BKDC Traducido Doc v2

Line cutting skills
identified
Training Handout

Editor: Peng War

CNC technology professional group

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Eye Record
!"# WEDM Research Briefing
WEDM Research Briefing .................................................................................... 04
!$# BKDC WEDM control machine
" Processing steps ................................................................................................... 05
1. Boot ............................................................................................... 05
2. On the wire ................................................................................................ 05
3. Tight wire ................................................................................................ 07
4. Workpiece clamping .......................................................................................... 07
5. Centering on the side and .................................................................................... 08
6. Run ................................................................................................ 08
7. The basic laws of electrical parameters chosen ........................................................................ 08
8. Taper processing .......................................................................................... 10
$ System Menu .................................................................................................. 11
1. F1 file .......................................................................................... 11
2. F2 to edit .......................................................................................... 11
3. F3 test .......................................................................................... 12
4. F4 Set .......................................................................................... 15
5. F5 artificial .......................................................................................... 15
6. F6 language .......................................................................................... 17
7. F7 Run .......................................................................................... 17
% Troubleshooting tips exclusion ....................................................................................... 19
!%# WAP2000 Programming Software
" wap2000 introduce software operation .............................................................................. 22
1. Basic usage of common bond .............................................................................. 23
2. Input points .......................................................................................... 23
3. Picked entities ....................................................................................... 24
4. Now the menu operation ................................................................................. 24
5. Drop-down menu .......................................................................................... 25
$ Programming Example ..........................................................
% .......... 29
&
!&# BKDF WEDM control machine
" Precautions ............................................................................................ 39
$ The main function of the control cabinet ....................................................................................... 39

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% Control operations and the use of cabinet ........................................................................ 40
1. "Settings" menu .................................................................................... 40
2. "Edit" menu .................................................................................... 46
3. "Input" menu .................................................................................... 48
4. "Ready" menu .................................................................................... 49
5. "Run" menu .................................................................................... 52
& Machine Operation ................................................................................................ 54
!'# BKDE WEDM control machine
" Precautions ................................................................................................ 55
$ The main function of the control cabinet ....................................................................................... 55
% Control operations and the use of cabinet ........................................................................... 56
1. Introduction - about power protection ..................................................................... 56
2. Initialization content settings .................................................................................... 56
3. Program input method ....................................................................................... 57
4. Check the program's method of operation .............................................................................. 60
5. Compensation set clear angle oblique translation rotation feature
set ............................................................ 61
6. Processing Command ............................................................................................. 65
7. Computer Self-Test ............................................................................................. 67
8. Jog ................................................................................................. 67
9. Power protection ............................................................................................. 67
& Machine Operation ................................................................................................... 67
Appendix I BKDE, BKDF image of Symbols ........................................................................... 69
Appendix II BKDE, BKDF Process Reference .................................................................... 69
Appendix III BKDE, BKDF drive set ........................................................................... 71
Appendix IV BKDE, BKDF machine failure and repair ..................................................................... 73
!(# Caution and maintenance
Caution and maintenance ....................................................................................... 75

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!"# WEDM Research Briefing

EDM wire cutting method was first published in 1955 from the Soviet Union in 1957, the Soviet Union
developed the first A207-type photoelectric tracking WEDM, 1965, the Soviet Union developed a digital control
WEDM NC-WEDM, 1969 Switzerland The successful development of CNC WEDM, the Japanese launched in 1972
by the Western Electric Co. EW-20 CNC EDM wire cutting, present, except the Soviet Union, Switzerland and Japan
also produce Cutting outside the United States. China is one of the first countries in the world WEDM production as
as early as 1958, began the design and development of a simple wire cutting, in 1961 successfully developed by our
mode control WEDM, 1967, the first successful development of our country A CNC EDM wire cutting, CNC machine
was a dedicated computer using discrete components, which is commonly known as the first generation of CNC
machines.
Sanko company is one of China's first production WEDM enterprises. As early as in 1970, successfully
developed GDX-! type optical tracking WEDM, 1975 launch of the GDX-" type optical tracking WEDM, 1976
research SSX-" CNC WEDM, using DTL integrated circuit, and later developed SSX-# type CNC EDM wire
cutting, CNC system uses PMOS integrated circuits, called the second generation of CNC machines, in 1982 and
successfully developed DK7725d type by the third generation of microcomputer control board CNC EDM EDM
CNC-WEDM, 1984 won the National Silver Medal, 1985, 1986 and continue to develop the CNC EDM wire
adjustable wire rack DK7725f CNC WEDM processing and DK7725e belt slope cutting machine.
1989 My company from Suzhou and Hong Kong Optical Instrument third Cosmos Machinery International Ltd.,
a joint venture in Suzhou three photoelectric Processing Co., Ltd., has developed a successful DK7725g, DK7740
large CNC WEDM. In 1994 the company has established a joint venture with Japan sodick Ltd. Sanko Electrical
Co., Ltd., Suzhou Sodick, developed EDM CNC Cutting Machine, while developing a feature-rich BKDC, BKDE,
BKDF, BKDK Series control machines and large thickness, large taper tools, and the development of aluminum
plane, continue to meet the needs of individual users.
Fast wire series machine is currently leading products are:
DK7725d NC WEDM DK7740B NC WEDM
DK7725e NC WEDM DK7740C NC WEDM
DK7725f NC WEDM DK7740D NC WEDM

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DK7732 NC WEDM DK7750 NC WEDM
DK7740 NC WEDM DK7763 NC WEDM
Optional control unit has: BKDC, BKDE, BKDF, BKDK
!"# This material is suitable for fast wire series machines.
!%# BKDC WEDM control machine
" Processing steps
1. Boot
1.1 The power switch on the left side of the control cabinet firmly press the black part. (Part of the line
transformers and electricity)
1.2 The right side of the control cabinet display white button is pressed, the computer self-test. (Control cabinet
cabinet power)
1.3 Appears "welcome to BKDC WEDM CNC SYSTEM ......" screen, press any key to enter the system, the
bottom right of the screen prompts "Hardware error, press ENTER to continue" when the machine two red
mushroom head unscrew reset (can not be depressed state), press the green button on the front panel and press
Enter, eliminating the "hardware failure." (Bed energized) If still unable to eliminate hardware failure, see
"Troubleshooting Tips."

2. On the wire
In the main menu, press "F5 Artificial "! "
" press" F1 The silk "(this time on the edge of
silk buttons on wire tube open) ! " The wire
tube housing to protect switch to the OFF state,
the open wire tube casing, DK7725 machine
fitted with rows of wire frame required,

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Press the button on the wire, the wire tube open to
the right of the machine (DK7725d, e, f machine) or
open to the machine on the left (DK7732, 40,50,63
machine), then press the button on the silk filament
tube stop. The wire tube around the stopper is
removed, press the left limit switch (DK7725d, e, f
machine) or press the right side of the limit switch
(DK7732, 40,50,63 machine), the silk panel mounted
in the bed of the tight wire device on. The
molybdenum wire devices on a tight wire through the
drain wire wheel system on the left side of the wire barrel screws (DK7725d, e, f machine) or the Department of the
screws on the right side of the wire barrel (DK7732, 40,50,63 machine), around a few Press the button on the wire
loop on the wire machine automatically when the molybdenum wire in the wire tube reaches the desired width and
press the button on the wire on the wire ends. The molybdenum wire through the lower and upper guide wheel and
rear wire wheel (broken wire protection device) in another department screws, cut the excess molybdenum wire,
molybdenum wire and then placed two wire rod in the middle to stop the ruby.
Below DK7725 go wire state: where rows of wire to the wire wheel-A status; Row wire wheel-B,-C is
is ranked wire wheel tight wire state

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Below DK7740 go wire state: where the rear wheel on a wire filament state; tight wire guide pulley C in
the state.

3. Tight wire (the wire in the state)

DK7725d, e, f DK7732, 40, 50, 63
The wire tube open to the left limit of the
machine, click the left side of the limit, and then
remove the wire frame retaining plate, will be ranked
in the top wire tube wire wheels hang molybdenum
wire. Silk button on the right hand, left hand row wire
wheel lift force up until the barrel went right up to the
wire (before commutation), then press the button on
the silk filament tube stop. The rest of the
molybdenum wire lines on the right side of the screw
wire tube, you can cut the excess molybdenum wire.
Press the button on the wire, the wire
tube open to the side of the machine, the
weights hanging on molybdenum wire,
starting with heavy wire tube while pulling
down firmly until the molybdenum wire
running back and forth and then press a
button on the wire Stop. The rest of the
molybdenum wire tied to the side of the
screw wire tube, you can cut the excess
molybdenum wire.

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4. Workpiece clamping
4.1 The workpiece gently on the bridge board.
4.2 jig bridge plate is fastened to the workpiece, generally at least two fixed points.
4.3 The plate should be placed in two large concrete slab in the middle of the corner fixed.
4.4 deck parallel plate should not tilt or droop.

5. Centering on the side and
5.1 Given edge
In F5 Artificial menu, press F6 On the side into the user interface, you can select X, Y axis four directions (+
X,-X, + Y,-Y) in either direction edge alignment. Find a positive edge at the start of molybdenum wire speed
approaching along a specified direction until it contacts the workpiece, and then back, reduce speed until the
looking finish. Press F8 Exit key to return to the previous menu.
5.2 centering

That center alignment, the command to find the center of symmetry in the center of the hole.
In F5 Artificial menu, press F7 Centering centering operation key, then select F1 XY key (first centering X-axis
axis direction, the Y-axis to find the center) or F2 YX (first centering Y-axis direction, find the center of the X-axis
direction) , will press the F8 key after the return to the previous menu.
! Note: "The Edge" and "centering" requires the workpiece side or the hole clean, smooth, molybdenum
wire wire tube in the middle as possible, otherwise it will affect the alignment accuracy.

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6. Run
Press "F7 Run "(a dialog) ! " use" # $ % " "find MD.ISO

(File name. ISO) ! " press "F1
Paint "! "" F1 Zoom in "and" F4
Fold reduction "and" F5 Magnification "will enlarge to the appropriate size (" F1 Enlarge "Usage: Press F1 after
after a yellow cross on a graph, with" # $ % " "key to move to the upper left of the center of the cross pattern,
press Enter; then cross the center moved to the lower right, Press Enter to zoom the graphics frame.) ! " press
"F8 Exit "(quit Paint) ! " press" F3 Electrical parameters "! " adjustment" F2 Current "and" F3 Width "and"
"and" F4 Spacing ratio "and" F7 speed "to the appropriate size ! " press" F8 Exit "(exit electrical parameters)
parameters) ! " Press" F7 Forward cut "began processing. Processed automatically cut off the high frequency
frequency end, water, molybdenum wire run to the right of the wire tube stop.
! Note: As the cutting process to pause, press "F1 Pause" button to immediately suspend (you can press
press the button to tight wire wire operation), continue cutting the keyboard Esc to resume the processing
status.
For the end of the process, "F8 After exiting the "carriage return after the exit operation is
completed, the high and the jet stopped immediately, but must go to the right side of the molybdenum
wire wire tube stop.

7. The basic laws of electrical parameters chosen
7.1 Yun wire speed W_sp
Wire speed operation of high-speed (High), low (Low). High-speed chip is good, but the low finish workpiece
workpiece thickness must not exceed 10mm, it will easily broken wires.
7.2 Maximum current I_max
Current points 1 to 15 stalls, the greater the number of current, single pulse energy, the greater the discharge
gap, the faster the better processing stability; But current increases the surface roughness, the greater the loss of
molybdenum wire, so should select the appropriate current value.
7.3 Pulse interval than P_ratio
Pulse interval ratio refers to the ratio of single pulse break time at work time, it workpiece thickness. Larger
Larger than the pulse interval, the more adequate chip, but the efficiency is reduced correspondingly.

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Workpiece thickness (mm) 10 20 30 40 50 60 70 80 90 100 ~ 120 120 or more
Maximum current (A) 1 2 3 4 5 6 7 8 9 9-15 9-15
Spacing ratio 2 3 4 5 6 7 8 9 10 10 10
! Note: The current is generally not more than nine, otherwise the probability of broken wires will be
greatly improved.
7.4 Pulse width Pul_on
Pulse width 2, 4, 6, 8 are finished, but less efficient workpiece finish well; pulse width 12, 16, 24 belong to the
processing, finish and efficiency are better; pulse width 32, 48, 64 belong to the rough , but poor finish high
efficiency, suitable for cutting thick workpieces or expected to open.
Roughness Ra ( m) 1.6 2.0 2.3 2.5 2.8 3.2 3.5 4.0 4.5 5.0
Width s 2 4 6 8 12 16 24 32 48 64
7.5 Feed processing speed Speed
Speed of 0 to 10 stalls, speed from slow to fast. Feed speed is too slow will result in reduced efficiency due
to track surface black; feed too fast will cause a short circuit caused by excessive tracking even burned wire. In
general, when processing the current 75% to 80% of the short-circuit current, the more appropriate at this time
ammeter pointer stable machining at its best.
7.6 In addition to the processing of steel material Note: If a higher melting point material, you need to increase
increase the current; such as chip removal difficult, then increase the interval ratio; particularly difficult to process
such material must increase the width.
7.7 And meet the material is machined aluminum, idler pulley, a great loss of conductive blocks, please use
our aluminum plane.

8. Taper processing
Taper machining is different with respect to the vertical processing of programming and setting of the cutting
parameters, and the rest are all the same.
8.1 Programming: Taper machining methods and cutting vertical drawing no distinction between the
the workpiece. But in the trajectory generation must fill the column taper angle = angle corresponding values.

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When picking corners of the contour is generally used to tip (right) taper, with the general use of constant
transition circle (left) taper. When cutting a small piece of the large selection should generate a clockwise
trajectory; And when cutting the workpiece to the next big hours should be used to generate trajectories
counterclockwise.
8.2 Run \ shape parameters: After entering the shape parameter menu, the system indicates that the current
current parameters of the red rectangle in the processing parameters area, press "Enter" key user can enter the
new parameter values can also be used cursor keys "#" "$" to change the current parameter type.
H1: the center of the line to the workpiece holder programming guide wheel surface distance, this value
must be greater than 0. If the programming side next: DK7725 machine H1 is 77mm, DK7732, 40 class machine
H1 is 70mm. (Which contains the deck thickness 20mm); such as programming surface on: DK7725 machine the
the workpiece thickness H1 77 + mm, DK7732, 40 class machine the workpiece thickness H1 of 70 + mm. (Which
(Which contains the deck thickness 20mm)
H2: workpiece programmed surface distance to the reference plane, when editing the surface above the
reference plane when this value is greater than 0, otherwise less than 0. Example Workpiece thickness
50.000mm, the upper surface of the programming side, the lower surface of the reference plane, then H1 = -
50.000 mm. In addition to the reference plane is the plane had to edit the size requirements when the taper
taper surface machining.
HGD: the line the shelves guide wheel center plane distance.
! Note: The shape parameter H1, HGD must be accurate! H1 will affect the incision size, HGD will
affect the taper size.

$ System Menu

1. F1 file
1.1 F1 Load Read data files from the source disk or network drive to work (press F1 when
prompted: "Select drive, A: is A, L: is Lan", please select the corresponding data source and then a dialog box
with the cursor keys. "# $ % "" Enter to select the desired file name.)

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1.2 F2 Save The data file into the source disk or online from the working disk.
1.3 F3 Delete Working intraday delete files (press F3 after a dialog
Frame, with "# $ % " "key to select the desired
desired file name enter.)
The number of documents is generally not more
than 100, or easy to make a folder filled not be
deleted. It must be periodically removed useless
files.

1.4 F 7 Conversion 3B format to convert files into ISO format file (press F7 after a red box appears,
appears, with the "# $ % " "key to select the desired file name 3B Enter, Enter to enter the ISO file name.
Do not add the suffix).

2. F2 to edit

2.1 F1 ISO Use the system editor of a new ISO file (press F1 after the input file name Enter into edit
into edit mode, after you have finished editing, press F7 Enter to save)
Press "F2 Edit "! "" F1 ISO "! " input AB (filename) ! " Enter.

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Enter the following procedures:
G92X-4000Y7000
G01 X-4100 Y4100
G01 X-4100 Y-4100
G01 X4100 Y-4100
G01 X4100 Y4100
G01 X-4100 Y4100
G01 X-4000 Y7000
M02

8 mm square on the side

Press "F7 "Enter the direct ! " press" save F8 Exit "(exit edit).
As with wap2000 software programming, the program must exist C: \ under BKDC \ iso file name path.
Otherwise, the system will be unable to find the program, will not be able to run.
2.2 F2 3B With a system editor to edit a new file 3B (after pressing F2 enter the file name Enter into
Enter into edit mode, after you have finished editing, press F7 Enter to save)
2.3 F 5 Update 3B modify the system or ISO file (press F5 after a red box appears, with the "# $
"# $ % " "the Enter key to select the desired file name to enter edit mode, you can modify the save is
completed F7)
2.4 F 6 Synthesis The UV and documents generated within the XY plane and down the four-
dimensional file is profiled. (First with the arrow keys and then select the desired UV file Enter "# $ % "
"key to select the desired XY file Enter, and then press Enter to enter the file name after synthesis)
2.5 F7 Check Check whether the ISO file syntax

3. F3 test
3.1 F1 Pump Open the pump

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3.2 F2 Off pump Close working pump
3.3 F3 High transport wire High speed wire motor transport (11.6 m / s)

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3.4 F4 Low transport wire Wire motor transport

Low speed (5.8 m / s)
3.5 F5 Guan Yun-wire Close wire motor transport
3.6 F7 Test frequency power supply is normal

! F1 wire-speed high and low points. Cutting Speed 11.8 m / s, the cutting speed of 5.8 m / sec.
Typically use high-speed cutting, the cutting speed of the workpiece only 10mm or less. Because low-cut
finish higher, but relatively poor chip easily short-circuit, wire break.
! Current F2, F3 width, F4 interval than in the previous use of Chapter VII has been introduced.
! F5 grouping wide, F6 ratio refers to the grouping grouping grouping pulse width and pulse interval
ratio.
! F7 test to detect high-frequency power supply is normal. Molybdenum wire can not contact the
workpiece when not running, otherwise it will burn wire.

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4. F4 Set
Used to modify the machine fixed parameters have been adjusted at the factory, usually no need to
change. If the user parameter setting error will appear abnormal failure, resulting in unnecessary losses!

5. F5 artificial

5.1 F2 single step Single step of X, Y, U, V axis, the number of steps into 1, 10, 100 and 1000 m eight
eight kinds, moving speed of about 7mm/min. Move the axis of F1 ~ F4 select, single steps by the F5 and F6
choice when single-step volume is positive, the carriage moves in the positive direction of the axis of choice,
otherwise move in the opposite direction, F8 and return to the previous mobile termination menu.

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5.2 F3 relative dynamic Specifies the length of the relative motion moves. F1 ~ F4 representative of the sign
of the sign of the input shaft of each movement direction from the input values, the unit is mm. F5 ~ F6 to adjust
speed, the speed of the system is divided into ten files of 1 to 10, single-axis movement speed from 4mm/min ~
60mm/min, can be changed on the move. F7 Move to the selected speed mobile, F8 to stop and return to the
previous menu.

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5.3 F4 is definitely moving

Fixed
Point to the specified point. F1 ~ F4
enter the specified coordinates,
relative to the rest of the same move.

5.4 F5 back to the vertical So
So that U, V moves to the absolute coordinates 0.000, uniaxial moving speed of about 7mm/min. When caused by
cutting taper U, V axis leaves zero, go back to the vertical feature.
5.5 F6 on the side of the second chapter 5.1 has been described
5.6 F7 centering the second chapter 5.2 has been described

6. F6 language
Repeatedly pressing the F6 key to select Simplified Chinese, Traditional Chinese and English.

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7. F7 Run dialog box appears after pressing F1 with the cursor keys "# $ % "" to select the desired file
name cut, press Enter.
7.1 F1 display graphics drawing program needed cutting.
1) F1 Amplifying the window to change the drawing scale. Window rectangle specified by the user to
to determine the two diagonal points. Users with the cursor keys "# $ % "" to adjust the center of the
crosshairs, press "Enter" recognized as a window on the opposite corner, and then adjusted by another. Each
Each time the cursor is controlled by the amount of movement "PgUp" "PgDn" (or "PageUp" "PageDown").
2) F2 Original drawing scale SCALE = 1 to re-draw program chart
3) F4 Times narrow, F5 Magnification to zoom in or out certain drawing scale program chart
4) F6 Shape parameters After entering the shape parameter menu, the system indicates the current
current parameters in the area of machining parameters with red rectangular bar and press "Enter" key user
can enter the new parameter values can also be used cursor keys "#" "$" to change the current parameter
type.
! SCALE: scaling program.
! Note: SCALE scaling is not a graphics program, if the offset has been programmed in the program, it
will not even offset scaling SCALE together.
! ANGLE: rotation angle of the program. Users can enter any value, but the system will it go -360

360
~ + 360
is displayed on the screen. ANGIE in degrees, counterclockwise rotation is positive.

! MIRROR: Mirror or symmetry. Points X, Y, XY (central symmetry) three. With "PgUp" "PgDn" (or
(or "PageUp" "PageDown") to be adjusted.
7.2 F2 dry run fast drawing checks. In this menu, the system will display the cutting pattern, then cut a
section of the unit running quickly, while the graphic trace display. At this time the carriage does not move.
! F1 Continuous system will continuously execute until the end of the program or press F6
suspended.
! F2 Single-stage Each time the system is running a program segment.
! F6 Pause Suspend the continuous operation of the system.
7.3 F3 electrical parameters set to start cutting the electrical parameters of the machine. Test menu with
power. Where speed is the speed of cutting F7 tracking frequency.
7.4 F5-shaped drawing of the shape parameters with the parameters.

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7.5 F6 reverse cut along the cutting direction opposite to the direction of the program processing, that is, from
from the start to the end of processing.
7.6 F7 Forward cut along the cutting direction processing program.
! F1 Pause Pause processing, according to "Esc" to continue processing. During the pause button on
on the wire by the machine can be tight wire work. (But this time with high speed tight wire)
! F2 Electrical parameters of the power with the same test menu.
! F3 P coordinates, F 4 A Coordinates, F 5 M Coordinates.
P coordinate display work coordinate X, Y, U, V values and step frequency S (kHz)
A coordinate display machine coordinate X, Y, U, V value and processing time T (min)
M coordinate display absolute coordinates X, Y, U, V values and cutting length L (mm)
! F6 Speed increase, F6 deceleration change the size of the tracking frequency.
7.7 F 8 Exit Exit processing, press F8 to exit and then press "Enter" to confirm before. Molybdenum wire
wire will stop at the right side of the wire barrel.
% Troubleshooting tips exclusion
1. If prompted "Hardware error, press ENTER to continue" meaning "hardware failure, press Enter to
continue." Under normal circumstances, according to the control cabinet green power button, and then press
Enter. Common causes are as follows:
1) Control cabinet and bed body red mushroom head is depressed. Unscrew the two red mushroom head.
2) Limit two wire tube stoppers in the middle of a piece of wire tube pressed below the limit switch. ! "
Turn the wire tube so that the limit of block away from the middle of the limit switch.
3) Wire tube cover did not cover, but the left-protect switch is in "ON" state ! " If you want to tighten the
wire or wires, the left-protect switch to "OFF" state; otherwise covered wire cylinder cover.
4) Open the control cabinet back door with automatic switch in the off state. ! " electrician check the reset
reset can be.
2. If a broken wire tips "Wire break, S: start P: pause N: no "means:" broken wire, back S: starting P:
P: Pause Point N: in situ "
Where: S: To return to the starting point, the processing ends.
P: To return to the previous pause point, without pause point, back to the starting point (jump when
available).

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N: is a place to wear silk, continue processing. (Often mistakenly used when broken wire)
! Tip off the wire, but the actual wire is not broken: replace or clean off the wire guide wheels and sampling
conductive rod (wire No. SW07)
! Broken wire will not protect: Under normal circumstances, SW07 line with the bed directly short-circuited,
please check. Also pay attention to the DK7725 series machine wire wheel to clean up the dirt around the
back, so there are different levels of short circuit exists.
3. Computer displays "Limit error, press ENTER continue" prompt, how to solve:

(1) Check the X, Y, U, V of the limit switch is normal, if there is one to be depressed?
(2) limit switch line is touching the bed or control cabinet
4. Power can not enter the Welcome screen:
In the whole power of the state, check that all connectors industrial control machine contact is good, each
function with alcohol cotton scrub board and motherboard connector plug, memory scrubbing with alcohol
cotton plug (that in April 2004 Needless machine tools produced after processing), reinstall the system software,
cleaning industrial control cabinet air inlet filter sponge (regularly handle) reformat the hard drive or update the
hard disk.
5. Cutting bad finish:
Molybdenum wire tension adjustment; inspection guide wheel, bearing wear; checking whether bad or dirty
dirty emulsion; electrical parameters are correct.
6. Tip taper cutting machine U, V axis overtravel:
A. Institutions are back taper vertical.
B. Your program taper value is correct
C. Your taper machining line parameters are correct
Required manual operation, set the value of the parameter to check whether the machine with the
corresponding machine U, V consistent stroke.
7. A disc can not be read into the content: replace floppy drive, the floppy disk is installed?
Protection is lifted?

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8. Cutting often "Short back, press ESC to exit" (shorted prompt), is caused by bad chip. Generally
Generally due to molybdenum is loose or jitter, emulsion dirty, the jet is not in place, caused by incorrect
electrical parameters. If you have just started cutting molybdenum wire has not appeared in a short circuit
across the workpiece may be a deck or a specific folder across the bed, or positive and negative sample line
break. Positive sample lines connected to the specific folder, negative sample line connected to the conductive
conductive block (DK7725 negative sample lines connected online tool rack) in the next. Finally, there may be
a high frequency damage, usually just touch the spark can be judged.
9. If you re-install the programming software, the machine must be re-set, otherwise the generated
program system BKDC system does not recognize. "Machine type setting" and "post-processing settings" two
table parameters must be changed in the following table form.

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10. The strict implementation of international safety standards, at any time to open the door to control
the entire machine off (this time only the total power line side live), if you want to be sure repairs charged by the
professionals to operate, you can pull out the control door switch out, then energized.
11. Promptly clean air crossing control machines, maintain good ventilation condition.

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!&# WAP2000 Programming Software
" wap2000 introduce software operation
WAP-2000 is a graphics software, whose basic function is similar to autoCAD, users can use this software
Graphic definition.
The following is a WAP-2000 basic graphics interface:

Delete
Cancel the
operation
Repeat
Repaint Choose Layer Pickup filter
Show all
Show enlarge Show shrink
Display window
Show
translation
Show backtracking
The basic curve Senior curve Curve Editor
Cutter path
generation
G code
B code

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WAP-2000 basic operations (described in this chapter only WAP-2000 basic usage, please read the
detailed description of the use of WAP-2000 instructions)

1. Basic usage of common bond
=1B Mouse
Left: Click on the menu, choose pickup
Right: Pick confirmed the termination of the current command, repeat the previous command (in the
command state)
Hot pop operation menu (when selected entity)
=2B Enter key
Confirm the selected command, end data entry or data defaults, repeat a command (with the right mouse
button)
=3B Space bar
Pop-up menu or pop-up pick-up point tools menu elements
2. Input points
WAP-2000 wire cutting system provides three input methods: keyboard input, mouse input, and tools to
take capture points.
=1B Keyboard input
Keyboard input point X, Y values to achieve the purpose of the input. Coordinates into
two absolute and relative, absolute coordinate input only point coordinates, separated by
commas. Relative coordinate input value in front of the first to add a @ symbol.
For example: Enter @ 20, 10 represents the input of a coordinate of a point relative to
the previous 20-point, 10 is.
=2B Enter the mouse
Enter the mouse is defined by moving the mouse to select the desired point, press the
left mouse button, the point is selected.
=3B Capture tool point

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Tool point is the process of drawing geometric feature points
Such as: the center point, cut point, endpoint and so on.
The point is to use the tool to capture the mouse capture tool carte menu in a feature point.
When you need to enter the feature point, press the spacebar to pop Tools carte menu (shown at left).

3. Picked entities
Pickup entity is required to select one or more required or generated already drawn straight line, arc,
etc. entity. Picked entity is often used in the operation, press the spacebar to interoperate in a pickup when
when the state can pick up elements of pop menu.
As shown below:

Drawing picking menu
Trajectory generation picked up
up menu

4. Now the menu operation
When users enter some command line lower left corner of the drawing area will pop up menu
immediately. If the input linear command (from the keyboard: "line", or use the mouse to click on the
appropriate command),
System immediately pop up menu and the appropriate action immediately prompt:
This menu indicates the current to be drawn as two straight-line, non-orthogonal continuous line.
Meanwhile in the box displays the following prompt enter "the first point." After the user enters the first point,
the system will prompt for "the second point."

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The main role now is to select a menu command different functions. Example above, use the mouse to click
click on the "2: continuous" you can select "continuous" or "single", click on "3: Non-orthogonal" to choose "non-
orthogonal" or "orthogonal." Click on "1: Two lines" can choose different ways to draw lines (two lines, parallel
lines, angle lines, tangent / normal)
Function WAP-2000 system is the line cutting through a variety of different types of menu items and
commands to achieve. The following menu items and commands for each item to make a brief introduction.
5. Drop-down menu
=1B Document Management
New file Create a new file
Open the file Open an existing file
Merge files Will be incorporated into the current file to another file
Storage file Stored in the current file
Save the file as ... Store the current file with another name
Data Interface -> File read and output EXB, DXF, IGES, AUTOP format
Data read Read. DAT data files
Output Data Output. DAT data files
DOS Enter the DOS prompt
Exit the System Exit the System
=2B Editing
Copy A copy of the selected entity object
Stick Paste entity object
Cancel the operation Cancel the operation on a
Repeat Cancel a "cancel" command
Delete Remove the selected object
Initialization Initialize the drawing area, delete all entities in the drawing area
Visible Hide the selected entity object
Invisible Redisplay entity object has been hidden
Color modification Change the color of an entity object
Layer modification Changing entity object layer

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=3B Show
Show translation Center of the display screen to specify the graphics translation
Show enlarge According to a fixed ratio (1.25 times) to enlarge the graphic display
Show shrink Fixed proportion (0.8-fold) reduced the graphic display
Display rotation After rotating display any graphics
Fixed rotation
In the center of the fixed point around the axis of rotation of each axis display
graphics
Display window With window graphics to enlarge
Show all Show all graphics
Show last Display a graphical front
Display plane Select a different display plane
Isometric view Isometric view display
Depending on the
setting
Display graphics projected along a given direction
Show Recovery Restore the initial state of the graphic display
View ->
Used to store the current view state, to facilitate users to quickly edit view.
This item provides a definition of view, the active view, delete, view, three sub-
sub-options
=4B Geometric transformation
Pan The entity translation or copy
Rotation Rotation or copy entities
Mirror Will be symmetrical mirror or copy entities
Array The entity by a circular or rectangular array
Zooming The proportion of a given entity picked to zoom in or out
=5B Inquiry
Coordinate Coordinates of the query point
Distance Check the distance between two points
Angle Query angle

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Element Properties Attribute query elements
System Status Query System Status
Operational history The operator can check all carried out using the software
=6B System Settings
Environment settings
Settings such as display mode, the system environment
parameters like cursor style
Parameter settings System parameter setting software
Text Settings Set text input parameters
=7B Coordinate work
Generate Create a new work coordinate system
Activating
Specify a work coordinate system already exists for the current work
coordinate system
Delete Deletes the specified work coordinate system
Invisible Hide the work coordinate system specified
Visible Show all hidden work coordinate system
=8B Toolbox
Layer
Management
Layers dialog in the form of a variety of settings
Pickup filter Pickup using the dialog box in the form of various setting processes
=9B Help
Imprint Briefing the software version
Online Help WAP-2000 wire cutting system conclusion (interface, function, operation, etc.)

6. Icon menu
=1B Curve generation
Straight line Draw all kinds of straight line segments
Circle (arc) Draw a circle or arc
Arc Draw an arc
Spline Draw spline

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Equidistance line Draw curves with a single set of equidistant curve or line end to end
Point Draw an isolated point
Formula curve Draw a curve at a given formula
Polygon Draw an arbitrary polygon
Conic Draw quadratic curve (including parabola, ellipse, hyperbola, etc.)
Writing Provides text editing (including Chinese and English)
=2B Advanced Design
Gear design Draw Gear
Spline design Draw a spline
Bitmap Vectorization Read the PCX file format and generate graphics
=3B Curve cutting
Curve cutting Existing crop curve
Transition Curve Deal with the transition curve between (fillet, chamfer or sharp corners)
Curve interrupted The two parts of a broken curve
Curve combination The combination of both is connected to a set of curves into a curve
Curve dismantled The break is combined into a set of curves the curve end to end
Contour line equidistant Equidistance line drawn contour lines
Multi-rounded transition Contour consisting of multiple segments with the same rounded the transition
=4B Cutter path generation
Trajectory generation Line cutting trajectory generated
Jump the track Connect multiple tracks into a single track jump
Cancel jump Jump down into the trajectory of each individual track processing
Trajectory simulation Simulation of the cutting process
Count cutting area
Calculated cutting area based on the thickness of the processing path
and tackling
=5B G code
Increase machine
Depending on the machine, CNC systems and procedures set NC code
format

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Rear Set Formatting output NC program
G-code generation Generate G-code NC program
Checking G code Correctness proof generated G-code NC program
Serial transmission CNC will generate G-code program using serial transmission to EDM
=6B B code
Generate 3B 3B code generated NC program
B code check Proof of the correctness of generated code B NC program
View Code View the generated code files or other text file
Print code The code is printed out
Transmission 3B
3B code
The 3B telegraph code generation analog transmission to the
head in the form of EDM
$
% Programming Example

The following menu appears after entering the WAP-2000 interface:

Use the mouse to click on the right side of the base curve " select the line button.

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In the bottom left menu now appears a: 1: 2:02: Continuous 3: Non-orthogonal Click this menu you can change the
way to draw lines.

Select two lines, in the following box displays the input prompt "starting point" and "end." Enter the starting point: (-
(-10, 10), end: (10, 10) that get a horizontal line in the figure below.

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Then select two straight lines " " press the spacebar (screen capture menu will pop-up point), as shown
below. Use the mouse to select a point to capture the E end menu (or press the E key on the keyboard, you can
also get the endpoint to capture tasks),

Tip box displays the start line to be drawn, " capture capture box with the mouse to the left end of the line has
has been drawn good point, " prompted prompted end box ", enter the coordinates of the end point (-10, -10) can
be obtained on the left vertical line. As shown in FIG.

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Select Round " menu appears immediately after the select circle - radius " prompt box will appear
appear Circle elements: the center point and radius.

Enter the center point: (0, 0), the radius of 10mm will center (0, 0) radius of the circle of 10mm appear in the
drawing area. As shown in FIG.

Here's the way to draw parallel lines with the other two lines.
Select straight " After selecting the menu appears immediately parallel lines.

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Select the target selection box straight with mouse input " Select distance parallel to the direction of 20mm
after confirmation can draw parallel lines you want to draw.

Repeat the above steps to draw the graphic shown below

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Select two straight lines " The Select Menu " immediately after the system at the prompt enter the starting
point (10, 4) end (5, -10) can be obtained in the following figure graphic

Select Edit " Select curves appear immediately transition " Menu 1: Rounded 2: Crop 3: Radius "
Select chamfering, cut, enter the chamfer length 2mm " Use the mouse to confirm the selection marquee to be
two straight chamfer, chamfer can be obtained as shown below

Use the same method to draw rounded transition

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Select Edit " Select curve transition occurs immediately menu " 1 : Rounded 2 : Crop 3 : Radius " Choose
fillets , cut out , enter the fillet radius 2mm After confirmation.
Select the two lines FILLET selection box with the mouse, you can generate a graph as shown below

The next thing to do is graphic finishing, the extra line or curve cropped.
Select the Curve Editor " cut " menu appears immediately after the select fast cut choice with the mouse to
get " frame shear cut superfluous line or curve graph shown below after.

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Then trajectory generation cutting : Select then select trajectory generation
The following dialog appears to modify the parameters according to the actual situation, the offset dialog box
appears after clicking OK, modify the offset value for
the first time according to the actual situation.
Typically the offset is generally 0.1mm .
(Molybdenum wire radius +0.01 mm discharge gap)

The left mouse button and then select the desired cutting edge first, then there will be a double-headed arrow,
select the cutting direction is clockwise or counterclockwise ( Figure A) . Then double arrow appears perpendicular
to the first cutting edge, click to select inside or outside convex mold (Figure B -election to the inside of the die;
outside of the election for the punch).
Figure
A
Figure
B

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Then enter wear silk coordinates (from cut point), and then enter the final of the wire to the position (end point),
press the right mouse button, said overlap from the end.

Then generate G code selected

Select generate G code , the dialog box appears , in the path [ I ] : Fill archiving path C: \ BKDC \

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filename . iso , ( . ISO can not do without) Enter, and then click OK, and then left-click on the green
track Right-click the code appears content, click Close ( O ) can be.

! Note: If the path does not exist C: \ BKDC \ under, the machine can not find the file, it can not be
cut.

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!'# BKDF WEDM control machine
" Note
1. "Broken wire to protect" switch
Since the machine has broken wire stop function, before starting the broken wire protection switch to
"on the operation panel shall 0 "(off) state, only the latter will be open wire Shang Hao.
2. Jump Mode
Processing jump mode, turn off before spinning "broken wire to protect" switch, then open again wear
silk, otherwise the control unit considered broken wire.
3. self-centering
Use fixed, the time given edge features, be sure to close the emulsion pump, motor transport silk, and
pulse power switch on the machine operator's panel is closed.
$ main functions of the control cabinet
a. linear and circular interpolation control
b. keyboards, tape machines and automatic programming line input
c. shorted automatic fallback
d. broken wire automatic protection (back broken wire, broken wire without water, stop wire, cut pulse power,
memory and other broken wire)
e. program quickly back to zero parity
f. processing pause, end processing automatic shutdown
g. automatic centering, fixed end face
h. reverse cutting
i. backlash
j. single pulse
k. coordinate transformation
l. electrode wire automatic offset
m. taper processing ( DF -type machine no such function)
n. arbitrary rotation angle

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o. clearance angle function
p. cycle (translation) processing
q. graphics scaling
r. transport inverter wire agencies
% control cabinet operation and use
After a reset or power-on self reset button, the control unit to enter the main menu, the display shows the
following:

Where the first acts of the long name and
control aircraft model, V1.0 software version,
the upper right corner of the time display (hours,
minutes, seconds), the second name is the
main menu of the menu command " > "as the
prompt" __ "for the cursor to show waiting for
input keyboard commands. Next to the last two
lines of menus and entering the serial number,
according to the actual time needed to enter the
corresponding menu, Fig 1 is the number
required to enter the corresponding menu key
press, for example, to enter the "Run" menu, run- When set, simply press the " 6 "button.
1. "Settings" menu
In the main menu, press " 1 "to enter" Setup Command "menu; second line of the menu name display" Set
command "displays on the bottom of the menu and the serial number, see Figure 1 . (Make the first acts of the menu
and control aircraft models, etc. Figure 2 is omitted) also shows the initial state parameters for reference, if any,
need to be modified.
Suzhou Sodick Sanko BKDF control system V1.0 08 : 30 :
00
Master Command
> __

1 2 3 4 5 6 7 8
8
Set up Editor Enter Export Ready Run the self-test
self-test language

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Set command
> __
Coordinate Standard compensation
compensation compensation amount
Slope inclination amount Rotation Angle
Angle of rotation
Clearance angle clearance angle volume
loop cycles
Proportion Scale factor teeth fill Close
Close

0 1 2 3 4 5 6 7 8 9
9
Time Coordinate compensation loop proportional slope angle of
rotation teeth clean up exit
Figure 1
Similarly, the figure also press number keys to enter the corresponding sub-menu you want. In addition, each
menu are listed in this specification number " 9 "is a (quit), but you press the" 9 "key machine will return to the
previous menu (in addition to the main menu supreme level menu). In addition, any menu setting status, press the
reset button to return to the main menu.

1.1 Time Setting
In the "Setup Command" menu, press " 0 "enter" Time Settings "menu, the screen display shown in Figure 2
Time Command
> __

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0 1 9
Close Set up Quit
Figure 2
Press " 1 "key to enter the time setting mode.

1.2 Coordinate Set
In the "Setup Command" menu, press " 1 "key to enter" coordinate Command "menu , the screen shown in Figure
3 .
Coordinate command
> ___

1 2 3 4 5 6 7 8 9
9
Standard 90 180 270 symmetry X of symmetry Y of symmetry 45
symmetry 135 Exit
Figure 3
The user can choose according to the actual needs of the coordinates of the eight menu provided in any of a
standard in which a first coordinate ( + X , + Y ), the remaining seven are transformed coordinate.
When you press " 1 ~ 8 " Any key settings, press " 9 " Return to previous menu "Set command" menu, then you
can set the parameters of other items.
1.3 Compensation Setting
In the "Setup Command" menu, press " 2 "to enter" diameter compensation order "menu screen shown in Figure 4 .

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Diameter compensation command Wire compensation D ==
0100
> ___

0 1 9
Close Set up Quit
Figure 4
If you press " 1 "key to open the diameter compensation setting, the screen shown below,

Press the " R "key or the" L "key, then enter the diameter compensation amount, press the Enter key, the screen
display returns to" Set Command "menu.
! Note: The maximum compensation value is 4 digits, ie 9999 mu m , and only the arc processing
compensation (ie, the transition must be smooth graphics, sharp point when dissecting the transition circle
treatment, left complement format press " L "key, Right up Format Press " R "key.

1.4 slope settings
In the "Setup Command" menu, press " 3 "that is set into the slope of the state selection screen displays the
dialog box below,
Slope open? (Open press Y , closed
by N )
> ___
a. If you press the " N "key, the slope is set to close, then return to" Set command "
b. If you press " Y Open "button, the slope is set, the screen shown in Figure 5 .
Wire compensation D = ?
> ____

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Open slope obliquely set ( R / L ) D = programmed height
H =
Guide wheel center height H = set ramp volume ( r =
H * tg ) r =
D =?
> ___
Figure 5
The machine will carry through interactive displays, which enter the relevant data:
=1B Input set diagonally R or L , see tilted to the left along the machining path input " L ", the right tilt input"
R "
=2B Enter the programming surface height h values programmed in the face when, h = thickness of the
workpiece
When programming the next plane, h = 0 and press Enter
( 3 ) Enter the guide wheel center height H value, ( H for the upper and lower guide wheel center distance)
and press Enter
( 4 ) Enter the amount set diagonally r values (when set diagonally in the X or Y axis r = H * tg alpha ) and
press Enter
( 5 ) Set the end of the slope, press " 9 "key to return to" Set Command "menu.

1.5 rotation setting under "Settings command" menu, press " 4 "key, the screen display,
Rotary switch (by pressing Y , closed by N )
> ____
Press the " N "key to rotate off, return to" Set Command "menu,
Press the " Y "key, the screen displays the dialog box shown in Figure 6 .
Rotary switch
Start segment number S = end segment number E = the
number of cycles T =
Rotation angle A =

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S = ?
> ___
Figure 6
Users can answer one by one. For example:
Type the starting segment number 1 , press the Enter key to display " E = ? " > ____
Type the end of the segment number 4 , press the Enter key to display " T = ? " > ____
Type the number of cycles T = 2 , press the Enter key to display " A = ? " > ____
Type the rotation angle A = 30 , press the Enter key, the screen displays the parameters "spin" state setting, see
Figure 7 .
Rotary switch
Start segment number S = 1 end segment number E = 4 cycles T = 2
Rotation angle A = 30

> __
0 1 9
Close Set up Quit
Figure 7
The end of the set, you must press the " 9 "key to exit returns" Set command "menu
! Note: The starting block number, the end of the segment number, the number of cycles are 1 ~ 9999 .
Maximum rotation angle integer 3 digit decimal up to 6 bits, rotary area can not coincide with the cycle
region.
1.6 clearance angle settings
Press the " 5 "key, the screen displays" clear corner Command "menu, shown in Figure 8

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Clearance angle command clearance angle amount C =
> __

0 1 9
Close Set up Quit
Figure 8
Press " 0 "to close the clearance angle function returns" set command "menu, press" 1 "key, the screen shown
below," C = ? "asked the amount of clearance angle,
The amount of clearance angle C
= ?

> __
Type the clearance angle volume 0100 , press Enter to return to "Set Command" menu. (Note: The amount of
clearance angle 0 ~ 9999 , is generally greater than the radius of molybdenum wire.)
1.7 Cycle Set
Press the " 6 "key, the screen shown below,
Loop open? (Open press Y ,
closed by N )
> ___
Press the " N ", off cycle, return" Set Command "menu
Press the " Y "key, the screen displays the dialog box shown in Figure 9 .
Open loop
Start segment number S = end segment number E = the
number of cycles T =
S =?
> __
Figure 9

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Users can answer one by one. For example:
( 1 ) loop start segment number, type 1 and press Enter,
( 2 ) the end of the segment number, type 4 and press Enter
( 3 ) Type of cycles 3 press the Enter key, the screen displays "Cycle Settings" parameter, see Figure 10
Open loop
Start segment number S = 1 end segment number E = 4 cycles
T = 3
> ___
0 1 9
Close Set up Quit
Figure 10
Press " 0 "key to close the loop settings, set up by the" 9 "key to exit and return" Set Command "menu.
1.8 scale setting
Press the " 7 "key, the screen displays" proportional Command "menu, shown in Figure 11
Proportional command scale factor =
> ___
0 1 9
Close Set up Quit
Figure 11
Press " 1 "key, the screen shown below,
Asked the scale factor, the user can type the scale factor, press the Enter key to return to "Set Command" menu.
! Note: When the scale factor is: lambda = 1 , no zoom
lambda <1, then shrink
lambda > 1 , then enlarge
1.9 gear set up
Press " 8 "key, the screen shown below,
Asks whether you want to fill teeth.

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The backlash open (open press
Y , closed by N )
> __
Press the " Y "key, the screen displays the dialog box shown in Figure 12 ,
Backlash compensation ON X = Y = U =
V =
X = ?
> ___
Figure 12
(Note: The amount of tooth up from 00 ~ 99 mu m )
Users can turn type (each according to need X , Y , U , V ) teeth fill volume, press the Enter key, the screen
displays "backlash" menu, shown in Figure 13 .
Backlash compensation ON X = 10 Y = 20 U
= 05 V = 05
> ___
0 1 9
Close Set up Quit
Figure 13
Press the 0 key to close the teeth up , or press the 9 key , return " set command " menu. Typically teeth up
to 0 .

2. "Edit" menu
In the main menu, press the " 2 "key to enter the" Edit "menu, the screen shown in Figure 14 ,
Editing Commands
> ___

1 2 3 4 5 6 9
9
Inspection Insert Delete Copy Check Show

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Show Quit
Figure 14
2.1 check
Under the "Edit Command" menu, press " 1 "key to enter the" 3B "program to check the status display" check
number "and" segment number? "asked to start the program from the first few paragraphs, enter the segment
number and the Enter key , which indicates that the segment program.
One by one by pressing the Enter key to check it, when faced contain terminator " E after the procedure ", then
press the Enter key will automatically return to the main menu.
To exit the check, press the "reset" button.

2.2 insert
Under the "Edit" menu, press " 2 "key is inserted into the state, the display" Insert Program "and" segment
number? ", asked the insertion point, that is, from the first few paragraphs begin inserting. Procedures such as
inserting three paragraphs from the fifth paragraph, enter " 5 "and the Enter key, the display shows" > 0005 ", you
can enter the first block, After Enter lose, displayed" > 6 ", lose second, inferior race cycling, originally followed the
block after the shift, insert after pressing the "reset" button to return to the main menu.
2.3 Delete
Under the "Edit" menu, press " 3 "key to enter the delete state, shows" Remove Programs "and" segment
number? "asked the first few paragraphs deleted from the beginning, the answer segment number and press the
Enter key to show delete procedure to verify. If you do not delete the paragraph, press the " 9 "key to exit, that
returns the" Edit "menu; If you really want to delete the paragraph, press the" a "key to delete the paragraph
machines that process and continue to ask. Segment number needed to delete the program until it is finished, press
the "reset" button, return to the main menu. After deleting the end of the original program automatically forward.
2.4 Copy
Under the "Edit" menu, press " 4 "key to enter the replication status, the screen displays the dialog box shown in

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in Figure 15 ,
Copy the program source initial segment number S = ?
Source end segment number E = ?
Target start segment number F = ? Copy number
of T = ?
S = ?
> ___
Figure 15
=1B Type the source of the first paragraph No. 1 , press the Enter key ;
=2B Type of the source of the last paragraph No. 4 , press the Enter key ;
=3B Type of the target program from the poetry segment number 5 , press the Enter key ;
=4B Type copy number 1 , press the Enter key.
Screen shown in Figure 16
Copy the program source start segment number S = 1
source end of the segment number E = 4
Target start segment number F = 5 copy number T
= 1
> ___
1 2 9
Close Set up Quit
Figure 16
After confirmation: Press " 1 "key to complete the copy procedure, return to the" Edit Command "menu.
Press " 2 "key, which returns the replication status, reset
Press " 9 "key to exit and return to the" Edit Command "menu.
2.5 Calibration
Under the "Edit Command" menu, press " 5 "key to enter calibration mode, the display shows" from the poetry
section number? ", shown in Figure 17 , which asks the starting block number verification procedures,

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At this point, you can type the desired segment number verification process, press
the Enter key, the program displays the segment X coordinates and Y coordinates.
After calibration, press the Enter key to return to the "Edit Command" menu.

Figure 17
2.6 Show
Under the "Edit Command" menu, press " 6 "key to enter the" Show program "shows" section number?
"Ask display starts from the first paragraphs of the program, answer segment number and press the Enter key,
which displays a total frame 11 sections of the program content. Continue to press the Enter key in order to
display the second frame 11 sections of the program, the program displays until memory is completed, return
to the "Edit Command" menu.

3. "Input" menu
In the main menu, press the " 3 "key to enter the" Input Command "menu, the screen display shown in Figure 18 ,
1 2 3 9
Keyboard Communication Tape
exit
Figure 18

1.1. The system uses the traditional keyboard input 3B format, the table below:

X
coordinate
Y
coordinate
Count length J
Counting
direction
Processing
instructions
Directive
characteristics
3B B X B Y B J G
X
Y
U
V
L1 SR1 NR1
L2 SR2 NR2
L3 SR3 NR3
L4 SR4 NR4
P pause end of the
paragraph
E End Processing

In the "Input Command" menu, press " 1 "key to display" type programs "and" segment number? ", asked a few
paragraphs from the start input, when the input segment number and press the Enter key, the user can program one
by one Enter the " 3B "program format, note that each program lost after, adjustment shall enter key, display the
Verification procedures
Start segment number?
> __

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number to enter the next section of a program. Pressed the Enter key at the front, if you make a mistake, press %
and " DEL after the "key to eliminate errors, and then enter the correct value. When you press the Enter key, if
displayed "Error 5 "indicates that a mistake, press" F1 "key to return" type program "Edit, and then press the % key"
DEL "button to eliminate the error again after the correct procedures re-enter.
When finished entering the final period of the program, you can type terminator " E ", after cutting machine
finished running the program, the control unit automatically turns off the pump motor and motor transport silk.

3.2 Communication Input
In the "Input Command" menu, press " 2 "key to display the" Communication Input "menu, shown in Figure 19
Communication input communication speed ( 1 , 2 ,
3 , 4 , 5 , 6 , 7 ) V = ?
Start segment number N = ?
V = ?
> ___
Figure 19
Should type specified speed and storage segment number before starting communications executive. Speed is
generally 2 ~ 4

3.3 tape input
In the "Input Command" menu, press " 3 "key to display the" tape input "and" start segment number N = ? ",
asked to put the first few paragraphs of memory from the start, the answer segment number and press the
Enter key, The machine starts tape input machine, start typing " 3B "program, and each have entered a display
one, until it reaches the end of the code FFH (by perforator two " D "key is formed). Enter the complete
command menu automatically returns to the input. If you enter the wrong during the encounter, then enter an
error state, the display " ERROR1 ", according to the actual situation, to re-enter.

4. "Ready" menu
In the main menu, press the " 5 "key to enter the" Readiness Command "menu, shown in Figure 20
Readiness Command
> __

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1 2 3 4 5 9
Given the fixed side of the origin set feed single-step
exit
Figure 20

4.1 Under the "ready" menu, press " 1 "key to enter the fixed center shows" set in order "menu, which means that
entering the set as shown in Figure 21
Given command

1 2 9
9
XY YX exit
Figure 21
The user can select the operation to go first X direction, go ahead or Y in a given direction in order to save time.
! Note : set the front panel switch wire tube volume, high-frequency pulse power switch is in the " 0
"position, the wire should be in the hole in the middle.

4.2 fixed end face
In the "ready" menu, press " 2 "key to enter the" fixed side menu ", shown in Figure 22 ,
Given edge command

1 2 3 4 9
9
+ X -X + Y -Y exit
Figure 22
Then just press " a button to make the wire electrode (relative to the workpiece) to being " X feed direction, just
came across the work so far, and show the positive X values direction. Press " 9 "key to return to" Ready "menu;
press the" 2 "key," 3 "key," 4 similar "to the case.

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! Note: Before setting the end surface, roll wire tube, high-frequency pulse switch should be in the "
0 "position.

4.3 Set the coordinate origin
In the "ready" menu, press the " 3 "key to enter" coordinate origin "setting state display" zero setting "and" X = ? ",
asking X coordinate value is set, when the input complete, will continue to display " Y = ? "," U = ? "," V = ? ", were
asked Y , U , V coordinate the necessary settings, after setting, press " 9 "key to return to" Ready "menu.
! Note: The origin of the settings are set away from the machine absolute 0 bit of distance, in
microns, the data range is 0 ~ 9999999 .

4.4 Feed
In the "ready" menu, press " 4 "key to enter into the menu to display the" Feed Command "menu, shown in Figure
23 ,
Feed command AX = AY =
AU = AV =
Step ?
> __

0 1 2 3 4 5 6 7 8 9
7 8 9
Pause + X -X + Y -Y + U -U + V -V Exit
-V Exit
Figure 23
Feed command: limited and unlimited Feed Feed
=1B limited Feed: menu shows "step?" that asks a few number of steps, then you can enter the number of
steps (at most equal to 9999 ), press the Enter key, then press the button corresponding digital feed in
the desired direction, the step to stop automatically. Meanwhile, from AX , AY , AU , AV saw its
coordinates are displayed in the feed situation. When the need to stop feeding time, just press the " 0

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"key.
=2B Unlimited Feed:? "step" when prompted, press the Enter key, and enter the number of directions, you
can infinitely feed. Unless the press " 0 "key to terminate. Display AX ~ AV change value.
! Note: Exit feed command is press the " 0 "key to pause, press the Enter key, then press" 9
"key.
4.5 Single Step
In the "ready" menu, press " 5 "key to enter single-step menu, the menu shown in Figure 24 ,

Single-step command AX = AY =
AU = AV =
> ___

1 2 3 4 5 6 7 8 9
8 9
+ X -X + Y -Y + U -U + V -V Exit
Figure 24
Then, press " 1 "~" 8 "key of any key will cause the machine to the corresponding step in the direction of feed.
Similarly, the feed situation from AX ~ AV see coordinate display.

5. "Run" menu
In the main menu, press the " 6 "key to enter the" Run Command "menu, the screen will prompt the
coordinates, slope, clearance angle, the ratio of compensation, rotation, circulation, tooth setting up the state for
inspection and, if errors, re-set. Menu shown in Figure 25 .
Run the command
Coordinate Standard Compensation compensation
Compensation compensation amount
> ___ slope inclination amount Rotation Angle of

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Angle of rotation
Clearance angle clearance angle volume loop cycles
Proportion Scale factor teeth fill Close
Close

1 2 9
Cutting down cut exit
Figure 25
5.1 Cutting
( 1 ) In the "Run Command" menu, press " 2 "key to enter the" cut "the state before the dialogue menu, the
screen display shown in Figure 26 ,
Starting point coordinates X0 = 0000200 Y0 = 0000200
Workpiece length WL = 0020000
X0 = ?
> __
Figure 26
( 2 ) Enter the starting point coordinates plotted X0 , Y0 , workpiece length WL , cutting the first paragraph
number, press the Enter key to enter the forward cutting operation. Before processing the first processing path
as a dotted line
When cut, the right side of the screen relative coordinates, absolute coordinate display area. The lower end
of the corresponding segment display and prompt display.
! Note:
=1B Press the key to end the suspension continue to the next section of the cutting;
=2B Press the F1 and the Enter key to exit the cut;
=3B Press the P key, insert the end of the paragraph or cancel pause;
=4B At the end of processing, Press % carriage back to the origin;

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=5B When a short circuit, 30 seconds automatic fallback;
=6B When the broken wire cutting process occurs, the screen will prompt "broken wire", the machine
will automatically shut shipped wire motor and pump motor, then press % key to return to the
starting point of a point, or pause; Back Pause points, re-wear After a good yarn, press " key to
continue cutting; later return to the start again by 3.5 steps;
=7B Set WL value, should try to make full-screen graphics, the graphics may appear otherwise bias
phenomenon.
Example: To cut follows a program
! B B B4000 GX L1
" B B B4000 GY L2
# B B2000 B8000 GX SR3
$ B1 B1 B4000 GY L3 E
a. follow 1.3.1 above four program items will enter into memory;
b. accordance with 1.6.2 entry procedure ( 1 ), ( 2 ) Operation
c. cutting parameters and runtime Graph Figure 27
5.2 cut down
In the "Run Command" menu, press the " 3 "key to enter the" cut down "dialog box, cut down with Secant
difference is that, in addition to input the starting point coordinates, workpiece length, even at the end of the initial
segment segment number No, as with the rest of the secant.
Cut down from the end of the segment number processing starts running, knowing the starting segment number
starts running, knowing that the end of the initial segment number. So the end of the segment number entered must
be greater than the starting block number.

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Cut 13 : 42 : 54
RX +0000000
RY +0000000
RU
RV
AX +0001358
AY +0001000
AU
AV
0004 B0000000 B0006434 B0000000 GY L3 E End
E End
Figure 27

& whole operation
1. General Power steps are as follows:
Close the control unit main power switch " operation control unit input (check) the data and procedures - " "
select pulse power parameters, such as preparing the work - " operation control unit enters the cutting state - "
open emulsion motor - " Lucky wire motor - " Open machine pulse electrical panel power switch - " pull the
stepper motor ( X , Y , U , V ) - " Press the automatic conversion, and processing of pulse power button - "
frequency adjustment knob to make it stable processing. (Pulse power adjustment parameters may be combined,
molybdenum wire tension, emulsions brand choice to the workpiece reaches a finish)
2. Machining feed regulation
Adjust the machine operator on the control panel to adjust the potentiometer clockwise from small to large
adjust the feed rate so that the processing stability; Generally, the processing of the current regulator to short-circuit
current of 70% or so, working voltage is about 30-60V or so (voltage is small for big workpiece thickness). If poor
processing stability, power requirements on the pulse peak current and pulse interval than minor adjustments.
Should also consider the following factors when machining instability:
2.1 Walking stability wire system, including the balance of the wire drum roll, beating contact with the

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conductive block molybdenum wire, molybdenum wire tension wire guide pulley wheel row;
2.2 Variety saponification solution, proportion and period of use, as well as the degree of
contamination with water, etc.; generally should not be used with electric rich media such as wells and
other water sources, water can be better;
2.3 grid voltage stability.

Symbols image processing technology Reference, drive settings, machine
failure and repair the appendix.

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!(# BKDE WEDM control machine
" Note
1. "Broken wire to protect" switch
Since the machine has broken wire stop function, before starting the broken wire protect switch to "on the
operation panel shall 0 "(off) state, only after the wire Shang Hao open.
2. "The total power off automatically" switch
2.1 This switch is located on the top of the control unit;
2.2 When the switch is in the " ON "position, the processing ends or broken wire, the control
unit will automatically shut off the operation wire, pumps and pulse power, and turn off the power.
2.3 When the switch is in the " OFF time "position, the processing ends or broken wire, the
control unit will automatically shut off the operation wire, pumps and pulse power.
3. wire interrupt handling process
If the process interrupted silk, and "total power off automatically" switch hit the " ON "state, there shall be
broken wire after shutdown, the control unit rear" total power off automatically "switch hit in the" OFF
"position and then start The total power, and perform rollback broken wires (see 4.6.9 ) And then perform
other operations.
4. Jump Mode
Processing jump mode, turn off before spinning "broken wire to protect" switch, and then re-threading
turned on, or the control unit will consider the broken wire.
5. Self-centering
Use fixed, the time given edge features, be sure to close the emulsion pump, pulse power switch on the
operation panel wire motor and machine operator.
$ main functions of the control cabinet
a. linear and circular interpolation control
b. keyboards, tape and automatic programming line input
c. shorted automatic fallback
d. short wire automatic protection (short wire back, broken wire without water, stop wire, cut pulse power, memory
and other broken wire)

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e. program quickly back to zero parity
f. Processing pause, stop or end processing automatic shutdown
g. automatic centering, fixed end face
h. reverse cutting
i. sharing control (cutting, the control unit can continue to enter the program)
j. single pulse
k. coordinate transformation
l. electrode wire automatic offset
m. taper machining ( d , f -type machine is no such function)
n. Arbitrary rotation angle
o. clearance angle function
p. graphics program translation
q. backlash
% control cabinet operation and use
1. Introduction - about power protection
Since the machine has stopped point protection, so the input coordinate transformation, scaling, and other
gear up to initialize the contents will not shut down, power or press the reset button and change, still stored in the
control unit's memory. Therefore, the control unit after the power transmission into the state, depending on the
operating state before the power failure (or cutting state monitoring command status)
a former state if the power is monitored command, enter the monitor command after power state, the first digital
display window display left P ;
b If the power is cut before working status after power digital display window, middle position b, the operator is
required to B button to enter to continue cutting state;
c If the shutdown caused by broken wires shall control the rear of the machine will "auto off the main power" switch
hit " OFF after "position, restart the mains, press B button, then press %, and the Enter key to make drag Return to
the cutting starting point;
d If you are a new machine for the first time or the last time the state is unclear, press Enter to initialize the contents
of each method functions.

2. Initialization content settings

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64
a. Operation transformed coordinate system
The control unit may transform the coordinate system in the following table in which parameters are the
coordinates of the code indicated in the following table.
Coordinate code 1 Coordinate code 2 Coordinate code 3 Coordinate code 4
Reference
coordinates
Counterclockwise
rotation of 90
Counterclockwise
rotation of 180
Counterclockwise
rotation of 270
Coordinate code 5 Coordinate code 6 Coordinate code 7 Coordinate code 8
Symmetrical to the X
axis
Symmetrical Y -axis
Symmetrical Y = X
axis
(Symmetrical to the
45 line)
Symmetrical Y =-X
(Symmetrical at
135 line)

$ Power-up, press the reset button; digital window display P , the control unit enters the monitor state;
% Press coordinate key, then type the coordinates of the code & ( 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 parameter values in a
particular series of values):
& Press OK to return to monitor the status display P .
! Note: ! Press the & C button, expressed the need to press the number keys or function keys. Similar to the
following, no description
" & & & & & & & & & & & & indicates the control-panel display window.
b. graphics scaling method of operation
$ In monitor mode, press the zoom button, type the ratio of code ! !! !! ! display; & & & &
&
s &F & & & & & & & ! !! !! !
% press the Enter key, "Zoom" indicator lights to show
&
P
! Note : Ratio of number 001-200 of any value;
The ratio code is 001 , then reduced to 1% ;
The ratio code is 200 , then the amplification doubled processing, namely enlarged to 200% ;
The ratio code is 100 , not scaling.
c. backlash compensation amount setting method

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( I ) to open up the function of teeth
$ In monitor mode, press the teeth fill key, press
&
1 Key; & & & & & &
&
b
&
0 & & & & & & &
&
1
% press the Enter key, then the "gear up" lights; & & & & & &
&
b
&
0 &
&
11 & & & &
&
0
&
0 % - random number
& Type X gear up volume & C Display: & & & & & &
&
b
&
0 &
&
x & & & & ! !! ! % - X amount of tooth fill
Press the Enter key to display: & & & & & &
&
b
&
0 & &Y & & & & ! !! !
' Type Y teeth fill volume, display: & & & & & &
&
b
&
0 & &Y & & & & ! !! ! % - Y teeth fill volume
( by monitoring key to exit.
( II ) teeth up off function
Press tooth fill key, press the 0 key, press the Enter key.
! Note: For backlash compensation, primarily for use in a long time the old machine, just need to set the amount of
gear up for the new machine without teeth up, generally set off.

3. Program input method
After completing the above about setting initialization can start typing what you want to cut the workpiece program.
The control unit has a keyboard, tape machines and automatic programming line input, three input methods;
This control unit can enter up to 2499 segment program.
3.1 program format
The coordinate system using the traditional 3B format, input uses in 5B format table below:

3B

X
coordinate
Y
coordinate
Count
length J
Counting
direction
Processing
instructions
Directive characteristics
B X B Y B J G
X
Y
U
V
L1
L2
L3
L4
SR1
SR2
SR3
SR4
NR1
NR2
NR3
NR4

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5B

B X B Y B J B
0
1
8
9
11
12
12
14
21
22
23
24
31
32
33
34
F (Display F ) pause end of
the paragraph
FF (Show E end) processing
End automatic shutdown
Where B is a separator.
Seen from the table format line 5B and 3B difference format is used B0 and B1 instead of the original GX and
GY . With B11-14 replaced 3B of L1-L4 ; with B21B24 replaced 3B of SR1SR4 ; with B31B34 replaced 3B of
NR1NR4 ; characterized an additional command " F ", type the end of the paragraph 1, an F , which indicates the
system program Laryngeal cloud into finished pause status, and displays " 0 "if they are required to continue
working under a program, you must press a" monitor "key; typing the end of paragraph 2 months F , indicating that
the program is in the last paragraph, finished running will display " END "; said After running the program segment,
the control unit automatically shut down.
3.2 keyboard input program
Power-up, press the reset button to enter the monitor command state;
$ processing program to send the first paragraph No. ! !! !! !! !
% send " 5B "format program content (Note 1 )
& sent under a program;
Press the Enter key (automatic segment No. 1 ); ! !! !! !! !
Next, the operation with %
' while supplies last paragraph of the instruction processing program, according to the command feature F key 2
times (Note 2 );
! !! !! !! ! & & & & & & & & & & &
&
E % - processing end tag
( press Enter (Note 3 );
&
P
) set to enter the offset or cutting programs and other operations.
! Note: If the data is sent to the wrong process or multi-input program to send " B "and other errors,
according to a reset button, re-send the segment program.
1 ) " 5B "format program, refer to chapter 3.1 meter.
2 ) must be sent to the last paragraph of the instruction program features " F ", ie, a type F , represents the end of

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the paragraph pause, digital display " F . " Type the end of the paragraph 2 months " F ", digital display" E ", said
processing section to the end of the end of the segment that is processed, finished running will display" END . " Said
after the completion of the program to run the segment, the control unit automatically shut down.
If you do not send commands feature, then complete the program will run automatically go to the next program
continues to run. So the last piece of the program for each feature must enter the command " F . "
3 ) you must click the OK button while supplies last paragraph of the program, otherwise the last paragraph of the
program is not fed into the computer.
3.3 machine with programmable input program on tape
$ under the supervision of the state, the digital display
&
P
% Type the starting segment number (Note 1 ) ; ! !! !! !! ! % - start segment number stored
& by reading with / communication key;
' press speed selection key ! ! (Note 2 ); ! !! !! !! ! & & & & & & & & & & ! ! % - speed selection parameter
( press the Enter key, programmable machine action to send the program until the program-controlled machine
stop action;
) press the reset button to return to the monitoring state.
&
P
! Note 1 ): segment number into the store ready to be read after the start of the segment number.
Note 2 ): third gear speed, low speed - press
&
1 Key;
Medium speed - press
&
2 Key;
High Speed - Press
&
3 Key;
Note 3 ): wherein the tape is read with a low speed.
The end of the tape block has two F , the control unit is defined as the process ends.
Read a tape block end F , the control unit is defined as the end of the paragraph pause, display P .
3.4 inputs with automatic programming machine online program
The automatic programming machine (must be the Company) online plug in the back of the control unit
"online outlet" specific operation with 3.3 tape input program, but its speed can be medium or high speed.
! Note: When using the automatic programming machine input program, the automatic
programming machine online plug and the control unit behind the "online outlet" is connected or
disconnected, be sure the power is off. Online end, connect the computer and control unit
disengaged.

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4. Inspect, modify, insert, delete, copy method of operation procedures
4.1 How to check the program
$ press the reset button, the monitor state;
&
P
% type must be inspected segment number ! !! !! !! ! ; ! !! !! !! ! % - segment number to be checked
& by checking key first X coordinate value, continuous press check button, are shown as: Y coordinate values,
count the length of J values, counting direction, processing instructions, instruction features. Then press this button
to display the next number for some, the display with ( 3 ), may cancel or insert "at the end of paragraph F operation
";
' by monitoring key to end the check, return monitoring status;
&
P
( if the error according to the following modifications, delete, insert, and other methods of correction.

4.2 modify the program
$ under the supervision of the state;
% Press ! !! !! !! ! button (input required to modify the segment number); % - need to modify the segment number
& use 4.3.2 Keyboard input program into the correct way to re-program;
' press the Enter key (display a block number); ! !! !! !! ! % - under a program segment number
To continue to modify reusable ( 3 ) operation, otherwise press the reset button, enter the monitoring state. (End
modification):
&
P
4.3 How to insert program
&
P
% type segment number shall be ! !! !! !! !
& Press the Insert key; ! !! !! !! ! & & & & & & & & &
&
I
&
N
&
C
' send 5B program;
( press the Enter key, insert the reusable To continue % , & operation. &P
! Note: After insertion, the program can automatically back after shift.
4.4 How to delete the program

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$ under the supervision of the state, the digital display P ; &P
% type shall be deleted segment number ! !! !! !! ! ; ! !! !! !! !
& Press the Delete key; ! $! $! $! $ & & & & & & & & &
&
D
&
E
&
L
' by monitoring key, the complete removal, To continue deleting repeat the above operation.
! Note: After removal, followed by the program will automatically move forward.

4.5 Operation copy of the program
&
P
% type the number of the source of the first paragraph, press the copy button; ! !! !! !! !
!
- % - source first paragraph
No.
& typing the last paragraph of the source number, press the copy button; ! !! !! !! !
!
- ! !! !! !! ! % - source last paragraph
No.
' The purpose of the program, type the number of the first paragraph, press the copy button; ! !! !! !! !
!
- ! !! !! !! !
!
- ! !! !
! !! ! % - The purpose of the program the first paragraph No.
( press copy button to return to the Monitor .
&
P
! Note: The first paragraph of the source code must be less than the last paragraph number.
Source code for the program has been stored in memory, he incurs a copy of the program.
The purpose of the program is copied to the memory segment.

5. Compensation, translation, rotation, clearance angle, set the ramp functional parameters set
5.1 How to set the compensation
$ In monitor mode, press
&
B Key; & & & & & &
&
1
&
B
% To being compensated by
&
R Key; negative compensation, according to
&
L Key and enter the compensation value
is displayed:
& & & & & & &d
&
o & & & &
&
- ! !! !! !! ! % - compensation value
& press the Enter key, the compensation indicator lights, showing P , into the monitoring status;

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! Note: The maximum amount of compensation for the four digits, ie 9999 mu m , are compensated by & R Key;
negative compensation, according to
&
L Key, only the arc that regardless of the way the compensation process, the
input control unit program must be sharp transition at the Canadian round, smooth transition.
5.2 Operation (graphics program) pan settings
$ In monitor mode, press the B button, type the number of the first paragraph of the translation process ! !! ! ; & & ! !
! ! & &
&
1
&
B % - translation program first paragraph No.
% Press
&
B Key, type the number of the last paragraph of the translation process ! ! ; & & ! !! ! & &
&
2
&
B % -
translation program last paragraph
& Press
&
B Button, type ! ! ; & & & ! ! & &
&
3
&
B % - Pan Views
' Press
&
B Key, type the tag value; & & & ! ! & &
&
4
&
B & & & & & &
&
4
&
0 % - the number of translation; translation tag
value
( press
&
B Button, then "translating" indicator light; & & ! !! ! & & ! !! ! & & & & & & & ! ! % - translating the program's
first segment number; translation program last paragraph number; frequency translation
) press the "Monitor" key to end the display: &P
5.3 Operation (any angle) rotation settings
$ In monitor mode, press
&
B The first key segment number, type of rotation procedure ! ! Show: & & & ! ! & &
&
1
&
B % -
first paragraph No.
% Press
&
B Key, type the number of the last paragraph of the rotation program ! ! Show: & & & ! ! & &
&
2
&
B % - last
paragraph No.
& Press
&
B Key, type the number of rotations ! ! ; & & & ! ! & &
&
3
&
B
' Press
&
B Key, type the tag value
&
5
&
0 ; (Note 1 ) & & & ! ! & &
&
4
&
B & & & & & &
&
5
&
0 % - number of rotations;
rotation tag values
( Press
&
B Integral part of the key, type the angle, press the Enter key ; & & & ! ! & ! !! !! !
&
. - % angle integer part;
rotations
) angle type fractional part; & & & ! ! & ! !! !! !
&
. % - number of rotations; angles integer part; angles fractional part

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71
part
* press the "OK" button, then "spin" indicator light to show: & & & ! ! & & & & & & & & & & ! ! % - number of
revolutions in the first paragraph; rotation last paragraph No.
+ press the "Monitor" button to enter the monitoring status, the display; &P
! Note : 1 ) the rotation of the control unit is marked 50 .
2 ) angle integer 3 bits, decimal is 6 bits, insufficient use 0 filled.
5.4 clearance angle feature set (Note)
A clearance angle setting function
$ under the supervision of the state, the digital display &P :
&
P
% type
&
b
&
b key, then type the amount of clearance angle ! !! !! ! ; Show: & & & &
&
C
&
L &' & & & & & & & ! !! !! ! % -
clearance angle symbol; clearance angle amount
& press the Enter key, and the "clear corner" indicator lights, showing:
&
P
! Note : 1 ) Set a clear angle, always effective.
2 ) the amount of clearance angle X , Y total number of steps (interpolation 000 to 999 ). Clearance angle
amount is set to 0 , you can cancel the clearance angle function.
B cancel or resume a program segment clearance angle function (in the case of clearance angle feature open)
$ under the supervision of the state:
&
P
% enter the segment number; ! !! !! !! ! % - need to cancel the clearance angle feature segment number
& press check button, press the button to end continuous section in this paragraph;
a. Press
&
B Key, low digital display window display
&
0 : This paragraph has a clear angle indicates the function;
! !! !! !! ! & & & & & & & & & & &
&
0
b. If the press
&
&
C : Indicates that the function of this paragraph has been
canceled clearance angle;
! !! !! !! ! & & & & & & & & & & &
&
C
c. If the press
&
&
0 : Indicates this paragraph clearance angle functional
recovery;

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72
! !! !! !! ! & & & & & & & & & & &
&
0
d. If the press
&
&
C : Indicates this paragraph clearance angle function has
been canceled.
! !! !! !! ! & & & & & & & & & & &
&
C
( 4 ) Finally, by monitoring key to return to monitor the status of
&
P
! Note : The control unit clearance angle way: along the processing path and then on a program of cutting back,
the amount of its clearance angle and cutting back the length of the count

5.5 slope feature set
A. parameter settings
( 1 ) Press "set diagonally" button, press " 1 " Key and the "OK" button, set the ramp lights on display:
&
A
&
P &
&
1 &
&
- & & & & & & & & &
&
0
The "-" mark is the oblique direction, a tilt to the left, and the "+" indicates right tilt
( 2 ) According to the processing requirements, select L or R button (Note 1 ) and press "OK" to display:
&
A
&
P &
&
1 &
&
- &
&
r & & ! !! !! !! !! !! !
( 3 ) Type a six-figure amount of tilt (less than six high plus " 0 " )
&
A
&
P &
&
1 &
&
- &
&
r & & ! !! !! !! !! !! !
( 4 ) Press the "OK" button, enter the six-digit programming surface height h , is displayed:
&
A
&
P &
&
1 &
&
- & & & ! !! !! !! !! !! !
( 5 ) Press the "OK" button, enter the six-digit top and bottom guide wheel center distance H , Show:
&
A
&
P &
&
1 &
&
- &
&
H & & ! !! !! !! !! !! !
( 6 ) Press the "OK" button, then press the "reset" button to enter the monitoring state.
! Notes : ( 1 ) along the processing path direction, the wire is inclined counterclockwise direction L , the display " -
"; inclination of the wire in the clockwise direction R , displays " + "
( 2 ) tilt amount tg r = H * alpha , wherein the angle of inclination , H is the vertical guide pulley center distance
( 3 ) when programming for the next (blade down) when, h = 0; When programmed for the (blade up) when, h =

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thickness of the workpiece; take concrete slab when machining, h = thickness of the workpiece - concrete
slab thickness ( 20mm )
B. Set ramp operation
When the slope of processing, generally must first set the molybdenum wire oblique;
=1B set ramp program
Molybdenum wire is set obliquely with normal procedures 3B counting process only in the different directions,
respectively, U direction B8 , V direction B9 . For example, molybdenum wire along the Y -axis direction is
inclined and the inclination amount of 2mm , Set diagonally procedure for B0B2000B2000B9B12
=2B operation is set diagonally
In monitoring status, type set oblique block number, press the "cut" can, at this time X and Y carriage will be
tracking the movement; program can also set diagonally into the first paragraph of the machining program, then
the normal processing order processing.
! Note: Taper, the program must be smooth graphics transition, to be added when a sharp transition
circle treatment, and excessive Park arc radius must be greater than h * tg alpha.

5.6 How to delete parameter settings
Under the supervision of the state,
Press the "delete" key, " 1 " Key and "confirm" key to delete the "coordinate" Set
Press the "delete" key, " 2 "key and the" OK "key to delete the" compensation "setting
Press the "delete" key, " 3 " Key and "confirm" key to delete the "slope" is set
Press the "delete" key, " 4 " Key and "confirm" key to delete the "spin" setting
Press the "delete" key, " 5 " Key and "confirm" key to delete the "clear corner" set
Press the "delete" key, " 6 " Key and "confirm" key to delete the "translation" setting
Press the "delete" key, " 7 " Key and "confirm" key to delete the "Zoom" setting
Press the "delete" key, " 8 "key and the" OK "button, you can delete the" gear up "setting

6. Processing Command
6.1 set, the fixed end face
A set of:

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( 1 ) under the supervision of the state, the digital display
&
P
( 2 ) Press the set button, press
&
0 Key; &
&
C
&
E
&
N! ! & & & & & & & & & & &
&
0
=3B Press the Enter key to enter the end of the display automatically centering X , Y direction of the
aperture. & & ! !! !! !! !! !! ! & & ! !! !! !! !! !! ! % - X -direction size; Y -direction size
B fixed end face
In monitoring status, digital display
&
P
=1B Press the set button, press
&
1 Key ; &
&
C
&
E
&
N & & & & & & & & & & & &
&
1
=2B Press the Enter key to enter the fixed end face automatic operation &
&
C
&
E
&
N & & & & & & & & & ! !! !! !
% - Display + X direction value
&
2 Key ; &
&
C
&
E
&
N & & & & & & & & & &
&
2
=4B Press the Enter key &
&
C
&
E
&
N & & & & & & & & & ! !! !! ! % - Show - X direction value
&
3 Key; &
&
C
&
E
&
N & & & & & & & & & & &
&
3
&
C
&
E
&
N & & & & & & & & & & ! !! !! ! % - Show + Y direction values
&
4 Key; &
&
C
&
E
&
N & & & & & & & & & & &
&
4
&
C
&
E
&
N & & & & & & & & & & ! !! !! ! % - Show -Y direction values
6.2 How quickly back to zero
( 1 ) In monitor mode, enter verification procedures must first paragraph No. ! !! !! !! !
( 2 ) Press the check button
! Note: You can at any time, any instruction zero, the end of the school address zero downtime breaks for
the sector, after eight digital display window on the right displays X back to zero value, left eight displays Y
back to zero value.
6.3 Operation forward cutting
( 1 ) In monitor mode, enter the first section of the program must be cut No. ! !! !! !! !
( 2 ) by cutting to enter the cutting, display segment numbers, counting direction, processing instructions and count
length.

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6.4 Operation backward cutting
( 1 ) under the supervision of the state, the first program segment number input
( 2 ) Press the Enter key
( 3 ) Enter the number of the last paragraph of the program
( 4 ) wrestled cut keys
! Note: shows the same cutting 1.6.3 - ( 2 ) the program will automatically convert the processing
instructions, L2 " L4 , SR " NR .
6.5 exiting the cutting operation method
( 1 ) In the process, press " key
( 2 ) Press the Enter key to exit the cut;
! Note: When you press the " key after displaying !
!
O
!
U
!
T Press the Enter key to exit the cut
6.6 from the total number of steps to check the origin
When the exit processing:
=1B Press
&
R Key, you can see the current processing instruction X coordinate value from the total number of
steps origin;
=2B by
&
L Key, you can see the current processing instruction Y coordinate values from the total number of steps
origin.
6.7 Check program currently running segment X , Y values (on Park arc have this feature)
In the processing status:
=1B Press
&
R Key, the processing instruction can be regarded as the current X coordinate value;
=2B by
&
L Key, can be seen as the current processing instruction Y coordinates.
6.8 F Command
In the processing status, you can type directly F , to achieve the end of paragraph suspend or cancel pause.
Press the key to return to monitor the processing status.
6.9 broken wire back
When processing occurs broken wire, the press % and Enter key, so that the starting point for cutting carriage
return.

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6.10 Computer Self-Test
When a short time under the processing status than 30 seconds, the control unit automatically original way back
up retreat 1023 steps.
If a short circuit condition is removed, then automatically continue processing, such as can not be
eliminated, you need human intervention.
7. Computer Self-Test
( 1 ) In monitor mode, press the self-test button, press
&
1 Key, press the Enter key, you can check the keyboard;
&
2 Key, press the Enter key, you can check the digital display;
&
3 Key, press the Enter key, you can check the function
indicator.
! Note: check the keyboard when entering, each press of a button will display the key code.

8. Jog
( 1 under) the processing state, off frequency adjustment potentiometer;
( 2 ) Press the cut button, each click that the corresponding stepper motor step.

9. power protection
The control unit with power protection, the specific methods of operation in Chapter 5 of the first part.

& whole method of operation

1. Keyboard when cutting
( 1 ) In the case of monitoring the state of
&
P
( 2 ) Type the initial segment of the block number ! !! !! !! ! ; % - machining start segment number
=3B by cutting key
=4B At this point already in the ready state before cutting, with the control-panel switches, pulse power (pulse
width and clearance ratio) switch and the machine operator panel button for cutting.

2. Control-panel switch operation when running empty
( 1 ) to ( XY ), ( UV ) feed switch to " 1 "position;

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( 2 ) the frequency switch to "manual frequency" position; pulse power switch to " 0 "position;
( 3 ) The processing switch to " 1 "position;
( 4 ) a combination of this chapter - four - 2 ( 1 ) - ( 3 ) step, and then adjust the feed on the control-panel knob to
adjust to the maximum, you can run this program empty until the run is completed, the display END .
3. The normal discharge machining operation
( 1 ) to ( XY ), ( UV ) feed switch to " 1 "position;
( 2 ) the frequency switch to "auto-conversion" position;
( 3 ) the pulse power switch to the " 1 "position;
( 4 ) the processing switch to " 1 "position;
( 5 ) Select the parameters of pulse power (pulse width, gap ratio and the choice of tube amplifier tube into
numbers) See Appendix II processing technology choice;
( 6 ) Lucky wire motor, pulse power switch on the emulsion pump motor and machine control panel set to " 1
"position;
( 7 ) combined chapter - four - 2 ( 1 ) - ( 3 ) step, and then adjust the feed knob on the control-panel, the feed stable,
optimal processing condition.

4. Sharing control
In the processing status, type the desired block number entered directly by the " 5B "format input program, enter the
end of the process by monitoring key to return to the state.
! Note: The block number entered must not conflict with the current processing block.
5. Method of operation of the machine cutting
( 1 ) The red mushroom head switch on the machine operator's panel clockwise so that it pops up, press the main
power button (green) will be broken wire protection switch to " 0 "(off) state, only the molybdenum wire After Shang
Hao before this switch to " 1 "position;
( 2 ) The red mushroom head switch on the machine control panel pops up according to the law, the three-phase
main power switch is on the bottom of the controller;
( 3 ) the control unit panel ( XY feed switch to ") a "position;
( 4 ) the "inverter switch" on the control-panel switch to "auto-conversion" position;
( 5 ) the pulse on the control-panel power switch to the " 1 "position;

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( 6 ) The processing of the switch on the control-panel switch to " 1 "position;
( 7 ) The high-frequency pulse power pulse width, gap than pressing buttons and switches the amplifier tubes;
( 8 ) will be shipped on the motor wire machine operator's panel, the working pump start button is pressed, the pulse
power switch to the " 1 "position;
( 9 ) control unit under the supervision of the state, type of program you want to start cutting the workpiece segment
number, press the cut button;
( 10 ) EDM cutting into the normal state, the appropriate adjustments "Feed Adjustment" on the control-panel knob,
so that the processing stability, to achieve the best working condition.

6. General shutdown procedures when cutting end
( 1 ) The pulse power switch on the machine panel is set to " 0 "position;
( 2 ) Working pump stop button is pressed (red);
( 3 ) Press the stop button Motor transport wire (red);
( 4 ) will be processed on the control-panel switch is set to " 0 "position; (Note)
( 5 ) the pulse power switch on the control-panel placed in the " 0 "position
( 6 ) The control unit panel ( XY , () UV ) Feed switch to " 0 "position;
( 7 ) Finally, turn off the main power switch on the machine operator's panel, cut off the power.
! Note: When not working, close the processing switch, otherwise the control unit may mistakenly believe that a
short circuit while back, the impact of processing quality

Appendix BKDE , BKDF image Symbols
Symbol Meaning and description

Power
supply
When you press the corresponding green " 1 "button on
the control unit is energized; When you press the red button,
the control unit is powered down.

Artificial
frequency
When the use of artificial frequency processing (mainly for
test machine hops, etc.) will hit the button this position;
automatic conversion, hit the button opposite position.

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X, Y
U , V pull
When you want to feed or lock U , V stepper motor, press
U , V pull buttons; otherwise turn off the button.

U, V
X , Y pull
When To Feed or lock X , Y stepper motor, press X , Y pull
buttons; otherwise turn off the button.

Pulse
power
When you want to open the pulse power, open the button;
Otherwise, turn off the button

Machining
When to use jog, manual or automatic frequency-conversion
process, open the button; Otherwise, turn off the button.

Frequency
regulation
In manual or automatic frequency-conversion process, the
adjustment frequency adjustment button to adjust the
processing speed to meet the actual needs.

Appendix II BKDE , BKDF Process Reference
When cutting the line should be based on the thickness of the workpiece, cutting productivity, surface
roughness requirements, a reasonable choice EDM gage, refer to the following selection methods select pulse ( ti ),
peak current ( I ), pulse interval ratio ( to / ti ).
". Select pulse power parameters
Pulse ( ti ): the duration of the pulse appears
Peak current ( I ): an individual peak current of the power management control unit for 4A , I = 4n ( N is the
number of the power tube)
Pulse interval ratio ( to / ti ): the pulse duration and pulse pause deposit ratio of time
Short circuit current: When the workpiece and molybdenum wire shorted directly control the average current is
displayed on the machine ammeter
Current: When cutting, control the average current meter displayed on the machine
1. Tuning button ( ti left of the first key or button called forced)
Tuning is usually not press the button, the normal procedure when processing the first call and then cutting the
power switch on the pulse on the control-panel, but also by the wire on the machine operation panel open (green)

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and pump ON (green) button to so live vibration plate control optocoupler V5 was electric, the optocoupler output
high pulse open door. If artificial conditioners need to send a pulse, you can press the ( ti first left button) to open the
gate pulse ( pulse width but must (ti) while pressing the select button to work ).
2. Selection pulse ( ti )
First, cut the workpiece surface roughness requirements, selection of suitable pulse width. Table 1.1

Roughness Ra ( mu m) 1.6-2.0 2.5 3.2 4.0 5.0 6.3
Pulse width Ti ( mu m) 4 8 16 32 64 128
V (mm / min * A) 10 13 17 19 20 20
Machining current ( A ) 1-1.5 1.5-2 2-3 2.5 above
Table 1.1
The third V is the unit of current cutting speed, narrow pulse must explain the choice of surface roughness in
addition to the fine, the cutting speed and processing stability will be reduced. Generally use more than 8 mu s pulse
width processing easier, use 48 mu s processing, in addition to extensive experience requirements, and high-
precision machine tools have made the request. Data provided in the table is relatively conservative, if the operator
has a wealth of experience, can break through the request. Due to the surface roughness but also with molybdenum
wire jitter, molybdenum wire tension, the working fluid situation, spray liquid and so on, the table above data for
reference only.
3. Select the peak current ( I ) (power tube number)
Peak current into the power tube refers to the number of N .
The more the better from the processing power stability requirements put the number of tubes, long peak
current, single pulse energy, the discharge gap is also large, process stability and processing speed are good,
molybdenum wire loss will be reduced, but the surface roughness degrees poor; hour peak current, single pulse
energy is small, the discharge gap is small, poor processing stability and processing speed, molybdenum wire
losses will increase, but the surface roughness better.
! Note: The peak current and the discharge gap, the pulse width jitter of molybdenum wire,
materials, thickness, on the working fluid, but generally 0.008-0.002mm , the user can grasp the machining
time.

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Consider the stability of processing, guarantee a long and stable processing, table 1.2 provides selected according
to the thickness of the workpiece into power tube for reference only.

Workpiece
thickness H ( mm )
10 20 30 40 50-100 100-200
200 or
more
Power tube
number ( N )
( 1 ( 2 ( 3 ( 4 ( 5-7 ( 8-10 ( 10
Table 1.2
Of course, if you do not consider the surface roughness of the electrode wire loss requirements. Thin workpieces
can put more power tube in order to get a higher speed. If 10mm thick workpieces can be used up to 10 power
tubes only.

Also, consider the impact of molybdenum wire diameter tolerance of the peak current and peak current to the
electrode wire loss, in order to stabilize the processing time ever, molybdenum wire, low loss, it is recommended
(Table 1.3 ) selection.
Molybdenum wire
diameter ( mm )
0.15 The
following
0.18 0.20 0.22 or more
Power tube number
(n) max
) 7 8-10 10-12 12 or more
Table 1.3
4. Pulse interval ratio (to / ti) Select (machining current regulation)
Choose a good width, the number after the power tube, and then select the appropriate pulse to / ti , machining
current to meet the requirements.
Is the relative ratio of the pulse pause interval of time under a certain width (the control unit has a : 2 , 3 , 4 , 5 ,
6 , 7 , 8 , 9 than the pulse interval of eight files, wherein a : 2 is a group pulse when all keys are bouncing as 1 : 9 ).
This is primarily related to the thickness of the workpiece to be machined. For large thickness of the workpiece chip
is not easy, you need to increase the rest time, so there is plenty of time to chip the other hand, the product will be
less erosion. That is cutting the workpiece thickness h higher than the pulse interval to / ti gets. Of course, this will

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reduce some of the cutting speed, but stability of the processing better.
We recommend users: on the premise of stable operation, using as little power tube processing.
Select the appropriate parameters, is a necessary condition for stable quality of processing.
$. machining feed regulation
Adjust the machine operator on the control panel to adjust the potentiometer clockwise from small to large
adjust the feed rate so that the processing stability; Generally, the processing of the current regulator to short-circuit
current of 70% or so, working voltage is about 30-60V or so (voltage is small for big workpiece thickness). If poor
processing stability, power requirements on the pulse peak current and pulse interval than minor adjustments.
Should also consider the following factors when machining instability:
1. Walking stability wire system, including the balance of the coil wire tube, wire guide pulley row beating wheel
contact with the conductive block molybdenum wire, molybdenum wire tension;
2. Saponification liquid variety, proportion and period of use, the degree of pollution as well as the use of
water quality, etc.; generally not suitable for use with power rich media, such as wells and other water sources,
water can be better;
3. Stability of the grid voltage.

Appendix III BKDE , BKDF drive set
The control machine operation wire agencies applied frequency control technology, control circuitry imported ultra-
small inverter has the following characteristics:
1. Operating speed of the drive set two kinds: a constant speed for op wire; b slow for the wire;
2. Inverter DC braking setting positioning
3. Yun wire electrode acceleration time setting 2.1 seconds, and deceleration time setting 0.2 seconds, the
motor conversion time delayed start. Therefore shipped very smooth silk yarn machine operation, work is very
reliable.
Inverter parameters have been adjusted at the factory, usually without self-adjusting, genuine need, refer to the
inverter manual operation, any problem, please contact your supplier.
Method of adjusting the drive parameters are as follows:
1. Turn on the power, - 0.0 ;

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2. Press MODE , display 00 -. ; press or to adjust to the corresponding parameter number;
3. Press the MODE , tune out the current state of the parameter, then press # or $ to adjust the parameter
values required;
4. Press MODE to return 00. - state can be.
The main parameters of the inverter is set as follows:
Parameter
number
Parameter name Explanation
00
Set frequency (section
0 speed)
Want to set the frequency of operation, is set to 50
Hz
01
First a speed
frequency
Setting 50 Hz
02
Chapter 2 Speed
Frequency
Setting 50 Hz
03
Section 3 speed
frequency
Set 15-18 Hz (low)
17
Frequency command
selection
PnL
18
Operating mode
selection
4 4 Speed operation mode
21 Acceleration time
Is set to 2.1 seconds, lower processing thickness
can be properly reduced in order to improve
processing efficiency
31 Deceleration time Is set to 0.2 sec.
79
Electronic thermal
relay
Is set to 80%
22
Section 2 acceleration
time
Is set to 1.00 seconds
32 Section 2 deceleration Is set to 1.00 seconds

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84
time
25 DC brake magnitude Is set to 100
26 DC brake time Is set to 2.00 seconds
27 Select DC brake POS Positioning
29
Braking Start
Frequency
Set 5 Hz
51
Output signal
selection
STbL
55
The output signal
polarity selection
Nor
69 Prevent reverse no
70
Prevent the re-start
when power is
restored
No

Appendix IV BKDE , BKDF machine failure and repair
Symptom Check the site
A total power
does not
1. Three-phase power supply AC380 -volt normal or not
2. Door lock switch is turned
3. Check the control panel located on the left side of the air
switch red button ( OFF ) whether the bounce, bounce if already,
please use your thumb to the black button ( ON ) inside Press
4. Fuse FUI ( 3A ) is good or not
Second, the
cooling water
pump does not
turn
1. Thermal relay FR1 whether the action
2. Relay KM1 whether pull
3. Relay KA1 mortgaging 553.555 whether through
Third, do not turn 1. Relay KM2 whether pull

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85
the volume wire
tube
2. Thermal relay FR2 whether the action
3. Emergency stop switch SA6 normally closed contact is good
contact
4. Relay KA2 contacts
5. Inverter parameter settings are correct or not
6. Are coil wire motor normal
7. Relay KA1 contact 560.561 whether through
Fourth, the coil
wire steering tube
failure
1. Limit switch SA7 , SA8 the normally open normally closed
contact is good or not
2. Relay KA2 pull is normal
3. Relay Block
4. Drive
Fifth, the broken
wire protection
does not work
1. Check whether the sampled signal Popi contact with the bed
2. Broken wire protection switch is damaged
Sixth, the broken
wire protection
malfunction
1. Wear protective conductive rod broken wire
2. Conductive block contact is good
Seven self-
centering is not
normal
1. Check the centering sampled signal line (245) whether 2M
short circuit
2. Check the workpiece and the deck, plus the specific
conductivity is good
3. Center hole is a foreign body
4. Whether high-frequency switching off the bed
Eight, pulse
power
1. High-
frequency forced
1. Check the master oscillator output (246) for 2M proper DC 11V
voltage around
2. Check machine electrical panel (246) on (568) , ( 568 ) on (426)
should be in good contact

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86
oscillation

2. No high-
frequency forced
oscillation
3. Main vibration plate optocoupler TL521 faulty
4. Machine sampling line contact with the transmission line is good
or not
1. Whether the output of the main vibration plate
2. Machine Electric board relays KA4 pull or not
Nine, carriage
does not lock
1. Control cabinet drive power switch is turned on or not
2. Drive power (3L +) for 2M DC should be 15 volts
3. Carriage limit switch is depressed or crushed
Ten, carriage-step
1. Driver board output is normal
2. Stepper motors are normally
XI, the program
can not be
transferred
1. Incorrect procedures
2. Adverse red transmission shift cable
3. Computer problems
4. Motherboard is faulty machine
Note: Sending a dedicated non-hot plug cable

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!D# processing precautions and maintenance
". workpiece must be clamped securely concrete bridge decks or clip, good electrical conductivity.
$. should be checked prior to processing the work of the working fluid tank adequacy of pipes and nozzles are
unobstructed. Up and down the jet must have, and can wrap molybdenum wire. Otherwise easily broken wires
and cutting finish is poor.
%. before the new wire must be cleaned every time you replace the wire on both sides of the cylinder and
kerosene seams ensure no resistance wire tube running surface clean.
&. every day processing ( 8 hours) must be below the wire to the cylinder oiling hole pressure oil gun plus 30
No. oil to protect the screw and nut main vice.
'. regularly check whether the conductive block is cut out deep grooves, replaced or if there is a shift. (General
machine cut aluminum easily damage conductive block, make every 1 ~ 2 hours to check or move it. often cut
pieces of aluminum, it is recommended to use aluminum plane.)
(. leading wheels and bearing replacement every three months, (8 hours per day) as often cutting carbide,
guide wheels will wear more serious, sometimes two or three days on the bad, we recommend the use of precious
stones or ceramic guide pulley.
D. systems do not set the CMOS password, because industrial confidential charged Clear, easy to cause
damage to the motherboard.
E. floppy disk before reading program or other documents, check for viruses in order to avoid damage to the
system.
F. attention coolant not flowing into the machine, the machine cable connectors to avoid breakdown, affecting
the normal use of the machine.
G. guide wheel removal

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Guide wheel structure as shown above. When removing the first guide wheel to spin on both sides of the
lock nut, loosen the guide wheel assembly in front of the set screws, and then out of the guide wheel assembly from
the side. Then unscrew the copper lid, remove the small round nut and washer, then screw the lid on copper, copper
remove the cover screws, put a long screws, tighten the screws until the top of the guide wheel up. With a small
copper to copper sleeve gently knock the plexiglass cover, in the same way and then remove the bearings. This will
guide wheel assembly half open, and the other half in accordance with the same method can be. Just when the
assembly work to reverse the above steps. In the guide wheel assembly is mounted to the wire rack and tighten the
lock nut, tighten the set screws gently into the slot copper sleeve (do not tighten), and then twist the top guide wheel
long screws to eliminate the gap, complete elimination of the gap Then tighten the set screws and tighten the lock
nut. Finally, remove the long screws to put the original screw.

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Line cutting skills

is displayed on the screen. ANGIE in degrees, counterclockwise rotation is positive.

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