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Abstract
This paper discusses experiments conducted to
determine the effectiveness of synthetic air microjets in
cooling packaged thermal test chips and a laptop computer
processor. The details of the experiments may be found in
Reference 1. A small electromagnetic actuator was used to
create the jets. When AC voltage was applied to the assembly,
or microjet, a pulsating jet of air was forced out through an
orifice in one face of the actuator. Design variables included
the number and diameter of the orifices. Tlhe magnitude and
frcquency of the input signal were held constant.
Initially, a microjct was used to cool a heated,
packaged thermal test chip. The setup was such that the jet(s)
of air impinged directly on the package, and the distance
between the microjet and the heated surface was varied. For
the remaining experiments, the microjet was used to cool the
processor of a laptop computer. In these tests, the air jet(s)
impinged on the plate covering the processor. Various orifice
plate designs and methods of baffling and sealing were
employed to increase the cooling efficiency. Occasionally, the
microjet was used in conjunction with a small 5-V fan to
determine the effect of global cooling on the microjet
effectiveness.
Synthetic air microjets were shown to be effective in
cooling both the test chips and the laptop processor. For the
former tcsts, the microjet produced an average 26 percent
reduction in chip temperature rise compared to the tcmperature
rise that existed under natural convection conditions. For the
latter tests, the processor temperature rise was decreased by 22
percent compared to the temperature rise without microjet
cooling.
Introduction
In the almost 40 years since the introduction of the
integrated circuit, the microelectronics industry has seen
tremendous changes. With the advent of LSI and VLSI
tcchnology, the number of circuits per chip has increased on a
very rapid pace, as have the power requirements of the chips.
While chip sizes have also grown, these increases have
occurred at a slower rate than the increases in chip power [2].
Therefore, higher heat fluxes have resulted. As such, thermal
0-7803-4475-8/98/$l0.0001998 IEEE
43
Micro jets
A novel technique of producing an air jet was used in
this research and was tested to determine its effectiveness in
cooling a heated chip. Instead of using a compressor and
nozzle, the jet was created by a small electromagnetic actuator.
When AC voltage was applied to the actuator wires, a
pulsating jet of air was forced out through an orifice plate
which was attached one face of the actuator. The amplitude
and frequency of the jet were dctcrmined by the input voltage.
The diameter of the hole in the orifice plate was either 1.6 or
0.8 nun. For some tests, an array of holes was used to create
multiple jets. Henceforth, the actuator assembly will be
referred to as a microjet, while the term air jet will refer to the
actual stream of air that leaves the orifice.
A test oscillator was used to generate a sinusoidal
wave to power the microjet. The input voltage to the microjet
was limited to 15 V for all tests to avoid damaging the
actuator. Since the test oscillator was unable to produce a
signal of this magnitude, a 6-V wave was produced by the test
oscillator and fed into a signal amplifier. An oscilloscope was
used to monitor the signal before and after amplification. The
optimal signal frequency was determined by varying the
frequency on the test oscillator and observing the change in jet
strength. A signal frequency of 100 Hz was determined to
produce the strongest jet, and this frequency was used in all
the jet cooling tests. This frequency was chosen also because
it virtually eliminated the noise associated with generating the
air jet. Jet velocities were measured with a miniature pitot
probe mounted on a computer-controlled traversing
mechanism [8]. For a microjet with a single 1.6-mm diameter
orifice, the jet centerline velocity at a distance of two
diameters from the orifice plate was approximately 14 d s .
44
No.
Name
Pins
Cavity
68DL
3
1 144UL
144UE
68
68
68
Down
up
up
Cover
Lid
Lid
Lid
Encap.
Substrate
\
,Chip
Socket
Pins
Plexiglas plate
icrojeL
II
II
Figure 2: Microjet mounted over test chip.
Hz.
Figure 3 shows the change in package e,, as a
function of microjet height above the top surface of the
package for package 4 for both the single-orifice and multiorifice microjets. For these Lests, the package was energized to
1 W. The results show that the cooling effectiveness increased
with increasing microjet height until an optimum height was
reached. Further increases in microjet height beyond this point
caused the cooling effectiveness to drop. When a singleorifice microjet was used to cool the packages, the optimum
microjet height was between 38 and 44 mm. When a multiorifice microjet was used, the optimum height was between 35
and 40 mm.
Figure 3 also shows that the single-orifice microjet
provided better cooling for package 4 than did the multiorifice microjet. This phenomenon was observed for other
package designs as well. The superior performance of the
single-orifice microjet is due to fact that the air leaving the
multiple, smaller orifices is weaker than the air leaving the
single, large orifice. Consequently the air velocity at the point
of impingement on the package top surface was less for the
multi-orifice configuration than for the single-orifice
configuration.
Furthermore, jet spreading hindered the
performance of the multi-orifice microjet, particularly when it
was used to cool the smaller packages, because the spreading
caused some of the air to miss the package entirely.
30
2 29
U,
.- 28
a
.2
27
k
26
25
45
t
2.5
I
3
3.5
4.5
5.5
Sj, ("CnV)
at 2W wlo
microjet
44.2
44.3
35.3
34.1
Package
I (68 UL)
2 (68 DL)
3 (144 UL)
4 (144 UE)
e,, ( " C N )
% decrease
at 2W wl
microjet
31.6
29.6
27.3
24.6
28.6
33.1
22.6
27.9
/Hard drive
Memory
expansion port
Power car
Sound card
'IBattery (underneath)
nat. canv.
+Heat
sink, nat.
conv.
Heat sink
+Single
hole
microjet
**20
,Motherboard
Fan\
L
0.5
1.5
2.5
\
Aluminum back plate
\ Processor
46
Inflow
47
Onficc plate
Adhesive tape
Fan
Air flow
---+
48
70
Run 3
-+- Run 4
-m-
10
*O
04
20
40
60
80
100
120
Time (min)
Figure 11: Effect of sealing on laptop CPU temperature.
70
60
50
40
=: 30
20
10
0
0
30
15
45
75
60
90
105
120
Time (min)
6oi
s""mc=n=;i
50
4- ff
30
20
20
40
60
80
100
120
Time (min)
15
30
45
60
75
90
1
105 120
Time (min)
Figure 10: Effect of horizontal baffling on laptop CPU
temperature.
49
Conclusions
The use of synthetic air jets produced by an
electromagnetic actuator was shown to be effective in
electronic cooling applications, both on packaged thermal test
chips and on the CPU of a laptop computer. Microjet design
variables included the number and diameter of the jet orifices
and the height of the microjet above the heated surface. When
used to cool the thermal test chips, the microjet produced an
average 26 percent drop in chip temperature rise when
compared to the temperature rise that exists under natural
convection conditions.
This value was approximately
comparable to that provided when a heat sink is attached to the
package and the fins are cooled by natural convection. For the
application of jet cooling in the laptop computer, design
variables such as baffling and sealing were studied. Using the
optimum combination of the various parameters (baffling,
sealing, orifice size and number), the microjet was able to
lower the processor operating temperature rise by 22 percent
when compared to the laptop operating without the microjet.
At this point in the research, the design of the
microjet (i.e. material, actuating device, etc.) has not been
optimized. I n addition, further improvements in baffling and
sealing are still possible. Therefore, even though the microjet
has been shown to be rclativcly effective in electronics
cooling, optimization of the microjet design and improvements
in the baffling and sealing could lead to improved jet cooling
capabilities.
2.
3.
9.
References
1.
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