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MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 1

VER. 4.22
SECTION 22 11 24 MUNICIPAL PACKAGED PUMP SYSTEMS

PART 1 - GENERAL .................................................................................................................................................. 2
1.01 WORK INCLUDED ................................................................................................................................. 2
1.02 RELATED SECTIONS ............................................................................................................................ 2
1.03 MANUFACTURER.................................................................................................................................. 2
1.04 QUALITY ASSURANCE / REFERANCE STANDARDS .................................................................... 3
1.05 WARRANTY ............................................................................................................................................ 4
PART 2 - PRODUCTS ................................................................................................................................................ 4
2.01 PERFORMANCE AND DESIGN REQUIREMENTS .......................................................................... 4
2.02 MECHANICAL ........................................................................................................................................ 4
2.03 PUMPS AND MOTORS ........................................................................................................................ 13
2.04 OPTIONAL SKID UPGRADES ............................................................................................................ 21
2.05 ELECTRICAL ........................................................................................................................................ 22
2.06 SEQUENCE OF OPERATION ............................................................................................................. 29
2.07 EQUIPMENT ENCLOSURE UPGRADE............................................................................................ 29
2.08 MODULAR STRUCTURE & ENCLOSURE OPTIONS ................................................................... 47
PART 3 - EXECUTION ............................................................................................................................................ 52
3.01 INSTALLATION, STARTUP & CUSTOMER TRAINING .............................................................. 52
ATTACHMENT A TECHNICAL DATA SHEET .......................................................................................... 55


























221124 - 2 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

SECTION 22 11 24 MUNICIPAL PACKAGED PUMP SYSTEMS


PART 1 - GENERAL

1.01 WORK INCLUDED



A. It is the manufacturers responsibility to include all necessary appurtenances to provide for
a complete, fully automatic and reliable pumping system. The manufacturer shall supply a
complete set of general arrangement drawings, electrical power schematics, and control
schematics in the Installation, Operation & Maintenance Manual.


1.02 RELATED SECTIONS
(I nsert Related Spec Section List Here)
1.03 MANUFACTURER

A. The pumping system shall be of the type manufactured by Metron, Inc. Denver, Colorado,
U.S.A., (303) 592-1903, or pre-approved equal, approved by the engineer prior to the bid
opening. For consideration of a proposed equal system, the contractor shall furnish the
following data to the architect / engineer at least 15 days prior to the date of the bid
opening.

B. A complete Specification of the pumping system proposed as an equal.

C. A Statement of Full Conformance to the following Specifications signed by an officer of
the manufacturer.

D. A General Arrangement Drawing showing the overall dimensions, piping, and components.

E. A complete Submittal, with Data Sheets, for all major equipment: pumps, motors, variable
frequency drive (VFD), programmable logic controller (PLC), valves, and motor starters.

F. An Electrical Schematic showing power wiring and controls.

G. List of 5 factory trained service technicians, and 2 VFD factory trained service centers,
within 100 mile radius of project site.

H. List of 100 pump systems which have been in operation for a minimum of 3 years.

I. Manufacturers Industrial Electrical Control Panel UL 508A File Number.

J. Manufacturers Packaged Pumping Systems UL QCZJ File Number.

K. ASME Section IX and AWS D 1.1 welding certificates for factory employees that will be
working on this project.

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 3
VER. 4.22
L. A copy of manufacturers Certificate of Insurance showing as a minimum, a general
liability coverage of $1,000,000, and an excess liability coverage of $10,000,000.

M. If, in the opinion of the purchaser, the data submitted shows the pumping system to be
equal to the system specified, the bidding contractors shall be notified not less than seven
(7) days prior to the bid opening date.

1.04 QUALITY ASSURANCE / REFERANCE STANDARDS

A. The pump station manufacturer shall be required to affix an Underwriters Laboratories (UL)
Label Packaged Pumping System (QCZJ) UL listing category to the pump system. This label
shall be inclusive of the entire pump station so as to demonstrate compliance with the
National Electric Code requirements for working clearances and wiring procedures.

B. Manufacturer shall have at least 5 years experience in producing similar equipment.

C. Systems shall be manufactured in the United States.

D. The equipment furnished shall be designed, constructed, and installed in accordance with the
best practices and methods and shall operate satisfactorily when installed as shown on the
contract drawings and operated per manufacturers recommendations.

E. Reference standard to include the following except as otherwise shown on the drawings or
specified.

1. Hydraulic Institute Standards
2. National Electric Code
3. Standards of National Electrical Manufacturers Association
4. Institute of Electrical and Electronic Engineers
5. American National Standards Institute
6. American Water Works Association
7. American Society of Mechanical Engineers
8. American Welding Society
9. Underwriters Laboratories
10. Occupational Safety and Safety Administration

F. Quality Control and Testing

1. Quality control and testing shall consist of the following components and shall be
performed by the pump station manufacturer employed personnel.
2. Manufacturer shall provide quality control to applicable codes and standards. If
quality control is less than applicable standards, Manufacturer shall supply details of
specific requirements needed to meet the standards.
3. Manufacturer shall be responsible for the testing and inspection of all material and
work in accordance with this specification and all applicable codes, laws and
regulations.
4. A copy of test reports and inspection for materials used shall be available upon
request by Owner.
5. Owner and representatives shall have all reasonable access to the work whether it is
in preparation or progress.
221124 - 4 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

6. Manufacturer shall provide proper facilities for such access and for inspection. All
equipment shall be provided with nameplates per approved drawings.

1.05 WARRANTY

A. The warranty specified in this Article shall not deprive OWNER of other rights or remedies
OWNER may otherwise have under the Contract Documents and shall be in addition to, and
run concurrent with, other warranties made by CONTRACTOR under the Contract
Documents. The obligations of CONTRACTOR under the Contract Documents shall not be
limited in any way by the provisions of this specified warranty.

B. The equipment warranty shall be the sole responsibility of the station manufacturer and that
manufacturer's warranty shall be provided in written form for inclusion with both the
submittal covering the specified equipment and the O&M manuals provided with that
equipment.

C. Said manufacturer's warranty shall at a minimum cover:

1. A period of one (1) year commencing upon successful start-up, after authorized
manufacturer's start-up, not to exceed eighteen (18) months from the date of
shipment.
2. The warranty period shall be inviolate regardless of any component manufacturer's
warranty for equipment and components within the station.
3. The manufacturer's warranty shall cover all equipment, components and
systems provided in or with the station by the manufacturer of the station, exclusive
of those components supplied by and/or installed by others independent of the
manufacturer of record for this station.
4. The warranty shall provide for the station manufacturer to bear the full cost of
materials for replacement and/or repair of faulty or defective components during the
warranty period.
5. The manufacturer's warranty policy is amended only by the items considered
consumables, i.e., light bulbs, pump seals, pump packing, lubricants and other
maintenance items consumed by usage.
6. No assumption of contingent liabilities for any component failure during
manufacturer's warranty is made.
7. If the submitted written manufacturer's warranty does not meet the minimum
requirements set forth above, that submittal will forthrightly be rejected.



PART 2 - PRODUCTS

2.01 PERFORMANCE AND DESIGN REQUIREMENTS

A. The pump station shall operate the pumps in the following manner, in order to produce
system flow of_____GPM at _____Psig

2.02 MECHANICAL

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 5
VER. 4.22
A. Pump station shall be a completely skid mounted pump station built by a single manufacturer.
All equipment including, but not limited to pumps, motors, valves, instrumentation and
controls shall be mounted on a common structural steel base to form a complete operating
pump station.

1. The plate steel employed throughout the equipment base shall meet or exceed the
requirements for ASTM A-36.
2. The structural shapes (channels and angles) shall be of the thickness/weight as shown
on the plans for this item and shall meet or exceed the requirements for ASTM A-36.
3. The structural rectangular or square tubing shall be of the wall gauge as shown on the
plans for this item and shall meet or exceed the requirements for ASTM A-500 Grade
B.
4. Field welding to complete the skid, structure or attach the internal piping system will
not be allowed.
5. The design of all members shall be in accordance with the recommended practice for
design as specified in the MANUAL OF STEEL CONS'IRUCTION, published by
the American Institute of Steel Construction, Inc.
6. The steel plate and structural shapes used must be adequate to meet the purpose for
which they are intended plus the additional stresses from the lifting and setting of the
equipment.
7. All welds shall be completed by an AWS and ASME certified welder. Pump station
manufacturer shall provide copies of the welding certificates of the employees who
are to perform the pipe welds.
8. The equipment base design shall accommodate lifting the unit from above by a crane
without undue bending or stress.

B. Structural Skid

1. The packaged systems skid shall be designed, fabricated and assembled to provide
proper structural support for all attached equipment.
2. The skid shall provide sufficient rigidity to withstand the stresses of reasonable and
competent transportation to site, off loading, installation, and operation that is
compatible with the pad design. Main structural members shall be constructed with
ASTM A-36 square tube, channel or I-beam steel, as identified in the Technical Data
Sheet. The base structural members shall not interfere with or obstruct the areas
designated for routing of power cables or control wiring.
3. Structural grid base shall be designed with a deflection no greater than 1/360 of the
distance between floor stiffener members, when the packaged system is in its normal
operating position, installation, off-loading or during shipment.
4. The floor shall be designed to accommodate the required insulation R value and
material as outlined in the Data Sheet.
5. The base shall have removable lifting devices to facilitate handling and installation.
The normal lifting for transportation and installation shall be by means of a crane
making a single point lift using suitable spreader bars and rigging, provided by
others. Rigging diagrams, total dry weight and center of gravity information shall be
provided by the Manufacturer.
a. The skid shall be designed for laying flat on a structural pad. The pad design and
anchoring shall not be the packaged pumps system manufacturers responsibility.
b. The skid shall be designed for laying flat on a structural pad, but one end
cantilevered as shown in the drawings. The pad design and anchoring shall not
be the packaged pumps system manufacturers responsibility.
221124 - 6 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

c. The skid shall be designed for attaching to piers, as supplied by others. The pad
design and anchoring shall not be the packaged pumps system manufacturers
responsibility.

6. Floor - The floor shall be a minimum of 3/16 inch ASTM A-36 steel plate and have a
continuous weld, skip welding is not acceptable, to the perimeter and to the
longitudinal and/or transverse structural members of the base.

C. Piping

1. In all cases, short circuit transfer, spray transfer or pulse-arc transfer modes of the gas
metal arc welding process shall be applied semi-automatically.
2. When utilizing the short circuit mode, shielding gas consisting of 50% carbon
dioxide and 50% argon gas shall be used.
3. When utilizing the spray or pulse-arc transfer modes, a shielding gas consisting of
5% carbon dioxide and 95% argon shall be used.
4. In all cases, welding wire with a minimum tensile strength of 70,000 psi shall be
utilized.
5. All flange welds and butt welds of equal size pipe shall be a single continuous non-
stop weld around the complete circumference of the pipe.
6. Whenever possible, vertical up weld passes will be applied to all pipe welds. No
vertical down weld passes will be allowed.
7. Completed welding assemblies shall create no internal obstruction, restriction or
create any unintended sources of water deflection.
8. Piping of six (6) inch diameter and larger shall require a minimum of two (2) weld
passes to complete each weld.
9. The first pass, or root pass, shall he applied at the bottom of the bevel cut using the
short circuit transfer welding mode, and the second pass, or cap pass, shall be applied
over the root pass using the spray or pulse arc transfer welding modes to insure that
at a minimum the total weld thickness shall be equal to thinnest of the two pieces
being welded together.

D. Pipe Fittings

1. Elastomer Pipe Connectors

d. The inlet side of each pump (up to 12 pipe) shall include an elastomer connector
to help isolate vibration and noise in the piping system. This does not apply to
vertical turbine pumps with buried suction connections.
e. The elastomer connector shall be of single sphere design, constructed of EPDM
or neoprene with bias-ply tire reinforcing cord to provide a 225 PSI working
pressure at a minimum of 120 degrees F.
f. The elastomer connector shall pass through the plate steel flanges designed to
grip the connector so the connector seals without gaskets when the flange bolts
are tightened.
g. A control joint or cable shall be included to limit the movement of the pipe
connector.

2. Compression Couplings

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 7
VER. 4.22
h. The discharge piping of each pump (and any other location as indicated in the
drawing) is to include a compression coupling to relieve strain and provide a
service connection.
i. In lieu of a compression coupling, a restrained, removable flanged coupling
adaptor (FCA) may be provided. The flanged coupling adaptors are to be of the
same manufacturer as the couplings used elsewhere within the pump system and
shall be a regular product of the coupling manufacturer. Flanged coupling
adaptors shall be complete on the flanged end with an integral rubber flange
gasket and follower ring. Bolts for the FCA will be individual to the FCA and are
to be supplied with the unit.
j. All compression couplings or flanged coupling adaptors are to include control
joint rods or actuated gripping wedges with torque limiting screws to provide
restraint for the coupling.

3. Butterfly Valves, Flanged - AWWA C504

k. Where shown on the drawings lug style butterfly valves shall be provided.
l. The butterfly valves shall be designed, manufactured and tested in accordance to
ANSI/AWWA C504 standards and certified to ANSI/NSF 61 Drinking Water
Components Health Effects.
m. The butterfly valves will have class 150B valve bodies made from grade B gray
iron. The valves discs shall be ASTM A536 grade 65-45-12 ductile iron. The
shafts shall be ASTM A276 type 304, or ASTM A564, Type 640 stainless steel.
The seats shall be Buna-n on the valve disc and have 316 stainless steel retaining
hardware.
n. The valves interiors will include an ANSI/NSF 61 epoxy coating approved for
potable water service.
o. Valves eight (8) inch, and smaller shall have a 10-position locking handle.
Valves ten (10) inch, and larger shall have gear operator with hand wheel. All
valves shall be rated at 250 PSIG bubble shut off.
p. Flanged AWWA C504 Butterfly Valves shall be Val-matic model American-
BFV.

4. Butterfly Valves, Lug Style

q. Where shown on the drawings lug style butterfly valves shall be provided.
r. The butterfly valves shall be one piece ASTM A126 Grade B cast iron, including
416 stainless steel stems. Valve disc shall be nickel plated ductile iron. Its stem
bushings shall be Acetyl to prevent stem seizure to body during prolonged
periods of non-use. Its seat shall be EPDM, one piece construction, and shall
also form the flange sealing gaskets.
s. Valves eight (8) inch, and smaller shall have a 10-position locking handle.
Valves ten (10) inch, and larger shall have gear operator with hand wheel. All
valves shall be rated at 250 PSIG bubble shut off.
t. Lug Style Butterfly Valve(s) shall be a Keystone 222.

5. Gate Valves - AWWA C509

u. Where shown on the drawings, the pump system shall be provided with gate
valves.
v. The valve(s) shall meet AWWA C509 standards.
221124 - 8 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

w. The gate valves will be cast iron body, bronze mounted, resilient seat, NRS (non-
rising stem) and include potable fusion bonded epoxy coatings.
x. Valve flange pattern will be ANSI B 16.1 Class 125.
y. The valve will be complete with handwheel operator and include a maximum
working pressure of 200 psi.
z. Gate Valve(s) will be M&H model 4067-02.

6. Swing Check Valves - AWWA C508

aa. Check valves shall be provided for each pump discharge and anywhere else as
indicated on the drawings.
bb. The check valve shall comply with AWWA C508
cc. The swing check valves shall be of the full body type, with a domed access cover
and two moving parts, the flexible disc and the disc accelerator.
dd. Valves shall be provided with flanges in accordance to the ANSI B16.1, Class
125.
ee. Materials:
1) Body and cover: Grade 65-45-12 Ductile Iron.
2) Disc: precision molded Buna- N.
ff. Design Requirements:
1 1) ) The valve body shall be full flow equal to the nominal pipe diameter at all
points through the valve. The seating surface shall be on a 45 degree angel
to minimize disc travel. A threaded port with pipe plug shall be provided on
the bottom of the valve to allow for field installation of the backflow actuator
without special tools or removing the valve from the line.
2 2) ) The top access port shall be full size, allowing removal of the disc without
removing the valve from the line. The access cover shall be domed in shape
to provide flushing action over the disc for operating in lines containing high
solids content. A threaded port with pipe plug shall be provided in the access
cover to allow for field installation of a mechanical disc position indicator.
3 3) ) The disc shall be of one-piece construction, precision molded with an
integral o-ring type sealing surface, and contain alloy steel and nylon
reinforcement in the flexible hinge area. Non-slam closing characteristics
shall be provided through a short 35 degree disc and a disc accelerator.
4 4) ) The exterior and interior of the valve shall be coated with fusion bonded
epoxy coating.
5 5) ) Swing check valve(s) shall be a Valmatic Series 500.

7. Swing Check Valves w/ Surge Reduction - AWWA C508
gg. Check valves shall be provided for each pump discharge and anywhere else as
indicated on the drawings.
hh. The check valve shall comply with AWWA C508
ii. The swing check valves shall be of the full body type, with a domed access cover
and two moving parts, the flexible disc and the disc accelerator.
jj. Valves shall be provided with flanges in accordance to the ANSI B16.1, Class
125.
kk. Body and cover: Grade 65-45-12 Ductile Iron.
ll. Disc: precision molded Buna- N.
mm. Disc Accelerator: 302 SS.
nn. Design Requirements:
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 9
VER. 4.22
1 1) ) The valve body shall be full flow equal to the nominal pipe diameter at all
points through the valve. The seating surface shall be on a 45 degree angel
to minimize disc travel. A threaded port with pipe plug shall be provided on
the bottom of the valve to allow for field installation of the backflow actuator
without special tools or removing the valve from the line.
2 2) ) The top access port shall be full size, allowing removal of the disc without
removing the valve from the line. The access cover shall be domed in shape
to provide flushing action over the disc for operating in lines containing high
solids content. A threaded port with pipe plug shall be provided in the access
cover to allow for field installation of a mechanical disc position indicator.
3 3) ) The disc shall be of one-piece construction, precision molded with an
integral o-ring type sealing surface, and contain alloy steel and nylon
reinforcement in the flexible hinge area. Non-slam closing characteristics
shall be provided through a short 35 degree disc and a disc accelerator.
4 4) ) The disc accelerator shall be of one piece construction and provide rapid
closure of the valve. The disc accelerator shall be enclosed within the valve
and shall be field adjustable and replaceable without removal of the valve
from the line. The disc accelerator shall be securely held in place by be
captured between the cover and disc.
5 5) ) The exterior and interior of the valve shall be coated with fusion bonded
epoxy coating.
6 6) ) Swing check valve(s) shall be a Valmatic Series 7200 Surgebuster.

8. Non-Slam Check Valves

oo. Check valves shall be provided for each pump discharge and anywhere else as
indicated on the drawings.
pp. Valves shall be of the silent operating type that begins to close as forward
velocity diminishes, and be fully closed at zero velocity preventing flow reversal.
The check valve bodies shall be ASTM A126 Grade B cast iron, or better, and
shall be free from blowholes, sand holes, and other impurities. The check valve
design shall be center guided, spring loaded poppet guided at opposite ends, and
having a short linear stroke that generates a flow area equal to the pipe diameter.
The internals shall be machined bronze disc seat, and stem guide. The seat shall
contain a Buna-N seal to provide zero leakage.
qq. The valves shall be sized to permit full pump capacity to discharge through them
without exceeding a pressure drop of 2.0 PSIG.
rr. Non-slam pump check valve(s) shall be a Valmatic Series 1400-BN.

9. Pressure Relief Valves

ss. The relief valve shall be pilot controlled, hydraulically operated, diaphragm type
automatic control valve.
tt. The main valve shall include a resilient, replaceable seat and have potable epoxy
coatings on wetted valve parts, have a ductile iron body and bronze trim.
uu. The control pilot shall be a direct-acting, spring loaded, normally closed pilot
designed to close the main valve whenever the sensed pressure is below the pilot
spring setting.
vv. The relief valve shall function to limit the discharge header pressure to the
pressure value set into the control pilot.
221124 - 10 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

ww. The valve shall be sized and configured as shown on the plan and will
include ANSI Class 125 flanges and a maximum pressure rating of 250 psi. If
system pressure is to be greater than this value, valves shall be appropriately
sized for the proper pressure ratings.
xx. The valve shall have a replaceable spring that allows for a setpoint setting
ranging from 20-200 PSIG.
yy. Relief valve(s) shall be Cla-Valve Model 50-01BKC.

10. Pressure Relief Valve with Surge Anticipating Feature

zz. The surge anticipating pressure relief valve shall be pilot controlled,
hydraulically operated, diaphragm type automatic control valve.
aaa. The main valve shall include a resilient, replaceable seat and have potable epoxy
coatings on wetted valve parts, have a ductile iron body and bronze trim.
bbb. The control pilot shall be a direct-acting, spring loaded, normally closed
pilot designed to close the main valve whenever the sensed pressure is below the
pilot spring setting.
ccc. The relief valve shall function to limit the discharge header pressure to the
pressure value set into the control pilot.
ddd. The valve shall be sized and configured as shown on the plan and will
include ANSI Class 125 flanges and a maximum pressure rating of 250 psi. If
system pressure is to be greater than this value, valves shall be appropriately
sized for the proper pressure ratings.
eee. The valve shall have a replaceable spring that allows for a set point setting
ranging from 20-200 PSIG.
fff. Relief valve(s) with surge anticipating shall be Cla-Valve Model 52-03BKC.

11. Pressure Gauges

ggg. Pressure gauges shall include a built-in pressure snubber and 4
minimum face diameter. Gauge to be turret style, black phenolic case with clear
glass face.
hhh. The bourdon tube and tip material are made from grade A phosphor
bronze tube, brass tip and silver brazed.
iii. Movement shall be rotary, of 400 series stainless steel with Teflon coated pinion
gear and segment.
jjj. The gauge shall be bottom connected with NPT male thread. Gauges to be
liquid glycerin filled for vibration dampening purposes.
kkk. Pressure gauge range and scale graduations shall be in PSI as follows:
1 1) ) Suction pressure: (30 Hg-100 psi, 10 psi figure intervals with graduating
marks every 1 psi).
2 2) ) Discharge pressure: (0-200 psi, 20 psi figure intervals, with graduating marks
every 2 psi).

lll. One gauge will be provided with each manifold. All gauges are to be panel
mounted off the skid piping and flexible connected to their respective sensing
points. The gauge trim tubing shall be complete with both isolating and vent
valves. The gauges shall be so arranged to easily vent air and facilitate gauge
removal. Gauges mounted directly to the pipeline or sensing point will not be
accepted.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 11
VER. 4.22
mmm. A single, right angle outlet, smooth nose, brass sample tap shall be
affixed to the manual vent valve for the low suction lockout and suction pressure
gauge assembly.
1 1) ) Pressure gauge assemblies shall include the following accessories:
2 2) ) Cross tee at point of process connection.
3 3) ) Air release valve mounted on highest point of cross tee.
4 4) ) Sampling/vent valve on one side of cross tee.
5 5) ) Trim tubing to panel mounted pressure gauge.

nnn. Gauge(s) shall be Ashcroft model 1279 RSL or Wika model 212.34.

12. Air Release Valves with Vacuum Check
ooo. A properly sized air release valve shall be installed where identified on
the drawing or at the highest point on the discharge pipe manifold.
ppp. The air release shall allow for the release of air, generated by the starting
of the pump.
qqq. The valve shall have a cast iron body, and cover, with stainless steel
internal trim, and a viton orifice button to prevent malfunctions due to corrosion.
rrr. The valve shall include an NSF/ANSI 61 certified. The check valve shall include
a vacuum check to prevent the inflow of air into the piping system.
sss. Air release valve(s) shall be a Val-Matic 15AVC.

E. Hardware

1. Hardware requiring special tools shall not be used. In the assembly of the pump
system, all machine bolts, nuts and cap screws shall be of the hex head type.
ttt. All hardware shall be furnished in 304 stainless steel.
uuu. All hardware shall be zinc coated per ASTM A153.

F. Pipe Supports

1. Pipe supports by minimum sizing for:

vvv. 8" and smaller piping shall be 2" x 3" x 3/16" wall rectangular tubing.
www. 10" and larger piping shall be 3" x 4" x 1/4" wall rectangular tubing.
xxx. 6" and larger piping shall be provided with "kick" bracing projecting
fully from the underside of the pipe to the floor at an angle of no less than 15
degree from vertical out at right angle to the run of the pipe being supported.
These "kick" braces shall be in addition to the vertical pipe supports called out
above.
yyy. Pipe supports are to be fully welded at both end points to the pipe and
steel floor where required.
zzz. Simple pipe stands made of pipe welded only at the floor and upholding a yoke
or bracket with or without a threaded jack bolt or a U-bolt are not acceptable, as
no lateral or transverse support is provided.

G. Corrosion Protection / Paint - Ferrous Surfaces

1. Exterior Pipe and Skid

221124 - 12 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

aaaa. All surfaces of the entire structure shall be sandblasted equal to
commercial blast cleaning to SSPC-SP6.
bbbb. Following grit blasting, all weldments will be pretreated by hand with
brush using Tnemec Series 69 epoxy coating to provide additional corrosion
protection.
cccc. The full protective coating shall take place immediately after surface
preparation.
dddd. The protective coating shall be Tnemec Series 69 Hi-Build Epoxoline 11
consisting of a two-component, high solids, epoxy system formulated for high
build application for protection and finishing and having excellent chemical and
corrosion resistant properties.
eeee. The epoxy system shall be self-priming and require no intermediate
coatings.
ffff. The protective coating shall provide to a total dry mil thickness of 8.0 mils for
the pipe exterior and a total dry mil thickness of 14 mils for the skid. Color shall
be Safety blue SC06
gggg. All walking areas that do not have diamond plate shall include a AS-250
skid resistant adder to the coating.
hhhh. In applications where the skid will be exposed to UV, the coatings in
those areas should be top coated as follows:
1 1) ) Type: gloss aliphatic polyurethane topcoate
2 2) ) Series: Amercoat 450H
3 3) ) Manufacturer: Ameron
4 4) ) Thickness: total dry mil thickness of 3-4 mils

H. Interior of pipe Wet Coat
1. The pipe surfaces to be coated shall be blast cleaned to achieve a near white surface
conforming to SSPC-SP10.
2. The epoxy product shall be National Sanitation Foundation (NSF) Standard 61
certified material. The polyamidoamine epoxy shall be Series 140 Pota-Pox Plus
from Tnemec. Total dry mil thickness of 12-15 mils. Color shall be white.

I. Interior of Pipe Powder Coat

1. Fusion Bonded Epoxy Coating - Steel Piping:
iiii. Steel piping shall have applied to it a Fusion Bonded Epoxy Coating on the
interior pipe surface that conforms to AWWA C-213-91 for steel water pipelines.
jjjj. The powder coating product shall be National Sanitation Foundation (NSF)
Standard 61 certified material.
kkkk. The final product shall be capable of meeting Salt Spray Resistance
ASTM B117 (1000 hour) with no blistering, undercutting or rust bleed; Humidity
Resistance ASTM D2247 (1000 hour) with no blistering, undercutting or rust
bleed; and Impact Resistance of ASTM G14-72 (160 in. lbs.).
llll. The Fusion Bonded Epoxy Coating shall provide a minimum total dry mil
thickness of 12-16 mils. The epoxy powder coating shall be Pipe Clad 1500
Red latest revision from Valspar, Inc.

2. Prior to shipment of the station, the station manufacturer shall provide in writing to
the Engineer certification that the fusion bonded epoxy coating has been applied to
all internal surfaces of the steel piping using the proper method. Said certification
shall show under the station manufacturer's letterhead.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 13
VER. 4.22
a. Date of application.
b. Material manufacturer and product designation including a product data sheet for
the coating.
c. Applier of the fusion bonded coating, name, address and phone number.
d. Notarized signature of an officer of the station manufacturing company stating
the fusion bonded epoxy coating was applied to AWWA Standard C213-91 or
the latest revision.

J. Control Panel

1. The control panel shall be spray cleaned, acid etched and neutralized, and powder
coated with a finish coat of grey hammer 2-4 mil baked-on polyester powder.

2.03 PUMPS AND MOTORS

A. Vertical Turbine Pumps and Motors

1. Operating Conditions
mmmm. Each pump to
have the following
capacities:

1 1) ) Design: xxxx GPM @ xxx Feet TDH (boost)
2 2) ) Maximum: xxxx GPM @ xxx Feet TDH (boost)
3 3) ) Minimum efficiency at design flow: xx.x%
4 4) ) Minimum efficiency at design flow: xx.x%
5 5) ) Rated horsepower: xxx HP
6 6) ) Speed: 1760 RPM
7 7) ) Maximum required NPSH: 15 Feet
8 8) ) Minimum available NPSHa: 15 Feet
9 9) ) Altitude of installation: 2500 Feet

nnnn. The pump motor shall be sized so that the nameplate horsepower rating
shall not be exceeded at any point on performance curve without consideration
of the service factor.
oooo. The pump motor shall include a 1.15 service factor.

2. Vertical Turbine Pump(s)
pppp. The pumps within this station shall be of the vertical turbine type.
qqqq. The pump shall be supplied with a flange mounted discharge head with a
suction can flange including 125 LB ANSI drilling the centerline of which is
located in the vertical plane 90 degrees from the centerline of the discharge
flange which also includes 125LB ANSI drilling.
rrrr. The top diameter of the pump discharge head shall be sized to match the diameter
of the motor base to distribute the load uniformly.
ssss. The discharge head will be complete with cast iron stuffing box with
suitable packing and a split gland ring.
tttt. The head shall include a suitable packing gland drain connection. This drain
connection shall be piped to a building unless otherwise specified.

221124 - 14 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

3. Pump Colum Assembly
uuuu. The column pipe shall be furnished in sections not over 10 Feet in length
and shall include flanged connections between sections.
vvvv. The line shaft shall be 416SS and is to be turned, ground and polished
precision shafting of ample size to operate the pump without distortion or
vibration.
wwww. The drive shaft shall be furnished in interchangeable sections not over 10
Feet in length and shall be coupled with 416SS steel couplings.
xxxx. Column assembly bearing retainers shall be water lubricated (unless
otherwise specified) of cut-less rubber designed for vertical turbine pump
service. Maximum bearing spacing to be 10 Feet.

4. Cup Bowl Assembly
yyyy. The pump bowls shall be of close grained cast iron having a tensile
strength of 30,000 lbs per square inch, free of blow holes, sand holes and any
other faults, accurately machined to close dimensions. Pump bowls to be ceramic
lined interior.
zzzz. The impeller shall be of bronze, accurately machined and finished, also
to be mechanically balanced.
aaaaa. The impeller shaft shall be supported by a combination of water
lubricated, fluted rubber and bronze bearings.
bbbbb. Impellers to be fastened to the shaft with a tapered bushing.
ccccc. Each bowl shall have an impeller seal ring to prevent slippage of water
between bowl and impeller.
ddddd. The impeller/shaft assembly shall be adjustable by means of a top shaft
nut at the top of the motor.
eeeee. Pump(s) shall be manufactured by Fairbanks Morse, Aurora, Goulds or
pre-approved equal.

5. Suction Barrel
fffff. The suction barrel shall be constructed of fabricated steel piping either
schedule 40 piping or .375 inch wall thickness and be provided with a suitable
flange arrangement to support the entire pumping unit and connection to the
discharge head. The barrel/pump discharge head connection shall provide the
sealing capability necessary as dictated by the suction pressure of the system.
ggggg. The barrel shall be sufficient inside diameter to provide clearance for the
pump fluid without pump cavitation. The pump barrel sizes and clearances shall
be as approved by the pump manufacturer.
hhhhh. Suction barrel shall be provided with the necessary fixtures to be bolted
through the pump station floor once delivered to the jobsite.
iiiii. Barrels welded to/through the floor will not be approved.
jjjjj. Pump suction barrels are to be direct buried.
kkkkk. The suction barrels are to be back filled with graded material or concrete
as specified by the engineer or as described elsewhere in these specifications.

6. Corrosion Protection / Paint
lllll. Coatings for pumps shall be as approved by NSF 61. Coating system to
include inside and outside of pump column pipe, inside of pump suction barrel,
and outside of pump bowl assembly. Outside of suction barrel to be painted with
the same paint system as the rest of the pump station piping.

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 15
VER. 4.22
7. Motor Coupling
mmmmm. A suitable non-reverse coupling shall be provided to connect the vertical
hollow shaft motor to the two piece drive shaft assembly.
nnnnn. The coupling shall be designed to form a unit with the head shaft
impeller adjustment nut to provide a variable adjustment to the pump impellers.
ooooo. The coupling shall be bolted down to prevent pump damage from
momentary hydraulic balance.

8. Vertical Hollow Shaft Motor
ppppp. The electric motor shall be a vertical hollow shaft, 1750 RPM, 480 Volt,
3 phase, 60 hz unit with non-reverse ratchet, P base and squirrel cage induction
design.
qqqqq. Enclosure shall beet NEMA weather protected Type 1, WP1 with
stainless steel screens to prevent entrance of rodents.
rrrrr. Motor shall have Class F insulation with temperature rise as specified by
NEMA standards for class of insulation used and shall include a 1.15 service
factor.
sssss. Motor thrust bearing shall be provided to handle the continuous down
thrust as specified by the pump manufacturer with an L-10 lift of (1) year
minimum and an average life of (5) years under design conditions.
ttttt. Provisions shall be made for momentary up-thrust equal to 30% of rated
down thrust.
uuuuu. The motor rating shall be such that it will not be loaded beyond
nameplate rating at any point on the pump curve without consideration of the
motor service factor.
vvvvv. Provide each motor with 120 volt space heaters designed to maintain the
windings at a temperature above ambient temperature when not in service.
wwwww. The motors shall be standard efficiency and inverter rated.
xxxxx. Motor(s) shall be manufactured by US Motor or pre-approved equal.

B. End Suction Horizontal Pumps and Motors
1. Operating Conditions - The pump station shall be capable of delivering the fluid
medium at the following capacities and heads when operating at 0 Feet minimum
suction pressure.
yyyyy. Each pump to
have the following
capacities:

1 1) ) Design: xxxx GPM @ xxx Feet TDH (boost)
2 2) ) Maximum: xxxx GPM @ xxx Feet TDH (boost)
3 3) ) Minimum efficiency at design flow: xx.x%
4 4) ) Rated horsepower: xxx HP
5 5) ) Speed: 1760 RPM
6 6) ) Maximum required NPSH: 15 Feet
7 7) ) Minimum available NPSHa: 15 Feet
8 8) ) Altitude of installation: 2500 Feet

2. The pump motor shall be sized so that the nameplate horsepower rating shall not be
exceeded at any point on performance curve without consideration of the service
factor.
3. The pump motor shall include a 1.15 service factor.
221124 - 16 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22


4. End Suction Horizontal Pump (s)
zzzzz. Casing The casing shall be cast iron with smooth water passages.
aaaaaa. Impeller The impeller shall be one-piece bronze casting of a diameter
not greater than 90% of the casing cutwater diameter. Impellers shall be finished
all over, the exteriors being turned and the interiors being finished smooth and
cleaned of all burrs, trimmings and irregularities. All impellers are to be
balanced and securely fastened to the shaft by the key and screw locked shaft
sleeves.
bbbbbb. Stuffing Box The stuffing box shall be cast integral with the pump
casing. The stuffing box shall provide sufficient area for incorporation of the
mechanical seals. The mechanical seals shall be face type. The seal shall have a
carbon rotating head against a Ni-Resist stationary face and be complete with a
Buna-N boot with stainless steel spring and spring retainer.
cccccc. Shaft Sleeves The shaft sleeves shall be extended from the hub of the
impeller, through the seal box area, and beyond the gland. They shall be sealed
at the impeller hub by a teflon coated steel gasket to prevent pumped liquid from
contacting the shaft. They shall be threaded to hold them securely in place, and
designed so as to lock the impeller.
dddddd. The pump shaft shall be one-piece, finished and polished on all sections.
The shaft shall be of ample strength and rigidity and the shortest practicable
distance between bearing shall be used to keep deflection and vibration to a
minimum. The maximum allowable deflection of the shaft is 0.002 at any point
of operation on the pump curve.
eeeeee. Coupling Pump shall be horizontal close coupled to motor. If pump
and motor are too large to be close coupled, they shall be base mounted and
include a coupling and drive guard rated for inverter duty service.
ffffff. Air Release Each pump discharge shall have an air release valve
between the pump discharge volute and the check valve to remove any air which
will accumulate in this area.
gggggg. Pump(s) shall be as manufactured by Bell & Gossett, Armstrong,
Cornell, Goulds, or pre-approved equal.

5. Close Coupled Motor
hhhhhh. Pump motor to be horizontal shaft, foot mounted, squirrel cage induction
type with Nema C flange, enclosure, 1750 RPM, 480 Volt, 3 phase, 60 hertz. If
pump and motor are too large to be close coupled, motor shall be a frame
mounted, Nema T style motor.
iiiiii. Enclosure shall be ODP (Open Drip Proof).
jjjjjj. Motor shall have Class F insulation with temperature rise as specified by
NEMA standards for class of insulation used and shall include a 1.15 service
factor.
kkkkkk. Provide each motor with 120 volt space heaters designed to maintain the
windings at a temperature above ambient temperature when not in service.
llllll. The motors shall be standard efficiency and inverter rated.
mmmmmm. Motor(s) shall be manufactured by Baldor, US Motor or pre-
approved equal.
C. Vertical Multistage Inline Pumps and Motors

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 17
VER. 4.22
1. Operating Conditions - The pump station shall be capable of delivering the fluid
medium at the following capacities and heads when operating at 0 Feet minimum
suction pressure.
nnnnnn. Each pump to
have the following
capacities:

1 1) ) Design: xxxx GPM @ xxx Feet TDH (boost)
2 2) ) Maximum: xxxx GPM @ xxx Feet TDH (boost)
3 3) ) Minimum efficiency at design flow: xx.x%
4 4) ) Rated horsepower: xxx HP
5 5) ) Speed: 1760 RPM
6 6) ) Maximum required NPSH: 15 Feet
7 7) ) Minimum available NPSHa: 15 Feet
8 8) ) Altitude of installation: 2500 Feet

2. The pump motor shall be sized so that the nameplate horsepower rating shall not be
exceeded at any point on performance curve without consideration of the service
factor.
3. The pump motor shall include a 1.15 service factor.

4. Vertical Multistage Pump (s)

oooooo. Casing The casing shall be cast iron with smooth water passages.
pppppp. Impeller The impeller shall be one-piece stainless steel, full diameter.
Impellers shall be fully machined to provide smooth passageway surfaces. All
impellers are to be balanced and securely fastened to the shaft by the key and
screw locked shaft sleeves.
qqqqqq. Mechanical Seal The stuffing box shall provide sufficient area for
incorporation of the mechanical seal. The seal shall have a carbon rotating head
against a silicon carbide stationary face, complete with viton elastomers.
rrrrrr. Shaft Sleeves They shall made of tungsten carbine and be sealed at the
impeller hub to prevent pumped liquid from contacting the shaft. They shall be
threaded to hold them securely in place, and designed so as to lock the impeller.
ssssss. Shaft The pump shaft shall be one-piece, finished and polished on all
sections. The shaft shall be of ample strength and rigidity and the shortest
practicable distance between bearing shall be used to keep deflection and
vibration to a minimum. The maximum allowable deflection of the shaft is
0.002 at any point of operation on the pump curve. The pump shaft shall be of
stainless steel.
tttttt. Coupling Pump shall be vertical close coupled to motor.
uuuuuu. Air Release Each pump discharge shall have an air release valve
between the pump discharge volute and the check valve to remove any air which
will accumulate in this area.
vvvvvv. Pump(s) shall be by Grundfos, Goulds, Aurora or pre-approved equal.

5. Close Coupled Motor
wwwwww. Pump motors to be vertical shaft, pump mounted, squirrel cage induction
type with Nema P base, 1750 RPM, 480 Volt, 3 phase, 60 hertz. Motor bearings
shall be designed specifically to be oriented in the vertical direction and be
subject to any thrust from the pump.
221124 - 18 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

xxxxxx. Enclosure shall be ODP (Open Drip Proof).
yyyyyy. Motor shall have Class F insulation with temperature rise as specified by
NEMA standards for class of insulation used and shall include a 1.15 service
factor.
zzzzzz. Provide each motor with 120 volt space heaters designed to maintain the
windings at a temperature above ambient temperature when not in service.
aaaaaaa. The motors shall be standard efficiency and inverter rated.
bbbbbbb. Motor(s) shall be manufactured by Baldor, US Motor or pre-approved
equal.

D. Split Case Horizontal Pumps and Motors

1. Operating Conditions - The pump station shall be capable of delivering the fluid
medium at the following capacities and heads when operating at 0 Feet minimum
suction pressure.
ccccccc. Each pump to
have the following
capacities:

1 1) ) Design: xxxx GPM @ xxx Feet TDH (boost)
2 2) ) Maximum: xxxx GPM @ xxx Feet TDH (boost)
3 3) ) Minimum efficiency at design flow: xx.x%
4 4) ) Rated horsepower: xxx HP
5 5) ) Speed: 1760 RPM
6 6) ) Maximum required NPSH: 15 Feet
7 7) ) Minimum available NPSHa: 15 Feet
8 8) ) Altitude of installation: 2500 Feet

2. The pump motor shall be sized so that the nameplate horsepower rating shall not be
exceeded at any point on performance curve without consideration of the service
factor.
3. The pump motor shall include a 1.15 service factor.
4. Split Case Horizontal Pumps
ddddddd. Casing The casing shall be cast iron with smooth water passages.
Casing will be split horizontally with suction and discharge nozzles at opposite
sides of the lower half and in such positions that upper portion of casings can be
removed for access to interior parts without disturbing suction and discharge
piping connections. Flanges shall be in accordance with ANSI standards, 125 lb
or sized as necessary to support system pressure. Components to include
registered fits for precision alignment. Pump feet to be integral to bottom half of
casing.
eeeeeee. Impeller The impeller shall be one-piece bronze, double suction, not
greater than 95 percent of full diameter. Impellers shall be fully machined to
provide smooth passageway surfaces. All impellers are to be balanced and
securely fastened to the shaft.
fffffff. Mechanical Seal The stuffing boxes shall provide sufficient area for
incorporation of the mechanical seal. The seals shall include materials
appropriate for the fluid being pumped.
ggggggg. Shaft Sleeves Pumps to be provided with shaft sleeves made of
appropriate materials for the fluid being pumped. Default material for the sleeves
shall be bronze.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 19
VER. 4.22
hhhhhhh. Shaft The pump shaft shall be one-piece, finished and polished on all
sections. The shaft shall be of ample strength and rigidity and the shortest
practicable distance between bearing shall be used to keep deflection and
vibration to a minimum. The maximum allowable deflection of the shaft is
0.002 at any point of operation on the pump curve.
iiiiiii. Coupling Pump and motor to be provided with a flexible coupling and
guard which are specifically designed to run in an inverter duty application.
jjjjjjj. Wear Rings Pumps to be provided with both casing and impeller wear
rings.
kkkkkkk. Air Release Each pump discharge shall have an air release valve
between the pump discharge volute and the check valve to remove any air which
will accumulate in this area.
lllllll. Pump(s) shall be by Bell & Gossett, Fairbanks Morse or pre-approved
equal.

5. Frame Mounted Motor(s)
mmmmmmm. Pump motors to be horizontal shaft, frame mounted, squirrel
cage induction type with NEMA configuration, 1750 RPM, 480 Volt, 3 phase,
60 hertz.
nnnnnnn. Enclosure shall be ODP (Open Drip Proof).
ooooooo. Motor shall have Class F insulation with temperature rise as specified by
NEMA standards for class of insulation used and shall include a 1.15 service
factor.
ppppppp. Provide each motor with 120 volt space heaters designed to maintain the
windings at a temperature above ambient temperature when not in service.
qqqqqqq. The motors shall be standard efficiency and inverter rated.
rrrrrrr. Motor(s) shall be manufactured by Baldor, US Motor or pre-approved
equal.


E. Pump Tests Non-witness

1. Test pump casings under a hydrostatic head of at least 150 percent of the rated
shutoff head. Test casing with pump assembled.
2. Provide certified performance tests as specified herein for all pumps and spare
rotating assemblies except those specified to be witness tested.
3. Certified performance testing:
sssssss. Run pump at full speed rating point for 60 minutes prior to start of any
testing.

ttttttt. Full speed test:
1 1) ) Test pumps at the conditions specified and indicated in a take not less than
seven operating points between shut-off and run out. Test points must be at
the conditions specified and indicated.
2 2) ) Take readings to determine flow, differential pressure, RPM, horsepower,
and efficiency.
3 3) ) Operate each pump for not less than one hour and take readings to determine
that the pump will operate as specified and indicated without cavitation at the
specified minimum head condition with not more than the specified NPSH
available. Test with the appropriate submergence as required.

221124 - 20 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

uuuuuuu. Variable speed tests:
1 1) ) Conduct tests as specified above for full speed then at reduced speeds. Tests
for cavitation at run out are not required.
2 2) ) Run one speed test at speed required to discharge the minimum rating point
specified and indicated with one point for test at the minimum rating point.
3 3) ) Run a second test at a speed approximately midway between full and
minimum speed.
4 4) ) Run additional tests for each reduced speed operating condition specified and
indicated.
5 5) ) Use factory calibrated test drives.

vvvvvvv. Run all tests in accordance with the latest standards of the
Hydraulic Institute and as specified.

wwwwwww. Testing Tolerances:
1 1) ) ANSI/HI 1.6 Acceptance Level A
2 2) ) Tolerance: Pump test results shall be judged at rated rate of flow and RPM
with applicable total head and efficiency as defined by ANSI/HI 1.6 for the
pump conditions specified and indicated.
3 3) ) If pumps do not meet the tolerances specified, trim or replace the impeller
and retest until the specified results are obtained.

xxxxxxx. Test Reports - Copies of all test results shall be submitted to the Engineer
for review. The number of copies of the tests shall be the same as the number of
Submittals to be submitted as specified herein immediately upon completion of
such tests.

F. Motor Tests Non-witness

1. Motor Tests
yyyyyyy. All electric motors shall comply with ANSI/NEMAMG-1 and MG-2.
Each motor shall be manufactured and shop tested in compliance with the
requirements of the IEEE, ANSI, and NEMA.
zzzzzzz. Tests, with certified test results, shall be as required by NEMA MG-1.
Each motor shall be subjected to a standard, short commercial test including the
following:
1 1) ) Running current, no load
2 2) ) Locked rotor current
3 3) ) High potential
4 4) ) Winding resistance
5 5) ) Bearing inspection

aaaaaaaa. Test Reports - Copies of all test results shall be submitted to the
Engineer for review. The number of copies of the tests shall be the same
as the number of Submittals to be submitted as specified herein
immediately upon completion of such tests. Efficiency index, nominal
efficiency, and minimum efficiency shall be defined in accordance with
ANSIINEMA MG 1-12.53.b; these values shall be stated in the Shop
Drawing submittal. Motor nameplate data shall include the nominal
efficiency value.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 21
VER. 4.22

2.04 OPTIONAL SKID UPGRADES

A. Hydropneumatic Tank

B. Mechanical Seals for Vertical Turbine Pumps
1. Each vertical turbine pump provided in the pump station shall include a mechanical
seal. In addition to the mechanical seal, an appropriately sized riser stand shall be
provided on the pump discharge head for seal maintenance access if necessary.
2. Mechanical seal shall be designed and selected to appropriately seal based on the
operating conditions of the pump system.

C. VFD Bypass

D. Soft Start Motor Starter with Soft Start Bypass
1. The soft start shall be supplied ready for use in a standard duty application with Class
10 motor thermal overload protection and appropriately sized for the selected motors.
2. The soft start shall have an equally sized back up soft start that can be used in the
event the first one fails. This bypass shall be a manual change by the operator via a
hand switch Main Soft Start bypass Alternate Softstart.
3. All devices include a built-in keypad display which can be used to modify the
configuration to adapt it to the application and individual customer requirements.
4. Soft Start performance functions:
a. Exclusive torque control system (TCS); Constant control of the torque supplied to
the motor during acceleration and deceleration periods (significantly reducing
pressure surges)
b. Adjustments for ramp and the starting torque
c. The soft start can be bypassed using a contactor at the end of the starting period
while maintaining electronic overload protection (bypass function)
d. Wider frequency tolerance for generator set (source) power supplies Machine and
motor protection functions.
e. Built-in motor thermal overload protection
f. Processing of information from PTC thermal probes
g. Monitoring of the starting time
h. Protection against underloads and overcurrents during continuous operation.
i. Extended I/O functions for integration into control systems: 4 logic inputs, 2 logic
outputs, 3 relay outputs, and 1 analog output
j. Pull-apart terminal connectors
k. Function for configuring a second set of motor parameters and easy-to-adapt
settings
l. Display of electrical values, running conditions, and operating time
m.RS-485 serial link for connection to a Modbus system.
n. The soft start shall be a Square D model Altistart 48.

E. Conduit
1. Conduit shall be used in all necessary areas to protect the power and control/signal
wires. Flexible metal conduit may be used for motor feeds as allowed by NEC. The
system shall have the following conduit:
a. PVC Conduit Polyvinylchloride (PVC) plastic tube or pipe.
b. EMT Conduit Galvanized Electrical Metallic Tubing (EMT).
c. Galvanized Rigid Conduit
221124 - 22 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

d. PVC Coated Galvanized Rigid Conduit - Polyvinylchloride (PVC) plastic coating
on galvanized rigid conduit.
a.

F. Floor Mats

G. Pump Room Dehumidifier
1. One (1) each, installed as shown.
2. Capacity 30 pints per 24 hours.
3. Compressor rated 115 volts, 60 Hz, 3.4 operating amps.
4. 126 CFM fan, 2 fan speed.
5. Humidity range 35 to 90% RH, ambient temperature range of 42 to 105F, Type R22
refrigerant.
6. Washable filter.
7. Condensate piped direct to sump.
8. UL listed rubber cord.
9. EPA compliant.

H. Ladder for Equipment Access

I. Ancillary Monitoring and Alarm

1. The skid shall have the following sensors and monitoring by the system PLC:
a. Temperature Monitor for Building
b. Alarm Switch for Door - The door(s) shall be fitted and wired to an interlock
microswitch which will be wired to the control panel to register and record when
the door has been opened.
c. Water on Floor Monitor - The control panel shall be fitted and wired with an
interlock level switch which will alarm when actuated.

J. Crane Hoist and Trolley for Equipment Removal

K. Transient Voltage Surge Supression

L. Telemetry Panel, Remote Monitoring of Pump System

M. Power for Telemetry Panel (panel by others)

N. Generator Set with Transfer Switch

O. Uninterruptible Power Supply

P. Extended Warranty

2.05 ELECTRICAL

A. Provide complete instrumentation and controls to automatically start, stop and modulate
pump speed(s) to smoothly, efficiently and reliably deliver variable flow rates at a constant
discharge pressure. To provide alarms, and safety features needed to protect the equipment,
personnel, and water piping system.

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 23
VER. 4.22
B. The control panel design, assembly, and installation along with integration of component
parts will be the responsibility of the pump station manufacturer.
1. The pump station manufacturer shall maintain at his regular place of business, a
complete electrical design, assembly and test facility to assure continuity of electrical
design with equipment application.
2. Control panels designed, assembled or tested at any facility other than the pump
station Manufacturers facility or by anyone other than regular production employees
of the pump station manufacturer will not be approved or accepted.
3. The control panel door shall be complete with stick-on schematics containing the as-
built drawings for the pump system control panel.
4. The end users engineer shall have completed a harmonics survey that includes the
components of this system and all other associated components to ensure that the
following control panel and electrical system shall meet the requirements of IEEE
519.

C. Control Panels
1. Controls shall be housed in a UL508 listed NEMA 12 enclosure with integral door
latches. The control enclosure shall be constructed of 12 gauge steel, and the back
plate assembly shall be constructed of 12 gauge steel.
2. The enclosure shall be painted as specified. All indicating lights, reset buttons, speed
potentiometers, selector switches and the operator interface device shall be mounted
on enclosure door and have the same or stricter NEMA classification as the
enclosure.
3. All internal components shall be mounted and secured to the removable back plate
assembly. Pilot devices shall run from secondary, control voltage (24 VDC or 120
VAC). The short circuit interrupt rating of the panel shall be 5 KAIC.

D. Main Disconnect
1. A non-fusible main disconnect shall be provided to completely isolate controls, and
motor starting equipment from incoming power. The main disconnect shall have an
interlocked, through-the-door, operator, and shall be sized appropriately for the
complete pump system. The Main disconnect shall be as manufactured by Square D.

E. Hand Switches and Indicator Lights
1. Each panel shall include: One (1) hand-off-automatic (HOA) hand switch for each
pump; one (1) green light indicating the pump is in operation; and one (1) red general
system fault light.

F. Control Panel Cooling
1. A fan and filter or air conditioner with proper NEMA classification shall be included
on the control panel and be properly sized in order to provide adequate cabinet
cooling for all the components in the panel.
2. This shall be achieved while working in conjunction with the pump houses cooling
system and taking into account all heat loads in the pump house and the panel.
3. Heat exchangers and open type cooling systems allowing outside ambient air to
enter the panel is not acceptable. No water line connections shall be permitted
inside of the control enclosure.

G. Transient Voltage Surge Suppression (TVSS)
1. The system manufacturer shall provide transient voltage and surge suppression for all
PLC data communication devices whenever the communications cable is located
221124 - 24 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

outside the building in which the panel resides. This also applies to all outdoor
panels with communications cables exiting the PLC panel enclosure.
2. The TVSS unit shall be UL 497B listed.
3. The TVSS unit shall have a maximum DC operating voltage of 9.6 VDC, a clamping
voltage of 81V, and an 8 x 20 US surge current rating of 1000 amps.
4. Transient voltage and surge suppression shall also be provided for 10-32 VDC
instrumentation signal systems.
5. The TVSS units shall be employed when the signal cable extends beyond the
boundaries of the building in which the PLC panel is located.
6. TVSS units must be as manufactured by Leviton, Inc., of Little Neck, New York,
Model 3803-485/DHP for PLC communications and Model 3420-009/035 for 10-32
VDC signal wiring, or approved equal.

H. Lightning & Surge Arrestor
1. All electrical equipment shall be protected by a UL approved category C surge
arrestor to suppress voltage surges on incoming power. The surge arrestor should be
intended for use on three-phase, 600 VAC systems and designed to discharge the
following amperages: 1.5kA @ 1640 V; 5 kA @ 2340 v; 5 kA @ 2510 V; 10 kA @
2920V. The Lightning and Surge Arrestor shall be an Intermatic AG6503.

I. Incoming Power Requirements & UPS Enclosure
1. Controls shall operate from a source of 120 volts, 1 phase, 60 Hz. Each panel shall
be accompanied with an uninterruptible power supply (UPS) enclosure.
2. The UPS shall condition the power as well as provide 500 VA of power during
outages.
3. A 6-amp control power circuit breaker shall be employed as both a method of
equipment protection and as a means of power disconnection.
4. The circuit breaker shall be a single pole, thermal, magnetic type with a 10,000 Amp
interrupt rating. The circuit breaker shall be UL listed.

J. Control Power
1. Power for the controls shall be provided by a control power transformer (CPT),
which will provide 120 volt, single-phase power for the pumping system control
operation. The CPT shall not be used for any other external load.
2. It shall be protected on the primary side by current limiting fuses of adequate size and
voltage rating. All controls will be protected by time delay circuit breakers of
adequate size.

K. Phase Monitor
1. A phase monitor shall be included to provide protection of all three-phase equipment
against phase loss, under voltage, and phase reversal; when fault is sensed the
monitor output relay opens to turn the equipment off and/or cause an alarm;
automatic reset; LED indicator light.

L. Motor Starting Equipment
1. Unless specified otherwise, all motor starters for the pumping station shall be
mounted on a back pan in the control panel enclosure.
2. Motor starters shall meet I.E.C. Standards, be UL Listed, and shall be rated for a
minimum of 1,250,000 operations.
3. Motor overload relays shall be I.E.C. rated class 10 ambient compensated.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 25
VER. 4.22
4. Fuses shall supply short circuit protection to each motor, and shall be rated for a
minimum 200,000 amp interrupting capacity.
5. Motor starters and overload relays shall be UL Listed.
6. The Motor Starting Equipment shall be as manufactured by Square D.
M. Variable Frequency Drive
1. A variable frequency drive shall be included for each main pump.
2. The variable frequency drive (VFD) shall be digital, pulse width modulation (PWM)
with IGBT transistors.
3. The VFD shall be 98% efficient or better at full speed and load and shall be rated to
operate at the specified system voltage +10/-10, 48 to 63 HZ. The overvoltage trip
level shall be a minimum of 30% over nominal, and the undervoltage trip level shall
be a minimum 35% under the nominal voltage.
4. Any VFD error messages shall be displayed on a 4 x 20 character LCD readout in
English and any one of eight (8) other languages.
5. The following fault protection circuits shall be included: Over-current (200%), Over-
voltage (130%), Under-voltage 65%, Over-temperature (70 DEG. C), Ground fault,
and Motor-overload.
6. The VFD shall have automatic extended power loss ride through circuit that will
utilize the inertia of the pump to keep the drive powered.
7. Minimum power loss ride-through shall be one cycle based on full load and no
inertia.
8. The VFD shall be configured for a 3 kHz carrier frequency to reduce motor noise.
The VFD shall provide a tripless operation.
9. The following operating information shall be displayed on the VFDs LCD: kWh,
elapsed time, output frequency (Hz), motor speed (RPM), motor current (amps), and
voltage.
10. DC swinging choke will be installed on input of VFD to protect against voltage
transients. Each main pump shall include its own individual variable frequency
drive.
11. Any system jockey or pressure maintenance pump will not include a VFD unless
otherwise specified.
12. A manually adjustable speed potentiometer shall be included on the control panel for
each VFD. All motors that operate from a VFD shall be inverter rated.
13. The VFD shall be an ABB ACS 550 Adjustable Speed Drive.
a.

N. Pressure Transducer, High Accuracy
1. The pump system shall be provided with suction and discharge pressure transducers.
The specific pressure ranges for each of these transducers shall be as appropriate for
the specific conditions for the pump system.
2. The pressure transducer shall provide 4-20 mA pressure signals for the PLC.
3. The accuracy shall be .15% of full scale, and constructed of 316 SS wetted parts.
4. It shall provide gauge pressure output with the following ranges: suction manifold, -
14.7 to 150 PSIG; discharge manifold, -14.7 to 800 PSIG.
5. The Pressure Transducer shall be a Rosemount 3051T.

O. Pressure Transducer
1. The pump system shall be provided with suction and discharge pressure transducers.
The specific pressure ranges for each of these transducers shall be as appropriate for
the specific conditions for the pump system. Pressure transducer shall provide
pressure signals for the control logic.
221124 - 26 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

2. The accuracy shall be 1.0 of full scale, and constructed of 316L SS wetted parts. It
shall provide gauge pressure output.
3. The Pressure Transducer shall be a Dwyer Series 628.

P. Magnetic Flow Meter
1. Electromagnetic flow meter to include polyurethane liner, ANSI B16.5 flanged ends,
316L SS electrodes, and includes 0.5% calibration.
2. Meter shall also include NEMA 4X housing and require a 24 VAC power supply.
Output of meter to be 4-20mA based on full scale range.
3. Meter to include grounding rings mounted in each end of the meter. Grounding rings
are not necessary if internal potable coatings have been removed from this
specification.
4. Meter shall be sized as indicated on the drawings. Meter output shall be displayed on
the pump system OID.
5. The magnetic flow meter shall be an Endress Hauser Promag model 50W.

Q. Controls
1. All control logic shall be handled by an industrial grade programmable logic
controller (PLC) with a 4x20 character backlit LCD providing data entry and display.
PLC shall provide demand controlled variable frequency drive start, shutdown and
safety features through its pressure sensing, flow sensing and voltage sensing
devices.
2. PLC shall have LED indicators for input, output, and diagnostic read outs showing
PC Run, CPU Fault, and two communications ports. An LED visual status light is
provided for each I/O to indicate on/off status.
3. PLC shall be provided with a built in EEPROM, and capacitor for memory backup. A
separate set point controller is not acceptable.
4. The PLC shall have a built in clock calendar.
5. A standard PLC program shall be as provided and maintained by the pump
manufacturer only. This PLC program will be customized to meet the specific
performance conditions of the pump application.
6. Control software shall be parameter driven, fully documented, and allow user to
easily change all operator parameters.
7. Standard control features, and equipment that need to be included as a minimum are
as follows:
bbbbbbbb. Alarms and Shutdowns
1 1) ) Low suction pressure
2 2) ) Low discharge pressure (with a means of override if desired)
3 3) ) High discharge pressure
4 4) ) Phase Loss (attempts restart)*
5 5) ) Low voltage (attempts restart)*
6 6) ) Phase reversal (attempts restart)*
7 7) ) Individual motor overload/phase loss (indicates which individual motor was
shut down)
8 8) ) VFD fault (shuts down VFD faulted pump only and attempts restart)*

cccccccc. *Three unsuccessful restarts in a 15 minute period will give hard
shutdown as configured from the factory. Number of restarts during a period and
the length of period can be re-configured in the field.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 27
VER. 4.22
dddddddd. All alarms will be indicated by a red general alarm light. Specific alarm
conditions along with will be displayed in English on the operator interface
display (OID).

8. Panel Face Switches and Lights
eeeeeeee. Individual pump run lights
ffffffff. Individual pump Hand/Off/Automatic switches
gggggggg. System Hand/Off/Automatic switch
hhhhhhhh. Controls in OID to automatically alternate main pumps based on run
hours
iiiiiiii. Reset Acknowledges pumping station alarms/ Silence Horn/ Lamp Test
jjjjjjjj. Speed potentiometer in system manual mode allows user to adjust
individual VFD pump speed
kkkkkkkk. Low discharge pressure override disables low discharge pressure alarm
(through OID)

9. System HOA works with PLC bypass switch and allows user to manually operate
pumps should PLC fail.
10. LineFill Software will be included to automatically, and gradually increase the speed
of the pump motor to maintain the desired operating pressure for the Irrigation water
system (i.e., 1.5% every 4 seconds). This feature operates whenever pressure drops
below linefill set point pressure. The linefill set point is fully adjustable by the
operator. This control feature is based on an increase in pressure over a pre-defined
time period. The acceleration control on the VFD is NOT an acceptable means of
adjusting pressure ramp up speed.
11. Neither flow meter nor VFD output frequency shall be used for shutting down last
VFD driven pump. Controls and software shall incorporate a method to eliminate
excessive cycling of VFD pump at very low flow conditions, yet not run the pump
excessively at no-flow conditions.
12. An integral real time clock calendar shall allow the PLC to internally provide all date,
and time functions.
13. Manual operation of the VFD driven pump shall be done with a door mounted speed
potentiometer to manually adjust the speed of the pump motor.
14. A system manual, or automatic mode switch shall be provided. This mode switch,
when in the manual mode, will allow all pump motors and the VFD to be operational
should the PLC fail. When the system mode switch is in automatic, the controller
will start, and stop all pumps automatically.
15. All panel lights shall be tested by pressing the reset button for three (3) seconds.
16. A rate of pressure change algorithm shall rapidly determine if there is a water
demand and immediately cycle on one of the VFD pumps, instead of waiting for the
pressure to drop to a predetermined start pressure.
17. Mechanical Hourmeters - A running time meter shall be supplied for each pump to
show the number of hours of operation. The meter shall be enclosed in a dust and
moisture proof molded plastic case, suitable for flush mounting on the main control
panel. The meter dial shall register in hours and tenths of hours up to 99999.9 hours
before repeating. The meter shall be suitable for operation from a 115 volt, 60 cycle
supply.
18. The PLC shall be as manufactured by Allen Bradley or Siemens.

R. Operator Interface Device

221124 - 28 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

1. The pumping system shall include a NEMA 4, 4 lines by 20 character backlit liquid
crystal display (LCD) keypad mounted on the control panel door. This device will
allow the operator to view, and selectively modify system setpoints in the PLC. It
shall store its messages in a non-volatile memory.
2. The OID shall incorporate password protection for protecting data integrity. The
OID will allow for display, and modification of timers, set points, and lockout times.
3. The device shall communicate with the PLC through the programming port, and shall
include a serial printer port allowing a printer to be attached for real time station
status logging.
4. The OID shall be an information system only, and not required for pumping system
operation. No switches, reset buttons, general alarm lights, run lights, or speed
potentiometers are to be included within this unit. The pumping system will be fully
functional in the event the OID should fail.
5. In addition to normal data entry keys, the OID shall include a minimum of the
following screens:
a.

Event Log. Displays the last 254 sequential pumping system events with the
date, and time of occurrence. Events shall include but not be limited to: all
alarms, starting of individual pumps, stopping of individual pumps, and changing
of selector switches. Individual pump Hand/Off/Automatic switches.
b.

Alarm Log. Shows the last nine (9) alarms recorded in memory, and are
displayed with related detailed information about the alarm, time of occurrence,
date, pumps operating at time of alarm, and how to correct the alarm.
c.

Status Screen. Will display the current operating status. When the pumping
system is running, the display will show the set point pressure, actual system
pressure, flow, VFD pump frequency, and current date and time.
d.

Daily Log. Will display the following: individual pump run times, total flow,
and total flow since last reset.
e.
Configuration Menu. Used to scroll up, and down through the data and menu
options.

6. The OID shall be as manufactured by Allen Bradley or Siemens.

S. Regulatory Codes

1. The control panel with controls shall be built in accordance to N.E.C. and UL
standards. All equipment and wiring shall be mounted within the control panel
enclosure, and labeled for proper identification. All user-required adjustments shall
be made from the front of the control enclosure. A wiring schematic complete with
legend, terminals, components, and wiring identification shall be provided. The main
disconnect shall be interlocked with door.
f.
All control panels shall be constructed and installed in strict accordance with
Underwriters Laboratories (UL) standard 508 Industrial Control Equipment.
g.
Panels must bear the UL serialized label indicating acceptance under Standard
508 and must be manufactured and assembled at the pump station manufacturers
facility only. Any control panel manufactured at a facility other than the pump
system manufacturer will be immediately rejected.
h.
A photocopy of the pump system manufacturers UL file # shall be provided with
the pump station submittals.

T. Equipment Grounding

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 29
VER. 4.22
1. Each electrical equipment item in the station shall be properly grounded per section
250 of the National Electric Code. Items to be grounded include, but are not limited
to, pump motor frames, control panel, transformers, and pressure transducers.
2. All ground wires from installed equipment shall be in conduit and shall lead back to
the control panel to a plated ground buss specific for grounding purposes.
3. The ground buss shall be complete with a lug large enough to accept the installing
electricians bare copper earth ground wire. The bus shall serve as the bond between
the earth ground and the equipment ground wires.

2.06 SEQUENCE OF OPERATION

A. Sequence of Operation

1. During low demand times, the pressure maintenance pump (PMP) or jockey pump (if
included) will cycle on and off as required to maintain pressure.
2. The cycling pressures can be user selected, and can be set substantially below normal
system pressure, if desired.
3. If the PMP/Jockey pump cannot maintain the desired pressure, then the first VFD
based main pump will be started, and will gradually ramp the pressure up to the
system pressure. The pump speed will be modulated to hold a constant discharge
pressure regardless of flow.
4. As the flow rate increases, and the first VFD pump can no longer maintain pressure
while at maximum speed, the next main pump will be started on its VFD, and the
VFD driven pump will remain at full speed.
5. This sequence will continue until all main VFD based pumps are running (Any pump
assigned as an installed back-up not designed to run, will not be included in this
sequence, but will be alternated with the other main pumps).
6. An algorithm shall be included for accurately modulating the VFD pump speed as
pumps are started and retired so that no pressure surges are generated during the
transition.
7. As the flow begins to decrease, pumps will be turned off sequentially until only a
single VFD driven pump is operating.
8. When a no flow condition occurs, the VFD pump shall be turned off.
9. When there is a pressure set point change all other related set point variables change
relative to the new pressure set point.

2.07 EQUIPMENT ENCLOSURE UPGRADE

A. Powder Coated Steel Pump Station Equipment Enclosure

1. The pre-packaged, pre-tested system with skid, equipment building anchored
to skid and associated equipment, shall be fabricated and assembled by a
single manufacturer consisting of a coordinated grouping of Manufacturer
supplied equipment.
2. All equipment as identified in the plans with associated interconnecting
wiring, cabling, conduit, cable trays, hose, pipe and tubing shall be mounted
on a common structural steel base to form a complete, self-contained,
automated system contained within an all-weather enclosure designed for the
seismic zone with appropriate snow and wind loads as outlined in the Data
Sheet.
221124 - 30 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

3. Upon installation and with minor electrical and mechanical hook-ups, the
system shall be fully operational. The packaged system shall be a Metron
number as shown on the Technical Data Sheet.

4. Mechanical

a. Walls
1) The walls shall be of self framing interlocking panels made from phosphoric
acid washed 16 gage paintable grade 5 galvanized steel material.
2) The panels shall be configured with their flat side turned out, which can
service as a final finish.
3) The interior walls shall be made from the materials identified in the
Technical Data Sheet.
4) If an aesthetic external finish in required, it shall be as identified in the
Technical Data Sheet.
5) All wall panels shall be provided with stiffeners and adequate flanges to
support roof snow and wind loads and seismic conditions as identified in the
Technical Data Sheet.
6) Interior walls, and supporting panels and structures, shall be designed so that
interior equipment loads may be attached to the wall without compromising
the designed wind and seismic loads.
7) Similarly, the walls shall be designed to anchor to the floor to withstand the
various loads.
8) The interior and exterior walls shall be designed to accommodate the
required insulation R value and material.

5. Roof & Ceiling
a. The roof shall be of self framing interlocking panels made from phosphoric acid
washed 16 gage paintable grade 5 galvanized steel material.
b. The panels shall be configured with their flat side turned in. The interlocking
ridges shall be turned out and help channel water off the roof.
c. If the exterior of the roof additional roofing material, it shall be as identified in
the Technical Data Sheet.
d. The roof shall be single sloped, 1:12, to allow for adequate drainage and
include 6 of overhang on all sides.
e. The ceiling shall be designed to retain the insulation and to provide a smooth
ceiling surface.
f. Ceiling height from floor shall be as identified in the Technical Data Sheet.
g. Interior ceiling, and supporting structures, shall be designed so that interior loads
may be suspended from the ceiling without compromising the specified roof
design load.

6. External Doors
a. The skid mounted building shall have doors shown on plan drawings and as
identified in the Technical Data Sheet.
b. Doors shall open outwardly and have a 100 degree minimum swing.
c. The door shall be double wall steel construction containing fire resistant
insulation and be 1.75 thick.
d. Doors shall have commercial grade key lock provision.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 31
VER. 4.22
e. All doorways shall be equipped with low profile panic-type door openers and
automatic door closers.
f. All hardware shall be of industrial quality with brushed aluminum finish.
g. The doors shall have a drip shield above, weather stripping around, and include
threshold, sweep and pin hinges.

7. Weather Proofing
a. All joints shall be designed and fabricated to minimize or prevent loss of
conditioned or pressurized air and to prevent entry of sand, rain, sleet, snow or
moisture.
b. All wall seams and areas where metal to metal contact is made shall be liberally
caulked with butyl rubber caulking or equivalent.
c. All roof seams shall be sealed with Manufacturer sealing method ensure water
resistance.

8. Paint
a. The equipment building interior and exterior walls, roof panels and ceiling shall
be phosphoric acid washed and phosphate coated cold-rolled, paintable grade
galvanized steel have a two (2) mil polyester powder coated, baked-on,
hammered finish applied, in accordance with UL Requirements.
b. Manufacturer shall supply one quart of touch-up paint with the equipment for
field brush applied touch-ups.
c. The paint container shall include the manufacturers label and a date or code
indicating date of manufacture.
d. The color of the exterior walls and roof and the interior walls and ceiling shall be
as identified in the Technical Data Sheet.
a.

9. Insulation
a. Insulation within the roof and wall panels shall be fiberglass bats.

10. Electrical

a. HVAC
1) The heating, ventilating and air conditioning (HVAC) system, shall be sized and
provided by the Manufacturer, based on heat loads supplied by the Manufacturer
and Owner.
2) HVAC equipment size shall be based on maintaining an interior temperature
range of 60 to 80F. Calculations shall be submitted to Owner for approval and
based on environmental temperatures listed in the Technical Data Sheet.
3) One form C contact shall be provided if inside temperature exceeds 90 degrees
Fahrenheit.

11. Lighting
a. Interior lighting shall consist of fluorescent lamps and open industrial
fixtures that provide 40 foot candles of light at a level 2 feet 6 inches
above the floor.
b. Lighting shall be controlled by switches located at each the door. Fixtures
shall operate at a voltage of 120V, 60 Hz.

12. Receptacle
221124 - 32 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

a. One (1) duplex receptacle shall be located on each wall and rated 120
VAC, 20A.

13. Wiring
a. All lighting and power wiring shall be copper, not smaller than No. 14 AWG.
Control, instrumentation, and alarm wiring shall be no smaller than No. 16
AWG.
b. All wiring shall be installed in wireways, conduit or cables in trays. All
interwiring between starters, PLC I/O panels, terminal panels, etc. shall be
performed by the Manufacturer.
c. The ground bus or leads of all electrical equipment within each building shall be
connected to the building ground cable by the Manufacturer.
d. The building ground cable shall then be connected to the two grounding pads on
the building base.
e. Wire identification shall be provided and shall match Manufacturers
interconnection drawings.
f. Wire identification shall be provided and shall match Manufacturers
interconnection drawings and the wiring color chart below.


480/277 Volts 208/120 Volts DC circuits

Phase Color

Color




A Brown

Black Positive - Red
B Orange

Red Negative-
Black
C Yellow

Blue Ground -
Green
Neutral Grey White
Ground Green Green


14. Low Voltage Distribution Equipment
a. Low Voltage distribution equipment shall be powered from Owners remotely
located distribution.
1) Transformers: Manufacturer shall supply Low Voltage distribution
equipment including 480-208/120V dry type transformers, copper winding,
two above two below taps, 150degC rise with 220Deg C insulation.
2) Distribution Panels: AC and DC Distribution panels shall be equipped with
incoming breakers with copper bus.

15. Grounding and Bonding
a. The Skid Mounted Equipment Building shall be grounded at the jobsite by
the installing contractor in accordance with NFPA 70.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 33
VER. 4.22
b. The Manufacturer shall provide grounding connections on opposite ends
of the skid where the contractor shall connect cables from the ground pads
as defined and located by the Engineer.




16. Description of Equipment

a. All references to Owner shall imply Owner or Owner Engineer, all references
to Manufacturer refer to Skid Mounted Equipment Building Manufacturer and
their Sub-suppliers and reference to Building shall refer to Equipment
Building.
1) Equipment Number Description - PH-001 (tag) for Pump House, Compressor
House, Power House, MCC Building
2) The PH-001 will include the following:




SUPPLIED BY
Component Tag Number and DESCRIPTION Owner
Supplied
Manufacturer
Supplied
_____ Distribution Panels(s) (DPs)
_____ Transformer
_____ Uninteruptable Power Supply (UPS)
_____ Motor Control Center(s) (MCC)
_____ Variable Frequency Drive(s) (VFD)
_____ Harmonics Filter(s)
_____ Compressor(s)
_____ Pump(s)
_____ Motor(s)
_____ Switchgear
_____ Control Panel(s)



_____ Remote Terminal Unit(s) (RTU)


_____ Valves


_____ Heating, Venting and Air Conditioning
(HVAC)


_____ Miscellaneous

221124 - 34 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

3) A full description shall be included of all owner supplied equipment,
including dimensions with access requirements, dry and wet weights,
interconnecting wiring requirements, capacities, loads, etc... in Attachment

17. Attachments & Reference Documents

a. Attachment A Technical Data Sheet
b. Drawings ____
c. Specifications:
d. NFPA National Fire Protection Association
e. OSHA Occupational Safety and Health Administration
f. AISC American Institute of Steel Construction
g. NEMA National Electrical Manufacturers Association
h. IEEE Institute of Electrical and Electronics Owners, Inc.
i. UBC Uniform Building Code
j. NEC National Electric Code
k. MBMA Metal Building Manufacturers Association
l. SSPC Steel Structures Painting Council
m. AISI American Iron and Steel Institute
n. ICEA Insulated Cable Owners Association
o. ASTM American Society for Testing and Materials
p. BOCA Building Officials and Code Administrators
B. Post & Beam Steel Structure

1. The pre-packaged, pre-tested system with skid, equipment building anchored to skid
and associated equipment, shall be fabricated and assembled by a single
manufacturer consisting of a coordinated grouping of owner and manufacturer
supplied equipment.
2. The enclosure shall be UL listed per NEC by the system packager. There shall be no
assembly of the building to the skid at the jobsite.
3. All equipment with associated interconnecting wiring, cabling, conduit, cable trays,
hose, pipe and tubing shall be mounted on a common structural steel base to form a
complete, self-contained, automated system contained within an all-weather
enclosure designed for the seismic zone with appropriate snow and wind loads as
outlined in the technical data sheet (included at the end of this spec section).
4. Upon installation and with minor electrical and mechanical hook-ups, the system
shall be fully operational.
5. The packaged system shall be a Metron number as shown on the Technical Data
Sheet.

6. Codes & Standards
a. The structure design and manufacture shall, as a minimum, conform to ASCE
(American Society of Civil Engineers) current edition of "Minimum Design
Loads for Buildings and Other Structures" and to the MBMA (Metal Building
Manufacturers Association) "Recommended Design Practices Manual."
b. Building shall be manufactured and built to satisfy current editions of the
International Building Code (IBC), and the National Electrical Code (NEC).
c. Building Manufacturer shall supply plans and calculations stamped by a
Registered Professional Engineer for the State where Building to be installed, and
is responsible for obtaining any State Industrial Building Commission Approvals
and Third Party Inspections if required by the State where building is installed.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 35
VER. 4.22

7. Mechanical

a. Wall and Roof Framing. Building framing materials shall comply with the
A.I.S.I. Specification for the Design of Cold-formed Steel Structural Members
and to Standards ASTM C-955, ASTM C-1007, ASTM C-645, ASTM C-754 and
ICBO 4782P. and 4784P.
b. A framing design incorporating the members covered by the listed specifications
and standards shall develop a structure meeting or exceeding the building design
criteria listed above.
c. Structural insulated panels or SIPS will not be allowed. The building structure
shall be fabricated using steel C-studs as wall framing members and C-joists as
roof trusses.
d. The size, placement and spacing of studs and joists shall be in accordance with
the design criteria and material standards.
e. The wall C-studs shall be a minimum 2" x 3 5/8" size of 20 gauge material
minimum.
f. The roof C-joists shall be a minimum 2" x 8" size of 16 gauge material
minimum.



8. Base for Building (Skid)
a. The packaged systems skid shall be designed, fabricated and assembled to
provide proper structural support for all attached equipment.
b. The skid shall provide sufficient rigidity to withstand the stresses of reasonable
and competent transportation to site, off loading, installation, and operation that
is compatible with the pad design.
c. Main structural members shall be constructed with ASTM A-36 square tube,
channel or I-beam steel, as identified in the Technical Data Sheet.
d. The base structural members shall not interfere with or obstruct the areas
designated for routing of power cables or control wiring.
e. Base shall be designed for mounting on concrete piers foundations provided by
others.
f. Structural grid base and floor shall be designed allowing the system to be lifted
and transported with the interior equipment installed so no damage is incurred to
the building due to flexing of the skid.
g. The base shall have removable lifting devices to facilitate handling and
installation.
h. The normal lifting for transportation and installation shall be by means of a crane
making a single point lift using suitable spreader bars and rigging.
i. Rigging diagrams, total dry weight and center of gravity information shall be
provided by the Manufacturer.

9. Base Details

a. Building base shall have a hot rolled steel angle framework, welded, primed and
painted, with minimum deflection of L/240.
b. Base shall be pre-drilled for anchoring to a Steel Skid. Steel floor/foundation to
be by others with building weights supplied by building manufacturer.
c. Weld standards shall, as a minimum, meet AWS recommended practices.
221124 - 36 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22


10. Framework Details

a. The building shall have a complete, internal, self-supporting, structural steel
frame which does not rely on the exterior panels or roof cover panels for its
structural strength or framing.
b. The building framework shall include 8 to 16 gauge, cold-formed, galvanized
steel structural members.
c. Building framework to have a flush wall, post and beam format with girts and
purlins, and full trusses on both end walls which easily allows for future
expansion and/or modifications.
d. Wall and ceiling structural support system are to be designed to provide load
carrying capability for anticipated equipment loads using 16 gauge galvanized
steel hat channels behind liner panel for reinforcement as needed, with locations
shown on approval drawings.
e. Roof to have 8 to 14 gauge solid web hot rolled steel trusses.

11. Insulation

a. Exterior walls shall have a minimum of 3.5, fiberglass bat insulation and a
vapor barrier.
b. The ceiling shall have a minimum of 6 insulation and a vapor barrier.
c. In addition to the insulation in the walls and ceiling, an additional 1 fiber-glass
insulation blanket shall be installed over the entire building framework and under
the exterior wall and roof panels, as a thermal break.
d. The insulation system shall provide a minimum of R-14 in the walls, R-30 above
the ceiling. The skid shall have an R-11 polyurethane sprayed on insulation.

12. Roof

a. A roof pitched 1 inch in 12 or greater shall have a covering of overlapping, 26
gauge, Multi-Rib ribbed steel panels with a baked-on Kynar 500, PVDF resin-
based finish over a galvalume substrate, in manufacturers standard colors.
b. Overlapping roof panels shall be installed with appropriate self-tapping fasteners
with integral gaskets.
c. A roof with a pitch of less than 1 inch in 12 shall have a roof covering of
mechanically-seamed, 24 gauge, Standing-Seam Roofing, with a minimum seam
height of 2.
d. Standing seam roof panels shall be of Galvalume steel, with a baked-on Kynar
500, PVDF resin-based coating and shall have no visible fasteners on main run.
e. Roof to include a matching, die-formed ridge cap, and a fully supported 3
overhang.
f. Properly sized attic space ventilation shall be provided.
g. Roof to be either a gable or one way slope with pitch as indicated on drawings.
h. Heavy duty steel lift eyes to be supplied and mounted to the roof trusses as
needed for lifting the building.

13. Exterior

a. The exterior walls shall be 24 gauge Multi-Rib galvalume steel panels with a
baked-on PVDF resin-based finish in manufacturers standard colors.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 37
VER. 4.22
b. Exterior siding panels to be overlapped and installed with appropriate self-
tapping fasteners with integral gaskets, and shall be removable without any
disturbance to interior panels. Butted seams are not allowed.
c. All openings in walls are to be structurally framed, sleeved, trimmed, and
provided with external drip caps.
d. Repair or replacement of exterior panels must be able to be done entirely from
outside.
e. The exterior trim package shall include stepped or boxed eave, rake, fascia, base,
corner, jamb, and header trim in, 26 gauge Galvalume material with Owners
choice of standard KYNAR colors.

14. Interior Finish

a. The buildings interior walls and ceiling shall be lined with flush-fit 22 gauge,
roll-formed liner panels, with concealed fasteners and a baked-on White
polyester finish over galvalume substrate.
b. The building interior shall feature a complete matching trim system including
base, jamb, header, and ceiling trim.
c. Liner to be reinforced with 14 gauge hat channels mounted vertically as needed
for heavy wall mounted items.

15. Fasteners, Adhesives and Sealants
a. The fasteners, adhesives, and sealants utilized shall be of types approved for use
on this type of structure as required by the appropriate agency or governing
body.The angle shall be anchored to the partition and the walls and ceiling using
5/16 x 1 1/2" stainless steel lag bolts on 12 centers.

16. Closures

a. Matching, pre-molded, closed cell elastomeric closures provided by the siding
and roof panel manufacturer shall be installed according to the manufacturers
recommendations at the eave line, beneath the roof panels, and where the trim
meets the wall panels.

17. Doors & Hardware

a. Man Doors
1) There shall be a 72 X 84 double door provided at a minimum or as
indicated on the drawings.
2) There shall be a 36 x 84 single door provided at a minimum or as indicated
on the drawings.
3) Doors shall at a minimum comply with Steel Door Institute directive SDI-
100.
4) Doors to be constructed of no less than 18-gauge steel faced leafs with
stiffeners and 16 gauge door frames. Doors and frames to be hot-dipped
galvanized to ASTM designations A924 and A653, then factory primed and
painted with epoxy enamel to match the building or the trim. Door to have
insulated core.
5) Door hinges shall be NRP stainless steel ball bearing hinges, minimum of
three (3) per door.
221124 - 38 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

6) Keyed, low profile rim device type panic interior openers, with cylinder lock
entry and thumb latch exterior trim, by Von Duprin or equal shall be
provided.
7) A door closer with hold open arm shall be provided.
8) A threshold, weather-stripping and sweeps shall be provided for each door as
manufactured by Reese or equal.
9) A drip cap shall be provided for each door, extending 3 past door edge.

b. Rolling Steel Door
1) An 8-0 x 8-0 rolling steel door shall be provided as shown on the plans.
2) Door shall be insulated using foamed-in-place, CFC-free polyurethane.
3) Door shall have a finished R value not less than 6.7.

18. Gutters
a. Gutters shall be provided of 26ga galvanized steel.
b. They shall be mounted over eave trim on each side of the building.
c. Both eave walls shall be provided with 1 down spout with necessary elbows.

19. Rain Canopy
a. Rain Canopy shall be supplied and mounted by the installing contractor above
the door.
b. Minimum dimensions shall be 8 x 4 and shall be made from 14 ga.
Galvannealled metal.
20. 2-Ton Capacity Crane
a. Crane will be entirely supported by the ceiling trusses and building frame with
trim matching interior liner panel shall be provided.
b. Bridge cranes requiring additional supports will be considered unacceptable

21. Electrical

a. HVAC
1) The heating, ventilating and air conditioning (HVAC) system, shall be sized
and provided by the Manufacturer, based on heat loads supplied by the
Manufacturer and Owner.
2) HVAC equipment size shall be based on maintaining an interior temperature
range of 60 to 80F.
3) Calculations shall be submitted to Owner for approval and based on
environmental temperatures listed in the Technical Data Sheet.
4) One form C contact shall be provided if inside temperature exceeds 90
degrees Fahrenheit.

b. Lighting
1) Interior lighting shall consist of fluorescent lamps and open industrial
fixtures that provide 40 foot candles of light at a level 2 feet 6 inches above
the floor.
2) This lighting shall be controlled by switches located at each the door.
Fixtures shall operate at a voltage of 120V, 60 Hz.

c. Receptacle
1) One (1) duplex receptacle shall be located on each wall and rated 120 VAC,
20A.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 39
VER. 4.22

d. Wiring
1) All lighting and power wiring shall be copper, not smaller than No. 14 AWG.
Control, instrumentation, and alarm wiring shall be no smaller than No. 16
AWG.
2) All wiring shall be installed in wireways, conduit or cables in trays.
3) All interwiring between starters, PLC I/O panels, terminal panels, etc. shall
be performed by the Manufacturer.
4) The ground bus or leads of all electrical equipment within each building shall
be connected to the building ground cable by the Manufacturer. The building
ground cable shall then be connected to the two grounding pads on the
building base.
5) Wire identification shall be provided and shall match Manufacturers
interconnection drawings.

6) Wire identification shall be provided and shall match Manufacturers
interconnection drawings and the wiring color chart below.





480/277 Volts 208/120 Volts DC circuits

Phase Color

Color




A Brown

Black Positive - Red
B Orange

Red Negative-
Black
C Yellow

Blue Ground -
Green
Neutral Grey White
Ground Green Green

7) Color coding for conductors up to #6 AWG shall be factory coded. For
feeders larger than #6, either factory coded or a 1" wide band of colored tape
may be used.

e. Low Voltage Distribution Equipment
1) Low Voltage distribution equipment shall be powered from Owners remotely
located distribution.
2) Transformers: Manufacturer shall supply Low Voltage distribution
equipment including 480-208/120V dry type transformers, copper winding,
two above two below taps, 150degC rise with 220Deg C insulation.
3) Distribution Panels: AC and DC Distribution panels shall be equipped with
incoming breakers with copper bus.
221124 - 40 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22


f. Grounding & Bonding
1) The Skid Mounted Equipment Building shall be grounded at the jobsite by
the installing contractor in accordance with NFPA 70.
2) The Manufacturer shall provide grounding connections on opposite ends of
the skid where the contractor shall connect cables from the ground pads as
defined and located by the Engineer.

g. Description of Equipment

1) All references to Owner shall imply Owner or Owner Engineer, all
references to Manufacturer refer to Skid Mounted Equipment Building
Manufacturer and their Sub-suppliers and reference to Building shall refer
to Equipment Building.
i i Equipment Number Description - PH-001 (tag) for Pump House,
Compressor House, Power House, MCC Building
i ii i The PH-001 description will include the following information listed in
the table below:




SUPPLIED BY
Component Tag Number and DESCRIPTION Owner
Supplied
Manufacturer
Supplied
_____ Distribution Panels(s) (DPs)
_____ Transformer
_____ Uninteruptable Power Supply (UPS)
_____ Motor Control Center(s) (MCC)
_____ Variable Frequency Drive(s) (VFD)
_____ Harmonics Filter(s)
_____ Compressor(s)
_____ Pump(s)
_____ Motor(s)
_____ Switchgear
_____ Control Panel(s)



_____ Remote Terminal Unit(s) (RTU)


_____ Valves


_____ Heating, Venting and Air Conditioning
(HVAC)


_____ Miscellaneous

MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 41
VER. 4.22
i ii ii i A full description shall be included of all owner supplied equipment,
including dimensions with access requirements, dry and wet weights,
interconnecting wiring requirements, capacities, loads, etc... in
Attachment A.

h. Attachments & Reference Documents

1) Attachment A Technical Data Sheet
2) Drawings ____
3) Specifications:
4) NFPA National Fire Protection Association
5) OSHA Occupational Safety and Health Administration
6) AISC American Institute of Steel Construction
7) NEMA National Electrical Manufacturers Association
8) IEEE Institute of Electrical and Electronics Owners, Inc.
9) UBC Uniform Building Code
10) NEC National Electric Code
11) MBMA Metal Building Manufacturers Association
12) SSPC Steel Structures Painting Council
13) AISI American Iron and Steel Institute
14) ICEA Insulated Cable Owners Association
15) ASTM American Society for Testing and Materials
16) BOCA Building Officials and Code Administrators

C. Modular Structure Fiberglass Exterior

1. The pre-packaged, pre-tested system with skid, equipment building anchored to skid
and associated equipment, shall be fabricated and assembled by a single
manufacturer consisting of a coordinated grouping of Owner and Manufacturer
supplied equipment.
2. The materials specified are specifically chosen to be resistant to moisture degradation
and infestation and be maintainable.
3. All equipment as identified in the plans with associated interconnecting wiring,
cabling, conduit, cable trays, hose, pipe and tubing shall be mounted on a common
structural steel base to form a complete, self-contained, automated system contained
within an all-weather enclosure designed for the seismic zone with appropriate snow
and wind loads as outlined in the Data Sheet.
4. Upon installation and with minor electrical and mechanical hook-ups, the system
shall be fully operational.
5. The completed station building shall be one (1) piece when delivered, and shall
require only off-loading, installation on the prescribed foundation slab, pipe line
hookup, and electrical service to complete the installation.
6. Field erected buildings will not be acceptable.
7. The packaged system shall be a Metron number as shown on the Technical Data
Sheet.

8. Mechanical

a. Wall & Roof Framing
1) Building framing materials shall comply with the A.I.S.I. Specification for
the Design of Cold-formed Steel Structural Members and to Standards
221124 - 42 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

ASTM C-955, ASTM C-1007, ASTM C-645, ASTM C-754 and ICBO
4782P. and 4784P.
2) A framing design incorporating the members covered by the listed
specifications and standards shall develop a structure meeting or exceeding
the building design criteria listed above.
3) Structural insulated panels or SIPS will not be allowed. The building
structure shall be fabricated using steel C-studs as wall framing members and
C-joists as roof trusses.
4) The size, placement and spacing of studs and joists shall be in accordance
with the design criteria and material standards.
5) The wall C-studs shall be a minimum 2" x 3 5/8" size of 20 gauge material
minimum.
6) The roof C-joists shall be a minimum 2" x 8" size of 16 gauge material
minimum.

b. Walls
1) Sheathing
i i The exterior wall and roof sheathing shall be 1/2" thick, exterior, C-C
grade plywood.
i ii i The interior wall and ceiling sheathing shall be 3/4" thick, exterior, C-C
grade plywood.
i ii ii i OSB or particle board sheathing will not be allowed.

c. Wall & Roof Penetrations
1) Openings in the sidewalls and/or roof shall be as shown and be fully framed
out and supported using single or multiple framing members sufficient to
support and fasten those devices or equipment items requiring a framed
opening, these being access hatches, HVAC equipment, pipe passages,
conduit passages, door and window openings and other special purpose
openings as might be shown and required.
2) The attaching of devices or equipment to the building at a framed opening
shall be done fully according to the device manufacturers mounting
instructions.

d. Roof & Ceiling
1) The exterior of the roof shall be made from material as identified in the
Technical Data Sheet.
2) The roof shall be single sloped, 1:12, to allow for adequate drainage and
include 6 of overhang on all sides.
3) The ceiling shall consist of formed interlocking panels. It shall be designed to
retain the insulation and to provide a smooth ceiling surface.
4) Ceiling height from floor shall be as identified in the Technical Data Sheet.
5) Interior ceiling, and supporting structures, shall be designed so that interior
loads may be suspended from the ceiling without compromising the specified
roof design load.

e. External Doors
1) The skid mounted building shall have doors shown on plan drawings and as
identified in the Technical Data Sheet.
2) Doors shall open outwardly and have a 100 degree minimum swing.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 43
VER. 4.22
3) The door shall be double wall steel construction containing fire resistant
insulation and be 1.75 thick.
4) Doors shall have commercial grade key lock provision. All doorways shall
be equipped with low profile panic-type door openers and automatic door
closers.
5) All hardware shall be of industrial quality with brushed aluminum finish. The
doors shall have a drip shield above, weather stripping around, and include
threshold, sweep and pin hinges.

f. Weather Proofing
1) All joints shall be designed and fabricated to minimize or prevent loss of
conditioned or pressurized air and to prevent entry of sand, rain, sleet, snow
or moisture.
2) All wall seams and areas where metal to metal contact is made shall be
liberally caulked with butyl rubber caulking or equivalent.
3) All roof seams shall be sealed with Manufacturer sealing method ensure
water resistance.

g. Insulation
1) Insulation within the roof and wall panels shall be foam-in-place
polyurethane material applied between the interior and exterior sheathing
forming a closed cell bounded by the steel framing.
2) The insulation shall have a minimum density of 2.2-lbs/cu. ft. nominal. The
insulation shall have an ASTM E-84 flame spread index of 25 and smoke
developed of 450.

h. Chemical Room
1) Interior partition for chemical room shall have walls at the locations shown
shall be of the same materials and construction as are the sidewalls and be
securely anchored to the main side walls and roof structure using 2 x 2 x
3/16 aluminum angle on all four edges of each partition and on both sides of
the partition wall.
2) The angle shall be anchored to the partition and the walls and ceiling using
5/16 x 1 1/2" stainless steel lag bolts on 12 centers.
i i Where Pipes pass through a partition wall, the pipes shall be fully welded
into holes through a 1/4" rectangular steel plate.
i ii i The steel plate shall have welded to it, fully along all four (4) sides, 4
wide web x 2 flange channel iron pieces welded at the center of the flat
web. The steel plate with its channel edges shall be built into the wall
partition with the edges of the channel flanges wrapping over the
partition faces to be caulked with silicon caulk to close any passage of
chemical fume migration between compartments.
i ii ii i An 18 x 18 plexiglass observation window shall be placed in the
partition wall between the chemical room and the pump room
i iv v FRP Door Chemical Room: On the Chemical Feed Room, the door
and door frames shall be of size as shown on the drawings and shall be
constructed of FRP to be completely non-corroding. Door hardware
shall be completely of aluminum including panic hardware, hinges, hinge
pins, and screws and fasteners. The main passage door shall have a 12
x 12 plexiglass window in it. The door shall be fitted and wired to an
221124 - 44 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

interlock microswitch to provide activation of the exhaust fan whenever
the door is open.

3) Chemical Room Motorized Air Return Shutter:
i. One (1) each installed as shown.
ii. 12 x 12 16 gauge extruded aluminum frame.
iii. Aluminum blades with stainless steel rivets.
iv. 120 volt AC, 60 cycle, single phase electric motor.
v. Operation of shutter from start/stop of exhaust fan described above.
vi. One (1) 12 x 12 aluminum fixed louver with insect screen

4) Chemical Room Heater:
i. One (1) each, wall mounted as shown.
ii. Rating - 10,240 BTU/HR - 3000 watts, 240 VAC. 12.5 amp draw.
iii. Steel finned metal sheath heating elements with low sheath temperatures.
iv. Control built-in thermostat manual adjustment.
v. UL listed.
vi. Vane axial fan - down flow discharge.
vii. Heater wiring in conduit.
9. Electrical

a. HVAC
1) The heating, ventilating and air conditioning (HVAC) system, shall be sized
and provided by the Manufacturer, based on heat loads supplied by the
Manufacturer and Owner.
2) HVAC equipment size shall be based on maintaining an interior temperature
range of 60 to 80F.
3) Calculations shall be submitted to Owner for approval and based on
environmental temperatures listed in the Technical Data Sheet.
4) One form C contact shall be provided if inside temperature exceeds 90
degrees Fahrenheit.

b. Lighting
1) Interior lighting shall consist of fluorescent lamps and open industrial
fixtures that provide 40 foot candles of light at a level 2 feet 6 inches above
the floor.
2) This lighting shall be controlled by switches located at each the door.
Fixtures shall operate at a voltage of 120V, 60 Hz.

c. Receptacle
1) One (1) duplex receptacle shall be located on each wall and rated 120 VAC,
20A.

d. Wiring
1) All lighting and power wiring shall be copper, not smaller than No. 14 AWG.
Control, instrumentation, and alarm wiring shall be no smaller than No. 16
AWG.
2) All wiring shall be installed in wireways, conduit or cables in trays.
3) All interwiring between starters, PLC I/O panels, terminal panels, etc. shall
be performed by the Manufacturer.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 45
VER. 4.22
4) The ground bus or leads of all electrical equipment within each building shall
be connected to the building ground cable by the Manufacturer. The building
ground cable shall then be connected to the two grounding pads on the
building base.
5) Wire identification shall be provided and shall match Manufacturers
interconnection drawings.













6) Wire identification shall be provided and shall match Manufacturers
interconnection drawings and the wiring color chart below.

480/277 Volts 208/120 Volts DC circuits

Phase Color

Color




A Brown

Black Positive - Red
B Orange

Red Negative-
Black
C Yellow

Blue Ground -
Green
Neutral Grey White
Ground Green Green

7) Color coding for conductors up to #6 AWG shall be factory coded. For
feeders larger than #6, either factory coded or a 1" wide band of colored tape
may be used.

e. Low Voltage Distribution Equipment
1) Low Voltage distribution equipment shall be powered from Owners remotely
located distribution.
i i Transformers: Manufacturer shall supply Low Voltage distribution
equipment including 480-208/120V dry type transformers, copper
winding, two above two below taps, 150degC rise with 220Deg C
insulation.
221124 - 46 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

i ii i Distribution Panels: AC and DC Distribution panels shall be equipped
with incoming breakers with copper bus.
i ii ii i Grounding & Bonding
i iv v The Skid Mounted Equipment Building shall be grounded at the jobsite
by the installing contractor in accordance with NFPA 70.
v v The Manufacturer shall provide grounding connections on opposite ends
of the skid where the contractor shall connect cables from the ground
pads as defined and located by the Engineer.

f. Description of Equipment
1) All references to Owner shall imply Owner or Owner Engineer, all
references to Manufacturer refer to Skid Mounted Equipment Building
Manufacturer and their Sub-suppliers and reference to Building shall refer
to Equipment Building.
i i Equipment Number Description - PH-001 (tag) for Pump House,
Compressor House, Power House, MCC Building
i ii i The PH-001 will include the information in the following table:






SUPPLIED BY
Component Tag Number and DESCRIPTION Owner
Supplied
Manufacturer
Supplied
_____ Distribution Panels(s) (DPs)
_____ Transformer
_____ Uninteruptable Power Supply (UPS)
_____ Motor Control Center(s) (MCC)
_____ Variable Frequency Drive(s) (VFD)
_____ Harmonics Filter(s)
_____ Compressor(s)
_____ Pump(s)
_____ Motor(s)
_____ Switchgear
_____ Control Panel(s)



_____ Remote Terminal Unit(s) (RTU)


_____ Valves


_____ Heating, Venting and Air Conditioning
(HVAC)


_____ Miscellaneous
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 47
VER. 4.22

i ii ii i A full description shall be included of all owner supplied equipment,
including dimensions with access requirements, dry and wet weights,
interconnecting wiring requirements, capacities, loads, etc... in
Attachment A.

g. Attachments & Reference Documents
1) Attachment A Technical Data Sheet
2) Drawings ____
3) Specifications:
4) NFPA National Fire Protection Association
5) OSHA Occupational Safety and Health Administration
6) AISC American Institute of Steel Construction
7) NEMA National Electrical Manufacturers Association
8) IEEE Institute of Electrical and Electronics Owners, Inc.
9) UBC Uniform Building Code
10) NEC National Electric Code
11) MBMA Metal Building Manufacturers Association
12) SSPC Steel Structures Painting Council
13) AISI American Iron and Steel Institute
14) ICEA Insulated Cable Owners Association
15) ASTM American Society for Testing and Materials
16) BOCA Building Officials and Code Administrators
2.08 MODULAR STRUCTURE & ENCLOSURE OPTIONS

A. Interior/Exterior Emergency Lighting

1. Interior/Exterior lighting shall consist of at least two (2) self-contained battery
powered unit with two illuminating heads as located on the drawing.
2. The unit shall switch on automatically upon loss of AC power, shall provide 1.5
hours of continuous illumination, and shall recharge when 120V AC power is
resumed.

B. Fire System

1. Fire detection device(s) shall be furnished in the building. Fire detector shall include
ionization detector and photoelectric detector and manual pull station. All detectors
shall be wired to a junction box. Fire extinguishers (20#) shall be provided near all
entrances.

C. Horns & Beacons

1. The PH shall be equipped with an audible horn and three beacons one blue, one
amber and one red. The units shall be wired to a junction box inside the PH. The
units shall be suitable for 120VAC and shall be initiated by dry contacts.

D. Cable Tray

1. Medium duty ladder type aluminum cable tray (24X6) with necessary elbows and
tees shall be provided by Manufacturer for installing wiring between Owner supplied
221124 - 48 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

cabinets and Manufacturer supplied equipment. Cable tray shall be supported per
NEC Code.
2. Cable tray bottom shall be at a minimum 8-6 from the floor. Sufficient space shall
be provided above the tray for cable installation. Floor cutouts shall be provided for
all power cables.

E. Exterior Receptacle

1. One (1) Outdoor rated duplex receptacle shall be located at each entry door and rated
at 120 VAC, 20 Amps.

F. Roof Hatches (for vertical turbine pump removal)

G. Wall Finish for Building Exterior

H. Service Entrance Rated Disconnect

I. Floor Drains
1. A set of floor drain(s) shall be integrated into the floor of the system of the size, type
and orientation as defined in the drawings.

J. Gas Chlorination Equipment

1. The chlorination system shall consist of the following major components:
a. Two (2) - 200 PPD capacity cylinder mounted, switch-over type vacuum
regulators;
b. One (1) - Single rotameter panel with one (1) 10 PPD rotameter;
c. One (1) - 200 PPD injector assembly;
d. One (1) - Automatic gas controller;
e. One (1) - 3/4 NPT injection system quill;
f. One (1) - Chlorine gas detector;
g. One (1) - Dual cylinder weighing scale;
h. One (1) - Booster pump;
i. One (1) - Chlorine residual analyzer;
j. One (1) - Respirator with wall case;
k. One (1) - Lot of tubing, piping, valves, fittings, etc, as shown on the plans.

2. Gas Feeder
a. Shall be a vacuum operated sonically regulated type system consisting of a
vacuum regulator, automatic rotameter with rate valve, and an Injector. It shall
have a maximum capacity of (200) pounds per day (chlorine) and sized to feed
(10) PPD.
b. Gas Feeder shall be (Automatically) controlled having a feed range of 10:1
automatic and the capability to control within 4% of the indicated feed rate.

3. Vacuum Regulator
a. The cylinder mounted vacuum regulator shall be rated for 200PPD of chlorine.
b. It shall consist of a vacuum regulator designed to reduce full supply pressure to a
vacuum without venting.
c. A self-aligning yoke designed to Chlorine Institute recommendation shall be
provided as an integral part of the vacuum regulator.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 49
VER. 4.22
d. The unit shall include a selector knob and icons to indicate the chlorine gas
container status.
e. An off position shall be provided to isolate the diaphragm and internal
components from atmospheric air when the operator changes containers. It shall
contain internal pressure relief.
f. The check valve shall close in the event of leakage past the primary valve.

4. Automatic Switch Over
a. An automatic switchover system shall be furnished to change over to new supply
as the on-line supply is depleted.
b. A pair of vacuum regulating valves with built-in switchover capability shall be
furnished.
c. The regulator valve shall include a mechanical detent to keep the standby gas
supply ready for on-line service.
d. When the switchover is accomplished gas shall continue to be drawn from the
former source until the container(s) are empty.
e. A separate switchover device will not be acceptable.
f. Each regulator shall include easy to read indication of the following positions:
1) Stand-by
2) Operating
3) Empty
4) Off

5. Automatic Control Unit
a. Each gas feeder shall be provided with an integral automatic control system
consisting of:

1) The telemetry supplier shall be responsible for controlling the V-notch
positioner for dosing the proper amount of chlorine into the water system;
2) A V-notch positioner
3) Shall move the V-notch plug
4) Shall contain a reversible motor with
i. Stand-by One (1) each, wall mounted as shown
ii. Thermal overload protection
iii. Mechanical Override
iv. Feedback potentiometer
v. Selectable Contacts
vi. A 5 rotameter
vii. A V-Notch Chamber

b. The positioner, V-notch Chamber and 5 rotameter shall be mounted remote
from the gas storage area.
1) The positioner shall be housed in NEMA 4X enclosures.

c. Injector: Each gas feeder shall have a PVC (3/4) inch fixed throat injector rated
(200PPD) to generate the operating vacuum for the system. The injector shall be
capable of feeding against a backpressure of (130) PSI with an operating pressure
of (90) PSI.
d. The injector shall include built-in double check valve protection to prevent water
from back flooding into the vacuum regulator. The injector shall include an
221124 - 50 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

integral mounting bracket. It shall be capable of mounting in either the vertical
or horizontal plane.
e. The Gas Feeder shall be Wallace and Tiernan Model S10KA

6. Chemical Booster Pump
a. Pump
1) The pump suction/discharge chamber, motor stool and pump shaft coupling
shall be constructed of cast iron.
2) The impellers, pump shaft, diffuser chambers, outer discharge sleeve and
impeller seal rings or seal ring retainers shall be constructed of stainless steel.
3) The impellers shall be secured directly to the pump shaft by means of a
stainless steel tapered split cone and locking nut.
4) Intermediate and lower shaft bearings shall be Tungsten Carbide and
Ceramic or Silicon Carbide.
5) Pumps shall be equipped with a high temperature mechanical balanced
cartridge seal assembly with Silicon Carbide/Silicon Carbide seal faces
mounted in stainless steel seal components with EPDM or Viton elastomers.

b. Motor
1) The pump motor shall be sized to insure the pump is non-overloading when
operating on the specified pump curve.
2) The motor shall be 0.75 horsepower, 230/460 volt, 3 phase, 60 cycle.
3) Motor design shall be Open Drip Proof with a Nema C face design operating
at a nominal 3450 rpm with a minimum service factor of 1.15.
4) Lower motor bearings shall be adequately sized to insure long motor life.

c. The station manufacturer shall provide one chemical booster pump installed as
shown on the plans.
d. Chemical booster pump shall be Berkeley Model BVM2-30

7. Gas Detection System
a. The gas detection system shall monitor the gas feed equipment area for the
presence of Chlorine gas in the ambient atmosphere.
b. The gas detector shall be ranged for 0-10 PPM Chlorine.
c. The gas detector shall have two (2) independent alarm set points (for each
point) adjustable from 5% to 100% of range, with separate alarm LEDs.
There shall also be a four (4) digit sunlight readable LED to display gas
concentration in PPM as well as a 4-20 mA output signal proportional to
gas concentration.
d. The gas sensor shall be capable of being remotely mounted up to 1,000
feet away from the control electronics.
e. The sensor shall be fitted with an integral gas generator that automatically
tests the sensor daily with an electrochemically produced gas sample.
f. System Description
1) The system shall consist of one (1) Receiver Module and a separate Power
Supply Module DIN rail-mounted for flexibility in the NEMA 4X
polystyrene enclosure suitable for wall mounting.
2) A clear, hinged polycarbonate window with push-button latches shall be
included to provide easy access to the control modules.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 51
VER. 4.22
3) One Receiver Module is required for each gas sensor to provide separate
alarm functions.
4) The Sensor/Transmitter shall also be in a NEMA 4X enclosure remotely
mounted in an area where gas leakage could occur.

g. Power Supply Module
1) A Power Supply Module should be provided to accept any AC input between
85 and 255 volts, 50/60 HZ and automatically convert this into a 13.7 VDC
output for powering the Receiver Module.
2) Loss of input power shall be indicated by a built-in power failure relay.

h. Receiver Module
1) Each gas specific receiver module shall contain four (4) separate LED
indicators for operational and alarm status.
2) There shall be three (3) separate alarm relays that can be assigned to the two
(2) alarm set points and configurable for normal/fail-safe, latching/non-
latching and fast/slow operation.
3) Relay contacts shall be rated 10A at 120 VAC resistive, SPT.
4) A fourth relay shall be provided to indicate a sensor failure in the event the
transmitter cable is disconnected.
5) A four (4) digit sunlight readable LED to display gas concentration in PPM
shall be provided in addition to a 4-20 mA output signal proportional to gas
concentration.
6) The operating range of the Sensor shall be field adjustable through DIP
switches in the receiver module.
7) An acknowledge/reset button shall provide for resetting the alarm circuit,
LED indicator testing (on demand activation of the sensor autotest) and
alarm relay inhibition for servicing.

i. Sensor/Transmitter
1) The Sensor/Transmitter shall be housed in a NEMA 4X enclosure suitable
for wall mounting.
2) It shall be an electrochemical type specific for the gas being monitored and
shall be provided with an operating life of two (2) years.
3) The sensor shall not require the addition of chemicals.
4) The Transmitter shall be powered from the receiver through a 2-conductor
cable.
5) This same cable shall transmit a current pulse position signal, for improved
noise immunity, representative of gas concentration back to the Receiver.

j. Battery Backup System
1) The battery back-up shall consist of a sealed lead-acid battery mounted in its
own enclosure.
2) In the event of power failure, it will maintain all receiver functions for a
minimum of twelve (12) hours on a single point system of six (6) hours on a
dual point system.
3) Battery charging is fully automatic and continuous through the power supply
module.

8. Dual Cylinder Scale
221124 - 52 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

a. Furnish and install one (1) dual cylinder weighing scale with independent
displays and tare weight adjustments for each side.
b. The scale shall be digital with dual LCD readouts and shall require a 1/60/120
VAC power supply.
c. The base hardware shall be stainless steel. The post and cross bar shall be coated
with dry powder polyester plastic.
d. The base shall be molded fiberglass reinforced thermoplastic construction to
prevent corrosion.
e. The scale shall provide a 4-20 mA output to the telemetry system.
f. The Dual Cylinder Scale shall be Scaletron Model 2350.

9. Chlorine Residual Analyzer
a. The chlorine residual analyzer arrangement for Total chlorine measurement and
control consists of two packages - the basic unit and the measuring package.
b. The Chlorine measuring unit contains a temperature compensated electro-
chemical cell and a flow regulator. A steady sample of water to be analyzed is
passed to the measuring unit, where it flows through the flow regulator, to the
cell, and then exits to a drain.
c. The current generated in the cell is input to the measuring amplifier in the basic
unit. The amplifier displays the corresponding, calibrated residual and transmits
a proportional mA signal.
d. The Chlorine Residual Analyzer shall be U.S. Filter Model Depolox 3 Plus
(Total).



10. Self Contained Breathing Apparatus
a. Furnish one (1) 30-minute pressure type emergency air packs mounted in a
yellow, weatherproof wall cabinet located on the interior wall adjacent to the
pump room entry door.
b. The mask shall be a pressure-demand apparatus designed to maintain a slight
positive air pressure inside the facepiece during inhalation and exhalation.
c. Cylinder shall be Composite II.
d. Regulator shall be standard; breathing tube shall be standard.
e. Facepiece shall be Ultra Elite Black Hycar
f. Size shall be medium with a rubber head harness.
g. Units shall be NIOSH and MSHA approved for type I grade D air.
h. The SCBA type shall be Airhawk series AL (2216 psig).


PART 3 - EXECUTION

3.01 INSTALLATION, STARTUP & CUSTOMER TRAINING

A. General

1. The purchaser shall be responsible for providing all material, equipment, and labor
necessary to install all items associated with the pumping system.
2. The manufacturer will assist with the installation by providing review of the
installation, start up, training, and technical support.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 53
VER. 4.22
3. The purchaser must obtain from the manufacturer an Installation, Start-up and
Training Commencement certificate to validate the warranty.
4. The manufacturer will provide Installation, Operation, and Maintenance Manuals for
the complete system.

B. Shipping

1. The Skid Mounted Equipment Building design and size shall be suitable for shipping
as single unit with no splits. Manufacturer shall verify that the unit will ship as one
piece with no adverse effect to transportation and delivery. The manufacture shall
pay for shipping, FOB origin.

C. Installation

1. Offloading is the responsibility of the purchaser. Review of installation will be
provided by the manufacturer of the pumping system.
2. Installation shall be done after the concrete pad has been poured and properly
cured.
3. The pumping system will be installed on the concrete pad, and leveled as
necessary by the purchaser, as per the drawings.
4. The pumps will be installed (by contractor if shipped loose) and connected to
the piping of the pumping system.
5. The packaged pumping system will arrive complete, ready for the electrical
hookup, and connecting all piping.
6. All mechanical/piping and electrical connections to the system will be
completed by the purchaser.
7. The pumping system will be anchored to the concrete pad by the purchaser.

D. Testing & Checkout Prior To Testing

1. Manufacturer shall provide two weeks notice prior to commencement of testing. A
complete test and checkout report shall be generated upon completion of testing.
2. After assembly and installation of the electrical equipment within the skid mounted
equipment building, the Manufacturer shall perform the following tests, as
applicable; to assure that proper functioning assemblies shall be shipped to the
construction site:
a. Check grounding of all equipment.
b. Perform continuity checks of all wiring installed by the Manufacturer. Full point
to point electrical test for all equipment.
c. Conduct megger tests on low voltage power wiring and bus work installed by the
Manufacturer.
d. Pressure Testing:
1) When all station plumbing is completed, the pressure piping within the
station, including valves, pumps, control valves, fittings and connections
which make-up the entire system shall be hydrostatically tested as a pressure
of 1.5 times intended system discharge pressure, or a pressure equal to the
lowest test pressure rating of the equipment within the tested system,
whichever is the lesser pressure.
221124 - 54 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

2) The test pressure shall be applied for a minimum of 20 minutes, during
which time all joints, connections, welds and seams shall be thoroughly
checked for leaks.
3) Any deficiencies found shall be repaired or corrected and the system shall be
fully retested.
4) The results of this testing shall be signed by the Quality Control Manager or
test technician.
e. Full QC of system to assure proper dimensions, components, functionality and that
all components are included for the project to be complete at the Jobsite
f. Check lighting panels and the like to assure that all circuits are appropriately
identified.
g. HVAC system

E. Field (Jobsite) Test of Pump System

1. Factory employed and trained service personnel shall demonstrate that the system
operates at full capacity under actual jobsite performance conditions.
2. Contractor shall provide a signed copy of the pump system start-up sheet prior to any
pump station personnel scheduling to be at the jobsite.
3. This sheet will include, but not be limited to confirming the availability of water, that
the power has been connected and confirmed, that all system connections have been
made and that the system is capable of flowing at full capacity.
4. Should the contractor return this confirmation and any of these items not be
completed ahead of arrival, the contractor will be liable for all costs associated with
sending the start-up personnel out for an additional trip to complete these tasks,
including labor, travel, materials, etc.

F. Installation Review, Startup & Training

1. When all piping connections have been made, verification full flow of water is
possible, and electrical inspection of the purchasers service entrance equipment has
been completed, and approved, the pumping system manufacturer shall be contacted
for start up by the purchaser.
2. A minimum two (2) week notice shall be given to manufacturer prior to the
scheduled start up date.
3. Prior to start-up, the manufacturer shall review the installation to verify all
mechanical and electrical connections are made, the system is level and anchored and
all required components are installed.
4. During start up, the pumping system shall be given a running test of normal start, and
stop, and full demand. During this test, each pump shall demonstrate its ability to
operate without undue vibration, or overheating, and shall demonstrate its general
fitness for service.
5. Any defects shall be corrected, and adjustments made at the expense of the pumping
system manufacturer.
6. Test shall be repeated until satisfactory results are obtained.
7. Installation review and start up assistance will be provided, but will be limited to one
(1) eight (8) hour day, unless otherwise specified.
8. After the startup has been complete, but before leaving the job site, a training session
will be given.
9. The training session will be given to the owner or the owners representative to
familiarize them with the pumping system operation, maintenance and adjustments.
MUNICIPAL PACKAGED PUMP SYSTEMS 221124 - 55
VER. 4.22
This training session will be limited to one (1) eight (8) hour day, unless otherwise
specified.
10. Installation review, start-up and customer training to occur in one trip unless
otherwise specified.





















ATTACHMENT A TECHNICAL DATA SHEET

Metron Model EB-1.0 _______________

Mechanical

Wall insulation R value: 13
Ceiling insulation R value: 19
Floor insulation R value: 11, sprayed on polyurethane
Exterior wall aesthetic finish: ______
Interior wall and ceiling material:
A) Phosphoric acid washed 16 gage paintable grade 5 galvanized steel
B) 0.090" thick FRP (fiberglass reinforced plastic) sheeting of pebble grain, gloss, white finish.
The FRP sheets shall be glued to the plywood sheathing requiring no fasteners. Corner
moldings of like FRP material.
Roof material: phosphoric acid washed 16 gage paintable grade 5 galvanized steel
Skid Structural Components: ______ box beam with ____________ internal structural steel on no less
than ____ centers
Floor Color: ANSI 70 Light Grey
Exterior wall color: desert sand
Exterior roof color: desert sand
Interior wall and ceiling color: white
External Dimensions not including roof overhang, HVAC, lifting components or other auxiliary items.
Length: 40 maximum
Width: 10 maximum
221124 - 56 MUNICIPAL PACKAGED PUMP SYSTEMS
VER. 4.22

Height: 10 maximum
Ceiling Height: 9 maximum
Doors-
Qty ____ : Single, 36 wide x 80 high
Qty ____ : Double, 72 wide x 80 high
Feed Water Flow and Pressure: ____
Feed Water Connection and Size: ____
Discharge Water Flow and Pressure: ____
Discharge Water Connection and Size: ____
Drain Flow: ____
Drain Connection and Size: ____
Compressed Air Discharge Flow and Pressure: _____
Compressed Air Discharge Connection and Size: ____

Electrical

Conduit Material: PVC
Feed Power: 480 Volt, 3 Phase

Environmental

Siesmic zone: 1
Wind load: 100 MPH
Snow load: 40 PSF
Maximum ambient temperature: 110 degrees Fahrenheit
Minimum ambient temperature: -10 degrees Fahrenheit
Elevation: 3000 feet
Frost Free Depth: 3 feet

Compliance

UL Listed Building per NEC
PE Structural Stamp for State of _____
PE Electrical Stamp for State of _____
State Certification for State of ____

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