IC.

161/GMAW/ZUG/ASME
Welder's Name
Identification of WPS followed Test coupon Production weld
Specification and type/grade or UNS of base metal(s) Thickness
Welding process(es)
Type (ie. Manual, semi-automatic) used
Backing (with/ without)
Plate Pipe (enter diameter if pipe or tube)
Base metal P- Number to P- Number
Filler metal or electrode specification(s) (SFA) (info only)
Filler metal or electrode classification(s) (info only)
Filler metal F-Number(s)
Consumable insert (GTAW or PAW)
Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW)
Deposit thickness for each process
Process 1 : GMAW 3 layers minimum Yes No
Process 2 : 3 layers minimum Yes No
Position qualified (2G, 6G, 3F, etc.)
Vertical progression (uphill or downhill)
Type of fuel gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Transfer mode (spray/globular or pulse to shot circuit-GMAW)
GTAW current type/polarity (AC, DCEP, DCEN)
Visual Examination of Completed Weld (QW-302.4)
Transverse face and root bends [QW462.3(a)] Longitudinal bends [QW-462.3(b)] Side bends (QW-462.2)
Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)
Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)
Pipe specimen, macro test for fusion [QW-462.5(b)] Plate specimen, macro test for fusion [QW-462.5(e)]
Type
N/A
Alternative Volumetric Examination Result (QW-191) RT or UT (check one)
Fillet weld - fracture test (QW-181.2)
Fillet weld in plate [QW-462.4(b)] Fillet weld in plate [QW-462.4(b)]
Macro examination (QW-184) Fillet size(in.) Concavity/convexity(in.)
Other tests N/A
Film or specimens evaluated by Mr. Abdul Djalal Company PT ZUG I.I (159 WQT/V/ZII/QC-RT/2013)
Mechanical tests conducted by N/A
Welding supervised by Mr. Andika
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of ASME BOILER AND PRESSURE VESSEL CODE.
Date : May 28, 2013
Manufacturer : PT. ZUG INDUSTRY INDONESIA
Prepared by, Reviewed by,
Test Description
WELDING PERFORMANCE QUALIFICATIONS (WPQ)
(Section IX, ASME Boiler and Pressure Vessel Code)
Mr. Beni Kantona Identification no. Z 74
018/WPS/GMAW R.0
A 36 12 mm
Testing Conditions and Qualification Limits
Welding Variables (QW-350) Actual Values Range Qualified
SFA 5.18 None
GMAW GMAW
MANUAL MANUAL
Without With or Without
Plate Min 2 in. (73 mm) O.D.
P. No.1 to P. No.1 P-No. 1 through P-No.15F, P-No.34,
and P-No.41 through P-No. 49
ER 70S-6 None
F 6 All F6
N.A N.A
N.A N.A
12 mm max. 13.2 mm
None None
3G Plate & Pipe Over 24 in (610 mm) OD = F, V
Uphill Uphill
Pipe 24 in. (610 mm) OD = F
Fillet : Plate & Pipe = F, H, V
N.A N.A
None None
Short Circuting Short Circuting
N.A N.A
RESULTS
ACCEPTED
Result Type Result Type Result
N/A Length and percent of defects N/A
N/A N/A N/A
Laboratory test no. N/A
Photo Welder
Muh. Fitransyah. S.P
QA/QC Manager Welding Engineer
Wiyanto
N/A N/A N/A N/A N/A
ACCEPTED



PT. ZUG INDUSTRY INDONESIA
Pergudangan Miami Jl. Rawa Melati Blok A. No.5
Kel. Tegal Alur - Kec. Kalideres Jakarta. Barat 11820
Phone : (62) 21-55952077 Fax : (62) 21-55951873
Email : zug@cbn.net.id
Photo Welder

Production weld
Test Description
WELDING PERFORMANCE QUALIFICATIONS (WPQ)
(Section IX, ASME Boiler and Pressure Vessel Code)
Z 74
12 mm
Testing Conditions and Qualification Limits
Range Qualified
None
GMAW
MANUAL
With or Without
Min 2 in. (73 mm) O.D.
P-No. 1 through P-No.15F, P-No.34,
and P-No.41 through P-No. 49
None
All F6
N.A
N.A
max. 13.2 mm
None
Plate & Pipe Over 24 in (610 mm) OD = F, V
Uphill
Pipe 24 in. (610 mm) OD = F
Fillet : Plate & Pipe = F, H, V
N.A
None
Short Circuting
N.A
RESULTS
Result
N/A
N/A
N/A
N/A
PT. ZUG INDUSTRY INDONESIA