Professional Documents
Culture Documents
1
(Revised in March 2010)
600/1000 VOLTS CROSS LINKED POLYETHELENE
(XLPE) INSULATED CABLES
1.
Standard Specification
The cables shall conform and comply with the latest editions of the appropriate
IEC standards (IEC 60502-1, IEC 60811 & IEC 60228 and any other relevant
IEC standards) or any other equivalent international standard with all its latest
addendum and amendments and shall be subject to the approval of FEWA.
2.
Site Conditions
The cables shall be suitable for continuous duty under specified system
conditions, in the hot, humid and salty climate prevailing in the area. The
maximum values of humidity and temperature experienced in this country are
100% and 500 C. respectively.
3.
4.
Construction
3 1/2 & 4 Core Cables
These cables shall be cross-linked polyethylene insulated, steel wire armoured
and PVC served. The conductor shall be made from stranded Aluminium or
Copper as asked for in the Bill of Quantities and shall be in accordance with
IECor International equivalent Standard. Drawing(s) showing the cross
sectional area of the cable(s) shall be submitted along with the offer.
5.
Neutral
The neutral of the 3 1/2 core cables shall have half the size of the phase
conductors while that of 4 core cables shall have the same size as the phase
conductors.
6.
Shape of Cores
For 3 1/2 cores cables the 3 cores shall be sector shaped and the 1/2 core
shall be sector/round shaped.
For the 4 cores, all shall be round shaped.
7.
300 sq.mm
b)
185 sq.mm
c)
95 sq.mm
b)
50 sq.mm
c)
35 sq.mm
d)
25
9.
10.
Insulation
The insulation shall be cross-linked polyethylene. The physical properties of
the insulation shall conform to the requirements of IEC 60502 & 60811. The
nominal thickness of insulation shall be as per the following table and shall be
guaranteed by the manufacturer to withstand the specified system voltages.
Nominal cross section
Area of conductor
16 mm2
25 mm2
35 mm2
50 mm2
70 & 95 mm2
185 mm2
300 mm2
630 mm2
11.
Thickness of XLPE
Insulation
0.9 mm
0.9 mm
0.9 mm
1.0 mm
1.1 mm
1.6 mm
1.8 mm
2.4 mm
Inner Sheath
The inner sheath shall consist of an extruded layer of PVC type ST-2 and shall
conform to IEC 60502-1.
12.
Armouring
The armouring of the cables shall consist of round galvanized steel wires
conforming to IEC 60502-1 and the mass of zinc coating shall not be less than
275 g/m2.
13.
Outer Sheath
The outer sheath shall comprise of an extruded PVC sheath applied over the
armour. The outer PVC sheath shall be fire and termite resistant and shall
conform to type ST-2 of standard IEC 60502-1.
14.
Identification
The following identification marks shall be permanently embossed on both sides (if possible)
of the outer sheath of the cable (diagonally opposite side) in the same sequence by
digit size not less than 6 mm.
CBL - 3.1 (Page 2 of 15)
at suitable intervals. 600/1000 Volts, ... .... ... mm2, No. of cores ... ... Copper/
Aluminium cable, XLPE insulated, property of FEWA
- UAE - Year of
Manufacture, Manufacturer's Name.
Length of cable on one meter intervals shall be embossed on outer sheath .
with digit size not less than 6 mm .Marking on the outer sheath shall indicate
cumulative length of the cable, wound on the drum such marking starting with
000 on the inner end and accumulative length on top layer of the drum.
15.
Colour Coding
All cores shall be colour coded. in Red, Yellow, Blue for phases and Black for
neutral.
16.
Packing
The cables shall be wound on a suitable non-returnable strong drum to prevent
damage during storage and transport. On the side of the drum, necessary
description, such as Order No., type, voltage, size, material of conductor, gross
and net weight of the cable, length, direction of rolling and drum number etc.
shall be clearly marked. Completed cable shall be sealed at both ends to avoid any
ingress of moisture, foreign bodies etc. No drum shall contain more than one
length of cable. The diameter of bore for the cable drum for inserting the shaft,
shall not be less than 80 mm.
17.
18.
Test Certificate
Certified copies of the type test certificates shall be supplied along with the
offer. Type test certificates more than seven years old are not acceptable. If
type test certificates which are acceptable to FEWA, are not enclosed with the
offer. Authority reserves its rights to ask the Tenderer to conduct all or any of
the type tests in presence of FEWA representatives at no extra cost to FEWA
The type tests shall be carried out as per relevant clauses of IEC 60502-1.
Routine Test
Routine tests shall be carried out on all lengths of ordered cable at
manufacturers works as per IEC 60502-1 during the time of manufacture and
reports of these tests shall be forwarded to FEWA
19.
2) High voltage test: 3.5KV AC or 8.4KV DC for 5 minutes or spark voltage test.
CBL - 3.1 (Page 3 of 15)
3)
4)
5)
6)
Conductor examination.
Check of dimensions.
Hot set test for XLPE insulation.
Test for tensile strength and galvanization for steel wire armour.
The supplier shall make provision in his offer to bear all costs that are incurred in
carrying out these tests to the satisfaction of FEWA. However, costs towards
travel, accommodation etc. of FEWA representatives shall not be included in
the quoted price.
20.
Drum length
1 x 630 sq.mm
3 1/2 x 300 sq.mm
3 1/2 x 185 sq.mm
3 1/2 x 95 sq.mm
4 x 70 sq.mm
4 x 50 sq.mm
4 x 35 sq.mm
4 x 25 sq.mm
2 x 25 sq.mm
2 x 16 sq.mm
500 metres
500 "
500 "
500 "
500 "
1000 "
1000 "
1000 "
1000 "
1000 "
All cable lengths cut and used for various tests shall be to the Contractors
account and shall not be included in the cable lengths to be supplied to
FEWA.
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE D
TECHNICAL PARTICULARS AND GUARANTEES
600/1000 Volts 3-1/2 and 4 core cables XLPE insulated galvanized steel wire armoured and PVC
served
The tenderer to give the following technical particulars of the 600/1000V 3-1/2 and 4 core cable
offered.
Particulars
Sl.
Description
No.
1.
2.
Place of Manufacture
3.
Place of Testing
4.
Country of Origin
5.
6.
7.
Type of cable
8.
Shape of conductor
9.
Unit
3.5x300
3.5x185
3.5x95
4 x 70
4 x 50
4 x 35
4 x 25
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
Alum.
Alum.
Alum.
Alum.
Alum.
Alum.
Alum.
KV
Sq.mm
b)
Strands
c)
Diameter of strand
mm
Sq.mm
No.
b)
Strands
c)
Diameter of strand
mm
12
Dimension of phase
conductor
mm
No.
mm
SCHEDULE D
(Contd)
Particulars
Sl.
Description
No.
3.5x300
Unit
14.
15.
3.5x95
4 x 70
4 x 50
4 x 35
4 x 25
3.5x185
Alum.
Alum.
Alum.
Alum.
Alum.
Alum.
Ohms
Ohms
Material
b)
Nominal thickness
c)
mm
mm
Material
b)
Nominal thickness
c)
mm
mm
18. Armour :
a)
c)
d)
Name of manufacturer
b)
e)
f)
g)
Max. DC resistance of
armour per 1000 Mtrs. of
completed cable at 200 C.
Nominal diameter over
armour
Mass of zinc coating
Nos.
mm
Ohms
mm
gms/sqm
Material
b)
Nominal thickness
mm
mm
SCHEDULE D
(Contd)
Particulars
Sl.
No.
Description
Unit
3.5x300
3.5x185
3.5x95
4 x 70
4 x 50
4 x 35
4 x 25
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
sq.mm
Alum.
Alum.
Alum.
Alum.
Alum.
Alum.
Alum.
Aluminium conductor
i. Phase
Kg/km
ii. Neutral
Kg/km
b)
Kg/km
c)
Finished cable
Kg/km
22.
Mtrs.
23.
Mtrs.
a) Gross weight of
complete drum
b) Nett weight of drum
length
Current carrying capacity per
phase :
When laid direct in the
ground 75cm depth soil
temp. 350 C, ground
resistivity 20c m/w.
One 3-phase circuit per
trench
Two 3-phase circuit per
trench spaced 30 cm.
Three 3-phase circuit per
trench spaced 30 cm.
When laid on racks in air in
an ambient temperature of
500 C.
Assumed max. conductor
temp. for above :
Amps
a)
Deg.C
b)
Deg.C
24.
25.
A)
a)
b)
c)
B)
26.
27.
28.
Kgs.
Kgs.
Amps
Amps
Amps
KA
KV
KV
SCHEDULE D
TECHNICAL PARTICULARS AND GUARANTEES
600/1000 Volts Single and two core cables with XLPE insulation.
Tenderer to give below the technical particulars of the 600/1000V single and two core cables/wires
offered.
Particulars
Sl.
No.
Description
Unit
1.
2.
Place of manufacture
3.
Place of testing
4.
Country of origin
5.
Type
6.
7.
8.
9.
Diameter of conductor
10.
11.
Material of insulation
12.
Thickness of insulation:
a)
Nominal thickness
mm
b)
mm
c)
mm
13.
a)
Sheath material
b)
Thickness
1x630 sq.mm
Copper
2x25 sq.mm
Aluminium
2x16 sq.mm
Copper wire
Volt
Sq.mm
mm
Ohms
mm
14.
Armour:
a)
Nos.
b)
mm
c)
mm
d)
gms/sqm
SCHEDULE D
TECHNICAL PARTICULARS AND GUARANTEES
(Contd..)
Particulars
Sl.
No.
15.
Description
a)
Serving material
b)
Thickness
Unit
mm
17.
Kg.
18.
19.
20.
a)
Kgs.
b)
Kgs.
21.
Amps
b)
Amps
c)
Amps
22.
2x16 sq.mm
Copper wire
Kg/
1000M
a)
B.
2x25 sq.mm
Aluminium
mm
16.
A.
1x630 sq.mm
Copper
a)
Laid in ground
Deg.C
b)
Deg.C
23.
KA
24.
AC or DC voltage test
KV
25.
Spark test
KV
SCHEDULE D
PARTICULARS & GUARANTEES RELATING TO THE CROSS-LINKED
POLYETHYLENE INSULATING MATERIAL
Sl.
No.
Description
1.
2.
3.
a)
b)
4.
Tensile strength
Maximum variation
Elongation at break
Maximum variation in elongation at break
Water absorption test (at 85 + 20 C, 336 Hrs) Max.
variation of mass
Guaranteed
Unit
Particulars
N/sq.mm
%
%
%
mg/cm
5.
6.
a)
Elongation
% max
b)
Set
% max
7.
% max
8.
Ohm-cm
Mohm-km
SCHEDULE D
PARTICULARS & GUARANTEES RELATING TO PVC OUTER COVERING
Sl.
No.
Description
1.
a)
b)
2.
3.
4.
5.
6.
7.
Particulars
N/sq.mm
%
Deg.C
%
Deg.C
mg/cm2
N/mm2
%
Pressure test at 80 + 20 C
Maximum indentation
8.
Guaranteed
Unit
9.
10.
11.
12.
a)
%
Deg. C
Mohm-km
mg/cm2
SCHEDULE E
DETAILS OF PAST EXPERIENCE OF MANUFACTURER
Quantity
supplied
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
Standard Specification
The cables shall conform and comply with the latest editions of the appropriate IEC
standards (IEC 60502, IEC 60811 & IEC 60228 and other relevant IEC standards) or
any other equivalent international standards with all its latest addendum and
amendments and shall be subject to the approval of the FEWA.
2.
3.
4.
Construction
The cable shall be either of three core or single core construction made up of highly
compacted stranded conductor of high grade aluminium or copper wires, XLPE
insulated, suitable for use in system with nominal system voltage of 11kv, highest
system voltage of 12 kV. The materials of conductor and number of cores depends on
the bill of quantities of individual tender documents.
5.
Conductor Screening
Conductor screening shall be non-metallic and shall consist of a layer of extruded
semi-conducting compound, which shall be firmly bonded to the inner surface of the
insulation. The contact of the semi-conducting shields with the cable insulation must be
perfect without void creation at the inner surfaces. The interfaces must be
smooth in a regular geometric shape and the semi conducting compound must have
homogeneous structure particularly at the interfaces. The semi conducting screen
must be mechanically stable under load cycling of the power.
However provision of additional semi-conducting tape in between semi-conducting
compound and the conductor would be preferred.
6.
Insulation
Electrical grade cross linked polyethylene (XLPE) shall be extruded in simultaneous
extrusion of conductor screening layer and insulation screening layer and shall be
suitably cured.
The nominal thickness of the XLPE insulation shall be 3.4 mm and shall be
guaranteed by the manufacturer to withstand the specified system voltages.
7.
Insulation screening
The insulation screening shall consist of a layer of extruded semi-conducting
compound provided over the insulation simultaneously with the extrusion of the
insulation or in combination with semi-conducting tape with suitable overlap over the
extruded semi-conducting layer extruded simultaneously with extrusion of insulation.
Phase identification shall be provided on the screen in colour code, red, yellow and
blue.
Conductor screen, insulation and insulation screen shall be valcanized by triple
extrusion method.
8.
Metallic Screening
The metallic layer shall be applied over the individual cores.
The standard constructions of the metallic layer must be as per following:
9.
a)
For single core unarmoured cables, there will be a layer of copper wires
applied helically.
b)
For single core and three core armoured cables, there will be a layer of copper
tape applied with an overlap and in contact with each other.
c)
For both single core and three core cables, the total cross sectional areas of
copper metallic screen shall not be less than 25 mm2 for cable sizes upto and
including 300 mm2 and the cable sizes beyond 300 mm2 of cross sectional
area the metallic screen shall not be less than 35 mm2.
Assembly
The three insulated cores shall be laid up with necessary non-hygroscopic fillers and
bound with non-valcanisable tape to form a compact circular assembly.
10.
Inner Sheath
Sheath shall be of extruded PVC complying with IEC 60502.
11.
Armour
Three core cables must be armoured with a layer of galvanized steel wires and the
mass of coating shall not be less than 275g/m2 and single core cables are to be
armoured with a layer of aluminium wires according to IEC 60502. Unarmoured
cables may also be used according to the requirement in the BOQ of the tender
documents.
12.
Outer sheath
The outer sheath shall be of fire and termite resistant of extruded PVC material over
the armour. PVC material shall conform to IEC 60502-2 or to any other equivalent
standard.
13.
Identification
The following identification marks shall be permanently embossed on on both sides
(if possible) of the outer sheath of the cable (diagonally opposite side) in the same
sequence by digit size not less than 6 mm. at suitable intervals. 11000 volts mm.sq.
three core copper/ aluminium cable XLPE insulated property of FEWA, UAE,
Year of manufacture, Manufacturer's name.
Length of cable on one meter intervals shall be embossed on the outer jacket .
with digit size not less than 6 mm Marking on the over sheath shall indicated
cumulative length of the cable, wound on the drum such marking starting with 000 on
the inner end and actual length on the drum.
14.
Packing
The cable shall be wound on a suitable non-returnable strong drum to prevent
damage during storage and transport. On the side of the drum necessary
description such as order No., type, voltage, size, material of conductor, gross and net
weight of the cable length, direction of rolling and drum number etc. shall be clearly
marked. Completed cable shall be sealed at both ends to avoid any ingress of
moisture, foreign bodies etc. No drum shall contain more than one length of cable.
The diameter of bore for the cable drum for inserting the shaft, shall not be less than
120 mm. The cable drums must be closed with wooden planks to prevent cable
damage during storage and transportation.
15.
16.
Test Certificates
Certified copies of the following type test certificates shall be supplied along with the
offer. If acceptable type test certificates not older than seven years are not enclosed
along with the offer, Authority reserves its right to ask the tenderer to conduct all or
any of the following type tests in presence of FEWA representatives at no extra cost
to FEWA.
Type tests Electrical
(1)
(2)
(3)
(4)
(5)
(6)
(7)
All non-electrical type tests shall be carried out as per relevant clause of IEC
60502 and IEC 60811.
Routine Test
Routine Tests shall be carried out as per IEC 60502 at manufacturer's works on all
lengths of ordered cable during manufacture and the certified copies of these routine
test certificate shall be forwarded to FEWA.
17.
b)
c)
High voltage test : 23kV AC between conductors and screen for 5 minutes.
d)
Conductor examination.
e)
Check of dimensions.
f)
Voltage test for 4 hours : 25kV AC between conductor and screen for 4
hours.
g)
h)
Measurement of resistance.
Measurement of total cross-section.
Galvanizing test.
Elongation at break point.
The supplier shall make provision in his offer to bear all costs that are incurred in
carrying out these tests to the satisfaction of FEWA. However, costs towards travel,
accommodation, etc. of FEWA representatives shall not be included in the quoted
price.
18.
Drum length
500 metres
500 metres
500 metres.
500 metres.
500 metres.
All cable lengths cut and used for various tests shall be to the contractor's account
and shall not be included in the cable lengths to be supplied to FEWA.
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE 'D' - 1
TECHNICAL PARTICULARS & GUARANTEES
11000 VOLT GRADE CROSS LINKED POLYTHELENE FOR
EXTRUDED DRY TYPE CABLE
The Tenderer to give the following technical particulars of the 11000 V grade cables offered for
use at 50 deg.C. ambient temperature and 100% humidity.
Sl.
No.
Description
Place of manufacture
Place of testing
Country of origin
Type of cable
(manufacturer's type and designation)
Conductor material
Unit
KV
sq.mm
No.
mm
10 Conductor screening :
a) Material
b) Thickness
mm
11 Insulation :
a) Material
b) Nominal thickness
c) Minimum thickness at any point
mm
mm
mm
12 Insulation screening :
a) Material
b) Thickness
Signature of Tenderer : ______________________________
SCHEDULE 'D' - 1
(Contd..)
Sl.
No.
Description
13 Metallic screening :
a) Material
b) Total area of cross section
c) D.C. resistance
Unit
1x240
sq.mm
Ohm/km
14 Copper tapes :
a) Width
b) Thickness
c) No. of tapes
d) Width of overlapping
mm
mm
No.
mm
mm
mm
16 Inner Sheath :
a) Material (As per IEC)
b) Thickness
mm
17 Armour :
a) No. of galvanized steel/aluminium wire
b) Dia. of steel/aluminium wire
c) Total area of cross-section
d) Max. D.C resistance per km.
e) Tensile strength
f) Galvanizing
No.
mm
sq.mm
ohm
N/sq.mm
g/m2
mm
mm
Deg.C
Deg.C
Amps
Amps
SCHEDULE 'D' - 1
(Contd..)
Sl.
No.
Description
b)
Unit
Amps
Deg.C
Deg.C
KA
KA
Kg/1000M
Kg/1000M
Kg/1000M
Kg/1000M
Mtrs
Mtrs
Ohms
Ohms
Ohms
uF/km
Ohsm
35 Dielectric loss
SCHEDULE 'D' - 1
(Contd..)
Sl.
No.
Description
Unit
Amps
kv
kv
SCHEDULE 'D-2'
PARTICULARS & GUARANTEES RELATING TO THE
CROSS LINKED POLYTHYLENE INSULATING MATERIAL
Sl.
No.
Description
Unit
Guaranteed
Particulars
N/sq.mm
%
Tensile strength
- Max. variation
Elongation at break - Max. variation in elongation at break
%
%
mg/cm
ohm-cm
% max
% max
% max
Mohm-km
x10-4
x10-4
x10-4
x10-4
PC
SCHEDULE 'D-3'
PARTICULARS & GUARANTEES RELATING
P.V.C. OUTER COVERING
Sl.
Description
No.
1 Tensile test & elongation at break @ 23 deg. C.
a) Minimum tensile strength
b) Minimum elongation at break
2
6
a)
Unit
N/sq.mm
%
Deg. C
Guaranteed
Particulars
Deg. C
mg/sq.mm
N/sq.mm
%
N/sq.mm
%
Deg. C
Mohm-km
SCHEDULE E
DETAILS OF PAST EXPERIENCE OF MANUFACTURER
Quantity
supplied
Year of
supply
remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
Standard Specification:
The conductor shall be constructed and tested to conform and comply with the latest
editions of British Standards BSEN 50182 & 50183.
2.
Site Conditions:
The conductor shall be suitable for continuous operation at temperature of 80 deg.
C. (30 Deg. C. temperature rise for conductor above ambient temperature) without
deterioration in the hot, humid and salt laden dusty climate prevailing in the area.
The maximum values of humidity and temperature experienced in this country are
100% and 50 deg. C. respectively.
3.
4.
5.
For more accurate calculations, measured values may be used for density, coefficient of linear expansion, constant mass temperature coefficient and modulus of
elasticity.
6.
Stranding:
The Aluminium alloy wires used in the construction of stranded conductor shall,
before stranding, satisfy all the relevant requirements of the specification. The lay
ratio of the different layers shall be within the limits given in the BSEN standards. In all
construction, the successive layers shall have opposite direction of lay, the
outermost layer being right handed. The wires in each layer shall be evenly and
closely stranded. In aluminium alloy stranded conductors having multiple layers of
wires, the lay ratio of any layer shall not be greater than the lay ratio of the layer
immediately beneath it. The completed conductor shall be free from dirt, grit,
excessive amounts of drawing oil and other foreign deposits.
7.
Joints in Wires:
There shall be no joints in any wires of a stranded conductor containing seven wires,
except those made in the base rod or wire before final drawing. In stranded
conductors containing more than seven wires, joints in individual wires are permitted in
any layer except the outermost layer, but no two such joints shall be less than 15m
apart in the complete stranded conductor. Such joints shall be made by
resistance butt-welding and shall subsequent to welding, be annealed over a
distance of 200mm on each side of the joint.
8.
Conductor sizes:
The nominal aluminium area of the conductor shall be as specified in the Bill of
Quantities and may be either 100 sq.mm, 150 sq.mm, 175 sq.mm, 300 sq.mm or 400
sq.mm by which they will be identified.
9.
Area of conductor:
The sectional area of aluminium alloy stranded conductor is the sum of the cross
sectional areas of individual wires. The sectional area of aluminium alloy conductor
shall be higher than nominal aluminium area of conductor and for 400 sq.mm
conductor, it should not be less than 479 sq.mm, for 300 sq.mm conductor, it should
not be less than 362.1 sq.mm, for 175 sq.mm conductor, it should not be less than
211 sq. mm, for 150 sq.mm conductor, it should not be less than 180.7 and for 100
sq.mm it should not be less than 118.9 sq.mm.
10.
11.
12.
Weight:
For 100 sq.mm, 150 sq.mm, 175 sq.mm, 300 sq.mm & 400 sq.mm conductors the nominal
weights shall be 325 kg/km, 496 kg/km, 580 kg/km, 998 kg/km & 1320 kg/km respectively.
13.
14.
Ambient temperature
:
50 deg.C.
Cross wind velocity
:
0.6 metre/sec
Solar radiation
:
1200 watt/m2
Solar absorption coefficient
:
half black
Emissivity of conductor
:
half black
Temperature rise of conductor above ambient temperature
: 30 deg.C.
Packing:
The conductor shall be packed in non returnable drums (steel drums for 400 sq.mm
conductors) and the length of conductor shall be 2000 metres for 100, 150,175 and 300
sq.mm conductors and 3000 metres for 400 sq.mm conductor with the variation limit of
+ or - 5%. The conductor shall be shipped on drums and lapped with protective
covering across the whole width of the drum, band wooden battens nailed to the
flange. All drums with conductor shall have a layer of waterproof wax paper or
plastic sheet, which must be safe against chemical reactions, around the barrel
under the conductor and another over the conductor.
The following informations shall be clearly marked in indelible paint on both flanges of
each drum besides the general information.
-
15.
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
OHL-1.2 (Page 6 of 10)
SCHEDULE D
TECHNICAL PARTICULARS & GUARANTEES FOR STRANDED
ALL ALUMINIUM ALLOY CONDUCTOR
SL.
NO.
ITEM
UNIT
1.
2.
Applicable standards
3.
4.
Purity of Aluminium
5.
Sq.mm
6.
No/mm
7.
8.
Lay Ratio
9.
10.
Tolerance on diameter
11.
12.
13.
Resistance
14.
15.
PARTICULARS
No.
No.
No.
No.
mm
KN
Kg/Km
Ohm/Km
Per Deg.C
N/mm2
SCHEDULE D
SL.
NO.
ITEM
UNIT
16.
17.
18.
19.
20.
Drum Details
a)
b)
c)
d)
e)
f)
g)
Diameter of flanges
Diameter of drum
Width of drum
Width of lagging
Spindle hole diameter
Weight of drum
Gross weight of drum including weight of
conductor
Deg. C
mm
mm
mm
mm
mm
Kg
Kg
21.
a)
Yes/No
b)
Yes/No
c)
22.
PARTICULARS
Yes/No
Conductor Particulars :
1. DC Resistance
a) at 20 Dec. C
Ohm/km
b) at 27 Deg. C
Ohm/km
c) at 50 Deg. C
Ohm/km
d) at 65 Deg. C
Ohm/km
e) at 85 Deg. C
Ohm/km
f) at 100 Deg. C
Ohm/km
SCHEDULE D
SL.
NO.
ITEM
UNIT
PARTICULARS
2. AC Resistance
a) at 20 Dec. C
Ohm/km
b) at 27 Deg. C
Ohm/km
c) at 50 Deg. C
Ohm/km
d) at 65 Deg. C
Ohm/km
e) at 85 Deg. C
Ohm/km
f) at 100 Deg. C
Ohm/km
Signature
Designation
Name of Tenderer
Date
SCHEDULE E
DETAILS OF PAST EXPERIENCE OF MANUFACTURER
ALUMINIUM ALLOY STRANDED CONDUCTOR
Qty.
Year
of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
Standard Specification:
The conductor shall be constructed and tested to conform and comply with the latest
editions of British Standard (B.S) 6360, equivalent IEC standards or any other
equivalent international standard which shall be subject to the approval of FEWA.
2.
Site Conditions:
The maximum values of humidity and temperature experienced in this country are
100% and 50 deg. C. respectively.
3.
4.
5.
Resistance
The maximum value of resistance of 70 sq.mm earth conductor shall be 0.271 ohms per
KM at 200 C.
6.
Stranding:
The soft drawn copper wires used in the construction of stranded conductor shall,
before stranding, satisfy all the relevant requirements of the specification. The lay ratio of
the different layers shall be within the limits given in the BS/IEC standard
specification. In all construction, the successive layers shall have opposite direction of
lay, the outermost layer being right handed. The wires in each layer shall be evenly
and closely stranded. Stranded conductor having multiple layers of wires, the lay ratio of
any layer shall not be greater than the lay ratio of the layer immediately beneath it. The
completed conductor shall be free from dirt, grit, excessive amounts of drawing oil and
other foreign deposits.
7.
Joints in Wires:
There shall be no joints in any wires of a stranded conductor except those made in the
base rod or wire before final drawing. In stranded conductors containing more than
seven wires, joints in individual wires are permitted in any layer except the outermost
layer, but no two such joints shall be less than 15m apart in the complete stranded
conductor.
A-8.1 (4) sm
Page 1 of 7
8.
Conductor sizes:
The nominal area of copper conductor shall be 70 sq.mm with 19 strands, each strand
having diameter of 2.14 mm.
9.
Packing:
The conductor shall be packed in a drum with protective covering across the whole
width and length of the conductor in each drum shall be 500 M exact without any
tolerance.
The following informations shall be clearly marked in indelible paint on both flanges of
each drum besides the general information.
-
10.
EA-8.1
sm
A-8.1 (4) sm
Page 2 of 7
SCHEDULE A
SUB-MANUFACTURERS
The Tenderer shall state below the names of the sub-manufacturers to the main
manufacturer and details of the equipment proposed to be manufactured or supplied by
them:
Name & Address of the Sub-Manufacturer
Description of Equipment
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
A-8.1 (4) sm
Page 3 of 7
SCHEDULE B
PLACE OF MANUFACTURE, TESTING AND INSPECTION
The Tenderer to complete the following schedule for all materials he proposes to supply
Item
No.
Description
Manufacturer
Place of
manufacture
Place of testing
and inspection
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
A-8.1 (4) sm
Page 4 of 7
SCHEDULE C
DEVIATION FROM TENDER SPECIFICATION
The Tenderer to state in the following schedule the deviations from the tender specifications
proposed in his offer. Deviations other than those specifically listed below will not be taken
note of:
Item
No.
Description
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
A-8.1 (4) sm
Page 5 of 7
SCHEDULE D
TECHNICAL PARTICULARS & GUARANTEES FOR STRANDED CONDUCTORS
Tenderer is to give the following particulars of soft drawn copper conductors.
S.NO.
DESCRIPTION
UNIT
1.
Name of Manufacturer
2.
Country of Origin
3.
Applicable standard
4.
5.
mm
6.
Number of strands
No.
7.
mm
8.
9.
Conductivity of copper
10.
Lay ratio
11.
12.
PARTICULARS
sq.mm
Ohms
Kgf
Meter
500
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
A-8.1 (4) sm
Page 6 of 7
SCHEDULE E
DETAILS OF PAST EXPERIENCE OF MANUFACTURER
Quantity
supplied
Year of
supply
Remarks
Signature
:_________________________
Designation
:_________________________
Name of Tenderer
;_________________________
Date
:_________________________
A-8.1 (4) sm
Page 7 of 7