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JUNE 2005 EDITION

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Mitchell

Replacement
Assemblies
Estimating
&Reference
Guide
GENERAL ESTIMATING INFORMATION
Page
Estimating Information . . . . . . . . . . . . . . . . . . . . . . . . P1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P1
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P1
Special Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . P1
Labor General Information . . . . . . . . . . . . . . . . . . . . . P2
Unibody Structural Components. . . . . . . . . . . . . . . . . P3
Procedure Explanations . . . . . . . . . . . . . . . . . . . . . . . P4
Refinish Procedures . . . . . . . . . . . . . . . . . . . . . . . . . P34
Tech-Cor Automobile Research . . . . . . . . . . . . . . . . P39
Unibody Full Sectioning Procedure. . . . . . . . . . . . . P39
Recycled Parts Request Form . . . . . . . . . . . . . . . . . P51
INDEX OF VEHICLES
Bold Type Indicates New Model Year
*Indicates New or Updated Information
BUICK
Century/Regal . . . . . . . . . . . . . . 1997-05* 1
Century. . . . . . . . . . . . . . . . . . . . . 1982-96 83
Electra/LeSabre (RWD) . . . . . . . . 1980-90 100
Electra/Park Avenue (FWD)
"C" Body . . . . . . . . . . . . . . . . . . . 1985-90 3
LeSabre . . . . . . . . . . . . . . . . . . . . 2000-05* 135
LeSabre (FWD) "H" Body. . . . . . . 1992-99
1986-91
6
3
Park Avenue (FWD) . . . . . . . . . . 1997-05*
1991-96
9
11
Reatta. . . . . . . . . . . . . . . . . . . . . . 1988-91 14
Regal (FWD) "W" Body . . . . . . . . 1988-96 16
Regal (RWD) "G" Body. . . . . . . . . 1982-87 19
Rendevous . . . . . . . . . . . . . . . . . 2002-05* 22
Riviera . . . . . . . . . . . . . . . . . . . . . 1995-99
1986-93
1979-85
25
48
51
Roadmaster (RWD) "B" Body. . . . 1991-96 73
Skyhawk "J" Body. . . . . . . . . . . . . 1982-89 80
Skylark "N" Body . . . . . . . . . . . . . 1992-98 28
"X" Body . . . . . . . . . . . . . . . . . . . . 1980-85 89
Somerset Regal/Skylark (FWD)
"N" Body . . . . . . . . . . . . . . . . . . . 1985-91 31
CADILLAC
Catera. . . . . . . . . . . . . . . . . . . . . . 1997-01 33
Cimarron. . . . . . . . . . . . . . . . . . . . 1982-88 36
CTS/CTS-V. . . . . . . . . . . . . . . . . . 2003-05* NEW
DeVille . . . . . . . . . . . . . . . . . . . . . 2000-05* 39
DeVille/Concours . . . . . . . . . . . . . 1994-99 41
DeVille/Fleetwood (FWD)
"C" Body . . . . . . . . . . . . . . . . . . . 1985-93 3
DeVille/Fleetwood (RWD). . . . . . . 1977-92 43
Eldorado . . . . . . . . . . . . . . . . . . . . 1992-02
1986-91
1979-85
46
48
51
CADILLAC (Cont.)
Fleetwood Brougham (RWD) . . . 1993-96 53
Seville (FWD) . . . . . . . . . . . . . . . 1998-04
1992-97
1986-91
1980-85
55
58
61
63
Seville (RWD) . . . . . . . . . . . . . . . 1976-79 66
SRX. . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
CHEVROLET
Aveo . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Beretta. . . . . . . . . . . . . . . . . . . . . 1987-96 92
Camaro . . . . . . . . . . . . . . . . . . . . 1993-02
1982-92
69
71
Caprice "B" Body. . . . . . . . . . . . . 1991-96 73
Cavalier "J" Body . . . . . . . . . . . 1995-05*
1982-94
76
80
Celebrity . . . . . . . . . . . . . . . . . . . 1982-90 83
Chevette . . . . . . . . . . . . . . . . . . . 1976-87 86
Citation "X" Body . . . . . . . . . . . . . 1980-85 89
Cobalt . . . . . . . . . . . . . . . . . . . . . 2005* NEW
Corsica/Tempest . . . . . . . . . . . . . 1987-96 92
Corvette . . . . . . . . . . . . . . . . . . . 2005*
1997-04
1984-96
1978-82
NEW
95
97
99
Impala. . . . . . . . . . . . . . . . . . . . . 2000-05* 107
Impala/Caprice . . . . . . . . . . . . . . 1980-90 100
Lumina APV . . . . . . . . . . . . . . . . 1990-96 105
Lumina Coupe/Sedan . . . . . . . . . 1990-01 110
Malibu/Classic . . . . . . . . . . . . . . 1997-05*
1982-83
113
19
Malibu/Malibu Maxx. . . . . . . . . . 2004-05* NEW
Metro . . . . . . . . . . . . . . . . . . . . . . 1998-01 1172
Monte Carlo . . . . . . . . . . . . . . . . 2000-05*
1995-99
1978-88
107
110
116
JUNE 2005 INDEX OF VEHICLES (Cont.)
2 Continued on next page
*Indicates New or Updated Information
Bold Type Indicates New Model Year
CHEVROLET (Cont.)
Nova (FWD) . . . . . . . . . . . . . . . . . 1985-88 118
Prizm . . . . . . . . . . . . . . . . . . . . . . 1988-01 1208
Sprint/Firefly . . . . . . . . . . . . . . . . . 1985-88 124
Tracker. . . . . . . . . . . . . . . . . . . . . 1999-05*
1998
1165
1169
Venture . . . . . . . . . . . . . . . . . . . . 1997-05* 103
GEO
Metro/Sprint/Firefly . . . . . . . . . . . . 1989-97 1172
Prizm . . . . . . . . . . . . . . . . . . . . . . 1993-97
1989-92
1211
1213
Spectrum/Sunburst . . . . . . . . . . . . 1985-89 121
Storm . . . . . . . . . . . . . . . . . . . . . . 1990-93 126
Tracker . . . . . . . . . . . . . . . . . . . . . 1989-97 1169
OLDSMOBILE
Achieva. . . . . . . . . . . . . . . . . . . . . 1992-98 28
Alero . . . . . . . . . . . . . . . . . . . . . . . 1999-04 140
Aurora. . . . . . . . . . . . . . . . . . . . . . 2001-03 143
Aurora. . . . . . . . . . . . . . . . . . . . . . 1995-99 25
Custom Cruiser (RWD) "B" Body . 1991-92 73
Cutlass . . . . . . . . . . . . . . . . . . . . . 1997-99 113
Cutlass
Calais (FWD) "N" Body . . . . . . . .
Ciera . . . . . . . . . . . . . . . . . . . . . .
Supreme (FWD) "W" Body . . . . .
1985-91
1982-96
1988-97
31
83
16
Supreme/Calais (RWD) "G" Body 1982-88 19
Delta 88 (FWD) "H" Body . . . . . . . 1986-91 3
Eighty Eight (FWD) "H" Body . . . . 1992-99 6
Firenza "J" Body. . . . . . . . . . . . . . 1982-88 80
Intrigue . . . . . . . . . . . . . . . . . . . . . 1998-02 128
LSS. . . . . . . . . . . . . . . . . . . . . . . . 1996-99 6
Omega "X" Body. . . . . . . . . . . . . . 1980-84 89
Regency . . . . . . . . . . . . . . . . . . . . 1997-99 6
Silhouette . . . . . . . . . . . . . . . . . . . 1997-04
1990-96
103
105
Toronado. . . . . . . . . . . . . . . . . . . . 1990-92
1986-89
1979-85
130
48
51
88-98 (RWD) . . . . . . . . . . . . . . . . 1980-90 100
98 Regency (FWD) "C" Body . . . . 1991-96
1985-90
11
3
PONTIAC
Aztek . . . . . . . . . . . . . . . . . . . . . . 2001-05* 133
Bonneville . . . . . . . . . . . . . . . . . . 2000-05* 135
Bonneville (FWD) "H" Body . . . . . 1992-99
1987-91
6
3
Bonneville (RWD) "G" Body . . . . . 1982-86 19
Fiero . . . . . . . . . . . . . . . . . . . . . . . 1984-88 138
Firebird . . . . . . . . . . . . . . . . . . . . . 1993-02
1982-92
69
71
Firefly . . . . . . . . . . . . . . . . . . . . . . 1989-01
1985-88
1172
124
Grand Am . . . . . . . . . . . . . . . . . . 1999-05*
1992-98
1985-91
140
28
31
PONTIAC (Cont.)
Grand Prix . . . . . . . . . . . . . . . . . 2004-05* NEW
Grand Prix (FWD) "W" Body . . . . 1997-03
1988-96
145
16
GTO. . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Grand Prix . . . . . . . . . . . . . . . . . . 1978-87 116
G6 . . . . . . . . . . . . . . . . . . . . . . . . 2005* NEW
LeMans . . . . . . . . . . . . . . . . . . . . 1988-93 147
Montana . . . . . . . . . . . . . . . . . . . 1999-05* 103
Optima (Canada). . . . . . . . . . . . . 1988-93 147
Parisienne . . . . . . . . . . . . . . . . . . 1983-86 100
Phoenix "X" Body . . . . . . . . . . . . 1980-84 89
Sunburst (Canada) . . . . . . . . . . . 1985-88 121
Sunfire . . . . . . . . . . . . . . . . . . . . 1995-05* 76
Tempest (Canada). . . . . . . . . . . . 1987-96 92
Trans Sport . . . . . . . . . . . . . . . . . 1997-98
1990-96
103
105
Vibe. . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
T1000/1000 . . . . . . . . . . . . . . . . . 1981-87 86
2000/Sunbird "J" Body . . . . . . . . 1982-94 80
6000 . . . . . . . . . . . . . . . . . . . . . . 1982-91 83
SATURN
Ion Coupe. . . . . . . . . . . . . . . . . . 2003-05* NEW
Ion Sedan . . . . . . . . . . . . . . . . . . 2003-05* NEW
L Series
Sedan/Wagon . . . . . . . . . . . . . . 2000-05* 150
S Series
Coupe/Sedan/Wagon. . . . . . . . . 1991-03 153
VUE. . . . . . . . . . . . . . . . . . . . . . . 2002-05* 156
CHEVROLET TRUCKS/VANS
Venture/Silhouette/
Trans Sport/ Montana . . . . . . . 1997-05* 103
Lumina APV/Silhouette/
Trans Sport . . . . . . . . . . . . . . . . 1990-96 105
Astro/Safari Van. . . . . . . . . . . . . 1985-05* 159
Blazer/Tahoe/Yukon . . . . . . . . . . 1992-99 161
Blazer/Jimmy . . . . . . . . . . . . . . . 1995-05*
1978-91
184
164
Bravada/Envoy/Trailblazer/
Ranier . . . . . . . . . . . . . . . . . . . . 2002-05* 166
Bravada/Envoy/ . . . . . . . . . . . . . . 1996-01 184
Chev/GMC Tahoe/Yukon/
Yukon Denali . . . . . . . . . . . . . . 2000-05* 169
Avalanche/Excalade EXT . . . . . 2000-05* 172
Chev/GMC Truck
New Design Pickup
Silverado/Sierra . . . . . . . . . . .
Early Design Pickup . . . . . . . . . .
(Vin Code C or K) . . . . . . . . .
(Vin Code R or V) . . . . . . . . .
1999-05*
1992-02
1988-91
1978-91
174
177
177
180
Chev/GMC S10/S15 . . . . . . . . . . 1994-05* 184
Chev/GMC S10/S15 . . . . . . . . . .
(Includes Blazer/Jimmy 1983-94)
1982-93 188
Chev/GMC Express/Savana . . . 2003-05* NEW
Chev/GMC VAN (Old Style). . . . .
(Early Design) . . . . . . . . . . . .
1996-02
1978-96
191
193
INDEX OF VEHICLES (Cont.) JUNE 2005
Continued on next page 3
*Indicates New or Updated Information
Bold Type Indicates New Model Year
CHEVROLET TRUCKS/VANS
(Cont.)
El Camino/Caballero. . . . . . . . . . . 1978-87 195
Hummer H2 . . . . . . . . . . . . . . . . . 2003-05* NEW
Equinox . . . . . . . . . . . . . . . . . . . . 2005* NEW
Suburban/Yukon XL/
Yukon XL Denali/Escalade ESV 2000-05* 197
Suburban . . . . . . . . . . . . . . . . . . . 1992-99
1978-91
200
180
SSR . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
Escalade . . . . . . . . . . . . . . . . . . . 2002-05*
1999-00
169
161
FORD
Aspire . . . . . . . . . . . . . . . . . . . . . . 1994-97 203
Contour. . . . . . . . . . . . . . . . . . . . . 1995-00 206
Crown Victoria . . . . . . . . . . . . . . 2003-05*
1998-02
1992-97
NEW
209
212
Crown Victoria/Country Squire . . . 1983-91 215
Escort . . . . . . . . . . . . . . . . . . . . . . 1997-02
1991-96
1981-90
218
994
221
Escort Coupe ZX2 . . . . . . . . . . . . 1998-03 218
Escort EXP. . . . . . . . . . . . . . . . . . 1986-88 223
Fairmont/Futura . . . . . . . . . . . . . . 1978-83 225
Festiva . . . . . . . . . . . . . . . . . . . . . 1988-93 228
Focus. . . . . . . . . . . . . . . . . . . . . . 2000-05* 230
LTD. . . . . . . . . . . . . . . . . . . . . . . . 1983-86 233
Mustang. . . . . . . . . . . . . . . . . . . . 2005*
1994-04
1987-93
New
236
238
Mustang/SVO. . . . . . . . . . . . . . . . 1979-86 241
Probe . . . . . . . . . . . . . . . . . . . . . . 1993-97
1989-92
243
245
Taurus . . . . . . . . . . . . . . . . . . . . . 1996-05*
1986-95
247
250
Tempo. . . . . . . . . . . . . . . . . . . . . . 1984-94 253
Thunderbird . . . . . . . . . . . . . . . . 2002-05*
1989-97
1983-88
NEW
256
258
500 . . . . . . . . . . . . . . . . . . . . . . . . 2005* New
LINCOLN
Continental . . . . . . . . . . . . . . . . . . 1998-02
1995-97
1988-94
1982-87
260
263
266
269
Lincoln LS. . . . . . . . . . . . . . . . . . 2000-05* 271
Lincoln/Town Car . . . . . . . . . . . . 2003-05*
1977-89
NEW
274
Mark VIII . . . . . . . . . . . . . . . . . . . . 1993-98 277
Mark VII . . . . . . . . . . . . . . . . . . . . 1984-92 279
Town Car . . . . . . . . . . . . . . . . . . . 1998-02
1990-97
281
284
MERCURY
Capri . . . . . . . . . . . . . . . . . . . . . . 1991-94
1979-86
287
289
Cougar. . . . . . . . . . . . . . . . . . . . . 1999-02
1989-97
1983-88
291
256
293
Grand Marquis. . . . . . . . . . . . . . 2003-04*
1998-02
1992-97
1983-91
NEW
209
212
295
Lynx. . . . . . . . . . . . . . . . . . . . . . . 1981-87 221
Marquis . . . . . . . . . . . . . . . . . . . . 1983-86 233
Merkur XR4Ti . . . . . . . . . . . . . . . 1985-89 298
Merkur Scorpio . . . . . . . . . . . . . . 1988-89 300
Montego . . . . . . . . . . . . . . . . . . . 2005* NEW
Mystique . . . . . . . . . . . . . . . . . . . 1995-00 206
Sable. . . . . . . . . . . . . . . . . . . . . . 1996-05*
1986-95
247
250
Topaz. . . . . . . . . . . . . . . . . . . . . . 1984-94 253
Tracer . . . . . . . . . . . . . . . . . . . . . 1997-02
1991-96
1988-89
218
994
302
Villager . . . . . . . . . . . . . . . . . . . . 1999-02
1993-98
305
307
Zephyr . . . . . . . . . . . . . . . . . . . . . 1978-83 225
FORD TRUCKS/VANS
Aerostar. . . . . . . . . . . . . . . . . . . . 1986-97 310
Aviator . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
Bronco. . . . . . . . . . . . . . . . . . . . . 1978-96 312
Bronco II . . . . . . . . . . . . . . . . . . . 1984-90 314
Econoline Van . . . . . . . . . . . . . . 1992-05*
1975-91
316
318
Escape . . . . . . . . . . . . . . . . . . . . 2001-05* 320
Excursion. . . . . . . . . . . . . . . . . . . 2000-04 323
Expedition . . . . . . . . . . . . . . . . . 2003-05*
1997-02
NEW
326
Explorer/Mountaineer . . . . . . . . 2002-05*
1991-01
329
332
Explorer Sport . . . . . . . . . . . . . . 2001-05* 335
Explorer Sport Trac. . . . . . . . . . 2001-05* 337
Ford Pickup (F-Series)
F150/Heritage . . . . . . . . . . . . . .
F150. . . . . . . . . . . . . . . . . . . . . .
F250(LD) . . . . . . . . . . . . . . . . . .
F250(HD) . . . . . . . . . . . . . . . . . .
F250. . . . . . . . . . . . . . . . . . . . . .
F350. . . . . . . . . . . . . . . . . . . . . .
F-Super Duty . . . . . . . . . . . . . .
1997-05*
1980-96
1997-99
1997-98
1980-96
1980-97
1999-05*
1988-97
342
345
342
345
345
345
339
345
Freestar . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Freestyle. . . . . . . . . . . . . . . . . . . 2005* NEW
Monterey . . . . . . . . . . . . . . . . . . 2004-05* NEW
Navigator . . . . . . . . . . . . . . . . . . 2003-05*
1997-02
NEW
326
Ranger . . . . . . . . . . . . . . . . . . . . 1998-05*
1983-97
348
351
Windstar . . . . . . . . . . . . . . . . . . . 1999-03
1995-98
354
356
JUNE 2005 INDEX OF VEHICLES (Cont.)
4 Continued on next page
*Indicates New or Updated Information
Bold Type Indicates New Model Year
CHRYSLER
Cirrus . . . . . . . . . . . . . . . . . . . . . . 1995-00 358
Chrysler E/New Yorker . . . . . . . . . 1983-88 361
Concorde . . . . . . . . . . . . . . . . . . . 1998-04
1993-97
364
366
Crossfire . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Imperial. . . . . . . . . . . . . . . . . . . . . 1990-93 383
Laser. . . . . . . . . . . . . . . . . . . . . . . 1984-86 413
LeBaron Coupe/Convertible . . . . . 1987-95 369
LeBaron Sedan. . . . . . . . . . . . . . . 1990-94 432
LeBaron GTS . . . . . . . . . . . . . . . . 1985-89 372
LeBaron (FWD) . . . . . . . . . . . . . . 1982-88 374
LHS. . . . . . . . . . . . . . . . . . . . . . . . 1999-01 377
300 . . . . . . . . . . . . . . . . . . . . . . . . 2005* NEW
300M. . . . . . . . . . . . . . . . . . . . . . . 1999-05* 377
New Yorker/Landau . . . . . . . . . . . 1988-93 380
New Yorker/LHS. . . . . . . . . . . . . . 1994-97 366
New Yorker Fifth Avenue . . . . . . . 1990-93 383
New Yorker (5
th
Ave) . . . . . . . . . .
1982-89 386
Pacifica . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
DODGE/PLYMOUTH
PT Cruiser . . . . . . . . . . . . . . . . . . 2001-05* 388
Sebring Coupe . . . . . . . . . . . . . . 2001-05*
1995-00
397
391
Sebring Convertible . . . . . . . . . . 2001-05*
1996-00
393
395
Sebring Sedan . . . . . . . . . . . . . . 2001-05* 400
Acclaim. . . . . . . . . . . . . . . . . . . . . 1989-95 432
Aries . . . . . . . . . . . . . . . . . . . . . . . 1981-89 402
Avenger Coupe. . . . . . . . . . . . . . . 1995-00 391
Breeze . . . . . . . . . . . . . . . . . . . . . 1996-00 358
Caravelle . . . . . . . . . . . . . . . . . . . 1985-88 418
Colt . . . . . . . . . . . . . . . . . . . . . . . . 1993-94
1985-88
405
408
Colt Hatchback . . . . . . . . . . . . . . . 1989-92 1042
Colt Vista . . . . . . . . . . . . . . . . . . . 1992-94
1984-91
1023
411
Conquest . . . . . . . . . . . . . . . . . . . 1984-89 1054
Daytona . . . . . . . . . . . . . . . . . . . . 1984-93 413
Diplomat . . . . . . . . . . . . . . . . . . . . 1980-89 415
Dodge 400 . . . . . . . . . . . . . . . . . . 1982-83 402
Dodge 600 . . . . . . . . . . . . . . . . . . 1983-88 418
Dynasty. . . . . . . . . . . . . . . . . . . . . 1988-93 380
Horizon/TC3/Turismo . . . . . . . . . . 1978-90 426
Intrepid . . . . . . . . . . . . . . . . . . . . . 1998-04
1993-97
364
366
Lancer. . . . . . . . . . . . . . . . . . . . . . 1985-89 372
Laser. . . . . . . . . . . . . . . . . . . . . . . 1990-94 1020
Monaco. . . . . . . . . . . . . . . . . . . . . 1990-92 470
Neon. . . . . . . . . . . . . . . . . . . . . . . 2000-04
1995-99
420
423
Omni/Charger . . . . . . . . . . . . . . . . 1978-90 426
Reliant . . . . . . . . . . . . . . . . . . . . . 1981-89 402
Shadow. . . . . . . . . . . . . . . . . . . . . 1987-94 429
Spirit . . . . . . . . . . . . . . . . . . . . . . . 1989-95 432
Stealth. . . . . . . . . . . . . . . . . . . . . . 1991-96 435
DODGE/PLYMOUTH (Cont.)
Stratus Coupe . . . . . . . . . . . . . . 2001-05* 397
Stratus Sedan . . . . . . . . . . . . . . 2001-05* 400
Stratus . . . . . . . . . . . . . . . . . . . . . 1995-00 358
Sundance . . . . . . . . . . . . . . . . . . 1987-94 429
DODGE/PLYMOUTH TRUCKS/
VANS
Caravan/Voyager/
Town & Country . . . . . . . . . . . . 2001-05*
1996-00
1984-95
437
440
442
Dodge Magnum. . . . . . . . . . . . . 2005* NEW
Dodge/Plymouth Van. . . . . . . . . . 1978-03 445
Dakota Pickup . . . . . . . . . . . . . . 2005*
1997-04
1987-96
NEW
447
450
Dodge PickupNew Style
R1500 . . . . . . . . . . . . . . . . . . . . .
R2500, R3500 . . . . . . . . . . . . . . .
Old Style
R1500 . . . . . . . . . . . . . . . . . . . . .
R2500, R3500 . . . . . . . . . . . . . . .
2002-05*
2003-05*
1994-01
1994-02
1978-93
452
452
455
455
458
Dodge Raider . . . . . . . . . . . . . . . 1987-89 1050
Durango . . . . . . . . . . . . . . . . . . . 2004-05*
1998-03
NEW
463
Dodge Sprinter . . . . . . . . . . . . . 2005* NEW
Ram 50 Pickup . . . . . . . . . . . . . . 1979-93 461
Ramcharger/Trailduster. . . . . . . . 1978-93 466
AMERICAN MOTORS/JEEP EAGLE
Eagle . . . . . . . . . . . . . . . . . . . . . . 1980-88 468
Eagle Premier . . . . . . . . . . . . . . . 1988-92 470
Eagle Summit . . . . . . . . . . . . . . . 1993-96
1989-92
405
1042
Eagle Talon . . . . . . . . . . . . . . . . . 1995-98
1990-94
1018
1020
Ealge Vision . . . . . . . . . . . . . . . . 1993-97 366
Eagle Summit Wagon . . . . . . . . . 1992-95 1023
JEEP
Commanche . . . . . . . . . . . . . . . . 1986-92 473
Jeep 10/20/40 . . . . . . . . . . . . . . .
(Includes Wagoneer)
1975-91 475
Jeep Cherokee . . . . . . . . . . . . . . 1997-01 483
Jeep Cherokee Wagoneer. . . . . . 1984-96 483
Jeep Grand Cherokee. . . . . . . . . 1999-04
1993-98
478
480
Jeep Liberty . . . . . . . . . . . . . . . . 2002-05* 485
Jeep Wrangler . . . . . . . . . . . . . . 1997-05*
1987-95
488
491
EUROPEAN IMPORTS
AUDI
A4 Cabrio . . . . . . . . . . . . . . . . . . 2003-05* NEW
A4 Sedan/Wagon. . . . . . . . . . . . 2002-05* 492
A4 . . . . . . . . . . . . . . . . . . . . . . . . 1996-01 494
INDEX OF VEHICLES (Cont.) JUNE 2005
Continued on next page 5
*Indicates New or Updated Information
Bold Type Indicates New Model Year
AUDI (Cont.)
A6 . . . . . . . . . . . . . . . . . . . . . . . . . 1998-04 497
A8 . . . . . . . . . . . . . . . . . . . . . . . . . 1997-03 500
A8L. . . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Allroad Quattro . . . . . . . . . . . . . . . 2001-03 497
S4 . . . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
S6 . . . . . . . . . . . . . . . . . . . . . . . . . 2002-04 497
S8 . . . . . . . . . . . . . . . . . . . . . . . . . 2001-03 500
TT Coupe/Roadster . . . . . . . . . . 2000-05* 502
80/90/Quattro/Cabriolet . . . . . . . . 1988-98 504
100/A6/S4/S6/Quattro . . . . . . . . . 1992-97 506
4000S/CS Quattro . . . . . . . . . . . . 1983-87 509
5000/5000S/CS Turbo . . . . . . . . . 1984-88 512
BMW
M Coupe/Roadster . . . . . . . . . . . . 1998-02 514
M3. . . . . . . . . . . . . . . . . . . . . . . . . 2001-05* 517
M5. . . . . . . . . . . . . . . . . . . . . . . . . 2000-02 527
Z3 Coupe/Roadster . . . . . . . . . . . 1996-02 514
318is/320i/323i/323is/323Ci/
325i/325ci/325ix/328i/328Ci/
330ci/330i/330xi . . . . . . . . . . . . . 1999-05* 517
318i/320i/318ti/325e//325ci/325xi/
325ie/328i/328is
1984-00 520
320i 1977-83 523
X3 . . . . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
X5 . . . . . . . . . . . . . . . . . . . . . . . . . 2000-05* 525
5 Series . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
525i/528i/530i540i . . . . . . . . . . . . 1997-03 527
525i/530i/535i/540i . . . . . . . . . . . 1989-95 530
524td/528e/533i/535i . . . . . . . . . . 1982-88 533
645Ci . . . . . . . . . . . . . . . . . . . . . . 2004* NEW
7 Series . . . . . . . . . . . . . . . . . . . . 2000-05* 536
740i/740iL/750iL . . . . . . . . . . . . . . 1995-01 538
735i/735iL/740i/740iL/750iL . . . . . 1988-94 541
733i/735i . . . . . . . . . . . . . . . . . . . . 1978-87 544
Z4 . . . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
JAGUAR
S Type . . . . . . . . . . . . . . . . . . . . . 2000-05* 546
X Type . . . . . . . . . . . . . . . . . . . . . 2000-05* 549
XJ . . . . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
XJ-S/XJ-SC/XJS. . . . . . . . . . . . . . 1976-96 552
XJ6/XJ8/XJR/Vanden Plas . . . . . . 1998-03 554
XJ6/XJ12/XJR/Vanden Plas . . . . . 1988-97 557
XJ6/XJ12 . . . . . . . . . . . . . . . . . . . 1972-87 559
XK8/XKR . . . . . . . . . . . . . . . . . . . 1997-05* 562
LAND ROVER
Discovery . . . . . . . . . . . . . . . . . . . 1997-99 NEW
Discovery Series ll . . . . . . . . . . . . 1999-04 564
Freelander . . . . . . . . . . . . . . . . . . 2002-05* 566
Range Rover . . . . . . . . . . . . . . . . 2003-05*
1995-02
NEW
569
MERCEDES BENZ
C32/C230/C240/C320 . . . . . . . . . 2001-05* 577
C36/C43/C220/C230/C280. . . . . . 1994-00 580
MERCEDES BENZ (Cont.)
CLK . . . . . . . . . . . . . . . . . . . . . . . 2003-04
1998-02
NEW
582
CL500/CL600 . . . . . . . . . . . . . . . 1973-89 607
CL Class. . . . . . . . . . . . . . . . . . . 2000-05* New
E-Class . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
E300/E300 TD/E320 Coupe,
Sedan & Wagon/E420/E430E55 1996-02 587
E320 Coupe & 487
E420/E500/E300D. . . . . . . . . . . 1994-95 590
G500/G55E-Class. . . . . . . . . . . . 2005* NEW
ML55/ML320/ML350/ML430/
ML500 . . . . . . . . . . . . . . . . . . . . 1998-05* 593
S-Class . . . . . . . . . . . . . . . . . . . . 2000-04 595
S-Coupe/Sedan. . . . . . . . . . . . . . 1992-99 598
SE/SEL/SD/SDL . . . . . . . . . . . . . 1986-91 601
SLK/32SLK230/SLK320. . . . . . . 1998-05* 603
190E/190D . . . . . . . . . . . . . . . . . 1984-93 574
230/240D/280E/300D,CD,TD . . . 1977-85 585
260E/300E/400E/500E/
300CE/300D . . . . . . . . . . . . . . . 1986-93 590
350SL/350SLC/380SL/380SLC. . 1973-89 607
450SL/450SLC/560SL. . . . . . . . . 1973-89 607
560SEC. . . . . . . . . . . . . . . . . . . . 1986-91 605
MINI
Mini Cooper/Cooper S. . . . . . . . . 2002-04 572
PORSCHE
Boxster . . . . . . . . . . . . . . . . . . . . 1997-04 609
911 Carrera/Carrera 4/GT3 . . . . . 1999-04 611
911 Carrera-Turbo. . . . . . . . . . . . 1995-98
1985-94
613
617
911 Turbo/GT2. . . . . . . . . . . . . . . 2001-04 615
911/912/930. . . . . . . . . . . . . . . . . 1965-84 617
924/924S. . . . . . . . . . . . . . . . . . . 1977-88 619
928 . . . . . . . . . . . . . . . . . . . . . . . 1978-95 621
944 . . . . . . . . . . . . . . . . . . . . . . . 1983-91 623
SAAB
9000 . . . . . . . . . . . . . . . . . . . . . . 1986-98 625
900 Conv, Coupe, Sedan . . . . . . 1994-98 628
900 . . . . . . . . . . . . . . . . . . . . . . . 1979-93 633
9-3 Convertible . . . . . . . . . . . . . 2004-05* NEW
9-3 Conv/Coupe . . . . . . . . . . . . . 1999-03 628
9-3 Sedan . . . . . . . . . . . . . . . . . . 1999-02 628
9-3 Sedan . . . . . . . . . . . . . . . . . 2003-05* NEW
9-5 1999-05* 630
VOLKSWAGEN
Cabrio (New Style) . . . . . . . . . . . 1999-02 636
Cabrio (Old Style) . . . . . . . . . . . . 1995-99 638
Convertible/Cabriolet. . . . . . . . . . 1980-93 641
Corrado . . . . . . . . . . . . . . . . . . . . 1990-95 643
EuroVan. . . . . . . . . . . . . . . . . . . . 1992-03 646
Fox . . . . . . . . . . . . . . . . . . . . . . . 1987-93 648
Golf/GTI (New Style) . . . . . . . . . 1999-05* 651
Jetta (New Style) . . . . . . . . . . . . 1999-05* 654
Golf/GTI/Jetta (Old Style) . . . . . . 1993-99 638
JUNE 2005 INDEX OF VEHICLES (Cont.)
6 Continued on next page
*Indicates New or Updated Information
Bold Type Indicates New Model Year
VOLKSWAGEN (Cont.)
Golf/Jetta . . . . . . . . . . . . . . . . . . . 1980-92 656
New Beetle . . . . . . . . . . . . . . . . . 1998-05* 659
Passat (New Style) . . . . . . . . . . . 2001-05* 661
Passat (Old Style). . . . . . . . . . . . . 1998-01 664
Passat. . . . . . . . . . . . . . . . . . . . . . 1990-97 667
Phaeton . . . . . . . . . . . . . . . . . . . . 2004-05* 661
Quantum/Syncro. . . . . . . . . . . . . . 1982-88 670
Rabbit (USA) . . . . . . . . . . . . . . . . 1979-84 672
Scirocco . . . . . . . . . . . . . . . . . . . . 1975-88 675
Touareg . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Vanagon . . . . . . . . . . . . . . . . . . . . 1980-92 677
VOLVO
C70/S70/V70 . . . . . . . . . . . . . . . . 1998-00 678
S40/V40 . . . . . . . . . . . . . . . . . . . . 2000-05* 681
S60 . . . . . . . . . . . . . . . . . . . . . . . . 2001-05* 684
S80 . . . . . . . . . . . . . . . . . . . . . . . . 1999-05* 687
S90 . . . . . . . . . . . . . . . . . . . . . . . . 1998 700
V70/V70XC/XC70. . . . . . . . . . . . . 2001-05* 689
V90 . . . . . . . . . . . . . . . . . . . . . . . . 1998 700
240/260. . . . . . . . . . . . . . . . . . . . . 1975-93 692
740/760 GLE . . . . . . . . . . . . . . . . 1983-92 695
850 . . . . . . . . . . . . . . . . . . . . . . . . 1993-97 698
940/960. . . . . . . . . . . . . . . . . . . . . 1991-97 700
XC90. . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
ASIAN IMPORTS
ACURA
Integra . . . . . . . . . . . . . . . . . . . . . 1994-01
1990-93
1986-89
703
706
709
Legend . . . . . . . . . . . . . . . . . . . . . 1991-95
1986-90
711
714
MDX . . . . . . . . . . . . . . . . . . . . . . . 2001-05* 716
RSX . . . . . . . . . . . . . . . . . . . . . . . 2002-05* 719
SLX. . . . . . . . . . . . . . . . . . . . . . . . 1998-99
1996-97
903
906
TL. . . . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
TSX. . . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Vigor . . . . . . . . . . . . . . . . . . . . . . . 1992-94 721
1.6EL . . . . . . . . . . . . . . . . . . . . . . 1997-00 724
1.7EL . . . . . . . . . . . . . . . . . . . . . . 2001-04 727
2.2CL/2.3CL//3.0 CL. . . . . . . . . . . 1997-99 729
3.2CL . . . . . . . . . . . . . . . . . . . . . . 2001-03 731
3.2TL . . . . . . . . . . . . . . . . . . . . . . 1999-03 733
2.5TL/3.2TL . . . . . . . . . . . . . . . . . 1995-98 735
3.5RL . . . . . . . . . . . . . . . . . . . . . . 1996-04* 738
DAEWOO
Lanos . . . . . . . . . . . . . . . . . . . . . . 1998-02 741
Leganza . . . . . . . . . . . . . . . . . . . . 1998-02 744
Nubira. . . . . . . . . . . . . . . . . . . . . . 1998-02 746
DAIHATSU
Charade . . . . . . . . . . . . . . . . . . . . 1988-92 749
HONDA
Accord Coupe . . . . . . . . . . . . . . 2003-05* NEW
Accord Sedan . . . . . . . . . . . . . . 2003-05* NEW
Accord Coupe/Sedan . . . . . . . . . 1998-02 752
Accord . . . . . . . . . . . . . . . . . . . . . 1994-97
1990-93
1986-89
1982-85
755
758
761
764
Civic Coupe . . . . . . . . . . . . . . . . 2001-05* 766
Civic Coupe CRX . . . . . . . . . . . . 1988-91
1984-87
768
770
Civic del Sol. . . . . . . . . . . . . . . . . 1993-97 772
Civic. . . . . . . . . . . . . . . . . . . . . . . 1996-00
1992-95
1988-91
1975-87
774
777
780
783
Civic Hatchback. . . . . . . . . . . . . 2001-05* 786
Civic Hybrid . . . . . . . . . . . . . . . . 2003-05* NEW
Civic Sedan . . . . . . . . . . . . . . . . 2001-05* 788
Civic Wagon . . . . . . . . . . . . . . . . 1988-91
1984-87
790
793
CR-V . . . . . . . . . . . . . . . . . . . . . . 2002-05*
1997-01
795
798
Element . . . . . . . . . . . . . . . . . . . 2003-05* NEW
Insight. . . . . . . . . . . . . . . . . . . . . 2000-05* 800
Odyssey . . . . . . . . . . . . . . . . . . . 1999-04
1995-98
802
804
Passport . . . . . . . . . . . . . . . . . . . 1998-02
1994-97
895
898
Pilot. . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
Prelude . . . . . . . . . . . . . . . . . . . . 1997-01
1992-96
1988-91
1983-87
807
809
812
814
S2000 . . . . . . . . . . . . . . . . . . . . . 2000-05* 816
HYUNDAI
Accent . . . . . . . . . . . . . . . . . . . . 1995-05* 818
Elantra . . . . . . . . . . . . . . . . . . . . 2001-05*
1996-00
1992-95
820
823
826
Excel . . . . . . . . . . . . . . . . . . . . . . 1990-94
1986-89
829
832
Santa Fe . . . . . . . . . . . . . . . . . . . 2001-05* 834
Scoupe . . . . . . . . . . . . . . . . . . . . 1991-95 837
Sonata . . . . . . . . . . . . . . . . . . . . 2002-05*
1999-01
1989-98
839
842
844
Tiburon. . . . . . . . . . . . . . . . . . . . 2003-05*
2000-01
1997-99
NEW
847
849
XG300/XG350. . . . . . . . . . . . . . . 2001-05* 852
INFINITI
FX35/FX45 . . . . . . . . . . . . . . . . . 2003-05* NEW
G20 . . . . . . . . . . . . . . . . . . . . . . . 1999-02
1991-96
854
857
G35 Coupe/Sedan . . . . . . . . . . . 2003-05* NEW
INDEX OF VEHICLES (Cont.) JUNE 2005
Continued on next page 7
*Indicates New or Updated Information
Bold Type Indicates New Model Year
INFINITI (Cont.)
I30. . . . . . . . . . . . . . . . . . . . . . . . . 2000-01
1996-99
860
862
I35. . . . . . . . . . . . . . . . . . . . . . . . . 2002-04 865
J30 . . . . . . . . . . . . . . . . . . . . . . . . 1993-97 868
INFINITI (Cont.)
M30. . . . . . . . . . . . . . . . . . . . . . . . 1990-92 870
M45. . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
QX4 . . . . . . . . . . . . . . . . . . . . . . . 1997-03 1093
Q45. . . . . . . . . . . . . . . . . . . . . . . . 2002-05*
1997-01
1990-96
873
875
878
QX56 . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
ISUZU
Amigo . . . . . . . . . . . . . . . . . . . . . . 1998-00
1989-94
881
883
Axiom . . . . . . . . . . . . . . . . . . . . . . 2002-04 885
Hombre. . . . . . . . . . . . . . . . . . . . . 1996-00 184
I-Mark . . . . . . . . . . . . . . . . . . . . . . 1981-89 888
Impulse. . . . . . . . . . . . . . . . . . . . . 1990-92
1983-89
126
891
Oasis . . . . . . . . . . . . . . . . . . . . . . 1996-99 804
Pickup. . . . . . . . . . . . . . . . . . . . . . 1981-95 893
Rodeo. . . . . . . . . . . . . . . . . . . . . . 1998-04
1991-97
895
898
Rodeo Sport . . . . . . . . . . . . . . . . . 2001-03 881
Stylus . . . . . . . . . . . . . . . . . . . . . . 1991-93 901
Trooper . . . . . . . . . . . . . . . . . . . . . 1998-02
1992-97
903
906
Trooper II . . . . . . . . . . . . . . . . . . . 1984-91 909
VehiCROSS . . . . . . . . . . . . . . . . . 1999-01 911
KIA
Amanti . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Optima/Magentis. . . . . . . . . . . . . 2001-05* 913
Rio Cinco/RX-V. . . . . . . . . . . . . . 2001-05* 916
Rio Sedan . . . . . . . . . . . . . . . . . . 2001-05* 916
Sedona. . . . . . . . . . . . . . . . . . . . . 2001-05* 919
Sephia . . . . . . . . . . . . . . . . . . . . . 1993-01 921
Sedona. . . . . . . . . . . . . . . . . . . . . 2001-05* 919
Sorento. . . . . . . . . . . . . . . . . . . . . 2003-04 NEW
Sportage . . . . . . . . . . . . . . . . . . . . 1995-02 927
Spectra . . . . . . . . . . . . . . . . . . . . 2000-04 NEW
LEXUS
ES 250 . . . . . . . . . . . . . . . . . . . . . 1990-91 929
ES 300/330. . . . . . . . . . . . . . . . . . 2002-05*
1997-01
1992-96
932
935
938
GS 300/400/430 . . . . . . . . . . . . . . 1998-05* 940
GS 300 . . . . . . . . . . . . . . . . . . . . . 1993-97 943
GX470 . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
IS300 . . . . . . . . . . . . . . . . . . . . . . 2001-05* 946
LS 400 . . . . . . . . . . . . . . . . . . . . . 1990-00 949
LS 430 . . . . . . . . . . . . . . . . . . . . . 2001-05* 952
LX 450 . . . . . . . . . . . . . . . . . . . . . 1996-97 1232
LX 470 . . . . . . . . . . . . . . . . . . . . . 1998-04 1230
RX 300 . . . . . . . . . . . . . . . . . . . . . 1999-03 954
LEXUS (Cont.)
RX330 . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
SC 300/400 . . . . . . . . . . . . . . . . . 1992-00 957
SC 430 . . . . . . . . . . . . . . . . . . . . 2002-05* 959
MAZDA
GLC Hatchback/Sedan/Wagon . . 1977-86 961
Miata . . . . . . . . . . . . . . . . . . . . . . 1999-04*
1990-97
963
965
Millenia . . . . . . . . . . . . . . . . . . . . 2001-02
1995-00
967
970
MPV. . . . . . . . . . . . . . . . . . . . . . . 2000-05*
1989-98
973
975
MX3/Precidia. . . . . . . . . . . . . . . . 1992-96 978
MX6/Mystere . . . . . . . . . . . . . . . . 1993-97 980
MX6. . . . . . . . . . . . . . . . . . . . . . . 1988-92 983
Navajo . . . . . . . . . . . . . . . . . . . . . 1991-94 332
Protege . . . . . . . . . . . . . . . . . . . . 1999-03 985
RX7 . . . . . . . . . . . . . . . . . . . . . . . 1993-95
1986-91
1979-85
988
990
992
Tribute . . . . . . . . . . . . . . . . . . . . 2001-05* 320
323/Protege. . . . . . . . . . . . . . . . . 1990-98 994
323 . . . . . . . . . . . . . . . . . . . . . . . 1986-89 997
Mazda 3 . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Mazda 6 . . . . . . . . . . . . . . . . . . . 2003-05* NEW
626/Cronos . . . . . . . . . . . . . . . . . 1993-02 980
626 . . . . . . . . . . . . . . . . . . . . . . . 1983-92 1000
929/Serenia. . . . . . . . . . . . . . . . . 1992-95 1003
929 . . . . . . . . . . . . . . . . . . . . . . . 1988-91 1005
Pickup. . . . . . . . . . . . . . . . . . . . . 1998-05*
1994-97
1983-93
348
351
1008
Mazda RX-8 . . . . . . . . . . . . . . . . 2004-05* NEW
MITSUBISHI
Diamante. . . . . . . . . . . . . . . . . . . 1997-04
1992-96
1010
1013
Eclipse . . . . . . . . . . . . . . . . . . . . 2000-05*
1995-99
1990-94
1015
1018
1020
Endeavor . . . . . . . . . . . . . . . . . . 2004-05* NEW
Expo/Expo LRV. . . . . . . . . . . . . . 1992-95 1023
Galant . . . . . . . . . . . . . . . . . . . . . 2004-05*
1999-03
1994-98
1989-93
1985-87
1025
1028
1031
1033
Lancer/Evolution . . . . . . . . . . . . 2002-05* 1036
Mirage . . . . . . . . . . . . . . . . . . . . . 1997-02
1993-96
1989-92
1985-88
1039
405
1042
408
Montero . . . . . . . . . . . . . . . . . . . 2001-05*
1992-00
1983-91
1044
1047
1050
Montero Sport . . . . . . . . . . . . . . .
Outlander . . . . . . . . . . . . . . . . . .
1997-04
2003-05*
1052
NEW
Pickup . . . . . . . . . . . . . . . . . . . . . 1983-96 461
JUNE 2005 INDEX OF VEHICLES (Cont.)
8 Continued on next page
*Indicates New or Updated Information
Bold Type Indicates New Model Year
MITSUBISHI (Cont.)
Precis . . . . . . . . . . . . . . . . . . . . . . 1990-94
1987-89
829
832
Starion . . . . . . . . . . . . . . . . . . . . . 1983-89 1054
Wagon/Van . . . . . . . . . . . . . . . . . . 1987-90 1056
3000GT. . . . . . . . . . . . . . . . . . . . . 1991-99 435
NISSAN
Altima. . . . . . . . . . . . . . . . . . . . . . 2002-05*
1998-01
1993-97
1058
1061
1063
Axxess . . . . . . . . . . . . . . . . . . . . . 1990-95 1066
Frontier . . . . . . . . . . . . . . . . . . . . . 2001-04
1998-00
1069
1071
Maxima . . . . . . . . . . . . . . . . . . . . 2004-05*
2002-03
2000-01
1995-99
1989-94
1985-88
NEW
1074
1076
1079
1082
1084
Maxima/810 . . . . . . . . . . . . . . . . . 1981-84 1087
Murano. . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
NX Coupe. . . . . . . . . . . . . . . . . . . 1991-93 1090
Pathfinder . . . . . . . . . . . . . . . . . . 1996-05*
1987-95
1093
1096
Pathfinder Armada . . . . . . . . . . . 2004-05* NEW
Pickup (E/SE/XE) . . . . . . . . . . . . . 1986-97 1133
Pickup (720) . . . . . . . . . . . . . . . . . 1980-86 1135
Pulsar . . . . . . . . . . . . . . . . . . . . . . 1987-90
1983-86
1098
1100
Quest . . . . . . . . . . . . . . . . . . . . . . 2004-05*
1999-02
1993-98
305
307
Sentra . . . . . . . . . . . . . . . . . . . . . 2000-05*
1995-99
1991-94
1987-90
1982-86
1103
1106
1090
1109
1112
Stanza. . . . . . . . . . . . . . . . . . . . . . 1987-92
1982-86
1115
1117
Stanza Wagon . . . . . . . . . . . . . . . 1986-89 1120
Titan. . . . . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Xterra . . . . . . . . . . . . . . . . . . . . . . 2000-05* 1138
200SX. . . . . . . . . . . . . . . . . . . . . . 1995-98
1984-88
1106
1122
240SX. . . . . . . . . . . . . . . . . . . . . . 1989-98 1124
280ZX. . . . . . . . . . . . . . . . . . . . . . 1979-83 1127
300ZX. . . . . . . . . . . . . . . . . . . . . . 1990-96
1984-89
1129
1131
350Z . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
SCION
Scion xA . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Scion xB . . . . . . . . . . . . . . . . . . . 2004-05* NEW
Scion Tc. . . . . . . . . . . . . . . . . . . . 2005* NEW
SUBARU
Baja . . . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
SUBARU (Cont.)
Sedan/Wagon/Coupe/
Loyale . . . . . . . . . . . . . . . . . . . . 1985-94 1140
Forester . . . . . . . . . . . . . . . . . . . 2003-05*
1998-02
NEW
1143
Impreza/Outback . . . . . . . . . . . . 2002-05* 1146
Impreza Sedan/Wagon/Coupe . . 1993-01 1149
Justy . . . . . . . . . . . . . . . . . . . . . . 1987-94 1152
Legacy/Outback. . . . . . . . . . . . . 1990-05* 1154
XT . . . . . . . . . . . . . . . . . . . . . . . . 1985-91 1157
SUZUKI
Aerio . . . . . . . . . . . . . . . . . . . . . . 2002-04 1159
Esteem . . . . . . . . . . . . . . . . . . . . 1995-02 1162
Forenza. . . . . . . . . . . . . . . . . . . . 2004-05* 1175
Samurai . . . . . . . . . . . . . . . . . . . . 1986-95 1167
Sidekick. . . . . . . . . . . . . . . . . . . . 1989-98 1169
Swift. . . . . . . . . . . . . . . . . . . . . . . 1989-01 1172
Verona . . . . . . . . . . . . . . . . . . . . 2004-05* 1175
Vitara/Grand Vitara . . . . . . . . . . . 1999-04 1165
XL-7. . . . . . . . . . . . . . . . . . . . . . . 2001-05* 1175
X90 . . . . . . . . . . . . . . . . . . . . . . . 1996-98 1177
TOYOTA
Avalon . . . . . . . . . . . . . . . . . . . . . 2000-04
1995-99
1179
1181
Camry . . . . . . . . . . . . . . . . . . . . . 2002-05*
1997-01
1992-96
1983-91
1184
1187
1190
1193
Celica . . . . . . . . . . . . . . . . . . . . . 2000-05*
1994-99
1990-93
1982-89
1196
1198
1200
1203
Celica Supra . . . . . . . . . . . . . . . . 1979-86 1267
Corolla . . . . . . . . . . . . . . . . . . . . 2003-05*
1998-02
1993-97
NEW
1208
1211
Corolla Coupe (RWD) . . . . . . . . . 1984-87 1205
Corolla Sed/LB/Cpe/Wgn . . . . . . 1984-92 1213
Corolla FX . . . . . . . . . . . . . . . . . . 1987-88 1216
Cressida . . . . . . . . . . . . . . . . . . . 1989-92
1981-88
1218
1221
Echo . . . . . . . . . . . . . . . . . . . . . . 2000-05* 1224
Highlander . . . . . . . . . . . . . . . . . 2001-05* 1227
Land Cruiser . . . . . . . . . . . . . . . 1998-05*
1991-97
1981-90
1230
1232
1235
Matrix . . . . . . . . . . . . . . . . . . . . . 2003-05* NEW
MR2. . . . . . . . . . . . . . . . . . . . . . . 2000-03
1991-95
1985-89
1237
1239
1241
Paseo . . . . . . . . . . . . . . . . . . . . . 1992-98 1243
Previa . . . . . . . . . . . . . . . . . . . . . 1991-97 1245
Prius . . . . . . . . . . . . . . . . . . . . . . 2004-05*
2001-03
NEW
1247
RAV4 . . . . . . . . . . . . . . . . . . . . . . 2001-04
1996-00
1250
1253
ISBN 0-8470-2661-2 9
INDEX OF VEHICLES (Cont.) JUNE 2005
Bold Type Indicates New Model Year
*Indicates New or Updated Information
TOYOTA (Cont.)
Sequoia . . . . . . . . . . . . . . . . . . . . 2001-05* 1256
Sienna . . . . . . . . . . . . . . . . . . . . . 2004-05*
1998-03
NEW
1258
Solara. . . . . . . . . . . . . . . . . . . . . . 2004-05*
1999-03
NEW
1261
Supra . . . . . . . . . . . . . . . . . . . . . . 1993-98
1986-92
1263
1265
Tacoma. . . . . . . . . . . . . . . . . . . . . 2001-04
1995-00
1269
1272
Tercel . . . . . . . . . . . . . . . . . . . . . . 1991-99
1983-90
1274
1277
T-l00 (Pickup) . . . . . . . . . . . . . . . . 1993-98 1280
Pickup. . . . . . . . . . . . . . . . . . . . . . 1989-95
1979-88
1282
1284
Tundra . . . . . . . . . . . . . . . . . . . . . 2000-05* 1287
Van Wagon . . . . . . . . . . . . . . . . . . 1984-89 1289
4Runner . . . . . . . . . . . . . . . . . . . . 2003-05*
1996-02
1990-95
1984-89
NEW
1291
1293
1296
Notes
Estimating Information P1
General Information
ASSEMBLY ILLUSTRATIONS: The illustrations are typical. All
illustrations may show more or fewer parts than you actually
receive when you order the used part or assembly. Check
included items with your supplier.
Reader Reply Card/Toll-Free Number
Your comments and suggestions are appreciated and valuable
to us. A reader reply card is provided in each issue for your use
to correspond with Mitchell concerning the information in this
Guide. Just fill out the card and send it to us, or call us toll free at
800-854-7030, Extension 8220. In the 858 area call 578-6550.
You will receive a response to each inquiry.
Symbols
SYMBOLS: The following symbols are used throughout this
Guide and are explained in detail in each section.
# LABOR FOOTNOTE: Special labor situations or
requirements are denoted with a footnote symbol. The
explanation follows as closely as possible to the time referenced.
m A designation that appears in a separate text column to the
left of the labor time column to identify components for which R&I
or R&R is commonly considered to be a mechanical operation
when performed in a collision repair environment.
s A designation that appears in a separate text column to the
left of the labor time column to identify unibody structural
componentsthose which support the weight of the vehicle and
absorb the energy of the impact as well as road shock.
Definitions
REMOVE AND INSTALL (R&I): Remove a part or assembly, set
it aside and reinstall it later. The time shown includes the
alignment that can be done by shifting the part or assembly.
REMOVE AND REPLACE (R&R): Remove a damaged part or
assembly identified as included within the Procedure
Explanation and replace it with an undamaged salvaged part or
assembly. Replacement includes the alignment that can be done
by shifting the part or assembly and sealing the welded or
bolted-on seams where necessary.
FRAME SETUP: This procedure includes the following:
Disconnect battery or remove as necessary. Lift or jack up
vehicle. Remove wheels as needed. Attach mounting brackets
includes detaching or moving necessary lines, brackets or bolted
on parts/assemblies for access. Lower vehicle onto machine as
per manufacturer's direction. Remove vehicle from machine.
Special Cautions
STRUCTURAL GLASS: Windshields, back windows, quarter
and side glass that was originally installed by the vehicle
manufacturer utilizing urethane, should be reinstalled with
urethane. The urethane bonds the glass to the vehicle and
makes the glass part of the vehicle structure. Ensure that the
vehicle manufacturer and/or I-CAR recommended installation is
followed, and that the urethane is properly cured before
returning the vehicle to service.
SUPPLEMENTAL RESTRAINT SYSTEMS: Vehicle
manufacturer's recommended service and repair procedures
must be followed when servicing an Air Bag System. Certain
safety precautions and disabling procedures must be observed
when performing repairs.
See Mitchell's Air Bag Service & Repair Manual for system
description and operation checks, precautions, disabling and
activating procedures, component removal and installation
procedures, and diagnosis and testing information.
Caution: Never install used/salvaged Air Bag system
components from another vehicle or a new part different from
that specified by the manufacturer. Refer to manufacturers
recommended service procedures.
MAIN COMPUTER MODULE: When working with vehicles
equipped with on-board computers, manufacturers recommend
removal if the temperature is likely to exceed 80C or 176F. Do
not apply heat from a torch or weld in the immediate vicinity of
computers without protecting them. Remove if necessary.
Never connect or disconnect these units with the ignition
switched on, or when charging the battery with negative battery
cable connected. Before servicing, ground yourself and ground
the work area to discharge stored static electricity.
SEAT BELTS: Many vehicle manufacturers advise replacement
of seat belts when stressed by occupants in a collision. Refer to
vehicle manufacturer or service manual for clarification.
SAFETY NOTE: Assemblies or parts should be thoroughly
checked for safety, as well as for excessive wear before
installation. Appearance of such items in this Guide does not
imply any endorsement or recommendation for their use.
Mitchell International assumes no responsibility for the condition
of, or use of salvaged parts.
P2 Estimating Information
Procedure Explanations
LABOR TIMES: THE LABOR TIMES SHOWN IN THIS
PUBLICATION ARE IN HOURS AND TENTHS OF AN HOUR
(6 MINUTES) AND ARE FOR REPLACEMENT WITH
UNDAMAGED USED PARTS.
Labor times listed in this Guide are to be used to estimate time
needed to replace parts or assemblies with undamaged used
parts or assemblies of like kind and quality. These suggested
times may vary depending on vehicle condition, labor
technicians experience, shop equipment, etc.
LABOR CATEGORIES: The labor times shown in the Guide fall
into various categories (for example: body, frame, mechanical)
as determined by the repair facility's operating procedures. As a
guide, components for which R&I or R&R is commonly
considered to be a mechanical operation when performed in a
collision repair environment are designated with the letter "m" in
the text. These designations are only a guide. They are not
necessarily all inclusive, nor do they suggest the application of a
labor rate.
WELDED PANELS: Replacement labor times for panels that are
joined by welding include the necessary use of inserts and
accepted sectioning guidelines developed by OEMs, I-CAR, and
TECH-COR. The labor times shown in the guide also include
grinding, filling, and final sanding of welded seams with up to
150 grit sandpaper to match the original panel contour.
SHOP MATERIAL: The labor times shown in this publication do
not take into account the cost of any materials or the cost of
hazardous materials recycling or disposal.
DISABLE AND ENABLE AIR BAG SYSTEM: The labor times
shown in the guide represent the procedures necessary to
disable and enable the air bag system in order to replace air bag
system components and/or to perform repairs not related to the
air bag system; e.g., welding. This procedure includes visually
monitoring the air bag warning light to verify proper system
functionality. The allowance does not include troubleshooting of
the system if proper system functionality is not present.
DIAGNOSE AIR BAG SYSTEM: The labor times shown in the
guide to diagnose air bag systems include system disable and
enable, removal and installation of air bag module(s) (where
required), installation of appropriate simulators, and retrieving
and clearing of trouble codes. Time for specific troubleshooting
of Diagnostic Trouble Codes (DTCs) is not included.
PROCEDURE REFERENCE: Throughout each vehicle "service''
there are Procedure Explanation reference notes located
immediately following the main section headings. Example:
FRONT INNER STRUCTURE is followed by, "Use Procedure
Explanations 2 and 32 with the following text.'' This indicates that
the text portion and the Procedure Explanations for FRONT
INNER STRUCTURE and Refinish should be used in
conjunction with one another when writing a damage report.
LABOR RELATED NOTES IN THE TEXT PORTION
OVERRIDE THE PROCEDURE EXPLANATION PAGES.
PROCEDURES: The Procedure Explanations on the following
pages outline the operations which are or are not included in the
labor time listed in each vehicle "service.'' You are encouraged to
become familiar with these procedure pages to be sure you have
a thorough understanding of the Mitchell approach to collision
estimating.
The left Included Operations column means that the labor time
shown in the Mitchell Replacement Assemblies Estimating
Guide text includes that particular operation or operations.
The right Not Included Operations column means that the
labor time in the text does not include that particular operation or
operations. Performance of one or more of these operations may
or may not be necessary as determined by the individual job
requirements. If an add-on time has been established for any of
these operations, it will be shown in the text. If a time has not
been established or if the add-on time is dependent on
conditions that vary due to collision damage (example: access
time, free up parts), the additional time should be recorded on
the damage report. Labor times relating to the repair of a
damaged panel would come under this category.
Additions to Labor Times
Due to the wide range of collision damage and vehicle
conditions, labor times for the following operations are not
included in the Guide.
ACCESS TIME: Remove damaged parts by cutting, pushing,
pulling, etc.
AIR CONDITIONING: Evacuate and recharge system.
ANTI-CORROSION RUST RESISTANT MATERIAL: Remove
and/or apply weldable zinc primers, wax, petroleum based
coatings, undercoating or any type of added conditioning.
PAINT AND SHOP MATERIALS: Additional costs.
BROKEN GLASS CLEAN UP
DETAIL: Clean vehicle to pre-accident condition.
DRILL OR FILL TIME: For attachment parts.
ELECTRONIC COMPONENTS:
Time to remove and install as necessary; includes wiring
and/or wiring harness and computer module.
Time to reset memory code function when battery has
been disconnected to perform repairs.
FABRICATION: Fabrication of reinforcements or inserts (new
component not cut or manufactured from existing or salvaged
part, but from raw stock).
FRAME SETUP: See Definitions Section page P1.
FREE UP PARTS: Time necessary to free up parts frozen by
rust or corrosion on vehicle or replacement part.
MEASURE AND IDENTIFY: Structural damage to unibody
vehicles.
METAL TRIMMING: Trimming of welded assemblies to be
installed.
MOULDING OR NAMEPLATES: Time to remove and replace,
install, or clean and retape.
REPAIR OR ALIGN: Parts adjacent to parts or assemblies
being replaced.
REWORK PARTS: To fit a particular year or model (example:
cutting holes for lamps, modifying a radiator support).
STRIPES, DECALS, LABELS, WARNINGS, OR OVERLAYS:
Time to remove or install these items.
TAR AND GREASE: Removal of these or any other materials
that would interfere with operation.
TRANSFER TIME: To remove a damaged part from salvage
assembly, remove undamaged part from damaged assembly
and reinstall that part on the salvage assembly (R&R&R).
Example: lights, trim, mirror.
WIRING AND WIRING HARNESS: Time to remove and install
or replace, unless otherwise noted.
Estimating Information P3
Unibody Structural Components
Unibody structural components are parts which support the
weight of the vehicle and absorb the energy of the impact as well
as road shock. These components are designated with the letter
"s" in the text. The components are the radiator support, front
and rear unirails, apron and wheelhouse (strut type) assemblies,
rocker panel assemblies and suspension crossmembers. Body
pillars, while not primary load-bearing structures, also require
special treatment and are considered structural components.
Not all unibody vehicles have rear strut wheelhouse assemblies.
An illustrated listing of these components appears below.
Certain body styles may have components in addition to those
listed below that the vehicle manufacturer has identified as
structural. These are noted in the text. To ensure the integrity of
the repaired vehicle, particular care should be taken in the
replacement of any structural component.
Component identification and illustration
courtesy of TECH-COR, Inc.
P4 Procedure Explanation
.
Front Bumper/
Sheet Metal
Bumper Assembly R&R
Included Operations
Remove assembly from frame, impact absorbers or mounting
arms
Replace as an assembly
Remove and replace impact absorbers
Adjust alignment to vehicle
Not Included Operations
Refinish bumper
Remove and install or replace:
Mouldings, nameplates, lamps, etc.
Optional accessories (example: auxiliary lamps, fog lamps,
spoiler, brush guard)
Bumper/Grille Assembly R&R
Included Operations
Remove assembly from frame, impact absorbers or mounting
arms
Replace as an assembly
Remove and replace impact absorbers
Adjust alignment to vehicle
Not Included Operations
Refinish cover
Aim lamps
Remove and install or replace:
Mouldings, nameplates, lamps, etc.
Optional accessories (example: auxiliary lamps, fog lamps,
spoiler, brush guard)
Front Panel R&R
Included Operations
Remove and replace as an assembly
Align to adjacent parts
Not Included Operations
Refinish front panel
Aim lamps
Remove and install or replace:
Bumper assembly
Lamps attached to panel
Grille assembly
Mouldings, nameplates, etc.
Procedure Explanation P5
(continued)
Front Bumper/
Sheet Metal
Front Sheet Metal R&R (Bolt-On) Frame Type
Included Operations
Remove and replace as an assembly:
Radiator
Radiator support
Impact absorbers or brackets
Fenders
Bumper assembly
Front panel
Hood
Grille assembly
Headlamp assemblies
Not Included Operations
Refinish sheet metal
Aim lamps
Remove and install or replace:
Battery
Mouldings, nameplates, etc.
Bolted on parts that are included in the salvaged assembly
(example: radiator, fenders, headlamp assemblies, etc.)
Wiring and/or wire harness
Wheel
Front Sheet Metal R&R (Bolt-On) Unibody
Included Operations
Remove and replace:
Bumper assembly
Impact absorbers or brackets
Fenders
Hood
Front panel
Grille assembly
Headlamp assemblies
Not Included Operations
Refinish assembly
Aim lamps
Remove and replace or install:
Battery
Mouldings, nameplates, etc.
Rocker moulding
Bolted on parts that are included in the salvaged assembly
(example: fenders, grille assembly, headlamp assemblies,
etc.)
Wheel
P6 Procedure Explanation
Front Inner Structure
Front Assembly R&R
Included Operations
Remove and replace radiator support and both apron/rails
Remove and install:
Cowl trim if necessary
Remove and install or replace:
Shroud and radiator assembly
Impact absorbers or mounting arms if necessary to perform
operation
Loosen and pull back carpet and insulation as required and if
necessary
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Labor times for inner panels,
rails or reinforcements are with outer panels removed.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish front assembly
Aim lamps
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Bumper assembly
Hood panel
Front panel
Front fenders
Engine
Wiring and/or wiring harness
Hard shell cowl panel insulation
Remove and replace:
Radiator hoses
Fan, pulley, fan clutch or belts
Decals (example: EPA, body identification, caution/danger)
Remove and install or replace:
Suspension assemblies
Bolted parts and assemblies (example: fluid reservoirs and
coolers, vapor canister, cruise control, air conditioning
components)
Instrument panel and center console
Seat assemblies
Windshield and mouldings
Air safety bag
Upper reinforcements
Wheel alignment
Frame set up (see Definitions page P1, estimate time
required)
Trimming of welded assembly to be installed
Procedure Explanation P7
(continued)
Front Inner Structure
Partial Front Assembly R&R
Included Operations
Remove and replace radiator support and one apron/rail
Remove and install:
Cowl trim
Remove and install or replace:
Shroud and radiator assembly
Impact absorbers or mounting arms if necessary to perform
operation
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Labor times for inner panels,
rails or reinforcements are with outer panels removed.
Not Included Operations
Refinish partial front assembly
Aim lamps
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Bumper assembly
Hood panel
Front panel
Front fenders
Engine
Wiring and/or wiring harness
Hard shell cowl panel insulation
Remove and replace:
Radiator hoses
Fan, pulley, fan clutch or belts
Decals (example: EPA, body identification, caution/danger)
Remove and install or replace:
Suspension assemblies
Bolted parts and assemblies (example: fluid reservoirs and
coolers, vapor canister, cruise control, air conditioning
components)
Instrument panel and center console
Seat assemblies
Windshield and mouldings
Air safety bag
Upper reinforcements
Wheel alignment
Frame set up (see Definitions page P1, estimate time
required)
Trimming of welded assembly to be installed
P8 Procedure Explanation
(continued)
Front Inner Structure
Short Front Assembly R&R
Included Operations
Remove and replace radiator support and both aprons
forward of the shock towers
Remove and install or replace:
Shroud and radiator assembly
Impact absorbers or mounting arms if necessary to perform
operation
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Labor times for inner panels,
rails or reinforcements are with outer panels removed.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish short front assembly
Aim lamps
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Bumper assembly
Hood panel
Front panel
Front fenders
Engine
Wiring and/or wiring harness
Remove and replace:
Frame rails
Radiator hoses
Fan, pulley, fan clutch or belts
Decals (example: EPA, body identification, caution/danger)
Remove and install or replace:
Suspension assemblies
Bolted parts and assemblies (example: fluid reservoirs and
coolers, vapor canister, cruise control, air conditioning
components)
Air safety bag
Upper reinforcements
Frame set up (see Definitions page P1, estimate time
required)
Trimming of welded assembly to be installed
Procedure Explanation P9
Hood
Hood Panel R&R
Included Operations
Remove and replace as an assembly
Align to adjacent parts
Not Included Operations
Refinish hood
Remove and install or replace:
Hinges
Gas prop rod
Insulator
Lamps
Decals, labels
Mouldings, nameplates, etc.
Grille
Washer nozzles
Front or Rear Fender
Front Fender, Rear Fender or Fender/Wheelhouse R&R
Included Operations
Remove and replace as an assembly
Align to adjacent parts
Not Included Operations
Refinish fender
Aim lamps
Remove and install or replace:
Bumper assembly
Lamps attached to fender
Front panel
Wheel
Mouldings, nameplates, etc.
P10 Procedure Explanation


Front Fender &
Radiator Support
Front Fender & Radiator Support R&R (Non-Welded)
Included Operations
Remove and replace as an assembly
Align to adjacent parts
Remove and replace or install:
Radiator
Not Included Operations
Refinish fender radiator support
Aim lamps
Remove and replace or install:
Bumper assembly
Lamps attached to fender
Front panel
Grille
Valance panel
Filler panels
Battery
A/C condenser or receiver/drier
Hood
Parts and assemblies attached to wheelhouse
Hoses
Wheel
Mouldings, nameplates, etc.
Transfer or replace labels, decals, or warnings
.
Frame
Frame Assembly R&R
Included Operations
Remove and install:
Front and rear bumpers
Front sheet metal as an assembly
Body assembly
Pickup bed
Mechanical assemblies (example: engine, transmission,
suspension, fuel tank, differential and components)
Remove and install or replace:
Engine mounts/absorbers
Wiring and/or wiring harness if necessary
NOTE: It may be necessary to transfer parts from the
damaged frame to the used frame assembly. This cannot be determined until
you see the used frame assembly. The additional time needed for this
operation must be estimated.
Not Included Operations
Overhaul assemblies or replace parts of assemblies that are
transferred
Remove and install or replace:
Welded or riveted assemblies of the frame (see Note)
Optional accessories (example: auxiliary lamps and fuel
tanks, brush guard, lift kit, bed liner, trailer hitch, trailer
connector)
Wheel alignment
Adjust control linkage
Bleed brakes if necessary
Evacuate and recharge Air Conditioning if so equipped and
necessary
Refrigerant recovery if necessary
Procedure Explanation P11
(continued)
Frame
Frame SectionFront or Rear R&R
Included Operations
Replace used frame section with necessary components
intact
Cut and remove damaged frame section
Remove and replace frame mounted steering gear
NOTE: Sectioning of a panel may or may not be
recommended by vehicle manufacturer. This procedure should only be
performed when a qualified and knowledgeable technician has determined
that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Adjust transmission linkage
Bleed brakes if necessary
Wheel alignment
Remove and install or replace:
Sheet metal
Bumper assembly
Suspension
Engine
Fuel tank
Fluid lines
Evacuate and recharge Air Conditioning if so equipped and
necessary
Refrigerant recovery if necessary
Wheel Alignment
Adjust Front Alignment
Included Operations
Position vehicle on alignment rack and check/adjust tire
pressure
Check ride height and adjust to vehicle manufacturer
specifications
Set-up gauges on all 4 wheels and check wheel run out and
front suspension for wear
Determine vehicle tracking by checking thrust angle to
vehicle center line
Center steering wheel
Adjust front caster, camber and toe-in where applicable
Perform vehicle manufacturer recommended shimming
procedures if necessary
Remove vehicle from alignment equipment
Verify alignment by road test
Not Included Operations
Diagnostic road test to determine if alignment operations are
necessary
Straighten or replace suspension parts and/or structural
components
Shift or align engine subframe/crossmember and/or axle
housing
R&I steering wheel
Non-vehicle manufacturer shimming
Adjust wheel bearings
Adjust rear wheel alignment
NOTE: Labor times for Wheel Alignment are based on the
use of Four Wheel Alignment equipment to ensure that a minimum Thrust
Angle Alignment is provided in all instances where a Four Wheel Alignment
cannot be performed. If other than Four Wheel Alignment equipment is used,
some adjustments in labor times may be appropriate.
P12 Procedure Explanation
(continued)
Wheel Alignment
Adjust Four-Wheel Alignment
Included Operations
Position vehicle on alignment rack and check/adjust tire
pressure
Check ride height and adjust to vehicle manufacturer
specifications
Set-up gauges on all 4 wheels and check wheel run out and
suspension for wear
Determine vehicle tracking by checking thrust angle to
vehicle center line
Center steering wheel
Adjust front and rear caster, camber and toe-in where
applicable
Perform vehicle manufacturer recommended shimming
procedures if necessary
Remove vehicle from alignment equipment
Verify alignment by road test
Not Included Operations
Diagnostic road test to determine if alignment operations are
necessary
Straighten or replace suspension parts and/or structural
components
Shift or align engine subframe/crossmember and/or axle
housing
Shift or align rear suspension axle assembly, carrier and/or
housing
R&I steering wheel
Non-vehicle manufacturer shimming
Adjust wheel bearings
Adjust Rear Alignment
Included Operations
Position vehicle on alignment rack and check/adjust tire
pressure
Check ride height and adjust to vehicle manufacturer
specifications
Set-up gauges on all 4 wheels and check wheel run out and
rear suspension for wear
Determine vehicle tracking by checking thrust angle to
vehicle center line
Adjust rear caster, camber and toe-in where applicable
Perform vehicle manufacturer recommended shimming
procedures if necessary
Remove vehicle from alignment equipment
Verify alignment by road test
Not Included Operations
Diagnostic road test to determine if alignment operations are
necessary
Straighten or replace suspension parts and/or structural
components
Shift or align rear suspension axle assembly carrier and/or
housing
R&I or center steering wheel
Non-vehicle manufacturer shimming
Adjust wheel bearings
Adjust front wheel alignment
NOTE: If Front Wheel Adjustment is necessary, cancel
Adjust Rear Alignment procedure and use Adjust Four Wheel Alignment
procedure.
Procedure Explanation P13
Front or Rear
Suspension
Suspension R&R
Included Operations
Remove and replace as an assembly
Remove and install wheel
CAUTION: Check state laws regarding the use of
used suspension and/or brake components
IMPORTANT REMINDER: Due to the design of
suspension on unibody vehicles, it may be necessary to perform four wheel
alignment.
Not Included Operations
Wheel alignment
Bleed brakes if necessary
Engine
Engine & Transmission R&I
Included Operations
Disconnect and connect:
Necessary components to remove and install engine/
transmission as an assembly
Remove and install hood assembly
NOTE: Labor times shown in the text are only to remove
and install the engine and/or transmission assembly to facilitate other work
and are not for engine or transmission replacement.
Not Included Operations
Remove and install:
Radiator if necessary
Any parts on engine if necessary
Adjust linkage if adjustable type
Evacuate and recharge air conditioning if so equipped and
necessary
Refrigerant recovery if necessary
P14 Procedure Explanation


Steering Gear
and Column
Steering Gear & Column R&R
Included Operations
Each operation identified is considered to be a stand alone
operation
Column assembly is with steering wheel intact
Remove and install or replace:
Lock cylinder
Not Included Operations
Refinish column
Wheel alignment
Recode lock cylinder
Remove from salvaged assembly:
Lock cylinder
Air bag module
NOTE: Refer to Safety Note in Special Cautions on
Estimating Information page P1.
Glass and Interior
Instrument Panel R&R
Included Operations
Disconnect and connect:
Necessary wiring, hoses and cables
Remove and replace as an assembly
Loosen steering column for access
Test all necessary functions of electrical components for
correct operation and reset as required
Not Included Operations
Refinish instrument panel or crash pad
Remove and install:
Front seats
Steering column
Main wiring harness
Remove and install or replace:
Control cables (example: hood release, remote mirrors)
Optional equipment (example: electronic components,
center console, cruise control)
Remote mirrors
Air bag module
Repair/Rework parts (example: cut holes for modification)
Drill holes for installing trim
Transfer instruments
Procedure Explanation P15
(continued)

Glass and Interior
Windshield/Back Window R&R
Included Operations
Remove and replace:
Reveal mouldings
Garnish mouldings
Wiper arms
Rear view mirror
Replace weatherstrip
Clean up old adhesive as necessary
Test for leaks
Not Included Operations
Remove and install or replace:
High mount stop lamp
Remove and replace:
Aftermarket window tint
Broken glass clean up
IMPORTANT REMINDER: No windshield or flush
mounted reveal moulding can be removed without the possibility of breakage.
Unintentional damage to glass that is considered a structural member by the
vehicle manufacturer may occur when attempting alignment pulls to correct
unibody collision damage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I, and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
Cowl Side and
Door Post
Cowl Side & Door Post R&R
Included Operations
Remove and replace as an assembly
Cut in windshield opening and at base of door post
Remove and install or replace:
Front Door
Cowl side trim
Weathercords
Weatherstrips
Sill plates
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish cowl side and door post
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Front fender
Windshield, seals or mouldings
Restraint systems
Instrument panel, instruments, etc.
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No windshield or flush
mounted reveal moulding can be removed without the possibility of breakage.
Unintentional damage to glass that is considered a structural member by the
vehicle manufacturer may occur when attempting alignment pulls to correct
unibody collision damage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I, and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
P16 Procedure Explanation
Rocker Panel
Rocker Panel R&R
Included Operations
Remove and replace inner and outer panels
Cut at door posts, center pillar, lock pillar or dog leg
Remove and install or replace:
Cowl side trim
Center pillar trim
Quarter trim at sill
Sill plates
Seats
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not e recommended by vehicle manufacturer. This procedure should only
be performed when a qualified and knowledgeable technician has determined
that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish rocker panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Front and rear doors
Rocker moulding
Control cables (latch release, etc.)
Fluid lines
Restraint systems
Remove and replace or loosen rear edge of front fender
Trimming of welded assembly to be installed
Rocker Panel
and Center Pillar
Rocker Panel & Center Pillar R&R
Included Operations
Remove and replace inner and outer rocker panel and center
pillar
Cut center pillar below roof and rocker panel at base of door
post and dog leg
Remove and install or replace
Rear Door
Cowl side trim
Center pillar trim
Sill plates
Seats
Quarter trim at sill
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish rocker and center pillar
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Front door
Rocker panel moulding
Control cables (latch release, etc.)
Restraint systems
Fluid lines
Headliner
Remove and replace or loosen rear edge of front fender
Trimming of welded assembly to be installed
Procedure Explanation P17
Front/Rear/Side
Cargo or Back Door
Door Assembly R&R
Included Operations
Remove and replace as an assembly
Remove and install or replace:
Trim panel
Lock cylinder
Water/dust barrier
IMPORTANT REMINDER: No side or back glass (non-
removable) or flush mounted reveal moulding can be removed without the
possibility of breakage. Agree beforehand who will incur the charge for
damage occurring during normal removal and installation.
Not Included Operations
Refinish door
Remove and replace:
Outside mirrors
Aftermarket window tint
Remove and install or replace:
Restraint systems
Replace or transfer parts attached to door (example: outside
handle, glass, run channels, regulator, vent assembly,
weatherstrip)
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panel
Lock cylinder
Door Glass R&R
Included Operations
Remove and install:
Trim panel
Garnish mouldings
Remove and install or replace:
Belt moulding if necessary
Outside rear view mirror if necessary
Parts attached to glass
Water/dust barrier
Replace weatherstrip if so attached
Replace necessary adhesive/urethane
Clean up old adhesive in opening area
Align glass
Test for leaks
Not Included Operations
Remove and install or replace:
Glass regulator and motor
Remove and replace:
Aftermarket window tint
Broken glass clean up
P18 Procedure Explanation
Doors and
Center Pillar
Doors & Center Panel R&R
Included Operations
Cut center pillar below roof and at base
Remove and install or replace:
Center pillar trim
Door trim panels
Lock cylinder
Sill plates
Front and rear doors
Water/dust barrier
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle
Not Included Operations
Refinish doors and center pillar
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Control cables (latch release, etc.)
Restraint systems
Fluid lines
Mouldings, nameplates, etc.
Outside mirror
Headliner
Replace or transfer parts attached to door (example: outside
handle, glass, run channels, regulator, vent assembly,
weatherstrip)
Remove and replace or loosen rear edge of front fender
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Trimming of welded assembly to be installed
Procedure Explanation P19
Doors/Center Pillar
and Rocker
Doors/Center Pillar & Rocker R&R
Included Operations
Remove and replace inner and outer rocker panels and
center pillar
Cut center pillar below roof and rocker panel at base of door
posts and dog leg
Remove and install or replace:
Front and rear doors
Cowl side trim
Center pillar trim
Quarter trim at sill
Door trim panels
Lock cylinder
Sill plates
Seats
Water/dust barrier
Loosen and pull back carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish doors, center pillar and rocker panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Mouldings, nameplates, etc.
Control cables (latch release, etc.)
Restraint systems
Fluid lines
Outside mirror
Headliner
Replace or transfer parts attached to door (example: outside
handle, glass, run channels, regulator, vent assembly,
weatherstrip)
Remove and replace or loosen rear edge of front fender
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Trimming of welded assembly to be installed
P20 Procedure Explanation
Doors/Center Pillar/
Rocker and Quarter
Doors/Center Pillar/Rocker & Quarter R&R
Included Operations
Remove and replace center pillar, rocker and quarter as an
assembly
Cut through window opening and at base of front door post,
includes wheelhouse
Remove and install:
Luggage compartment trim
Cowl side trim
Center pillar trim
Quarter trim
Plastic wheelhouse liner
Door trim panels
Lock cylinder
Sill plates
Seats
Tail lamp
Rear bumper
Filler panel
Stone deflector
Lower valance
Parcel shelf trim
Remove and install or replace:
Side and back glass, seals or mouldings
Front and rear doors
Water/dust barriers
Loosen and pull back cloth type headliner, carpet and
insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish doors, center pillar, rocker and quarter panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Headliner (all types)
Restraint systems
Remove and install or replace:
Fuel tank
Antenna
Control cables (latch release, etc.)
Fluid lines
Mouldings, nameplates, etc.
Suspension assembly
Luggage lid
Outside mirror
Replace or transfer parts attached to door (example: outside
handle, glass, run channels, regulator, vent assembly,
weatherstrip)
Recode lock cylinder
Remove or replace or loosen rear edge of fender
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Trimming of welded assembly to be installed
Procedure Explanation P21
Roof
Roof Section R&R
Included Operations
Cut in windshield and back glass openings
Remove and install or replace:
Windshield, seals or mouldings
Side and back glass, seals or mouldings
Headliner (All types)
Sunvisors or grip handles
Front and rear seats (Passenger/Pickup vehicles)
Front seats (Van/Utility vehicles)
Lift gate
Quarter trim
Weathercords
Windshield pillar trim
Center pillar trim
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish roof section
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Restraint systems
Luggage rack
Roof cap and/or vinyl cover
Adhesive exterior trim
Stripes, decals, transfers or overlays
Drip mouldings
Sound deadener
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No windshield, back or quarter
glass (if applicable), or flush mounted reveal mouldings can be removed
without the possibility of breakage. Unintentional damage to glass that is
considered a structural member by the vehicle manufacturer may occur when
attempting alignment pulls to correct unibody collision damage. Agree
beforehand who will incur the charge for damage occurring during normal
R&R or R&I, and whether additional labor time will be required to perform R&I
operations on glass secured by urethane.
P22 Procedure Explanation
Roof and Back Panel
Roof & Back Panel R&R
Included Operations
Cut in windshield opening and at base of lock pillars
Remove and install:
Windshield, seals or mouldings
Seats
Headliner (All types)
Interior trim (base model only)
Sill plates
Lock strikers
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish roof and back panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Back glass and mouldings
Quarter glass and mouldings
Pickup bed assembly
Restraint systems
Fuel tank
Remove from salvaged assembly:
Interior trim panels
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No windshield, back or quarter
glass can be removed without the possibility of breakage. Agree beforehand
who will incur the charge for damage occurring during normal R&R or R&I and
whether additional labor time will be required to perform R&I operations on
glass secured by urethane.
Procedure Explanation P23

Back Panel
Back Panel R&R
Included Operations
Cut in window opening, corner panel seams and base of lock
pillar
Remove and install:
Seats
Trim (base model only)
Back or quarter glass, seals or mouldings
Loosen and pull back cloth type headliner, carpet and
insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish back panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install:
Pickup bed assembly
Headliner (All types)
Restraint systems
Fuel tank
Remove from salvaged assembly:
Interior trim panels
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No back glass or flush
mounted reveal mouldings can be removed without the possibility of
breakage. Agree beforehand who will incur the charge for damage occurring
during normal R&R or R&I and whether additional labor time will be required
to perform R&I operations on glass secured by urethane.
Back and Corner-
Side Panel
Back & Corner Side-Panels R&R
Included Operations
Cut in window opening, seam of back panel and base of lock
pillar
Remove and install:
Seats
Interior trim (base model only)
Sill plates
Lock strikers
Quarter glass, seals or mouldings
Remove and replace:
Back glass, seals or mouldings
Loosen and pull back cloth type headliner, carpet and
insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish back and corner panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Pickup bed assembly
Headliner (All types)
Restraint systems
Fuel tank
Remove from salvaged assembly:
Interior trim panels
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No back or quarter glass (if
applicable) or flush mounted reveal mouldings can be removed without the
possibility of breakage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
P24 Procedure Explanation
Cab Assembly
Cab Assembly R&R
Included Operations
Remove and install:
Cab as an assembly
Headliner (All types)
Interior trim (base model only)
Seats
Lock cylinders
IMPORTANT REMINDER: No windshield, back or quarter
glass (if applicable) or flush mounted reveal mouldings can be removed
without the possibility of breakage. Agree beforehand who will incur the
charge for damage occurring during normal R&R or R&I and whether
additional labor time will be required to perform R&I operations on glass
secured by urethane.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish cab assembly
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Front sheet metal
Windshield, seals or mouldings
Quarter glass, seals or mouldings
Back glass, seals or mouldings
Pickup bed assembly
Mouldings, nameplates, etc.
Instrument panel
Steering column
Fuel tank
Outside mirrors
Restraint systems
Remove from salvaged assembly:
Interior trim panels
Lock cylinders
Procedure Explanation P25
Rear Section
Rear Section R&R
Included Operations
Cut at base of roof line and at base of lock pillar or dog legs
Remove and install or replace:
Quarter trim
Plastic wheelhouse liners
Side and back glass, seals or mouldings
Rear seat
Sill plates
Bumper assembly
Luggage compartment trim
Lock cylinder
Lock strikers
Water/dust barriers
Loosen and pull back cloth type headliner, carpet or
insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: No back glass or flush
mounted reveal mouldings can be removed without the possibility of
breakage. Unintentional damage to glass that is considered a structural
member by the vehicle manufacturer may occur when attempting alignment
pulls to correct unibody collision damage. Agree beforehand who will incur
the charge for damage occurring during normal R&R or R&I, and whether
additional labor time will be required to perform R&I operations on glass
secured by urethane.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish rear section
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All types)
Mouldings, nameplates, etc.
Restraint systems
Suspension assembly
Antenna
Fuel tank
Control cables (latch release, etc.)
Fluid lines
Convertible top
Removable hard top
Exhaust system
Lift gate
Lamp assemblies
Center console
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Trimming of welded assembly to be installed
P26 Procedure Explanation
Rear Section and Roof
Rear Section & Roof R&R
Included Operations
Cut in windshield openings and front door openings
Remove and install or replace:
Quarter trim
Plastic wheelhouse liners
Windshield, seals or mouldings
Rear seat
Front seats
Center pillar trim
Sill plates
Bumper assembly
Luggage compartment trim
Lock cylinder
Lock strikers
Water/dust barriers
R&I carpet and insulation as required
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: No windshield, back or quarter
glass (if applicable) or flush mounted reveal mouldings can be removed
without the possibility of breakage. Agree beforehand who will incur the
charge for damage occurring during normal R&R or R&I and whether
additional labor time will be required to perform R&I operations on glass
secured by urethane.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish rear section
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All types)
Restraint systems
Suspension assembly
Back glass, seals or mouldings
Antenna
Fuel tank
Mouldings, nameplates, etc.
Control cables (latch release, etc.)
Fluid lines
Front and rear doors
Exhaust system
Lamp assemblies
Center console
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Trimming of welded assembly to be installed
Procedure Explanation P27
Quarter and Back Panel
Quarter & Back Panel R&R
Included Operations
Cut in window openings at base or door post or dog legs,
includes wheelhouse
Remove and install or replace:
Side and back glass, seals or mouldings
Quarter glass, seals or mouldings
Rear seat
Sill plates
Parcel shelf trim
Quarter trim
Plastic wheelhouse liner
Tail lamps
Bumper assembly
Luggage compartment trim
Lock cylinder
Lock strikers
Filler panel, stone deflector or rear lower valance
Water/dust barrier
Remove and replace caulking for standard factory application
Loosen or pull back cloth type headliner, carpet and
insulation as required
Loosen convertible top
IMPORTANT REMINDER: No back or quarter glass (non-
movable) or flush mounted reveal mouldings can be removed without the
possibility of breakage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish quarter and back panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All types)
Restraint systems
Suspension assembly
Antenna
Fuel tank
Control cables (latch release, etc.)
Fluid lines
Luggage lid
Liftgate
Wheel
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Remove and replace:
Floor pan
Trimming of welded assembly to be installed
P28 Procedure Explanation
Quarter and
Rocker Panel
Quarter & Rocker Panel R&R
Included Operations
Cut in window openings and rocker panel as necessary,
includes wheelhouse
Remove and install or replace:
Quarter trim
Plastic wheelhouse liner
Side and back glass, seals or mouldings
Seats
Parcel shelf trim
Cowl side trim
Filler panels, stone deflector, or lower valance panel
Sill plates
Bumper assembly
Lock strikers
Tail lamp
Luggage compartment trim
Water/dust barrier
Loosen or pull back cloth type headliner, carpet and
insulation as required
Remove and replace caulking for standard factory application
Loosen convertible top at quarter
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish quarter and rocker panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All types)
Restraint systems
Suspension assembly
Luggage lid
Antenna
Liftgate
Fuel tank
Control cables (latch releases, etc.)
Fluid lines
Mouldings, nameplates, etc.
Wheel
Remove from salvaged assembly:
Interior trim panels
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No back or quarter glass (non-
movable) or flush mounted reveal mouldings can be removed without the
possibility of breakage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
Procedure Explanation P29
Quarter Panel Assy
Quarter Panel R&R
Included Operations
Cut in window openings and at base of door post or dog legs,
includes wheelhouse
Remove and install or replace:
Side and back glass, seals or mouldings
Water/dust barrier
Quarter glass, seals or mouldings
Rear seat
Sill plates
Parcel shelf trim
Quarter trim
Plastic wheelhouse liner
Lock striker
Tail lamp
Bumper assembly
Luggage compartment trim
Filler panel, stone deflector or lower valance
Loosen and pull back cloth type headliner, carpet and
insulation as necessary
Loosen convertible top at quarter
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish quarter panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All types)
Restraint systems
Suspension assembly
Luggage lid
Antenna
Liftgate
Wheel
Fuel tank
Control cables (latch release, etc.)
Fluid lines
Mouldings, nameplates, etc.
Remove from salvaged assembly:
Interior trim panels
Trimming of welded assembly to be installed
IMPORTANT REMINDER: No back, quarter glass (non-movable) or flush mounted reveal mouldings can be removed without the possibility of
breakage. Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to
correct unibody collision damage. Agree beforehand who will incur the charge for damage occurring during normal R&R or R&I, and whether additional labor time
will be required to perform R&I operations on glass secured by urethane.
IMPORTANT REMINDER: Quarter panel R&R is intended to be performed as an assembly including the wheelhouse, and not the outer skin
sheet metal by itself. However, due to a variety of unforeseen reasons (e.g. the unavailability of a new quarter panel outer skin for an older model vehicle) utilizing
a salvaged quarter panel outer skin may be the only repair option available. In these situations, all additional time for metal trimming to separate the outer skin from
the assembly will need to be added to the assembly R&R allowance.
P30 Procedure Explanation
Pickup Bed Assembly/
Side Panel
Pickup Bed Assembly/Side Panel R&R
Included Operations
Remove and install as an assembly, including tail gate
Remove and install:
Bumper assembly
Plastic wheelhouse liners
Fuel filler pipe
Tailgate
Bed assembly
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish bed or side assembly
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Bed liner
Camper shell
Fuel tank
Fluid lines
Optional accessories
Rear fenders
Mouldings, nameplates, etc.
Stripes or decals
Wheel
Lamps
Trimming of welded assembly to be installed
Procedure Explanation P31
Van Side Panel
Van Side Panel R&R
Included Operations
Cut in window openings and at base of door posts, includes
wheelhouse
Remove and install:
Quarter glass, seals, or mouldings
Plastic wheelhouse liner
Side and rear doors
Sill plates
Lock striker
Bumper assembly
Tail lamp
Water/dust barrier
Loosen and pull back cloth type headliner, carpet and
insulation as necessary
Remove and replace caulking for standard factory application
IMPORTANT REMINDER: No quarter glass (non-
movable) or flush mounted reveal mouldings can be removed without the
possibility of breakage. Agree beforehand who will incur the charge for
damage occurring during normal R&R or R&I and whether additional labor
time will be required to perform R&I operations on glass secured by urethane.
IMPORTANT REMINDER: Sectioning of a panel may or
may not be recommended by vehicle manufacturer. This procedure should
only be performed when a qualified and knowledgeable technician has
determined that the operation does not jeopardize the integrity of the vehicle.
Not Included Operations
Refinish side panel
Remove and/or apply:
Anti-corrosion rust resistant materials
Remove and install or replace:
Headliner (All trypes)
Interior trim panels
Restraint systems
Suspension
Fuel tank
Fluid lines
A/C or heater components
Seats
Mouldings, nameplates, etc.
Stripes or decals
Wheel
Trimming of welded assembly to be installed
P32 Procedure Explanation
Luggage Lid/Lift Gate/
Bumper/Rear Lamps
Luggage Lid R&R
Included Operations
Remove and install as an assembly
Remove and install or replace:
Lock cylinder
Trim panel
IMPORTANT REMINDER: No back glass or flush
mounted reveal moulding can be removed without the possibility of breakage.
Agree beforehand who will incur the charge for damage occurring during
normal R&R or R&I and whether additional labor will be required to perform
R&I operations on glass secured by urethane.
Not Included Operations
Refinish luggage lid
Remove and install:
Latch or controls
Mouldings, nameplates, etc.
Hinges
Gas prop rod
Spoiler
Stripes or decals
Lamps
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panel
Lock cylinder
Procedure Explanation P33
(continued)
Luggage Lid/Lift Gate/
Bumper/Rear Lamps
Rear Gate/Liftgate R&R
Included Operations
Remove and install as an assembly
Remove and install or replace:
Lock cylinder
Interior trim panels
Water/dust barrier
Not Included Operations
Refinish rear gate/liftgate
Remove and install or replace:
Hinges or links
Gas prop rod
Latch or controls
Wiper and washer
Handle
Spoiler
Mouldings, nameplates, etc.
Stripes or decals
Rear glass, seals or mouldings
Lamps
Recode lock cylinder
Remove from salvaged assembly:
Interior trim panels
Lock cylinder
Bumper Assembly R&R
Included Operations
Remove assembly from frame, impact absorbers or mounting
arms
Replace as an assembly
Adjust alignment to vehicle
Remove and replace impact absorbers
Not Included Operations
Refinish bumper
Remove and install optional accessories (example: trailer
hitch, trailer connector)
P34 Procedure Explanation
Refinish Procedure
Major Panels or Assemblies
Major panels or assemblies are those listed below:
FRONT PANEL
FRONT SHEET METAL
FENDER
FENDER AND RADIATOR SUPPORT
HOOD
ROCKER
ROCKER AND CENTER PILLAR
DOOR
DOORS AND CENTER PILLAR
DOORS/CENTER PILLAR AND ROCKER
DOORS/CENTER PILLAR/ROCKER AND
QUARTER
ROOF
ROOF AND BACK PANEL
BACK PANEL
BACK AND CORNER-SIDE PANELS
CAB ASSEMBLY
REAR SECTION
REAR SECTION AND ROOF
QUARTER AND BACK PANEL
QUARTER AND ROCKER PANEL
QUARTER PANEL
PICKUP BED
PICKUP BED SIDE
VAN SIDE PANEL
LUGGAGE LID
LIFTGATE
TAILGATE
Overlap
Deduct .4 hour from refinish time for each ADJACENT
MAJOR PANEL or ASSEMBLY and deduct .2 hour from time
for each NON-ADJACENT MAJOR PANEL or ASSEMBLY.
There is no overlap deduction taken for the first major panel or
assembly.
Adjacent major panel or assembly example: Front sheet metal
8.5 hours (full time) and right front door 2.5 hours minus
.4 hour overlap for a total of 10.6 hours.
Non-adjacent major panel or assembly example: Front sheet
metal 8.5 hours (full time) and right rear door 2.5 hours minus
.2 hour overlap for a total of 10.8 hours.
No overlap deductions for valance panel, pillars, inner panels,
filler panels, soft bumper covers or bolt-on finish panels.
NOTE: Refinish overlap within assemblies has been
factored. Do not take any additional overlap for panels within assemblies
Procedure Explanation P35
(continued)
Refinish Procedure
Included Operations
Detergent/solvent wash
Scuff panel and clean
Mask adjacent panels up to 36 inches or substitute with
cover vehicle (bag) complete
Mix materials
Adjust spray equipment
Apply sealer as required
Apply color
Clean equipment
NOTE: The included operation of mask adjacent panels is
inclusive of any necessary back tape masking to prevent overspray.
IMPORTANT REMINDER: Refinish times are for
UNDAMAGED SALVAGED PARTS AND/OR ASSEMBLIES.
NOTE: Refinish times are for outside surfaces only
unless stated otherwise in text (example: add for underside, add to edge).
IMPORTANT REMINDER: Remove and install or masking
of glass, outside handles or exterior trim, feathedge-fill-sand and block, and
masking for surface fill application are not included in refinish time. Refinish
times may vary depending on individual procedures, product and/or weather
conditions.
A small percentage of colors are identified by the paint manufacturers as
highly transparent. These colors may require additional application coats to
achieve visual hiding. In instances where four or more color coats are
necessary to achieve adequate hiding, some adjustment in refinish times may
be appropriate.
The cost of paint and materials is not included in refinish time.
Not Included Operations
Applying anti-corrosion rust resistant materials
Blending into adjacent panel and/or panels, or nearest
breaking point
Clear coat
Color match or tinting
Finish sand and buff
Subsequent vehicle bagging when required: add .2 hour for
each application & removal
Mask interior to prevent overspray damage
Featheredge rock chips, scratches or other imperfections, or
the application of primer surfacer and block sanding of the
same
Gravel guard refinish; add .5 hour for the first major panel
and .3 hour for each additional panel
Paint removal if necessary
Removal of protective coatings
Remove and install or mask:
Bolted parts and assemblies (example: reservoirs,
canisters, door handles, moldings, mirrors, name plates,
cruise control, air conditioning and heater components,
etc.)
Glass and trim
Decals (example: EPA, body identification, etc.)
Wiring and/or wiring harness for access to refinish
Special coating of luggage compartment
Steam cleaning of replacement panels to remove
contaminates or other materials that would interfere with
refinish operation
Two tone refinish
NOTE: Gravel Guard application and appropriate refinish
may be necessary beyond the actual replacement area to achieve a texture
match.
It may be necessary to tint or otherwise modify non-exterior colors applied to
undersides, edges and/or jambs for which there is no paint color formula to
acheive a color match. When necessary, reference color match or tinting
listed in Not Included Operations.
P36 Procedure Explanation
(continued)
Refinish Procedure
Clear Coat/Two Stage Refinish
First major panel, assembly or soft bumper/fascia cover:
Add .4 per refinish hour (40%), then add .4 per refinish hour
for jamb, jamb and interior, edge panel, and/or underside
(when necessary).
Additional panel(s), assembly(s) and/or other refinish
area(s):
Deduct overlap (if applicable); add .2 per refinish hour (20%),
then add .2 per refinish hour for jamb, jamb and interior, edge
panel, and/or underside (when necessary).
Included Operations
Mix material
Clean and tack surface
Apply material
Clean equipment
NOTE: Some OEMs now utilize a matte clear coat on non-
exterior colors applied to undersides, edges,and/or jambs.
Included Operations
Clean and tack surface
Apply material
Three Stage Refinish
First major panel, assembly or soft bumper/fascia cover:
Add .7 per refinish hour (70%), after time has been added for
jamb, jamb and interior, edge panel, and/or underside (when
necessary).
Additional panel(s), assembly(s) and/or other refinish
area(s):
Deduct overlap (if applicable); add .4 per refinish hour (40%),
after time has been added for jamb, jamb and interior, edge
panel, and/or underside (when necessary).
Included Operations
Mix pearl/mica toner
Apply toner to test panel
Mix clear
Clean and tack surface
Apply clear to test panel
Repeat application to surface being refinished
Clean equipment
Included Operations
Apply pearl/mica toner
Clean and tack surface
Apply clear
NOTE: With three stage paints, it may be necessary to
blend into larger areas of adjacent panels or complete sides of vehicles,
otherwise known as zone painting.
NOTE: Some OEMs now utilize a matte clear coat on non-
exterior colors applied to undersides, edges, and/or jambs.
Two Tone Refinish
First major panel:
Add .5 per refinish hour (50%).
Additional panel(s) and/or other refinish area(s):
Deduct overlap (if applicable); add .3 per refinish hour (30%).
Included Operations
Mask panel
Scuff panel
Mix material
Apply material
Clean equipment
Included Operations
Mask panel
Scuff panel
Apply material
Procedure Explanation P37
(continued)
Refinish Procedure
Finish Sand & Buff Mask Vehicle to Prevent Overspray
Damage
A labor time formula is provided should it be necessary to
perform this operation. This procedure includes the removal
of orange peel and any blemishes that affect paint texture in
order to produce a smooth finish to the entire panel surface.
This process is not limited to nib sanding or finessing which
is the removal of isolated dirt/dust particles only. The
performance of this operation is NOT INCLUDED in the
Mitchell refinish labor time.
The finish sand and buff formula is intended to be calculated
as a percentage of the base refinish hours excluding overlap
and clear coat. It DOES NOT APPLY to edges, jambs, and
undersides. For blended panels, the formula should be applied
to the full panel refinish time. No deduction for refinish overlap
should be taken.
Finish sand and buff outside surface area(s):
Allow .3 per refinish hour (30%) to finish sand and buff each
surface area(s).
The following refinish information is provided should it be
necessary to perform these operations as determined by
individual job requirements:
MASK INTERIOR ENTRYWAYS, ENGINE COMPARTMENT
AND TRUNK OPENINGS
Interior masking may be necessary when refinishing exterior
surfaces to stop overspray damage that is not prevented by
adjacent panel perimeter masking which includes back taping
or application of foam tape. Interior masking may also be used
when exterior panels (door, hood, etc.) are removed while
applying refinish material. The performance of this operation is
NOT INCLUDED in the Mitchell refinish labor time.
MASK INTERIOR OPENINGS, JAMBS
NOTE: The times shown in the illustration are for interior
masking of that panel and/or opening. Labor time includes all pillars, jambs,
weatherstrips, edges, entryways and openings as necessary. Deduct .1 hour
overlap for each interior masked adjacent panel and/or opening.
The Mitchell REFINISHING MATERIALS GUIDE,
with the Latest Available Costs for Materials Used in Single and
Multi-Stage Refinishing, is an Accurate Source for Determining
Costs. Information on the REFINISHING MATERIALS GUIDE and
Other Collision Estimating and Repair Publications is Provided at
the Front of this Guide.
P38 Procedure Explanation
Plastic Identification
Plastic Markings Handling Precautions For Plastics
Vehicle manufacturers generally mark major plastic parts to
identify the type of plastic material used in the items
production. These are in the form of letter-coded groups
molded on the backs of parts as identified below. Wherever
possible, these parts are identified in the text.
When repairing and painting metal body parts adjacent to
plastic parts, consider their characteristics (i.e., influence of
heat and solvent) and remove them if necessary, or take
suitable measures to protect them. Plastic parts should be
repaired and painted using methods suiting the materials.
Depending on the severity of damage, the repair cost should
not exceed the cost of replacing the part.
Abbrev. Material Name
Heat Resisting
Temp F (C) Location Notes
AAS Acrylonitrile acrylic rubber styrene 176 (80) Trim panel, side marker lamp,
door, outside mirror
Avoid gas and solvents.
ABS Acrylonitrile butadiene styrene 176 (80) Grille, garnish moulding,
speaker grill, vent louver,
trim panel, safety pad,
outside mirror
Avoid gas and solvents.
AES Acrylonitrile ethylene styrene 176 (80) Grille Avoid gas and solvents.
EDPM Ethylene propylene rubber 212 (100) Bumper impact strip Gas and most solvents are
harmless (wipe quickly).
FRP Fibre reinforced plastics 338 (170) Headlamp cover Gas and most solvents are
harmless.
PA Polyamide (nylon) 176 (80) Exterior finish panel Gas and most solvents are
harmless.
PC Polycarbonate 248 (120) Instrument panel, lens, grille Avoid gas and solvents.
PE Polyethylene 176 (80) Fender skirt, interior trim,
headliner, valance, spoiler,
sill cover
Gas and most solvents are
harmless. Flammable.
PMMA Polymethyl methacrylate 176 (80) Lens Avoid gas and solvents.
PP Polypropylene 176 (80) Instrument panel, interior trim,
grille, center console, scuff
plate, exterior trim, fender,
skirt, heater/evaporator
case, coolant tank
Gas and most solvents are
harmless. Flammable.
PPC Polypropylene composite 239 (115) Center console box Gas and most solvents are
harmless. Flammable.
PPO Polypropylene oxide 212 (100) Grille, headlamp, door, bezel,
ornament (chrome)
Avoid gas and solvents.
PUR Polyurethane 176 (80) Bumper cover Gas and most solvents are
harmless (wipe quickly).
PVC Polyvinyl chloride 176 (80) Headliner, interior trim, side
protect moulding, safety pad
Gas and most solvents are
harmless (wipe quickly).
Poison gas emitted when
burned.
SAN Styrene acrylonitrile resin 176 (80) Instrument panel gauge lens Avoid gas and solvents.
TPO Thermoplastic olefin 176 (80) Mudguard Gas and most solvents are
harmless (wipe quickly).
TPR Thermoplastic rubber 176 (80) Valance panel, filler panel,
mudguard
Avoid gas and solvents.
TPU Thermoplastic polyurethane 176 (80) Bumper cover, gravel
deflector, soft filler panel
Avoid gas and solvents.