Professional Documents
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2
using rapid temperature
swing or vacuum swing adsorption
Niklas Hedin
a,
, Linna Andersson
a
, Lennart Bergstrm
a
, Jinyue Yan
b,c
a
Department of Materials and Environmental Chemistry and The Berzeli Center EXSELENT, Arrhenius Laboratory, Stockholm University, SE-106 91 Stockholm, Sweden
b
Chemical Engineering and Technology/Energy Processes, Royal Institute of Technology, Teknikringen 50, SE-100 44 Stockholm, Sweden
c
Sustainable Development of Society and Technology, Mlardalen University, SE-721 23 Vsters, Sweden
a r t i c l e i n f o
Article history:
Received 4 September 2012
Received in revised form 11 November 2012
Accepted 15 November 2012
Available online 20 December 2012
Keywords:
Zeolites
Metal organic frameworks
Amine-modied silica
Carbon capture and storage
Temperature swing adsorption
Vacuum swing adsorption
a b s t r a c t
In general, the post-combustion capture of CO
2
is costly; however, swing adsorption processes can reduce
these costs under certain conditions. This review highlights the issues related to adsorption-based pro-
cesses for the capture of CO
2
from ue gas. In particular, we consider studies that investigate CO
2
adsor-
bents for vacuum swing or temperature swing adsorption processes. Zeolites, carbon molecular sieves,
metal organic frameworks, microporous polymers, and amine-modied sorbents are relevant for such
processes. The large-volume gas ows in the gas ue stacks of power plants limit the possibilities of using
regular swing adsorption processes, whose cycles are relatively slow. The structuring of CO
2
adsorbents is
crucial for the rapid swing cycles needed to capture CO
2
at large point sources. We review the literature
on such structured CO
2
adsorbents. Impurities may impact the function of the sorbents, and could affect
the overall thermodynamics of power plants, when combined with carbon capture and storage. The heat
integration of the adsorption-driven processes with the power plant is crucial in ensuring the economy of
the capture of CO
2
, and impacts the design of both the adsorbents and the processes. The development of
adsorbents with high capacity, high selectivity, rapid uptake, easy recycling, and suitable thermal and
mechanical properties is a challenging task. These tasks call for interdisciplinary studies addressing this
delicate optimization process, including integration with the overall thermodynamics of power plants.
2012 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
2. Adsorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
2.1. Microporous physisorbents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
2.1.1. Zeolites and aluminum phosphates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
2.1.2. Carbon molecular sieves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.1.3. Metal organic frameworks, covalent organic frameworks, and microporous polymers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.2. Mesoporous physisorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
2.3. Amine-modified mesoporous silica chemisorbents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
3. Swing adsorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
4. Structured and supported adsorbents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
4.1. Structured adsorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
4.2. Supported adsorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
5. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
0306-2619/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.apenergy.2012.11.034
3
formed in propa-
nol/water mixtures. The local chemistry at the silica interface is ex-
pected to be somewhat different from that in water, which could
open up different energetics and kinetics for the sorption of CO
2
.
Additional benets could result from tethering the amine on solid
substrates, in terms of the potential environmental and health con-
cerns regarding byproducts from the liquid-based processes. The
high volatilities of the amines and byproducts could be reduced
by tethering the amines. Certain alkanolaminewater mixtures
are particularly corrosive, and tethering the amines to substrates
could reduce such corrosion.
In analogy with the chemistry of amines and CO
2
in the liquid
phase, amines and polyamines have been tethered to silica sup-
ports, or have been introduced simply by coating or lling the
pores. While silica-amine sorbents can be loaded with large
amounts of amines, there is a tradeoff between amine loading
and the remaining surface area. When the pores of the substrate
are lled with the amine, the capacity for the adsorption of CO
2
is large, but there is no room for gas transport within the compos-
ite sorbents, and the advantage of rapid gas-phase transport is lost.
Hence, the amine-lled porous materials act primarily as absor-
bents, rather than adsorbents.
Recently, there has been discussion regarding which silica sub-
strate should be used. Mesostructured silica with ordered pores
has typically been used as a substrate for amines. Although the
adsorption data may be easier to interpret from such well-ordered
substrates, there are both economic and technical advantages in
using unordered and mesoporous silica supports [116]. However,
mesostructured silica supports are commonly rather unstable un-
der steam conditions [117].
The pores of the silica should not be too small. It has been
shown that it is advantageous to expand the pores of MCM-41
and similar silica substrates before tethering the amines [44,118
123]. MCM-48 is a silica substrate with unusually large specic
surface areas, and a three-dimensionally interconnected structure.
Bacsik et al. [45] observed a higher uptake of CO
2
on AMS-6 than
on MCM-48 when both were modied with tethered amine groups.
AMS has larger pores, but the same structure as MCM-48.
The chemistry governing the reactions of CO
2
with amines on
silica supports is not fully understood. Molecular spectroscopy
techniquesmost often Fourier transform infrared (FTIR) spectros-
copy, but also
13
C nuclear magnetic resonance spectroscopyhave
been used to study the chemistry of these reactions [44,124129].
When tethered amines react with CO
2
they mainly form carba-
mateammonium ion pairs, when the amine density is large en-
ough. Two amine groups react with one CO
2
molecule.
Carbamateammonium ion pairs are the main control on whether
water vapor is present. At low amine densities, carbamic acid and
silylcarbamates tend to form in parallel with each other. Such sily-
lcarbamates appear to form only under dry conditions. The uptake
of CO
2
typically increases under moist conditions [44,130,131].
Danon et al. [125] excluded the formation of HCO
3
-
during the
adsorption of CO
2
on SBA-15 mesoporous silica modied with (3-
aminopropyl) triethoxysilane, even with water present. Numerous
authors have speculated about the formation of HCO
3
, perhaps in
analogy with reactions with liquid amines. The uptake of CO
2
on
amines tethered to sorbents at low pressures of CO
2
tends to have
a critical dependence on the amine density. The low-pressure up-
take becomes signicant only when the local amine density is high
enough for ammoniumcarbamate ion pairs to form. Previous
studies systematically studied this effect for monoamines tethered
to silica [131133].
It is important to quantify the contributions from the physi-
sorption and chemisorption of CO
2
on amines, because this balance
determines the regeneration conditions that are necessary for the
recovery of CO
2
from the sorbent. Thermodynamic methods (such
as conventional adsorption measurements) are not ideal for the
differentiation of such contributions, especially for cases when
the heats of adsorption are similar between physisorption and
chemisorption. Aziz et al. [127] quantied these contributions by
using infrared spectroscopy to determine the chemisorption and
physisorption of CO
2
on amine-modied silica, and showed that
CO
2
mainly chemisorbed, even at low amine densities.
Mesoporous silicas have also been modied with amine or
amine-like functionalities other than (3-aminopropyl)triethoxysi-
lane. For example, Kim et al. [134] recently studied derivatives of
hydroxylated amidine in their solid state for the capture of CO
2
,
Belmabkout et al. [135,136] studied silica modied with triamines,
which showed a signicant uptake of CO
2
, and Serna-Guerrero
[137,138] modeled the kinetics and thermodynamic of the uptake
of CO
2
on related sorbents.
Hicks et al. [139] studied tethered and hyperbranched polyeth-
yleneimine (PEI) on mesoporous silica; this system displayed effec-
tive and reversible capture of CO
2
[140]. These composites
displayed high amine loading, and chemical anchoring of amines,
which made them attractive for the capture of CO
2
. Drese et al.
[141] measured an extraordinary CO
2
-uptake capacity of
5.6 mmol/g for hyperbranched aminosilica (HAS) on SBA-15 sup-
ports, and Choi et al. [142] investigated related adsorbents for their
potential use in the capture of CO
2
from dilute mixtures, which
could be useful for applications in submarines or space shuttles,
or, speculatively, for the capture of CO
2
from air. Satyapal et al.
[143] discussed these hybrid sorbents, which were based on a por-
ous polymer, oligomeric amines, and a polymeric modier that en-
hanced the rate of uptake of CO
2
. Using a similar approach, several
groups have studied mesoporous silica lled or coated with
amines, revealing that tetraethylenepentamine (TEPA) in particular
showed signicant potential for the capture of CO
2
[144147]. In
such composite sorbents, polyethylene glycol enhanced the CO
2
sorption kinetics of TEPA [148]. Using impregnation from solution,
Ebner et al. [149] introduced up to 40 wt.% of polyethylene(imine)
into a support of porous silica in the form of beads. During the
application of up to 76 consecutively applied adsorptiondesorp-
tion cycles, the working capacity for the sorption of CO
2
under iso-
thermal conditions ranged from 0.25 to 2.8 mol/kg, with a
maximum observed at a temperature of 80 C. Jiang et al. [150]
studied the CO
2
adsorption capacity of porous spheres of poly-
methylmethacrylate covered with multilayers of amine-based
polyelectrolytes, revealing that up to 10 layers of PEI and polysty-
rene sulfonate (PSS; which were added using a layer-by-layer pro-
cess) resulted in a capacity for CO
2
adsorption of 1.7 mol/kg
N. Hedin et al. / Applied Energy 104 (2013) 418433 425
sorbent. Wang et al. [151] improved the CO
2
adsorption capacity of
such lms (containing PEI) by introducing surfactants to create
additional pathways for the CO
2
to diffuse into the lms. At
30 C, the porous lm with PEI adsorbed up to 142 mg/g of CO
2
,
and >50% of the amines reacted with CO
2
. Films with PEI and
surfactants showed improved CO
2
sorption kinetics compared with
those without surfactants, and the regeneration performances
were comparable for lms with and without surfactants. The PEI
lms were deposited on three types of mesoporous supports: hier-
archically porous silica, mesoporous carbon aerogels, and meso-
porous silica of the type SBA-15. Qi et al. [152] studied the
capture of CO
2
on nanocomposite sorbents based on capsules of
mesoporous silica functionalized with PEI or TEPA. Under simu-
lated ue gas conditions, the TEPA-functionalized capsules showed
a maximum capacity of 7.9 mmol/g for the adsorption of CO
2
. The
kinetics for the CO
2
uptake were fast: within the rst few minutes,
90% of the total CO
2
uptake capacity was lled. The amine-
functionalized capsules, with a thin and mesoporous silica shell
(12 nm) and a large interior void volume, showed the highest
capacity to adsorb CO
2
. The use of larger particles increased both
the optimal amine content and the capacity for the adsorption of
CO
2
. Composite sorbents impregnated or lled with oligomeric
amines could potentially be used for the large-scale capture of
CO
2
; however, their longevity has been questioned [140].
Oxidation in the presence of oxygen could degrade amine-based
sorbents. Flue gases can contain signicant amounts of oxygen gas,
and monoethanolamine undergoes such oxidative degradation.
Bollini et al. [153] showed that tethered primary and tertiary
amines were stable in an oxidizing environment with a somewhat
elevated temperature, but secondary amines degraded. They con-
cluded that it would be difcult to use secondary amines in the
post-combustion capture of CO
2
. This limits the potential of teth-
ered secondary diamines, triamines, and TEPA and PEI supported
on silica for the adsorption-driven post-combustion capture of
CO
2
in the case of a high oxygen content in the ue gas.
The parasitic losses related to the chemical reactions of amines
with certain impurities have received little attention. Many amines
tend to form heat-stable salts with SO
2
and carbonyl sulde (COS)
[154], and one would expect amine-modied silica to react in a
similar way, possibly with an added parasitic contribution. We
have not found any studies investigating how irreversible reactions
between COS and amine groups could affect amine-based sorbents.
3. Swing adsorption
Swing adsorption processes make use of the differences be-
tween the tendencies for adsorption of the individual components
in multicomponent gaseous mixtures (such as ue gases from
combustion). The most common swing adsorption methods use a
cyclic variation of the pressure or temperature. These methods
are known as pressure swing adsorption (PSA), vacuum swing
adsorption (VSA), thermal swing adsorption (TSA), and the related
electrically induced thermal swing adsorption (ESA) [28,155].
Here, we review the extensive literature on the optimization
and variation of these swing adsorption processes, focusing on
the removal and concentration of a minority component of CO
2
(heavy) from N
2
(light), due to its potential use in post-combustion
capture. Industrial PSA processes are closely related to the original
Skarstrom cycle [156], and nd uses in, for example, renery tech-
nology [78]. This cycle includes two beds, which are subjected to
pressurization, adsorption, blow down, and purge, with a pattern
that maintains a continuous stream of product. Fig. 5 illustrates
these developments for one of the beds in this cycle. The bed is
pressurized with CO
2
-lean N
2
-rich gas in step A, as illustrated in
Fig. 5A. The ue gas is fed to the bed in step B, displayed in
Fig. 5B and CO
2
-lean gas is produced. CO
2
-rich gas is produced in
step C (blow down) and step D (purge), as illustrated in Fig. 5C
and D.
These PSA processes typically purify weakly adsorbing species
(e.g., H
2
) from gaseous mixtures with strongly adsorbing species.
CO
2
typically adsorbs more strongly to surfaces than N
2
, due to
its larger electric quadrupolar moment. To recover CO
2
from a mix-
ture with a large proportion of N
2
, other PSA processes have been
developed, modeled, and evaluated. The methods used to recover
heavy components using PSA are known as heavy-reux PSA
processes. A rinse step is introduced in the Skarstrom cycle after
the feed, which equilibrates the beds and ushes out the light
product (N
2
) before the heavy component (CO
2
) is recovered. A
so-called dual-reux PSA process has been developed, and models,
descriptions, and experimental demonstrations for this process
have been presented [157159]. In this particular PSA cycle, a rinse
step was introduced to increase the purity of the strongly adsorbed
component (CO
2
) over the weakly adsorbed component (N
2
);
however, Park et al. [160] showed that the rinsing dramatically
increased the power consumption. Fiandaca et al. [161] presented
a preliminary investigation of an algorithm for fast-cycle PSA
operation. Although their study focused on the production of N
2
from air, it was also helpful for the optimization of CO
2
separation.
Thakur et al. [162] recently argued that the duplex PSA
proposed by Leavitt [163] could be modied to achieve a compact
process.
It is likely that conventional PSA processes will be difcult to
implement for the capture of CO
2
in ue gases from large point
sources. Indeed, Chaffee et al. [25] indicated that this process is
too expensive [25]. We believe that the technical difculties
mainly lie in the pressurization steps in PSA, and in the integration
of the enormous ow in the ue gas stack for a normal power sta-
tion. However, there are advantages in combusting fuel at some-
what elevated pressures [164], and for such power plants the
application of rapid PSA could be more straightforward. Rapid
VSA and rapid TSA are more promising for the capture of CO
2
from
ue gases. Note that the CO
2
capture step in VSA and TSA must be
integrated with the complex thermodynamics of the power gener-
ation plant itself. The separation performance can be challenging,
due to the different compositions of the ue gases and the varia-
tions in the conguration of the VSA/TSA with the power plant. Re-
cent studies have investigated the integration of CCS with the
various components in a power generation system[165172]. Such
integration may result in a reduction in the energy consumption
N
2
CO
2
N
2
CO
2
:N
2
(15:85)
N
2
CO
2
N
2
CO
2
CO
2
N
2
N
2
N
2
CO
2
A B C D
Fig. 5. One of the beds in a Skarstrom PSA cycle, which is subjected to: (A)
pressurization, (B) adsorption of CO
2
and production of N
2
, (C) blow down with
production of CO
2
and (D) purge with production of CO
2
.
426 N. Hedin et al. / Applied Energy 104 (2013) 418433
and the costs of the overall system. The composition of the ue
gases depends on the fuel and type of combustion used, but it is
generally dominated by N
2
, 3%15% CO
2
by volume, H
2
O, O
2
, Ar,
and small amounts of SOx and NOx [5,173]. Many amines tend
to form heat-stable salts with SO
2
and COS [153], and such salts in-
crease the parasitic contributions to the CO
2
separation and
decrease the lifetime of the sorbent. Besides the thermal perfor-
mance, it is essential to optimize the economic performance by
considering external factors, which could include policy incentives
and regulations devised for the implementation and commerciali-
zation of CCS [5].
In VSA, the strongly adsorbed component is recovered at sub-
atmospheric pressures. Such vacuum recovery of adsorbed CO
2
is
promising for the separation of CO
2
from ue gases in a dual-bed
conguration [157159,173176]. Ho et al. [13] showed that a
combined process using zeolite 13X with both high-pressure and
vacuum desorption steps resulted in a predicted cost for CO
2
re-
moval that was comparable to that of CO
2
capture using MEA
absorption. The selectivity of Zeolite X is high, but not high enough
to give pure CO
2
with a single step. However, if the CO
2
-over-N
2
selectivity could be enhanced, the purity could be increased, and
the cost of the separation could be reduced. Recently, Delgado
et al. [177] used theoretical modeling to evaluate the feasibility
of CO
2
recovery using activated carbon in a novel VSA cycle. Their
model described the structure of the setup using the bed void frac-
tion and an axial dispersion coefcient, and the particle diameter
in Erguns equation [177,212]. The theoretical results indicated
that it would be possible to recover CO
2
with high purity (>93%)
from a mixture containing 13% CO
2
at 40 C, with higher recovery
(>90%) and lower power consumption (<0.12 kW h/kgCO
2
) than
other processes that use rinse steps to reach the same purity. The
specic power consumption would be somewhat higher for a pur-
ity of >95%, which appears to be a specic requirement [178]. Aar-
on and Tsouris [7] suggested that PSA and VSA likely cannot be
used (with a standard sorbent) as a stand-alone processes for the
capture of CO
2
; however, they suggested that they could be used
as a pre-step before an absorption-driven process. This adds to
the existing motivation for the further development of adsorbents
designed for processes with small parasitic contributions to the
separation of CO
2
from ue gases.
In TSA, steam can be used for the regeneration of adsorbents,
thereby giving TSA an advantage over VSA, which requires a vac-
uum. Merel et al. [179] proposed, and demonstrated experimen-
tally, the use of TSA for the capture of CO
2
from ue gases.
Recently, the prospects for the economic implementation of TSA
were strengthened by Grande et al. [180,181] in their evaluation
of CO
2
capture using an ESA process. They estimated the energy
consumption associated with the separation of CO
2
to be 2.04 GJ/
tonne CO
2
, for an adsorbent consisting of 70 wt.% zeolite X and
30 wt.% of a conducting binder. Moate et al. [182] performed a
numerical study of the material energy balances for the capture
of CO
2
from N
2
/O
2
/CO
2
mixtures using a TSA system, concluding
that detailed heat management is necessary to maximize the regen-
eration efciency. Combining vacuum temperature swing cycles
with steam may offer advantages, as argued by Dutcher et al. [183].
The sheer size of typical power plants places certain constraints
on the cycle times that can be used in capturing CO
2
using swing
adsorption processes. The ow of gas through the stack of a power
plant is enormous: a 1000 MW coal-red plant produces
1000 tonnes of CO
2
/h in a dilute stream. A rough calculation gives
a relation between the mass of the sorbent needed and the cycle
time as follows: (mass adsorbent) (relative capacity) = (ow
rate) (cycle time) (number of beds). A typical cycle of 10 min
would demand 3000 tonnes of adsorbents. These quantities of
adsorbents are impractically large, and would lead to the need
for huge amounts of processing equipment. By reducing the cycle
times, smaller quantities of adsorbents could be used, and the cost
for separation could be reduced. Methods to achieve rapid swing
cycles, and technologies associated with these processes, are cur-
rently under development [184]. We strongly believe that the
use of structured or supported adsorbents will be crucial for such
fast-cycling of VSA, VPSA, or TSA. Section 4 reviews current devel-
opments related to such structured adsorbents.
In an extensive screening study, Harlick and Tezel [185] con-
cluded that zeolites NaX or NaY were the best adsorbents for cap-
turing CO
2
using a PSA process, in terms of the capacity and
robustness during cyclic adsorption. The PSA/VSA process had
low partial pressures of CO
2
in the feed, and used low regeneration
pressures. Gomes et al. [186] investigated a two-bed PSA process
using experiments and calculations, and a range of adsorbents
was tested (zeolite 5A, NaX, one type of CMS, and gamma alumina).
A breakthrough test indicated that zeolite NaX was the most suit-
able sorbent. Tlili et al. [187] studied the small-scale capture of CO
2
using zeolite 5A, and suggested that VSA may be more useful on a
large scale, while Yoshida et al. [188] showed that trace compo-
nents of a heavy component (CO
2
or Xe) could be successfully en-
riched from air using an enriching reux PSA process with a
parallelized equalization step.
Harlick and Tezel [189] determined the CO
2
adsorption iso-
therms for NaY at different pressures and temperatures (20
200 C, 0.0052.0 bar). The collected data were described well by
the Toth isotherm. From this isotherm, they derived the working
capacities for a few PSA, TSA, and pressure temperature swing
adsorption (PTSA) cycles. For the NaY, they predicted that a PSA
or PTSA process would have the highest capacity when operated
under steep gradient (temperature or pressure) conditions. Phelps
and Ruthven [190] tested the performance of a counter-current ad-
sorber (with silicalite) on an endless belt. Although an endless belt
adsorber would be volume-efcient, its engineering aspects are
complex, and this method is unlikely to nd widespread usage.
Sorbents with mesopores allow faster gas diffusion than micro-
porous sorbents. Mesopores have the potential to reduce the limita-
tions associated with mass transport in micropores during loading
and unloading on the sorbents. Chaffee et al. [25] reported on a
range of amine-modied sorbents with mesopores for applications
in PSA/VSA processes, emphasizing the need to study the effects of
impurities. Of note, it is important in general to study the effects of
impurities on post-combustion capture processesthis is by no
means specic to adsorption-driven processes. In addition, Chaffee
et al. [25] presented data for amine-modied adsorbents that ad-
sorbed more CO
2
at higher temperatures than at low temperatures.
This dependency occurred because the pores became lled with the
reactive aminosilane during synthesis, and access to the pores was
therefore diffusion-limited at low temperatures. Dasgupta et al.
[191] employed PEI-impregnated SBA-15 in a ve-step PSA cycle,
and concluded that the hybrid sorbent was comparable to commer-
cial zeolite adsorbents in terms of productivity (kg-CO
2
/min). The
adsorbent could be regenerated under typical PSA conditions.
Wurzbacher et al. [192] studied temperature-vacuum swing
processes using a sorbent based on a commercial silica gel with
tethered amine groups, revealing a stable performance over 40
adsorption/desorption cycles. Bastin et al. [193] gave the rst dem-
onstration of the separation and removal of CO
2
from binary mix-
tures of CO
2
/N
2
and CO
2
/CH
4
, and from ternary mixtures of CO
2
/N
2
/
CH
4
, using a xed bed with a sorbent based on an interpenetrated
metal organic framework MOF-508b.
4. Structured and supported adsorbents
Conventional swing processes with adsorbents rely on the use
of beds of adsorbents in the form of packed beads or pellets, with
N. Hedin et al. / Applied Energy 104 (2013) 418433 427
the size of the pellets typically being several micrometers [24].
Packed beds have a low operational cost and allow for continuous
operation, but the temperature control is poor and heat waves can
develop, thereby reducing the beds abilities to separate CO
2
from
N
2
. The cycle times for packed beds are commonly on the order of
tenths of minutes, where the mass transfer resistance is not a lim-
iting factor. The beds operate under the uidization threshold,
which makes it difcult to reduce the cycle times. For the rapid cy-
cles needed for the capture of CO
2
from ue gases, the contact time
between adsorbent and adsorbate is likely to be on the order of
seconds. Hence, the timescale of adsorption in the column must
be signicantly reduced to match that of the packed beds, to avoid
the immediate breakthrough of the input gas [194,195]. The time-
scale of adsorption in a packed bed can be reduced by using smal-
ler beads or pellets, thus creating shorter diffusion paths, but the
use of smaller particles will also lead to unmanageable pressure
drops and lowmechanical strength. Structured or supported adsor-
bents offer an alternative to packed beds for swing adsorption pro-
cesses, and could potentially achieve much faster mass transfer
kinetics, smaller pressure drops, improved heat transfer, and a
more uniform temperature distribution. Such rigid and durable
adsorbent structures could also ensure a long lifetime for the
assemblies and a correspondingly high number of operating cycles.
4.1. Structured adsorbents
For all swing adsorption processes, the microscopic sorbent par-
ticles must be assembled into macroscopic shapes, as a ne pow-
der cannot be used directly. For such assemblies, the powder is
structured using different kinds of binders, but binderless methods
are currently being developed. Pavlov et al. [196] reviewed the lit-
erature on the binder-free granulation of zeolites NaX and zeolite
A. These methods could enhance the overall capacity, and possibly
the selectivity, by minimizing the use of binders; however, beads
are less suited for rapid swing cycles, as uidization should be
avoided in PSA/VSA/TSA with beds [197].
Adsorbents can also be structured into more advanced macro-
scopic shapes, including hierarchically porous structures, lami-
nates, and foams that provide enhanced transport and allow the
possibility of using rapid cycle times. Rezaei and Webley [198] pre-
sented a methodology to compare different congurations of struc-
tured adsorbents, indicating that, for example, laminated
structures can be superior to pellets if the sheet is thin enough. Re-
zaei et al. [199,200] showed through a theoretical study that adsor-
bent particles with highly branched and macroporous channels
and an overall macroporosity of 4050% represented a near-opti-
mal structure, when the working capacity for cyclic adsorption
processes was maximized. Rezaei et al. [201] developed a mathe-
matical model to simulate the diffusion and adsorption in a system
of zeolite X lms on cordierite supports, and parameterized this
model to t experimental data. The model indicated that a lm
thickness of 10 lm would be optimal for nonporous supports with
1200 cpsi. For these dimensions, the capacity for CO
2
adsorption
would approach the adsorption capacity of beads, and the CO
2
adsorption kinetics would not be compromised. A simplied math-
ematical model was employed to describe the (dispersed plug)
ow within the monolith, and it was assumed that the uptake of
CO
2
within the zeolite lm and on the porous support occurred
in parallel, due to the presence of open grain boundaries and cracks
in the zeolite lm.
Monoliths could have signicant advantages over packed beds
of adsorbents in, for example, rapid VSA for the post-combustion
capture of CO
2
. Higher massows could be used through the mono-
lith than through a packed bed, if the monolith was appropriately
structured to reduce the pressure drop. The kinetics for the adsorp-
tion of CO
2
have been studied in monolithic carbons by Brandani
et al. [202]. Burchell et al. [203] developed a composite adsorbent
for usage in TSA/ESA systems, where the monolithic body allowed
for rapid heating. The combination of the monolithic body with an
appropriate Ohmic resistance enabled the bed to be heated rapidly
using a current of 5A. Hao et al. [204] synthesized carbon-based
monoliths with pore structures on multiple length scales; these
monoliths were nitrogen-doped, and exhibited a signicant CO
2
uptake capacity and CO
2
-over-N
2
selectivity. Akhtar [205,206]
developed a monolithic form of zeolite NaX, using a slip casting
process followed by a thermal treatment on sacricially templated
zeolite monoliths, and Schumann et al. [207] reduced the amount
of binder used in the granulation of zeolite X via a specialized
treatment. Akhtar [61] showed recently that mechanically strong
zeolite NaKA monoliths had the highest estimated gure of merit
with a K
+
content of 10 at%. The gure of merit combined the
CO
2
-over-N
2
selectivity (in an IAST model) with the time depen-
dent capacity to adsorb CO
2
. Natural extensions of this study
would include structuring such zeolite NaKA monoliths to reduce
the pressure drop, or introducing multifunctionalities to enable
ESA. This could assist in assessing the potential of this technique
for practical use in the post-combustion capture of CO
2
from dry
ue gases.
The adsorption and desorption of CO
2
on surfaces are exother-
mic and endothermic processes, respectively, and cause a thermal
wave to develop within the adsorbent bed [80]. The velocity of this
temperature wave can be many times higher than that of the
adsorbing gas [208210]. The different rates of heat and mass
transfer within the bed can have detrimental effects on the overall
performance of the adsorbent. The heat transfer in structured
adsorbents can be improved compared with packed beds by incor-
porating a thermally conducting support material [204,211].
Increasing the heat transfer is of high importance for the achieve-
ment of rapid temperature swings, and could be helpful in other
congurations, where it could decouple the rates of heat transfer
from the rates of mass transfer; this would make the processes
more robust to variations in the operational parameters. The high
porosity and thin walls of a macroporous structure may also im-
prove the transport of heat through convection, resulting in a more
uniform distribution of heat [198,200].
Small pressure drops can be achieved in structured adsorbents
by using rapid cycling, and by increasing the number of accessible
pathways and widening the channels in the adsorbents [198,200].
However, it should be noted that the volumetric working capacity
of the adsorbent decreases when the size and number of passages
is increased. Introducing transfer paths of random orientation will
increase the average path of transportation for gas molecules,
which is typically quantied by the tortuosity (a geometric factor
that gives the measure of a geometrical constraint independent
of temperature and the nature of the gaseous species [24]). The tor-
tuosity is commonly used in empirical and theoretical models such
as Erguns equation and the KozenyCarman equation, which de-
scribe the pressure drop and mass transport in porous media,
respectively [212,213]. Increasing the tortuosity of a structured
adsorbent will improve the mixing of gases, but will also increase
the pressure drop. Highly ordered structures such as honeycombs
and laminar structures have a tortuosity of 1, which is lower than
the tortuosity values of 23 commonly assigned to packed beds
and irregularly structured adsorbents. In the most fundamental
sense, macropores are needed in adsorbents to facilitate the con-
tact between the adsorbents microparticles and the CO
2
. Struc-
tured adsorbents have certain advantages over packed beds,
since their working capacities are typically higher [198,200].
This example highlights the difculties in quantifying a com-
plex macroporous structure for simulation purposes. Such quanti-
cations are needed to describe the detailed mesoscale
dependencies in packed beds and structured adsorbents for the
428 N. Hedin et al. / Applied Energy 104 (2013) 418433
post-combustion capture of CO
2
. Dantas et al. [214216] simulated
CO
2
-over-N
2
separation in a PSA xed-bed single column, and as-
sessed the separation purity of CO
2
, the recovery of CO
2
, and the
breakthrough curves for different temperatures, feed times, and
purge times, to match experimental data. They used a model based
on the linear driving force (LDF) approximation for the mass
transfer to consider the energy and momentum balances. The
adsorbents studied included zeolite X, activated carbon, and N-
enriched activated carbon. They assumed that the diffusion of N
2
and CO
2
into the adsorbent was controlled by molecular diffusion
in the macropores, following previous studies by Ruthven et al.
[217,218]. The mass transfer in the column was dependent on
parameters that were characteristic of the macroporous structure;
i.e., the particle diameter, the porosity, the axial dispersion coef-
cient, and an assumed tortuosity value of 2.2 for zeolite X and
activated carbon, and 1.8 for N-enriched activated carbon. The
pressure drop and velocity changes were described using Erguns
equation, which considers the overall structure of the xed bed
in terms of the porosity and particle diameter. The performance
of the (macroporous) structure was thus only related to material-
specic and constant parameters, and not directly to the structure
itself. Only the tortuosity could be said to describe the architecture
of the structure, but this parameter was chosen more or less
arbitrarily.
4.2. Supported adsorbents
Supported adsorbents consist of an active adsorbent supported
(typically as a coating) by a matrix that provides the mechanical
strength and the desired macroscopic structure; an example of
such a matrix is a honeycomb structure. The production of sup-
ported adsorbents has strong similarities with that of heteroge-
neous catalysts, where the active catalytic material is distributed
onto the surface of a ceramic support [219,220]. The manufactur-
ing of supported adsorbents typically proceeds via two steps,
where the matrix or support is commonly produced using tradi-
tional ceramic processing techniques that involve extrusion [221]
followed by sintering [222]. The adsorbent can then be applied to
the surfaces of the supports using various techniques, such as
deposition from solgel or hydrothermal solutions, or powder
deposition. Recent examples include the method used by Mosca
et al. [223], who applied NaX coatings to cordierite supports using
a hydrothermal approach originally developed for membrane
lms. They showed that the use of these supported adsorbents in
PSA systems resulted in smaller pressure drops than when regular
adsorbents were used. Rezaei et al. [201] deposited lms of zeolite
X of varying thickness on supports based on cordierite monoliths
with a cell density of 1200 cells per square inch (cpsi).
Carbon supports are also of interest, as they have low density
and relatively high heat conduction. Wu et al. [224] supported
nanosized calcium oxide particles on mesoporous carbon, and
evaluated their capacity for the adsorption of CO
2
at temperatures
of 200500 C. These CaO/C composites, activated at a temperature
of 700 C for 1 h in an N
2
atmosphere, showed the capacity to ad-
sorb up to 7 mmol/g of CO
2
when subjected to an atmosphere of
100% CO
2
for 2 h. Unfortunately, the CaO nanocrystallites grew in
size after repeated adsorptiondesorption cycles. A grain-growth-
related reduced capacity is common for the CaCO
3
/CaO/CO
2
system
used in CLC, which will not be reviewed further here.
5. Conclusions
We have presented an overview of the signicant results for the
capture of CO
2
from ue gases using sorbents. The sorbents were
categorized as microporous and mesoporous, and as chemisor-
bents and physisorbents. Many microporous solids show consider-
able potential as sorbents for CO
2
, especially those with small
pores and a high isosteric heat of physisorption. Certain MOFs also
display advantageous properties, but it is unclear whether these
properties are signicantly better than those of other materials.
It is likely that the enormous ue gas ows in power plants cannot
be compressed, which impacts the choice of adsorbent. Physisor-
bents with small micropores are likely more suitable for the
post-combustion capture of CO
2
than mesoporous sorbents. VSA
or TSA with rapid cycles make physisorbents with large pores less
useful. The study of the kinetic selection of CO
2
over N
2
has begun,
and we expect many more studies of such adsorbents in the future.
Many of the studied sorbents are sensitive to water in the ue
gases, and we expect this to be the subject of further study. VSA
or TSA would most likely be used after the water condensation
step, but the amount of water in the ue gases would still be sig-
nicant. Previous studies suggest that microporous organic, pure
microporous silica, and aluminumphosphate sorbents are less sen-
sitive to water than are traditional zeolites, and most MOFs. We ex-
pect more studies to be performed on microporous polymers to
investigate their suitability as CO
2
sorbents. In general, they are
more water-stable than MOFs, and it might be possible to integrate
them in polymer membranes or MMMs.
Amine-modied mesoporous solids also show considerable po-
tential as chemisorbents for CO
2
. They show high CO
2
-over-N
2
selectivity and are robust towards water. In analogy with liquid
amines, supported amines could be sensitive to impurities such
as SO
2
and COS. The latter has not been considered in detail by
the research community. Studies have indicated that secondary
amines are sensitive towards oxidative degradation, which could
limit the possibilities of using supported TEPA and PEI. We expect
additional studies on the eventual degradation of secondary
amines in representative ue gas mixtures at temperatures rele-
vant for the post-combustion capture of CO
2
. We anticipate ongo-
ing investigations of both mesostructured silica and unordered
mesoporous silica substrates as substrates for amines. For actual
applications in the ue gas capture of CO
2
, the inexpensive and
unordered silica substrates are likely to be most relevant.
We reviewed the literature on structured adsorbents for CO
2
.
Traditionally, adsorption-driven gas separation has been particu-
larly attractive for midsized separation units, because the swing cy-
cles are 10 min long; however, such cycle times are not
compatible with the enormous ows of ue gases in large power
plants. Additional developments in rapid swing cycles for the sepa-
ration of CO
2
from ue gases are forthcoming. Such rapid cycles re-
quire structured adsorbents that are mechanically robust. It should
be noted that structured adsorbents could allow for rapid and more
cost effective adsorption-driven gas separation, but such processes
must be analyzed in combination with the full thermodynamics of
the power plant. Heat integration is expected to be crucial.
We expect more research on the system integration of adsorp-
tionseparation units for the post-combustion capture of CO
2
in
power plants. Such integration must be analyzed while considering
the full thermodynamics, including those of the adsorption-driven
capture of CO
2
. For example, it is essential to study how trace
amounts of various components could interfere with the adsorp-
tion processes and the overall thermodynamics. The parasitic con-
tributions associated with the use of chemisorbents or
physisorbents should be further studied. It seems that the heat of
adsorption should be not too small, nor too large.
The development of adsorbents with high capacity, high selec-
tivity, rapid uptake, easy recycling, and suitable thermal and
mechanical properties is a challenging task. Truly interdisciplinary
studies could enable this delicate optimization to be performed in
the near future.
N. Hedin et al. / Applied Energy 104 (2013) 418433 429
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