Professional Documents
Culture Documents
Coordination
John Kowal FAE, EE
National Electrical Code and NEC are registered trademarks of the National Fire Protection Association (NFPA), Inc., Quincy, MA02269. This presentation does not reflect the official position of the NFPA.
Great care has been taken to assure the recommendations herein are in accordance with the NECand sound engineering principles. Cooper Bussmann cannot take responsibility for errors or omissions that may exist. The responsibility for
compliance with the regulatory standards lies with the end user.
Course Outline
Definition of Selective Coordination
Guiding Code Requirements
2009
Cooper Bussmann
What is Selective
Coordination?
2009
Cooper Bussmann
100
Definition: Coordination Selective (2005-11)
517.26 Required for Essential Electrical Systems (2005-11)
620.62 Required for Circuits with multiple Elevators (1993)
700.9(B)(5)(b) Exception. OCPDs permitted at alternate source
or for equipment (2008)
700.27 Required for Emergency Systems (2005,2008,2011)
701.27 Required for Legally Required Standby Systems
(2005,2008,2011)
708.54 Required for Critical Operations Power Systems
(COPS) (2008-11)
2009
Cooper Bussmann
Definition
Selective Coordination is Defined by
NEC Article 100 Definitions:
Coordination (Selective)
Localization of an overcurrent condition
to restrict outages to the circuit or
equipment affected, accomplished by
the choice of overcurrent protective
devices and their ratings or settings.
2009
Cooper Bussmann
2009
Cooper Bussmann
LINE SIDE
LOAD SIDE
KRP-C-1200SP
LPS-RK-600SP
Example
Without Selective Coordination
OPENS
OPENS
Fault
NOT
AFFECTED
Fault
NOT AFFECTED
2009
Cooper Bussmann
UNNECESSARY
POWER LOSS
Why is Selective
Coordination
Important?
Life Safety
2009
Cooper Bussmann
Fault
OPENS
NOT AFFECTED
10
2009
Cooper Bussmann
11
Which Overcurrent
Devices Need to Be
Selectively
Coordinated?
Selective Coordination
Which Overcurrent Devices Need to Be
Selectively Coordinated?
Answer: All Overcurrent Devices
2009
Cooper Bussmann
13
Selective Coordination
Which Overcurrent Devices Need to Be
Selectively Coordinated?
Answer: All Overcurrent Devices
2009
Cooper Bussmann
14
Emergency Systems
NEC 700.27 Coordination.
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices
Question:
Which overcurrent
devicesare emergency
system overcurrent
devices in this system?
2009
Cooper Bussmann
Normal
Source
Emergency
Source
ATS
Panel
15
Emergency Systems
NEC 700.27 Coordination.
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices
Answer:
ALL overcurrent devices
on the load side of the
emergency source are
emergency system
overcurrent devices!
Normal
Source
Emergency
Source
ATS
Panel
16
Emergency Systems
NEC 700.27 Coordination.
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices
Question:
Which are overcurrent
protective devices in the
normal source path that
supply the emergency
system?
2009
Cooper Bussmann
Normal
Source
Emergency
Source
ATS
Panel
17
Emergency Systems
NEC 700.27 Coordination.
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices
Normal
Source
Emergency
Source
ATS
Panel
18
Emergency Systems
NEC 700.27 Coordination.
Emergency system(s)
overcurrent devices shall be
selectively coordinated with all
supply side overcurrent
protective devices
Answer:
Red-striped emergency system
overcurrent devices must
selectively coordinate with all
blue-striped supply side normal
system overcurrent protective
devices as required in 700.27.
Normal
Source
Emergency
Source
ATS
Panel
19
Emergency Systems
700.27 Emergency system(s) overcurrent devices
shall be selectively coordinated with all supply side
overcurrent protective devices
This wording is inclusive of the alternate path and
normal source path overcurrent devices for each
emergency load.
Emergency
Source
Normal
Source
6
ATS
2009
Cooper Bussmann
Panel
20
400A OCPD
Same
Circuit
Same
Circuit
2009
Cooper Bussmann
400A OCPD
21
How to Selectively
Coordinate with
Fuses?
Answer:
Simply Follow the Fuse Manufacturers
Selectivity Ratio
It is That Simple!!
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23
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between
24
Selective Coordination
(2005 SPD p 91 & 102)
No plotting required!
2009
Cooper Bussmann
LOW-PEAK : LOW-PEAK
2:1 Line:Load Ratio
25
Low-Peak
KRP-C-800SP
Low-Peak
LPJ-400SP
Low-Peak
LPJ-100SP
2009
Cooper Bussmann
Overloads or faults
of any level up to
200,000A
Loadside Fuse
KRP-C_SP
LPJ_SP
KRP-C_SP
2:1
2:1
LPJ_SP
2:1
Loadside Fuse
Low-Peak
KRP-C-800SP
Low-Peak
LPJ-400SP
Low-Peak
LPJ-100SP
2009
Cooper Bussmann
Overloads or faults
of any level up to
200,000A
KRP-C_SP LPJ_SP
KRP-C_SP
2:1
2:1
2:1
LPJ_SP
2:1
Low-Peak
LPJ-200SP
Low-Peak
CCP-20CF
TCF20 fuse
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Cooper Bussmann
CCP-20CF
28
CB Feeding Fuse
Selectively Coordinated?
Can not determine by time
current curves for Isca
greater than point of arrow
Only way to determine is
testing of combination
No known testing
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29
Fuse Feeding CB
Selectively Coordinated?
Selectively coordinate up
to current where fuse
curve intersects with CB
This represents a
fuse/circuit breaker
series rated combination
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30
How to Selectively
Coordinate with Circuit
Breakers?
Answer:
Do short-circuit current study and
coordination study investigating various types
and options of CBs for a specific project
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32
33
Thermal Magnetic CB
Adjustable Instantaneous Trip CB
10X
5X
34
3 4 5 67
700
700
800A
IT = 10X
500
400
300
800A
200A
X
30A
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Cooper Bussmann
200
100
50
40
30
200
100
70
50
40
30
20
10
10
5
4
3
5
4
3
30A
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
0.1s
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
Up to
1500A
500
400
300
20
.1
Up to
7600A
200A
IT = 10X
70
TIME IN SECONDS
1000
TIME IN SECONDS
1000
4 5 6 7 8 9 10
0.01s
4 5 6 7 8 9 10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 67
.01
1500A
7600A
35
2. CB Manufacturers
Selective Coordination Table
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36
2. CB Manufacturers
Selective Coordination Table
Example:
30A & 200A MCCBs
1500A Crossing Point
Interpreting Curves
Max. 2700A: CB Mfg.
Coordination Testing
3 4 5 67
700
1000
700
800A
500
400
300
200
500
400
300
200
100
200A
70
TIME IN SECONDS
CB Manufacturers
Coordination Tables can
help show coordination for
higher fault current than
simply plotting curves
4 5 6 7 89 10
100
70
50
40
30
50
40
30
20
20
10
10
5
4
3
5
4
3
30A
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
.1
0.1s
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
0.01s
4 5 6 7 89 10
TIME IN SECONDS
1000
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 89 10000 2
3 4 5 67
.01
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37
3. Coordination
Fixed High Magnetic CB
1000
4 5 6 7 8 9 10
3 4 5 67
700
700
800A
500
400
300
500
400
300
200
200
100
100
70
70
50
40
30
20
20
10
10
5
4
3
5
4
3
30A
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
.1
0.1s
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
0.01s
4 5 6 7 8 9 10
TIME IN SECONDS
200A
50
40
30
TIME IN SECONDS
1000
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 67
.01
38
4. Coordination
STD with IT Override
1000
4 5 6 7 89 10
3 4 5 67
700
700
800A
500
400
300
Short-time
delay from
2,400A to 6,400A provides
coordination
Not
200
100
100
70
70
50
40
30
50
40
30
20
20
10
10
100A
5
4
3
5
4
3
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
.1
TIME IN SECONDS
case CB with
short-time delay (STD) and
instantaneous trip override
(protects CB)
500
400
300
200
TIME IN SECONDS
Insulated
1000
0.1s
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
0.01s
4 5 6 7 89 10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 89 10000 2
3 4 5 67
.01
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6400A
39
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40
41
(2000)
1600A
* Best to use actual CB % tolerance, otherwise use assumed worst case % tolerance42
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 100000
10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 100000
1000
700
700
700
700
500
400
300
500
400
300
500
400
300
500
400
300
200
200
100
100
70
70
50
40
30
50
40
30
20
20
20
20
10
10
10
10
100
70
TIME IN SECONDS
50
40
30
This is for
IT = 5X
5
4
3
2
5
4
3
2
High
IT = 10X
(2000A)
200
100
70
50
40
30
This is
example from
prior slide
5
4
3
2
1000
5
4
3
2
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
.2
.2
25%
.7
.5
.4
.3
20%
.7
.5
.4
.3
.1
.1
.1
.1
.07
.07
.07
.07
.05
.04
.03
.05
.04
.03
.05
.04
.03
.05
.04
.03
.02
.02
.02
.02
.01
.01
.01
10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
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Cooper Bussmann
750A
1250A
3 4 5 6 7 8 9 100000
10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 6 7 8 9 100000
.01
1600A
2400A
43
TIME IN SECONDS
Low
IT = 5X
(1000A)
200
TIME IN SECONDS
1000
TIME IN SECONDS
1000
700
3 4 5 67
700
800A
IT = 10X
500
400
300
200
100
500
400
300
200
100
200A
IT = 10X
70
50
40
30
70
50
40
30
20
20
10
10
5
4
3
5
4
3
.7
.7
.5
.4
.3
.5
.4
.3
30A
.2
X
X
.2
2009
Cooper Bussmann
1000
.1
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
4 5 6 7 8 9 10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 67
.01
1600A
7200A
44
TIME IN SECONDS
1000
TIME IN SECONDS
4 5 6 7 8 9 10
3 4 5 67
800A
IT = 10X
200A
IT = 10X
700
500
400
300
200
100
70
700
500
400
300
200
100
70
50
40
30
50
40
30
20
20
10
10
5
4
3
5
4
3
.7
.7
.5
.4
.3
.5
.4
.3
30A
.2
X
X
.2
2009
Cooper Bussmann
1000
.1
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
4 5 6 7 8 9 10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 67
.01
1600A
6400A
45
TIME IN SECONDS
1000
TIME IN SECONDS
4 5 6 7 8 9 10
1000 A. MCCB
IT @ 6 X = ? A
10% Tolerance
400 A. MCCB
IT @ 10X = ? A
20% Tolerance
Coordinates to what
feeder fault level ?
100 A. MCCB
IT Non-Adjustable
2009
Cooper Bussmann
Coordinates to what
branch fault level ?
46
4 5 6 7 8 9 10
3 4 5 67
1000A
IT = 6X
700
500
400
300
200
700
500
400
300
200
400A
IT = 10X
100
100
70
70
50
40
30
50
40
30
20
20
10
TIME IN SECONDS
1000
10
100A
5
4
3
5
4
3
CB
Amp
IT
Setting
Known
Tolerance*
Coord.
Up To
1000A
6X
10%
5,400
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
NA
.1
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
400A
100A
10X
20%
3,200
.01
4 5 6 7 8 9 10
3 4 5 6 7 8 9 100
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 67
TIME IN SECONDS
1000
.01
3200A
5400A
47
1000 A. MCCB
IT @ 6 X = ? A
10% Tolerance
400 A. MCCB
IT @ 10X = ? A
20% Tolerance
Coordinates to what
feeder fault level < 5400A
100 A. MCCB
IT Non-Adjustable
2009
Cooper Bussmann
Coordinates to what
branch fault level < 3200A
48
5. Short-Time Delay
(No Instantaneous Trip Override)
1000
3 4 5 6 7 89 100
3 4 5 6 7 89 100000
1000
700
500
400
300
500
400
300
800A
200
200
100
100
70
70
50
40
30
50
40
30
200A
20
20
10
10
30A
5
4
3
5
4
3
.7
.7
.5
.4
.3
.5
.4
.3
.2
.2
.1
0.1s
.1
.07
.07
.05
.04
.03
.05
.04
.03
.02
.02
.01
0.01s
10
3 4 5 6 7 89 100
TIME IN SECONDS
700
TIME IN SECONDS
10
3 4 5 6 7 8 9 1000 2
3 4 5 6 7 8 9 10000 2
3 4 5 6 7 89 100000
.01
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49
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50
How to Comply
Analysis Methods
OCPD Choices & Trade-Offs
2009
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52
Analysis Methods
Fuses
Use Selectivity Ratios
LVPCBs
Short-Time Delay settings on feeders and main:
sufficient separation
May need to plot curves (commercial package)
53
Short-Circuit
Current
Calculations
Needed
Ease of
Coordination
Analysis
Applicability to
Systems
Depending on
Available Short
Circuit Currents
Cost
OCPD
Maintenance to
Ensure Integrity
2009
Cooper Bussmann
No
Simplest
Use Ratios
Instantaneous
Trip
Yes
Fix High
Magnetic
Instantaneous
Trip
Yes
Short-Time
Delay With
Instantaneous
Override
Yes
All
Some
(where Isca
lower)
(larger frame
CBs may help)
Low to
Medium
No
LVPCBs
Short-Time Delay
Settings
(STD)
No
(except for
Interrupting Rating)
Simple
Proper Settings of
Short-Time Delay
Bands
Many
(expands
applicability)
Some
(where Isca
lower)
(larger frame
CBs may help)
All
(limited to
Interrupting Rating)
Low to Medium
Low to Medium
Low to Medium
High
Yes
Yes
Yes
Yes
54
Myths About
Selective
Coordination
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56
2009
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Service
Distribution
Panel
Distribution
Panel
Branch Panels
57
Equipment Protection
Myth: Selective coordination results in greater equipment
short-circuit damage when short-time delay is used
Fact:
Equipment is now available with longer short-time
withstand ratings (short-circuit current rating)
With CBs, zone selective interlocking allows the
upstream CB to open as quickly as possible,
bypassing the short-time delay for all faults between
the two CBs
58
Compliance Process
Selective Coordination
Ensuring Compliance
Requires
proper engineering,
specification and
installation
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60
Selective Coordination
Ensuring Compliance
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61
Selective Coordination
Ensuring Compliance
Contractor
Install overcurrent protection as specified
Substitutions must be approved by designer and
must be proven to meet requirements
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62
Compliance
Where to get assistance for CBs
CB manufacturers have published documents on
how to coordinate circuit breakers
2009
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63
Questions?
Question 1
A fault occurs on a motor branch circuit
and both the branch circuit and feeder
overcurrent protective devices open.
Are the branch circuit and
feeder overcurrent protective devices
selectively coordinated
with each other?
Yes or No
Fault
Unnecessary outage
OPENS
2009
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NOT AFFECTED
Unnecessary
Power Loss
65
Question 2
Fault
OPENS
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NOT AFFECTED
Unnecessary
Power Loss
Properly Affected
66
Question 4
Selective coordination of overcurrent protective devices is
required for emergency systems and legally required
standby systems per sections:
A. 700.56 & 701.37
B. 700.27 & 701.18
C. 240.10 & 240.27
D. 800.45 & 800.46
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67
Question 5
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68
Question 6
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69
Question 7
True
or
False
2009
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70
Question 8
Low-Peak
KRP-C-800SP
Low-Peak
LPJ-200SP
Low-Peak
LPJ-150SP
Overloads or faults
of any level up to
200,000A
2009
Cooper Bussmann
Loadside Fuse
KRP-C_SP LPJ_SP LPS-RK_SP
KRP-C_SP
2:1
2:1
2:1
LPJ_SP
2:1
2:1
Question 9
Low-Peak
KRP-C-800SP
Low-Peak
LPJ-200SP
Low-Peak
LP-CC-20
Overloads or faults
of any level up to
200,000A
2009
Cooper Bussmann
Loadside Fuse
KRP-C_SP LPJ_SP LPS-RK_SP
KRP-C_SP
2:1
2:1
2:1
LPJ_SP
2:1
2:1
Question 10
800A CB
STD @ 0.1 Seconds
100A CB
IT Non Adjustable
TIME IN SECONDS
10
20A CB
IT Non Adjustable
800 A w/ STD
100
100 A
20 A
0.10
900A
0.01
10
100
1K
10K
100K
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Cooper Bussmann
73
Question 11
800A CB
STD @ 0.1 Seconds
Is this a selectively
coordinated circuit path?
Yes or No
CURRENT IN AMPERES
1000
100A CB
IT Non Adjustable
TIME IN SECONDS
10
20A CB
IT Non Adjustable
800 A w/ STD
100
100 A
20 A
0.10
900A
0.01
10
100
1K
10K
100K
74
Alternate
Source
Normal
Source
Pringle Switch
Class L Fuses
Bussmann
Fusible
Disconnect
Eaton
Square D QED-2/QMB
N
GE Spectra Fusible
Class RK1, J Fuses
ATS
EFJ Series
Class J
Fuses
Bussmann
Quik-Spec
Coordination
Panelboard
Class J
Fuses
Scenario 1
Alternate
Source
Normal
Source
Pringle Switch
Class L Fuses
Eaton
Square D QED-2/QMB
ATS
GE Spectra Fusible
60 amp
Panel
Bussmann
Quik-Spec
Bussmann
Coordination
Quik-Spec
Coordination
Panelboard
Class J
Fuses
Scenario 2
Panel
30 amp
Panelboard
Class J
Fuses
Alternate
Source
Normal
Source
Pringle Switch
Class L Fuses
Eaton
Square D QED-2/QMB
GE Spectra Fusible
ATS
Class RK1, J
Bussmann
60A/3P
Main
30 A/3P
Quik-Spec
Coordination
100A/Main
30 A/3P
15 KVA
Panelboard
Class J
15 KVA
60A/3P
Panel
Difficult to Coordinate!
Are these lighting Loads?
30 amp/3P
Panel
60A/3P
Main
30 A/3P
Scenario 3
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78
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79
Door-in-door options
20 Width x 50 to 60 height x
5 depth
2009
Cooper Bussmann
20
Finger-safe
Smallest footprint of any class fuse on the market
Meets Class J time-delay electrical performance for UL/CSA
600Vac voltage rating
UL Listed 300kA interrupting rating
Up to 200kA assembly SCCR rating
Reduces Arc Flash hazards and minimizes damage to
equipment and circuits when sized properly
Optional easyID open fuse indication
Comparison CB Panels
2009
Cooper Bussmann
Alternate
Source
Transfer
Switch
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83
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84
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85
Instead use current limitation to reduce the let through energy during a fault.
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86
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87
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Example Problems
A short circuit occurs downstream of a transfer switch
where there is 43kA of available fault current.
1. What amount of fault current can an any breaker (3
cycle) rated ATS be subjected to when protected by a
CB rated 65KAIC?
2. Looking at the chart what must the WCR of the ATS
be? What is the minimum amp size ATS that can be
used when protected by an instantaneous trip CB? (next
slide)
91
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93
Example Cont
is rated to withstand: 42kA for 3 cycle
Need to Bump the switch up to the next frame size.
J7ATBB3600N5C
2009
Cooper Bussmann
Example Cont...
Looking at the chart the next frame size is: G
1000-3000
(WCR 85-100kA 3 Cycle)
2009
Cooper Bussmann
Example Summary
When protected by instantaneous trip CB:
Qty (5) G7ATBB31000N5C
Cost: $175,000.00
Dimensions (1) ATS: 38W x 91H x 60D
When protected by a fuse:
Qty (5) J7ATBB3600N5C
Cost: $75,000.00
Dimensions (1) ATS: 34W x 85H x 28D
Additional cost =
$20K per ATS x Qty (5) =
Additional floor space required =
$100,000.00+ to Owner
20W x 160D
2009
Cooper Bussmann
20
Enclosure Sizes: Standard Size Panelboard
2009
(20
W x 5 D x from 33 to 70.5 inches H)
Cooper Bussmann
<@ 600Vac:
<@ 125Vdc:
Panel Ampacities:
Branch Circuits:
Panel:
Neutrals:
Grounds:
Non-Isolated or Isolated
Spare Fuses:
100
Standard SCCR
Panel Configuration
SCCR
Voltage
Type
High SCCR
50kA1
200kA1
10kA
14kA
25kA
35kA
65kA
100kA
600V
MLO
600V
MLO
240V
MLO
480/277V
MLO
480/277V
MLO
480/277V
MLO
480/277V
MLO
480/277V
MLO
Selective Coordination
Analysis2
Short-Circuit Current Study
Required
Current Limiting?
Study is Job Specific
Study Applicable if Fault
Currents Change
Cost
Size
YES: 2-4 ms
Not Specific
(all systems up to 200kA)
2009
Cooper Bussmann
$$
200kA
100kA1
200kA1
$$
$$$
$$$$ $$$$$
20 W x 5-3/4 D
20 W x 5-3/4 D
Panel SCCR
$$
10kA
14kA
25kA
35kA
65kA
100kA
10kA
14kA
25kA
35kA
65kA
100kA
101
Reliability
No Maintenance
High Interrupting Rating
Current Limitation
Protects sensitive IT equipment
Reduce arc flash hazard
2009
Cooper Bussmann
102
PDU Architecture
Fusible
Distribution
Panel
Static
Switch
UPS
Fusible Cabinet
Distribution Unit
Transform
er
with
LPJ-SP
LPS-RK_SP
KPR-C_SP
Fuses
1/10 to 6000A
Fusible Panelboard
utilizing Cooper
Bussmann CCP
Disconnect with TCF
Fuses available 1 to 100A
Your Data Center Protected up to 200kA up to 600V
2009
Cooper Bussmann
C
a
b
i
n
e
t
Busway Architecture
Plug-In Busway
Various
configurations,
with UPS/static
switch,
transformer or
UPS
transformerless,
415V, CB or
fused
distribution
panel
with
LPJ-SP
LPSRK_SP
KPRC_SP
Fuses
1/10 to
6000A
Fusible Cabinet
Distribution Unit
C
a
b
i
n
e
t