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Summary
A means t o avoid the glucose effect in the production of bakers yeast from
glucose and/or molasses in a fed batch culture by controlling the feed rate of
fresh medium with an ad hoc measurement of the respiratory quotient, RQ, is
presented. The feed rate is changed stepwise here such that the value of RQ
ranges from 1.0 to 1.2 throughout the cultivation. Thus far, the specific growth
rate based on the total cell mass and the growth yield obtained throughout
are 0.24 hr-l and 0.55 g cell/g glucose.
Prior to the experimental run mentioned a,bove, equations to predetermine
the feed rate and concentration of glucose in the feed are derived from the mass
balance of limiting substrates (glucose). Since values of either RQ or l o ,
(Qo2 2, oxygen consumption rate with respect to the total cell mass in the fermenter) can be measured quite easily and reliably, computer control of the fermentation in light of this information is discussed.
INTRODUCTION
The well-known phenomenon termed glucose effect cannot be
prevented in the aerobic cultivation of Xaccharom yces cerevisiae in a
glucose medium. This phenomenon is the so-called aerobic fermentation. When glucose concentration in an aerobic culture medium
reaches 70 mg/liter,2 glucose tends to be partly metabolized during
the fermentation to ethanol and COz; the fermentation is claimed to
cease if glucose concentration in the medium is less than the specific
level of 70 mg/liter.
Whereas a larger than expected yield of cells in the absence of aerobic fermentation deteriorates the specific growth rate, the fact that the
* Present address: Department of Fermentation Technology, Hiroshima
University, Hiroshima, Japan.
1001
@ 1976 by John Wiley & Sons, Inc.
1002
1003
THEORETICAL CONSIDERATION
In line with the experimental setup appearing later on, suppose
that a fresh feed is charged into a culture vessel at a constant rate of
Fi during Ati (= ti+* - ti). The subdivision of the cultivation period
of time from 1 = to to t = t p into At; (i = 0 to i = n), culminating in
the increase of broth volume from V = Vo to V = V p as shown in
Figure 1, is only for the convenience of experimentation as well as
the derivation of some equations which follow.
Assuming a complete mixing of the medium in a well-agitated and
aerated fermenter, the rate of change in concentrations of the cell
mass and growth-limiting subst,rate (glucose) are :
AX;
=
At;
p i x i
Fi
)Xi
Vo; Fi Ati
1 d(X;V;) _
d X_
;
- 1_
X i dt
X i V ; dt
1dx;
--
PI,
a -
X;
=pi
to
dt
+--V1i ddtV ;
~~
tl
kAto+-Atq
tl
72
4
------
tl+l
bat14
---
tn
tnti
C A t n 4
t
Fig. 1. Schematic diagram of parameters in each time interval in the fed batch
culture.
1004
Si { Vo
+ Fo(ti -
to)) -
Sovo
S~Po(ti- t o )
(eccumuhtion)
(input)
- [ X i { vo
Yo
Fo(t1
- to)
1 - XoVoI
(3)
(Si - So) { Vo
+ Fo
(ti
to)) =
Po(ti - t o ) ( S ~- So)
provided
Po=
1 dX
1 ( X , - XO)
--=Xo dt
Xo (tl - t o )
Ate
Fo
Vo
+ Po Ato
(SR
- SO)
1
- - POX0
Yo
Yo Vo
+FoPo Ato xo
(5)
F;SR =
Fix;
Yi
1005
1
AX.
+(Vo; + F i At;)
Yi
At;
(7)
FOSR(ti - to)
ti)
= 1, F ~ S R
(tz -
1
(xi -
= -
XO)
(9)
( x Z- x l )
( 10a)
1
7
(Xn+1
(&+I
tn)
2F i AtiSR
- (Xn+l
i = n, FnSR
i =O
Xn)
(lob)
- 20)
therefore
S R =
Xn+1
ZO -
2 F i At;
XF
( V F
XO
VO)
(11)
i =O
where X F is the final value of the total cell mass, xn+lin the fermenter
(g), V F is the final value of the broth volume (liter).
Equation (11) suggests that the value of S R in the fresh medium
can be estimated once the target of production is established, i.e.:
X F starting from zo in the total cell mass and the broth volume increases, VF - V oreach expected values in the fed batch culture, and
the value of Y is given, respectively. The feed rate F ; for the ith
time interval can also be assessed as shown below from eqs. (2) and
(6) when the quasi-steady state and the specific case in which
SR >> are dealt with.
1006
semisynthetic and molasses, were composed of the following. Semisynthetic medium: glucose, 20 g; (NH2)&O, 2.15 g; NaHP04.2Hz0,
1.0 g; MgS04-7Hz0, 0.38 g; KC1, 0.22 g; sodium citrate, 2.5 g; yeast
extract, 0.5 g; 1 ml of vitamin solution (biotin, 0.04 g; vitamin B1,
0.08 g; vitamin B6, 2.0 g; calcium pantothenate, 1.0 g and inositol,
20 g/liter), 1 ml of mineral solution (CuS04.5H@, 0.05 g, ZnS04.7Hz0,
0.8 g; and Fe(S04)z(NH4)2-6Hz0,
0.3 g/liter), tap water, 1,000 ml;
and p H = 5.0 adjusted with an aqueous solution of HzS04 (2N).
Molasses medium: molasses was treated with steam for 1 hr a t about
80C and centrifuged for 1 min at 4,000 x g to be free from solid
ingredients and then diluted to about a 30% sugar content (as
glucose). Urea was supplemented to the medium with a ratio of
0.5 g (urea) t o 30 g (glucose).
Fed Batch Culture
A cell suspension obtained from the Oriental Yeast Co. was inoculated into a bench-scale fermenter (nominal volume = 10 liters,
initial working volume = 3.5 liters, L. E. Marubishi Co., Ltd.,
Tokyo, Model MD-500) in order to have 4 g/liter in the cell concentration just prior to the start of the fed batch culture. After 0.5 hr
in the batch culture (initial glucose concentration = 1 g/liter), the
feeding of the fresh medium into the fermenter was begun at a n
adequate rate using two peristaltic pumps (A and B, Taiyo Kagaku
Co., Tokyo), where the feed rate of Pump B was about 10 to 20% of
that of Pump A. Pump A, as a staple control, was operated continuously t o feed the fresh medium a t a feed rate which was changed
stepwise periodically to achieve a cell growth such that the RQ value
did not fluctuate too much from 1.0. Pump B, as a fine control,
was operated intermittently ; the time of operation depended on the
value of RQ, i.e., this latter pump was switched on when the RQ
value was below the datum of 1.0 and/or turned off when the RQ
value exceeded another datum of 1.10. Usually, about 60 sec was
needed to change the feed rate after confirming the varying RQ values.
Obviously, using two pumps made it convenient to substitute for
a single one which could vary the feed rate continuously in light of
information originating from the experimentation (see Figs. 2 and 3).
As was mentioned earlier, the improvised use of this pump (or pumps)
necessitated the change in the feed rate stepwise rather than continuously.
The rotation speed of an impeller and the temperature of the cultivation were kept a t 600 rpm and 30C, respectively. The air flow
rate was controlled with a specific miniflow valve set a t 2.45 and/or
1007
3.27 liters/min with respect to the cell growth; the value of p H was
also controlled a t 4.5 with an aqueous solution of NaOH (2N).
Analytical Methods
The optical densities measured a t 610 nm in wavelength with a
spectrophotometer (Hitachi Works, Model 101) were converted to
dry cell mass concentration after establishing a calibration chart.
The calibration was made by filtering the cells through a Millipore
filter (pore size = 1.2 pm) and drying the cake at 105C for 1 hr in a
semisynthetic culture medium of glucose. In the molasses medium,
the cell mass concentration was determined directly by filtering a
sample broth through the Millipore filter (pore size = 1.2 pm),
followed by drying a t 105C for 1 hr.
The concentration of glucose in the glucose medium was determined with the Glucostat reagent (Fujisawa Medical Supply Co.,
Ltd., Osaka), whereas the molasses was first hydrolyzed with a
concentration of HC1 in a boiling water bath for 40 min and then
analyzed by the Somogyi method to determine the concentration of
glucose.
The concentration of ethanol in the culture medium was determined by the microdiff usion method. The dissolved oxygen concentration was measured occasionally with a membrane electrode (L. E.
Marubishi Co., Ltd.) ; actually, the oxygen concentration was well
above the level which might have limited the cell growth.
The respiration rate, Qo2, the total oxygen consumption rate, I o 2 ,
the specific rate of carbon dioxide evolution, &con,and the respiratory
quotient, RQ, were estimated by calculating the difference of the
partial pressures of oxygen and carbon dioxide in air between input
and output through the fermenter, with a Beckman oxygen analyzer
(Type 777) and an infrared gas analyzer (Shimadzu Works, Tokyo,
Model URA-2), respectively. The response times of these analyzers
were quite short, approximately 30 sec in preliminary experiments.
1008
0
0
Ihr)
Fig. 2. Growth patterns of bakers yeast in the fed batch culture of the
glucose medium. The differences in partial pressures of oxygen, Ape, and
carbon dioxide, A p c o , between input and output air were recorded continuously.
RQ values as the ratio of A ~ c o , / A ~ o ,and l o , (Ape, times air flow rate) are
then recorded continuously. Since the total cell mass, x, was determined intermittently, Qo, (Zo,/z) and QCO,(Qo, RQ) were both observed in discrete rather
than continuous terms. The flow rate of fresh feed, F , was observed directly
by using a measuring cylinder, but the data in the figure are described scheand Y (r/180 Y) values were assessed
matically. M ( l / z . A z / A t ) , Y (FiS~/zi),
from the curve drawn through the data points of x, respectively. ( 0 )z, (A)S ,
(0)
P , (0)
Qo,, ((3)Qco,.
of carbon dioxide evolution, Qco,, the specific rate of glucose consumption, v, the specific rate of increase in the total cell mass, p, the feed
rate of the fresh medium, F , and the growth yield, Y , are on the righthand side of the ordinate. The data observed are shown in the lower
diagram of the figure, whereas in the upper diagram the characteristic
of the fed batch culture is demonstrated by respective calculations
from the data given in the lower diagram.
1om
1010
For the oscillation of Q C O ~it had also been confirmed from preliminary
experiments that the construction of the infrared analyzer used here
was not responislbe a t all; the change in feed rate followed by the
physiological activities of the yeast was considered to reflect the
oscillation.
Values for the specific growth rate, p', the specific glucose consumption rate, v', and the growth yield, Y , shown in the upper
diagram of the figure were assessed here as follows: pr (1/x . A z / A t )
is the curve through the data points of the total cell mass, Y' is
F;SR/x; (therefore, S R >> S) (cf. eq. (la)), and Y is p'/v' . 180 (on a
gram basis) derived from p' and v' assessed earlier.
Values of p' increased from 0.20 to 0.24 hr-' in Figure 2, while V'
values were between 2.0 and 2.4 mmol glucose/g cell hr, depending
on the feed rate. Accordingly, values of Y increased most likely
from 0.48 t o 0.55 g cell/g glucose, although they were a bit modulated.
These values of pr and Y observed in this fed batch culture are nearly
the same as the maximum values reported for aerobic growth
(RQ = 1.0) of the S . cerevisiae in glucose-limited chemostat cultures.'
Fed Batch Culture of Molasses Medium
The experimental conditions employed in this run were as follows:
xo = 15 g, V O= 3.5 liters, XF = 35 g, and V F = 5.0 liters. If Y is
taken as 0.5 g cell/g glucose, S R is assumed t o be 26.7 g/liter from
eq. (11). However, the actual data of SR prepared and xo were 28.4
g/liter and 14.1 g, respectively.
By and large, the results of this run in Figure 3 resembled that of
glucose in Figure 2 except for S , which will be elaborated below.
The higher concentration of residual sugar might have originated from
the nonfermentative sugar which accumulated as the fed batch
culture progressed. Values of p', v', and Y were assessed as shown in
the upper portion of Figure 3 exactly by the same procedure mentioned earlier in Figure 2. Incidentally, p' ranged from 0.20 to 0.22
hr-l, while the growth yield, Y fluctuated around 0.48 to 0.52 g cell/g
glucose.
Y,I, and RQ
It was confirmed from Figures 2 and 3 that the feed rate of the
fresh medium could be controlled solely by the observed value of RQ.
However, it is deemed more desirable when considering computer
control t o formulate the feed rate in close connection with the metabolic activity of baker's yeast represented by the value of RQ.
0
0
1011
(hr)
Fig. 3. Growth patterns of bakers yeast in the fed batch culture of the molasses
( 0 )Qo,, ((3)Qco,.
medium. ( 0 )2, (A)3, (O)P,
YPIS
= V
1012
= K ( R Q i - 1)
(16)
where K is the proportionality constant (empirical) (mol ethanol
mol 02/mol glucose mol C02).
The values of K given from the slope of the lines in Figure 4 were
3.SO for glucosc and 2.65 for molasses media. Substituting eq. (16)
into cq. (15).
( Y p / a )i
Equation (17) means that the feed rate in order to maintain the
quasi-steady state can be defined exclusively with I,,, values at th a t
time.
Procedures to Control the Feed Rate
Two ways t o control the feed rate in the f(.d batch culture were
already proposed here in this work. On(. is to change the rate
"O
1013
0.8
0.6
K = 3.80
(semi - synthetic 1
Fig. 4. The relationship between Y,,, and RQ in the fed batch culture of
baker's yeast in semisynthetic (glucose) and molasses media.. Y,,* was assessed
) eq. (13));
from the data of QCO,(Qo, RQ), Qo, (ZoJz), and Y' ( F i S ~ / z i (cf.
the data points do not correspond exactly to those of z in the original figures
(Fig. 2 or 3), because the interpolated data (see curves drawn through the data
of z) pertaining to RQ > 1 were ta.ken. ( 0 )Semisynthetic medium; (A)molasses medium.
1014
0.6
(0)
0.4
semi - synthetic
4
LL
rn
Fig. 5. The feed rate, Fexpreproduced from Figs. 2 and 3 is compared with
the rate, Fa!,as assessed from eq. (17): (a) semisynthetic medium, (b) molasses
medium. In the assessment of Fa,, K values shown in Fig. 4 were used, respectively. For ease of discussion, ZZQ values are also reproduced from previous
figures.
1015
diagrams dealt with F,,, values rather than with the Fcalvalues,
respectively, as a whole, even in the absence of any automatic control of the feed pump where the deviation between Fcsl and F,, in
both diagrams in Figure 5 seems to support the appropriate range
of RQ from the viewpoint of minimizing the glucose effect.
The possibility and advisability of controlling the fed batch
culture using either lorand/or RQ coupled with a computer is now
self-evident.
Nomenclature
feed rate of fresh medium (liters/hr)
total oxygen consumption rate (QOZz) (mol Ot/hr)
proportionality constant (empirical) (mol ethanol mol 02/mol glucose mol
COr)
stoichiometric constant to correlate COZ evolution with ethanol production in fermentation of glucose (1 mol ethanol/mol COZ)
stoichiometric constant t o correlate 0 2 consumption with COZevolution
in complete oxidation of glucose (1 mol COr/mol 0 2 )
specific rate of COZevolution (mol CO2/g cell hr)
specific rate of respiration (mol 02/g cell hr)
specific rate of ethanol production (mol ethanol/g cell hr)
respiratory quotient (mol COn/mol 0 2 )
concentration of glucose in culture medium (g/liter)
concentration of glucose in fresh feed (&liter)
time (hr)
broth volume (liter)
final value of broth volume (liter)
concentra.tion of cell mass in culture medium (g/liter)
total cell mass in fermenter (9)
final value of total cell mass in fermenter (g)
growth yield (g cell/g glucose)
yield coefficient of ethanol produced to glucose consumed (mol ethanol/
mol glucose)
Greek Letters
p
p
Y
Subscript
i
0
i t h interval of time
initial of ith interval
The authors are indebted to Dr. M. Ohashi, Oriental Yeast Co., Ltd. for the
bakers yeast and molasses used and to Mr. T. Yamagata, L. E. Marubishi Co.,
Ltd. for some instruments used throughout this work. They are also grateful
to Mr. T. Karasawa, Oriental Yeast Co., Ltd. and Mr. H . Sakuma, L. E. Marubishi Co., Ltd. for their technical assistance.
1016
References
1. H. K. von Meyenburg, Arch. Mikrobiol., 66, 289 (1969).
2. F. J. Moss, P. A. D. Rickard, F. E. Bush, and P. Caiger, Biotechnol. Bioeng.,
13, 63 (1971).
3. W. I>. Maxon and M. J. Johnson, Znd. Eng. Chem., 45,2554 (1953).
4. S. J. Pirt, J . Appl. Chem. Biotechnol., 24, 415 (1974).
5. Austria Patent No. A3194-70.
6. T. Ozawa, S. Nagaoka, and K. Sumino, Hyg. Chem. (Japan), 10, 17 (1964).