Extract Page Slug Catchers PDF

Client: Cameron Date: 05.06.
2012
Quotation no: 112360

Rev: 00
Project Description: Pol-A Slug Catchers Page: 6 of 11
N:\4.0Tilbud\112360PolAplatform\112360InitialBudgetOfferPolASlugCatchersRev02.doc
CONFIDENTIALONLYFORINTERNALUSE
2 GA-DRAWING FA-4205 A/B/C/D
2.1 FA-4205 A/B/C/D

Figure32FA4205A/B/C/D.EvereythinginblueisCameronscope.
ConSepTIVD Prforatedplate 100offConSepTDC80
100offConSepTDC80
Client: Cameron Date: 05.06.2012

Rev: 00
2.1 FA-4206
Figure32FA4206.EvereythinginblueisCameronscope.
ConSepTIVD Perforatedplate
20offConSepTDC80

Rev: 00
3 TECHNICAL EVALUATION
3.1 FA-4205 A/B/C/D
Infollowingtheprocessanalysisofthevesselispresented.TherearesomeminorsizedifferenceofFA
4205A/B/C/D,buttheseareofminorimportanceandthevesselshasbeenassumedequial.
This quotation has applied the following criteria for design of the Slug Catcher vessels:
Maximum Liquid-Carry-Over from Vessel: 0.1USGal/MMscf
Minimum distance between levels, 100 mm
Minimum retention time between liquid levels: 30sec
Maximize slug volume between NLL-HLL

3.1.1 PROCESS DESIGN BASIS
Process conditions Units Minimum Normal Maximum
Operating pressure psig 56.89 71.12 85.34
Operating temperature F 77.00 99.50 113.0
Gas actual flow rate MMSCFD 70.00 105.0 135.0
Gas actual density kg/m 4.777 5.492 6.238
Gas actual viscosity cP 0.0102 0.0102 0.0130
Hydrocarbon liquid flow rate bbl/d 75.00 250.0 350.0
Oil actual density kg/m 650.0 680.0 765.0
Hydrocarbon surface tension dyn/cm 15.3 15.5 21.7
Oil actual viscosity cP 0.400 0.600 2.00
Water flow rate kg/hr 0.1000 0.1000 0.1000
Water actual density kg/m 974.1 974.1 974.1
Water actual viscosity cP 0.410 0.410 0.410
Oildensity,andinterfacialtensionhasbeenadjustedaccordingtogaspropertiesandoilviscosity.
3.1.2 LEVEL SETTINGS
Theliquidsideofthevesselwillbeveryrobustduetothelowliquidloading
Level settings Units Minimum Normal Maximum
HHLL mm 950.0 950.0 900.0
HLL mm 850.0 850.0 800.0
NLL mm 500.0 500.0 500.0
LLL mm 400.0 400.0 400.0
LLLL mm 300.0 300.0 300.0
Time between HHLL-HLL mm:ss 2389:40 717:00 532:18
Time between HLL-NLL mm:ss 186:46 56:02 39:27
Time between NLL-LLL mm:ss 595:50 178:47 108:08
Time between LLL-LLLL mm:ss 145:34 43:41 31:12


Rev: 00
3.1.3 LOAD PARAMETERS
KO Drum load parameters Units Minimum Normal Maximum
Liquid hold up time(NLL) mm:ss 518:19 155:31 111:05
Inlet nozzle momentum (N1) kg/ms 2 712 5 337 7 783
Inlet nozzle velocity (N1) m/s 23.8 31.0 35.1
Gas outlet nozzle momentum kg/ms 2 702 5 289 7 696
Gas outlet nozzle velocity m/s 23.8 31.0 35.1
Liquid outlet nozzle momentum kg/ms 2.623 30.48 67.21
Liquid outlet nozzle velocity m/s 0.0635 0.212 0.296
Gas K-value above HHLL m/s 0.135 0.185 0.202
Gas velocity above HHLL m/s 1.57 2.05 2.23
Gas K-value above NLL m/s 0.102 0.139 0.158
Gas velocity above NLL m/s 1.18 1.54 1.75
Slug Volume m3 4.93 4.93 4.93
The liquid hold up time is very long for all cases due to the low liquid loading
Inlet momentum is acceptable for the chosen inlet device
Slug volume between HLL-NLL is 4.93m
3

3.1.4 SEPARATION PERFORMANCE
Inlet Device Efficiency % 0% 0% 0%
Gravitational efficiency % 97.23% 92.63% 93.27%
Demisting Efficiency % 99.99% 99.94% 99.90%
Predicted Liquid Carry over USgal/MMscf <0.01 <0.01 <0.01
The separation performance of the inlet device is set to 0%, due to the low liquid loading,
and should be considered conservative
The efficiency models for ConSepT DC80, demisting cylones, is based on high pressure
test date using real hydrocarbon as well as model fluids at high pressure. The
performance is verified by a third party.
The ConSepT DC80 is well proven and has been used in several retrofit jobs with 100%
success rate.
The ConSepT IVD use profiled vanes, which gives gentle retardation and avoids
unstable flow conditions. This will enhance the gravitational separation performance. The
profiled vanes consists of two plates which give improved mechanical strength to
withstand liquid slugs.


Rev: 00
3.2 FA-4206
Infollowingtheprocessanalysisofthevesselispresented.
This quotation has applied the following criteria for design of the Slug Catcher vessels:
Maximum Liquid-Carry-Over from Vessel: 0.1USGal/MMscf
Minimum distance between levels, 100 mm
Minimum retention time between liquid levels: 30sec
Maximize slug volume between NLL-HLL

3.2.1 PROCESS DESIGN BASIS
Process conditions Units Minimum Normal Maximum
Operating pressure psig 11.38 19.91 28.45
Operating temperature F 95.00 113.6 131.0
Gas actual flow rate MMSCFD 6.000 18.00 24.00
Gas actual density kg/m 2.430 3.130 3.800
Gas actual viscosity cP 0.00880 0.00880 0.00880
Hydrocarbon liquid flow rate bbl/d 75.00 250.0 350.0
Oil actual density kg/m 650.0 680.0 765.0
Hydrocarbon surface tension dyn/cm 15.3 15.5 21.7
Oil actual viscosity cP 0.400 0.600 2.00
Water flow rate kg/hr 0.1000 0.1000 0.1000
Water actual density kg/m 974.1 974.1 974.1
Water actual viscosity cP 0.410 0.410 0.410
Oildensity,andinterfacialtensionhasbeenadjustedaccordingtogaspropertiesandoilviscosity.
3.2.2 LEVEL SETTINGS
Theliquidsideofthevesselwillbeveryrobustduetothelowliquidloading
Level settings Units Minimum Normal Maximum
HHLL mm 1 100 1 100 1 100
HLL mm 1 000.0 1 000.0 1 000.0
NLL mm 500.0 500.0 500.0
LLL mm 400.0 400.0 400.0
LLLL mm 300.0 300.0 300.0
Time between HHLL-HLL mm:ss 192:34 57:47 41:16
Time between HLL-NLL mm:ss 877:41 263:21 188:06
Time between NLL-LLL mm:ss 145:34 43:41 31:12
Time between LLL-LLLL mm:ss 129:59 39:00 27:52


Rev: 00
3.2.3 LOAD PARAMETERS
Liquid hold up time(NLL) mm:ss 518:19 155:31 111:05
Inlet nozzle momentum (N1) kg/ms 206.7 1 451 2 139
Inlet nozzle velocity (N1) m/s 9.08 21.2 23.2
Gas outlet nozzle momentum kg/ms 200.3 1 400 2 050
Gas outlet nozzle velocity m/s 9.08 21.1 23.2
Liquid outlet nozzle momentum kg/ms 2.623 30.48 67.21
Liquid outlet nozzle velocity m/s 0.0635 0.212 0.296
Gas K-value above HHLL m/s 0.0266 0.0687 0.0784
Gas velocity above HHLL m/s 0.434 1.01 1.11
Gas K-value above NLL m/s 0.0177 0.0457 0.0521
Gas velocity above NLL m/s 0.288 0.672 0.738
Slug Volume m3 7.27 7.27 7.27
The liquid hold up time is very long for all cases due to the low liquid loading
Inlet momentum is considered low for the chosen type of inlet device
Slug volume between HLL-NLL is 7.27m
3

3.2.4 SEPARATION PERFORMANCE
Inlet Device Efficiency % 0% 0% 0%
Gravitational efficiency % 99.99% 99.87% 99.90%
Demisting Efficiency % 99.99% 99.97% 99.94%
Predicted Liquid Carry over USgal/MMscf <0.01 <0.01 <0.01
The separation performance of the inlet device is set to 0%, due to the low liquid loading,
and should be considered conservative
The efficiency models for ConSepT DC80, demisting cylones, is based on high pressure
test date using real hydrocarbon as well as model fluids at high pressure. The
performance is verified by a third party.
The ConSepT DC80 is well proven and has been used in several retrofit jobs with 100%
success rate.
The ConSepT IVD use profiled vanes, which gives gentle retardation and avoids
unstable flow conditions. This will enhance the gravitational separation performance. The
profiled vanes consists of two plates which give improved mechanical strength to
withstand liquid slugs

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Client: Cameron Date: 05.06.

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