910 Gas: I
Union I CrMo 910 Gas: I1
Union I CrMo 910
Gas: M1, M21
Union I Mo Gas: C, M21
Union I Mo Gas: I
Union I Mo Gas: I1
Union I Mo Gas: M21
Union I P23 Gas: I1
Union I P24Gas: I1
Union K 5 Ni Gas: C, M21
Union K 52
Gas: C, M1, M2, M3
504
ABS
BV
CWB
DNV
FT
DE
S-AlMg
4,5MnZr
S-AlMg
4,5MnZr
S-AlMg5
SS
DE
ER 5356
SS
DE/SS
DE
SS/SD
SS
SS/SD
SD
SS
DE
SS/SD
SS
SS/SD
SS/SD
SS
DE
DE
SS/SD
SS
DE
SS/SD
SS/SD
DE
DE
GL
LR
5083 O&F
TV
02197
02198
^1
VY46
DB
Note
61.132.04
WIWEB
61.132.04
61.132.01
61.132.01
61.132.02
62.132.02
WIWEB
00513
08012
0342
0714
07500
03890
01656
IIIYS
00905
00906
0834
EV 18H
42.132.11
42.132.11
42.132.19
42.132.19
09107
00908
0151
EV 19H
42.132.06
00907
01831
01250
0322
1041
EV 17H
42.132.06
42.132.14
42.132.14
10271
10157
00514
42.132.13
00106
42.132.02
505
Designation
Union K 52 Gas: C1
Union K 52 Gas: M21
Union K 52 Gas: M24
Union K 52 S Gas: C1
Union K 52 S Gas: M21
Union K 52 S Gas: M24
Union K 52 T
Gas: TIME-Gas
Union K 56
Gas: C, M1, M2, M3
Union K 56 Gas: C1
Union K 56 Gas: M21
Union K 58
Gas: C, M1, M2, M3
Union K Nova
Gas: C, M21
Union K Nova
Gas: M21
Union K Nova Ni
Gas: M21
Union MoNi Gas: M21
Union MoNi
Gas: M21 + M32
Union Ni 2,5 Gas: M21
Union NiMoCr
Gas: C1, M21, M33
Union NiMoCr Gas: M21
Union Patinax Gas: C, M21
Union Rob 2
Gas: C, M1, M2, M3
Union Rob 3
Gas: C, M1, M2, M3
Union Rob 3 Gas: C1
Union SG 2-H
Gas: C1, M21/23/24, M32
506
DE
DE
DE
DE
DE
DE
DE
ABS
BV
3SA/2YSA
3SA/3YSA
3SA/3YSA
3SA/2YSA
3SA/3YSA
3SA/3YSA
CWB
1108
0896
0896
DNV
IIIYMS
IIIYMS
IIIYMS
IIIYMS
IIIYMS
IIIYMS
FT
GL
LR
E 51 3
E 51 3
3YH15S
3YH15S
3YH15S
3S/3YSH15
3S/3YSH15
3S/3YSH15
3/3Y
3/3Y
3/3Y
TV
DB
Note
09333
09333
09333
42.132.20
DE
00376
DE
DE
3SA/2YSA 3Y40
3SA/3YSA 4Y40
1367
0186
ER480S-6 IIIYMS
IIIYMS
E 51 3
E 51 3
3Y46H15S
3YH15S
3S/3YSH15
3S/3YSH15
42.132.01
20.132.12
LR:
ceram. back.
DE
02537
42.132.07
DE
05926
DE
1459
IVY46MS
DE
DE
DE
IVY46MS
IIIY55MS
3Y55S
00926
WIWEB
42.132.09
DE
DE
x (-60)
5Y50
VY50MS
7YS
DE
DE
DE
x (-60)
5Y69
VY69MS
6Y69S
3S/3YSH15
01627
42.132.09
02760
00337
42.132.05
04168
42.132.16
04169
42.132.17
20.132.08
03640
42.132.15
DE
DE
DE
3YS
507
Designation
Union SG 3-H
Gas: C1, M21/23, M32
Union X 85 Gas: M21
Union X 90 Gas: M21
Union X 96 Gas: M21
508
ABS
BV
CWB
DNV
FT
GL
LR
TV
DB
Note
DE
3YS
DE
DE
DE
07461
07675
42.132.29
42.132.21
42.132.12
42.132.26
509
Designation
Product
Union
Union
Union
Union
GS
GS
GS
GS
510
37
Mo
Rot N
Schwarz
ABS
BV
CWB
DNV
FT
GL
LR
TV
DB
02188
02191
70.132.01
70.132.06
70.132.05
70.132.04
Note
511
Designation
Marathon 104 /
Thermanit 17/15 TT
Marathon 104 /
Thermanit 18/17 E
Marathon 104 /
Thermanit 19/15
Marathon 104 /
Thermanit 22/09
Marathon 104 /
Thermanit A
Marathon 104 /
Thermanit ATS 4
Marathon 104 /
Thermanit GE-316L
Marathon 104 /
Thermanit H-347
Marathon 104 /
Thermanit JE-308L
Marathon 111 /
Thermanit 19/15
Marathon 213 /
Thermanit 19/15
Marathon 213 /
Thermanit 20/10
Marathon 213 /
Thermanit 25/14 E-309L
Marathon 213 /
Thermanit A
Marathon 213 /
Thermanit GE-316L
Marathon 213 /
Thermanit H-347
512
DPK
ABS
BV
CWB
DNV
FT
GL
NV5Ni
ftV4R-12
NV5Ni
DPK
TV
03911
4462M
06086
DPK
07371
DPK
06085
DPK
06084
DPK
06083
DPK
05805
DPK
4429M
DPK
4431M
ftV4R-12
DPK
09617
DPK
09616
DPK
Note
06480
DPK
DPK
DB
09361
DPK
DPK
LR
4429M
ftV7P-12
09615
09613
513
Designation
Marathon 213 /
Thermanit JE-308L
Marathon 431 /
Thermanit 20/10
Marathon 431 /
Thermanit 22/09
Marathon 431 /
Thermanit A
Marathon 431 /
Thermanit GE-316L
Marathon 431 /
Thermanit H-347
Marathon 431 /
Thermanit JE-308L
Marathon 444 /
Thermanit 625
Marathon 444 /
Thermanit Nicro 82
Marathon 543 /
Thermanit MTS 3
Marathon 543 /
Thermanit MTS 616
Marathon 543 /
Thermanit MTS 911
OP 33 /
ATS 4
OP 33 /
Thermanit 20/10
514
ABS
BV
CWB
DNV
FT
GL
LR
TV
DPK
09612
DPK
07801
DPK ER2209
1302
Duplex
4462TM
S31803
DPK
DPK
1372
06112
06113
06479
1428
DPK
06114
NiCr21Mo9Nb
DPK
DPK
Note
06985
DPK
DPK
DB
10173
07767
1373
06527
DPK
09391
DPK
09228
DPK
06879
DPK
06889
515
Designation
UV 305 /
Union S 1 CrMo2
UV 305 /
Union S 2 CrMo
UV 306 /
Union S 1
UV 306 /
Union S 2
UV 306 /
Union S 2 Mo
UV 400 /
Union S 2
UV 400 /
Union S 2 Mo
UV 418 TT /
Union S 2
UV 418 TT /
Union S 3 Si
516
ABS
BV
CWB
DNV
FT
GL
LR
TV
DPK
10284
DPK
10290
DPK
Note
51.132.04
DPK 2M/2YM
0268
IIIYTM
3YTM
2M/2YM
DPK
DPK 3YTM
DB
02590
51.132.04
07739
4Y40TM 1266
IIIYTM
3YTM
3YTM
06170
51.132.03
IIIYT/IVYM
3YT/4YM 3YTM
06233
51.132.03
10410
DPK
5Y46
1379
VY42(H5)
6Y42M
5Y42H5/5Y42sr
07276
51.132.05
517
Designation
Product
UV 420 TT /
Union S 1 CrMo 2
DPK
UV 420 TT /
Union S 2 CrMo
DPK
UV 420 TT /
Union S 2 Mo
DPK
UV 420 TT /
Union S 3 NiMo 1
DPK
UV 420 TT R /
Union S 1 CrMo 2
DPK
UV 420 TT R /
Union S 2
DPK
UV 420 TT R /
Union S 2 CrMo
DPK
UV 420 TT R /
Union S 2 Mo
DPK
UV 420 TT R /
Union S 3
DPK
UV 420 TT R /
Union S 3 Mo
DPK
UV 420 TT R /
Union S 3 NiMo
DPK
UV 420 TT R /
Union S 3 NiMo 1
DPK
UV 420 TT R /
Union S 3 NiMoCr
DPK
UV 420 TT R-W /
Union S 1 CrMo 2
DPK
UV 420 TT/UV 420 TT-LH /
Thermanit MTS 4
DPK
UV 420 TT-LH /
Union Patinax U
DPK
518
ABS
BV
CWB
DNV
0179
FT
GL
LR
TV
EV 19H
05209
EV 18H
01794
S 46A
01793
0189
03020
0167
02734
DB
Note
51.132.02
03437
0162
03439
03438
03440
03441
03442
03021
08015
03443
06541
04674
01799
51.132.02
519
Designation
UV 420 TT-LH /
Union S 1 CrMo 2
UV 420 TT-LH /
Union S 2
UV 420 TT-LH /
Union S 2 CrMo
UV 420 TT-LH /
Union S 2 Mo
UV 420 TT-LH /
Union S 3
UV 420 TT-LH /
Union S 3 Mo
UV 420 TT-LH /
Union S 3 NiMo
UV 420 TT-LH /
Union S 3 NiMo 1
UV 420 TT-LH /
Union S 3 NiMoCr
UV 421 TT /
Union S 2
UV 421 TT /
Union S 2 Mo
UV 421 TT /
Union S 2 Ni 2,5
UV 421 TT /
Union S 2 Ni 370
UV 421 TT /
Union S 3
UV 421 TT /
Union S 3 NiMo
520
ABS
BV
CWB
DNV
FT
GL
LR
TV
DPK
05209
DPK
03358
DPK
01794
DPK
01793
DPK
01795
DPK
01796
DPK
01797
DPK
03020
DPK
02206
DPK
4Y40
DPK
DPK Ni2
5Y42UM 0064
VYM
7YM
3M/5Y40M
DPK
DPK
IVYM
DPK
4Y40M
5Y55M
DB
Note
51.132.02
05497
51.132.06
03344
51.132.06
02213
08010
05210
51.132.06
51.132.06
05498
WIWEB
DPA England
521
Designation
UV 421 TT /
Union S 3 NiMoCr
UV 421 TT /
Union S 3 NiMo1
UV 421 TT /
Union S 3 Si
UV 430 TTR-W /
Union S 1 CrMo2V
UV 430 TTR-W /
Union S P 23
UV 430 TTR-W /
Union S P 24
522
DPK
ABS
BV
CWB
DNV
4Y69M
FT
GL
LR
TV
5Y69M
05063
temporary 460
DPK
VY50
5Y50
DPK
IVY46MS
6Y42M
5Y46M
51.132.06
Note
WIWEB
10424
DPK
10231
DPK
10294
DPK
10293
DB
523
Designation
Art
UV 306
UV 400
UV 418 TT
UV 420 TT/LH
UV 421 TT
Thermanit 18/17 E
Thermanit A
Thermanit H-347
Union Patinax U
Union S 1
Union S 1 CrMo 2
Union S 2
Union S 2 CrMo
Union S 2 Mo
Union S 2 Ni 2,5
Union S 3
Union S 3 Mo
Union S 3 NiMoCr
Union S 3 Si
Union S 4 Mo
Union S 6
PUL
PUL
PUL
PUL
PUL
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
UP
*Product::
524
ABS
BV
CWB
DNV
DE = wire electrode
FDE = flux cored wire
DEU = sub-arc-wire electrode
GS = gas welding rods
DPK = Draht-/Pulverkombination
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
FT
GL
LR
TV
DB
Note
51.132.04
51.132.03
51.132.05
51.132.02
51.132.06
52.132.12
52.132.11
52.132.10
52.132.09
52.132.01
52.132.13
52.132.02
52.132.08
52.132.06
52.132.15
52.132.03
20.132.13
52.132.16
52.132.14
52.132.07
52.132.05
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
525
H I / H II
C 16.8
GS-38
GS-45
HI
H II
RSt 37-2
SPH 235
SPH 265
St 33
St 35
St 35.4
St 35.8
St 37
St 37-3
St 37.0
St 37.4
St 37.8
St 38.7
StE 210.7
TTSt 35 N
TTSt 35 V
U St 37.0
WSt 37-2
WSt 37-2
WSt 37-3
2
Leading StE 255
material C 21
C 22.3
C 22.8
C 22.8 S1
GS-C 25
H III
SPH 275
St 42.8
St 44
526
Material
specification
Material DIN
category Designation
St 44-2
St 44-3
St 44.0
St 44.4
St 45.4
St 45.8
StE 240.7
StE 255
TTSt 41 N
TTSt 41 V
TTSt 45 N
TTSt 45 V
DIN 17155
VdTV-Wbl. 370
DIN 1681
DIN 1681
DIN 17155
DIN 17155
DIN EN 10207
DIN EN 10207
DIN 17100
DIN 1629
DIN 1629
DIN 17175
DIN 17100
DIN 1628/1630
DIN 17177
DIN 17172
DIN 17173, 17174
DIN 17173, 17174
DIN 17100
DIN 17100
3
Leading
material
Material DIN
category Designation
DIN 17100
DIN 17100
DIN 1626/1629
DIN 1628/1630
DIN 1629
DIN 17175
DIN 17172
TStE 355
WSt 52.3
WSt 52-3
WStE 255 bis
WStE 315
WStE 355
WTSt 52-3
X 46 (API 5 LX)
X 52 (API 5 LX)
StE 355
19 Mn 5
19 Mn 6
20 Mn 5
21 Mn 6
GS-21 Mn 5
St 52
St 52-3
St 52.0
St 52.4
StE 315
StE 320.7
StE 320.7 TM
StE 360.7
StE 360.7 TM
TStE 315
Material
specification
5
Leading
material
15 Mo 3
DIN 17102
DIN 17102
SEW 087
DIN 17172
DIN 17172
DIN 17102,17179
DIN 17172
DIN 17172
DIN 17172
DIN 17102,17179
DIN 17175
DIN 17155
DIN 17243
VdTV-Wbl. 373
SEW 685
DIN 17100
DIN 1626/1629
DIN 1628/1630
DIN 17102
DIN 17172
DIN 17172
DIN 17172
DIN 17172
DIN 17102
13 CrMo 4 4
GS-17 CrMo 5 5
7
Leading
material
8
Leading
material
DIN 17155/17175/
17243
DIN 17245
StE 380
StE 385.7
StE 385.7 (TM)
9
Leading
material
10
Leading
material
11
Leading
material
Material
specification
StE 385.7 TM
TStE 380
WStE 380
X 56 (API 5LX)
DIN 17172
DIN 17102
DIN 17102
DIN 17172
StE 420
DIN 17102,
17179
DIN 17172
DIN 17172
DIN 17102
DIN 17102
DIN 17172
StE 415.7
StE 415.7 TM
TStE 420
WStE 420
X 60 (API 5LX)
DIN 17155/17175/
17177/17243/45
DIN 17245
DIN 17155/
17175/17243
6
Leading
material
Material DIN
category Designation
DIN 17102
DIN 17100
(SEW 680)
GS-22 Mo 4
17 Mn 4
H IV
StE 285
StE 290.7
StE 290.7 TM
X 42 (API 5 LX)
4
Leading
material
Material
specification
StE 460
StE 445.7 TM
TStE 460
WStE 460
X 65 (API LX5)
DIN 1702,
17179
DIN 17172
DIN 17102
DIN 17102
DIN 17172
StE 500
StE 480.7 TM
TStE 500
WStE 500
X 70 (API 5 LX)
DIN 17102
DIN 17172
DIN 17102
DIN 17102
DIN 17172
DIN 17102
DIN 17172
DIN 17172
527
DIN
Designation
21
Leading material
22
Leading material
Material
Number
Material
specification
Material
category
28
X 5 CrNi 18 10
G-X 6 CrNi 18 9
X 12 CrNi 18 9
G-X 8 CrNi 18 10
X 6 CrNi 18 10
X 6 CrNi 18 10
X 10 CrNiTi 18 10
1.4301
1.4308
1.6900
1.6901
1.6902
1.6902
1.6903
1.4306
DIN 17440
DIN 17445 VdTV-Wbl. 286
SEW 685 VdTV-Wbl. 411
SEW 685
Leading material
29
Leading material
24
Leading material
25
Leading material
26
Leading material
27
Leading material
528
X 2 CrNiN 18 10
also covered:
Gruppen 21 und 22
X 5 CrNiMo 17 12 2
1.4311
1.4401
Material
Number
Material
specification
also covered:
Gruppen 21 und 24
X 5 CrNiMo 17 13 3
1.4436
DIN 17440
also covered:
Gruppen 21 und 22
X 6 CrNiNb 18 10
X 6 CrNiTi 18 10
G-X 5 CrNiNb 18 9
X 6 CrNi 18 11
1.4550
1.4541
1.4552
1.4948
DIN 17440
DIN 17440
DIN 17445
VdTV-W.Bl. 313, SEW 640
1.4583
1.4571
1.4573
1.4580
1.4581
X 2 CrNiMoN 22 5 3
X 2 CrNiN 23 4
X 2 CrNiMoSi 19 5
1.4462
1.4362
1.4417
DIN 17440
30
23
Leading material
DIN
Designation
DIN 17440
Leading material
DIN 17440
1.4404
1.4408
DIN 17440
DIN 17445 VdTV-Wbl. 286
1.4429
1.4406
DIN 17440
DIN 17440
also covered:
Gruppen 21, 22, 24 und 25
X 2 CrNiMo 18 14 3
X 2 CrNiMo 17 12 2
1.4435
1.4404
DIN 17440
DIN 17440
31
Leading material
DIN 17440
DIN 17440
DIN 17445 VdTV-Wbl. 286
VdTV-W.Bl. 418
VdTV-W.Bl. 385
529
VdTV-Kennblatt 1000
530
Material specification
Short name
DIN 17 100
S235JRG1
S235JRG1
S235JRG2
S235J2G3
S275JR
S275J2G3
S355J2G3
DIN 17 155
DIN 17 102
P235GH
P265GH
P295GH
P355GH
16Mo3
13CrMo4-5
10CrMo9-10
P275N
P275NH
P275NL1
P275NL2
P355N
P355NH
P355NL1
P355NL2
P460N
P460NH
P460NL1
P460NL2
Material specification
Certified materials
2
3
E335
E360
DIN EN 10 025
DIN EN 10 025
S420N
DIN EN 10 113
S460N
DIN EN 10 113
6
7
S550Q
S620Q
DIN EN 10 137-2
DIN EN 10 137-2
S690Q
DIN EN 10 137-2
9
10
11
X 5 CrNi 18 10 (1.4301)
X 6 CrNiTi 18 10 (1.4541)
X6CrNiMoTi17-12-2
(1.4571) 1) DIN EN 10 088
DIN EN 10025
DIN EN 10028-2
DIN EN 10028-3
531
SG-AlMg5 bzw.
SG-AlMg5Zr
oder
SG-AlMg4,5Mn
bzw.
SG-AlMg4,5MnZr
Certified
materials
AlZn4,5Mg1
AlMg4,5Mn
13
SG-AlMg 3
AlMg3
14a
SG-AlSi 5
AlMgSi1
AlSi-Gulegierungen
14b
14c
15
SG-Al 99,5 or
SG-Al 99,5 Ti
Al99,5
Parent material
Materials also covered
532
Mat.
No.
Short name
Weldability
Equivalent or
similar
403
429
405
410
430
420
431
434
440C
+
+
+
+
+
+
o
o
o
o
o
o
o
o
o
o
14 K
14 K
14 K
14 K
14 K
14 K
1610, 17
14 K
14 K
14 K
17
17
MTS 4
Higher alloyed
20/16 SM
20/16 SM
20/16 SM
20/16 SM
20/16 SM
20/16 SM
CM, Nicro 82
CM, Nicro 82
CM, Nicro 82
JE, X, Nicro 82
JE, X, Nicro 82
13/04, Nicro 82
JE
Nicro 82
Nicro 82
Nicro 82
JE, HE, X
Nicro 82
1740
BTSGD 09_2005
533
Parent material
Mat.
No.
1.4301
1.4303
1.4306
1.4308
1.4311
1.4312
1.4313
1.4315
1.4318
1.4335
1.4339
1.4340
1.4347
1.4362
1.4401
1.4404
1.4405
1.4406
1.4407
1.4408
1.4410
1.4414
1.4418
1.4420
1.4429
1.4435
1.4436
1.4437
534
Short name
X5CrNi18-10
X4CrNi18-12
X2CrNi19-11
GX5CrNi19-10 /
GX6CrNi18-9
X2CrNiN18-10
GX10CrNi18-8
X3CrNiMo13-4 /
X4CrNi13-4 / GX5CrNi13-4
X5CrNiN19-9
X2CrNiN18-7
X1CrNi25-21
GX32CrNi28-10
GX40CrNi27-4
GX8CrNiN26-7
(GX6CrNiN26-7)
X2CrNiN23-4
X5CrNiMo17-12-2
X2CrNiMo17-12-2 /
GX2CrNiMoN18-10
X5CrNiMo16-5 /
GX4CrNiMo16-5-1
X2CrNiMoN17-11-2
GX5CrNiMo13-4
GX5CrNiMo19-11-2 /
GX6CrNiMo18-10
X2CrNiMoN25-7-4
GX4CrNiMo13-4
X4CrNiMo16-5-1
X5CrNiMo18-11
X2CrNiMoN17-13-3
X2CrNiMo18-14-3
X3CrNiMo17-13-3
GX6CrNiMo18-12
BTSGD 09_2005
Weldability
Equivalent or
similar
Higher alloyed
304
308
304L
+
+
+
JE
JE
JE
H, HE
H, HE
H, HE
CF-8
304LN
+
+
+
JE
JE
JE
H, HE
H, HE
H, HE
CA6-NM
+
+
+
+
+
o
13/04
JE
JE, HE
17/06
19/15
GE, 19/15
25/22 H, 30/40 E
30/10
L
Parent material
Mat.
No.
1.4438
1.4439
1.4446
1.4448
1.4460
1.4462
1.4463
1.4464
1.4465
1.4466
1.4467
1.4468
30/10
1.4469
32.304
316
+
+
+
GE, A
30/10
22/09
18/17 E
316L
GE, A
18/17 E, 19/15
316LN
+
+
+
17/06
GE, A
13/04
18/17 E, 19/15
17/06
+
+
+
+
+
+
+
+
+
GE, A
25/09 CuT
13/04
17/06
GE, A
GE, A
GE, A
GE, A
GE, A
CF-8M
32750
316LN
316L
316
19/15
17/06
19/15
18/17 E, 19/15
18/17 E, 19/15
18/17 E, 19/15
18/17 E, 19/15
1.4500
1.4501
1.4503
1.4505
1.4506
1.4507
1.4509
1.4510
1.4511
1.4512
1.4515
1.4517
1.4529
1.4531
1.4536
Short name
X2CrNiMo18-15-4
X2CrNiMoN17-13-5
GX2CrNiMoN17-13-4
GX6CrNiMo17-13
X3CrNiMoN27-5-2
X2CrNiMoN22-5-3
GX6CrNiMo24-8-2
GX40CrNiMo27-5
X1CrNiMoN25-25-2 /
GX2CrNiMoN25-25-2
X1CrNiMoN25-22-2
X2CrMnNiMoN26-5-4
GX3CrNiMoN26-6-3
(GX2CrNiMoN25-6-3)
GX2CrNiMoN26-7-4 /
G-X2CrNiMoN25-7-4
GX7NiCrMoCuNb25-20
X2CrNiMoCuWN25-7-4
X3NiCrCuMoTi27-23
X4NiCrMoCuNb20-18-2
X5NiCrMoCuTi20-18
X2CrNiMoCuN25-6-3
X2CrTiNb18
X3CrTi17
X3CrNb17
X2CrTi12 / X6CrTi12
GX3CrNiMoCuN26-6-3
GX2CrNiMoCuN25-6-3-3 /
GX3CrNiMoCuN26-6-3-3
X1NiCrMoCuN25-20-7
(X1NiCrMoCuN25-20-6)
GX2NiCrMoCuN20-18
GX2NiCrMoCuN25-20
Weldability
317L
31726
329
2205
Equivalent or
similar
Higher alloyed
+
+
+
+
+
+
+
o
18/17 E
18/17 E
18/17 E
18/17 E
22/09
22/09
22/09
22/09
+
+
+
25/22 H
25/22 H
30/40 E
30/40 E
25/09 CuT
+
SX
32760
32550
439
409
31254
+
+
+
+
+
+
+
o
o
o
+
+
25/09 CuT
20/25 Cu
25/09 CuT
20/25 Cu
20/25 Cu
25/09 CuT
1610
1610
409 Cb
25/09 CuT
+
+
25/09 CuT
26/22/5*
+
+
20/25 Cu
20/25 Cu
25/09 CuT
30/40 E
30/40 E
30/40 E
30/40 E
HE, X
H, JE
H
X
625, Nimo C,
Nimo C 24
30/40 E, 625
30/40 E
BTSGD 09_2005
535
Parent material
Mat.
No.
1.4538
1.4539
1.4541
1.4550
1.4552
1.4558
1.4561
1.4562
1.4563
1.4565
1.4569
1.4571
1.4573
1.4577
1.4580
1.4581
1.4582
1.4583
1.4585
1.4586
1.4589
Creep
2.4602
2.4605
2.4606
2.4610
2.4630
2.4631
2.4633
536
Short name
X2NiCrMoCuN20-18
X1NiCrMoCu25-20-5
X6CrNiTi18-10
X6CrNiNb18-10
GX5CrNiNb19-11 /
GX5CrNiNb18-9
X2NiCrAlTi32-20
X1CrNiMoTi18-13-2
X1NiCrMoCu32-28-7
X1NiCrMoCu31-27-4 /
X1NiCrMoCuN31-27-4
X2CrNiMnMoNbN25-18-5-4
GX2CrNiMnMoNNb21-15-4-3
X6CrNiMoTi17-12-2
X10CrNiMoTi18-12
X3CrNiMoTi25-25
X6CrNiMoNb17-12-2
GX5CrNiMoNb19-11-2 /
GX5CrNiMoNb18-10
X4CrNiMoNb25-7
(G)X10CrNiMoNb18-12
GX7CrNiMoCuNb18-18
X5NiCrMoCuNb22-18
X5CrNiMoTi15-2
Weldability
Equivalent or
similar
Higher alloyed
904L
321
347
+
+
+
+
20/25 Cu
20/25 Cu
H, HE, JE
H, HE, JE
30/40 E
30/40 E, 625
A
A
2.4642
1.4652
2.4660
2.4663
H, HE, JE
31
+
+
+
+
A
Nicro 82, 625, 617
19/15
Nimo C
Sanicro 28
34565
+
+
30/40 E
26/22/5*
+
+
+
+
+
20/16 SM
A, GE
A, GE
25/22 H
A, GE
+
+
+
+
+
+
A, GE
22/09
A, GE
20/25 Cu
20/25 Cu
Hitzebestndige Sthle
1.4710 GX30CrSi6
1.4712 X10CrSi6
1.4713 X10CrAl7 (X10CrAlSi7)
1.4724 X10CrAl13 (X10CrAlSi13)
1.4729 GX40CrSi13
1.4740 GX40CrSi17
1.4742 X10CrAl18 (X10CrAlSi18)
1.4745 GX40CrSi23
1.4746 X8CrTi25
1.4762 X10CrAl24 (X10CrAlSi25)
1.4776 GX40CrSi29
1.4815 GX8CrNi19-10
2.4816 NiCr15Fe (NiCr15Fe8)
2.4817 LC-NiCr15Fe
2.4819 NiMo16Cr15W
1.4821 X20CrNiSi25-4
(X15CrNiSi25-4)
1.4822 GX40CrNi24-5
1.4823 GX40CrNiSi27-4
1.4825 GX25CrNiSi18-9
1.4826 GX40CrNiSi22-9
1.4827 GX8CrNiNb19-10
1.4828 X15CrNiSi20-12
1.4832 GX25CrNiSi20-14
1.4833 X7CrNi23-14 / X12CrNi24-12
(X12CrNi23-13)
1.4837 GX40CrNiSi25-12
316Ti
316Ti
316Cb
318
Parent material
Nimo C, 625
Nimo C,
Nimo C 24
19/15
19/15
30/40 E
19/15
25/09 CuT
30/40 E
30/40 E
JE, X
Nimo C 24
Nimo C 24
Nimo C 24
625
625
Mat.
No.
Short name
NiCr29Fe
X1CrNiMoN24-22-7
NiCr20CuMo
NiCr23Co12Mo
Weldability
690
32654
20Cb3
617
+
+
+
+/o
Sicromal 9
Sicromal 10
446
600
602
C-276
309
309S
o
o
o
o
o
o
o
o
o
o
o
+
+
+
+
Equivalent or
similar
690
Nimo C 24
30/40 E
617
17
17
17
17
17
17
17
ATS 4
Nicro 82
Nicro 82
Higher alloyed
625, Nimo C
X, D
X, D
X, D
L, D
D
D
L, D
L, C
L, C
L, C
L, CR
X, D
625, 617
Nimo C 24
o/+
o
o
+
+
+
+
+
L
L
L
D
ATS 4
D
D
+
+
CM
C, CR
C
C, CR
C, CR
X, D
CM, CR
C, CM
CM
BTSGD 09_2005
537
Parent material
Mat.
No.
Short name
AISI/SAE/
UNS/Alloy
1.4840 GX15CrNi25-20
1.4841 X15CrNiSi25-20
(X15CrNiSi25-21)
1.4845 X12CrNi25-21
(X8CrNi25-21)
1.4847 X8CrNiAlTi20-20
1.4848 GX40CrNiSi25-20
1.4849 GX40NiCrSiNb38-18
2.4851 NiCr23Fe
1.4852 GX40NiCrSiNb35-25
2.4856 NiCr22Mo9Nb
1.4857 GX40NiCrSi35-25
2.4858 NiCr21Mo
1.4859 GX10NiCrNb32-20
1.4861 X10NiCr32-20
1.4864 X12NiCrSi36-16
(X12NiCrSi35-16)
1.4865 GX40NiCrSi38-18
1.4876 X10NiCrAlTi32-20
(X10NiCrAlTi32-21)
1.4877 X6NiCrNbCe32-27
1.4878 X12CrNiTi18-9
(X10CrNiTi18-10)
1.4885 X12CrNiMoNb20-15
1.4893 X8CrNiSiN21-11
BTSGD 09_2005
Equivalent or
similar
Higher alloyed
C, CR
25/24 R
310
C, CR
310S
334
HK
+
o
+
+
+
+
+
+
+
+
+
C, CR
21/33 (So)
CR
21/33
Nicro 82
25/35 R
625
25/35 R
30/40 E
21/33 (So)
21/33 (So)
+
+
21/33
21/33
800(H)
AC66
+
o
321
+
+
+
601
625
825
330
30815
538
P91
316H
Weldability
+
+
+
o
o
25/35 R
617, 625
617
625
Nicro 82
Nicro 82, 625
Parent material
Mat.
No.
1.4923
1.4926
1.4931
1.4935
1.4948
1.4949
2.4951
2.4952
1.4959
1.4961
1.4968
1.4981
1.4988
Short name
X22CrMoV12-1
X21CrMoV12-1
GX23CrMoV12-1
X20CrMoWV12-1
X6CrNi18-11 (X6CrNi18-10)
X3CrNiN18-11
NiCr20Ti
NiCr20TiAl
X8NiCrAlTi32-21
X8CrNiNb16-13
GX7CrNiNb16-13
X8CrNiMoNb16-16
(G)X8CrNiMoVNb16-13
422
304H
75
80A
800HT
A350-LF3
Weldability
o
o
o
o
+
+
+
+
+
+
+
+
+
21/33 (So)
1.5662 (G)X8Ni9
A353
ATS 4
X, D
CM
C
2515
MTS 3
MTS 911
Nicro 82
MTS 4
MTS 4
MTS 4
MTS 4
MTS 4
MTS 4
ATS 4
ATS 4
Nicro 82
Nicro 82
21/33
25/35 R
Equivalent or
similar
1.6905 GX5CrNiNb18-10
1.6907 X3CrNiN18-10
1.6909 X5CrMnNiN18-9
1.6967 X3CrNiMoN18-14
Higher alloyed
Nicro 82
Nicro 82
617, 625
617, 625
617
Nicro 82
Nicro 82
Nicro 82
Nicro 82
BTSGD 09_2005
539
J/g C
Specific
electrical
resistance
at +20 C
Heat
conductivity
at +20 C
Thermal expansion
coefficient (106/C)
between +20 C and
A
ATS 4
7,9
7,9
0,50
0,50
0,75
0,74
15
15
14,6
14,5
16,5
17,2
17,9
18,3
C
CM
CR
7,9
7,9
7,9
0,50
0,50
0,50
0,73
0,73
0,73
15
15
15
14,2
14,2
14,0
17,2
17,2
17,0
18,0
18,0
18,0
18,8
18,8
19,0
7,9
0,50
0,85
15
14,4
17,1
18,2
19,1
GE
HE
7,9
7,9
0,50
0,50
0,75
0,73
15
15
15,0
14,8
17,1
16,7
18,3
18,1
JE
7,9
0,50
0,73
15
14,5
17,2
18,3
7,7
0,50
0,80
17
8,7
12,6
13,6
MTS 4
7,8
0,46
0,75
25
9,1
11,6
12,0
(600 C)
Heat
conductivity
at +20 C
Thermal expansion
coefficient (106/C)
between +20 C and
g/cm3
J/g C
1610
7,7
0,46
0,70
25
8,4
11,5
12,0
17
17/06
17/15 TT
1720
1740
7,7
7,7
7,9
7,7
7,7
0,46
0,46
0,50
0,46
0,46
0,70
0,70
0,73
0,70
0,70
25
25
14
25
25
8,1
7,7
16,8
7,8
7,9
11,4
11,6
11,5
11,0
12,2
11,8
11,3
18/17 E
8,0
0,50
0,85
17
15,1
17,3
18,5
19/15 (H)
7,9
0,50
0,85
15
14,5
17,3
18,7
20/10
20/16
20/16/510
20/25 Cu
7,9
7,9
7,9
7,9
0,50
0,50
0,50
0,50
0,75
0,85
0,85
0,78
15
15
15
15
15,0
14,5
14,6
15,5
17,1
17,3
17,5
18,3
18,3
18,7
18,9
21/33 (So)
8,0
0,50
0,90
15
13,7
16,0
17,1
17,8
22/09
23/11 MoZL
7,9
7,9
0,50
0,50
0,73
0,85
15
15
14,5
15,1
17,1
17,3
18,6
18,5
Alphabetical order:
Specific
electrical
resistance
at +20 C
NICRO 82
NICRO 182
NIMO C
8,2
8,1
8,9
0,46
0,46
0,38
1,10
1,15
1,33
13
13
13
10,4
10,0
11,1
14,8
15,2
13,2
16,3
16,4
14,3
7,9
0,50
0,75
15
14,6
18,3
19,3
25/14 E
25/22 H
25/35 R
7,9
7,9
8,0
0,50
0,50
0,50
0,85
0,85
0,90
15
15
15
14,3
14,4
13,5
16,8
16,9
15,1
17,8
17,9
17,0
19,5
Numerical order:
13/04
13/65 TTW 150
7,7
8,2
0,46
0,46
0,70
1,09
25
13
7,8
11,5
11,8
13,8
30/10
30/40 E
7,8
8,2
0,50
0,42
0,80
0,90
16
15
10,0
14,7
15,0
17,5
16,2
18,4
14 H
14 K
7,7
7,7
0,46
0,46
0,75
0,75
25
25
8,7
8,2
11,3
11,7
12,3
12,5
625
8,4
0,44
1,19
11,5
12,0
13,5
15,1
16,1
540
541
HB = Brinell hardness
HRC = Rockwell hardness
Rm
HV
HB
HRC
Rm
HV
HB
HRC
200
210
220
225
230
240
250
255
260
270
280
285
290
300
305
310
320
330
335
340
350
360
370
380
385
390
400
410
415
420
430
440
450
460
465
470
480
490
495
500
510
520
530
540
63
65
69
70
72
75
79
80
82
85
88
90
91
94
95
97
100
103
105
107
110
113
115
119
120
122
125
128
130
132
135
138
140
143
145
147
150
153
155
157
160
163
165
168
60
62
66
67
68
71
75
76
78
81
84
86
87
89
90
92
95
98
100
102
105
107
109
113
114
116
119
122
124
125
128
131
133
136
138
140
143
145
147
149
152
155
157
160
545
550
560
570
575
580
590
595
600
610
620
625
630
640
650
660
670
675
680
690
700
705
710
720
730
740
750
755
760
770
780
785
790
800
810
820
830
835
840
850
860
865
870
880
170
172
175
178
180
181
184
185
187
190
193
195
197
200
203
205
208
210
212
215
219
220
222
225
228
230
233
235
237
240
243
245
247
250
253
255
258
260
262
265
268
270
272
275
162
163
166
169
171
172
175
176
178
181
184
185
187
190
193
195
198
199
201
204
208
209
211
214
216
219
221
223
225
228
231
233
235
238
240
242
245
247
249
252
255
257
258
261
21
542
22
23
24
25
26
Rm
HV
Rm
HV
HB
890
900
910
915
920
930
940
950
960
965
970
980
990
995
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1095
1100
1110
1120
1125
1130
1140
1150
1155
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1255
278
280
283
285
287
290
293
295
299
300
302
305
308
310
311
314
317
320
323
327
330
333
336
339
340
342
345
349
350
352
355
358
360
361
364
367
370
373
376
380
382
385
388
390
264
266
269
271
273
276
278
280
284
285
287
290
293
295
296
299
301
304
307
311
314
316
319
322
323
325
328
332
333
334
337
340
342
343
346
349
352
354
357
361
363
366
369
371
HRC
27
28
29
30
31
32
33
34
35
36
37
38
39
Rm
HV
HB
HRC
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
1410
1420
1430
1440
1450
1455
1460
1470
1480
1485
1490
1500
1510
1520
1530
1540
1550
1555
1560
1570
1580
1590
1595
1600
1610
392
394
397
400
403
407
410
413
417
420
423
426
430
431
434
437
440
443
446
449
450
452
455
458
460
461
464
467
470
473
476
479
480
481
484
486
489
490
491
494
372
374
377
380
383
387
390
393
396
399
402
405
409
410
413
415
418
421
424
427
428
429
432
435
437
438
441
444
447
449
452
455
456
40
41
42
43
44
45
46
47
48
HB = Brinell hardness
HRC = Rockwell hardness
Rm
HV
1620
1630
1640
1650
1660
1665
1670
1680
1690
1700
1710
1720
1730
1740
1750
1760
1770
1775
1780
1790
1800
1810
1820
1830
1840
1845
1850
1860
1870
1880
1890
1900
1910
1920
1930
1940
1950
1955
1960
1970
497
500
503
506
509
510
511
514
517
520
522
525
527
530
533
536
539
540
541
544
547
550
553
556
559
560
561
564
567
570
572
575
578
580
583
586
589
590
591
594
HB
HRC
49
50
51
52
53
54
Rm
HV
1980
1990
1995
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
2105
2110
2120
2130
2140
2145
2150
2160
2170
2180
2190
2200
596
599
600
602
605
607
610
613
615
618
620
623
626
629
630
631
634
636
639
640
641
644
647
650
653
655
675
698
720
745
773
800
829
864
900
940
HB
HRC
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Caution: Because of their approximate nature, conversion tables must be regarded as only an estimate of comparative values. It is recommended that hardness conversions be applied primarily to
values such as specification limits, which are established by agreement or mandate, and that the
conversion of test data be avoided whenever possible.
Bhler Thyssen Schweisstechnik Deutschland GmbH 09_2005
543
PA pipe:
rotated
pipe axis: horizontal
ASME:
1G
PC ASME: 2G
PA ASME: 1G
PF pipe:
fixed
pipe axis: horizontal
ASME:
5Gu
PE ASME: 4G
PF ASME: 3Gu
Variable axis
PC pipe:
fixed
pipe axis: vertical
ASME:
2G
PG ASME: 3Gd
544
H-LO45 pipe:
fixed
pipe axis: inclined (e.g. 45)
ASME:
6G
545
PB ASME: 2F
PB pipe:
rotated
pipe axis: horizontal
ASME:
2F
PA ASME: 1F
PF pipe:
fixed
pipe axis: horizontal
ASME:
5Fu
PD ASME: 4F
PG ASME: 3Fd
546
PF ASME: 3Fu
PB pipe:
fixed
pipe axis: vertical
ASME:
2F
PD pipe:
fixed
pipe axis: vertical
ASME:
4F
547
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
...........760................SA FB 2 55 AC..............................................................
...........760................SF CS 2 63 DC .............................................................
...........760................SA FB 2 64 DC..............................................................
...........760................SA FB 2 AC...................................................................
...........760................SA FB 2 55 DC..............................................................
12 ..............Phoenix Blau............................
13 ..............Phoenix Blau Mo......................
14 ..............Phoenix Cel 70.........................
15 ..............Phoenix Cel 75.........................
16 ..............Phoenix Cel 80.........................
17 ..............Phoenix Cel 90.........................
18 ..............Phoenix Chromo 1 ...................
19 ..............Phoenix Grn (Sheet metal) ....
20 ..............Phoenix Grn M .......................
21 ..............Phoenix Grn T........................
22 ..............Phoenix K 50............................
23 ..............Phoenix K 50 R........................
24 ..............Phoenix K 90 S ........................
25 ..............Phoenix NiMo 100....................
26 ..............Phoenix Nut K ..........................
27 ..............Phoenix Nut S ..........................
28 ..............Phoenix Rot AR 160 ................
29 ..............Phoenix Rot BR 160 ................
30 ..............Phoenix Rot R 160...................
31 ..............Phoenix Rot R 160 S ...............
32 ..............Phoenix SH Blau......................
33 ..............Phoenix SH Chromo 2 KS .......
34 ..............Phoenix SH Gelb .....................
35 ..............Phoenix SH Gelb B..................
36 ..............Phoenix SH Gelb R..................
37 ..............Phoenix SH Gelb S..................
*Product::
548
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
..................................................................................PUL .......................................370-373
..................................................................................PUL .......................................374-375
..................................................................................PUL .......................................376-377
..................................................................................PUL .......................................378-379
..................................................................................PUL .......................................324-325
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
549
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
*Product::
550
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
551
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
553
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
555
Consumables
(alphanumerical)
Page
Type
M.-No.
*Product::
556
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
557
Consumables
(alphanumerical)
Page
Type
M.-No.
*Product::
558
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
559
Consumables
(alphanumerical)
Page
Type
M.-No.
*Product::
560
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
561
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
563
Consumables
(alphanumerical)
Page
Type
M.-No.
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
565
Consumables
(alphanumerical)
Page
Type
M.-No.
*Product::
566
EN / EN ISO
AWS
Product*
Page
DE = wire electrode
DEU = sub-arc-wire electrode
SD
SE
= welding wire
= covered electrode
SS = welding rods
PUL = welding flux
567
568
569
570
571
With the publication of this edition of the Welding filler metals welding guide
all earlier editions cease to be valid.
Due to the continual improvement of the consumables, we reserve the right to change data given in this handbook without notice.
Details regarding the nature and application purpose of our products are intended for
the information of the user. The data concerning the mechanical properties always
refer to the all-weld metal deposit in accordance with the applicable standards.
In the area of the weld joint, the weld metal properties are influenced by the base
metal, the welding position and the welding parameters.
A guarantee of the suitability for a specific type of application requires in each individual case an implicit agreement in writing.
572