Pm-51 Touch Screen1 PDF

Photometer 5010 V5+
Version 5.x
> SN 7000
Service Manual
CONTENTS
chapter headline page
1 General notes
1.1 Contact partner 1.1
1.2 Proved security 1.1
1.3 Precautions and hazards 1.2

2 Service concepts
2.1 Service level 2.1
2.2 Conditions 2.2

3.1 Block diagram 3.1.1
3.2 Short instruction guide 3.2.1
3.3 Service tools 3.3.1
3.4 Plug identification 3.4.1

4.1 Mains power circuit 4.1.1
4.2 Mains connector 4.2.1
4.3 AC / DC power supply 4.3.1
4.4 Cable power supply / printer 4.4.1

4.10 Optical unit 4.10.1
4.11 Filter wheel 4.11.1
4.12 Halogen lamp 4.12.1
4.13 Unit Photodiode 4.13.1
4.14 Unit cuvette adaptor 4.14.1
4.15 Unit Peltier element 4.15.1
4.16 Step motor pump 4.16.1
4.18 Step motor filter wheel 4.18.1
4.19 Light barrier filter wheel 4.19.1
4.20 Bubble detector with plug 4.20
4.21 Flow-through cuvette adaptor 4.21
4.22 Standard cuvette adaptor 4.22
4.23 Connector bubble detector 4.23
4.24 Lamp holder 4.24
4.26 Tubes 4.26.1
4.30 Top case 4.30.1
4.31 Top case pre-assembled 4.31.1
4.32 Metal tube inlet 4.32.1
RIELE BERLIN Photometer 5010 V5+ 1 23.07.2013
CONTENTS
chapter headline page
4.33 Microswitch with plug 4.33.1
4.34 Plastic foil touchscreen 4.34.1
4.35 Printer mechanism 8NAD 4.35.1
4.40 PCB RR-120 Mother board
Function description 4.40.1
Component diagram 4.40.2
Voltages 4.40.4
Voltage 12 V
DC
of halogen lamp 4.40.5
Fuses F1, F2 and F3 4.40.5
Amplifier for photocurrent and ADC 4.40.6
Adjustment of amplifier stage 4.40.7
Temperature control 4.40.9
Adjustment of temperature control 4.40.10
Thermal adjustment 4.40.11
Installation instruction 4.40.12
Circuit diagrams 4.40.14
4.41 Touchscreen 4.41.1
4.43 PCB RR-122 Display, printer, touch 4.43.1
4.44 Printer controller 8NAD 4.44.1
4.45 PCB RR_121 Motor driver 4.45.1
4.50 Fan 4.50.1
4.51 Bottom case 4.51.1
4.52 Carton Photometer 5010 4.52.1

5 Assembling / Dismantling

6.1 Communication protocol 6.1.1
6.2 Download of operating system:
Resume after malfunction 6.2.1
6.3 Initialization of bootstrap 6.3.1
6.4 Configuration of operating system 6.4.1
6.5 Download of operating system using 6.5.1
a programmed flash memory

7 Trouble shooting 7.1.1

8 Spare parts 8.1.1

9.1 Calibration procedure of Photometer 5010
Subject: Cuvette temperature 9.1.1
RIELE BERLIN Photometer 5010 V5+ 2 23.07.2013
1 GENERAL NOTES
The data and information provided in this manual correspond to the state of knowledge existing at
the time of introducing the Photometer 5010 V5+ on the market. Any important changes will be
taken into account in the next edition of this manual.

In any case, the respective packaging leaflet should be regarded as authoritative.

This service manual was created for the telephone service and technical service staff.

1.1 Contact Partner
Technical product management and support:

ROBERT RIELE GmbH & Co KG

Address: Kurfuerstenstrae 75 - 79
D - 13467 Berlin
Germany

Phone: +49 / 30 / 404 40 87
Fax: +49 / 30 / 404 05 29

E-mail: info@riele.de

1.2 Proved Security
This device has been constructed under the regulations of EN 61010-1 and
EN 61010-2-101.

This device was examined and left the factory in perfect technical condition. To preserve this and
protect safe and faultless operation, the user must follow the instructions and remarks of this
service manual.

To preserve this condition and to guarantee a safe working, information and working advices,
which are included in these working instructions, have to be heeded by the applier.

This device meets protection 1 (earth conductor wire).

1.3 Precaution and Hazards
All electrical equipment is potentially hazardous. Never remove covers without first ensuring that it
is isolated from the AC supply, unless specific maintenance instructions or repairs are being carried
out by authorized ROBERT RIELE personnel.

The hard- and software is subject to a program of continuous evaluation and improvement and,
therefore, may be changed in the future. This also concerns service requirements.

All samples and reagents should be treated with caution accorded to those known to contain
pathogenic organisms. Similarly, the cleaning of component part of Photometer 5010 V5+ should
be carried out in compliance with health and safety.
RIELE BERLIN Photometer 5010 V5+ 1.1 10.05.2006
1 GENERAL NOTES
Warning: All components used on Photometer 5010 V5+ must be regarded as potentially
dangerously contaminated when doing repair work. Use rubber gloves or double gloves whenever
cleaning or sterilizing components. The most frequently used components (tubing, cuvette,
measuring chamber flap, sip. lever and waste container) should be cleaned and treated with a
suitable disinfecting solution (75% alcohol) prior to doing any service work.

Disinfect and wash hands after work is completed.

This device has been constructed and checked in accordance with standards EN 61010-1 and
EN 61010-2-101. When the device leaves our factory it is in perfect condition from the point of view
of work safety. To keep it that way and to ensure safe operation the user must follow the
instructions and warnings given in the operation instruction manual.

The electrical protection of the device corresponds to Class 1 (it has a protective earth).

The power plug must only be inserted into a socket that has a protective contact. The protection
must not be abolished by using an extension lead that does not have a protective earth wire.

Warning:
Any break in the earth wire inside or outside the device and any loose connection of the earth wire
can make the operation of the device dangerous. A deliberate break or interruption is not allowed.

When the housing is opened or the components are being removed (except when this can be done
by hand), live parts may be exposed. Connection may also be live.

Therefore, if the carrying out of an adjustment, service or repair on the open device in the live state
is unavoidable, this must be done by an expert who is familiar with the dangers involved.

Make sure you only use fuses of the specified type and rated amperage when replacing the old
ones. Repaired fuses must not be used and the fuse holder must not be bypassed.

If you have any reason to believe that the device can no longer operate safely, take it out of use
and make sure no one can use it accidentally.

It must be assumed that safe operation is no longer possible when the device:

shows visible signs of damage

fails to operate

has been stored under unfavorable conditions for a fairly long time

has been transported under rough conditions

The Photometer 5010 V5+ should be used by appropriately qualified persons only.
2 SERVICE CONCEPTS
2.1 Service Level
From the early stage of development, the Photometer 5010 V5+ was designed for simple error
detection and easy exchangeability of modules. This gives the service workshops the possibility of
a fast and easy repair of the device on service level A (module level). No big stock or expensive
equipment is necessary and service technicians are easier to train. Also, a permanent technical
improvement in layout and components took and takes place for better productivity and economic
production.

On repairable modules the quality and function is always provided by the manufacturer according
to the latest technology. This keeps Photometer 5010 V5+ always on the highest quality level.

The exchange price for modules will be kept on a low level to guarantee repairs, on an economical
basis.

2.2 Conditions
Warranty period
for devices ...
The warranty period for devices is 16 months starting with the date of
shipment ex works Berlin/Federal Republic of Germany or 12 months
starting with the date of the first installation, whichever period is shorter.

... and spare parts For spare parts a warranty of 6 months from installation date of the part
applies. Prerequisite for this is that the warranty period for spare parts shall
not fall short of the warranty period of the device where a spare part has
been installed. A further prerequisite is, that this period shall not exceed a
period of 24 months starting with the delivery of the spare part ex works
Berlin/Federal Republic of Germany.

Hint:
In case the device has a remaining warranty period of more than 6 months,
the parts remain under warranty until the warranty period of the device
expires.

Handling of
warranty claims
Replacement of parts
The defective parts have to be handled via Return Authorization (RA)
procedure. Please answer all the questions on the RA form with the greatest
care.
Especially a detailed fault description is needed or the warranty claim will not
be accepted by the manufacturer.
Complete devices are not accepted unless this has been agreed with the
service department of ROBERT RIELE GmbH & Co KG.

Important information:
Only parts marked with "A" in the price list are generally accepted under
warranty.
Only return those parts marked with "R" in the spare part list.
All defective parts ( non-" R" and " A" parts ) should be kept on stock for
a period of 7 months. In case the manufacturer needs the part for
investigation it will be requested from Berlin.
All parts returned to Berlin and not requested by Berlin will be sent back
at the expense of the dealer/customer.

2 SERVICE CONCEPTS
Exclusion of
warranty
The aforementioned warranties do not apply in case of improper use,
handling, transportation or storage, faulty installation, repair or maintenance,
Chemical influence or contamination as well as damages resulting from that,
failure to follow operating instructions, alterations or modifications of devices
or parts thereof not authorized or recommended by ROBERT RIELE GmbH
& Co KG and resulting damages, normal wear and tear and in case of other
circumstances beyond the control of ROBERT RIELE GmbH & Co KG.

Handling of
repairs
As a general rule, all device repairs should be carried out by authorized and
trained personnel only.

Repair of parts marked with " R"
Parts which are economically worth repairing are marked with "R" in the
spare parts price list. The defective parts have to be handled via Return
Authorization procedure. For correct handling of the exchange it is
absolutely necessary to return the complete filled in RA form (preferable via
electronic mail), giving full details of the defect.

Repair of devices
Complete devices are not accepted for replacement or repair unless this
has been agreed with ROBERT RIELE GmbH & Co KG.
Before replacement or repair can take place, the validity of the request must
be examined and the question of costs must be settled in a written
agreement with ROBERT RIELE GmbH & Co KG.

Terms of delivery All shipping conditions for spare parts to the dealer/customer are
ex works Berlin.

Emergency shipments require additional costs to be charged.

Emergency
shipment
In case of emergency, a copy of the complete RA form should be sent by fax
(+49 / 30 / 404 05 29) or electronic mail (e-mail: info@riele.de) to
ROBERT RIELE GmbH & Co KG, Berlin

marked with EMERGENCY

If fax was used for Emergency RA the original RA form has to be mailed or
sent by electronic mail to Berlin.

Handling of costs Replacements for R-parts are shipped at a repair price. In case the parts are
no longer repairable, the dealer/customer will be charged later on with the
difference of the new price.
Replacements for warranty requests are shipped free of charge.
In case the manufacturer does not accept the warranty request, the
dealer/customer will be charged later on with the R-price for R-parts and the
new price for non R-parts.

2 SERVICE CONCEPTS
RA form (see
form at next page)
Return Authorization
Please answer all the questions on the RA form with the greatest care and
sign the form.

Date (problem date)
Type of device
Serial No. (of the device)
Installation date (of device)
mark Spare Part (devices should not be returned)
Mat.-No. of the spare part
Fault description (incl. error code and job codes)
mark request e.g. Repair and Replacement
fill in RA-number
give place and date (when filled in form) and sign RA form

Note: RA sent via electronic mail to Berlin is valid without a
signature.

In case of the
device is out of
warranty

Installation date of spare part when part was installed within the last
6 months.

All returned parts should be individually labeled with the corresponding RA
No. and shipped together with the completed RA form (if not sent via
electronic mail) to:

ROBERT RIELE GmbH & Co KG
Kurfrstenstrae 75 79
D-13467 Berlin
Germany

3.1 BLOCK DIAGRAM (up to SN 8001)
RIELE BERLIN Photometer 5010 V5+ 3.1.1 29.08.2007
3.1 BLOCK DIAGRAM (from SN 8002)

3.2 SHORT INSTRUCTION GUIDE
Utility programs
Main menu:

Utility programs are necessary for the adjustment
and maintenance of the photometer.

Page 1 of utility programs:

Scrolling through all utility programs is possible
by [PAGE]. The current page is shown at the right
upper screen corner. By [EXIT] the program
returns to the main menu.

A utility program is selected by pressing the
relating key.

Page 5 of utility programs:

The last key is representing the service tools.
M A I N M E N U

M E A S U R E W I T H P R O G R . M E T H O D S

M E A S U R E W I T H B A S I C M E T H O D S

M E A S U R E N E W / C H A N G E / C O P Y

U T I L I T I E S L A M P L F

3 7 . 0 3 C 2 2 . 1 1 . 0 7 1 1 : 3 9
U T I L I T I E S P A G E 1 / 5

D A R K A D J U S T M E N T P A G E

M U L T I - S T A N D A R D

P R I N T E R

P U M P / B U B B L E D E T E C T E X I T

3 7 . 0 1 C 2 2 . 1 1 . 0 7 1 3 : 0 5

L A N G U A G E P A G E

A D C C O U N T S ( O P T I C )

S E R V I C E T O O L S E X I T

3 7 . 0 1 C 2 2 . 1 1 . 0 7 1 3 : 0 5

desplazamiento
3.2 SHORT INSTRUCTION GUIDE

The service tools are reserved for trained
specialists only and therefore protected by a
password.

The password is given as

[ 1 3 4 6 7 ]

Stop function by [ESC].

S E R V I C E T O O L S

P A S S W O R D

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

Utilities Description in
chapter
of OM
Dark adjustment 7.2.1
Multi-standard function 7.2.2
Printer ON / OFF 7.2.3
Pump / bubble detector 7.2.4
Menu serial COM 7.2.5
Quality control 7.2.6
Settings printout 7.2.7
Data logging 7.2.8
Temperature ON / OFF 7.2.9
Temperature adjustment 7.2.10
Laboratory name 7.2.11
User name 7.2.12
Error list 7.2.13
Key signal ON / OFF 7.2.14
Touch panel adjustment 7.2.15
Date / Time 7.2.16
Language 7.2.17
ADC counts (Optic) 7.2.18
Send results 7.2.19
Service tools 7.2.20

registro de datos
3.3 SERVICE TOOLS
SELECTION OF SERVICE TOOLS

Within the service program level there are functions
influencing special basic parameters of the device.
Because they are allowed to be changed divergent
from the work configuration only in exceptions and only
by trained staff, their unintentional selection is
protected by a password.

Change in service program with
[SERVICE TOOLS].

Enter password:

[ 1 3 4 6 7 ]

Confirm with [E].

The service level will be opened until to the next
shutdown of the device.




S E R V I C E T O O L S
P A S S W O R D

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

Dentro
personal calificado
3.3 SERVICE TOOLS

Selection of a desired service tool is possible with
[PAGE].

The current page is shown on the right upper corner of
the display.

Abort of service tool selection and change back to
program selection with [EXIT].

A service tool will be invoked by pushing the
corresponding button.
S E R V I C E T O O L S P A G E 1 / 6

S Y S T E M I N I T I A L I S A T I O N P A G E

M E M O R Y

D I S P L A Y T E S T

L A M P E X I T

Item no. Service tool Description
in chapter
1 SYSTEM INITIALISATION S1
2 MEMORY S2
3 DISPLAY TEST S3
4 LAMP S4
5 SERIAL NO. S5
6 PCB LAYOUT S6
7 SET WAVELENGTH S7
8 TEST FILTER WHEEL S8
9 TEMPERATURE ON/OFF S9
10 TEMPERATURE VALUE S10
11 CORRECTION VALUE S11
12 TEMPERATURE CALIBRATION S12
13 ADC CORRECTION S13
14 ADC COUNTS (OPTIC) S14
15 ADC COUNTS (DARK ADJ .) S15
16 BOOST WAVELENGTH S16
17 CALIBRATION 12V ADC S17
18 DISTRIBUTOR TEXT INIT S18
19 AUTOMATIC RESULTS S19
20 BCC OF METHOD / CURVE S20
21 CLEAR FACTORS +RB S21
22 CLEAR ERROR LIST S22
23 PRINTER TEST S23
24 STACK TEST S24

3.3 SERVICE TOOLS
DESCRIPTION OF SERVICE TOOLS
S1 System Initialisation

With [START] the default parameters will be set.

Several settings (see table) are then typed over in the
battery powered RAM. They remain active, even after
switching the device off/on, until they are specifically
changed.

[EXIT] leaves the function without any changes.

After a print-out of the program release the date and
time can be set (chapter OM 7.2.16).

The action ends with a long beep.

S Y S T E M I N I T I A L I S A T I O N

E X I T S T A R T

D A T E T I M E
m m . d d . y y h h : m m : s s
1 0 . 1 2 . 0 5 1 4 : 5 4 : 3 4

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

Beeper ON
Printer internal ON
Printer external OFF
Real time clock ON
Boost mode up to 390 nm
Language English
Analog-digital converter correction 150
Temperature control: Correction values 3000
EDP OFF
EDP protocol STX / ETX / BCC
Resulting factors of methods based on standard not affected
Error list not affected
Laboratory name not affected
User name not affected
Data logging not affected
Quality control not affected
Multi-standard functions not affected
Bubble detector ON
ellos permanecen acyivos incluso
3.3 SERVICE TOOLS
S2 Memory

The submenu shows different kinds of memory.
S E R V I C E T O O L S S U B M E N U

D E L E T E F R E E M E T H O D S

M U L T I - S T D M E M O R Y

D E L . L O G G E R M E M O R Y

D E L . Q C M E M O R Y E X I T

S2.1 Delete Free Methods

Attention! With [START] all methods edited by the user
are deleted without a call-back. In the case of doubt
these methods should be checked before: A print out of
all stored methods can be done for an optional later
new programming.



D E L E T E F R E E M E T H O D S

E X I T S T A R T

S2.2 Multi-Standard Memory

Attention! With [DEL] the memory assigned to nonlinear
methods is deleted without a call-back.

The contents of the memory can be exported and
imported by special remote commands (chapter 6.1
Communication protocol).



M U L T I - S T D M E M O R Y

E X I T D E L S E T

registro
3.3 SERVICE TOOLS
S2.3 Delete Logger Memory

Attention! With [START] the memory assigned to stored
results is deleted without a call-back.



D E L . L O G G E R M E M O R Y

E X I T S T A R T

S2.4 Delete QC Memory

Attention! With [START] the memory assigned to QC
data is deleted without a call-back.



D E L . Q C M E M O R Y

E X I T S T A R T
3.3 SERVICE TOOLS
S3 Display Test

The display test is invoked with [START].

For three seconds all pixels of the touch screen are
illuminated.

The test terminates by itself.


D I S P L A Y T E S T

E X I T S T A R T

S4 Lamp

The function shows the current lamp voltage. The value
is shown in the second line (e.g. 12.13 V).

With [MIN.] the lamp voltage can be temporarily
reduced. In case of the adjustment of the optical path
the light spot is better to be seen.

With [MAX.] the lamp voltage arises to its normal value.


L A M P

1 2 . 1 3 V

E X I T M I N .

S5 Serial No.

The current serial number of the device can be read
and set. The number (e.g. 7001) is shown on the right
upper corner of the window.

A new number can be entered with maximum five
digits.

The input has to be confirmed with [E].

S E R I A L N O . 7 0 0 1

1 2 3 4 5 6 7 8

E S C 9 0 . + - E
3.3 SERVICE TOOLS
S6 PCB Layout

The attribute of the PCB layout can be read and set.
The attribute (e.g. c) is shown on the right upper corner
of the window.
Software applications may be depend on this attribute.
The attribute is labelled on the PCB RR_120 near plug
ST13.

The attribute can be changed with [SELECT].

The input has to be confirmed with [OK].


P C B L A Y O U T c

E X I T O K S E L E C T

S7 Set Wavelength

The assignment of wavelength and filter position can
be done.

The current filter position is blinking.

With [SELECT] the filter position can be set.

With [NEW] the wavelength can be edited.


In the first line the current filter position is shown.

The new value of the wavelength has to be entered.


S E T W A V E L E N G T H
1 : 3 4 0 6 : 6 2 3
2 : 4 0 5 7 : 9 9 9
3 : 4 9 2 8 : 9 9 9
4 : 5 4 6 9 : 9 9 9
5 : 5 7 8

E X I T N E W S E L E C T

N E W W A V E L E N G T H 1

1 2 3 4 5 6 7 8

E S C 9 0 . + - E
disposicion
cerca
3.3 SERVICE TOOLS
S8 Test Filter Wheel

The rotation of the filter wheel can be controlled.

With [F0] up to [F9] the discrete positions of the filter
wheel can be selected.

A specific value (e.g. 399MS) shows the rotation of the
filter wheel. The abbreviation MS is used for motor
step.

T E S T F I L T E R W H E E L

F 1 3 4 0 n m 3 9 9 M S

F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8

E S C F 9 F 0

S9 Temperature ON/OFF

The temperature regulation can be switched on or
switched off. The current setting is shown in the first
line as ON or OFF.

The display shows additionally the following
information:

a D in case of an inserted flow through cuvette
adaptor
an E in case of an inserted standard cuvette
adaptor
the required value of temperature regulation
the actual value of temperature regulation
the stability value
the current value of ADC

With [SELECT] the temperature level can be chosen.

With [OK] the temperature regulation is started.


T E M P E R A T U R E 3 7 C O N D

O F F R E Q U I R E D 1 4 1 6 5
2 5 C A C T U A L 1 4 0 5 3
3 0 C S T A B I L I T Y 4
3 7 C C O N V E R T E R 9 4 7


3.3 SERVICE TOOLS
S10 Temperature Value

The temperature values of the device can be read and
set. A new value can be entered with maximum five
digits.

With [SELECT] a specific temperature value can be
set. The temperature values are marked as E25, E30,
E37, D25, D30 and D37 corresponding to the type of
adaptor (E or D) and the temperature level (25 C,
30 C and 37 C).

The cursor of the current temperature value is blinking.

With [NEW] a temperature value can be edited.

Enter temperature value. Confirm with [E].

(chapter 4.40 - Thermal adjustment)

T E M P E R A T U R E V A L U E
E 2 5 8 3 2 2 D 2 5 8 2 9 9

E 3 0 9 5 5 2 D 3 0 9 4 8 5

E 3 7 1 1 2 7 3 D 3 7 1 1 1 6 5


N E W V A L U E

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

S11 Correction Value

The correction values of the device can be read and
set. A new value can be entered with maximum five
digits.

With [SELECT] a specific correction value can be set.
The correction values are marked as E25, E30, E37,
D25, D30 and D37 corresponding to the type of
adapter (E or D) and the temperature level (25 C,
30 C and 37 C).

The cursor of the current correction value is blinking.

With [NEW] a correction value can be edited.

Enter correction value. Confirm with [E].

C O R R E C T I O N V A L U E
E 2 5 3 0 0 0 D 2 5 3 0 0 0

E 3 0 3 0 0 0 D 3 0 3 0 0 0

E 3 7 3 0 0 0 D 3 7 3 0 0 0


N E W V A L U E

1 2 3 4 5 6 7 8

E S C 9 0 . + - E
3.3 SERVICE TOOLS
S12 Temperature Calibration

The correction of the temperature regulation is possible
by input of the temperature value which is measured in
the cuvette with an external measuring system
(Thermistor and DMM).

This function is available only when the temperature
regulation is stabilized. In an unstable condition an
error message is shown on the display.

Enter the actual temperature value always four-digit in
C e.g. [3] [7] [.] [2] [0] measured by an external
measuring system.

Confirm with [E].

The system calculates and stores the new setting for
the selected temperature level and starts working with it
at once.

T E M P . C A L I B R A T I O N

T E M P . A C T U A L :

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

S13 ADC Correction

The current ADC correction of the device can be read
and set.

The range of this value is 0 up to 255. The default
value is 150.


A D C C O R R E C T I O N 1 5 0

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

S14 ADC Counts (Optic)

Indicated is the current value of the optical analogue-
digital converter. The value is proportional to the light-
current depending on the selected amplification level
and the boost setting.

To a key actuation the system reacts possibly only after
three seconds.

The functions V0 to V7 set the amplification level. The
function BO increases (boost ON) or reduces (boost
OFF) the time slot. The functions F0 to F9 place the
filter wheel into the positions 0 to 9. The position 0
corresponds to the filter wheel position at the dark level
adjustment.


B O O S T O F F
V 0 F 1 3 4 0 n m 1 8 8 1 0

V 0 V 1 V 2 V 3 V 4 V 5 V 6 V 7 B 0 .

F 0 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9

E S C

3.3 SERVICE TOOLS
S15 ADC Counts (Dark Adjustment)

The ADC values of the dark adjustment can be read.

The display shows the following information:

a D in case of a preselected flow through cuvette
adaptor
an E in case of a preselected standard cuvette
adaptor
the ADC values assigned to the amplification levels
V0 up to V7

With [E/D] the display shows alternately the values in
combination with the different adaptors E or D.

A D C C O U N T S ( D A R K A D J . )
E
0 : 1 8 4 2 5 1 : 1 8 4 2 8
2 : 1 8 4 3 3 3 : 1 8 4 4 2
4 : 1 8 4 5 7 5 : 1 8 4 8 3
6 : 1 8 5 3 4 7 : 1 8 6 3 0

E X I T E / D

S16 Boost Wavelength

To improve the low light gain at small wavelengths, the
measurement time is extended when operating below a
definite wavelength. This definite wavelength will be
displayed on the right upper corner of the window.

The default value is 390 nm.


B O O S T W A V E L E N G 3 9 0 n m

1 2 3 4 5 6 7 8

E S C 9 0 . + - E
para mejorar
3.3 SERVICE TOOLS
S17 Calibration 12V ADC

In the first line the actual value of the voltage 12 V
DC
is
to be seen (e.g. 12.02V).

The internal measuring unit can be calibrated by
pushing [START].

It is assumed that the adjustment of the voltage 12 V
DC

of halogen lamp is done properly (chapter 4.40
Voltage 12 V
DC
of halogen lamp).

The procedure is finished by [EXIT].

C A L . 1 2 V A D C 1 2 . 0 2 V

E X I T S T A R T

S18 Distributor Text Init

The distributor text shown after switching on the
Photometer 5010 V5+ will be erased by invoking
[START].


A new distributor text can be set by software Serial
Monitor 5010 (chapter 4.9).

D I S T R I B U T O R T E X T I N I T

E X I T S T A R T
3.3 SERVICE TOOLS
S19 Automatic Results

This operation works only with standard cuvette
adapter!

The function invokes by [START] a test based on the
calculation procedure 1 C/F (OM chapter 5.4.1).

For each setting parameter a leading identification
number is shown. If the identification number is
selected on the keyboard, the corresponding setting
parameter becomes configurable.

After setting parameters like wavelength, factor, delay
time, unit, the procedure is started by [OK].

By setting delay time the intervals between the
measurements can be defined.

The procedure is working in an open loop and
produces results as long as the [EXIT] is pushed.

By [ZERO] an automatic zero adjustment can be done.

To a key actuation the system reacts possibly only after
three seconds.

A U T O M A T I C R E S U L T S

E X I T S T A R T
M E T H O D N O . 1 C / F

1 - W A V E L E N G T H 3 4 0 n m
2 - F A C T O R 1 . 0 0 0 E X I T
3 - T E M P E R A T U R E 3 7 C
4 - D E L A Y 0 s
5 - U N I T O K
6 -
7 -
8 -

1 2 3 4 5 6 7 8 P 1 / 3
D E L A Y 5 C / F

4 2

E X I T M O D E W A S H Z E R O R E S U L T
1.234

S20 BCC of Method/Curve

To check the correct storing of a user-defined method
or curve, the special test byte BCC concerning the data
in the memory is used. With this service program the
BCC of a method can be determined.

With [M] the BCC of a method can be tested.

With [C] the BCC of a curve can be tested.

B C C O F M E T H O D / C U R V E

E X I T M C
bucle abierto
almacenamiento
3.3 SERVICE TOOLS
S21 Clear factors + RB

The determined resulting factor of a standard
measurement and the reagent blank (RB) is stored
together with the corresponding method number. After
renewed selection of this method the last resulting
factor is offered as "OLD STD", the reagent blank (RB)
is offered as OLD RB.

All resulting factors and reagent blanks (RB) will be
erased by invoking [START].


C L E A R F A C T O R S + R B

E X I T S T A R T

S22 Clear error list

The last 10 serious errors are shown or printed.

The complete error list will be erased by invoking
[START].


C L E A R E R R O R L I S T

E X I T S T A R T

S23 Printer test

A special printout for testing the printer ribbon or the
hardware is produced.

The printout is started by invoking [START].


P R I N T E R T E S T

E X I T S T A R T
3.3 SERVICE TOOLS
S24 Stack test

The address pointer of the stack can be controlled.

The attribute can be changed with [SELECT].

ON =only for development purposes
OFF =normal position

The setting has to be confirmed with [OK].


S T A C K T E S T O F F


solo para fines de desarrollo
3.4 PLUG IDENTIFICATION
In the device all plug-in connections are marked with P1 ... P23 as described below:
PLUG FROM TO PLUG
Terminal AC / DC power supply motherboard pcb RR-120 P1
P2 motherboard pcb RR-120 sip control peristaltic pump
P3 motherboard pcb RR-120 fan
P4 motherboard pcb RR-120 halogen lamp
P5 motherboard pcb RR-120 light barrier filter wheel
P7 motherboard pcb RR-120 photodiode
P8 motherboard pcb RR-120 Peltier element
P9 motherboard pcb RR-120 Pcb RR-122 for display, printer, touch
P10 motherboard pcb RR-120 Pcb RR-122 for display, printer, touch
P11 motherboard pcb RR-120 Pcb RR-121 motor filter wheel
P13 motherboard pcb RR-120 Interface RS-232
P14 motherboard pcb RR-120 Pcb RR-121 motor peristaltic pump
P20 motherboard pcb RR-120 Pcb RR-126 cuvette adaptor
P21 motherboard pcb RR-120 Pcb RR-126 cuvette adaptor
Terminal AC / DC power supply Pcb printer controller CN2
4.1 MAINS POWER CIRCUIT
Function Description
The mains power circuit shows the design of the complete primary circuit. Components of the circuit are:
Mains connector
Mains fuses Fa and Fb REF 5010-018
Mains switch
AC/DC power supply REF 5010-016 (terminal block with 7-pins)
or REF 5010-086 (terminal block with 9-pins)
Line filter
Ground connection
Wires
Location
Backside of Photometer 5010 V5+, base plate
Replacement
see chapter 5.1 Opening
see chapter 5.2 Separating top case and bottom case
see chapter 5.3 Base plate
see chapter 5.6 Power supply
Installation
For installation proceed in reverse order.
Fuses
Between the mains switch and the mains cable connector there is a cartridge with two fuses Fa and Fb with
following specifications:
dimensions [mm] : 5 * 20
standard: IEC 60127-2/V
time-current characteristic: time lag (T)
voltage rating: 250 V
rated current: 1.6 A
marking: T 1.6 A H
power input
90 V~ - 264 V~

gnye gnye
fuses Fa and Fb
ground
connection
wh gr
mains switch
br bk
line filter
br bk
PE N L
AC / DC
power supply

REF 5010-016
(terminal block
with 7-pins)

power input
90 V~ - 264 V~
gnye gnye
fuses Fa and Fb
ground
connection
wh gr
Mains switch
br bk
line filter
br bk
PE N L
AC / DC
power supply

REF 5010-086
(terminal block
with 9-pins)
4.2 MAINS CONNECTOR
The unit connects the power input with the AC/DC power supply.

Location
Backside of Photometer 5010 V5+, base plate
fan

fuses Fa and Fb
mains switch
power input
90 V~ - 264 V~
4.3 AC / DC POWER SUPPLY REF 5010-016/-086
Function Description of REF 5010-016
The AC / DC power supply is designed for producing following voltages:

V1: + 5 V
DC
/ 7 A
V2: +15 V
DC
/ 3 A
V3: - 15 V
DC
/ 1 A

Location
Base plate of Photometer 5010 V5+
Replacement
see chapter 4.4 Cable power supply / printer
Installation
See also exploded view, chapter Dismantling

Terminal block

P1
Cable AC / DC power supply
Capacitor
10000 F/25 V

Function Description of REF 5010-086
The AC / DC power supply is designed for producing following voltages:

V1: + 5 V
DC
/ 7 A
V2: +15 V
DC
/ 3 A
V3: - 15 V
DC
/ 1 A

Location
Base plate of Photometer 5010 V5+
Replacement
see chapter 4.4 Cable power supply / printer
Installation
See also exploded view, chapter Dismantling

Terminal block
Cable
CN2 printer
controller /
power supply
Cable AC / DC
power supply
Capacitor
10000 F/25 V

Installation notes
Cable with line filter (brown, black) and ground connection cable (yellow/green) are shown above only
for the sake of completeness and are not included in delivery.
In case of servicing a device previous to SN 8002 be sure that the cable PCB motherboard P23 / PCB
printer controller CN2 has been replaced by power supply cable (REF 5010-077) as described in
chapter 4.4.
A 15R / 5W wirewound resistor must be soldered at ST23 between pins 1 and 3 as shown below:

Devices from
SN 8002 without
pin header.
Devices up to
SN 8002 with
pin header.
After installing AC / DC power supply it is strongly recommended to update to the newest operating
system version (see Operating Instructions Photometer 5010, chapter 7.2.5.4).
4.4 CABLE POWER SUPPLY / PRINTER REF 5010-077

On devices previous to SN 8002, after a certain time
of operation, may occur error 52 (see chapter 7) due
to the printer controller power supply plug connection
(P23).

To prevent this, it is possible to replace P23 with the
new power supply cable described in this chapter.
The printer controller power supply CN2 will be
connected then directly to the AC / DC power supply,
eliminating the connection through the motherboard.

Beginning with SN 8002 all devices are equipped
with this cable at factory, thus no replacement is
required.

Location
The printer controller cable supply should be placed
as shown here.

Replacement
The Photometer 5010 V5+ has to be dismantled:

In case of servicing a device previous to SN 8002 the
connection has to be removed:

Cable PCB motherboard P23 / PCB printer controller
CN2.

Remove the plastic cover of the terminal.

Unscrew the two lens head screws labeled with V1
and GND.


Insert the two screws through the solder lugs of the
new power supply cable.

Both cable terminals have to be screwed at the AC /
DC power supply, with V1 (red wires) and GND (blue
wires).

Set the plastic cover of the terminal.

The new power supply cable has to be placed under
the corner of the motherboards base plate. This will
prevent the cable to interfere with the fan operation
after mounting / dismounting the device.

Plug the cable with CN2 at the printer controller.

4.10 OPTICAL UNIT
Optical unit

The optical unit consists of the following components:
Filter wheel with filters
Step motor filter wheel
Light barrier filter wheel
Step motor pump
Pump wheel
Connector bubble detector
Halogen lamp
Unit photodiode
Lenses
Unit Peltier element
Unit cuvette adaptor
Location
Base plate
Replacement
Installation
4.11 FILTER WHEEL
The filter wheel has nine filter positions called F1 to F9.
Six filter positions are equipped with optical filters of standard wavelengths.
The wavelengths are: 340 nm, 405 nm, 492 nm, 546 nm, 578 nm and 623 nm
Location
Optical unit
Replacement
see chapter 5.5 Optical unit: Filter wheel, motor filter wheel, motor peristaltic pump, light barrier
Installation

Filter wheel with nine filter positions
called F1 to F9
Filter wheel equipped with interference
line filters of standard wavelengths
Motor mounting plate
4.11 FILTER WHEEL
Installation of additional optical filters / Replacement of optical filters
The filter wheel can be equipped with additional optical filters in the positions 7 to 9.
In the standard equipment the not used positions are optically locked by metal slices.
The respective metal slice is replaced with a filter at installation of an additional filter. In the memory of the
Photometer 5010 V5+ the value of the wavelength (e.g. 670 nm) for the corresponding position (e.g. 7)
becomes changed by a service software routine.

Mechanical operations:
Location
Optical unit
Replacement
see chapter 5.3 Base plate page 5.3.1
The filter wheel is turned by hand so that the corresponding hole is at the cut-out of the motor mounting plate
(see page 4.11.1).

With the tool kit filter exchange ( RIELE
REF 5010-001 ) a filter exchange can be
easily carried out.

The tool kit filter exchange consists of the
tools A and B.
Tool B
Tool A
4.11 FILTER WHEEL

With the tool A and a pipe wrench the
metal slice can be pushed from the hole
in the filter wheel.

The cheeks of the pipe wrench grasp at
the tool and at the filter wheel.

With a screwdriver the Seeger ring and
the metal slice can be taken out.
Left picture:
Optical filter with marking
340 nm

Right picture:
Optical filter with marking
arrow. The arrow shows
the direction of the light.
Two kinds of optical filters
can be used in the filter
wheel:
diameter 12 mm
diameter 10 mm

In case of using filters with a
diameter 10 mm an
additional spacer ring is
needed.
Spacer ring for Optical filter Complete unit:
optical filter with 10 mm diameter with 10 mm diameter Optical filter with spacer ring
4.11 FILTER WHEEL

Put the filter into the corresponding hole
of the filter wheel.

If the filter has only one reflecting
surface, this reflecting surface must be
judged to the light source.

If the filter is marked with an arrow it
shows the direction of the light.

The Seeger ring can loosely be inserted
into the hole in the filter wheel.

With the tool B (left illustration) and a
pipe wrench the filter and the Seeger ring
can be fixed.
4.11 FILTER WHEEL
1. Run UTILITIES SERVICE TOOLS - SET WAVELENGTH
(see chapter 3.3).
The assignment of wavelength and filter
position can be done.

The current filter position is blinking.

With [SELECT] the filter position can be set.

With [NEW] the wavelength can be edited.

In the first line the current filter position is
shown.

The new value of the wavelength has to be
entered.


2. Run UTILITIES SERVICE TOOLS - ADC COUNTS (OPTIC).
Indicated is the current value of the optical
analogue-digital converter. The value is
proportional to the light-current depending on
the selected amplification level and the boost
setting.

To a key actuation the system reacts
possibly only after three seconds.

The functions V0 to V7 set the amplification
level. The function BO increases (boost ON)
or reduces (boost OFF) the time slot. The
functions F0 to F9 place the filter wheel into
the positions 0 to 9. The position 0 corre-
sponds to the filter wheel position at the dark
level adjustment.

Select amplification level V0 and boost OFF.


3. The ADC counts of the new wavelength should be within a range of 15.000 and 600.000.
4. Finish the operation with [ESC].

S E T W A V E L E N G T H
1 : 3 4 0 6 : 6 2 3
2 : 4 0 5 7 : 9 9 9
3 : 4 9 2 8 : 9 9 9
4 : 5 4 6 9 : 9 9 9
5 : 5 7 8


N E W W A V E L E N G T H 1

1 2 3 4 5 6 7 8

E S C 9 0 . + - E
S E R V I C E T O O L S P A G E 4 / 5

B O O S T O F F
V 0 F 1 3 4 0 n m 2 1 3 3 6

V 0 V 1 V 2 V 3 V 4 V 5 V 6 V 7 B O .

F 0 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9

E S C
4.12 HALOGEN LAMP REF 0554871001
The halogen lamp is working with 12 V
DC
and an
electrical power of 20 W.
Location
Optical unit

The Photometer 5010 V5+ has to be dismantled
(see chapter 5.1 Opening item 3 and item 5).

Unscrew the cylinder head screw.

Remove the lamp shield.

Replacement
Unscrew the knurled head screw.

Remove the holding plate.


The halogen lamp can be easily removed.

Attention:
The halogen lamp may be hot.

Use tweezers for removing.

The picture shows the lamp socket.

Attention: The lamp socket is adjusted in the factory.
The two screws (A) are not to be solved without a
special reason.

A
The plastic bag (B) of the halogen lamp can be used
for inserting of the lamp. Do not touch the glass of
the halogen lamp with fingers.

The picture shows the plastic bag, the halogen lamp,
the holding plate and the lamp shield.

B
Installation
1. For installation proceed in reverse order.
2. In case of working with the flow-through cuvette adaptor the cell must be filled with distilled water. In
case of working with the standard cuvette adaptor the cuvette compartment must be empty.
3. Switch on the Photometer 5010 V5+.
4. Check the voltage 12 V
DC
of halogen lamp (see chapter 4.40.4).
5. Run UTILITIES ADC COUNTS (OPTIC).
setting.


level adjustment.

Select amplification level V0 and boost OFF.


6. Check one after another the used positions of the filter wheel.
7. The ADC counts should be within a range of 20.000 and 600.000
(see chapter 4.40.6 Adjustment of amplifier stage).

B O O S T O F F
V 0 F 1 3 4 0 n m 2 1 3 3 6

V 0 V 1 V 2 V 3 V 4 V 5 V 6 V 7 B O .

F 0 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9

E S C
4.13 UNIT PHOTODIODE REF 5010-056

The unit photodiode contains a silicon photodiode, a
lense, a lense holder and a cable with plug.

Lense

Plug P7

The photodiode is covered by a black label.

Location
The photodiode is situated at the optical unit. The
plug P7 is connected with the socket ST7 on the
mother board RR-120.

Unit photodiode

Plug P7

RIELE BERLIN Photometer 5010 v5+ 4.13.1 10.05.2006
4.13 UNIT PHOTODIODE REF 5010-056
Replacement
The Photometer 5010 v5+ has to be dismantled:
see chapter 5.1 Opening item 1 and item 3
Unplug the unit photodiode from the mother board RR-120.
Unscrew the two screws attaching the unit photodiode at the optical unit.
Installation
RIELE BERLIN Photometer 5010 v5+ 4.13.2 10.05.2006
4.14 UNIT CUVETTE ADAPTOR REF 5010-068
A power Darlington transistor TIP 132 is used as a
heating unit.

The unit contains a transistor TIP 132, the PCB
RR-126 cuvette adaptor, cables and two plugs P20
and P21.

The plug P21 is connected with the socket ST21 on
the mother board RR-120.

The plug P20 is connected with the socket ST20 on
the mother board RR-120.

Lead with crimped connector belonging to plug
P2 pin 4 (type of adaptor)

Location
Optical unit
Replacement

Unscrew the two cylinder head screws of the
PCB RR-126.

Unscrew the cylinder head screw of the transistor.

Installation
4.15 UNIT PELTIER ELEMENT REF 5010-062
An Peltier element is an electrical element based on the Peltier effect designated after J ean Peltier, which
produces a temperature difference between two plates with current flow. The current pumps warmth from a
side on the other one and produces a temperature difference between the plates. The element is used to cool
down the cuvette, cuvette adaptor and cuvette compartment.
Location
Optical unit


Replacement
see chapter 5.4 Optical compartment, peristaltic pump, heating unit

Two clamp screws are glued.

Heat conducting paste

Heat sink

Mica washer

Installation
dos tornillos de fijacion
intensidad de las bombas de calor
4.16 STEP MOTOR PUMP REF 5010-060
The peristaltic pump is used for sample aspiration
into the flow-through cell. A step motor drives the
rotor of the pump.

Location
Optical unit
Replacement
Installation

To fit the step motor the cover plate of the working
area needs to be modified.

To remove the cover plate see chapter 5.4.2
ASSEMBLING / DISMANTLING.

Modified cover plate is part of the step motor spare
part.

4.18 STEP MOTOR FILTER WHEEL REF 5010-061
The step motor is used for driving the filter wheel.

Location
Optical unit
Replacement
Installation
4.19 LIGHT BARRIER FILTER WHEEL REF 5010-063
The light barrier is the position control of the filter
wheel. The unit is delivered with a plug.

The plug P5 is connected with the socket ST5 on the

Holder of the light barrier

Light barrier

Location
Optical unit.
Replacement
see chapter 5.1 Opening item 1, item 2, item 3, item 5

Adjusting procedure of the light barrier:

Loosen the cylinder head screw.

Hole on the mounting plate
4.19 LIGHT BARRIER FILTER WHEEL REF 5010-063
Installation

1. Switch on the Photometer 5010 V5+.
2. Run UTILITIES SERVICE TOOLS - TEST FILTER WHEEL.
The rotation of the filter wheel can be controlled.

With [F0] up to [F9] the discret positions of the filter
wheel can be selected.

A specific value (e.g. 399MS) shows the rotation of
the filter wheel. The abbreviation MS is used for
motor step.

Move the holder up or down as long as each hole
situated on the border line of the filter wheel is
centered to the hole situated on the mounting p

F

T E S T F I L T E R W H E E L

F 1 3 4 0 n m 3 9 9 M S

F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8

E S C F 9 F 0
late.
ix the cylinder head screw.

3. Check one after another the used positions of the filter wheel.
4.20 BUBBLE DETECTOR WITH PLUG REF 1706870001
The bubble detector controls the aspirated volume by
an integrated light barrier. The detector gives an
analogue signal showing the status AIR or WATER.
The signal is controlled by the microcontroller and
produces in case of a wrong handling or technical
defective an error message.

For further information see OPERATING
INSTRUCTIONS, chapter 9 Error message /
Correction.

Location

Bubble detector

Replacement
Open the lid. Disconnect the bubble detector. Withdraw the aspiration tubing from the metal tube. Dont bend
the apiration tubing. Replace the bubble detector.
Installation
For further information see OPERATING INSTRUCTIONS, chapter 7.2.4 Pump / bubble detector.
mal manejo
tapa
Para mas informacion
retirar
4.21 FLOW-THROUGH CUVETTE ADAPTOR REF 1704796001
The flow-through cuvette adaptor consists of:

Plastic adaptor
Flow-through cuvette with a volume of 32 l
Heating unit
Plug
Potentiometer for factory calibration
Location
Optical unit
Replacement
Loosen clamp screw, open tube connection, remove adaptor.
Installation

After installation of a new cuvette adaptor a dark level adjustment has to be done by
[UTILITIES] [DARK LEVEL ADJ USTMENT] [START].

unidad de calefaccion
4.22 STANDARD CUVETTE ADAPTOR REF 1704800001
The standard cuvette adaptor is used for disposable cuvettes or for working with a discrete flow-through cell.

The standard cuvette adaptor consists of:

Plastic adapter
Heating unit
Plug
Potentiometer for factory calibration
Location
Optical unit
Replacement
Loosen clamp screw, remove adaptor.
Installation

After installation of a new cuvette adaptor a dark level adjustment has to be done by
[UTILITIES] [DARK LEVEL ADJ USTMENT] [START].
Holding spring for disp. cuvette
REF 1707159001

4.23 CONNECTOR BUBBLE DETECTOR REF 5010-069
The connector bubble detector connects the bubble
detector with PCB RR-120 motherboard.


Location
Optical unit


Replacement
Loosen milled nut and remove the connector bubble detector.
Remove the green lead with crimped connector belonging to plug P2 pin 4 (type of adaptor).
Installation
4.24 LAMP HOLDER REF 5010-059
The lamp holder is used for fixing the halogen lamp.

Ondular washer


Location
Optical unit

Lamp holder

Cylinder head screws with ondular washer

Replacement
Remove halogen lamp. For further information see chapter 4.12 Halogen lamp. Unplug P4. Unscrew the two
cylinder head screws.
Installation
4.26 TUBES

waste tubing
REF 1704834001
outlet tube cuvette
REF 5010-066
aspiration tubing
REF 5010-065
pump tube with joints
REF 5010-050

J oint inlet tube cuvette
REF 1707175001
Aspiration tubing REF 5010-065
J oint inlet tube cuvette REF 1707175001
Outlet tube cuvette REF 5010-066
Pump tube with joints REF 5010-050
Waste tubing REF 1704834001

4.30 TOP CASE REF 5010-064
The top case is one of the two main parts of the
housing. It is assembled with:

Microswitch (see chapter 4.33)

Location
Top case
Replacement
see chapter 5.1 Opening item 1, item 2 and item 5
see chapter 5.2 Separating the top case from the bottom case
see chapter 4.41 Touchscreen
Note: When the plastic foil touchscreen (REF 5010-070) is removed from device it might not be reusable.
Installation
4.31 TOP CASE PRE-ASSEMBLED REF 5010-084
WITH TOUCHSCREEN
The top case is one of the two main parts of the
housing. It is assembled with:

Sipping lever
Microswitch (see chapter 4.33)
Metal tube inlet
Lid
Touchscreen with PCB RR-122
(see chapter 4.41)
Plastic foil touchscreen
(see chapter 4.34)

Location
Top case
Replacement
see chapter 5.1 Opening item 1, item 2 and item 5
see chapter 4.41 Touchscreen
see chapter 4.43 PCB RR-122 Display, printer, touch
see chapter 4.34 Plastic foil touchscreen
Note: When the plastic foil touchscreen (REF 5010-070) is removed from device it might not be reusable.
Installation
4.32 METAL TUBE INLET REF 5010-055
The metal tube inlet is used to guide the aspirate
tubing.

Metal tube inlet

Location
Top case
Replacement
Remove aspirate tubing from metal tube inlet.
Remove metal tube inlet by turning and pulling at the same time.
Installation
4.33 MICROSWITCH WITH PLUG REF 5010-072
The microswitch is pressed by the sipping lever, its
signal starts the peristaltic pump.

Location
Top case
Replacement
Disconnect plug J /ST3 of PCB RR-122 display, printer, touch.
Remove microswitch by a screw driver and clean frame from remaining glue.
Installation
Use for example glue Delomet Typ 2301.
4.34 PLASTIC FOIL TOUCHSCREEN REF 5010-070
The plastic foil is made of polyester and self
adhesive.

Location
Top case
Replacement
Remove the plastic foil carefully. Avoid scratches on the top case.
Note: When the plastic foil is removed from device it might not be reusable.
Installation
4.35 PRINTER MECHANISM 8NAD REF 5010-052
The printer is shown with an inserted ribbon.

Printer ribbon REF 1010735001 or REF 0745235001

Location
Top case
Replacement
Remove top cover for printer, paper and ribbon.
Disconnect 18-pin plug CN6 from printer controller 8NAD (REF 5010-053).
Loosen 2 front screws in the hollows and remove the other 2 screws.
Remove printer mechanism.
4.35 PRINTER MECHANISM 8NAD REF 5010-052
Installation

Marked lead
Solder printer connection cable to printer mechanism.
Also take care for marked lead of pin 1.
4.40 PCB RR-120 MOTHERBOARD REF 5010-120
The mother board is the central electronic unit within Photometer 5010 V5+.
Following components are equipped on the PCB:

multiprocessor system based on microcontrollers SAFC517 and 87C51/52
Flash memory
battery powered ram
battery powered real time clock
ADC for photocurrent
ADC for temperature control
interface stepper motor for peristaltic pump
interface infrared bubble detector
interface stepper motor for filter wheel
interface light barrier filter wheel
interface RS 232C
interface internal printer (Centronics)
interface touchscreen
interface Peltier element
interface heating unit
halogen lamp regulator
fuses F1, F2 and F3
Location
Base plate
Replacement
see chapter 5.7 Motherboard
Installation
Perform the installation instruction of this chapter.
Component diagram (layout c)

Component diagram (layout d)


Voltages
1. Before adjustment switch the Photometer 5010 V5+ off. Open the device. Open the photometer
regarding safety rules of chapter 1 of this service manual (chapter 5.1 Opening).
2. The device plug of the mains cable must be put into the mains cable socket at the back of the device
and the mains plug of the mains cable must be put into a grounded mains socket.
3. Switch the device on.
4. Use DVM for measuring 12 V
DC
.
5. Connect the negative lead of DVM to the ground connector (soldering connector).
6. Connect the positive lead of DVM to the pin 3 of IC10.
7. Check the voltage +5 V
DC
(tolerance 5%).
9. Check the voltage - 12 V
DC
(tolerance 5%).
DC
(tolerance 5%).
12. Connect the positive lead of DVM to the battery BT1.
DC
(tolerance 10%).

+3 V
DC
10%
- 12 V
DC
5% +5 V
DC
5% +12 V
DC
5% Ground connector
Voltage 12 V
DC
of halogen lamp
1. Before adjustment switch the Photometer 5010 V5+ off. Open the device. Open the photometer
regarding safety rules of chapter 1 of this service manual (chapter 5.1 Opening).
3. Use DVM for measuring 12 V
DC
.
4. Connect the negative lead of DVM to pin 2 of plug ST4.
5. Connect the positive lead of DVM to pin 1 of plug ST4.
6. Check the voltage +12.0 V
DC
(tolerance 50 mV
DC
).
7. If necessary adjust the voltage +12.0 V
DC
(tolerance 5 mV
DC
) with potentiometer P2.
Turning clockwise increases voltage.
Turning counter-clockwise decreases voltage.

Potentiometer P2
Fuses F1, F2, and F3
Name Protection Specification
F1 VCC (+5 V
DC
) T 3.15 A / 250 V
F2 +15 V
DC
/ +12 V
DC
T 6.3 A / 250 V
F3 Power supply printer +5 V
DC
T 6.3 A / 250 V

Amplifier for photocurrent and ADC
The photocurrent of the photodiode is converted with short circuit application into a voltage signal with the aid
of the amplifier IC5 (AD 711). Potentiometer P3 sets the amplification and potentiometer P4 sets the offset
voltage of the amplifier stage.

A voltage / frequency converter IC9 (AD654) is connected to the output of the amplifier.

The microcontroller can set the amplification of the amplifier stage by the multiplexer IC10 (ADG428). The
eight different settings of amplification are called V0 up to V7. The setting V0 is equivalent to the lowest
amplification.

The microcontroller converts the frequency signal of the voltage / frequency converter to a digital result in a
range between 0 and ~600000. This result is called value of the ADC.

The value of the ADC in the case of photocurrent =0 (darkness) is called offset. The offset is

dependent on the setting of the amplifier stage,
positive and <>0,
set with potentiometer P4.
The following diagram shows the ADC-counter values versus the photocurrent.
ADC
photo current
~600.000
0
offset

Adjustment of amplifier stage
1. Before starting adjustments switch the Photometer 5010 V5+ off and unplug from the main socket.
Open the photometer regarding safety rules of chapter 1 of this service manual. The Photometer 5010
V5+ has to be dismantled (chapter 5.1 Opening item 4 and item 5).
2. Insert standard cuvette adaptor for disposable cuvettes into the device, but do not insert cuvette.
4. Be sure that the optical unit is adjusted faultless (chapter 4.10, 5.4 and 5.5) and check the supply
voltages and the lamp voltage (chapter 4.40.4 and 4.40.5).
5. Run UTILITIES ADC COUNTS (OPTIC).

setting.


level adjustment.


B O O S T O F F
V 0 F 1 3 4 0 n m 2 1 3 3 6

V 0 V 1 V 2 V 3 V 4 V 5 V 6 V 7 B O .

F 0 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9

E S C
6. Amplification:
Select amplification level V7 and boost OFF. Turn the filter wheel to the wavelength 340 nm by selecting
F1. Turn the potentiometer P3 (on the mother board) clockwise to the maximum. The ADC should show
a value 150000 counts.
7. Select amplification level V0 and boost OFF. Turn the filter wheel to that position by selecting F1 up to
F9, so that the shown ADC value becomes a maximum. If necessary adjust the ADC to a value
600000 counts with the potentiometer P3. The amplification can be reduced by turning P3 counter-
clockwise.
8. Offset:
Switch the device off.
9. Remove the the photodiode plug and connect the plug 1 MOhm with the socket ST7.

plug 1 MOhm
11. Run UTILITIES ADC COUNTS (OPTIC). Turn the filter wheel to the dark position by selecting F0.
12. Note the ADC value e.g. 18015.
13. Select amplification level V7.
14. Adjust the ADC value with potentiometer P4 to the noted value e.g. 18015 with a tolerance of
50 counts.
15. Check all sensitivity levels V0 up to V7. The ADC values shall increase or decrease step by step. For
example valid values for the increasing case could be:

V0: 18865, V1: 18869, V2: 18872, V3: 18887, V4: 18899, V5: 18901, V6: 18923, V7: 18933

The deviation between V0 and V7 shall be smaller than absolute 200 counts.
16. Switch the device off.
17. Remove the plug 1 MOhm and connect the photodiode plug with the socket ST7.
18. Do a dark level adjustment by applying utility U1 with both cuvette adaptors.
(OM chapter 7.2.1 - Dark level adjustment).

P3 P4 MP2 Ground connector
Temperature control
General Description
The temperature control takes care of the correct temperature inside the flow-through cuvette or inside the
standard cuvette adaptor. The temperature is selectable by the program at fixed levels, i.e. 25 C, 30 C or
37 C.

The temperature control circuit consists of:

microcontroller system
temperature sensor
analogue-digital-converter (ADC)
heating unit
cooling unit
Microcontroller System
The temperature control circuit is a PID-controller, a software module in the microcontroller system. The PID-
controller works in the background all the time. Dependent on the cuvette adaptor the PID-controller uses
different parameters.

The required value of temperature is ascertained by the program of the microprocessor system. The
temperature is controlled according to the set temperature in the selected method.

The PID-controller gives information to the controlling program about the given temperature tolerances and
therefore about the readiness for measuring.
Temperature Sensor and ADC
The voltage signal of the temperature sensor LM335 is converted by the IC2 (LTC1286) to an equivalent
frequency. The microcontroller unit IC3 (87C52PLCC) converts the frequency to a digital value.
The voltage signal of the temperature sensor LM335 is typical 3.1 V
DC
at 37 C,

3.03 V
DC
at 30 C and 2.98 V
DC
at 25 C.
The ADC converts the input voltage to a digital value between 0 and 32767 as shown on following diagram:
ADC
input voltage
of temperature sensor
32767
0
ca. 17000
ca. 13900
3,03 VDC 2,98 VDC
3,1 VDC
ca. 15200

Heating
The control variable of the controller has influence on the heating. A switched Darlington transistor in source of
power-switching is used as heating element. The PID-controller produces a voltage at the emitter of the
Darlington transistor by a pulse-width-modulation. This voltage controls the current through the transistor.
Involved components are the microcontroller IC3 (87C52PLCC) and IC7A/IC7B (LM393).
Cooling
For cooling or counter cooling during heating the microcontroller system switches on a Peltier element. There
are four power levels with following terms and meaning:
0 = Cooling out
1 = Cooling (low level)
2 = Cooling (middle level)
3 = Cooling (high level)
In case of temperature changing by method selection cooling level 0 is selected if desired temperature is
higher as selected one.
In case of temperature changing by method selection cooling level 3 is selected if desired temperature is lower
as selected one.

If selected temperature is reached it is switched over to a cooling level depending on the temperature:
for 37 degrees Centigrade cooling level 1
The cooling element is a Peltier element. The Peltier element functions as a heat pump and transports heat
out of the cuvette adaptor to the heat sink. The heat sink is provided with air by the fan of the device and
transports the heat outside to the area.
The Peltier element operates with a voltage, switch able on four levels:
cooling level 0 0 V
DC

cooling level 1 0.45 V
DC

DC

DC

Involved components are the microcontroller unit IC3 (87C52PLCC), the OP-booster U1A (LM358), the
transistor T4 (BC547), the transistor T5 (TIP132 mounted at the base plate) and the Peltier element.
Thermal adjustment
The PID-controller algorithm works always as follows:
ACTUAL VALUE = REQUIRED VALUE

REQUIRED VALUE = TEMPERATURE VALUE + CORRECTION VALUE
Explanation:
ACTUAL VALUE Actual value of the ADC
REQUIRED VALUE Sum of TEMPERATURE VALUE + CORRECTION VALUE
TEMPERATURE VALUE Value assigned to a temperature level of 37 C, 30 C or 25 C. This
value is automatically selected by the device according to the state of
operating. The temperature value is board-characteristic and cuvette
adaptor specific. The values for the temperature levels of 37 C, 30 C
or 25 C are ascertained in factory and noted during the check of the
board. They are stored within the battery powered RAM.
Dependent on the used cuvette adaptor different service programs can
show and edit the values stored in battery powered RAM. The system
can be adjusted to lower or higher temperature values. A change of
about 25 counts means a temperature change of 0.1 C.
Service program S10 - Temperature value
is used for editing the value
(chapter 3.3)
Service program S12 - Temperature calibration
calibrates the system automatically.
(chapter 3.3 / chapter 9.1)
The value is noted on a sticker. The sticker is shown on the left and put
on top of the IC15 (SABC517).
The sticker shows the serial number of the board (e.g. 7000) and the
temperature values of 25 C, 30 C, 37 C of standard cuvette adaptor
(S) and flow-through adaptor (FTH).

In addition the values are documented in the device card of Photometer
5010 V5+ and stored in a file at the manufacturer.
RR_120 7000
S FTH
25 C 8255 8230
30 C 9495 9430
37 C 11198 11113
CORRECTION VALUE Correction value in the range of 0 and 9999. The default value is 3000.
After using the service program S1 - System initialization (chapter 3.3)
the correction value is set to the default value 3000.
The system can be adjusted to a lower or a higher temperature value. A
change of about 25 counts means a temperature change of 0.1 C.
Service program S11 - Correction value
is used for editing the value
(chapter 3.3)
Utility programs U10 - Temperature adjustment
adjusts the system automatically.
(chapter OM 7.2.10)
Installation instruction
In case of changing the mother board following items have to be done after switching on the device:
1. Check the contrast of LCD
(Service Manual chapter 4.42 Contrast of touchscreen).
2. Check the voltage 12 V
DC
of halogen lamp. The voltage was pre-adjusted at the factory
(Service Manual chapter 4.40 Voltage 12 V
DC
of halogen lamp).
3. Check voltages +12 V
DC
, - 12 V
DC
, +5 V
DC
and +3 V
DC
(battery power)
(Service Manual chapter 4.40 Voltages).
4. Perform the adjustment of amplifier stage
(Service Manual chapter 4.40 Adjustment of amplifier stage).
5. The display of Photometer 5010 V5+ shows:

M A I N M E N U

M E A S U R E W I T H P R O G R . M E T H O D S

M E A S U R E W I T H B A S I C M E T H O D S

M E T H O D S N E W / C H A N G E / C O P Y

U T I L I T I E S L A M P L F

3 7 . 0 5 C 0 4 . 0 1 . 0 6 1 1 : 3 9
6. The serial number can be set by applying the service tool S5
(Service Manual chapter 3.3 S5 - Serial no.).
7. The assignment of filter positions has to be done if additional filters has been built in
(e.g. 670 nm). Apply the service tool S7
(Service Manual chapter 3.3 S7 Set wavelength).
8. Do a setting of the temperature values by performing the calibration procedure of
Photometer 5010 V5+.
(Service Manual chapter 9.1 - Subject: Cuvette temperature)
(Service Manual chapter 4.40 - Thermal adjustment)
9. Do a setting of attribute of PCB layout by applying the service tool S6:
Software applications may be dependent on this attribute
(Service Manual chapter 3.3 S6 - PCB layout).
10. Delete allocated memory by applying the service tool S2:
(Service Manual chapter 3.3 S2.1 Delete free methods)
(Service Manual chapter 3.3 S2.2 Multi-standard memory)
(Service Manual chapter 3.3 S2.3 Delete logger memory)
(Service Manual chapter 3.3 S2.4 Delete QC memory)
11. Define the laboratory name by applying the utility U11:
The name of the laboratory can be stored permanently
(OM chapter 7.2.11 Laboratory name).
12. Define the user names by applying the utility U12:
The names of maximum five users can be stored permanently
(OM chapter 7.2.12 User name).
13. Do a dark level adjustment by applying utility U1 in combination with flow-through system.
The utility is working specifically to the current adaptor. An adjustment of the standard cuvette adaptor
should be done later on.
14. Perform a media test by applying utility U4.4
(OM chapter 7.2.4.2 Media test).
15. Perform a pump calibration by applying utility U4.2
(OM chapter 7.2.4.4 Pump calibration).
16. Switch off Photometer 5010 V5+. Change the cuvette adaptor. Switch on Photometer 5010 V5+.
17. Do a dark level adjustment by applying utility U1 in combination with standard cuvette adapter.
See OM chapter 7.2.1 - Dark level adjustment.
18. Control the settings by applying utility U7
(OM chapter 7.2.7 - Printout settings).

******ACTUAL*SETS*******
DATE: 11.05.08
TIME: 11:49:06
PHOTOMETER 5010 # 7000
V5.12a 31.10.08 D /2.0
PCB LAYOUT d
ADC COUNTS (DARK ADJ.) E
0: 17970 1: 17970
2: 17971 3: 17971
4: 17971 5: 17971
6: 17972 7: 17972
ADC COUNTS (DARK ADJ.) D
0: 17970 1: 17971
2: 17971 3: 17972
4: 17972 5: 17976
6: 17980 7: 17980
TEMPERATURE E
25C 8250 3000
30C 9500 3000
37C 11250 3000
TEMPERATURE D
25C 8250 3000
30C 9500 3000
37C 11250 3000
FILTER
0: DDD 1: 340
2: 405 3: 492
4: 546 5: 578
6: 623 7: 999
8: 999 9: 999
PUMP
MS AIR 205
MS/50ul 61
B-DET. 4
BATTERY: OK
VOLUME OPTIMIZED OFF
VDC LAMP 12.09V
ADC CORRECTION 150
STACK TEST 18
BOOST nm 390
EDP ON (STX-ETX-BCC)
LANGUAGE
1: ENGLISH
2: GERMAN
KEY SIGNAL ON
PROGR. METHODS 0

Yellow marked variables:

Those variables are specific to the
device and created in the factory.
In case of replacing the variables
get information by:

Serial number:
(see item 6)

Layout of pcb motherboard:
(see item 9)

Temperature values:
(see item 8)

ADC correction:
The default value is 150.

Boost nm:
The default value is 390.

Red marked variables:
ADC counts:
(see item 13 and 17)

MS Air, MS/50ul and B-Det:
(see item 14 and 15)

VDC Lamp:
(see item 2 and chapter 3.3 S17
Calibration 12 VADC)
4.40 PCB RR-120 MOTHERBOARD Layout c REF 5010-120





4
.
4
0

P
C
B

R
R
-
1
2
0

M
O
T
H
E
R
B
O
A
R
D

L
a
y
o
u
t

c

R
E
F

5
0
1
0
-
1
2
0

3
3

R

R
I
E
L
E

B
E
R
L
I
N

P
h
o
t
o
m
e
t
e
r

5
0
1
0

V
5
+

4
.
4
0
.
1
9

0
4
.
0
8
.
2
0
0
8

Attention! The following parts are not equipped on the motherboard.

Circuit diagram page 4.40.16

P1 Potentiometer 10K


D1, D2 Diode 1N4148
R25 Resistor 1K5
R24 Resistor 5K6
R11 Resistor 10K
ST6 Header 1x4
T1 Transistor BC547

Attention! The following parts of the circuit diagrams are not specified.


R13 Resistor 4R7

4.40 PCB RR-120 MOTHERBOARD Layout d REF 5010-120






Attention! The following parts of the circuit diagrams are not equipped on the motherboard.


P1 Potentiometer 10K

Attention! The following parts of the circuit diagrams are used with different values.


R13 Resistor 4R7

R30 Resistor
in case of using 12 mm interference filters 470K or
560K
in case of using 10 mm interference filters 1M

R40 Resistor
in case of using 12 mm interference filters 470K or
560K
in case of using 10 mm interference filters 1M

C23 Capacitor 680 pF or
470 pF or
2200 pF
Description of sparepart
The resistors R30 and R40 are equipped with two 1MOhm resistors in parallel circuit. This configuration
results in an effective resistor of 500K.

If the board which has to be replaced is equipped with 1M resistors:
One of both R30 and R40 has to be removed by side cutting pliers.

two 1Mohm resistors
4.41 TOUCHSCREEN REF 5010-057
The touchscreen is the control for direct functions and alphanumerical inputs combined with a graphic display.

Hint: If the device is maladjusted, this function can directly be called during the switching on routine:

Keep the touchscreen pressed during switching on. After some seconds a deep signal tone sounds and the
text message TOUCH PANEL ADJ USTMENT will be shown at the first line of the greeting screen. Release
the touchscreen within one second. Execute the procedure called Touchscreen adjustment based on the
description in the Operating Instructions.
Location
Top case
Replacement
Installation

Front view of the touchscreen

J /ST9

J /ST8

J /ST1

Back view of the touchscreen



PCB RR-122


Cable for backlight illumination of the touchscreen


Connector for flexible cable with safety latch

Flexible cable of J /ST8
Attention: In case of separating the PCB RR-122
from the touchscreen the flexible cable has to be
removed after opening the safety latch.


Connector for flexible cable with safety latch

Flexible cable of J /ST8
Attention: The safety latch has to be opened in case
of unplugging the flexible cable.

inside of the top case

CLOSE

OPEN

Mounting parts of the touchscreen:

With the spacer the position of the touchscreen can
be adjusted. The nut has to be unscrewed.

Nut

Spacer

Spring

4.43 PCB RR-122 DISPLAY, PRINTER, TOUCH REF 5010-122
The PCB RR-122 for display, printer and touchscreen connects the following components:
PCB RR-120 Mother board
PCB Touchscreen
PCB Printer controller
Sipping lever
Location
Top case
Replacement
Disconnect all plugs from the PCB.
The plugs are marked with ST1, ST2, ST3, ST4, ST7, ST8 and ST9.
The plug ST8 is connecting a flexible cable by a safety latch. The safety latch has to be opened before
removing the flexible cable.
Remove the two screw nuts attaching the PCB with the touchscreen.
Installation
For installation proceed in reverse order. Do the following adjustments:

Remove ST9 (Display/Backlight) before switching on the device.
Switch on the device.
Adjust the voltage 3.5 V
DC
50 mV
DC
with potentiometer P1 between pin 1 (+) and pin 2 (ground) of
plug ST9.
Switch off the device.
Insert the plug to the socket.
Switch on the device.
Control and adjust the voltage 3.5 V
DC
50 mV
DC
with potentiometer P1 between pin 1 (+) and pin 2
(ground) of plug ST9.
Adjust the contrast with potentiometer P2.

Contrast:
potentiometer P2
ST9
1 PIN 2
Voltage 3.5 V
DC
:
potentiometer P1

Contrast:
potentiometer P2
Voltage 3.5 V
DC
:
potentiometer P1
ST8 with safety latch
ST8 with safety latch in position OPEN

4.44 PRINTER CONTROLLER 8NAD REF 5010-053
The printer controller pcb is a microprocessor subsystem. The printer mechanism is driven by the printer
controller pcb.
Location
Top case
Replacement
Unplug conectors CN2, CN4 and CN6.
Remove the four screws fixing the pcb.
Installation
All switches of SW1 have to be set to OFF.
The solder strap B14 has to be closed
The solder strap B16 has to be opened.
The solder strap B19 has to be opened
The solder strap B20 has to be closed.


solder strap B20

solder strap B19
solder strap B14

solder strap B16
4.45 PCB RR-121 MOTOR DRIVER REF 5010-121
The PCB RR-121 is the interface for the step motor of the peristaltic pump and filter wheel.
Location
Base plate
Replacement
Disconnect all plugs from the PCB. The plugs are marked with ST1 and ST2.
Remove the two screws attaching the PCB with the base plate (chapter 5.6).
Installation

ST1
ST2
4.45 PCB RR-121 MOTOR DRIVER REF 5010-121

4.50 FAN REF 1706985001
The fan has a nominal voltage of 12 V
DC
.
The fans blows the air out of the system for inside cooling.
Location
Backside of Photometer 5010 V5+, base plate.
The plug P3 ist connected with the plug ST3 on the mother board pcb RR-120.
Replacement
Unplug P1 and P3 from the PCB RR-120 mother board.
Remove the four screws (A).
Clean air vents.
Installation
A
1 2
P3
rd bl

4.51 BOTTOM CASE REF 5010-054
The bottom case is one of the two main parts of the housing.
Location
Bottom of Photometer 5010 V5+
Replacement
After removing the six lens head screws, the base plate can be separated from the bottom case.
The bottom case can then be easily lifted.
Installation

4.52 CARTON PHOTOMETER 5010 REF 1706896001

Paper
Plastic foil
1 Aspirate tubing
1 Axis printer paper REF 1706853001
1 Dust cover REF 1704818001
2 Fuses for line power
1 Mains cable REF 0552402001
2 Printer paper
1 Pump tube with joints REF 5010-050
1 Ribbon band printer REF 1010735001
1 Standard cuvette adaptor REF 1704800001
1 Top cover small for printer REF 5010-073
1 Waste tubing
Paper
5.1 ASSEMBLING / DISMANTLING
Opening:

1. Before opening the machine turn off
the main power supply. Remove the
mains cable from the machine.
2. Turn the machine upside down. Lay
onto a soft base for protecting the
cover.
3. Remove the four lens head screws
(A1) to open the machine.
4. In case of e.g.
dismantling the optical unit
or
replacing an interference line filter
or
replacing the power supply:

Remove the six lens head screws
(B1).
5. Take off top case and lay it to the right
hand side.
A1
B1 A1

Separating the top case from the bottom case
The three connections have to be unplugged.
1. Flat cable PCB mother board P10 / PCB RR_122 P4: Plug P10
2. Flat cable PCB mother board P9 / PCB RR_122 P2: Plug P9
3. Cable PCB printer controller CN2: Plug CN2

Cable 3

Flat cable 2

Flat cable 1

Attention:

When closing the housing the two flat cables have to
be positioned in the shown manner.
Avoid to position the cables in the restricted area.

5.3.1 04.05.2006
Base plate
After removing the six lens head screws, the base plate can be separated from the bottom case.
The bottom case can then be easily lifted.

main switch fan
motherboard
ground connection
optical unit
RIELE BERLIN Photometer 5010 V5+
1. Unscrew the lens head screw (A3).

2. Unscrew the lens head screw (B3).
3. Remove the ground cable.(C3)
4. Remove the tube from the joint.

A3

C3
B3

J oint
Tube

5. The optical unit is seperated from
the base plate, but connected by
the plugs to the motherboard.
6. Unplug the connectors: ST4, ST2,
ST7, ST20, ST21, ST1, ST14,
ST11, ST8, ST6, ST5 and ST13.
7. Optical unit

Optical unit:
Optical compartment, peristaltic pump, heating unit
Optical unit

Remove the lamp shield.

Unscrew the two screws.

The optical unit is divided in two parts.

Motor peristaltic pump

Motor filter wheel


Unscrew the four crosshead screws.


Drain channel


Cover plate


Unscrew the two allen screws.

Unscrew the two countersunk screws below the allen
screws.

The lens holder is dismounted.

Countersunk screw


The unit photodiode is dismounted.

Countersunk screw

Unit photodiode


Heating unit

Rubber strip

PCB RR-126

Attention:
The rubber strip must be inserted in the gap.

Unit photodiode


PCB RR-126

Remove the unit photodiode and the plate.

Photodiode

Plate

Attention: These parts should not be dismantled as
an adjustment is necessary.

C6
B6
D6
Optical unit:
Filter wheel, motor filter wheel, motor peristaltic pump, light barrier

Optical unit

Remove Lamp shield.


The optical unit is divided in two parts.

Motor peristaltic pump

Lamp holder

Motor filter wheel


Unscrew the grub screw by allen key and remove
filter wheel.

Unscrew the grub screw by allen key and remove
peristaltic pump wheel.

Allen key

Unscrew the two crosshead screws and the two
countersunk screws of motor peristaltic pump.

Unscrew the two countersunk screws of optic block.

Unscrew the four countersunk screws of motor filter
wheel.

Optic block



In case of assembling:
One of the holes situated on the border line of the
filter wheel has to be positioned near to the hole
situated on the mounting plate.

This hole (only this special one) must be covered by
a black tape (as equipped in the factory).

Use two strips with a thickness of around 0.4 mm for
adjusting the filter wheel.
The strips have to be inserted as a checking and
adjust gauge between filter wheel and mounting
plate.

example for a strip


Use two strips with a thickness of around 0.4 mm for
adjusting the pump wheel.
The strips have to be inserted as a checking and
adjust gauge between pump wheel and mounting
plate.

example for a strip

The light barrier must be adjusted centrically as near
to the filter wheel as possible and may not scrape at
the border line.

Mounting plate

Border line

Power supply

Remove plug P1.

Remove plastic cover of the terminal.

Unscrew the three lens head
screws labeled with L, N and PE.



Move the AC/DC power supply to the right.

Motherboard
The following procedure describes the assembling
and dismantling of the motherboard.

Attention: The PCB includes an active battery
supplying the RAM and the real time clock. To avoid
a short circuit caused by e.g. a screw driver or a
dropped screw. Pay attention to the metallic spacers
between PCB and base plate in case of relocating.

Unscrew the connection of the transistors T3/BD912
and T5/TIP132 (A7).

Unscrew the six cylinder
head screws (B7).

12 connections have to be unplugged. The labels of
the plugs are:
P1, P2, P3, P4; P5; P7,
P8, P11, P13, P14, P20, P21
Attention: One must not swap the two plugs P5 and
P13.

The picture shows the base plate of the motherboard.
Before mounting use heat conducting paste at
location (C7).

The transistors T3/BD912 and T5/TIP132 (C7) must
be isolated from the base plate by a mica washer.

A7
B7
A7

C7
6.1 COMMUNICATION PROTOCOL
The settings of the serial interface are as follows:

Type of interface: RS 232 C
Baud rate: 9600 bit/s
Data format: 7 data bits, 1 stop bit
Parity: even
Protocol: STX - [string] - ETX BCC
( STX =start of text, ETX =end of text, BCC =block code character )
Checksum: The BCC is generated from the data string including the ETX (not STX).
Parity of BCC is even.

Hardware connection: 1:1 data cable with the following pin configuration:
25-pin 9-pin Photometer 5010 V5+
9-pin female
3 2 2 RXD (Receive Data)
2 3 3 TXD (Transmit Data)
7 5 5 GND (Signal Ground)
7 RTS (Request to send)
8 CTS (Clear to send)

The procedure of communication is as follows:

First activate the remote mode of the Photometer 5010 V5+ starting serial interface utilities by
[UTILITIES] ->[MENU SERIAL COM] ->[REMOTE MODE] (OM chapter 7.2.5.2).

The communication starts with a block where the photometer (master) enables the computer (slave) to
send a command (ACK =acknowledge, NAK =not acknowledge):

Photometer 5010 V5+ <=> Computer
STX M ETX BCC =>
<= ACK (or NAK)
STX C ETX BCC =>
<= ACK (or NAK)
Within the next block the computer gives the command (for the list of commands see next page):

Photometer 5010 V5+ <=> Computer
<= STX [command] ETX BCC
ACK (or NAK) =>

optional, if an answer is requested:
STX [answer] ETX BCC =>
<= ACK (or NAK)
The two blocks are appearing like a loop alternately one after the other.
List of commands:

Command Action Answer

A [xxxxx] Set: Device number
[xxxxx] =value

A Query: Device number A [xxxxx]
e.g.: A7001
B Query: Software version B [version, date of version /
version M]
e.g.:
BV5.4a 31.03.06 C /2.0
D Set: Dark level adjustment
E [x] Query: Dark values
[x] =multiplexer level 0...7
E [dark values]
e.g.:
E 18238
F Set: Measuring zero F [value]
e.g.: F 5.2739
F0 Set: Measuring zero with multiplexer
level select
F [value]
e.g.: F 5.2740
G Set: Result without delay G [Result]
e.g.: G 0.3596
H [x] Set: Multiplexer level of amplifier (photo
current)
[x] =multiplexer level 0 7

H Query: Multiplexer level of amplifier
(photo current)
H [0], , H [7]
e.g.: H6
I Query: ADC value I [ADC value]
e.g.: I 174066
J Query: Structure of method memory J [string length of a method;
number of basis methods;
number of programmable
methods;
number of pre-programmed
methods;
total number of methods]
e.g.: J 36; 19;230; 1;250;
K [method no.] Query: Method string K [method no.;
method status;
calculation procedure;
wavelength;
no. of standards;
factor / standard;
volume of aspiration;
temperature level;
method name;
unit;
limit of R^2;
time 0;
time 1;
limit low;
limit high;
volume of washing;
Byte reserved;]

e.g.:
K 20; 35; 5; 4; 0; 100.00;
14; 3;GLUCOSE ; 5; 0;
10; 0; 0; 400.0; 16; 0;


L [method no.;
method status;
calculation
procedure;
wavelength;
no. of
standards;
factor /
standard;
volume of
aspiration;
temperature
level;
method name;
unit;
limit of R^2;
time 0;
time 1;
limit low;
limit high;
volume of
washing;
Byte reserved;]
Set: Method string
N Query: Show actual position x of filter
wheel
N [0], , N [9]
e.g.: N1
N [0], , N [9] Set: Turn to position of filter wheel
O [xxxx] Set: Wash operation with [xxxx] l
Q Query: Language Q1 or Q2
Q1 Set: English language
Q2 Set: alternative language
R Warm start
S Query: Internal Printer ON / OFF S0 or S1
S0 Set: Printer internal OFF
S1 Set: Printer internal ON
T196 Set: Clear all programmed methods
(corresponds with service tool
S2 Delete free methods)

U Query: Temperature U [0], U [1], U [2] or U [3]
e.g.: U0
U0 Set: Temperature control OFF
U1 Set: Temperature control =25 C U1


V1 Query: Temperature value 25 C and
standard cuvette adaptor
V [xxxxx]
e.g.: V11250
V1 [xxxxx] Set: Temperature value 25 C and

V [xxxxx]
e.g.: V12500

V [xxxxx]
e.g.: V14250

flow-through cuvette adaptor
V [xxxxx]
e.g.: V11250
V4 [xxxxx] Set: Temperature value 25 C and flow-
through cuvette adaptor

V [xxxxx]
e.g.: V12500
through cuvette adaptor

V [xxxxx]
e.g.: V14250
through adaptor

W Query: Required value of temperature
control
W [xxxxx]
e.g.: W15668
X Query: Actual value of temperature
control
X [xxxxx]
e.g.: X14102
Y Query: Stability of temperature control Y0 if stabilized
or
Y1 if not stabilized
or
Y if temperature control is OFF
Z Set: Suspend remote control After a delay of 5 seconds
the system sends a protocol
M0 in distances of
4 seconds until an ACK is
received by an external
device.
a [xxxx] Set: Calibration of temperature
[xxxx] =3755 for a temperature 37.55 C
(corresponds with service tool S8.3)

b Query: Beep ON / OFF b0 or b1
b0 Set: Beep OFF
b1 Set: Beep ON
c Reset system status
(corresponds with service tool S1)

d Query: ADC of temperature control d [xxxxx]
e.g.: d 940
e Query: Type of cuvette adaptor
e1 =Standard cuvette adaptor
e2 =Flow-through cuvette adaptor
e1 or e2


f [x] Query: Settings of filter positions [x]
[x] =filter position 0 9
f [x] [www]
[www] =value of wavelength
e.g.: f3 492
f [x] [www] Set: Value of wavelength of filter position
g Set: Acoustic signal
i [x] Set: Character of PCB layout version
[x] =character e.g.: a; b; c; d; ...
(see page 4.40.2 component diagram:
label of PCB is shown on the right side
of IC18)

i Query: Character of PCB layout version i [x]
e.g.: ia; ib; ic; id; ie; ...
j [cccccccccccccccc] Set: Laboratory name
[cccccccccccccccc] =maximum 16 characters

j Query: Laboratory name j [cccccccccccccccc]
e.g.: j Lab 1
k [x]
[cccccccccccccccc]
Set: User name
[x] =Number of user in the range 1 up to 5
[cccccccccccccccc] =maximum 16 characters

k [x] Query: User name
[x] =Number of user in the range 1 up to 5
k [x] [cccccccccccccccc]
e.g.: k3 Tom
m Query: Media test
m0 =Water
m1 =Air
m0 or m1
n [x] Set: Multiplexer level of bubble detector
[x] =multiplexer level 0...7

n Query: Multiplexer level of bubble
detector
n [0], , n [7]
e.g.: n6
o Query: Boost ON / OFF
o0 =Boost OFF
o1 =Boost ON
o0 or o1
o0 Set: Boost OFF
o1 Set: Boost ON
p [Data] Set: The memory assigned to the configuration
can be filled externally.

-- Example of the record: --
p004A4F004A50004A54004A57004A5F004A6
E004A8 3939

p Query: The Photometer 5010 V5+transfers the
complete contents of the memory assigned to
the configuration data.
-- Example of the record: --
p004A4F004A50004A54004
A57004A5F004A6E004A8
3939


q [Data] Set: The memory assigned to the curve data
can be filled externally record by record.

Attention: The first q-command combined with
a valid data string clears the memory.

After transfer of the first record additional
records can be appended. The append modus
will be open until a simple q-command or any
different command will be sent.

-- Example of record no. 1: --
q051E30342E31332E30360000F0302CFFF60
9FFF06AFFF309FF092BFFF159FF116BFFF75
AF1501CFF325B000000000000000000000000
00000000000000000000000000000000000000
00000000000000000000000000000000000000
00000000000000000000000000000000000000
00000000000000000000000000000000000000
0000E1

q Set: The append modus of a preceding
q-command will be finished.

q Query: The Photometer 5010 V5+transfers
record by record the complete contents of the
memory assigned to the curve data. Each
record represents the data of a specific curve.
q051E30342E31332E30360
000F0302CFFF609FFF06AF
FF309FF092BFFF159FF116
BFFF75AF1501CFF325B000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
0000000000000000E1

q041F30342E31332E303600
00FFF02AFF2009FFF04AFF
4009FFF06AFF6009FFF08A
FF800900000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
00000000000000000000000
000000000000001B


r [Data] Set: The memory assigned to the data logging

Attention: The first r-command combined with

will be open until a simple r-command or any

r0000000000000000000000000000000000000
00 0000000000000000000000000000000

r Set: The append modus of a preceding
r-command will be finished.

r Query: The Photometer 5010 V5+transfers
memory assigned to the data logging.
r0000000000000000000000
00000000000000000
00000000000000000000000
00000000

r0000000000000000000000
00000000000000000
00000000000000000000000
00000000
s [Data] Set: The memory assigned to the quality control

Attention: The first s-command combined with

will be open until a simple s-command or any

s0000000000000000000000000000000000000
00 0000000000000000000000000000000

s Set: The append modus of a preceding
s-command will be finished.

s Query: The Photometer 5010 V5+transfers
memory assigned to the quality control.
s0000000000000000000000
00000000000000000
00000000000000000000000
00000000

s0000000000000000000000
00000000000000000
00000000000000000000000
00000000
z Set: Suspend remote control

6.2 DOWNLOAD OF OPERATING SYSTEM:
RESUME AFTER MALFUNCTION
If the Photometer 5010 V5+ shows an empty screen after switching on and no acoustic signal can be
heard, the operating system may be damaged. The position of the jumper belonging to socket ST12 is in
normal position.

The device has to be dismantled:
1. see chapter 5.1 Opening item 4 and item 5
2. Change the position of the jumper belonging to socket ST12 from normal to bootstrap.

Socket ST12
Normal position
Bootstrap position
3. Switch on the device.
The device should show an empty screen.
An acoustic signal (a lower and a higher beep) can be heard.

4. Run on PC the application Serial Monitor 5010 (Smon5010v5.exe).
See OM Serial Monitor 5010 - chapter 3 - Starting.
5. Select Download operating system in the submenu configuration
6. Enter the password 5010 in the following dialog.

7. Select Resume after malfunction and confirm by [Ok].

8. An open dialog is shown. Open the file e.g. P304a55D.b0. The download begins
The window is closed and a progress bar shows the proceeding of operation. After three up to
ten minutes the device stops the transferring of data with a reset operation. The new operating
system is working.

9. If the application Serial Monitor 5010 shows a warning box with the content ERROR 1:
Timeout, the bootstrap may be damaged. In this case continue with chapter 6.3 - Initialization
of bootstrap.
10. After end of operation switch off the device.
11. Change the position of the jumper belonging to socket ST12 from bootstrap to normal.
12. Switch on the device.
13. After updating the general operating software of the device several initialization procedures
have to be done by using service tools and utilities. A detailed description of the procedure is
written in the Operating Instruction of Serial Monitor 5010 chapter 4.7.
6.3 INITIALIZATION OF BOOTSTRAP
This chapter describes a procedure to initialize a missing bootstrap. The bootstrap is a small program
stored in the battery powered RAM. After changing the battery or after replacing the RAM the bootstrap
has to be renewed. Item 1 up to 8 of chapter 6.2 - Resume after malfunction should be done before.

The device with a missing program shows following behavior:

The display of the device shows an empty screen after switching on the
device. No acoustic signal can be heard.

The device has to be dismantled:
1. see chapter 5.1 - Opening item 4 and item 5
2. see chapter 5.7 - Motherboard
3. Replace the FLASH MEMORY (IC14: mounted on soldering side of motherboard) by an
EPROM (REF 5010-051) containing a valid operating system. The position of the 32 pin
EPROM is shown by the white rectangle in the following picture. The white point marks pin 1.
Notice that electrostatic discharge can destroy the FLASH MEMORY, EPROM and the
motherboard of the device.
Attention: The PCB includes an active battery supplying the RAM and the real time clock. Avoid
a short circuit caused by e.g. a screw driver or a dropped screw. Pay attention to the metallic
spacers between PCB and base plate in case of relocating.

Pin 1
4. The jumper belonging to socket ST12 has to be in normal position.
5. Connect the PC and the device with a data cable serial interface (ID 501-002).
6. Connect the device to the mains.
7. Push the touch screen and switch the device on. Keep on with pressing the touch screen until a
single beep occurs or the text TOUCH PANEL ADJ USTMENT appears in the first line of the
display. Release the touch screen within one second. The device opens the touch screen
adjustment (OM chapter 7.2.15). Perform the adjustment.
8. The display of the device shows:

ERROR 8
9. Confirm all errors by [E].
10. The device has to be set to DOWNLOAD by
[UTILITIES], [MENU SERIAL COM] and [DOWNLOAD].
11. The device shows:

DOWNLOAD PLEASE WAI T
12. Run on PC the application Serial Monitor 5010.
(OM Serial Monitor 5010 chapter 4.7 - Download operating system)
13. During proceeding of operation two warning boxes are shown on the screen of the PC:

ERROR 2: Echo NAK
ERROR 1: Timeout

Confirm both warning boxes by pressing [Ok].
14. Switch off the device and disconnect the mains cable.
15. Replace the EPROM by the FLASH MEMORY.
16. The jumper belonging to socket ST12 has to be in bootstrap position.
17. Connect the device with the mains and switch it on.
18. Continue with chapter 6.2 - Resume after malfunction.
Perform item 3 up to 13.
19. After loading the general operating software of Photometer 5010 V5+ an initialization can be
done by using a special key code. The procedure makes a default setting of several variables.

Attention: The performing of the following instructions may only be done in case of having a
cleared RAM or a replaced battery.
Within the service program level there
are functions influencing special basic
parameters of the device. Because they
are allowed to be changed divergent
from the work configuration only in
exceptions and only by trained staff,
their unintentional selection is protected
by a password.

[SERVICE TOOLS].

Enter password:

[ 1 9 2 0 3 ]

Confirm with [E].

Confirm with [YES].



S E N D R E S U L T S


S E R V I C E T OOL S
P A S S WOR D

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

S Y S T E M I N I T I A L I S A T I ON

A R E Y OU S U R E ?

N O Y E S

20. Date and time can be set (OM chapter 7.2.16 Date /Time).
21. Make a setting of the serial number by applying the service tool S5.
22. Make a setting of the attribute of the PCB layout by applying the service tool S6.
Software applications may be dependent on this attribute.
23. Make a setting of additional filters build in (e.g. 670 nm) by applying the service tool S7.
24. Make a setting of the temperature value by applying the service tool S10
(SM chapter 4.40 - Thermal adjustment).
25. Do a calibration 12V ADC by applying the service tool S17.
26. Define the laboratory name by applying the utility U11.
The name of the laboratory can be stored permanently.
27. Define the user names by applying the utility U12.
The names of maximum five users can be stored permanently.
28. Do a dark level adjustment by applying utility U1 with both adaptors
29. Perform a media test by applying utility U4.4
(OM chapter 7.2.4.2 Media test).
30. Perform a pump calibration by applying utility U4.2
(OM chapter 7.2.4.4 Pump calibration).
31. Control the settings by applying utility U7
(OM chapter 7.2.7 - Printing settings).
6.4 CONFIGURATION OF OPERATING SYSTEM
This chapter describes a procedure to configure the operating system to different photometer models.
Since the operating system V5.10 of Photometer 5010 V5 the software module can be alternatively used
with Photometer 4040 V5.

Attention: The performing of the following instructions may only be done in case of working with a
configuration of Photometer 4040 V5. After the performing of the procedure the operating system works
like a Photometer 5010 V5.

Within the service program level there
are functions influencing special basic
parameters of the device. Because they
are allowed to be changed divergent
from the work configuration only in
exceptions and only by trained staff,
their unintentional selection is protected
by a password.

[SERVICE TOOLS].

Enter password:

[ 5 0 . 4 0 ]

Confirm with [E].

Select operating system with:

PHOTOMETER [5010].

The configuration will be changed.



S E N D R E S U L T S


S E R V I C E T OOL S
P A S S WOR D

1 2 3 4 5 6 7 8

E S C 9 0 . + - E

S E L E C T P H O T O ME T E R

4 0 4 0 5 0 1 0
6.5 DOWNLOAD OF OPERATING SYSTEM
USING A PROGRAMMED FLASH MEMORY
This chapter describes a procedure to initialize a missing operating system and a missing bootstrap.
The bootstrap is a small program stored in the battery powered RAM. After changing the battery or after
replacing the RAM the bootstrap has to be renewed.

The device with a missing program shows following behavior:

The display of the device shows an empty screen after switching on.
No acoustic signal can be heard.

Normally the procedure 6.3 INILIZATION OF BOOTSTRAP based on using an EPROM should be
preferred. But if an EPROM is not available, the following procedure can be performed with another unit
of Photometer 4040 V5+ or Photometer 5010 V5+.
Phase 1:
The well working device has to be dismantled:
1. see chapter 5.1 - Opening item 4 and item 5
2. see chapter 5.7 - Motherboard
3. Replace the programmed FLASH MEMORY (IC14: mounted on soldering side of motherboard)
by the FLASH MEMORY of the non-programmed device.
Keep the programmed FLASH MEMORY at a save place.

The position of the 32 pin FLASH MEMORY is shown by the white rectangle in the following
picture. The white point marks pin 1.
Notice that electrostatic discharge can destroy the FLASH MEMORY and the motherboard of
the device.

Attention: The PCB includes an active battery supplying the RAM and the real time clock. Avoid
short-circuit caused by e.g. a screw driver or a dropped screw! Pay attention to the metallic
spacers between PCB and base plate in case of relocating.

Pin 1
4. Perform a Download of operating system: Resume after malfunction corresponding to
SM chapter 6.2.
5. The end of the download is marked by an acoustic signal. The display of the device shows an
empty screen.
6. Switch off the device after download operation.
Phase 2:
7. Replace the reprogrammed FLASH MEMORY to the socket (IC14) of the non-programmed
device.
8. The jumper belonging to socket ST12 has to be in normal position.
9. Push the touch screen and switch the device on. Keep on with pressing the touch screen until a
single beep occurs or the text TOUCH PANEL ADJ USTMENT appears in the first line of the
display. Release the touch screen within one second. The device opens the touch screen
adjustment (OM chapter 7.2.15). Perform the adjustment.
10. Confirm all errors by [E]
11. Continue with SM chapter 6.3 Initialization of bootstrap item 19 up to the end of the chapter.
12. Run on PC the application Serial Monitor 5010.
(OM Serial Monitor 5010 chapter 4.7 - Download operating system)
7 TROUBLE SHOOTING
CODED ERROR MESSAGES
Legend : SM =Service Manual / OM =Operators Manual
No. (possible) Causes Remedy
1 method is write protected, method cannot be
cleared
by special software
2 check sum of a freely programmed method is
wrong
program new method
3 forbidden input, wrong number format repeat input in permitted area
4 method not available method editor:
check method no.
5 dark value is absolutely too high (>16 bit) or
higher as the measurement,
ADC overflow
repeat dark level adjustment;
check lamp / filter; check blank
6 all multiplexer positions are too bright/too dark at
setting to zero
repeat dark level adjustment;
check filter / lamp; check blank
7 mathematical overflow, at measurement
calculation
check filter; check standard;
check measuring solution
8 check sum error in the data record of the dark
offset
repeat dark level adjustment
9 check sum error in the data record of the device
basic setting (status, ADC correction)
automatic error remedy
10 division by a too small value (<0.001 A) check filter; check standard;
check measuring solution
11 invalid calibration curve Select valid number
12 setting to zero not possible (zero value is <32768
cycle)
check lamp; check filter;
check zero solution
13 setting to zero not possible (zero value is >
983039 cycle)
check lamp; check filter;
check zero solution
14 invalid standard measure valid standard solution
15 no parameter memory vacant (too little memory for
nonlinear methods)
delete a no longer actual nonlinear method
16 method no. is occupied select other method no.; delete a no longer actual
nonlinear method
17 check sum error in the parameter memory
(nonlinear method)
program method newly
18 at calculation overflows in nonlinear method check factor; check parameter
19 clock malfunction
20 overflow at Kinetic check measuring solution
prohibida
7 TROUBLE SHOOTING
29 wrong input of deltas or time per delta restart method
30 battery empty check battery (BT1) (chapter 4.40 - voltages)
31 communication: wrong data format check protocol of host
32 communication: sent data not plausible / not
interpretable
check protocol of host
33 communication: mentioned module does not
answer in a certain time
check interconnecting cable;
check mentioned module
34 communication: overflow send/receive buffer reduce amount of data at the communication
partner
35 remote control: wrong method number external software problem
36 remote control: unknown command external software problem
37 remote control: wrong data format external software problem
38 check sum of operating system bank 0 damaged replace operating system
39 check sum of operating system bank 1 damaged replace operating system
40 timeout at reception from module 2 switch off/on device
41 check sum error at reception from module 2 switch off/on device
42 NAK at reception from module 2 switch off/on device
44 error at pump calibration
- pump tube not clamped;
- no liquid aspirated;
- too much liquid aspirated during calibrating;
- power of the pump too small;
- motor does not rotate or stops;
- connectors of tubes leaky;
- bubble detector works falsely;
- aspiration tube blocked;
- aspiration tube badly stained

- clamp pump tube;
- control volume of aspiration;
- control connectors of tubes;
- the plug of the bubble detector has a bad
contact;
- the cable of the bubble detector has a bad
contact;
- adjust bubble detector (chapter 7.2.4);
- replace aspiration tube (chapter 8.7)
7 TROUBLE SHOOTING

45 error at sipping solution
- pump tube not clamped;
- no liquid aspirated;
- power of the pump too small;
- motor does not rotate or stops;
- connectors of tubes leaky;
- bubble detector works falsely;
- aspiration tube blocked;
- aspiration tube badly stained
- clamp pump tube;
- adjust bubble detector (chapter 7.2.4);
- control volume of aspiration;
- control connectors of tubes;
- do a calibration of peristaltic pump
(chapter 7.2.4);
- the plug of the bubble detector has a bad
contact;
- the cable of the bubble detector has a bad
contact;
- replace aspiration tube (chapter 8.7)
46 filter position out of tolerance check adjustment of light barrier
(chapter 3.3 S8 Test filter wheel / chapter 5.5)
check plugs P5 and P13 (chapter 5.7)
47 +12 V
DC
out of range check voltage of +12V
DC
(chapter 3.3 S17
Calibration 12V ADC)
51 Wrong adaptor Insert standard cuvette adaptor (chapter 3.5.1)
52 timeout printer internal the internal printer is temporarily disconnected
53 Set of data points is missing Check multi-standard functions
54 nonlinear measurement: value out of range check the absorbance of the sample
55 number of given data points <2 add data points
57 memory of data logging management is
completely filled
delete log data (chapter 7.2.8)
58 checksum of data logging damaged delete log data (chapter 7.2.8)
59 error in the automatic measuring operation
(remote)
check interface
60 error at multiplexer of operational amplifier switch off/on device
61 error at multiplexer of bubble detector switch off/on device
62 free method number not found check method memory
63 wrong address at multi-standard loading check multi-standards
64 current method not found in monthly memory check QC data of method
65 more than 50 QC methods defined delete unused QC methods
66 internal clock is off. QC data not storable switch on internal clock
67 BCC error in dataset of QC method values check current method
68 free monthly memory not found at QC delete unused QC methods
69 free space in daily memory not found at QC empty QC daily memory
70 error at QC calculation check QC data
71 QC serum not found check QC data
no sujeta
rotos
manchadas
7 TROUBLE SHOOTING

72 wrong address at saving test results send results through serial interface and delete
results (chapter 7.2.19)
73 results memory full, it will be overwritten overwrite results memory or send and delete
74 BCC error at sending result string send results through serial interface and delete

No. (possible) Causes Remedy
the operating system behaves like a Photometer
4040
set the type of operating system to Photometer
5010 (chapter 6.4).

8 SPARE PARTS
sorted by REF

REF DESCRIPTION

0369616001 Interference filter 623nm / 12 mm
0552402001 Mains cable
0554871001 Halogen lamp 12V/20W
0745235001 Printer ribbon, 5 pcs
090-063 Thermistor
090-064 Secondary calibration standards, 4 pcs, certified
1010735001 Printer ribbon, 1 pc
1268457001 Printer paper, 5 rolls
1704796001 Flow-through cuvette adaptor
1704800001 Standard cuvette adaptor
1704818001 Dust cover
1704834001 Waste tubing, 2 pcs
1706853001 Axis printer paper
1706870001 Bubble detector with plug
1706896001 Carton Photometer
1706985001 Fan
1707159001 Holding spring for disp. cuvette
1707469001 Rubber foot, 4 pcs
1804553001 Step motor driver
5010-001 Tool kit filter exchange
5010-016 AC/DC power supply
5010-018 Fuses for line power, 10 pcs
501-002 Data cable serial interface
5010-022 Fuses T3.15A / 250V, 10 pcs
5010-023 Fuses T6.3A / 250V, 10 pcs
5010-030 Lamp adjustment tool
5010-033 Battery BT1
5010-050 Pump tube with joints
5010-051 EPROM V5+
8 SPARE PARTS
sorted by REF

REF DESCRIPTION

5010-052 Printer mechanism 8NAD
5010-053 Printer controller 8NAD
5010-054 Bottom case
5010-055 Metal tube inlet
5010-056 Unit photodiode
5010-057 Touchscreen
5010-059 Lamp holder
5010-060 Step motor pump
5010-061 Step motor filter wheel
5010-062 Unit Peltier element
5010-063 Lightbarrier w. plug filterwheel
5010-064 Top case
5010-065 Aspiration tubing 185 mm, 2 pcs
5010-066 Outlet tube cuvette, 5 pcs
5010-068 Unit cuvette adaptor
5010-069 Connector bubble detector
5010-070 Plastic foil touchscreen
5010-072 Microswitch with plug
5010-073 Top cover small for printer
5010-084 Top case pre-assembled with touchscreen
5010-120 PCB RR-120 Motherboard
5010-121 PCB RR-121 Motor driver
5010-122 PCB RR-122 Touchscreen
5010-340 Interference filter 340nm / 10 mm

8 SPARE PARTS
sorted by DESCRIPTION

REF DESCRIPTION

5010-016 AC/DC power supply
5010-065 Aspiration tubing 185 mm, 2 pcs
1706853001 Axis printer paper
5010-033 Battery BT1
5010-054 Bottom case
1706870001 Bubble detector with plug
1706896001 Carton Photometer
5010-069 Connector bubble detector
501-002 Data cable serial interface
1704818001 Dust cover
5010-051 EPROM V5+
1706985001 Fan
1704796001 Flow-through cuvette adaptor
5010-018 Fuses for line power, 10 pcs
5010-022 Fuses T3.15A / 250V, 10 pcs
5010-023 Fuses T6.3A / 250V, 10 pcs
0554871001 Halogen lamp 12V/20W
1707159001 Holding spring for disp. cuvette
5010-030 Lamp adjustment tool
5010-059 Lamp holder
5010-063 Lightbarrier w. plug filterwheel
0552402001 Mains cable
5010-055 Metal tube inlet
5010-072 Microswitch with plug
5010-066 Outlet tube cuvette, 5 pcs

8 SPARE PARTS
sorted by DESCRIPTION

REF DESCRIPTION

5010-120 PCB RR-120 Motherboard
5010-121 PCB RR-121 Motor driver
5010-122 PCB RR-122 Touchscreen
5010-070 Plastic foil touchscreen
5010-053 Printer controller 8NAD
5010-052 Printer mechanism 8NAD
1268457001 Printer paper, 5 rolls
1010735001 Printer ribbon, 1 pc
0745235001 Printer ribbon, 5 pcs
5010-050 Pump tube with joints
1707469001 Rubber foot, 4 pcs
090-064 Secondary calibration standards, 4 pcs, certified
1704800001 Standard cuvette adaptor
1804553001 Step motor driver
5010-061 Step motor filter wheel
5010-060 Step motor pump
090-063 Thermistor
5010-001 Tool kit filter exchange
5010-064 Top case
5010-084 Top case pre-assembled with touchscreen
5010-073 Top cover small for printer
5010-057 Touchscreen
5010-068 Unit cuvette adaptor
5010-062 Unit Peltier element
5010-056 Unit photodiode
1704834001 Waste tubing, 2 pcs

9.1 CALIBRATION PROCEDURE OF
PHOTOMETER 5010
SUBJECT: CUVETTE TEMPERATURE

1. Purpose
This calibration procedure describes the calibration of the cuvette temperature of Photometer 5010. The
meaning of calibration is to determine the difference between the true temperature and the set
temperature. The procedure is to carry out for the temperatures which are used by the customer.

2. General description and measuring theory
The temperature is measured with a selected thermistor-probe. The thermistor is supplied by RIELE. The
certified tolerance of this thermistor is 0.1 C.

The photometer-cuvette temperature is measured in case of using the single cuvette adaptor in an
aluminium-dummy cuvette or in case of using the flow-through cuvette adaptor in the original flow-through
cuvette.

The resistance of the thermistor is measured by a 4 digit digital multimeter (DMM). The requirements of
the DMM are given in chapter 7. The corresponding temperature is listed in chapter 8.

The implementation of the whole procedure lasts approximately 1.5 hours.

3. Operating conditions
The calibration should be performed under normal operating conditions, i.e.

Room temperature: 15 C to 30 C
Relative humidity: 40 % to 80 %
No ventilation or draft

Note that the variation of the room temperature should not exceed 2 C during the calibration process.

4. Traceability of the calibration standards
The traceability to the National Temperature Standard is given by selected thermistor and a calibrated
DMM. The last Calibration Certificate of both, the DMM and the thermistor, must not be older than
12 months. If the 24 month accuracy of the DMM fulfils the requirements in chapter 7, the last DMM
Calibration Certificate can be up to 24 months old.

5. Test procedure
a. In case of using the single cuvette adaptor insert the dummy-cuvette instead of a square cell.
In case of using the flow-through adaptor remove the joint inlet tube cuvette / aspirate tubing and
the outlet tube cuvette.

Pipette 200 l distilled water in the dummy-cuvette or the flow-through cuvette.

b. Connect the thermistor lead to the two-wire resistance input of the DMM.

c. Insert the thermistor-probe into the hole of the photometer dummy-cuvette or the hole of the outlet
tube cuvette of the flow-through cuvette.
Caution: Handle the delicate probe with care! Pay attention to the correct position of the probe.
Avoid bubbles within the aperture of the flow-through cuvette.

d. Switch on the DMM and Photometer 5010 and wait 15 minutes for warming up.

e. Select the two-wire resistance function and appropriate range on the DMM. The resistance of the
thermistor is in the range of 6 kOhm up to 10 kOhm for the temperature range of 25 C up to
37 C. The table of resistance of thermistor (REF 090-063) shows the assigned resistance for a
given temperature (see chapter 9 item 8).

f. Enter the service program level.
PHOTOMETER 5010

For additional information see chapter 3.3 SERVICE TOOLS.

g. Perform a system initialization by applying service program item 1 S1 - System initialization.

h. Enter the service program item 9 S9 Temperature ON/OFF.

i. Select the temperature 25 C.

j. Check the temperature control by using service program item 9 S9 Temperature ON/OFF.
As long as temperature is not stabilized, the stability is showing a value different of zero. It needs
minimum five minutes until a stabilized temperature level is reached. Wait 10 minutes
furthermore.

k. Read the displayed measurement of DMM in Ohm. Look up in the table of resistance the
appropriate set of values. Calculate by performing a linear interpolation the assigned temperature
value (see chapter 9 item 8).

l. Make an automatic temperature calibration by using service program item 12 S12 -
Temperature calibration.

m. Check the temperature control by using service program item 9 S9 Temperature ON/OFF.
As long as temperature is not stabilized, the stability is showing a value different of zero. It needs
minimum five minutes until a stabilized temperature level is reached. Wait 5 minutes furthermore.

n. Read the displayed measurement of DMM in Ohm. Look up in the table of resistance the
appropriate set of values. The temperature value should show the desired value.

o. Read the required value and subtract the value 3000. The result is called temperature value. Note
this value in calibration protocol combined with adaptor type and temperature level.
See for additional information in chapter 4.40 MOTHER BOARD Thermal adjustment.

p. Repeat above mentioned steps with the temperature levels 25 C, 30 C and 37 C for both types
of adaptors.

6. Documentation
For documentation use a form containing following table:

Single cuvette adaptor Flow-through adaptor
25 C Temperature value Temperature value

7. Requirements for the Digital Multimeter (DMM)
The DMM for the resistance-measurements has to fulfil the following requirements:

12 month accuracy of resistance measurements
within the 0 30 KOhm range: 0.05 % +2 digits
Current for resistance measurement: 15 A
Latest Calibration Certificate: not older than 12 months

If the 24 months resistance-accuracy fulfils the above accuracy requirements, the latest
Calibration Certificate can be 24 months old.
PHOTOMETER 5010

8. Table of resistance Thermistor REF 090-063

Temperature Resistance
[ C] [Ohm]

23,5 10682
23,6 10636
23,7 10589
23,8 10543
23,9 10496
24,0 10450
24,1 10404
24,2 10358
24,3 10313
24,4 10268
24,5 10223
24,6 10178
24,7 10133
24,8 10089
24,9 10044
25,0 10000
25,1 9956
25,2 9913
25,3 9870
25,4 9827
25,5 9784
25,6 9742
25,7 9700
25,8 9657
25,9 9615
26,0 9573
26,1 9531
26,2 9490
26,3 9449
26,4 9408
26,5 9368
[ C] [Ohm]

28,5 8590
28,6 8553
28,7 8517
28,8 8480
28,9 8443
29,0 8407
29,1 8371
29,2 8335
29,3 8300
29,4 8264
29,5 8230
29,6 8195
29,7 8161
29,8 8126
29,9 8092
30,0 8057
30,1 8023
30,2 7989
30,3 7955
30,4 7922
30,5 7888
30,6 7855
30,7 7822
30,8 7789
30,9 7756
31,0 7723
31,1 7690
31,2 7658
31,3 7626
31,4 7593
31,5 7562
[ C] [Ohm]

35,5 6397
35,6 6371
35,7 6345
35,8 6319
35,9 6293
36,0 6267
36,1 6241
36,2 6216
36,3 6191
36,4 6166
36,5 6141
36,6 6116
36,7 6091
36,8 6066
36,9 6042
37,0 6017
37,1 5993
37,2 5968
37,3 5944
37,4 5920
37,5 5896
37,6 5872
37,7 5848
37,8 5824
37,9 5801
38,0 5777
38,1 5754
38,2 5730
38,3 5710
38,4 5684
38,5 5661

PHOTOMETER 5010

9. Linear interpolation
This procedure describes the performing of a linear interpolation in case of a given resistance R.
The assigned temperature is called T.

If the resistance R is found in the table, get the appropriate temperature value and finish this chapter.

If the actual temperature of the thermistor is in the range of the required temperature 1.5 C, two values
of resistance can be read from table with the relation:

R
0
> R > R
1

The resistances R
0
and R
1
form an interval. They are a set of data points next to the resistance R.

The assigned temperature values of the resistances R
0
and R
1
are called T
0
and T
1
.

The assigned temperature T can be calculated by the formula:

T = T
0
+ (T
1
T
0
) (R - R
0
) / (R
1
R
0
)

Example:
In case of a given resistance R with the value 9978 Ohm you can find the interpolated temperature T by:

T = 25 C + 0.1 C (9978 - 10000) / (9956 10000)

T = 25.05 C


Pm-51 Touch Screen1 PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pm-51 Touch Screen1 PDF

Uploaded by

Copyright:

Available Formats

Photometer 5010 V5+

You might also like