1932 2032 2646 3246E2 Parts JLG

ILLUSTRATED PARTS
Model
1532E2
1932E2
2032E2
2632E2
2646E2
3246E2
3120738
October 29, 2001
CORPORATE OFFICE
JLG INDUSTRIES, INC.
1 JLG Drive
McConnellsburg, PA.
17233-9533
USA
Telephone: (717) 485-5161
Fax: (717) 485-6417
JLG Industries (Australia)

P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: (61) 2 65 811111
Fax: (61) 2 65 810122
JLG Industries (UK)

Unit 12, Southside
Bredbury Park Industrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: (44) 870 200 7700
Fax: (44) 870 200 7711
JLG Deutschland GmbH

Max Planck Strasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: (49) 421 693 500
Fax: (49) 421 693 5035
JLG Industries (Italia)

Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: (39) 02 9359 5210
Fax: (39) 02 9359 5845
JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: (55) 19 3295 0407
Fax: (55) 19 3295 1025
JLG Europe B.V.

Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: (31) 23 565 5665
Fax: (31) 23 557 2493
JLG Industries (Norge AS)

Sofeimyrveien 12
N-1412 Sofienyr
Norway
Phone: (47) 6682 2000
Fax: (47) 6682 2001
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 91 4320 245
Fax: (48) 91 4358 200
JLG Industries (Europe)

Kilmartin Place,
Tannochside Park
Uddingston G71 5PH
Scotland
Phone: (44) 1 698 811005
Fax: (44) 1 698 811055
JLG Industries (Pty) Ltd.

Unit 1, 24 Industrial Complex
Herman Street
Meadowdale
Germiston
South Africa
Phone: (27) 11 453 1334
Fax: (27) 11 453 1342
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: (34) 93 77 24700
Fax: (34) 93 77 11762
JLG Industries (Sweden)

Enkopingsvagen 150
Box 704
SE - 175 27 Jarfalla
Sweden
Phone: (46) 8 506 59500
Fax: (46) 8 506 59534
EFFECTIVITY PAGE
February 1998 - Original Issue Of Manual (Edited to 0010549 Revision 3)
July 1998 - Revised Manual (Edited to 0010549 Revision 10)
February 26, 1999 - Revised Manual (Edited to 0010549 Revision 18)
May 1, 1999 - Revised Manual (Edited to 0010549 Revision 21)
August 30, 1999 - Revised Manual (Edited to 0010549 Revision 24)
January 1, 2000 - Revised Manual (Edited to 0010549 Revision 31)
June 15, 2000 - Revised Manual (Edited to 0010549 Revision 33)
October 31, 2000 - Revised Manual (Edited to 0010549 Revision 35)
January 30, 2001 - Revised Manual (Edited to 0010549 Revision 40)
July 2, 2001 - Revised Manual (Edited to 0010549 Revision 45)
October 29, 2001 - Revised Manual (Edited to 0010549 Revision 49)
3120738
EFFECTIVITY PAGE
3120738
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
1-5
WHEEL DRIVE AND STEERING INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . .1-2

BRAKE INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
FRAME AND STEERING INSTALLATION - 2032E2/2632E2/2646E2/3246E2 . . . . . . . .1-8
WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . . .1-12
FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
HYDRAULIC COMPONENTS INSTALLATIONS - 1932E2 . . . . . . . . . . . . . . . . . . . . . . .2-2

HYDRAULIC COMPONENTS INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . .2-6
VALVE ASSEMBLY - STANDARD CONTROLS MACHINES . . . . . . . . . . . . . . . . . . . . . .2-10
VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES . . . . . . . . . . . . . . . . . .2-14
ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH
STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH
PROPORTIONAL CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
ELECTRICAL COMPONENTS INSTALLATION (RIGHT SIDE) . . . . . . . . . . . . . . . . . . . .2-26
BATTERY CHARGER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30
POTHOLE PROTECTION AND TRAY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .2-34
SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1
3-2
3-3
3-4
3-4
3-5
SCISSOR ARMS INSTALLATION - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

SCISSOR ARMS INSTALLATION - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
SCISSOR ARMS INSTALLATION - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

STANDARD HANDRAILS INSTALLATION (1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
FOLDDOWN HANDRAILS INSTALLATION (1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
STANDARD HANDRAILS INSTALLATION (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
FOLDDOWN HANDRAILS INSTALLATION (2032E2/2632E2) . . . . . . . . . . . . . . . . . . . .4-18
FOLDDOWN HANDRAILS INSTALLATION (2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
FOLDDOWN HANDRAILS INSTALLATION (2646E2/3246E2) . . . . . . . . . . . . . . . . . . . .4-26
PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROLS MACHINES). . .4-30
PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROLS MACHINES) . . 4-34
CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) . . . . . . . . . . . . . . .4-38
CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . .4-40
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1
5-2
5-3
5-4
5-5
5-6
3120738
BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). . . . . . . . . . . . . . . . .5-4
LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . .5-6
LIFT CYLINDER COMPONENTS ASSEMBLY (2646E2) . . . . . . . . . . . . . . . . . . . . . . . .5-8
LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) . . . . . . . . . . . . . . . . . . . . . . . .5-10
STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1
6-2
6-3
6-4
6-5
6-6
6-7
HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

HYDRAULIC DIAGRAM - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-8
HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-10
HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-12
HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-14
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1
7-2
7-3
7-4
7-5
ELECTRICAL SCHEMATIC (STANDARD CONTROLS MACHINES). . . . . . . . . . . . . . . . 7-2

ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . 7-4
ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROLS MACHINES) 7-6
ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROLS MACHINE) 7-12
ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1
8-2
8-3
8-4
DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) . . . . . . . . . . . . . . . . . . . . . . 8-2

DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) . . . . . . . . . . . . . . . . . 8-6
DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (COMMON) . . . . . 8-12
DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (COUNTRY SPEC)8-16
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ii
3120738
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE
1-1
1-2
1-3
1-4
1-5
DESCRIPTION
Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame And Steering Installation - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . . . . .
Wheel Drive And Brake Installations - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . .
Frame Mounted Components Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
1-2
1-6
1-8
1-12
1-16
S
E
C
T
I
O
N
1
F
R
A
M
E
3120738
1-1
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-1.
WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2
1
F
R
A
M
E
1-2
3120738
SECTION 1 FRAME
.
FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2
FIG & ITEM #
PART NUMBER
0258015
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
0100019
0100081
0630516
0641407
0641611
0962208
0962173
0962174
1120064
1120515
Use 1683832
1683832
2160006
3430811
3431014
3450404
3450406
3790218
3841378
4130356
4711400
4711600
4711800
4712000
4740419
Use 1440329
1440329
24
3020025
0258171
0271221
101
102
102A
103
0641824
0681822
2780216
7012613
3160229
3120738
DESCRIPTION
STEERING INSTALLATION
Loctite #271 (Not Shown)
Bolt, Shoulder
Bolt Options:
Bolt 1/4-20NC x 7/8 (Prior to S/N 50027)
Bolt 3/8-16NC x 1 3/8 (S/N 50027 to Present)
Spacer, Bushing
Bushing
Bushing
Cap, Grease Fitting (Prior to S/N 84437)
Cap, Plastic
Steer Cylinder Assembly (See Section 5 for Breakdown)
Prior to S/N67287 (Was p/n1683661)
S/N67287 to Present
Fitting, Grease (Prior to S/N 84437)
Pin, Clevis
Pin, Clevis (Prior to S/N 50027)
Pin, Cotter 1/8 x 1 (Prior to S/N 50027)
Pin, Cotter 1/8 x 1 1/2
O-Ring (Prior to S/N 101149)
Tie-Rod
Spindle
Flatwasher Options:
Flatwasher 1/4 Narrow (Prior to S/N 50027)
Flatwasher 3/8 Narrow (S/N 50027 to Present)
Flatwasher 1/2 Narrow
Flatwasher 5/8 Narrow (Prior to S/N 50027)
Thrustwasher
Collar:
Prior to S/N 99064(1932E2)/
Prior to June 13, 2001(1532E2)(Was P/N 1440326)
S/N 99064 to Present (1932E2)/
June 13, 2001to Present (1532E2)
Grease (Not Shown)
WHEEL DRIVE INSTALLATION OPTIONS:
(Prior to S/N 90870)
(S/N 90870 to Present)
Bolt Options:
Bolt 1/2-13NC x 3 (Prior to S/N 49303)
Hub Assembly
Bolt, Wheel (5 Per Hub)
Drive Motor Assembly Options:
QTY.
REV.
Ref.
A/R
A/R
2
2
S
E
C
T
I
O
N
1
2
2
4
2
2
1
F
R
A
M
E
2
2
1
1
2
2
1
2
2
2
2
2
2
A/R
Ref.
F
A
8
2
10
2
1-3
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED)
FIG & ITEM #
104
105
106
PART NUMBER
3060269
3300255
3300423
107
108
3271805
3311801
3300450
3450406
Use 4740453
F
R
A
M
E
109
110
4761800
0100019
0258167
0258166
201
4860180
4860182
2360459
2360482
2360482
1-4
DESCRIPTION
Nut, Wheel
Nut
Hardware Options:
Locknut 1/2-13NC (Grade 8) (Prior to S/N 49303)
Nut 1/2-13NC (S/N 49303 toS/N 84080)
Nut 1/2-13NC (S/N 84080 to Present)
(Was P/N 4891800 Prior to S/N 90870)
Lockwasher 1/2 (S/N 49303 to S/N 84080)
Loctite #271 (Not Shown) (Prior to S/N 84080)
TIRE AND WHEEL INSTALLATIONS
Black Tire and Wheel Installation
Gray Non-Marking Tire and Wheel Installation
Tire Options:
Standard Black
Non-Marking Gray
FRAME OPTIONS
ANSI Machines (Prior to S/N 50363)
ANSI Machines (S/N 50363 to Present)
CSA Spec Machines
QTY.
REV.
10
2
8
2
8
8
A/R
Ref.
Ref.
1
1
4
A/R
A/R
1
3120738
SECTION 1 FRAME
FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120738
1-5
SECTION 1 FRAME
110
109
108
15
FIGURE 1-2. BRAKE INSTALLATION - 1532E2 & 1932E2
S
E
C
T
I
O
N
2
102
10
16
14
12
11
13
201
103
101
112
113
111
F
R
A
M
E
1-6
3120738
SECTION 1 FRAME
FIGURE 1-2. BRAKE INSTALLATION - 1532E2 & 1932E2
FIG & ITEM #
PART NUMBER
0258168
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Use 1683833
1683833
2780215
3300255
3300423
3430620
3450403
3450406
3841332
4160137
4845037
0641407
3311405
3571067
4711400
4740468
4711600
DESCRIPTION
BRAKE INSTALLATION OPTIONS:
1932E2 Machines
Brake Cylinder Assembly Options
(See Section 5 for Breakdown):
Prior to S/N 65498 (Was p/n 1683557)
S/N 65498 to Present
Hub Assembly (See Items 101-113 for Breakdown)
Nut, Wheel
Nut
Pin
Pin, Cotter 1/8 x 3/4
Rod
Spring, Compression
Brake Cam Weldment
Bolt 1/4-20NC x 7/8
Locknut 1/4-20NC
Plate, Cover
Washer, Special
QTY.
REV.
Ref.
HUB ASSEMBLY
Ref.
101
102
103
104 to 107
108
109
110
111
112
113
7010649
Not Serviced
7019696
Not Used
7010648
7010646
7010650
7010651
7009647
1760165
Seal
Housing
Stud, Wheel
1
1
5
Cap, Dust
Cone, Outer
Cup, Outer
Cup, Inner
Cone, Inner
Disc, Brake
1
1
1
1
1
1
201
4130356
FRAME COMPONENTS
Spindle
Ref.
2
0258167
0258166
TIRE AND WHEEL INSTALLATIONS (NOT SHOWN)

Black Tire and Wheel Installation
Gray Non-Marking Tire and Wheel Installation
Ref.
Ref.
4520180
4520182
3120738
Tire Options:
Standard Black
Non-Marking Gray
2
10
2
2
2
2
2
2
2
4
4
1
8
2
2
2780215
S
E
C
T
I
O
N
F
R
A
M
E
1
1
4
A/R
A/R
1-7
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-3. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/

3246E2
300
1
F
R
A
M
E
200
19
17
12
22
101
19
11
5
112
111
20
16
13
4
10
21
14
15
8
103
110
109
24
23
18
9
108
5
11
10
1-8
3120738
SECTION 1 FRAME
.
FIGURE 1-3. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIG & ITEM #
PART NUMBER
0257627
0257670
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0642022
0642028
0962097
0440228
1660237
1660238
Use 1683831
1683831
1683831
Use 1683831
1683831
2780223
3300409
3300423
3312005
3322002
3422646
3422760
3430811
3450403
3450406
3450804
3841344
3841350
3841355
4130346
4567246
4711800
4740462
3300255
4740468
2780233
101
102
103
104 to 107
108
109
110
111
3120738
7010649
Not Used
7012613
Not Used
7003902
7010646
7003903
7010651
DESCRIPTION
STEERING INSTALLATION OPTIONS:
2032E2/2632E2 Machines
Bolt 5/8-11NC x 2 3/4
Bolt 5/8-11NC x 3 1/2
Bushing, Excelite (Prior to S/N 49494)
Bushing, Excelite (S/N 49494 to Present)
Coupling, Tie-Rod End (Left Side)
Coupling, Tie-Rod End (Right Side)
Steer Cylinder Assembly (See Section 5 for Breakdown):
2032E2 (Prior to S/N67287) (Was P/N 1683552)
2032E2 (S/N67287 to Present)
2632E2
2646E2/3246E2 (Prior to S/N 66990) (Was p/n 1683552)
2646E2/3246E2 (S/N66990 to Present)
Hub Assembly (See Items 101-112 for Breakdown)
Nut, Jam (Left Hand Threads)
Nut, Spindle
Locknut 5/8-20NC
Nut, Jam 5/8-18NF
Pin, Spindle (Prior to S/N 57249)
Pin, Spindle (S/N 57249 to Present)
Pin, Clevis
Pin, Cotter 1/4 x 1
Rod, Retaining
Tie-Rod Options:
2032E2 Machines
Spindle Assembly
Tube, Spacer
Thrustwasher, Bronze
Nut, Wheel
Flatwasher, Special
HUB ASSEMBLY
QTY.
REV.
Ref.
Ref.
F
G
1
1
4
4
2
1
1
1
F
R
A
M
E
2
1
2
2
2
2
2
1
1
2
2
2
1
2
2
1
2
10
2
Ref.
Seal, Oil
Wheelbolt
Cap
Cone, Bearing (Outer)
Cup, Bearing (Outer)
Cup, Bearing (Inner)
1
1
1
1
S
E
C
T
I
O
N
1-9
SECTION 1 FRAME
S
E
C
T
I
O
N

(CONTINUED)
FIG & ITEM #
PART NUMBER
112
7010647
200
0255682
0271541
0255679
4520176
4520174
4520257
1
F
R
A
M
E
300
2360444
2360450
2360572
2360497
2360562
1-10
DESCRIPTION
Cone, Bearing (Inner0
TIRE AND WHEEL INSTALLATION OPTIONS:
Gray Non-Marking Tire Installation
Low Profile, Non-Marking Tire Installation (2632E2)
Black Tire Installation
5x16 Gray Non-Marking (Standard)
5x16 Black (Optional)
5x16 Low Profile, Non-Marking (2632E2)
FRAME WELDMENT OPTIONS:
2032E2 Machines
2646E2 Machines
2632E2 Machines
3246E2 Machines (Used with Rexroth Drive Motor)
3246E2 Machines (Used With Parker Drive Motor)
QTY.
REV.
1
Ref.
Ref.
Ref.
Ref.
4
4
4
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3120738
SECTION 1 FRAME
(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120738
1-11
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-4. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/

2646E2/3246E2
1
F
R
A
M
E
200
2
2A
2B
2C
7
3
1
103
106
104
5
105
102
103
106
107
101
102
107
105
104
1-12
3120738
SECTION 1 FRAME
.
FIGURE 1-4. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIG & ITEM #
PART NUMBER
0257626
0271228
0257876
0258898
0271228
1
0681822
0681828
2
2A
2B
2C
3
2780222
2780238
2780222
7012613
1760167
Not Available
3160230
3160258
3160263
3160265
3160226
3160259
3160264
3160236
3160247
3160265
4
3271805
3311801
3300450
5
3450406
3450508
3450406
6
7
8
9
3120738
4711800
4740453
4740453
3300255
4761800
0100019
DESCRIPTION
WHEEL DRIVE INSTALLATION OPTIONS:
2032E2 Machines
2632E2 Machines
2646E2 Machines
3246E2 Machines (Prior to S/N 102660)
3246E2 Machines (S/N 102661 to Present)
Options:
(Bolt 1/2-13NC x 2 3/4 Grade 8)
(Bolt 1/2-13NC x 3 1/4 Grade 8)
Hub Assembly Options:
2032E2/2646E2/2632E2 Machines
Stud, Wheel (5 per Hub)
Disc, Brake
Hub (Not Sold Separately)
Drive Motor Assembly Options:
Note: Use Like Motors on Both Left & Right Sides
2032E2 Machines (S/N 86447 to S/N 90870)
2632E2 Machines
2646E2 Machines (S/N 87548 to 90870)
3246E2 Machines (S/N 62566 to S/N 102660)
Hardware Options:
Locknut 1/2-13NC (Grade 8) (Prior to S/N 49303)
Nut 1/2-13NC (S/N 49303 toS/N 84080)
Nut 1/2-13NC (S/N 84080 to Present)
Pin, Cotter Options:
2032E2/2646E2 Machines (1/8 x 1 1/2)
3246E2 Machines (1/4 x 2) (Prior to S/N 102660)
3246E2 Machines (1/8 x 1 1/2) (S/N 102661 to Present)
Flatwasher Options:
2032E2/2646E2 Machines (Prior to S/N 87549)
2032E2/2646E2 Machines (S/N 87549 to Present)
3246E2 (S/N 102645 to Present)
Nut, Wheel
Flatwasher 1/2 (S/N 49303 to S/N 84080)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
G
A
H
G
A
S
E
C
T
I
O
N
1
F
R
A
M
E
10
2
2
2
A/R
10
8
A/R
1-13
SECTION 1 FRAME
S
E
C
T
I
O
N

(CONTINUED)
FIG & ITEM #
PART NUMBER
0257877
0257878
101
102
103
104
F
R
A
M
E
105
106
107
Use 1683833
1683833
3430620
3450403
3841332
3841371
4160137
4711600
4845037
200
0255682
0271541
0255679
4520176
4520257
4520174
1-14
DESCRIPTION
BRAKE INSTALLATION OPTIONS:
2032E2 / 2632E2 Machines
2646E2 / 3246E2 Machines
Brake Cylinder Assembly Options
(See Section 5 for Breakdown):
Prior to S/N 65498 (Was p/n 1683557)
Pin
Rod Options:
2032E2 Machines
Spring, Compression
Brake Cam Weldment
TIRE AND WHEEL INSTALLATION OPTIONS:
Gray Non-Marking Tire Installation
Low Profile, Non-Marking Tire Installation (2632E2)
Black Tire Installation
5x16 Gray Non-Marking (Standard)
5x16 Low Profile, Non-Marking (2632E2)
5x16 Black (Optional)
QTY.
REV.
Ref.
Ref.
D
D
2
2
2
2
2
2
Ref.
Ref.
Ref.
Ref.
4
4
4
3120738
SECTION 1 FRAME
(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120738
1-15
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS
1
F
R
A
M
E
1-16
3120738
SECTION 1 FRAME
.
FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS

FIG & ITEM #
PART NUMBER
0257662
0257662
0257662
0258681
0257779
0257662
0258944
1
2
3
4
0100011
4711600
Not Used
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
B
B
B
A
A
B
A

A/R
4
1
4845558
4845558
4845558
4845837
4845834
4845558
4845922
0641605
Ladder Weldment Options:

1532E2
1932E2
2032E2 without Optional Invertor
2032E2 with Optional Invertor
2632E2
2646E2
3246E2
Bolt 3/8-16NC x 5/8
Ref.
0257666
0258889
MANUAL DESCENT PUMP INSTALLATION

(PRIOR TO S/N 69053 ONLY)
2646E2 Machines Only
3246E2 Machines Only
101 to 113
114
115 to 117
118
119 to 124
125
126
127
128
129
130
131
132 to 146
147
Not Used
0641528
Not Used
0721006
Not Used
1380136
Not Used
2560122
2560123
Not Used
3311005
3311505
Not Used
4640859
148 to 149
150
151
Not Used
0100001
4751500
4640859
3120738
DESCRIPTION
LADDER INSTALLATIONS
1532E2
1932E2
2032E2 without Optional Invertor
2032E2 with Optional Invertor
2632E2
2646E2
3246E2
Bolt 5/16-18NC x 3 1/2
Screw, Machine #10-24NC x 3/4
Clip, Gripper
Handle, Pump
Locknut #10-24NC
Locknut 5/16-18NC
4
2
Pump Assembly - Manual Descent

(See 201-203 for Breakdown)
Adhesive, Weatherstrip (Not Shown)

Flatwasher 5/16
PUMP ASSEMBLY - MANUAL DESCENT (2646E2 & 3246E2
MACHINES ONLY)
1
F
R
A
M
E
Ref.
Ref.
S
E
C
T
I
O
N
M
F
A/R
2
Ref.
1-17
SECTION 1 FRAME
S
E
C
T
I
O
N
FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

FIG & ITEM #
PART NUMBER
201
7012952
2900708
7012954
7012953
7012961
7012955
7012540
202
202A
203
1
F
R
A
M
E
0270066
0257969
0270066
0257799
0259410
0257799
0257969
0257799
0259410
0257969
0257969
0270066
0257969
0257969
0257799
0257969
0257969
0257799
0257969
0259410
0257969
301
302
303
304
0641405
Not Used
3311405
4360487
4360349
4360435
4360348
0258317
0257802
0257802
0259655
0271917
0271926
1-18
DESCRIPTION
Cartridge, Pump
Seal Kit - 7012952 Cartridge
Cartridge, Needle Valve
Knob
Cartridge, Check
TILT INDICATOR INSTALLATIONS
All Specs except Japanese Spec:
1532E2 (1.5)
1932E2/2032E2/2646E2 Prior to S/N 71686 (5)
1932E2/2032E2 S/N 71686 to Present (1.5)
2632E2 (2)
2632E2 with Prop Controls (2)
2646E2 S/N 71686 to Present (2)
3246E2 with Std Controls Prior to S/N 71686 (5)
3246E2 with Std Controls S/N71686 to Present (2)
3246E2 with Prop Controls (2)
Japanese Spec:
1532E2 (5)
1932E2/2032E2/2646E2 Prior to S/N 71686 (5)
1932E2/2032E2 S/N 71686 to S/N 79269 (1.5)
1932E2/2032E2 S/N 79269 to Present (5)
2632E2 (5)
2646E2 S/N 71686 to S/N 79269 (2)
2646E2 S/N 71686 to Present (5)
3246E2 with Std Controls Prior to S/N 71686 (5)
3246E2 with Std Controls S/N 71686 to S/N 79269 (2)
3246E2 with Std Controls S/N 71686 to Present (5)
3246E2 with Prop Controls Prior to S/N 79269 (2)
3246E2 with Prop Controls S/N 71686 to Present (5)
QTY.
1
1
1
1
1
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
B
C
B
A
A
A
C
D
A
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
A
C
B
C
C
A
A
C
D
D
A
D
Bolt 1/4-20NC x 5/8
Locknut 1/4-20NC
Indicator, Tilt Options:
1.5
2 (Standard Controls Machines)
2 (Prop Controls Machines)
5
2
1
HORN INSTALLATIONS (OPTIONAL)

1532E2 & 1932E2 Machines
2032E2 & 2646E2 & 3246E2 Machines
3246E2 Standard Control Machines
3246E2 Proportional Control Machines
2632E2 Proportional Control Machines
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
B
C
C
A
A
A
3120738
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
401
402
403
0100048
0140022
Grease, Dialectic (Not Shown)

Horn
Bolt Options:
Bolt 5/16-18NC x 5/8 (1532E2/1932E2/2632E2)
Bolt 5/16-18NC x 1 1/4 (2032E2/2646E2/3246E2)
Cable/Harness, Electrical
1532E2/1932E2 Machines (Cable, Electrical - 16/2)
2032E2/2646E2 Machines (Cable, Electrical - 16/2)
(Cable, Electrical - 16/2)
(Cable, Electrical - 18/2)
3246E2/2632E2 Propotrtional Control Machines
(Harness - See Section 7 for Breakdown)
Locknut 5/16-18NC
A/R
1
1
0641505
0641510
404
1060680
1060680
1060680
1060680
4922258
405
406 to 408
409
3311505
Not Used
4751500
0258581
501
3941406
Use 4240147
4751400
0258318
0271891
0271925
601
0721006
0721004
602
603
603A
603B
604
605
606
1060680
1060680
2920146
7016319
7016372
3311005
4460248
4751000
0270502
0258014
701 to 716
3120738
Flatwasher 5/16
STATIC STRAP INSTALLATION
Screw, Self-Tapping 1/4-20NC x 3/4
Strap, Static (Was 4240084)
Flatwasher 1/4
BEACON LIGHT INSTALLATION OPTIONS:
(1532E2 & 1932E2) (Optional)
(2632E2) Standard Controls (Optional)
(2632E2) Proportional Controls (Optional)
Screw, Socket Head Options:
1532E2 / 1932E2
2632E2
Cable, Electrical Options:
1532E2 / 1932E2 - 16/2
2632E2 - 18/2
Beacon Light Assembly
Bulb
Lens
Locknut #10-24NC
Terminal (Not Shown)
Flatwasher #10
DRIVE SPEED SWITCH INSTALLATION
(1532E2 & 1932E2 ONLY)
1532E2
1932E2
REV.
A/R
8ft/2.4m
8ft/2.4m
1
F
R
A
M
E
8ft/2.4m
1
1
1
Ref.
1
1
1
Ref.
Ref.
Ref.
Ref.
A
A
A
A/R
1
1
1
2
2
2
Ref.
Ref.
S
E
C
T
I
O
N
C
J
Not Used
1-19
SECTION 1 FRAME
S
E
C
T
I
O
N
1
F
R
A
M
E

FIG & ITEM #
PART NUMBER
717
718 to 750
751
718 to 754
755
756 to 764
765
766
767
768
769
770
771
772
0641405
Not Used
4460662
Not Used
4711400
Not Used
0641406
3311405
3570991
3911024
4360401
3311005
4751000
0902501
801 to 819
820
821 to 837
838
839 to 858
859
860 to 862
863
864 to 871
872
873
874
875
876
877
0258889
0259408
Not Used
0641405
Not Used
3311005
Not Used
4460662
Not Used
4711400
Not Used
0902537
3311405
3911024
4360401
4751000
Not Required
4922305
901 to 919
920
0258733
0257976
0258651
Not Used
0641406
1-20
DESCRIPTION
QTY.
Bolt 1/4-20NC x 5/8
Connector, Strain Relief
Washer 1/4, Narrow
Bolt 1/4-20NC x 3/4 (S/N 50027 to Present)

Locknut 1/4-20NC
Plate, Cover
Screw #10-24NC x 1 1/2
Switch, Limit
Locknut #10-24NC
Washer #10, Wide
Bracket, Limit Switch
4
6
1
2
1
2
2
1
DRIVE SPEED SWITCH INSTALLATION (3246E2 ONLY)

(REFERENCE LETTER C ON ART)
Note: See Section 10 for Japanese Taiyo Spec
Standard Control Machines
Proportional Control Machines
Ref.
Ref.
Ref.
Bolt 1/4-20NC x 5/8
Locknut #10-24NC
Bracket
Locknut 1/4-20NC
Screw, Round Head #10-24NC x 3
Switch, Limit
Flatwasher #10
Harness, Elevation Options:
(Not Shown - See Section 7 for Breakdown)
Standard Controls Machines
OVERLOAD PROTECTION SWITCH INSTALLATION
(JAPANESE SPEC ONLY)
(REFERENCE LETTER F ON ART)
Note: See Section 10 for Japanese Taiyo Spec
1532E2 & 1932E2
2032E2
2646E2 & 3246E2
Bolt (1/4-20NC x 1) Options:
1532E2 & 1932E2
REV.
H
D
1
4
2
1
8
A/R
Ref.
Ref.
Ref.
Ref.
E
G
E
3120738
SECTION 1 FRAME
FIG & ITEM #
921 to 937
938
939 to 958
959
960 to 962
963
964 to 971
972
PART NUMBER
0641406
0641408
Not Used
3310801
Not Used
4460049
4460049
4460662
Not Used
4711400
Not Used
0902500
0902691
0902482
973
974
975
976
977
3120738
Not Required
0962632
3311405
0720812
4360437
4750800
0100020
DESCRIPTION
QTY.
REV.
2032E2 / 2646E2 & 3246E2 (Prior to S/N 93070)

2032E2 / 2646E2 & 3246E2 (S/N 93070 to Present)
Locknut #8-32NC
Connector, Strain Relief Options:

2032E2 / 2646E2 & 3246E2
1532E2 & 1932E2 (Prior to S/N 93070)
1532E2 & 1932E2 (S/N 93070 to Present)
Bracket Options:
1532E2 & 1932E2 (Prior to S/N 80167)
1532E2 & 1932E2 (S/N 80167 to Present)
2032E2 & 2646E2 & 3246E2
Cover Bracket Options (Not Shown):
1532E2 & 1932E2
2032E2 & 2646E2 & 3246E2
Locknut 1/4-20NC
Switch, Limit
Flatwasher #8
S
E
C
T
I
O
N
1
F
R
A
M
E
4
2
1
8
A/R
1-21
SECTION 1 FRAME
S
E
C
T
I
O
N

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
1
F
R
A
M
E
1-22
3120738
SECTION 2 GROUND COMPONENTS

TABLE OF CONTENTS
FIGURE
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
DESCRIPTION
Hydraulic Components Installation - 1532E2/1932E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Components Installation - 2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . .
Valve Assembly - Standard Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Assembly - Proportional Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Components Installations (Left Side of Machines with Standard Controls). . . . . . . . .
Electrical Components Installations (Left Side of Machines with Proportional Controls) . . . . . .
Electrical Components Installations (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Charger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pothole Protection and Tray Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
2-2
2-6
2-10
2-14
2-18
2-22
2-26
2-30
2-34
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-1

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-2
3120738

.
FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2

FIG & ITEM #
1
2
3
4
5
6
7
8
9
10
11
11A
PART NUMBER
DESCRIPTION
QTY.
Ref.
0258056
0271222
HYDRAULIC COMPONENTS INSTALLATIONS - 1532E2

&1932E2 (LEFT SIDE) OPTIONS:
0100020
0641405
0641508
0902486
0902490
1320030
1340052
2120105
2120072
3311505
3520077
3600288
3600325
7011041
7010639
7010640
11B
11C
11D
11E
12
12A
12B
12C
13
14
15
16
17
18
19
20
21
22
23
7011042
7011049
7011045
7010903
7010944
7011043
7011044
4400415
1120491
3780199
Not Available
4420038
4567681
4567682
4751400
4751500
0641406
4641020
Not Used
0641410
0641510
Not Required
Use 1683834
1683834
3120738
Sealant, Pipe (Not Shown)

Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 1
Bracket, Filter Mounting
Bracket, Tank
Clamp, Hose
Breather, Tank
Filter Assembly
Element, Filter
Locknut 5/16-18NC
Plug, Snap
Motor/Pump Assembly Options:
Prior to S/N 90870
Motor
Brush
Spring
Pump Options:
Prior to S/N 90870
Gasket Kit
Seal, Shaft
Coupling Kit
Screw, Pump Mounting
Gasket
Tank, Hydraulic
Lid
O-Ring
Plug
Tape, Rubatex
Tube, Supply
Tube, Return
Flatwasher 1/4
Flatwasher 5/16
Bolt 1/4-20NC x 3/4
Valve Assembly (See Figure 2-3 for Breakdown)
Cylinder, Cushion Options:
Prior to S/N 49355
S/N 49355 to S/N 65498 (Was p/n 1683560)
Ref.
Ref.
REV.
G
A
A/R
2
7
1
1
2
1
1
1
3
1
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
2
8
1
C
O
M
P
O
N
E
N
T
S
1
1
1
4
1
1
1
1
1
25in/64cm
1
1
5
10
3
1
2
1
A/R
0
1
1
2-3

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
24
25
3311405
0100011
DESCRIPTION
Locknut 1/4-20NC (S/N 49355 to Present)
QTY.
REV.
2
A/R
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-4
3120738

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-5

FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/
2646E2/3246E2
S
E
C
T
I
O
N
18D
116D
18A
116A
18B
116B
2
103
24
123
18C
18E
116C
116E
18
116
12
111
28
126
6
105
16
114
26
125
G
R
O
U
N
D
25
124
19A
118A
19B
118B
29
127
(Standard
Controls
Machines
Shown)
(Standard
23 Controls
Machines)
24
C
O
M
P
O
N
E
N
T
S
22
121
27
19
118
9
108
8
107
10
110
117
113 21
109
120
15
114
25
125
9
108
17
115
20
119
6
106
13
19C
112
118C
(Proportional
Controls
Machines)
11
122
7
106
(Standard Controls
Machines Only)
4
24
124
104
14
2-6
3120738

.
FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIG & ITEM #
PART NUMBER
0257659
0259280
0259280
0259416
1
2
3
4
5
6
7
0100020
0641405
0641406
0641407
Not Used
0641508
0641624
0641620
8
0902198
0902538
9
10
11
12
13
14
15
16
17
18
18A
18B
18C
18D
18E
19
Use 1320030
1320030
1340052
Use 1683834
1683834
2120105
2120072
2200233
3311405
3311505
3311605
3520077
3600270
7011041
7010639
7010640
7011042
7011045
7010903
7010944
7011043
7011044
4400406
4400422
Use 4400422
4400422
3120738
DESCRIPTION
HYDRAULIC COMPONENTS INSTALLATIONS (WITH
STANDARD CONTROLS)
2032E2/ 2646E2 Prior to S/N 64779
2032E2/ 2646E2 S/N 64779 to Present
2632E2 / 3246E2 with Standard Controls
2632E2 / 3246E2 with Proportional Controls
Bolt 1/4-20NC x 5/8
Bolt 1/4-20NC x 3/4
Bolt 1/4-20NC x 7/8
Bolt 5/16-18NC x 1
Bolt Options:
2032E2/ 2646E2 Prior to S/N 64779
2032E2/ 2646E2 S/N 64779 to Present & All 3246E2
Bracket, Tank Hold Down Options:
2032E2/ 2646E2 Prior to S/N 64779
Clamp, Hose
Prior to S/N 88558 (Was p/n 1320033)
Breather, Tank
Cylinder, Cushion Options:
Prior to S/N 65498 (Was p/n 1683560)
Filter Assembly
Element, Filter
Plug, Drain (Prior to S/N 71406 Only)
Locknut 1/4-20NC
Locknut 5/16-18NC
Locknut 3/8-16NC
Plug, Snap
Motor/Pump Assembly
Motor
Brush
Spring
Pump
Gasket Kit
Seal, Shaft
Coupling Kit
Gasket
Tank, Hydraulic Options:
2032E2/ 2646E2 Prior to S/N 64779
2032E2/ 2646E2 S/N 64779 to Present
3246E2 Prior to S/N 57891 (Was p/n 4400406)
3246E2 S/N 57891 to Present
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
B
F
F
B
A/R
2
2
2
S
E
C
T
I
O
N
2
5
4
G
R
O
U
N
D
1
1
C
O
M
P
O
N
E
N
T
S
1
1
1
2
1
4
1
1
1
2
8
1
1
1
1
4
1
1
2-7

(CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
19A
19B
19C
20
21
22
1120491
3780199
2200233
4420038
4567271
23
24
25
26
27
28
29
2
G
R
O
U
N
D
30
Use 4567272
4641020
4751400
4751500
4751600
4761400
4761500
4845664
4846017
0100011
0259416
101
102
103
104
105
106
107
108
C
O
M
P
O
N
E
N
T
S
109
110
111
112
113
114
115
116
116A
116B
116C
116D
116E
2-8
0100011
0100020
0641405
0641505
0641508
0641622
0902574
Use 1320030
1320242
1340052
2120105
2120072
2200233
3310601
3311605
3520077
3600270
7011041
7010639
7010640
7011042
7011045
7010903
7010944
7011043
7011044
DESCRIPTION
Lid
O-Ring
Plug, Drain (S/N 71406 to Present Only)
Tape, Rubatex
Tube, Return
Tube, Supply Options:
Flatwasher 1/4
Flatwasher 5/16
Flatwasher 3/8
Lockwasher 1/4 (Prior to S/N 50361)
Lockwasher 5/16
Counterweight
2032E2/ 2646E2 Prior to S/N 64779
HYDRAULIC COMPONENTS INSTALLATIONS (WITH
PROPORTIONAL CONTROLS)
3246E2 with Proportional Controls
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 5/8
Bolt 5/16-18NC x x 1
Bolt 3/8-16NC x 2 3/4
Bracket, Tank Hold Down
Clamp, Hose
Prior to S/N 88558 (Was p/n 1320033)
Clamp, Hose
Breather, Tank
Filter Assembly
Element, Filter
Plug, Drain (Prior to S/N 71406 Only)
Nut #6-32NC
Locknut 3/8-16NC
Plug, Snap
Motor/Pump Assembly
Motor
Brush
Spring
Pump
Gasket Kit
Seal, Shaft
Coupling Kit
Gasket
QTY.
REV.
1
1
1
41in/1m
1
1
1
6
6
8
3
4
1
A/R
Ref.
A/R
A/R
2
2
4
4
1
2
1
1
1
1
1
1
4
1
1
1
2
8
1
1
1
1
4
1
3120738

(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
117
118
118A
118B
118C
119
120
121
4360461
4400422
1120491
3780199
2200233
4420038
4567271
Switch, Temperature
Tank, Hydraulic
Lid
O-Ring
Plug, Drain (S/N 71406 to Present Only)
Tape, Rubatex
Tube, Return
Tube, Supply Options:
Flatwasher 1/4
Flatwasher 5/16
Flatwasher 3/8
Lockwasher 5/16
Counterweight
1
1
1
1
1
122
123
124
125
126
127
Use 4567272
4641036
4751400
4751500
4751600
4761500
4846040
REV.
41in/1m
1
1
1
2
6
8
4
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-9

FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-10
3120738

.
FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES

FIG & ITEM #
PART NUMBER
4641020
1
2
Not Serviced
7018978
7018313
4
5
6
7
7016352
7022522
7018919
7016351
Not Used
Not Used
7018967
7016349
7016352
7022522
7018967
7016349
10
11
12
7016352
7022522
7018302
7016351
7018979
7018988
13
14
15
16
17
7016352
7022522
7018300
7018301
7018919
7016351
7018312
7018313
7018314
7018315
18
19
Use 7021366
7021366
Not Available
7018967
7016349
20
21
3120738
7016352
7022522
7018967
7016349
DESCRIPTION
VALVE ASSEMBLY
Block, Manifold
Cartridge less Coil (Dump)
Coil Options:
24V (Prior to S/N 75029)
20V (S/N 75029 to Present)
Cartridge (Main Relief)
QTY.
REV.
Ref.
1
1
1
1
1
1
S
E
C
T
I
O
N
2
Cartridge less Coil (Brake)

Coil Options:
Cartridge less Coil (Lift)
Coil Options:
Cartridge Relief (Lift Relief)
Cartridge less Coil (Steer)
Coil Options:
Cartridge, Shuttle (Steer)
Cartridge (Steer Relief Adjustment)
Cartridge, Needle Valve (Tow)
Cartridge, Flow Control (Flow Divider)
Cartridge, Motion Control (Deceleration) Options:
Cartridge (Prior to S/N 57061) (Was p/n 7018305)
Cartridge (S/N 57061 to Present)
Cartridge less Coil (Speed B)
Coil Options:
Cartridge less Coil (Speed A)
1
1
1
G
R
O
U
N
D
1
1
1
1
1
1
1
2
C
O
M
P
O
N
E
N
T
S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2-11

FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
22
23
24 to 27
27
28
29
7016352
7022522
7018980
7016351
Not Used
7018981
7012773
7018917
7018912
Not Used
7018982
DESCRIPTION
QTY.
Coil Options:
Cartridge (Slow Speed Adjustment)
1
1
Block Valve Assembly - Drive

Seal Kit
Coil
Nut
1
1
2
2
Orifice
REV.
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-12
3120738

FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-13

FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES
S
E
C
T
I
O
N
21
2
G
R
O
U
N
D
13
20
21
5
9A 9B
16B
16A
15A
16 15B
C
O
M
P
O
N
E
N
T
S
7
11A
11
3
19 5
2
17B
9
18
10
12
15
17A
4
17
14
21
14B
14A
22
TORQUE
TO 60IN/LBS
2-14
3120738

.
FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES

FIG & ITEM #
PART NUMBER
4641036
1
2
3
4
5
6
7
8
9
9A
9B
10
11
11A
12
13
14
14A
14B
15
15A
15B
16
16A
16B
17
3120738
Not Serviced
7021300
7021313
7018302
7016351
7021301
7016337
7021302
7021315
Not Used
7018302
7016351
Not Used
7021303
7012773
7018912
7018943
7012785
7018312
7018313
7018967
7016349
7016352
7021304
7018315
7018304
7016315
7018981
7012773
7018912
7018943
7018917
7021305
7012773
7018993
7018912
7018943
7012785
7021306
7012773
7018993
7018912
7018943
7012785
7021307
7012773
DESCRIPTION
VALVE ASSEMBLY
QTY.
REV.
Ref.
Block, Valve
Cartridge, Valve (Load Sense)
Cartridge, Valve (Main Relief)
Cartridge, Valve (Counterbalance)
Cartridge, Valve (Shuttle)
1
1
1
1
1
1
1
4
1
Cartridge, Valve (Lift Relief)

1
1
Rexroth Valve Section (Steer)

Nut
O-Ring
Coil
Cartridge, Valve (Tow)
Cartridge Without Coil (Brake)
Coil
Cartridge, Valve (Flow Divider)
Cartridge, Valve (Check)
Rexroth Valve Section (Drive)
Nut
O-Ring
Coil
Rexroth Valve Section (Hi-Drive)
Plug
Nut
O-Ring
Coil
Rexroth Valve Section (Lift)
Plug
Nut
O-Ring
Coil
Rexroth Valve Section (Posi-Trac)
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-15

FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #

17A
17B
18
19
20
21
22
PART NUMBER
7018993
7018912
7018943
7012785
7018941
7018919
7016351
7018916
7018905
7018942
DESCRIPTION
Plug
Nut
O-Ring
Coil
Orifice 1.2mm
Cartridge, Valve (Steer Relief)
Orifice 2.0mm
Plug
Capscrew, Socket Head #10-24NC x 2
QTY.
REV.
1
1
1
1
2
1
1
1
1
20
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-16
3120738

FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-17

FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF
MACHINES WITH STANDARD CONTROLS)
S
E
C
T
I
O
N
22A
7
TO MOTOR "+" TERMINAL
20
24
16
00
00
G
R
O
U
N
D
25
21
8
9
6
13 11
12 5
23
15
22
33
34
4
24
102
19
C
O
M
P
O
N
E
N
T
S
18
10
17
24
31
25
14C
14C
14B
3
14
25
14A
14D
2-18
2032E2 & 2646E2

SHOWN. USE AS
A REFERENCE
FOR 1932E2.
3120738

.
FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH

STANDARD CONTROLS)
FIG & ITEM #
PART NUMBER
0258202
0258574
0270547
0258566
0258575
0259779
1
2
3
4
5
6
7
9
10
11
12
13
14
14A
14B
14C
14D
15
16
17
18
19
20
21
22
0100048
0100051
0641405
0641406
0741008
0840025
0902393
Use 0902615
0902615
1060667
1703901
2400041
2400044
2420165
2901622
0610125
3641236
3740129
4460716
3311005
3311401
3311405
3300408
3740131
4360112
4360289
7012611
7012612
4360475
7020175
7020176
4360328
4360432
3120738
DESCRIPTION
ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE
OF MACHINES WITH STANDARD CONTROLS)
1532E2/1932E2
1532E2/1932E2 (Optional with Charger Interlock)
1532E2/1932E2 (Nikken/Taiyo Spec)
2032E2/2632E2/2646E2/3246E2
2032E2/2632E2/2646E2/3246E2
(Optional with Charger Interlock)
2032E2/2646E2/3246E2 (Nikken/Taiyo Spec)
Grease, Terminal (Not Shown)
Bolt 1/4-20NC x 5/8
Bolt 1/4-20NC x 3/4
Screw, Flathead Socket #10-24NC x 1
Boot, Cable
Bracket, Ground Control Options:
Prior to S/N 69428
S/N 69428 to S/N 73083 (Was p/n 0902584)
Cable, Battery (Fuse to Contactor)
Decal, Relay Function
Fuse - 200 Amp
Block, Fuse Mounting
Gauge, Hourmeter
Diode Module Kit
PC Board
Rail
Relay
Terminal
Locknut #10-24NC
Nut 1/4-20NC
Locknut Options:
Locknut 1/4-20NC
Locknut, Nylon Insert
Contactor, Main
Breaker, Circuit - 5 Amp
Switch, Emergency Stop Options:
Switch Used Prior to S/N 69428
Head, Mushroom (4360289 Switch)
Boot (4360289 Switch)
Switch Used S/N 69428 to Present
Head, Mushroom (4360475 Switch)
Block, Contact (4360475 Switch)
Switch, Toggle
Switch, Key Options:
Switch Used Prior to S/N 69428
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
F
D
B
E
D
Ref.
S
E
C
T
I
O
N
2
A/R
A/R
2
2
2
6
1
G
R
O
U
N
D
1
1
1
1
1
1
1
1
3
1
2
2
2
C
O
M
P
O
N
E
N
T
S
1
1
1
1
1
1
1
1
1
2-19

STANDARD CONTROLS) (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
4360471
22A
23
24
25
26
7016339
2860030
4751000
4751400
4761400
4922032
27
4922033
28
G
R
O
U
N
D
4922102
4922034
29
30
31
C
O
M
P
O
N
E
N
T
S
4922035
4922331
4922144
Use 0902615
Use 0902615
32
Not Required
33
34
4922198
4922199
3910804
4070987
4071006
35
36
37
101
102
2-20
Not Required
4922332
0902433
3740069
DESCRIPTION
Switch Used S/N 69428 to Present
Key, Replacement Options:
Key Used Prior to S/N 69428
Key Used S/N 69428 to Present
Flatwasher #10
Flatwasher 1/4
Lockwasher 1/4
Harness, Power (Not Shown - See Section 7 for
Breakdown)
Harness, Lift Switch Power
Harness, Valves Options
(Not Shown - See Section 7 for Breakdown):
1532E2/1932E2
2032E2/2632E2/2646E2/3246E2
Harness, Ground Controls Options
Standard Specs
Nikken/Taiyo Spec
Harness, Relays
Bracket 1532E2/1932E2 (Was 0902433)
Bracket 2032E2/2632E2/2646E2/3246E2 (Was 4845664)
Harness, Charger Interlock
1532E2/1932E2/2032E2/2646E2/3246E2 w/o Charger
Interlock
1532E2/1932E2 with Charger Interlock
2032E2/2632E2/2646E2/3246E2 with Charger Interlock
Screw #6-32NC x 1/4 (S/N 69428 to Present Only)
Shim Options:
Shim (.015) (S/N 69428 to S/N 85982 Only)
Shim (0.090) (S/N 85982 to Present Only)
Harness, Key Switch Options
Standard Specs
Nikken Spec
Bracket (Nikken/Taiyo Spec Only - Not Shown)
Relay (Nikken/Taiyo Spec Only - Not Shown)
QTY.
REV.
2
6
4
1
1
1
1
1
A/R
1
1
1
6
A/R
5
1
1
1
1
0257811
0257813
0257812
ALARM INSTALLATIONS (OPTIONAL)

Descent Alarm
Motion Alarm
Travel Alarm
Ref.
Ref.
Ref.
0100048
0140042

Alarm
A/R
1
A
A
A
3120738

STANDARD CONTROLS) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-21

FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF
MACHINES WITH PROPORTIONAL CONTROLS)
S
E
C
T
I
O
N
30A
9
TO MOTOR "+" TERMINAL
40
41
31
24
12
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
29
10
26
18
22 25
17
30
39
6
102
40
23
20
40
32
40
7
B-
14
B+
20
40
18
41
38
12
21
16
38
13
28
15
5
2-22
8
27
19
3120738

.

PROPORTIONAL CONTROLS)
FIG & ITEM #
PART NUMBER
0259678
0259677
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30A
31
32
3120738
0100011
0100048
0100051
0100076
0641404
0641405
0641408
0840025
Use 0902615
0902615
1060666
1060680
1060763
1060764
1600289
2600231
2940119
3311005
3300408
3311401
3311402
3311405
3571652
3740069
3740131
3910804
3911008
4070987
4071006
4300133
4360112
4360328
4360469
2860030
4360475
7020175
7020176
4420055
DESCRIPTION
ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE
OF MACHINES WITH PROPORTIONAL CONTROLS)
2632E2 / 3246E2
2632E2 / 3246E2 (Optional with Charger Interlock)
Grease, Terminal (Not Shown)
Compound, Silicone Release (Not Shown)
Bolt 1/4-20NC x 1/4
Bolt 1/4-20NC x 5/8
Bolt 1/4-20NC x 1
Boot, Cable
Bracket, Ground Control Options:
Prior to S/N 73083 (Was p/n 0902584)
Cable, Battery (Contactor to Motor)
Cable, Electrical - 18/2 (Not Shown)
Cable, Battery (Contactor to Controller B+)
Cable, Battery (Controller A to Motor)
Controller, Smart System (Apply Item #4 on entire back
surface of unit when replacing)
Hinge
Latch, Panel
Locknut Options:
Locknut #10-24NC
Locknut, Nylon Insert
Nut 1/4-20NC
Nut, Jam 1/4-20NC
Locknut 1/4-20NC
Plate, Controller Mounting
Relay, Power
Contactor, Main
Screw, Round Head #8-24NC x 1/2
Shim Options:
Shim (.015) (S/N 69428 to S/N 85982 Only)
Shim (0.090) (S/N 85982 to Present Only)
Stud, Brass 1/4-20NC x 1 1/2
Breaker, Circuit - 5 Amp
Switch, Toggle
Switch, Key
Key, Replacement
Switch, Emergency Stop
Head, Mushroom
Block, Contact
Tape
QTY.
REV.
Ref.
Ref.
Ref.
D
D
A/R
A/R
A/R
A/R
6
2
4
8
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
2FT/.6m
1
1
1
C
O
M
P
O
N
E
N
T
S
1
1
1
5
6
6
1
1
1
3
1
A/R
5
1
3
1
1
1
1
1
1
1
1in/2.54cm
2-23

PROPORTIONAL CONTROLS) (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
33 to 37
38
39
40
41
42
Not Used
4740479
4751000
4751400
4761400
2
G
R
O
U
N
D
43
Not Required
4922199
4922300
44
4922302
45
4922327
101
102
C
O
M
P
O
N
E
N
T
S
2-24
DESCRIPTION
Flatwasher, Brass
Flatwasher #10
Flatwasher 1/4
Lockwasher 1/4
Harness, Charger Interlock
Without Charger Interlock
With Charger Interlock
Harness, Valves
Harness, Ground Controls
Harness, Relays
QTY.
REV.
6
2
14
5
A/R
1
1
1
1
2
0257811
0257813
0257812
ALARM INSTALLATIONS (OPTIONAL)

Descent Alarm
Motion Alarm
Travel Alarm
Ref.
Ref.
Ref.
0100048
0140042

Alarm
A/R
1
A
A
A
3120738

PROPORTIONAL CONTROLS) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-25

FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE)
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-26
3120738

.
FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE)

FIG & ITEM #
PART NUMBER
0258218
0258276
0257870
0257871
1
0400170
Use 0400204
2
3
4
5
6
7
8
9
10
0641406
0641507
1320040
3311405
3311505
4751400
4751500
4922096
4922067
1701644
0257663
0259229
0259621
101
102
103
104
105
106
0400169
0400151
Not Available
0630526
0840031
Not Used
1060665
1060668
1060775
107
108
109
3120738
1060669
1060774
0100051
3300429
DESCRIPTION
BATTERY CHARGER INSTALLATIONS
1532E2/1932E2 with 120-240V/50-60Hz Charger
(Standard)
1532E2/1932E2 with 100-200V/50-60Hz Charger
(Japanese Spec)
2032E2/2632E2/2646E2 & 3246E2 with 120-240V/50-60Hz
Charger (Standard)
2032E2/ 2632E2/2646E2 & 3246E2 with 100-200V/50-60Hz
Charger (Japanese Spec)
Battery Charger Assembly Options
(See Figure 2-8 for Breakdown):
120-240V/50-60Hz (Standard Machines)
100-200V/50-60Hz (Japanese Machines) Prior to S/N
92553 (Was P/N 0400177)
Bolt 1/4-20NC x 3/4
Bolt 5/16-18NC x 7/8
Clamp, Cable
Locknut 1/4-20NC
Locknut 5/16-18NC
Flatwasher 1/4
Flatwasher 5/16
Harness, Charger Options
1532E2/1932E2
2032E2/2646E2
Decal - Battery Charger (Not Shown)
BATTERY COMPONENTS INSTALLATIONS
2032E2 & 2646E2
3246E2 with Standard Controls
3246E2 with Proportional Controls
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
2
G
R
O
U
N
D
1
4
1
1
4
1
8
1
1
Ref.
Ref.
Ref.
Ref.
Battery Options:
Wet Cell (2032E2/2646E2)
Wet Cell (3246E2)
Dry Cell
Screw, Washer Head 5/16-18NC x 1 1/4
Boot, Terminal (d shape)
Cable, Battery (Terminal to Terminal)

Cable, Battery Options (Battery +):
Standard Controls
Proportional Controls
Cable, Battery Options (Battery ):
Standard Controls
Proportional Controls
Grease, Battery Terminal (Not Shown)
Nut, Special 5/16-18NC
3
1
S
E
C
T
I
O
N
B
A
A
8
8
A/R
8
2-27
C
O
M
P
O
N
E
N
T
S

FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
110
111
112
113
4940026
4940027
4740474
4922090
0258059
151
152
153
154
155
156
157
158
159
160
161
162
2
G
R
O
U
N
D
0400169
Not Available
0630526
0840031
0840032
1060665
1060681
1060682
3300429
4740474
4922090
4060805
0940087
DESCRIPTION
Spacer, Wood
Spacer, Wood
Lockwasher, Stainless 5/16
Harness - Ground
BATTERY COMPONENTS INSTALLATIONS - 1532E2/1932E2
Battery Options:
Wet Cell (Standard)
Dry Cell (Standard)
Screw, Washer Head 5/16-18NC x 1 1/4
Boot, Terminal (d shape)
Boot, Terminal (b shape) (Prior to S/N 49355)
Cable, Battery (Terminal to Terminal)
Cable, Battery (Battery + to Fuse)
Cable, Battery (Battery - to Motor)
Nut, Special 5/16-18NC
Lockwasher, Stainless 5/16
Harness - Ground
Flex-Trim (S/N 61592 to Present)
Arm, Bumper (S/N 49355 to Present)
QTY.
REV.
1
1
8
1
Ref.
8
8
3
3
1
1
8
8
1
5in/14cm
C
O
M
P
O
N
E
N
T
S
2-28
3120738

FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-29

FIGURE 2-8. BATTERY CHARGER ASSEMBLIES
S
E
C
T
I
O
N
17
13 18
19
25
24
22
G
R
O
U
N
D
10
0%
10
80
25
14
15
UL
UL C R
ED GE
21
T R
LIS CHA
RY X
TTE 674
BA
20
23
AC BLUE
120V
AC
GREEN
VARISTOR
AC
INLET
C
B
AC CIRCUIT
BREAKER
240V
2
GROUND
SCREW
AC BLUE
120/240
SWITCH
AC CIRCUIT
BREAKER
1
A
TX
PRI
11
15
16
17
YELLOW
STANDARD
AC SPEC
TRANSFORMER
7
8
10
WHITE
AC WHITE
WHITE
GREEN
WHITE
WET/SEALED OPTION
DISCONNECTS
5
GREEN
1
BLUE
BLACK
7
7
8
2
3
4
CIRCUIT
BOARD
ORANGE
AC BLUE
14
WHITE
12
BLACK 13
WHITE
ORANGE
1
TX
PRI
14
12
12
13
YELLOW
BLACK
COM
AC
GREEN
VARISTOR
BLACK
N. O.
N. C.
AC CIRCUIT
BREAKER
AC
BLACK
AC
INLET
INTERLOCK
CONNECTOR
RELAY
JAPANESE AC SPEC
16
11
12
C
O
M
P
O
N
E
N
T
S
27
SCR
HEATSINK
DC POS
RED
WHITE
SCR
CIRCUIT
BREAKER
HEATSINK
N. C.
N. O.
COMMON DC SPEC
.001 OHM
SHUNT
DC NEG
BLACK
COM
RELAY
2-30
INTERLOCK
CONNECTOR
3120738

.
FIGURE 2-8. BATTERY CHARGER ASSEMBLIES

FIG & ITEM #
PART NUMBER
0400170
0400177
1
2
3
4
5
6
7
7018576
7018564
7018506
Not Available
7018591
7020606
7018596
7011509
7018514
7018597
9
10
11
7018578
7018598
7018579
7011621
7018580
7020604
12
13
14
15
16
17
18
19
20
21
3120738
7018581
7020600
7018582
7018583
7018584
7011590
7018585
7020601
7018555
7020605
7018554
7011529
7018586
DESCRIPTION
QTY.
BATTERY CHARGER ASSMBLIES OPTIONS:

Note: Battery Charger Serial Number Nameplate located
on front of charger. To decode build date, look at first line
for Charger Spec and Date Code.
Example: BA515 (Spec) 9631 (Date Code). First and second digits in the Date Code indicates year. Third and
fourth digits indicate the week of manufacture.
Ref.
120-240V/50-60Hz (ANSI Spec Machines)

100-200V/50-60Hz (Japanese Spec Machines)
Bushing, Snap (Not Shown)
Relay Options:
ANSI Spec
Japanese Spec
Handle, Case (Not Shown - To replace purchase item 4)
Cover with Handle (Not Shown)
Case, Main Options:
ANSI Spec
Japanese Spec
Breaker, Circuit - DC
Breaker, Circuit - AC Options:
ANSI Spec
Japanese Spec
Card, Circuit Options:
ANSI Spec
Japanese Spec
Clamp
Connector - 2 Position
Cord Set - DC Options:
ANSI Spec
Japanese Spec
DC Assembly with Plug Options:
ANSI Spec
Japanese Spec
Harness, Rectifier
Plug, AC Inlet
Plug Assembly, AC Inlet
Plug
Rectifier Assembly with Heatsink and Rectifiers Options:
ANSI Spec
Japanese Spec
Rectifier
Shunt Assembly Options:
ANSI Spec
Japanese Spec
Switch, Slide
Ref.
Ref.
REV.
C
B
S
E
C
T
I
O
N
2
4
1
G
R
O
U
N
D
1
1
1
1
A/R
C
O
M
P
O
N
E
N
T
S
2
1
1
1
1
1
1
1
2
1
1
1
2-31

FIGURE 2-8. BATTERY CHARGER ASSEMBLIES (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
22
23
24
7018587
7020602
7018588
7018589
7020603
25
26
27
7018537
7011596
Not Used
Not Required
7018599
G
R
O
U
N
D
DESCRIPTION
Transformer Options:
ANSI Spec
Japanese Spec
Rail
Varistor Assembly Options:
ANSI Spec
Japanese Spec
Varistor Options:
ANSI Spec
Japanese Spec
Cord, AC Options:
ANSI Spec
Japanese Spec
QTY.
REV.
2
1
A/R
C
O
M
P
O
N
E
N
T
S
2-32
3120738

FIGURE 2-8. BATTERY CHARGER ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120738
2-33

FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-34
3120738

.
FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS

FIG & ITEM #
PART NUMBER
0258054
0258055
0258840
0259256
0270422
0258838
0259257
0270422
0259422
0257759
0259256
0257758
0259257
0257759
0259256
0257758
0259257
0259740
0259416
1
2
3
4
5
6
7
8
9
10
11
12
0641511
0440223
0630519
0630532
0641614
0641516
3951603
0641816
0561313
0962150
Use 1100115
3010117
3570813
3010118
13
14
15
16
3120738
3311405
3311401
3311505
4070980
3311605
DESCRIPTION
POTHOLE PROTECTION AND TRAY INSTALLATIONS
OPTIONS:
1532E2/1932E2 Left Side
1532E2/1932E2 Right Side
2032E2 Prior to S/N 64779 (Left Side)
2032E2 S/N 64779 (Left Side)
2032E2 S/N 85151 to Present (Left Side)
2032E2 Prior to S/N 64779 (Right Side)
2032E2 S/N 64779 to Present (Right Side)
2632E2 (Left Side)
2632E2 (Right Side)
2646E2 Prior to S/N 64779 (Left Side)
2646E2 S/N 64779 to Present (Left Side)
2646E2 Prior to S/N 64779 (Right Side)
2646E2 S/N 64779 to Present (Right Side)
Prior to S/N 57514 (Left Side)
S/N 57514 to Present (Left Side)
Prior to S/N 57514 (Right Side)
S/N 57514 to Present (Right Side)
3246E2 with Proportional Controls (Left Side)
3246E2 with Proportional Controls (Right Side)
Note: Quantities shown are for one side except where
indicated.
Bolt 5/16-18NC x 1 3/8
Bearing, Flanged
Bolt, Socket Head #10-32 (Prior to S/N 52370)
Bolt, Socket Head #10-32 (S/N 52370 to Present)
Bolt 3/8-16NC x 1 3/4
Bolt 5/16-18NC x 2
Bolt 3/8-16NC x 3/8
Bolt 1/2-13NC x 2
Block, Pillow
Bushing, Rod Guide
Cam, Pothole (Was 1100119)
Link, Vertical Pothole
Link, Cam Puller Options:
1532E2/1932E2
2032E2/2632E2/2646E2/3246E2
Locknut 1/4-20NC Options:
1532E2/1932E2
2032E2/2632E2/2646E2/3246E2
Locknut 5/16-18NC
Shim (S/N 52370 to Present)
Locknut 3/8-16NC
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
F
G
C
C
A
C
C
A
A
H
C
H
C
H
Ref.
Ref.
Ref.
Ref.
Ref.
A
A
3
2
2
2
1
4
2
1
2
2
1
4
1
7
1
2
2-35
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
17
Use 3860088
Use 3860089
18
19
20
21
22
23
24
25
26
2
G
R
O
U
N
D
3422648
3422659
3430607
3430811
3430813
3440618
3450303
3450404
3570811
3570299
3010122
27
28
3941606
Use 4160181
Use 4160181
C
O
M
P
O
N
E
N
T
S
4160181
29
4160178
Use 4160178
30
31
32
4160178
4360456
4420062
4567501
4567358
4567885
33
34
35
36
37
38
39
40
4740485
Not Used
4751500
4711600
4751800
4761000
0561314
4845684
4845541
4846217
2-36
DESCRIPTION
Roller, Extension Options:
1532E2/1932E2/2646E2/3246E2
Prior to S/N 64779 (Was P/N 3860083)
2032E2/2632E2
Prior to S/N 64779 (Was P/N 3860086)
Pin, Pothole Link
Pin, Eccentric
Pin, Clevis
Pin, Clevis
Pin, Clevis
Rollpin
Pin, Cotter 1/8 x 1
Plate, Horizontal Pothole Options:
1532E2/1932E2
2032E2/2646E2/3246E2 Prior to S/N 73083
2032E2/2632E2/2646E2/3246E2
Screw, Hex 3/8-16NC x 7/8
Spring, Pothole Options:
1532E2/1932E2
Prior to S/N 59220 (Was p/n 4160179)
2032E2/2646E2/3246E2
Prior to S/N 59220 (Was p/n 4160163)
1532E2/1932E2/2632E2/2032E2/2646E2/3246E2
S/N59220 to Present
Spring, Compression Options:
1532E2/1932E2
2032E2/2646E2/3246E2
Prior to S/N 59220 (Was p/n 4160172)
2032E2/2632E2/2646E2/3246E2 S/N59220 to Present
Switch, Pothole Limit
Tape, UHMW
Tube, Spacer
1532E2/1932E2 Prior to S/N 59220
2032E2/2646E2/3246E2 Prior to S/N 59220
1532E2/1932E2/2032E2/2632E2/2646E2/3246E2
S/N59220 to Present
Tube, Plastic Spacer
Flatwasher 5/16
Flatwasher 1/2
Lockwasher #10
Block, Wedge
Pothole Bar Weldment Options:
1532E2/1932E2
2032E2/2646E2/3246E2 Prior to S/N 73083
2032E2/2632E2/2646E2/3246E2
QTY.
REV.
2
1
1
2
4
1
1
7
4
2
1
1
16in/41cm
1
12
2
3
2
1
1
3120738

FIG & ITEM #
PART NUMBER
4845541
4846015
4846217
41
4845626
4846042
4845627
4846043
4845542
4846009
4845546
4846010
4845542
4846009
4845546
4846010
4846138
4846040
42
4845758
4846044
4845759
4846045
4845748
4845749
43
44
45
46
47
3120738
0641810
0641812
1060680
1380150
2560149
DESCRIPTION
3246E2 Prior to S/N 57514
3246E2 S/N 57514 to S/N 73083
3246E2 S/N 73083 to Present
Tray Weldment Options:
1532E2/1932E2 Left Side
Prior to S/N 59765 (Hydraulic Component Tray)
1532E2/1932E2 Left Side S/N 59765 to Present
(Hydraulic Component Tray)
Prior to S/N 59765 (Battery Component Tray)
S/N 59765 to Present (Battery Component Tray)
2032E2/2646E2 Prior to S/N 64779 Left Side
2032E2/2646E2 S/N 64779 to Present Right Side
(Battery Component Tray)
2032E2/2646E2 Prior to S/N 64779
Right Side (Battery Component Tray)
2032E2/2632E2/2646E2 S/N 64779 to Present
3246E2 with Standard Controls Prior to S/N 57514
Left Side (Hydraulic Component Tray)
3246E2 with Standard Controls S/N 57514 to Present
3246E2 with Standard Controls Prior to S/N 57514
3246E2 with Standard Controls S/N 57514 to Present
3246E2 with Proportional Controls Left Side
3246E2 with Proportional Controls Right Side
Activator Weldment
1532E2/1932E2 Left Side Prior to S/N 59765
1532E2/1932E2 Left Side S/N 59765 to Present
1532E2/1932E2 Right Side Prior to S/N 59765
1532E2/1932E2 Right Side S/N 59765 to Present
2032E2/2646E2/3246E2 Left Side
2032E2/2632E2/2646E2/3246E2 Right Side
Bolt 1/2-18NC x 1 1/4
Bolt 1/2-18NC x 1 1/2
Cable, Electrical - 18/2 Options:
Clip
Handle, Latch
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
A/R
1
A/R
3ft/.91m
9.6ft/3m
3
1
2-37

S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
48
49
50
2940103
2940104
3311801
3841380
3841390
51
52
53
54
55
56
57
58
59
2
G
R
O
U
N
D
4460049
4460662
4711800
4751400
0100011
3311602
3311805
4567557
Not Used
0641414
3430412
3430412
60
C
O
M
P
O
N
E
N
T
S
3300151
3450203
3450203
61
62
63
2-38
4751400
4751000
4740489
0962244
DESCRIPTION
Latch, Tray Options:
Nut 1/2-18NC
Rod, Safety Options:
1532E2/1932E2
2032E2/2632E2/2646E2/3246E2
Prior to S/N 59220 (Was p/n 4160172)
Flatwasher 1/4
Nut, Jam 3/8-16NC
Locknut 1/2-13NC
Tube, Spacer
Hardware Options:
Bolt 1/4-20NC x 1 3/4
(1532E2/1932E2 Prior to S/N 73083)
Pin, Clevis (1532E2/1932E2 S/N 73083 to Present)
Pin, Clevis (2032E2/2632E2/2646E2/3246E2)
Hardware Options:
Acorn Nut 1/4-20NC
(1532E2/1932E2 Prior to S/N 73083)
(1532E2/1932E2 S/N 73083 to Present)
(2032E2/2632E2/2646E2/3246E2)
Hardware Options:
Flatwasher 1/4 (1532E2/1932E2)
Flatwasher #10 (2032E2/2646E2/3246E2)
Washer, Square (S/N 73083 to Present Only)
Bushing (S/N 59220 to Present Only)
QTY.
REV.
2
1
8
1
A/R
1
1
A/R
2
1
1
3120738
SECTION 3 SCISSOR ARMS

TABLE OF CONTENTS
FIGURE
3-1
3-2
3-3
3-4
3-5
3-6
DESCRIPTION
Scissor Arms Installation - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE
3-2
3-6
3-10
3-14
3-18
3-22
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3120738
3-1

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-2
3120738

.

FIG & ITEM #
PART NUMBER
0270502
1
2
3
4 to 5
6
7
8
9
10
11
12
12A
13
14
15
16
17 to 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
3120738
Not Used
0100011
0100019
Not Used
0200607
0200610
0200611
0200614
0200711
0200709
0200710
0440238
0440229
0561278
0561301
0561418
0561419
Not Used
0630528
0641536
0641606
0692224
Not Used
0902385
0902386
0940087
0440227
0440228
Not Used
1060680
1100105
1683603
3310801
3311501
3311605
Not Used
3422641
3422746
3422882
3422862
3422747
Not Used
3450804
3760387
DESCRIPTION
SCISSOR ARMS INSTALLATION - 1532E2 OPTIONS:
Standard Machines
Loctite #242
Loctite #271
QTY.
REV.
Ref.
Ref.
A/R
A/R
Arm Weldment (Bottom Outboard)

Arm Weldment (Mid Inboard)
Arm Weldment (Bottom Inboard)
Arm Weldment (Mid Outboard) Options:
Prior to S/N 80167
Arm Weldment (Top Inboard)
Arm Weldment (Top Outboard)
Bushing Assembly
Bushing (1 per Assembly)
Block, Pivot
Block, Slide
Block, Slide (Prior to S/N 99830)
Block, Slide (Prior to S/N 99830)
1
1
1
1
Bolt 3/8-16NC x 2 1/2 (Grade 8)

Bolt 5/16-18NC x 4 1/2
Bolt 3/8-16NC x 3/4
Bolt 3/4-16NF x 3
6
4
4
1
Bracket, Platform Attach (Right Side)

Bracket, Platform Attach (Left Side)
Pad, Bumper
Bushing, Excelite
Bushing, Excelite
1
1
9
6
24
Cable, Electrical - 18/2

Cam, Activator
Lift Cylinder Assembly (See Section 5 for Breakdown)
Nut #8-32NC
Nut 5/16-18NC
Locknut 3/8-16NC
S
E
C
T
I
O
N
1
1
4
4
1
2
2
2
3
S
C
I
S
S
O
R
A
R
M
S
21ft/6.40m
1
1
2
4
6
Pin, Pivot
Pin, Pivot
Pin, Pivot
Pin, Pivot
Pin, Pivot
2
4
10
2
2
Pin, Cotter 1/4 x 1

Ring, Retaining
2
6
3-3

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED)
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
FIG & ITEM #
PART NUMBER
45
46
47
48
49
50
51 to 52
53
54
55
56
57
3841344
3930820
4360321
0741006
4460662
4567539
Not Used
4711400
4740307
4740438
4846302
4922091
58
59
60
61
62 to 67
68
69
70
71
72
73
74
75 to 81
82
3760348
4750800
4760800
0641406
Not Used
2820025
3860092
2560149
2940098
3422928
3422934
4740156
Not Used
3572512
A
R
M
S
2901960
3-4
DESCRIPTION
QTY.
Rod, Retaining
Screw, Socket Head #8-32NC x 1 1/4
Switch, Limit
Screw, Countersunk #10-20NC x 3/4 (Prior to S/N 99830)
Tube, Safety Prop
2
2
1
8
1
1
Washer 1/4 Narrow

Washer, Thrust
Washer, Special
Prop, Safety
Harness, Lift Down (Not Shown - See Section 7 for
Breakdown)
Ring, Retaining
Flatwasher #8
Lockwasher #8
Bolt 1/4-20NC x 3/4
3
4
6
1
1
Insulate, Plastic Spring Guard (Not Shown)

Roller
Handle, Latch
Latch
Pin, Deck Retainer
Pin, Deck Support
Washer, Thrust
Plate, Slide (Prior to S/N 99830)
Arm Kit - 1532E2 (Includes Items 6-11)
REV.
20
2
2
2
1ft/.31m
4
1
1
2
2
6
2
1
3120738

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3120738
3-5

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-6
3120738

.

FIG & ITEM #
PART NUMBER
0258014
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Not Used
0100011
0100019
0100039
0200605
0200606
0200607
0200608
0200609
0200610
0200611
0200614
0440226
0440229
0561278
0561301
Use 0440238
0440238
17
18
19
20
21
22
23
24
25
26
0641404
0641405
Not Used
0681518
0630528
0641536
0641606
0692224
Not Used
0902385
0902386
0940084
0940087
27
0962096
0440227
28
29
30
0962097
0440228
Not Used
1060680
3120738
DESCRIPTION
Standard Machines
Loctite #242
Loctite #271
Arm Weldment (Upper Mid Outboard)
Arm Weldment (Upper Mid Inboard)
Arm Weldment (Lower Mid Inboard)
Arm Weldment (Lower Mid Outboard)
Bushing Options (Part of Item 16):
Bushing, Excelite (Prior to S/N 50027)
Bushing, Garmax (S/N 50027 to Present)
Block, Pivot
Block, Slide
Block, Pivot Options (Includes Item 13):
Prior to S/N 62991 (Was p/n 0561312)
Bolt Options:
Bolt 1/4-20NC x 1/2 (Prior to S/N 50027)
Bolt Options:
Bolt 5/16-18NC x 2 1/4 (Grade 8) (Prior to S/N 50027)
Bolt 3/8-16NC x 2 1/2 (Grade 8) (S/N 50027 to Present)
Bolt 5/16-18NC x 4 1/2
Bolt 3/8-16NC x 3/4
Bolt 3/4-16NF x 3
Pad, Bumper Options:
Prior to S/N 50027
Bushing, Excelite Options:
Prior to S/N 50027
Prior to S/N 50027
Prior to S/N 50027
QTY.
REV.
Ref.
Ref.
S
E
C
T
I
O
N
A/R
A/R
A/R
1
1
1
1
1
1
1
1
4
3
S
C
I
S
S
O
R
1
4
4
A/R
A
R
M
S
4
4
1
1
1
6
10
8
32
15ft/4.06m
3-7

FIG & ITEM #
31
32
33
S
E
C
T
I
O
N
34
35
36
37
38
39
PART NUMBER
DESCRIPTION
QTY.
1060680
1100105
1683603

Cam, Activator
Nut Options:
Locknut #10-24NC (Prior to S/N 50027)
Nut #8-32NC (S/N 50027 to Present)
Nut 5/16-18NC
Locknut Options:
Locknut 5/16-18NC (Prior to S/N 50027)
21ft/6.40m
3311005
3310801
3311501
3311505
3311605
Not Used
3422641
3422642
3422644
3422746
S
C
I
S
S
O
R
40
A
R
M
S
43
44
45
46
47
3422663
3422743
3422882
41
3422671
3422742
3422862
42
3422725
3422747
Not Used
3450804
3760387
3841344
3860078
3860092
48
3931024
3930820
49
50
51
52
53 to 54
55
3-8
4360401
4360321
4420062
Use 4460662
4460662
4567539
Not Used
4711400
Pin, Pivot
Pin, Headed (Prior to S/N 50027)
Pin, Pivot Options:
Prior to S/N 50027
Pin, Pivot Options:
Prior to S/N 50027
S/N 50027 to S/N 82160
Pin, Pivot Options:
Prior to S/N 50027
S/N 50027 to S/N 82160
Pin, Pivot Options:
Prior to S/N 50027
Pin, Cotter 1/4 x 1
Ring, Retaining
Rod, Retaining
Roller Options:
Prior to S/N 82160
Screw Options:
Switch, Limit Options:
Prior to S/N 50027
Tape, UHMW
Prior to S/N 63352 (Was p/n 4460049)
Tube, Safety Prop
Washer 1/4 Narrow (S/N 50027 to Present)
REV.
1
1
2
4
8
2
2
6
14
2
8
2
2
5in/12cm
1
22
3120738

FIG & ITEM #
PART NUMBER
DESCRIPTION
56
57
58
59
4740307
4740438
4845742
4922091
60
61
62
63
64
65 to 71
72
0962207
3440418
3760348
4750800
4760800
Not Used
2820025
73
3340841
Insulate, Plastic Spring Guard (Not Shown)

(S/N 63352 to Present Only)
Pad, Sizzor Arms (S/N 50027 to Present)
2901944
Washer, Thrust
Washer, Special
Prop, Safety
Breakdown)
Spacer, Bushing (S/N 50027 to Present)
Roll Pin (S/N 50027 to Present)
Ring, Retaining (S/N 50027 to Present)
Washer #8 (S/N 50027 to Present)
Lockwasher #8 (S/N 50027 to Present)
QTY.
REV.
4
8
1
1
S
E
C
T
I
O
N
2
2
16
2
2
1ft/.31m
1
3
1
S
C
I
S
S
O
R
A
R
M
S
3120738
3-9

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-10
3120738

.

FIG & ITEM #
PART NUMBER
0257528
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Not Used
0100011
0100019
0200558
0200559
0200560
0200645
0200561
0200562
0200563
Use 0440238
0440238
0561278
0561301
0641405
Not Used
0641508
0681520
0681520
0641536
0692224
Not Used
0902385
0902386
0940084
0940087
23
0962096
0440227
24
25
26
27
28
29
30
31
3120738
0962097
0440228
Not Used
1100105
1683561
0962207
3310801
3311505
DESCRIPTION
Standard Machines
Loctite #242
Loctite #271
Arm Weldment (Mid Outboard)
Prior to S/N 52737
Arm Weldment (Mid Inboard)
Prior to S/N 62991 (Was p/n 0561312)
Block, Pivot
Block, Slide
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 1
Blot Options:
Blot 5/16-18NC x 2 1/2 (Grade 8) (Prior to S/N 52737)
Blot 3/8-16NC x 2 1/2 (Grade 8) (S/N 52737 to Present)
Bolt 5/16-18NC x 4 1/2
Bolt 3/4-16NF x 3
Pad Options:
Pad, Bumper (Prior to S/N 49086)
Bumper, Arm (S/N 49086 to Present)
Bushing, Excelite
Prior to S/N 49086
Bushing, Excelite
Prior to S/N 49086
Cam, Activator
Bushing, Spacer (S/N 52737 to Present)
Nut #8-32NC
Locknut Options:
Prior to S/N 52737
QTY.
REV.
Ref.
Ref.
S
E
C
T
I
O
N
A/R
A/R
1
1
1
1
1
1
4
3
S
C
I
S
S
O
R
1
4
A/R
2
6
4
1
A
R
M
S
1
1
4
24
1
1
2
2
8
2
Not Used
3-11

FIG & ITEM #
PART NUMBER
32
33
34
3422641
3422642
S
E
C
T
I
O
N
3422644
3422746
35
3422663
3422743
3422882
36
37
38
39
40
41
3
S
C
I
S
S
O
R
A
R
M
S
42
43
44
45
46
47 to 48
49
50
51
52
53
54
55
56
57
3422671
3422742
3422862
3450405
3450804
3760387
3841344
3860078
3860092
3930820
4240125
4240128
4360321
4420062
Not Used
4711400
4740438
4845519
0100039
0641606
4750800
1060680
Use 4460662
4460662
4922086
58
59
60
61
62
63
64
65
3-12
0440226
0440229
3311501
4740307
4760800
3311605
3760348
0100019
3440418
DESCRIPTION
Pin, Pivot
Pin, Headed
Pin, Pivot Options:
Prior to S/N 52737
Pin, Pivot Options:
Prior to S/N 52737
S/N 52737 to S/N 82160
Pin, Pivot Options:
Prior to S/N 52737
S/N 52737 to S/N 82160
Pin, Cotter 1/4 x 1 1/4 (Prior to S/N 52737)
Pin, Cotter 1/4 x 1
Ring, Retaining
Rod, Retaining
Roller Options:
Prior to S/N 82160
Screw #8-32NC x 1 1/4
Strap, Nylon
Strap, Safety Prop
Switch, Limit
Tape, UHMW
Washer, Special
Prop, Safety
Bolt 3/8-16NC x 3/4
Flatwasher #8
Prior to S/N 63352 (Was p/n 4460049)
Breakdown
Bearing, Excelite Options (Part of Item 10):
Prior to S/N 49086
Nut 5/16-18NC
Washer, Thrust
Lockwasher #8
Ring, Retainer (S/N 52737 to Present)
Loctite #271 (S/N 52737 to Present)
Rollpin (S/N 52737 to Present)
QTY.
REV.
2
2
6
10
11
2
6
2
2
2
2
1
1
20in/52cm
A/R
6
1
A/R
4
2
17ft/5.2m
1
4
4
4
2
6
12
A/R
2
3120738

FIG & ITEM #
PART NUMBER
2901530
2901917
0257801
101
102
103
103A
103B
104
105
106
0721006
1060680
2920146
7016319
7016372
3311005
4460248
4751000
DESCRIPTION
Arm Kit - 2032E2 Options:
Prior to S/N 82160 (Includes Items 4-9 and 51)
S/N 82160 to Present (Includes Items 4-9)
BEACON INSTALLATION
Screw, Socket Head #10-24NC x 3/4
Light, Beacon
Bulb
Lens
Locknut #10-24NC
Terminal
Flatwasher #10
QTY.
REV.
1
1
A
1
Ref.
2
10ft/3m
1
1
1
2
2
2
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3120738
3-13

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-14
3120738

.

FIG & ITEM #
PART NUMBER
0271515
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3120738
0080228
0100011
0100019
0200730
0200731
0200732
0200733
0200734
0200735
Not Used
0440227
0440228
0440238
0561278
0561301
0630528
0641405
0641506
0641508
0641536
0641606
0692224
0902371
0902385
0902386
0940087
1060680
1100105
1683882
Not Used
3310801
3311501
3311505
3311605
Not Used
3422641
3422746
3422682
3422882
3450804
3760348
3760387
3841344
3860092
3930820
DESCRIPTION
SCISSOR ARMS INSTALLATION - 2632E2
QTY.
REV.
Ref.
Ref.
Adapter, Cable (Not Shown)

Loctite, #242
Loctite, #271
Arm Weldment (Top & Lower Mid Inboard)
Arm Weldment (Top & Upper Mid Outboard)
2
A/R
A/R
1
1
2
2
1
1
Bushing, Excelite
Bushing, Excelite
Bushing, Excelite
Block, Pivot
Block, Slide
Bolt, 3/8 - 16NC x 2 1/2 (Grade 8)
Bolt, 1/4 - 20NC x 5/8
Bolt, 5/16 - 18NC x 3/4
Bolt, 5-16 - 18NC x 1
Bolt, 5/16 - 18NC x 1/2
Bolt, 3/8 - 16NC x 3/4
Bolt, 3/4 - 16NC x 3
Bracket, Cable Mounting (Not Shown)
Bumper
Cable, Electrical 18-2
Cam, Activator
8
32
8
2
4
8
2
4
2
8
8
2
2
1
1
6
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
17ft/5.2m
1
1
Locknut #8-32NC
Nut 5/16 - 18NC
Locknut 5/16 - 18NC
Locknut 3/8 - 16NC
2
8
2
8
Pin, Pivot
Pin, Pivot
Pin, Headed
Pin, Pivot
Pin, Cotter 1/4 x 1
Ring, Retaining
Ring, Retaining
Rod, Retainer
Roller
Screw #8-32NC x 1 1/4
2
8
2
16
2
16
8
2
2
2
3-15

S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
46
47
48
49
50
51 to 52
53
54
55
56
57
58
59
4240125
4240128
4360321
4420062
4420662
Not Used
4711400
4740307
4740438
4750800
4760800
4845519
4922089
60
61
3860099
4922088
62
63
64
3
S
C
I
S
S
O
R
A
R
M
S
3-16
Strap, Nylon
Strap, Safety Prop
Switch, Limit
Tape, UHMW
QTY.
REV.
2
1
1
1.7ft/.5m
1

Washer, Thrust
Washer, Special
Flatwaher #8
Lockwasher #8
Weldment, Safety Prop
Harness, Lift Down (Upper)
Roller, Platform
Harness, Lift Down (Lower)
2
4
8
2
2
1
1
Not Used
0630556
3450405
Screw, Cap 5/16 - 18NC x 3/4 (Not Shown)

2
2
2902068
Arm Kit (Includes Items 4-9)
Ref.
0257801
101
102
103
103A
103B
104
105
106
DESCRIPTION
0721006
1060680
2920146
7016319
7016372
3311005
4460248
4751000
BEACON INSTALLATIONS
Light, Beacon
Bulb
Lens
Locknut #10-24NC
Terminal
Flatwasher #10
2
1
2
10ft/3m
1
1
1
2
2
2
3120738

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3120738
3-17

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-18
3120738

FIG & ITEM #
PART NUMBER
0257666
1
2
3
4
5
6
7
8
0100011
0100019
0200574
0200639
0200572
0200574
0200575
0200576
0200577
Use 0200698
0200698
10
11
12
13
14
15
16
17
18
19
20
21
Use 0440238
0440238
0561278
0561301
0641508
0681520
0630528
Not Used
0641536
0641405
0692224
Not Used
0902385
0902386
0940084
0940087
22
0962096
0440227
23
24
25
26
27 to 28
29
3120738
0962097
0440228
1100105
Not Used
1683562
1683882
Not Used
3311605
DESCRIPTION
Standard Machines
QTY.
REV.
Ref.
Ref.
Loctite #242
Loctite #271
Arm Weldment (Bottom Outboard) Options:
Prior to S/N 52737
Arm Weldment (Lower and Upper Mid Outboard)
Arm Weldment (Top and Lower Mid Inboard)
Arm Weldment (Bottom Inboard) Options:
Prior to S/N 65492
S/N 65492 to S/N 69433 (Was P/N 0200662)
Bearing, Pivot Block Options (Includes Item 60):
Prior to S/N 62991 (Was P/N 0561312)
Block, Pivot
Block, Slide
Bolt 5/16-18NC x 1
Bolt Options:
Bolt 5/16-18NC x 2 1/2 (Grade 8) (Prior to S/N 52737)
Bolt 3/8-16NC x 2 1/2 (Grade 8) (S/N 52737 to Present)
A/R
A/R
1
3
2
1
2
2
1
1
Bolt 5/16-18NC x 4 1/2

Bolt 1/4-20NC x 5/8
Bolt 3/4-16NF x 3
8
A/R
2

Bumper Options:
Pad, Bumper (Prior to S/N 49086)
Bumper, Arm (S/N 49086 to Present)
Prior to S/N 49086
Prior to S/N 49086
Cam, Activator
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
2
4
4
8
A
R
M
S
1
1
6
36
32
1

Prior to S/N 69053
Locknut 3/8-16NC
10
3-19

FIG & ITEM #
PART NUMBER
30
31
32
33
34
Not Used
3311505
3422641
3422642
S
E
C
T
I
O
N
3422644
3422746
35
3422663
3422743
3422882
36
3
S
C
I
S
S
O
R
A
R
M
S
37
38
39
40
41
42
43
44
45
46 to 48
49
50
51
52
53
54
55
56
3860078
3860092
3930820
4240125
4240128
4360321
4420062
Not Used
4740438
Not Used
Not Used
4845574
0641606
3311501
1060680
57
Use 4460662
4460662
4922088
58
4922089
59
60
4740307
61
62
63
64
3-20
3422671
3422742
3422862
3450804
3760387
3841344
0440226
0440229
3310801
3450405
4711400
4750800
DESCRIPTION
Locknut 5/16-18NC
Pin, Pivot
Pin, Headed
Pin, Pivot Options:
Prior to S/N 52737
Pin, Pivot Options:
Prior to S/N 52737
S/N 52737 to S/N 82160
Pin, Pivot Options:
Prior to S/N 52737
S/N 52737 to S/N 82160
Pin, Cotter 1/4 x 1
Ring, Retaining
Rod, Retaining
Roller Options:
Prior to S/N 82160
Screw #8-32NC x 1 1/4
Strap, Nylon
Strap, Safety Prop
Switch, Limit
Tape, UHMW
QTY.
REV.
A/R
2
2
8
14
2
8
2
2
2
4
2
1
5in/12cm
Washer, Special
Prop, Safety
Bolt 3/8-16NC x 3/4
Nut 5/16-18NC
Prior to S/N 63352 (Was p/n 4460049)
Harness, Lift Down (Lower) (Not Shown - See Section 7 for
Breakdown)
Harness, Lift Down (Upper) (Not Shown - See Section 7 for
Breakdown)
Washer, Thrust
Bushing Options (Part of Item 9):
Prior to S/N 49086
Locknut #8-32NC
Pin, Cotter 1/8 x 1 1/4 (Prior to S/N 62991 Only)
Flatwasher #8
1
8
8
17ft/5.2m
1
1
8
8
2
14
A/R
2
3120738

FIG & ITEM #
PART NUMBER
65
66
67
68
69
70
4760800
0962207
3440418
3760348
0200639
0100019
2901532
2901918
0257801
101
102
103
103A
103B
104
105
106
0721006
1060680
2920146
7016319
7016372
3311005
4460248
4751000
DESCRIPTION
Lockwasher #8
Bushing, Spacer
Rollpin
Ring, Retaining
Loctite #271
Arm Kit - 2646E2 Options:

Prior to S/N 82160 (Includes Items 4-8 and 52)
S/N 82160 to Present (Includes Items 3-8)
Light, Beacon
Bulb
Lens
Locknut #10-24NC
Terminal
Flatwasher #10
QTY.
REV.
2
2
2
16
1
A/R
1
1
2
1
Ref.
S
E
C
T
I
O
N
3
10ft/3m
1
1
1
2
2
2
S
C
I
S
S
O
R
A
R
M
S
3120738
3-21

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-22
3120738

.

FIG & ITEM #
PART NUMBER
0258889
0259408
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 to 36
37
38
39
38
3120738
0100001
0100011
0100019
0200663
0200662
0200633
0200634
0200635
0200636
0200637
0200638
0200639
0962010
0440229
0440231
0561278
0561301
Use 0440238
0440238
0630528
0641405
0641508
Not Used
0641536
0641606
0692224
Not Used
0902385
0902386
0940087
0962207
1060680
1100105
Not Used
1683771
1683883
1683883
Not Used
3310801
Not Used
3311501
Not Used
DESCRIPTION
Adhesive (Not Shown)
Loctite #242
Loctite #271
Arm Weldment (Second/Third Outboard)
Arm Weldment (Second Inboard)
Arm Weldment (Third Inboard)
Arm Weldment (Fourth Inboard)
Arm Weldment (Fifth Inboard)
Arm Weldment (Fourth Outboard)
Arm Weldment (Fifth Outboard)
Bearing, Garmax
Bearing, Garmax (Prior to S/N 62991)
Bearing, Garmax
Block, Pivot
Block, Slide
Prior to S/N 62991 (Was p/n 0561312)
Bolt 3/8-16NC x 2 1/2 (Grade 8)
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 1
QTY.
REV.
Ref.
Ref.
Ref.
H
D
A/R
A/R
A/R
2
1
1
1
1
1
1
1
1
10
8
40
2
4
8
3
S
C
I
S
S
O
R
10
A/R
4
Bolt 5/16-18NC x 4 1/2

Bolt 3/8-16NC x 3/4
Bolt 3/4-16NF x 3
8
8
2

Bumper, Arm
Bushing, Spacer
Cam, Activator
1
1
8
2
A
R
M
S
25ft/7.6m

Standard Controls Machines Prior to S/N 69053
Standard Controls Machines S/N 69053 to Present
Nut #8-32NC
Nut 5/16-18NC
S
E
C
T
I
O
N
3-23

FIG & ITEM #
PART NUMBER
40
41
42
43
44
3311501
3311605
3422641
3422642
S
E
C
T
I
O
N
3422773
3422882
45
46
47
3422759
3422863
48
S
C
I
S
S
O
R
A
R
M
S
3422742
3422862
3422746
49
50
51
52
53
54
55
56
57
58
59
60 to 62
63
64
65
66
67
68
69
70
3440418
3760348
3450405
3450804
3760387
3841344
3860078
3860092
3930820
4240125
4240128
4360321
4420062
Use 4460662
4460662
Not Used
4711400
4740307
4740438
4750800
Not Used
4760800
4845981
4922088
4922089
4922301
2901919
3-24
DESCRIPTION
Nut 5/16-18NC
Locknut 3/8-16NC
Pin, Pivot
Pin, Headed (Top)
Pin, Pivot Options:
Prior to S/N 82160
Pin, Headed (Bottom) Options:
Prior to S/N 82160
Pin, Pivot
Pin, Pivot (Special Pins) Options:
Prior to S/N 82160
Hardware Options:
Rollpin (Prior to S/N 82160)
Ring, Retaining (S/N 82160 to Present)
Pin, Cotter 1/4 x 1
Ring, Retaining
Rod, Retaining
Roller Options:
Prior to S/N 82160
Screw #8-32NC x 1 1/4
Strap, Nylon
Strap, Safety Prop
Switch, Limit
Tape, UHMW
Prior to S/N 63352 (Was P/N 4460049)
QTY.
REV.
8
4
2
2
12
10
6
A/R
2
20
19
2
10
2
2
2
4
1
1
1.7ft/.52m

Washer, Thrust
Washer, Special
Flatwasher #8
30
8
10
2
Lockwasher #8
Prop, Safety
Harness, Lift Down Options
Standard Controls Machines (Lower)
Standard Controls Machines (Upper)
2
1
1
3120738

FIG & ITEM #
PART NUMBER
101
102
103
103A
103B
104
105
106
107
108
0257801
0259411
0721006
1060680
2920146
7016319
7016372
3311005
4460248
4751000
2400056
4460044
DESCRIPTION
Proportional Controls Machines
Light, Beacon
Bulb
Lens
Locknut #10-24NC
Terminal
Flatwasher #10
Fuse (Not Shown - Proportional Controls Machines Only)
Fuseholder (Not Shown - Prop Controls Machines Only)
QTY.
REV.
Ref.
Ref.
2
A
A
10ft/3m
1
1
1
2
2
2
1
1
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3120738
3-25

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S
3-26
3120738
SECTION 4
PLATFORM
TABLE OF CONTENTS
FIGURE
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
DESCRIPTION
Platform and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Handrails Installation (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folddown Handrails Installation (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Handrails Installation (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folddown Handrails Installation (2032E2/2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folddown Handrails Installation (2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Folddown Handrails Installation (2646E2 & 3246E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Platform Console Box Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . .
Platform Console Box Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . .
Controller Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
4-2
4-6
4-10
4-16
4-18
4-22
4-26
4-30
4-34
4-38
4-40
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-1
SECTION 4
PLATFORM
FIGURE 4-1.PLATFORM AND ACCESSORIES INSTALLATION
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-2
3120738
SECTION 4
PLATFORM
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION

FIG & ITEM #
PART NUMBER
0270534
0258041
0257546
0271516
0257679
0258896
1
2
3
4
0641814
0641608
3311805
Use 3510783
3510783
3510623
3510602
3510794
3510607
3510687
6
7
8
9
10
3860083
3860093
4711600
0100011
Use 1670840
1670840
3311605
0962347
0257547
0257776
101
102
103
104
3422728
3510606
3510608
3860084
1380151
0270557
0258280
0257803
3120738
DESCRIPTION
PLATFORM INSTALLATION OPTIONS:
NOTE: SEE SECTION 10 FOR MACHINES WITH
D-RINGS MOUNTED IN PLATFORM FLOOR.
1532E2
1932E2
2032E2
2632E2
2646E2
3246E2
Bolt 1/2-13NC x 1 3/4
Bolt 3/8-16NC x 1
Nut 1/2-13NC
Platform Weldment Options:
1532E2 (Prior to S/N 99830) Was P/N 3510768
1932E2
2032E2
2632E2
2646E2
3246E2
Roller, Extension Options:
Prior to S/N 87281
Loctite #242
Guide, Cable Options:
Prior to S/N 95875 (Was P/N 1670834)
S/N 95875 To Present
Locknut 3/8-16NC
Bushing (S/N 87281 to Present)
EXTENSION INSTALLATION OPTIONS:
1532E2 & 1932E2 & 2032E2 & 2632E2
2646E2 & 3246E2
Pin
Extension Weldment Options:
1532E2 & 1932E2 & 2032E2
2646E2 & 3246E2
Roller
Clip
RECEPTACLE INSTALLATION OPTIONS:
110Volt AC Receptacle (North America) (1532E2)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
D
C
E
B
E
C
S
E
C
T
I
O
N
2
A/R
2
1
4
P
L
A
T
F
O
R
M
12
A/R
1
2
2
Ref.
Ref.
B
B
2
1
2
4
Ref.
Ref.
Ref.
A
C
G
4-3
SECTION 4
PLATFORM
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
0257807
110Volt AC Receptacle (North America)

(2632E2 & 2646E2)
110Volt AC GFI Receptacle (North America)
(1532E2)
(1932E2)
(2032E2)
(2632E2 & 2646E2)
Receptacle Box North America) (2632E2)
(3246E2)
Receptacle Box Only (Outside North America)
(1532E2)
(1932E2)
(2032E2)
(2632E2 & 2646E2)
(3246E2)
Ref.
Ref.
Ref.
F
A
Ref.
Ref.
Ref.
Ref.
Ref.
F
F
Ref.
Ref.
Ref.
Ref.
Ref.
Bolt 1/4-20NC x 7/8

Screw Options:
Screw #10-24NC x 5/8 (Prior to S/N 81382)
Screw Self-Tapping (S/N 81382 to Present)
Box, Receptacle
Bracket, Mounting Receptacle Box Options:
Prior to S/N 49073
S/N 49073 to S/N 50399
1532E2 (North America)
1532E2 (Outside North America)
Clamp
Cover, Cable
1
4
0258902
0270558
S
E
C
T
I
O
N
0258281
0257804
0257808
0257809
0258903
0270559
0258282
0257805
P
L
A
T
F
O
R
M
0257809
0258904
201
202
203
204
0641407
3900256
3900294
0860038
0902466
0902487
Not Required
205
206
207
4-4
1060308
1060461
1060308
1060461
1060308
1060461
1060308
1060461
1060308
1060461
1060308
1060461
1320224
1670840
1
1
A/R
A/R
A/R
25ft/7.9m
25ft/7.9m
31ft/9.4m
31ft/9.4m
41ft/12..4m
41ft/12..4m
43ft/13.1m
43ft/13.1m
45ft/16.2m
45ft/16.2m
1
1
3120738
SECTION 4
PLATFORM
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED)

FIG & ITEM #
PART NUMBER
208
209
210
3300356
3300151
3911532
3911428
Not Required
211
4060092
4060700
Not Available
212
213
214
4460051
4460328
4460051
4460138
4460190
215
216
217
218
219
220
4460346
Not Available
4711400
1703464
4420037
Not Used
1840018
0641607
221
3311605
222
4711600
3120738
DESCRIPTION
Nut, Acorn 5/16-18NC (Prior to S/N 49073)
Nut, Acorn 1/4-20NC
Screw Options:
Screw 5/16-18NC x 2 (Prior to S/N 49073)
Screw 1/4-16NC x 1 3/4 (S/N 49073 to S/N
50399)
Cover, Receptacle Options:
Standard 110V Receptacle Cover
(North America)
GFI 110V Receptacle Cover (North America)
Receptacle Cover (Outside North America)
1532E2/2032E2/2646E2/3246E2 Machines
Plug
Receptacle, Electrical Options:
Standard 110V Receptacle Cover (North
America)
GFI 110V Receptacle Cover (North America)
Receptacle Cover (Outside North America)
Decal - AC Power (North America Only - Not Shown)
Tape, Insulation (S/N 49073 to Present)
Cable Carrier (S/N 49073 to Present)
Bolt 3/8-16NC x 7/8 (2646E2 Machines) (S/N
49073 to Present)
Locknut 3/8-16NC (2646E2 Machines)
QTY.
REV.
1
3
A/R
1
2
S
E
C
T
I
O
N
1
1
1
1
1
1
4
P
L
A
T
F
O
R
M
1
1
4in/10cm
1
2
2
4
4-5
SECTION 4
PLATFORM
FIGURE 4-2.STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-6
3120738
SECTION 4
PLATFORM
FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2)

FIG & ITEM #
PART NUMBER
0258047
0258053
0258294
1
2
3
4
5
6
7
8
9
0100011
0641605
1260136
1271404
1840018
2820097
2940064
3010088
3300151
2080063
10
3300356
2080064
11
12
13
14
15
16
17
3340612
3422369
3570925
3641259
3641260
3641261
3641238
3641299
3641309
4567738
18
19
20
21
22
23
Not Used
3860085
3911424
3911428
3911432
3911532
4420062
4420062
24
Not Required
4845829
3120738
DESCRIPTION
STANDARD HANDRAILS INSTALLATIONS
(1532E2 & 1932E2) OPTIONS:
STANDARD GATE
DRYWALL GATE - FULL SWING
DRYWALL GATE - 1/2 SWING
Bolt 3/8-16NC x 5/8
Chain
Channel, Slide
Duct, Cable Carrier
Tubing, Vinyl
Snap-Latch
Link
Nut Options:
Acorn 1/4-20NC (Prior to S/N 98156)
Nylon Lock Nut 1/4 - 20NC
Nut Options:
Pad, Nylon Cover (Black)
Pin, Quick Release
Plate, Placard
Rail Weldment - Right Side Platform
Rail Weldment - Left Side Platform
Rail Weldment - Extension
Rail Weldment - Rear Entry Options:
Standard Gate (Prior to S/N 98156)
Drywall Gate with Full Swing (Prior to S/N68219)
Drywall Gate with Full Swing
(S/N68219 to Present)
Drywall Gate with 1/2 Swing
(Prior to S/N 90582 Only)
Roller
Screw 1/4-20 1 1/2 (Drywall Gate Only)
Screw Options:
Screw 1/4-20 x 1 3/4 (Prior to S/N 52645)
Screw 1/4-20 x 2 (S/N 52645 to Present)
Screw 5/16-18NC x 2
Tape, UHMW (Standard Gate)
Tape, UHMW (Dry Wall and Swing Gate)
Retainer, Rail Options:
Standard Gate
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
I
L
I
S
E
C
T
I
O
N
A/R
4
2ft/.6m
2
2
2ft/61cm
1
2
A/R
4
A/R
P
L
A
T
F
O
R
M
18in/46cm
A/R
1
1
1
1
1
2
A/R
A/R
A/R
7ft/2.1m
6ft/1.8m
A/R
0
2
4-7
SECTION 4
PLATFORM
FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED)

FIG & ITEM #
25
26
S
E
C
T
I
O
N
27
PART NUMBER
4845829
3820020
3911536

Rivet
Roller Options:
Prior to S/N 79527 (Was P/N 3860087)
Flatwasher 1/4 Narrow (Drywall Gate Only)
Screw Options: (Standard Gate Only)
1/4-20 x 2 3/4 (Prior to S/N 98156)
1/4-20 x 3 (S/N 98156 to Present)
Latch (Drywall Gate with 1/2 Swing)
Nut, Acorn #10-24NC (Drywall Gate with 1/2 Swing)
Pin, Clevis (Drywall Gate with 1/2 Swing)
Pin, Cotter (Drywall Gate with 1/2 Swing)
Plug, Cap (Drywall Gate with 1/2 Swing)
Screw #10-24NC x 1/2
(Drywall Gate with 1/2 Swing)
Spring, Hinge (Drywall Gate with 1/2 Swing)
Flatwasher 5/16
Washer Thrust (Drywall Gate with 1/2 Swing)
Flatwasher #10 (Drywall Gate with 1/2 Swing)
Weldment, Gate (Drywall Gate with 1/2 Swing)
Weldment, Support (Drywall Gate with 1/2 Swing)
Weldment, Support (Drywall Gate with 1/2 Swing)
Screw 5/16 -18 x 2 1/8 (Prior to S/N 76497)
Was P/N 3911534
0271553
Lanyard Installation (Not Shown)
1703175
1704277
3840732
Decal, Lanyard
Decal, Lanyard Attach Graphic
Rod, Safety Belt Attach
Rail Kit Options:

Standard Gate (Includes Items 4, 13 to 16)
Drywall Gate - Full Swing (Includes Items 4, 13-16)
Drywall Gate - 1/2 Swing (Includes Items 4, 13-16,
39, 40 and 41)
Use 3860095
3860095
4711400
28
4
P
L
A
T
F
O
R
M
29
30
31
32
33
34
3911444
2080065
2940074
3300432
3430418
3450202
3520072
3911008
35
36
37
38
39
40
41
42
4160177
4711500
4740476
4751000
4845790
4845894
4845895
Use 3911536
101
102
103
2901972
2901972
2901974
4-8
DESCRIPTION
QTY.
REV.
1
6
2
8
4
1
4
2
2
4
4
2
A/R
4
4
1
1
1
A/R
Ref.
2
2
1
1
1
1
1
2
2
2
2
3120738
SECTION 4
PLATFORM
FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-9
SECTION 4
PLATFORM
FIGURE 4-3.FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-10
3120738
SECTION 4
PLATFORM
FIGURE 4-3. FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2)

FIG & ITEM #
PART NUMBER
0258667
0258295
1
2
3
4
5
6
7
8
9
10
11
12
0100011
0641605
0901870
1060379
1260136
1271404
1840018
2600231
2820097
2940064
3010088
3300151
2080063
13
3300356
2080064
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3120738
3340612
3422219
3422369
3520072
3571061
3571145
3641301
3641302
3641303
3641304
3641305
3641306
3641307
3760170
3820020
3860085
Use 3860095
3860095
3911424
3911428
3911432
3911532
4420062
DESCRIPTION
FOLDDOWN HANDRAILS INSTALLATIONS
(1532E2 & 1932E2)
DRYWALL GATE
DRYWALL GATE - FULL SWING (OPTIONAL)
Bolt 3/8-16NC x 5/8
Bracket
Cable, Lanyard
Chain
Channel, Slide
Duct, Cable Carrier
Hinge
Tubing, Vinyl
Snap-Latch
Link
Nut Options:
Nut Options:
Pad, Nylon Cover (Black)
Pin, Snapper
Pin, Quick Release
Plug, Cap
Plate, Placard
Plate, Placard
Rail Weldment - Extension Top
Rail Weldment - Top
Rail Weldment - Left Side Top
Rail Weldment - Vertical Support
Ring, Quick Release
Rivet
Roller
Roller Options:
Prior to S/N 79527 (Was p/n 3860087)
Screw 1/4-20 1 1/2
Screw 1/4-20 x 2
Screw 5/16-18NC x 2
Tape, UHMW
QTY.
REV.
Ref.
Ref.
Ref.
G
H
2ft/61cm
S
E
C
T
I
O
N
1
2
A/R
A/R
4
4
4
2ft/.6m
2
2
2
P
L
A
T
F
O
R
M
A/R
1.5ft/46cm
4
3
6
1
1
1
1
1
1
2
1
2
4
6
2
2
2
6
18
4
6ft/1.8m
4-11
SECTION 4
PLATFORM
FIGURE 4-3. FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
36
37
38
39
40
41
4567710
4711400
4711500
4845829
3911426
Use 3911536
2
8
4
2
12
6
3911536
Tube, Extension Top

Retainer, Rail
Screw 1/4 - 20 x 1 5/8 (S/N 98211 to Present)
Screw 5/16 - 18 2 1/8 (Prior to S/N 76497)
Was P/N 3911534
S/N 76497 tp Present
0271553
Ref.
1703175
1704277
3840732
Decal, Lanyard
2
2
1
S
E
C
T
I
O
N
101
102
103
2901975

26 and 36)
REV.
P
L
A
T
F
O
R
M
4-12
3120738
SECTION 4
PLATFORM

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-13
SECTION 4
PLATFORM
FIGURE 4-4.STANDARD HANDRAILS INSTALLATIONS (2032E2)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-14
3120738
SECTION 4
PLATFORM
FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2)

FIG & ITEM #
PART NUMBER
0257562
0257941
0257951
1
2
3
4
5
6
7
8
9
10
0100011
0641605
1060379
1260136
1271339
1840017
2820097
2940064
3010088
3300151
2080063
11
3300356
2080064
12
13
14
15
16
17
18
3422219
3520072
3570925
3641200
3641201
3641202
3641238
3641238
3641309
19
20
21
22
23
24
25
26
4567738
Not Used
3911426
Not Used
3911444
3911532
4420062
3911424
3911428
3911432
27
Not Required
1271352
1271352
3120738
DESCRIPTION
STANDARD HANDRAILS INSTALLATIONS (2032E2)
OPTIONS:
STANDARD GATE
Bolt 3/8-16NC x 3
Cable, Lanyard (Prior to 47798)
Chain
Channel, Slide
Duct, Cable Carrier
Tubing, Vinyl
Snap-Latch
Link
Nut Options:
Nut Options:
Pin, Quick Release (Prior to 47798)
Plug, Cap (Prior to 51201)
Plate, Placard
Rail Weldment - Left Side Platform
Rail Weldment - Rear Entry Options:
Standard Gate
Drywall Gate with Full Swing (Prior to 51201)
Screw 1/4-20 1 5/8 (Prior to 47798)
Screw 1/4-20 x 2 3/4 (Standard Gate Only)
Screw 5/16-18NC x 2
Tape, UHMW
Screw 1/4-20 1 1/2
Screw 1/4-20 x 1 3/4 (Prior to 51201)
Screw 1/4-20 x 2 (S/N 51201 to Present)
Channel, Slide Options:
Standard Gate
Drywall Gate with Full Swing (Prior to 51201)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
K
K
J
1
4
2
2ft/.6m
2
1
2ft/61cm
1
2
A/R
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
A/R
2
4
1
1
1
1
1
2
4
A/R
6ft/1.8m
A/R
A/R
A/R
A/R
0
2
1
4-15
SECTION 4
PLATFORM
FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
28
29
3340612
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
30
31
32
Not Required
Use 3860095
3860095
4711400
3860085
Use 1060697
33
34
35
36
37
38
1060697
3820020
3422369
3760170
4845829
2940074
3300432
39
40
41
42
3430418
3450202
3520072
3911008
43
3911536
44
45
46
47
4160177
4711500
4740476
4751000
48
49
4845790
4845826
50
4845827
51
3911534
Pad, Nylon Cover

Roller Options:
Prior to S/N 51201
Prior to S/N 79527 (Was P/N 3860087)
Flatwasher 1/4 (S/N 51201 to Present)
Roller (S/N 51201 to Present)
Cable, Lanyard (Prior to S/N 76505)
Was P/N 1060695
Rivet (S/N 51201 to Present)
Pin, Plunger (S/N 51201 to Present)
Ring, Quick Release (S/N 47798 to Present)
Retainer, Rail (S/N 51201 to Present)
Latch (Drywall Gate with 1/2 Swing Only)
Nut, Acorn #10-24NC
(Drywall Gate with 1/2 Swing Only)
Pin, Clevis (Drywall Gate with 1/2 Swing Only)
Pin. Cotter (Drywall Gate with 1/2 Swing Only)
Plug, Cap (Drywall Gate with 1/2 Swing Only)
Screw #10-24NC x 1/2
Screw 5/16-18NC x 2 1/4
Spring, Hinge (Drywall Gate with 1/2 Swing Only)
Washer Thrust (Drywall Gate with 1/2 Swing Only)
Flatwasher #10 Wide
Weldment, Gate (Drywall Gate with 1/2 Swing Only)
Weldment, Support
Weldment, Support
0271553
1703175
1704277
3840732
Decal, Lanyard
Standard Gate (Includes Items 5, 14-17)

Drywall Gate - Full Swing (Includes Items 5, 14-17)
Drywall Gate - 1/2 Swing
(Includes Items 4, 14-17, 48 - 50)
101
102
103
2901977
2901977
2901979
4-16
DESCRIPTION
QTY.
REV.
1.5ft/46cm
A/R
0
2
2
A/R
2
1
6
3
1
2
1
6
2
2
3
4
4
2
A/R
4
4
1
1
1
2
Ref.
2
2
1
1
1
1
2
2
2
3120738
SECTION 4
PLATFORM
FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-17
4-18
31
13
1
17 38
40
15
18
12
6
10
37
1
13
18
25
32
29
16
1
14
22
34
1
14
12
11
30
38
17
34
1
2
1
13
20
32
24
29
19
27
23
21
17
16
1
13
14
1
39
26
32
1
31
13
35
S
E
C
T
I
O
N
28
32
32
P
L
A
T
F
O
R
M
36
41
33
1
14
29
13
1
SECTION 4
PLATFORM
FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2)
3120738
SECTION 4
PLATFORM
FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2)

FIG & ITEM #
PART NUMBER
DESCRIPTION
FOLDDOWN HANDRAILS INSTALLATION OPTIONS:
(2032E2) / 2632E2)
0258666
1
2
3
4
5
6
7
8
9
10
11
12
13
0100011
0641605
0901870
1060379
1060697
1260136
1271339
1840017
2600231
2820097
2940064
3010088
3300151
2080063
14
3300356
2080064
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3340612
3422219
3422369
3520072
3571060
3571061
3641269
3641270
3641271
3641272
3641295
3760170
3820020
3860085
3911424
3911430
3911432
3911532
4420062
4567610
3641311
3120738

Bolt 3/8-16NC x 3
Bracket Weldment
Cable, Lanyard
Cable, Lanyard
Chain
Channel, Slide
Duct, Cable Carrier
Hinge
Tubing, Vinyl
Snap-Latch
Link
Nut Options:
Nut Options:
Pad, Nylon Cover
Pin, Snap
Pin, Plunger
Plug, Cap
Plate, Placard
Plate, Placard
Rail Weldment - Platform Right Side Bottom Section
Rail Weldment - Platform Left Side Bottom Section
Rail Weldment - Extension Front Bottom Section
Rail Weldment - Extension Front Top Section
Rail Weldment - Platform Rear
Ring
Rivet
Roller
Screw 1/4-20 x 1 1/2
Screw 1/4-20 x 2
Screw 5/16-18NC x 2
Tape, UHMW
Rail Weldment - Platform Right & Left Sides Top
Sections Options:
Prior to S/N 49450
QTY.
REV.
Ref.
Ref.
S
E
C
T
I
O
N
1
4
4
4
1
2ft/.6m
2
1
2
2ft/61cm
1
2
A/R
4
P
L
A
T
F
O
R
M
A/R
1.5ft/46cm
4
3
8
1
1
1
1
1
1
1
5
9
2
2
6
18
4
6ft/1.8m
4-19
SECTION 4
PLATFORM
FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
35
36
4567611
4567615
37
4845825
S
E
C
T
I
O
N
38
4845829
44
39
40
41
43
P
L
A
T
F
O
R
M
101
102
103
Rail Weldment - Extension Right Side Top Section

Rail Weldment - Extension Left Side Top Section
Rail Weldment - Platform Rear Left & Right Top
Sections
Retainer, Rail
QTY.
2
2
A/R
0
2
2
8
8
24
3911536
0271553
Ref.
1703175
1704277
3840732
Decal, Lanyard
Drywall Gate - Full Swing (Includes Items 7, 19-24,

34, 35 and 37)
3911426
3911428
Use 3911536
REV.
1
1
Roller Options:
Prior to S/N 51201
Prior to S/N 79527 (Was p/n 3860087)
Screw 1/4 - 20 x 1 5/8 Options: (Not Shown)
Prior to S/N 76505
Screw 5/16 - 18 x 2 1/8 (Prior to S/N 76505)
Was P/N 3911534
Not Required
Use 3860095
3860095
4711400
4711500
2901980
4-20
DESCRIPTION
2
2
1
1
3120738
SECTION 4
PLATFORM
FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-21
SECTION 4
PLATFORM
FIGURE 4-6.FOLDDOWN HANDRAILS INSTALLATIONS (2632E2)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-22
3120738
SECTION 4
PLATFORM
FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2)

FIG & ITEM #
PART NUMBER
0257952
1
2
3
4
5
6
7
8
9
10
0100011
0641605
0901870
1060379
1060697
1271339
1320270
2600231
2940074
3300151
2080063
11
3300356
2080064
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3300432
3340612
3422219
3422369
3430418
3450202
3520072
3571060
3571061
3641269
3641270
3641271
3641272
3760170
3820020
3860085
3911008
3911424
3911430
3911432
3911532
4160177
4420062
4567610
3641311
3120738
DESCRIPTION
FOLDDOWN HANDRAIL INSTALLATION
(2632E2) OPTIONS:
Bolt 3/8-16NC x 3
Bracket Weldment
Cable, Lanyard
Cable, Lanyard
Channel, Slide
Clamp, 1/2
Hinge
Latch
Nut Options:
Nut Options:
Nut, Acorn #10-24NC
Pad, Nylon Cover
Pin, Snap
Pin, Plunger
Pin, Clevis
Plug, Cap
Plate, Placard
Plate, Placard
Ring
Rivet
Roller
Screw #10-24NC x 1 1/2
Screw 1/4-20NC x 1 1/2
Screw 1/4-20NC x 1 3/4(Prior to S/N 98211 Only)
Screw 1/4-20NC x 2
Screw 5/16-18NC x 2
Spring, Hinge
Tape, UHMW
Rail Weldment - Platform Right & Left Sides Top
Sections Options:
Prior to S/N 49450
QTY.
REV.
Ref.
Ref.
1
4
4
4
1
2
1
2
1
39
S
E
C
T
I
O
N
4
12
P
L
A
T
F
O
R
M
4
1.5ft/46cm
4
3
2
2
11
1
1
1
1
1
1
5
9
4
4
4
6
20
6
2
6ft/1.8m
4-23
SECTION 4
PLATFORM
FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
36
37
38
4567611
4567614
4567615
39
40
41
42
4711400
4740476
4845790
4845825
43
44
45
46
47
48
48
4845826
4845827
4845829
4566849
Use 3860095
3860095
4751000
4751500
3911426
49
3911534
50
51
3911536
3911408

Rail Weldment - Platform Rear
Thrustwasher
Gate, Self-Closing
Rail Weldment - Platform Rear Left & Right Top
Sections
Rail, Support (Right Side Rear)
Rail, Support (Left Side Rear)
Retainer, Rail
Tube, Spacer (Prior to S/N 52645)
Roller (S/N 52645 to S/N 79527) (Was p/n 3860087)
Roller (S/N 79527 to Present)
Flatwasher #10 Wide
(Not Shown)
Screw 5/16 -18 x 2 1/8 (S/N 98211 to Present)
(Not Shown)
Screw 5/16-18NC x 2 1/4
Screw
0271553
Ref.
1703175
1704277
3840732
Decal, Lanyard
2
2
1
2901981

35, 36, 41-44)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
101
102
103
4-24
DESCRIPTION
QTY.
REV.
2
1
1
17
4
1
2
1
1
2
2
2
2
4
4
12
2
6
3
A
3120738
SECTION 4
PLATFORM
FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-25
SECTION 4
PLATFORM
FIGURE 4-7.FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-26
3120738
SECTION 4
PLATFORM
FIGURE 4-7. FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2)

FIG & ITEM #
PART NUMBER
0257745
0257953
1
2
3
4
5
6
7
0100011
0901870
1060697
1060379
1260136
1271339
Not Required
1271352
4845829
8
9
10
11
12
13
1840017
2600231
2820097
2940064
3010088
3300151
2080063
14
3300356
2080064
15
16
17
18
19
20
0641605
3422219
3422369
3520072
3570926
3641290
3641296
21
22
23
24
3641291
3641297
3641219
3641275
3641286
25
3760170
3120738
DESCRIPTION
FOLDDOWN HANDRAILS INSTALLATIONS
(2646E2 & 3246E2) OPTIONS:
STANDARD GATE
Bracket Weldment
Cable, Lanyard
Cable, Lanyard
Chain
Channel, Slide
Channel, Slide Options:
Standard Gate
Drywall Gate with Full Swing (Prior to S/N 51201)
Duct, Cable Carrier
Hinge
Tubing, Vinyl
Snap-Latch
Link
Nut Options:
Nut Options:
Bolt 3/8-16NC x 5/8
Pin, Snap
Pin, Plunger
Plug, Cap
Plate, Placard
Options:
Prior to S/N 82160
Options:
Prior to S/N 82160
Rail Weldment - Platform Rear Right & Left Top
Section
Ring, Quick Release
QTY.
REV.
Ref.
Ref.
Ref.
R
R
S
E
C
T
I
O
N
1
4
1
4
2ft/.6m
2
A/R
0
2
2
1
4
2ft/61cm
1
2
A/R
P
L
A
T
F
O
R
M
A/R
4
4
3
8
1
1
1
1
2
1
4-27
SECTION 4
PLATFORM

FIG & ITEM #
PART NUMBER
26
27
28
29
30
31
32
33
34
35
36
3641247
3820020
3911426
3911430
3911432
3860085
3911532
4420062
4567315
4567318
4567346
37
38
39
40
3340612
3911444
3820020
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
41
42
43
Not Required
Use 3860095
3860095
4711400
4711500
Use 3911536
44
45
3911536
Not Used
3911428
101
102
103
Rail Weldment (Prior to S/N 99066 Only)

Rivet
Screw (1/4-20 x 1 1/2) (Prior to S/N 76503)
Screw 1/4-20 x 1 3/4 (Prior to S/N 99066 Only)
Screw 1/4-20 x 2
Roller
Screw 5/16-18NC x 2
Tape, UHMW
Pad, Nylon Cover
Screw 1/4-20 x 2 3/4
Rivet (S/N 51201 to Present)
Roller Options:
Prior to S/N 51201
Prior to S/N 79527 (Was p/n 3860087)
Screw 5/16 - 18 x 2 1/8 (Prior to S/N 76503)
Was P/N 3911534
QTY.
1.5ft/46cm
A/R
2
A/R
0
2
2
8
4
A/R
A/R
0271553
Ref.
1703175
1704277
3840732
Decal, Lanyard
2
2
1
Standard Gate (Includes Items 6, 19-24, 34-36)

Drywall Gate - Full Swing
REV.
1
3
A/R
A/R
A/R
2
4
6ft/1.8m
2
2
1
Screw 5/16 - 18 x 2 1/4 (Not Shown)

(S/N 76503 to Present
2901982
Not Available
4-28
DESCRIPTION
3120738
SECTION 4
PLATFORM

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-29
SECTION 4
PLATFORM
FIGURE 4-8.PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL

MACHINES)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-30
3120738
SECTION 4
PLATFORM
FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES)

FIG & ITEM #
PART NUMBER
0258462
0258458
0258463
0258459
0258464
0258460
2
3
4
5
6
7
Not Required
0140011
0641404
0861147
0861174
1060492
1600268
1600295
1703803
2420186
8
Not Required
2920026
9
Not Required
2920094
10
3252603
3252601
3252604
3252602
11
12
13
3120738
3311001
3421453
3641237
DESCRIPTION
QTY.
REV.
PLATFORM CONSOLE BOX ASSEMBLIES OPTIONS:

Without Tilt Indicators (Built with Relays)
Without Tilt Indicators & With Battery Discharge
Indicator (Built with Relays)
With Tilt Indicators (Built with PC Board)
With Tilt Indicators & Battery Discharge Indicator
(Built with PC Board)
With Tilt Indicators & Cut-Out (Built with PC Board)
With Tilt Indicators, Cut-Out & Battery Discharge
Indicator (Built with PC Board)
NOTE: SHOULD A NEW CONSOLE BOX HAVE BEEN
ORDERED FOR A MACHINE BUILT PRIOR TO S/N
71662, REPLACEMENT BOX WOULD HAVE THE PC
BOARD INSTEAD OF THE RELAYS. IDENTIFY CONFIGURATION BEFORE ORDERING REPAIR PARTS.
Ref.
Ref.
Ref.
C
C
Ref.
Ref.
F
F
Ref.
Ref.
F
F
Alarm Options:
Without Tilt Indicators
With Tilt Indicator
Bolt 1/4-20NC x 1/2
Box, Platform
With Tilt Indicator
Cable, Lanyard
Controller Assembly Options
(See Figure 4-9 for Breakdown):
Prior to S/N 59220
Decal - Relay Function (Prior to S/N 71662 Only)
Gauge, Battery Discharge Indicator
(Optional - When Equipped)
Lamp, Indicator Options:
With Tilt Indicators
Bulb, Light Options:
With Tilt Indicators
Lid, Nameplate Options:
Without Tilt Indicators/
Without Battery Discharge Indicator
Without Tilt Indicators/
With Battery Discharge Indicator
With Tilt Indicators/
Without Battery Discharge Indicator
With Tilt Indicators/
With Battery Discharge Indicator
Nut #10-24NC
Snap-Pin
Rail (Prior to S/N71662 Only)
Ref.
A/R
0
1
4
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
1
1
1
1
A/R
0
1
A/R
0
1
1
2
1
1
4-31
SECTION 4
PLATFORM

(CONTINUED)
FIG & ITEM #
PART NUMBER
14
15
16
17
18
19
20
21
22
22A
23
3740129
3760170
3790012
3900177
3900178
4060802
4360267
4360328
4360339
7012593
S
E
C
T
I
O
N
4360289
4360475
7012612
7020176
23A
24
25
26
27
28
29
30
31
32
33
34
P
L
A
T
F
O
R
M
7012611
7020175
4420008
4460495
4460496
4460497
4740066
4740120
4751000
4761000
4761400
4845755
4922142
Not Available
4922143
4922371
4922143
4922372
35
4922062
36
37
4360336
0610132
0610133
4-32
DESCRIPTION
Relay, DPDT (Prior to S/N71662 Only)
Ring, Quick Release
O-Ring
Screw, Plastite #8 x 1/2
Screw, Plastite #10-32NF x 1/2
Guard, Switch
Switch, Contact - N.C.
Switch, Toggle
Switch, Push Button (Enable)
Boot, Green
Switch Prior to S/N 69428
Switch S/N 69428 to Present
Boot (Use with 4360289 Switch)
Block, Contact (Use with 4360475 Switch)
Cap Options:
Cap (Use with 4360289 Switch)
Tape
Receptacle, Male
Lockwasher, Receptacle
Nut, Receptacle
Thrustwasher, Bronze
Washer, Nylon
Flatwasher #10
Lockwasher #10
Lockwasher 1/4
Bracket, Hanger
Harness - Platform Control Box Options (Not
Shown - See Section 7 for Breakdown):
Without Tilt Indicators (Prior to S/N 71662)
Without Tilt Indicators (S/N 71662 to Present)
With Tilt Indicators (Prior to S/N 71662)
With Tilt Indicators (S/N 71662 to Present) (Has
5 Pin & 6 Pin Connectors at PC Board)
With Tilt Indicators & Cut-Out
With Tilt Indicators & Cut-Out (S/N 71662 to
Present) (Has 7 Pin & 6 Pin Connectors at PC
Board)
Harness - Platform Relay (Prior to S/N71662 Only)
Switch, Toggle
Board, PC Logic Module Options
(S/N 71662 to Present Only):
Machines with Tilt Indicator (Has 5 Pin & 6 Pin
Connectors & 2 White Blocks)
Machines with Tilt Indicator & Cut-Out (Has 7
Pin & 6 Pin Connectors & 3 White Blocks)
QTY.
REV.
A/R
1
2
6
4
2
1
1
1
1
1
1
1
1
3ft/.9m
1
1
1
1
4
A/R
2
4
1
1
1
1
1
3120738
SECTION 4
PLATFORM

(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
HORN INSTALLATION (OPTIONAL)
101
4360387
Switch, Push Button
QTY.
REV.
Ref.
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-33
SECTION 4
PLATFORM
FIGURE 4-9.PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL

CONTROL MACHINES)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-34
3120738
SECTION 4
PLATFORM
FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES)

FIG & ITEM #
PART NUMBER
0258108
0258109
0258111
0258112
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0140011
0181847
0610123
0861256
0861235
0861255
0861254
0902485
0902499
1600282
1670869
2420176
2560141
3252610
3310601
3900265
3900178
3900226
3900227
0641404
17
4060914
4060976
18
4360289
4360475
7012612
7020176
18A
7012611
7020175
19
20
21
22
23
3120738
4360453
4360454
4460470
4460471
4460613
4740066
DESCRIPTION
CONSOLE BOX ASSEMBLY OPTIONS:
Console Box with Tilt Light
Console Box without Tilt Light
Console Box With Battery Indicator and Tilt
Console Box With Battery Indicator
Alarm (W/Tilt Light Only)
Angle, Latch
Card, Circuit
Box, Platform Options:
With Battery Indication and Tilt Light
Without Tilt Light
With Tilt Light
With Battery Indicator
Hanger, Bracket
Bracket
Controller Assembly
(See Figure 4-10 for Breakdown)
Cover, Bezel
Gauge, Battery Indicator (with Battery Indicator Only)
Thumbscrew
Lid, Nameplate
Nut #6-32
Self Tapping #8-18 x 3/4
Screw, Plastite #10-32 x 1/2
Screw, Plastite #8 x 1/2
Hardware Options:
Screw, Plastite 1/4-20NC x 1/2
Shield, Back Cover Options:
Prior to S/N 61362
Switch Prior to S/N 69428
Switch S/N 69428 to Present
Boot (Use with 4360289 Switch)
Block, Contact (Use with 4360475 Switch)
Cap Options:
Switch, Keypad Options:
With Tilt Light
Without Tilt Light
Nut, Terminal
Lockwasher, Terminal
Connector
Washer, Thrust (Bronze) (Prior to S/N 69428 Only)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
H
E
H
E
1
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
1
1
1
1
2
A/R
4
2
4
1
1
1
1
1
1
1
1
1
4-35
SECTION 4
PLATFORM

(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
24
25
26
27
4740120
4760600
4761400
4922183
4
2
4
1
28
4922184
29
30
4460466
1704260
Washer, Nylon
Lockwasher #6
Lockwasher 1/4
Harness - Membrane Pad (See Section 7 for
Breakdown)
Harness - Platform Control Box
(See Section 7 for Breakdown)
Seal, Terminal
Decal - EMS (With Battery Indicator and Tilt Only)
S
E
C
T
I
O
N
0259655
101
4360387
HORN COMPONENTS INSTALLATION

Switch, Push Button
REV.
1
7
A/R
Ref.
4
P
L
A
T
F
O
R
M
4-36
3120738
SECTION 4
PLATFORM

(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120738
4-37
SECTION 4
PLATFORM
FIGURE 4-10.CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES)
2
2G
S
E
C
T
I
O
N
2
2J
2
2B
2
2C
2
2F
2
2 2D
2A
2
2E
4
P
L
A
T
F
O
R
M
2
2H
1B
1A
4
3
3A
4-38
3120738
SECTION 4
PLATFORM
FIGURE 4-10. CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES)

FIG & ITEM #
PART NUMBER
1600268
1600295
1
1A
1B
1C
2
2A
2B
2C
2D
2E
2F
2G
2H
2J
3
7011990
7020521
Not Serviced
7003778
7020502
Not Required
7020522
7011991
7020500
7020501
7011993
7011995
7011994
7003791
7011997
7011998
7003790
7011999
7020523
4460265
4460268
3A
4
5
7003714
Not Available
Not Serviced
Not Required
7020524
3120738
DESCRIPTION
CONTROLLER ASSEMBLIES
PRIOR TO S/N 59220
S/N 59220 TO PRESENT
Mechanical Assembly (Prior to S/N 59220)

Mechanical Assembly (S/N 59220 to Present)
Handle Assembly
Boot
Gasket
Holder, Magnet Options (Not Shown):
Prior to S/N 59220
Grip Assembly
Switch, Rocker
Switch, Push Button - Red
Grip - Right Half
Pin, Grooved
Grip - Left Half
Actuator, Switch
Trigger
Screw
Cap, Rubber
Electrical Assembly Options:
Prior to S/N 59220
Connector, Receptacle - 9 Pin (Not Shown)
Socket (Not Shown)
Switch, Rocker Options:
Prior to S/N 59220
Plate Assembly
Magnet Options (Not Shown):
Prior to S/N 59220
QTY.
REV.
Ref.
Ref.
A
C
S
E
C
T
I
O
N
1
1
1
1
1
A/R
0
1
1
2
1
1
1
1
1
1
4
1
1
4
P
L
A
T
F
O
R
M
1
9
A/R
3
1
1
A/R
0
1
4-39
SECTION 4
PLATFORM
FIGURE 4-11.CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS

MACHINES)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-40
3120738
SECTION 4
PLATFORM
FIGURE 4-11. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES)

FIG & ITEM #
PART NUMBER
1600282
1
1A
1B
1C
2
2A
2B
2C
2D
2E
2F
2G
3
3A
3B
3C
3D
3120738
7020503
7003778
7020504
7020502
7020500
7011992
7020501
7011993
7011994
7003791
7011997
7003790
7020508
4460265
4460268
4460424
7020509
7020510
7011940
7020511
DESCRIPTION
CONTROLLER ASSEMBLY
Handle/Housing Assembly
Boot
Plate, Mounting
Gasket
Grip Assembly
Switch Assembly
Switch, Push Button - Red
Grip - Right Half
Grip - Left Half
Actuator, Switch
Trigger
Cap, Rubber
Electrical Assembly
Connector, Receptacle - 9 Pin (Not Shown)
Socket (Not Shown)
Plug, Male - 2 Position (Not Shown)
Plate, Mounting - Potentiometer
Potentiometer
Gear, Pinion
Setscrew #6-32 x 1/8
QTY.
REV.
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-41
SECTION 4
PLATFORM
FIGURE 4-11. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-42
3120738
SECTION 5
CYLINDERS
TABLE OF CONTENTS
FIGURE
5-1
5-2
5-3
5-4
5-5
5-6
DESCRIPTION
Brake Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder Components Assembly (1532E2 & 1932E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Components Assembly (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
5-2
5-4
5-8
5-12
5-16
5-20
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120738
5-1
SECTION 5
CYLINDERS
FIGURE 5-1.BRAKE CYLINDER ASSEMBLY.
S
E
C
T
I
O
N
1
2
4
5
3
5
C
Y
L
I
N
D
E
R
8
9
7
10
12
11
13
5-2
3120738
SECTION 5
CYLINDERS
FIGURE 5-1. BRAKE CYLINDER ASSEMBLY.

FIG & ITEM #
PART NUMBER
1683557
1683833
1
2
3
4
5
6
7
8
9
10
11
12
13
7011609
7017220
Kit
Kit
Kit
Not Serviced
7017221
Kit
Kit
Kit
Kit
7017264
Kit
7017222
7017223
7017262
3120738
DESCRIPTION
BRAKE CYLINDER ASSEMBLIES
Prior to S/N 65498
Locknut
Piston
O-Ring
Seal, Piston
O-Ring
Barrel
Guide
O-Ring
Ring, Back-up
Seal
Ring, Retaining Options:
1683557 Cylinder
1683833 Cylinder
Wiper
Rod
Seal Kit - Cylinder Options

(Includes Items 3-5 and 8-12):
1683557 Cylinder
1683833 Cylinder
QTY.
REV.
Ref.
Ref.
A
A
1
1
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
1
1
C
Y
L
I
N
D
E
R
5-3
SECTION 5
CYLINDERS
FIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2).
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-4
3120738
SECTION 5
CYLINDERS
FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2).

FIG & ITEM #
PART NUMBER
0270502
0258014
1
2 to 15
16
17 to 22
23
24 to 28
29
30 to 35
36
37 to 42
43
44 to 52
53
0080228
Not Used
0641506
Not Used
0902371
Not Used
1060644
Not Used
3321402
Not Used
3450405
Not Used
4641001
7017445
7012967
7017444
54
55
4641002
4641014
7012953
4711400
101
102
103
104
105
106
107
108
109
110
111
112 to 114
115
116
117
118
1683603
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
7017367
Not Used
7019832
7019831
7017382
7017399
119
7017380
7019830
3120738
DESCRIPTION
MANUAL DESCENT COMPONENTS (1532E2)
MANUAL DESCENT COMPONENTS (1932E2)
QTY.
REV.
Ref.
Ref.
C
J
Adapter, Cable
Bolt 5/16-18NC x 3/4
Bracket, Cable Mounting
Cable, Manual Descent
Nut, Jam 1/4-20NC
Cartridge, Solenoid Valve

Cartridge
Coil
Cartridge, Restrictor/Check Options:
Prior to S/N 50496
Seal Kit - 4641002 & 4641014 Valve
1
1
1
1
1
LIFT CYLINDER ASSEMBLY - 1532E2 & 1932E2

O-Ring
Ring, Back-up
O-Ring
Wiper
O-Ring
Seal
Seal
Ring, Guidelock
Ring, Wear
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
1
2
Ref.
1
1
1
1
1
1
1
1
1
Locknut
Barrel Weldment
Rod Weldment
Head
Piston (Note: Prior to S/N 65873 piston is ductile iron.
After S/N 65873 piston is aluminum. Aluminum piston is
directly interchangeable with iron piston. Replacement
piston will be aluminum.)
Spacer
Seal Kit - 1683603 Cylinder (Includes Items 101-109)
1
1
1
1
1
1
5-5
SECTION 5
CYLINDERS
FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). (CONTINUED)
FIG & ITEM #
S
E
C
T
I
O
N
201 to 219
220
221 to 237
238
239 to 258
259
260 to 263
264
265 to 271
272
273 to 281
282
PART NUMBER
0258733
0257976
0258651
Not Used
2220440
Not Used
2221020
Not Used
4460428
Not Used
4360494
Not Used
0100011
Not Used
0100020
DESCRIPTION
QTY.
OVERLOAD PRESSURE SWITCH INSTALLATION

1532E2 & 1932E2
2032E2
2646E2 & 3246E2
Ref.
Ref.
Ref.
Ref.
Fitting, Straight
Fitting, Straight
Switch, Pressure (Not Shown)
Loctite #242 (1532E2 & 1932E2) (Not Shown)
A/R
Pipe Sealant #567 (2032E2, 2646E2 & 3246E2)

(Not Shown)
A/R
REV.
E
G
E
5
C
Y
L
I
N
D
E
R
5-6
3120738
SECTION 5
CYLINDERS
FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120738
5-7
SECTION 5
CYLINDERS
FIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2).
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-8
3120738
SECTION 5
CYLINDERS
FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2).

FIG & ITEM #
PART NUMBER
0257528
1
2 to 13
14
15 to 18
19
20 to 24
25
26 to 30
31
32 to 36
37
38 to 46
47
48
49
0080228
Not Used
0641506
Not Used
0902371
Not Used
1060659
Not Used
3321402
Not Used
3450405
Not Used
4641001
7017445
7012967
7017444
4641002
7012953
4711400
1683561
101
102
103
104
105
106
107
108
109
110
111
112 to 114
115
116
117
118
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
7003212
Not Used
7019823
7019822
7017376
7019810
7019808
3120738
DESCRIPTION
MANUAL DESCENT CYLINDER COMPONENTS
QTY.
REV.
Ref.
Adapter, Cable
Bolt 5/16-18NC x 3/4
Bracket, Cable Mounting
Cable, Manual Descent
Nut, Jam 1/4-20NC
Cartridge, Solenoid Valve

Cartridge
Coil
Cartridge, Restrictor/Check
Seal Kit - 4641002 Valve
1
1
1
1
1
1
2
LIFT CYLINDER ASSEMBLY - 2032E2
Ref.
O-Ring
Ring, Back-up
O-Ring
Wiper
O-Ring
Seal
Seal
Ring, Guidelock
Ring, Wear
1
1
1
1
1
1
1
1
1
Locknut
Barrel Weldment
Rod Weldment
Head
After S/N 65873 piston is aluminum. Aluminum piston is
directly interchangeable with iron piston. Replacement
piston will be aluminum.)
Seal Kit - 1683561 Cylinder (Includes Items 101-109)
1
1
1
1
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-9
SECTION 5
CYLINDERS
FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2). (CONTINUED)

FIG & ITEM #
S
E
C
T
I
O
N
201 to 219
220
221 to 237
238
239 to 258
259
260 to 263
264
265 to 271
272
273 to 281
282
PART NUMBER
0258733
0257976
0258651
Not Used
2220440
Not Used
2221020
Not Used
4460428
Not Used
4360494
Not Used
0100011
Not Used
0100020
DESCRIPTION
QTY.
OVERLOAD PRESSURE SWITCH INSTALLATION

1532E2 & 1932E2
2032E2
2646E2 & 3246E2
Ref.
Ref.
Ref.
Ref.
Fitting, Straight
Fitting, Straight
Switch, Pressure (Not Shown)
Loctite #242 (1532E2 & 1932E2) (Not Shown)
A/R
Pipe Sealant #567 (2032E2, 2646E2 & 3246E2)

(Not Shown)
A/R
REV.
E
G
E
5
C
Y
L
I
N
D
E
R
5-10
3120738
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120738
5-11
SECTION 5
CYLINDERS

206
207
71
70
72
S/N 69053
TO PRESENT
PRIOR TO
S/N 69053
69
S
E
C
T
I
O
N
46
48
46
48
114
111
108
107
C
Y
L
I
N
D
E
R
117
105
118
101
102
109
106
103
116
104
115
TO
UPPER LIFT
CYLINDER
TO
LOWER LIFT
CYLINDER
206
204
203
202
207
73
29
205
47
S/N 69053
TO PRESENT
ONLY
5-12
209
208
3120738
SECTION 5
CYLINDERS

FIG & ITEM #
1 to 28
29
30 to 45
46
PART NUMBER
Ref.
Not Used
3311605
Not Used
Locknut 3/8-16NC (S/N 69053 to Present Only)
Valve, Solenoid Options (1 Per Cylinder)

Valve, Solenoid (Prior to S/N 69053)
Seal Kit - 4641049 (Hydraforce Version of Valve)
Seal Kit - 4641049 (Vickers Version of Valve)
Coil (Hydraforce Version of Valve)
Coil (Vickers Version of Valve)
Valve, Solenoid (S/N 69053 to Present)
Cartridge
Coil
Manual Descent Cable Assembly
Prior to S/N 69053
(See Items 201-209 for Breakdown)
Valve, Relief (1 Per Cylinder)
Valve, Relief (Prior to S/N 69053)
Valve, Relief (S/N 69053 to Present)
Seal Kit - 4641118
Not Required
0259541
48
4641030
2900792
4641118
7012998
Not Used
0080228
0641506
0902371
3450405
0641608
1683562
1683882
3120738
REV.
47
101
102
103
104
105
106
107
108
109
110
111
112 to 113
QTY.
0257666
4641049
2900708
Not Available
7017444
Not Available
4641001
7017445
7012967
7017444
49 to 68
69
70
71
72
73
DESCRIPTION
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
7017367
Not Used
Adapter, Cable (S/N 69053 to Present Only)

Bolt 5/16-18NC x 3/4 (S/N 69053 to Present Only)
Bracket (S/N 69053 to Present Only)
Pin, Cotter 1/8 x 1 1/4 (S/N 69053 to Present Only)
Bolt 3/8-16NC x 1 (S/N 69053 to Present Only)
Prior to S/N 69053
2
2
2
2
S
E
C
T
I
O
N
1
1
1
A/R
0
1
2
2
2
2
4
2
2
2
Ref.
Ref.
O-Ring
Ring, Back-up
O-Ring
Wiper
O-Ring
Seal
Seal
Ring, Guidelock
Ring, Wear
1
1
1
1
1
1
1
1
1
Locknut
C
A
5-13
C
Y
L
I
N
D
E
R
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
114
S
E
C
T
I
O
N
115
116
117
7019820
7019875
7019819
7017382
7017399
118
7019818
7019830
5
C
Y
L
I
N
D
E
R
5-14
DESCRIPTION
Barrel Weldment Options:
1683562 Cylinder
1683882 Cylinder
Rod Weldment
Head
After S/N 65873 piston is aluminum. Aluminum piston
is directly interchangeable with iron piston. Replacement piston will be aluminum.)
Spacer
Seal Kit (Includes Items 101-109)
QTY.
REV.
1
1
1
1
1
0259541
MANUAL DESCENT CABLE ASSEMBLY

(S/N 69053 TO PRESENT ONLY)
Ref.
201
202
203
204
205
206
0100011
0561373
0561374
0641526
0902573
1060765
A/R
1
1
1
1
1
207
1060766
208
209
2560150
3900248

Block, Cable Attach
Block, Spacer
Bolt 5/16-18NC x 3 1/4
Bracket, Cable
Cable Assembly - Upper Lift Cylinder
(IncludesAttaching Hardware)
Cable Assembly - Lower Lift Cylinder
(Includes Attaching Hardware)
Handle Assembly
Screw, Shoulder #10-24NC x 1/4
1
1
2
3120738
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120738
5-15
SECTION 5
CYLINDERS

206
207
80
78
49
S/N 69053
TO PRESENT
PRIOR TO
S/N 69053
77
S
E
C
T
I
O
N
62
61
62
61
116
111
108
107
119
C
Y
L
I
N
D
E
R
106
102
103
109
101
104
118
105
117
TO
UPPER LIFT
CYLINDER
TO
LOWER LIFT
CYLINDER
206
204
203
202
207
41
79
205
60
S/N 69053
TO PRESENT
ONLY
5-16
209
208
3120738
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
0258889
0259408
1 to 40
41
42 to 48
49
50 to 59
60
Not Used
3311605
Not Used
3450405
Not Used
Not Required
0259541
61
4641030
2900792
4641118
7012998
62
63 to 76
77
78
79
80
4641049
2900708
Not Available
7017444
Not Available
4641001
7017445
7012967
7017444
Not Used
0080228
0641506
0641608
0902371
1683771
1683883
101
102
103
104
105
106
107
108
109
110
3120738
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
DESCRIPTION
QTY.
REV.
Ref.
Ref.
H
D
Locknut 3/8-16NC (S/N 69053 to Present Only)
Pin, Cotter 1/8 x 1 1/4 (S/N 69053 to Present Only)
Manual Descent Cable Assembly

Prior to S/N 69053
(See Items 201-209 for Breakdown)
Valve, Relief (1 Per Cylinder)
Valve, Relief (Prior to S/N 69053)
Valve, Relief (S/N 69053 to Present)
Seal Kit - 4641118
Valve, Solenoid Options (1 Per Cylinder)
Valve, Solenoid (Prior to S/N 69053)
Seal Kit - 4641049 (Hydraforce Version of Valve)
Seal Kit - 4641049 (Vickers Version of Valve)
Coil (Hydraforce Version of Valve)
Coil (Vickers Version of Valve)
Valve, Solenoid (S/N 69053 to Present)
Cartridge
Coil
A/R
0
1
Adapter, Cable (S/N 69053 to Present Only)

Bolt 5/16-18NC x 3/4 (S/N 69053 to Present Only)
Bolt 3/8-16NC x 1 (S/N 69053 to Present Only)
Bracket (S/N 69053 to Present Only)
Prior to S/N 69053
Seal
O-Ring
Ring, Back-up
O-Ring
Wiper
O-Ring
Seal
Ring, Guidelock
Ring, Wear
S
E
C
T
I
O
N
2
2
2
2
2
2
2
2
C
Y
L
I
N
D
E
R
1
1
1
2
4
2
2
Ref.
Ref.
C
A
1
1
1
1
1
1
1
1
1
5-17
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
111
112 to 115
116
7003212
Not Used
117
118
119
S
E
C
T
I
O
N
7019858
7019877
7019855
7017376
7019810
7019876
5
C
Y
L
I
N
D
E
R
5-18
DESCRIPTION
QTY.
Locknut
Barrel Weldment Options:

1683771 Cylinder
1683883 Cylinder
Rod Weldment
Head
After S/N 65873 piston is aluminum. Aluminum piston
is directly interchangeable with iron piston. Replacement piston will be aluminum.)
Seal Kit (Includes Items 101-109)
REV.
1
1
1
0259541
MANUAL DESCENT CABLE ASSEMBLY

(S/N 69053 TO PRESENT ONLY)
Ref.
201
202
203
204
205
206
0100011
0561373
0561374
0641526
0902573
1060765
A/R
1
1
1
1
1
207
1060766
208
209
2560150
3900248

Block, Cable Attach
Block, Spacer
Bolt 5/16-18NC x 3 1/4
Bracket, Cable
Cable Assembly - Upper Lift Cylinder
Cable Assembly - Lower Lift Cylinder
Handle Assembly
Screw, Shoulder #10-24NC x 1/4
1
1
2
3120738
SECTION 5
CYLINDERS

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120738
5-19
SECTION 5
CYLINDERS
FIGURE 5-6.STEER CYLINDER ASSEMBLY
S
E
C
T
I
O
N
1
2
C
Y
L
I
N
D
E
R
9
11
10
3
12
13
5-20
3120738
SECTION 5
CYLINDERS
FIGURE 5-6. STEER CYLINDER ASSEMBLY

FIG & ITEM #
PART NUMBER
1683661
1683832
1683552
1683831
1
2
3
4
5
6
7017226
Kit
Kit
7016708
Not Serviced
7017237
7017240
7
8
9
10
11
7017224
7017267
Kit
Kit
Kit
Kit
7017207
7017268
7017207
7017268
12
7017238
Not Required
Not Required
13
7017239
Part of Item 6
Not Required
7017227
7017265
7017227
7017265
3120738
DESCRIPTION
STEER CYLINDER ASSEMBLY OPTIONS:
1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
2032E2, 2646E2 & 3246E2 Prior to S/N 66990
2032E2, 2646E2 & 3246E2 S/N 66990 to Present
Locknut
Seal, Piston
O-Ring
Piston
Barrel
Rod Options:
1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
(Includes Welded on Yoke)
2032E2 & 2646E2 & 3246E2 Prior to S/N 66990
2032E2 & 2646E2 & 3246E2 S/N 66990 to Present
O-Ring
Ring, Back-up
Seal
Wiper
Guide Options:
1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
2032E2 & 2646E2 & 3246E2 Prior to S/N 66990
2032E2 & 2646E2 & 3246E2 S/N 66990 to Present
Nut, Jam Options:
1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
2032E2 & 2646E2 & 3246E2
Yoke Options:
1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
2032E2 & 2646E2 & 3246E2
Seal Kit Options (Includes Items 2, 3& 7-10):

1532E2 & 1932E2 Prior to S/N 67287
1532E2 & 1932E2 S/N 67287 to Present
2032E2 & 2646E2 & 3246E2 Prior to S/N 66990
2032E2 & 2646E2 & 3246E2 S/N 66990 to Present
QTY.
REV.
Ref
Ref
Ref
Ref
A
A
A
A
1
1
1
1
1
1
S
E
C
T
I
O
N
1
1
1
1
1
5
C
Y
L
I
N
D
E
R
5-21
SECTION 5
FIG & ITEM #
PART NUMBER
CYLINDERS
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-22
3120738
SECTION 6
HYDRAULIC
TABLE OF CONTENTS
FIGURE
6-1
6-2
6-3
6-4
6-5
6-6
6-7
DESCRIPTION
Hydraulic Diagram - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Diagram - 3246E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Diagram - 3246E2 with Proportional Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Diagram - 2632E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Diagram - 2632E2 with Propotional Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
6-2
6-6
6-8
6-10
6-12
6-14
6-16
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
3120738
6-1
SECTION 6
HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-2
3120738
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2

FIG & ITEM #
PART NUMBER
0258278
0271223
0257955
0271068
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 to 22
23
24
25
26
27
28
Not Used
0100010
2220603
2220371
2220415
2220500
2220593
2220347
2220470
2220346
2220775
2220473
Not Used
Not Used
2220417
2220466
2220635
Not Used
2220515
2220371
2221000
2220371
2220473
2820025
2220466
2220415
2220414
Not Required
2901668
2901559
101
102
103
104
3120738
2752478
2750989
2752519
2752940
2752463
2753065
Not Used
DESCRIPTION
HYDRAULIC DIAGRAMS - 1932E2 & 2032E2
1532E2 & 1932E2 Options:
Prior to S/N 90870
2032E2 Options:
Prior to S/N 88558

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, Straight (2032E2)
Fitting, Straight (1532E2 & 1932E2)
Fitting, 90
Fitting, 90
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
REV.
A/R
2
6
4
1
1
1
1
S
E
C
T
I
O
N
1
3
6
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Cap
Fitting, 90 (1532E2 & 1932E2)
Fitting, 90 (1532E2 & 1932E2)
Guard, Plastic Spring
Fitting, 90 (2032E2)
Fitting, Straight (1532E2 & 1932E2)
Fitting, Straight (2032E2) (S/N 86447 to Present)
(1532E2 & 1932E2)
HOSE KIT - 1532E2 & 1932E2
HOSE KIT - 2032E2
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2) (Prior to S/N 62017 Only)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
2
1
1
H
Y
D
R
A
U
L
I
C
1
4
4
1
1
1ft/.3m
2
2
2
0
Ref.
Ref.
8
4
1
1
1
1
1
1
6-3
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2 (CONTINUED)

FIG & ITEM #
PART NUMBER
105
2753120
2752488
2752643
106
107
S
E
C
T
I
O
N
6
108
109
110
111
112
113 to 119
120
2753120
2752488
2753067
2752594
2752992
2752433
2752444
2752453
2752981
2752472
2753071
2753085
2752475
2753121
2752487
Not Required
Not Required
2752588
DESCRIPTION
Hose Options:
1532E2 & 1932E2 (Prior to S/N 86447)
1532E2 & 1932E2 (S/N 86447 to Present)
2032E2
Hose Options:
1532E2 & 1932E2 (Prior to S/N 86447)
1532E2 & 1932E2 (S/N 86447 to Present)
2032E2
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2)
Hose (1532E2 & 1932E2)
Hose (2032E2) (Prior to S/N 40415 Only)
QTY.
REV.
2
2
1
1
1
1
1
1
1
1
1
1
H
Y
D
R
A
U
L
I
C
6-4
3120738
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2 (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
3120738
6-5
SECTION 6
HYDRAULIC
FIGURE 6-2.HYDRAULIC DIAGRAM - 2646E2
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-6
3120738
SECTION 6
HYDRAULIC
FIGURE 6-2. HYDRAULIC DIAGRAM - 2646E2

FIG & ITEM #
PART NUMBER
0259551
0271069
1
2
3
4
5
6
7
8
9
10
11
12 to 13
14
15
16 to 17
18
19
20
21
22
23
24 to 26
27
Not Used
0100020
2220603
2220371
2220415
2220500
2220593
2220347
2220470
2220775
2220473
Not Used
2220417
2220466
Not Used
2220608
Not Used
2220827
2220396
4640216
2220515
Not Used
2220414
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115 to 117
118
119
120
2901868
2750989
2752940
2753058
Not Used
2753057
2752643
2752992
2752444
2752981
2753060
2753059
2753062
2753063
2753061
Not Used
2753064
Not Used
2752593
3120738
DESCRIPTION
HYDRAULIC DIAGRAMS - 2646E2 OPTIONS:
2646E2 PRIOR TO S/N 88558
2646E2 S/N 88558 TO PRESENT

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, 90
QTY.
REV.
Ref.
Ref.
Ref.
A/R
2
12
4
1
1
1
1
1
4
Fitting, Straight
Fitting, 90
2
3
Fitting, Tee
Fitting, Cross
Fitting, Straight
Valve, Color Flow Control
Fitting, Cap
1
1
1
1
Fitting, Straight (S/N 86447 to Present)
HOSE KIT - 2646E2

Hose
Hose
Hose
Ref.
1
1
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
2
2
2
1
1
2
1
1
1
1
Hose
Hose (2032E2) (Prior to S/N 90870 Only)
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-7
SECTION 6
HYDRAULIC
FIGURE 6-3.HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-8
3120738
SECTION 6
HYDRAULIC
FIGURE 6-3. HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS

FIG & ITEM #
PART NUMBER
0259625
0271237
1
2
3
4
5
6
7
8
9
10
11
12 to 13
14
15
16 to 17
18
19
20
21
22
23
24 to 26
27
Not Used
0100020
2220603
2220371
2220415
2220500
2220593
2220347
2220470
2220775
2220473
Not Used
2220417
2220466
Not Used
2220608
2220635
2220827
2220396
4640216
2220515
Not Used
2220399
2901872
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115 to 117
118
119
3120738
2750989
2752940
2753058
Not Used
2753057
2752643
2752992
2752444
2752981
2753060
2753059
2753062
2753063
2753061
Not Used
2753064
2752648
DESCRIPTION
HYDRAULIC DIAGRAMS - 3246E2
3246E2 (PRIOR TO S/N 90870)
3246E2 (S/N 90870 TO PRESENT)

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, 90
QTY.
REV.
Ref.
Ref.
A/R
2
12
4
1
1
1
1
1
4
Fitting, Straight
Fitting, 90
2
3
Fitting, Tee
Fitting, Tee
Fitting, Cross
Fitting, Straight
Fitting, Cap
1
2
1
1
1
1
Fitting, Straight
HOSE KIT - 3246E2
Ref.
Hose
Hose
Hose
1
1
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
2
2
2
1
1
2
1
1
1
1
Hose
Hose
1
2
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-9
SECTION 6
HYDRAULIC
FIGURE 6-4.HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-10
3120738
SECTION 6
HYDRAULIC
FIGURE 6-4. HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS

FIG & ITEM #
PART NUMBER
2792399
2792496
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Not Used
0100020
2220347
2220371
2220415
2220470
2220999
2220501
2220593
Not Used
2220396
2220417
2220473
2220608
2220827
2220515
2220619
2220399
2220635
4640216
2901876
101
102
103
104
105
106
107
108
109
110
111
112
113
114
3120738
2750758
2752514
2752632
2753057
2752643
2753325
2750990
2753059
2753062
2753063
2753061
2753064
2752648
2753060
DESCRIPTION
3246E2 (PRIOR TO S/N 90870)
3246E2 (S/N 90870 TO PRESENT)

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Cross
Fitting, Cap
Fitting, Reducer
Fitting, Straight (Prior to S/N 90870 Only)
Fitting, Tee (Prior to S/N 98070 Only)
HOSE KIT - 3246E2
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
QTY.
REV.
Ref.
Ref.
B
A
A/R
1
9
3
2
1
3
1
S
E
C
T
I
O
N
1
2
4
1
1
1
1
2
2
1
Ref.
6
5
1
1
1
2
2
2
1
1
1
1
1
1
2
1
6-11
H
Y
D
R
A
U
L
I
C
SECTION 6
HYDRAULIC
FIGURE 6-5.HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-12
3120738
SECTION 6
HYDRAULIC
FIGURE 6-5. HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS

FIG & ITEM #
PART NUMBER
0271877
1
2
3
4
5
6
7
8
9
10
11
12 to 13
14
15
16 to 17
18
19
20
21
22
23
24 to 27
Not Used
0100020
2220603
2220371
2220415
2220500
2220593
2220347
2220470
2220775
2220473
Not Used
2220417
2220466
Not Used
2220608
Not Used
2220827
2220396
4640216
2220515
Not Used
2902112
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115 to 117
118
119 to 120
3120738
2750989
2752940
2753065
Not Used
2752643
2753067
2752992
2752444
2752981
2753060
2753690
2753691
2753063
2753061
Not Used
2753064
Not Used
DESCRIPTION
QTY.

2632E2
Ref.

Fitting, Straight
Fitting, Straight
Fitting, Striaght
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, 90
Fitting, 90
A/R
2
12
4
1
1
1
1
1
4
Fitting, Straight
Fitting, 90
2
3
Fitting, Tee
Fitting, Cross
Fitting, Straight
Valve, Flow Control
Fitting, Cap
1
1
1
1
Hose Kit - 2632E2
Ref.
Hose
Hose
Hose
1
1
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
2
2
2
1
1
2
1
1
1
1
Hose
REV.
S
E
C
T
I
O
N
6
6-13
H
Y
D
R
A
U
L
I
C
SECTION 6
HYDRAULIC
FIGURE 6-6.HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-14
3120738
SECTION 6
HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS

FIG & ITEM #
PART NUMBER
2792556
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 to 19
20
Not Used
0100020
2220347
2220371
2220415
2220470
2220999
2220501
2220593
Not Used
2220396
2220417
2220473
2220608
2220827
2220515
2220619
Not Used
4640216
2902123
101
102
103
104
105
106
107
108
109
110
111
112
113
114
3120738
2750785
2752514
2752824
2752461
2753067
2753325
2750990
2753327
2753691
2753063
2753061
2752470
Not Used
2753060
DESCRIPTION
QTY.
REV.
HYDRAULIC DIAGRAMS -2632E2

2632E2
Ref.
Ref.

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fttting, Tee
Fitting, 45
Fitting, Straight
A/R
1
9
3
2
1
3
1
Ftting, Straight
Fitting, Straight
Ftting, 90
Fitting, Tee
Fitting, Cross
Fitting, Cap
Fitting, Reducer
1
2
4
1
1
1
1
Valve, Flow Control
Hose Kit - 2632E2

Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Ref.
S
E
C
T
I
O
N
6
1
1
1
1
2
2
2
1
1
1
1
1
1
1
6-15
H
Y
D
R
A
U
L
I
C
SECTION 6
HYDRAULIC
FIGURE 6-7.HYDRAULIC DIAGRAM LIST

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
Note: Items with * indicate hydraulic diagrams

shown in this manual. All other hydraulic diagrams
are available from the JLG Service Department
upon request.
0258278/1283086
0271223/1283251*
0258278/1283086
0271223/1283251*
0257955/1283086
0271068/1283251*
0259551/1283086
S
E
C
T
I
O
N
0271069/1283251*
0259625/1283086
0271237/1283251*
0271877/1283251*
2792399
2792496*
2792556*
Hydraulic Diagram (1532E2 Prior to S/N 90870)

Hydraulic Diagram (1532E2 S/N 90870 to Present)
Hydraulic Diagram (3246E2 with Standard Controls
Using Rexroth Drive Motor)
Using Parker Drive Motor)
Using Parker Drive Motor)
Hydraulic Diagram (3246E2 with Proportional
Controls Using Rexroth Drive Motor)
Controls Using Parker Drive Motor)
Controls Using Parker Drive Motor)
H
Y
D
R
A
U
L
I
C
6-16
3120738
SECTION 7
ELECTRICAL
TABLE OF CONTENTS
FIGURE
7-1
7-2
7-3
7-4
7-5
DESCRIPTION
Electrical Schematic (Standard Controls Machines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Schematic (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Components Installation (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . .
Electrical Components Installation (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . .
Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
7-2
7-4
7-6
7-12
7-18
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-1
SECTION 7
ELECTRICAL
FIGURE 7-1.ELECTRICAL SCHEMATIC (STANDARD CONTROL MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-2
3120738
SECTION 7
ELECTRICAL
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-3
SECTION 7
ELECTRICAL
FIGURE 7-2.ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROL MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-4
3120738
SECTION 7
ELECTRICAL
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-5
SECTION 7
ELECTRICAL
FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL

MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-6
3120738
SECTION 7
ELECTRICAL
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-7
SECTION 7
ELECTRICAL
FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES)

FIG & ITEM #
PART NUMBER
1 to 4
5
5A
Not Used
DESCRIPTION
PLATFORM CONSOLE BOX COMPONENTS
6 to 24
25
26
27
28 to 33
34
4460265
4460267
Not Used
4460495
4460496
4460497
Not Used
4922142
Not Available
4922143
4922371
S
E
C
T
I
O
N
4922143
4922372
34A
34B
34C
35
E
L
E
C
T
R
I
C
A
L
4922290
3990010
4460267
4460265
4460839
4460840
4460838
4922062
0270542
0258277
0257916
0257917
0258899
101
7-8
4922449
4922126
4922097
4922098
4922224
1060608
Harness - Controller (Part of Electrical Assembly)

Connector
Pin, Male
QTY.
Ref.
0
1
A/R
Receptacle, Male
Nut, Receptacle
1
1
1
Harness - Platform Console Box

Without Tilt Indicators (Prior to S/N 71662)
Without Tilt Indicators (S/N 71662 to Present)
With Tilt Indicators (Prior to S/N 71662)
With Tilt Indicators (S/N 71662 to Present) (Has 5 Pin
& 6 Pin Connectors at PC Board)
With Tilt Indicators & Cut-Out (Prior to S/N 71662)
With Tilt Indicators & Cut-Out (S/N 71662 to Present)
(Has 7 Pin & 6 Pin Connectors at PC Board)
Nikken/Taiyo Spec Only
Diode - 6 Amp
Pin, Male
Receptacle - 9 Position
Connector - 6 Position (S/N71662 to Present Only)
Connector, Male (S/N 71662 to Present Only)
7 Position Connector
5 Position Connector
Harness - Platform Relay (Prior to S/N 71662 Only)
CABLE INSTALLATIONS - GROUND TO PLATFORM

(1532E2)
(1932E2)
(2032E2)
(2646E2 & 2632E2)
(3246E2)
Cable Assembly - 1532E2
Cable Assembly - 2646E2 & 2632E2
1532E2
1932E2
2032E2
2646E2 & 2632E2
REV.
1/A
2/B
1/A
2/B
1/A
2/B
2/B
A/R
9
1
1
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
1
2
4
4
1
32ft/9.75m
37ft/11.3m
46ft/13.3m
54ft/16.5m
3120738
SECTION 7
ELECTRICAL

FIG & ITEM #
102
103
104
105
106
PART NUMBER
4460492
4460493
4460491
4460464
4460715
DESCRIPTION
3246E2
Clamp, Cable
Cap, Dust
Plug, Connector
Pin, Male
Plug - 13 Position
GROUND CONTROL COMPONENTS
Note: See Section 2 for Battery to Battery Cable
Call-outs.
201
202
203
203A
203B
204
204A
205
205A
206
207
208
209
4922032
4922033
4922102
4922034
4460719
4460449
4922035
4922331
4460717
4922144
3990010
4460718
4460716
1060666
1060667
1060681
1060668
210
1060682
1060669
211
Not Required
4922332
301
301A
302
302A
303
304
3120738
4922096
4922067
4460444
Not Required
Not Required
Not Available
7011621
Harness, Power
Harness, Lift Switch Power
Harness, Valve Options:
1532E2 & 1932E2
2032E2 & 2632E2 & 2646E2 & 3246E2
Connector, DIN
Harness, Ground Control
Standard Spec
Nikken Spec
Harness, Relay
Diode - 6 Amp
Terminal -13 Position
(Part of 2901538 Diode Module)
Cable, Battery (Fuse to Contactor)
Cable, Battery Options (Battery + to Fuse)
1532E2 & 1932E2
2032E2 & 2646E2 & 3246E2
Cable, Battery Options (Battery - to Motor)
1532E2 & 1932E2
2032E2 & 2646E2 & 3246E2
Harness, Key Switch Options:
Standard Spec
Nikken Spec
STANDARD HARNESS ASSEMBLIES
Harness, Battery Charger Options:
1532E2 & 1932E2
2032E2 & 2632E2 & 2646E2 & 3246E2
Connector, Anderson
Harness, Enable Switch
Connector, Female - 2 Position
Harness, Enable Switch (Inside Battery Charger)
Connector, Male - 2 Position
Cord Set - DC Options (Battery Charger):
QTY.
REV.
62ft/18.9m
1
1
1
13
1
Ref.
1
1
1
2
1
S
E
C
T
I
O
N
1
3
1
9
1
2
2/B
1
1
1
1
1
4/C
1
1
1
E
L
E
C
T
R
I
C
A
L
1
1/A
Ref.
1
1
0
0
1
1
7-9
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
7018580
7020604
304A
304B
304C
305
7018581
7020600
7011590
7018579
Not Required
7018599
7018584
7018583
306
1060688
1060689
S
E
C
T
I
O
N
0259346
307
307A
308
309
310
E
L
E
C
T
R
I
C
A
L
4922091
4922086
4922088
4922089
4460449
Not Available
1060680
1060680
Not Required
Not Required
DESCRIPTION
Standard Spec
Japanese Spec
DC Assembly with Plug
Standard Spec
Japanese Spec
Connector, Plug
Clamp
Cord Set - AC Options (Battery Charger):
Standard Spec (Inside Battery Charger)
Japanese Spec (Not Shown)
Plug Assembly - AC Inlet
Plug, AC
Cord Assembly (Battery Charger to AC Outlet)
Standard Spec/CSA Spec/Japanese Spec
Brazilian Spec/Latin American Spec
(AC Outlet Plug Must Be Supplied Locally)
Nikken Spec Only
Harness, Lift Down Options:
1532E2 & 1932E2
2032E2
2646E2 & 2632E2 & 3246E2 (Lower)
2646E2 & 2632E2 & 3246E2 (Upper)
Connector, DIN
Harness, Pothole Protection Limit Switch
Cable, Electrical - 18/2 (Left Side)
Cable, Electrical - 18/2 (Right Side)
Harness, Electronic Arm Guards Limit Switch
Harness, Electronic Arm Guards Circuit Board
ACCESSORIES HARNESS COMPONENTS
401
402
403
403A
404
405
406
7-10
Not Available
1060680
4460183
1060680
Not Available
1060680
4460259
4460260
Not Available
1060680
4460248
Not Available
Not Available
Not Used
Harness - Alarm (Descent/Motion/Travel)

Cable, Electrical -18/2
Terminal
Harness - Hi-Drive Limit
1532E2 & 1932E2
2032E2 & 2646E2
3246E2
Harness - Horn
Terminal
Housing, Terminal
Harness - Beacon
Terminal
Harness - Tilt
QTY.
REV.
1
1
A/R
0
1
1
1
1
1
3ft/.91m
9.6ft/3m
0
0
Ref.
1ft/.3m
2
A/R
15ft/4.6m
17ft/5.2m
25ft/7.6m
8ft/2.4m
2
2
10ft/3m
2
A/R
3120738
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
DESCRIPTION
TOOLS
0100048
501
502
7002821
7002823
503
4460467
4460510
504
7002828
Compound, Silicone
(Use on connectors/ receptacles)
Crimper (For Wire to Pin/Socket Connections)
Extractor
(For Removal of Pin/Socket from Connectors)
Extractor, Pin (Blue 16-18 Gauge)
Extractor, Pin (Yellow 12-14 Gauge)
Stripper, Wire
QTY.
REV.
Ref.
A/R
1
1
1
1
1
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-11
SECTION 7
ELECTRICAL
FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL

CONTROL MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-12
3120738
SECTION 7
ELECTRICAL
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-13
SECTION 7
ELECTRICAL
FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES)

FIG & ITEM #
PART NUMBER
DESCRIPTION
TOOLS
1
2
3
4
5
2900874
2901443
1600244
1060633
Not Used
7002821
7002823
4460467
4460510
S
E
C
T
I
O
N
7
8
0259656
4922299/1282896
0271976
4922674/1282896
7
E
L
E
C
T
R
I
C
A
L
8896941
0100048
101
102
103
104
105
106
107
108
109
110
111
1060608
4460473
4460468
4460614
4460465
4460466
4460343
4460267
4460320
Not Used
3990010
0259678
0259677
201 to 207
208
209
210
211
212
213
214 to 235
7-14
Not Used
0840025
Not Used
1060666
1060680
1060763
1060764
Not Used
QTY.
Ref.
Configurator Kit (Computer Software Kit)

Analyzer and Cable Kit (Includes 1600244 & 1060633)
Analyzer, SMART System Controller
Cable, Communication (Analzer to Controller)
1
1
1
1

Extractor
(For Removal of Pins/Sockets form Connectors)
Extractor - 16-18 Gauge (For Removal of Pins/Sockets
form Deutsch Connectors)
Extractor - 12-14 Gauge (For Removal of Pins/Sockets
form Deutsch Connectors)
Stripper, Wire
Compound, Silicone (Use on Connectors/Receptacles)
(Not Shown)
1
1
CABLE ASSEMBLIES GROUND TO PLATFORM OPTIONS:

3246E2
Cable Assembly
2632E2
Cable Assembly
Clamp, Cable
Cap, Dust
Plug, Connector - 21 Pin
Socket, Female
Plug, Sealing
Connector - 12 Pin
Pin
Connector - 2 Pin
Diode, 6A 600Volt (Not Shown)
ELECTRICAL CONTROL SYSTEM INSTALLATIONS
Without Charger Interlock
With Charger Interlock
Boot, Cable
Cable, Battery (Contactor to Controller B+)
Cable, Battery (Controller A to Motor))
REV.
1
1
1
A/R
Ref.
Ref.
Ref.
Ref.
Ref.
1/F
1
62ft./18.9m
1
1
1
14
7
1
15
1
A/R
Ref.
Ref.
D
D
8
1
2ft/.6m
1
1
3120738
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
236
237
238 to 241
242
4460268
4460320
Not Used
4922199
1060680
4460320
4460268
4922300
4460268
4460449
4460343
4460424
4460320
3990010
4922302
4460268
4460225
4460424
4460267
4922327
242A
243
243A
243B
243C
243D
243E
243F
244
244A
244B
244C
244D
245
301 to 305
306
306A
306B
306C
307 to 318
319
320
321
322 to 325
326
326A
326B
326C
327
327A
327B
327C
327D
328
Not Used
7020508
4460265
4460268
4460424
Not Used
4460470
4460471
4460613
Not Used
4922183
4460268
4460343
4460267
4922184
4460265
4460267
4460343
4460320
4460466
DESCRIPTION
Socket, Female
Plug, Male - 2 Position
Harness - Charger Lockout (Optional)
Connector
Socket, Female
Harness - Valve
Socket, Female
Connector, DIN
Connector - 12 Pin
Connector - 2 Pin
Diode 6 Amp (Not Shown)
Harness - Ground Control
Socket
Connector - 6 Pin
Pin
Harness - Relay Ground
401A
3120738
Not Available
1060680
4460320
1
12ft/3.7m
1
2
1
14
8
1
2
1
2
1
5
1
2
1
2
Ref.
Harness - Controller Electrical Assembly

Receptacle
Socket, Female
1
1
8
1
Nut, Receptacle
Connector
1
1
1
Harness - Membrane Switch

Socket, Female
Receptacle
Pin, Male
Harness - Platform Console Box
Receptacle
Pin, Male
Receptacle
Connector
Plug, Sealing
Harness - Hi-Drive Limit Switch

Housing, Terminal
REV.
2
1
PLATFORM CONSOLE BOX ASSEMBLIES
STANDARD HARNESS ASSEMBLIES

401
QTY.
2/B
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
1
A/R
2
A/R
1
A/R
1
1
7
Ref.
1
7ft./2.2m
2
7-15
SECTION 7
ELECTRICAL

FIG & ITEM #
402
402A
403
403A
404
404A
S
E
C
T
I
O
N
405
406
407
407A
408
PART NUMBER
4460268
4922258
4460424
4460268
4922305
1060680
4460320
4460268
Not Available
1060680
4460320
4460267
Not Required
Not Required
4922067
4460444
7018580
7020604
408A
408B
408C
409
7018581
7020600
7011590
7018579
Not Required
7018599
7018584
7018583
E
L
E
C
T
R
I
C
A
L
410
1060688
1060689
411
412
413
413A
413B
0259346
1060774
1060775
4922301
1060680
4460320
4460267
4460449
DESCRIPTION
Socket, Female
Harness - Horn
Receptacle - 2 Position
Socket, Female
Harness - Drive Cutout
Connector
Socket, Female
Harness - Pothole Protection System
Connector
Socket, Female
Harness - Electronic Arm Guards Limit Switch
Harness - Electronic Arm Guards Circuit Board
Harness, Battery Charger
Connector, Anderson
Cord Set - DC Options (Battery Charger):
Standard Spec
Japanese Spec
DC Assembly with Plug
Standard Spec
Japanese Spec
Connector, Plug
Clamp
Cord Set - AC Options (Battery Charger):
Standard Spec (Inside Battery Charger)
Japanese Spec (Not Shown)
Plug Assembly - AC Inlet
Plug, AC
Cord Assembly (Battery Charger to AC Outlet)
Standard Spec/CSA Spec/Japanese Spec
Brazilian Spec/Latin American Spec
(AC Outlet Plug Must Be Supplied Locally)
Nikken Spec Only
Cable, Battery (Battery to Controller B)
Cable, Battery (Battery+ to Contactor)
Harness - Lift Down Solenoid
Connector - 2 Pin
Pin
Connector, DIN
ACCESSORIES HARNESS ASSEMBLIES
501
501A
7-16
4932320
1060330
4460445
Harness - Tilt Switch

Connector - 3 Pin
QTY.
2
1
1
2
1
28ft8.5m
1
2
1
A/R
REV.
1
1/A
3ft/.91m
9.6ft/3m
1
2
0
0
1
1
1
1
1
A/R
0
1
1
1
1
1
1
1
37ft/11.3m
1
2
2
1/A
Ref.
1
8ft./2.4m
1
3120738
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
501B
4460267
4460326
4460268
502
503
503A
Not Available
1060680
Not Available
1060341
4460320
4460267
DESCRIPTION
Pin Male
Plug, Connector
Socket, Female
Harness - Beacon
Harness - Overload (Japanese/French Spec.)
Connector
Socket, Female
QTY.
REV.
3
1
3
1
7.5ft./2.3m
1
35ft./11m
1
2
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120738
7-17
SECTION 7
ELECTRICAL
FIGURE 7-5. ELECTRICAL DIAGRAM LIST

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
Note: Diagrams with asterisks (*) are not shown in

the following pages. Diagrams not shown are available from the JLG Service Department.
1870080
1870116*
1870107*
1870112
ELECTRICAL SCHEMATIC
Standard Controls Machines Prior to S/N 71662
(Machines with Relays in Console Box)
Standard Controls Machines S/N 71662 to
Present (Machines with PC Board Module in
Console Box)
Nikken/Taiyo Spec Machines Only
Ref.
Ref.
Ref.
Ref.
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-18
3120738
SECTION 8
DECALS
TABLE OF CONTENTS
FIGURE
8-1
8-2
8-3
8-4
DESCRIPTION
Decals Installation - 1532E2 & 1932E2 (Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decals Installation - 1532E2 & 1932E2 (Country Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 (Common) . . . . . . . . . . . . . . . . . .
Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 (Country Spec). . . . . . . . . . . . . .
PAGE
8-2
8-6
8-12
8-16
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120738
8-1
SECTION 8
DECALS
FIGURE 8-1.DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON)
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-2
3120738
SECTION 8
DECALS
FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON)

FIG & ITEM #
PART NUMBER
0270552
0258743
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0641405
0860520
1060279
3311405
4751400
1702153
Not Available
Not Used
1703816
3251813
Not Available
Not Used
1703868
1703869
1703788
1703811
1703812
1703814
1704277
1703817
1703819
1703821
1703822
Not Used
1703695
1704017
1703706
1703813
1703818
1703823
1704885
2910120
Use 2902070
2901671
2902069
2901671
Not Available
2910121
3120738
DESCRIPTION
DECAL INSTALLATIONS (COMMON)
1532E2
1932E2
QTY.
REV.
Ref.
Ref.
3
7
Bolt 1/4-20NC x 5/8

Box, Manual Storage
Cable, Lanyard
Locknut 1/4-20NC
Flatwasher 1/4
Decal - Inspection
Decal - Bar Code
4
1
1
4
4
1
1
Decal - Danger/Warning
Decal - USA
Nameplate - Serial Number
1
1
1
Decal - Capacity
Decal - Safety Prop
Decal - Manual
Decal - Lifting Lug
Decal - Hydraulic Oil
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Forklift
Decal - Directional Arrow
Decal - Control Box Location
Decal - Manual Descent Instructions
3
2
1
4
1
4
2
4
3
1
1
Decal - Legend
Decal - Towing/Winching/Tow Speed
Decal - Ground Control Operation
Decal - Warning Battery Ventilation
Decal - Warning
Decal - Danger Electrocution Hazard
Decal - Website
Complete Decal Kit

(Includes items 6-10, 13-23 & 25-30)
Kit 1 (Includes Items 13-21, 23, 31) - 1932E2
(Was 2901595)
Kit 2 (Includes Items 22, 25-30)
Kit 1 (Includes Items 13-21, 23, 31) - 1532E2
Kit 2 (Includes Items 22, 25-30)
Decal Kit - 1532E2 (Includes Items 101 & 102)
1
1
1
1
2
2
1
S
E
C
T
I
O
N
8
D
E
C
A
L
S
1
1
1
1
1
1
1
8-3
SECTION 8
DECALS
FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) (CONTINUED)

FIG & ITEM #
PART NUMBER
0250548
0258316
101
102
3252598
3252747
2901849
1703870
DESCRIPTION
DECAL INSTALLATIONS (VARYING PARTS)
1532E2
1932E2
Decal - Model Designation
1932E2
1532E2
Decal Kit - Wheel Load
Decal - Wheel Load
QTY.
REV.
Ref.
Ref.
1
2
1
4
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-4
3120738
SECTION 8
DECALS
FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120738
8-5
SECTION 8
DECALS
FIGURE 8-2.DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC)
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-6
3120738
SECTION 8
DECALS
FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC)

FIG & ITEM #
PART NUMBER
0270550
0270556
0270553
0270555
0270551
0270554
0258755
0270347
0258747
0258746
0259688
0258745
1
2
3
4
5
6
7
8
9
0641405
0860520
1060279
3311405
4751400
1703961
1703074
1704607
1701621
1703962
1702552
Not Available
1702773
1703835
1703867
1704616
1704278
1704807
1703859
1703843
10
3251813
11
12
13
Not Required
Not Available
Not Used
3252588
1703868
3120738
DESCRIPTION
DECAL INSTALLATION (COUNTRY SPEC)
1532E2:
Brazilian Portuguese
Canadian French
Chinese
Japanese
Korean
Latin American Spanish
1932E2:
Chinese
Canadian French
Japanese
Korean
Bolt 1/4-20NC x 5/8
Box, Manual Storage
Cable, Lanyard
Locknut 1/4-20NC
Flatwasher 1/4
Decal - Inspection Options:
Canadian French
Chinese
Japanese
Korean
Decal - Bar Code
Decal - JLG (5in)
Decal - Danger/Warning Options:
Canadian French
Chinese
Japanese (Prior to S/N 80167)
Japanese (S/N 80167 to Present)
Korean
Decal - USA Options:
Brazilian Portuguese/Canadian French/Chinese/
Korean/Japanese
Decal - Capacity Options:
1532E2
1932E2
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3
3
3
4
3
3
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
4
3
4
6
4
4
S
E
C
T
I
O
N
4
1
1
4
4
1
8
1
2
1
D
E
C
A
L
S
A/R
1
0
1
3
8-7
SECTION 8
DECALS
FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) (CONTINUED)
FIG & ITEM #
PART NUMBER
14
15
16
17
18
19
20
21
22
S
E
C
T
I
O
N
23
24
25
1701771
1703869
1703788
1703811
1703812
1703814
1704277
1703817
1703819
1703829
1703861
1704610
1703845
1703853
1703837
1703822
Not Used
1703832
1703864
1704613
1703848
1703856
1703840
1703833
1703865
1704611
1704282
1703857
Decal - Warning
Canadian French
Chinese
Japanese
Korean
26
D
E
C
A
L
S
27
28
1704142
1704146
1704608
1704144
1704145
1704143
1703706
29
8-8
Decal - Safety Prop Options:

1532E2
1932E2
Decal - Manual
Decal - Lifting Lug
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Forklift
Decal - Control Box Location Options:
Canadian French
Chinese
Japanese
Korean
Decal - Legend Options:
Canadian French
Chinese
Japanese
Korean
Canadian French
Chinese
Japanese
Korean
Canadian French
Chinese
Japanese
Korean
1703830
1703862
1704615
1704280
1703854
1703895
DESCRIPTION
QTY.
REV.
1
4
1
4
2
4
3
1
1
1
1
1
3120738
SECTION 8
DECALS
FIG & ITEM #
PART NUMBER
1703841
30
31
1704885
1703834
1703866
1704609
1703850
1703858
1703842
1704885
2902069
Use 2902070
2901738
2902069
Use 2902070
2901746
2902069
Use 2902070
2901934
2902069
Use 2902070
2901742
2902069
Use 2902070
2901744
2902069
Use 2902070
2901740
Not Available
2910121
3120738
DESCRIPTION
Decal
Canadian French
Chinese
Japanese
Korean
Decal - Website
Decal Kits:
Kit 1 (Includes Items 13-21, 23, 31) Brazilian Portuguese 1532E2
Kit 1 (Includes Items 13-21, 23, 31) Brazilian Portuguese 1932E2 (Was 2901737)
Kit 2 (Includes Items 22, 25-30) Brazilian Portuguese
Kit 1 (Includes Items 13-21, 23, 31) Canadian French 1532E2
Kit 1 (Includes Items 13-21, 23, 31) Canadian French 1932E2 (Was 2901745)
Kit 2 (Includes Items 22, 25-30) Canadian French
Kit 1 (Includes Items 13-21, 23, 31) Chinese 1532E2
Kit 1 (Includes Items 13-21, 23, 31) Chinese 1932E2 (Was 2901935)
Kit 2 (Includes Items 22, 25-30) - Chinese
Kit 1 (Includes Items 13-21, 23, 31) Japanese 1532E2 (Was 2901961)
Kit 1 (Includes Items 13-21, 23, 31) - Japanese
1932E2 (Was 2901741)
Kit 2 (Includes Items 22, 25-30) - Japanese
Kit 1 (Includes Items 13-21, 23, 31) Korean 1532E2
Kit 1 (Includes Items 13-21, 23, 31) Korean 1932E2 (Was 2901743)
Kit 2 (Includes Items 22, 25-30) - Korean
Kit 1 (Includes Items 13-21, 23, 31) Latin American Spanish 1532E2
Kit 1 (Includes Items 13-21, 23, 31) Latin American Spanish 1932E2 (Was 2901739)
Kit 2 (Includes Items 22, 25-30) Latin American Spanish
QTY.
REV.
1
A/R
1
1
S
E
C
T
I
O
N
1
1
1
1
1
1
1
D
E
C
A
L
S
1
1
1
1
1
1
1
1
1
1
8-9
SECTION 8
DECALS
FIG & ITEM #
PART NUMBER
0250548
0258316
101
102
3252598
3252747
2901849
1703870
DESCRIPTION
DECAL INSTALLATIONS (VARYING PARTS)
1532E2
1932E2
Decal - Model Designation
1932E2
1532E2
Decal Kit - Wheel Load
Decal - Wheel Load
QTY.
REV.
Ref.
Ref.
2
1
2
1
4
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-10
3120738
SECTION 8
DECALS
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120738
8-11
SECTION 8
DECALS
FIGURE 8-3.DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON)
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-12
3120738
SECTION 8
DECALS
FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON)

FIG & ITEM #
PART NUMBER
0257784
0271876
0259110
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3120738
0641405
0860520
1060279
3311405
4751400
1702153
1702773
1703816
3251813
Not Available
Not Used
1703694
1703868
1704201
1703697
1703788
1701509
1703811
1703812
1703814
1704277
1703815
1703817
1703819
1703821
1703822
Not Required
2901582
1703695
1703698
1704420
1703703
1704420
1703706
1703813
1703818
1703823
DESCRIPTION
DECAL INSTALLATION (COMMON) OPTIONS:
2032E2 & 2646E2
2632E2
3246E2
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
10
B
7
Bolt 1/4-20NC x 5/8

Box, Manual Storage
Cable, Lanyard
Locknut 1/4-20NC
Flatwasher 1/4
Decal - Inspection
Decal - JLG (5in)
Decal - Danger/Warning
Decal - USA
2
1
1
4
4
1
2
1
1
1

2032E2 & 2646E2
2632E2
3246E2
Decal - Safety Prop
Decal - Manual Options:
2032E2 / 2646E2 / 3246E2
2632E2
Decal - Lifting Lug
Decal - Tie Down
Decal - Lanyard Attachment Options:
2032E2 / 2646E2 / 3246E2
2632E2
Decal - Forklift
Decal - Control Box Location
Decal - Manual Descent Instructions Options:
2032E2 & 2646E2
3246E2
Decal - Legend
2032E2 & 2632E2
2646E2 & 3246E2 Prior to S/N 69053
2646E2 & 3246E2 S/N 69053 to Present
Decal - Warning
S
E
C
T
I
O
N
2
1
4
1
4
2
8
D
E
C
A
L
S
4
3
1
1
1
1
1
1
1
2
2
8-13
SECTION 8
DECALS
FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON) (CONTINUED)

FIG & ITEM #
PART NUMBER
31
32
Not Available
1704885
2901579
2902071
2901582
2902118
2901582
2901779
2902072
2901582
S
E
C
T
I
O
N
2900987
0257993
0271517
0257994
0258937
101
8
D
E
C
A
L
S
102
3252567
1705013
3252568
3252619
2901851
Use 1704400
1704400
2901705
1704137
2901852
Use 1704402
1704402
2901853
Use 1704403
1704403
8-14
DESCRIPTION
Decal - Bar Code
Decal, Website
Decal Kits:
Kit 1 - 2032E2 & 2646E2 Options:
(Prior to S/N 99138) (Includes Items 12-22)
(Includes Items 12-20, 22, 32)
Kit 2 - 2032E2 & 2646E2 (Includes Items 24-30)
Kit 1 - 2632E2 (Includes Items 12-20, 32)
Kit 2 - 2632E2 (Includes Items 24-30)
Kit 1 - 3246E2 Options:
(Prior to S/N99138) (Includes Items 12-21)
(Includes Items 12-20, 32)
Kit 2 - 3246E2 (Includes Items 24-30)
Decal Kits Complete:
Kit - 2032E2 & 2646E2 (Includes Items 6-9, 101 &
102 Kits 2901579 & 2901582)
DECAL INSTALLATION OPTIONS (VARYING PARTS):
DECAL INSTALLATION - 2032E2
Decal Options:
Decal - 2032E2
Decal - 2632E2
Decal - 2646E2
Decal - 3246E2
Decal Kit - Wheel Load (2032E2)
Decal - Wheel Load Options:
Prior to S/N 63328 (Was p/n 1703820)
Decal - Wheel Load
Prior to S/N 63328 (was p/n 1703824)
Prior to S/N 63328 (Was p/n 1704186)
QTY.
REV.
1
1
A/R
1
1
1
1
1
1
A/R
1
Ref.
Ref.
Ref.
Ref.
Ref.
2
1
3
2
1
4
1
4
1
4
1
4
3120738
SECTION 8
DECALS
FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120738
8-15
SECTION 8
DECALS
FIGURE 8-4.DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2

(COUNTRY SPEC)
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-16
3120738
SECTION 8
DECALS
FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC)

FIG & ITEM #
PART NUMBER
0257795
0271885
0259121
0257787
0271890
0259113
0270348
0271887
0270349
0257786
0271889
0259112
0259687
0271886
0259691
0257785
0271888
0259111
1
2
3
4
5
6
7
8
0641405
0860520
1060279
3311405
4751400
1703961
1703867
1703074
1704607
1701621
1703962
1702552
1702773
1703835
1703074
1703867
1704616
1704278
1704807
1703859
1703843
9
3251813
3120738
DESCRIPTION
DECAL INSTALLATION (COUNTRY SPEC) OPTIONS:
Brazilian Portuguese - 2032E2 & 2646E2
Brazilian Portuguese - 2632E2
Brazilian Portuguese - 3246E2
Canadian French - 2032E2 & 2646E2
Canadian French - 2632E2
Chinese - 2032E2 & 2646E2
Chinese - 2632E2
Chinese - 3246E2
Japanese - 2032E2 & 2646E2
Japanese - 2632E2
Japanese - 3246E2
Korean - 2032E2 & 2646E2
Korean - 2632E2
Korean - 3246E2
Latin American Spanish - 2032E2 & 2646E2
Latin American Spanish - 2632E2
Latin American Spanish - 3246E2
NOTE: For Special Specs see Section 10
Bolt 1/4-20NC x 5/8
Box, Manual Storage
Cable, Lanyard
Locknut 1/4-20NC
Flatwasher 1/4
Decal - Inspection Options:
Canadian French - 2032E2 / 2632E2 & 2646E2
Chinese
Japanese
Korean
Decal - JLG (5in)
Decal - Danger/Warning Options:
Chinese
Japanese (Prior to S/N 80167)
Japanese (S/N 80167 to Present)
Korean
Decal - USA Options:
Brazilian Portuguese/Canadian French/Chinese/
Korean/Latin American Spanish
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
6
A
6
6
A
6
3
A
3
9
A
8
4
A
4
6
A
5
4
1
1
4
4
1
S
E
C
T
I
O
N
8
D
E
C
A
L
S
2
1
A/R
1
8-17
SECTION 8
DECALS

(CONTINUED)
FIG & ITEM #
10
11
12
PART NUMBER
Not Required
Not Available
Not Used
1703694
1704283
1703868
1704201
13
14
15
16
17
18
S
E
C
T
I
O
N
19
20
21
8
D
E
C
A
L
S
22
23
24
1703697
1704284
1703788
1701509
1703811
1703812
1703814
1703828
1703860
1704277
1704279
1703852
1703836
1703817
1703819
1703829
1703861
1704610
1703845
1703853
1703837
1703822
Japanese

2032E2 & 2646E2 Brazilian Portuguese/Canadian
French/Chinese/Korean/Latin American Spanish
2032E2 & 2646E2 Japanese
2632E2
3246E2
Decal - Safety Prop Options:
2032E2/ 2632E2 & 2646E2
3246E2 / (2632E2 Japanese Spec Only)
Decal - Manual Options:
2632E2
Decal - Lifting Lug
Decal - Tie Down
Decal - Attach Lanyard Here Options:
Canadian French
Chinese
Japanese
Korean
Decal - Forklift
Decal - Control Box Location Options:
Canadian French
Chinese
Japanese
Korean
(2032E2 / 2646E2 Only)
QTY.
REV.
1
4
1
4
2
4
3
1
Not Used
1703830
1703862
1704615
1704280
1703854
1703838
25
1703831
1703863
1704614
1704281
8-18
DESCRIPTION
Decal - Legend Options:

Canadian French
Chinese
Japanese
Korean
Decal - Towing/Winching/Tow Speed Options:
Canadian French
Chinese
Japanese
3120738
SECTION 8
DECALS

(CONTINUED)
FIG & ITEM #
PART NUMBER
1703855
1703839
26
27
28
1704420
1703703
1704420
1703706
1703832
1703864
1704613
1703848
1703856
1703840
29
1703833
1703865
1704611
1704282
1703857
1703841
30
31
32
1703834
1703866
1704609
1703850
1703858
1703842
Not Available
1704885
Use 2902071
2902116
Use 2902072
2901586
Use 2902071
2902122
Use 2902072
2901594
Use 2902071
3120738
DESCRIPTION
Korean
2032E2
2646E2 & 3246E2 Prior to S/N 69053
2646E2 & 2632E2 & 3246E2 S/N 69053 to Present
Canadian French
Chinese
Japanese
Korean
Decal - Warning Options:
Canadian French
Chinese
Japanese
Korean
Canadian French
Chinese
Japanese
Korean
Decal - Bar Code
Decal - Website
Decal Kits:
Brazilian Portuguese Kit 1 - 2032E2 & 2646E2
(Includes Items 12-22, 32) (Was 2901585)
Brazilian Portuguese Kit 1 - 2632E2
Brazilian Portuguese Kit 1 - 3246E2
Brazilian Portuguese Kit 2
(Includes Items 21, 24-30)
Canadian French Kit 1 - 2032E2 & 2646E2
Canadian French Kit 1 - 2632E2
Canadian French Kit 1 - 3246E2
Includes Items 12-21, 32) (Was 2901782)
Canadian French Kit 2 (Includes Items 21, 24-30)
Chinese Kit 1 - 2032E2 & 2646E2
QTY.
REV.
1
1
S
E
C
T
I
O
N
8
1
D
E
C
A
L
S
A/R
1
1
1
1
1
1
1
1
1
8-19
SECTION 8
DECALS

(CONTINUED)
FIG & ITEM #
PART NUMBER
2902119
Use 2902072
2901933
Use 2902071
2902121
Use 2902072
2901590
Use 2902071
2902117
S
E
C
T
I
O
N
Use 2902072
2901592
Use 2902071
2902120
Use 2902072
2901588
8
2910056
D
E
C
A
L
S
2910071
2910158
2910070
0257993
0271517
0257994
0258937
101
3252567
1705013
3252568
3252619
8-20
DESCRIPTION
Chinese Kit 1 - 2632E2
Chinese Kit 1 - 3246E2
Chinese Kit 2 (Includes Items 21, 24-30)
Japanese Kit 1 - 2032E2 & 2646E2
Japanese Kit 1 - 2632E2
Japanese Kit 1 - 3246E2
Japanese Kit 2 (Includes Items 21, 24-30)
Korean Kit 1 - 2032E2 & 2646E2
Korean Kit 1 - 2632E2
Korean Kit 1 - 3246E2 (Includes Items 12-21, 32)
(Was 2901878)
Korean Kit 2 (Includes Items 21, 24-30)
Latin American Spanish Kit 1- 2032E2 & 2646E2
Latin American Spanish Kit 1 - 2632E2
Latin American Spanish Kit 1 - 3246E2
Latin American Spanish Kit 2 Options:
Decal Kits Complete:
Brazilian Portuguese - 2032E2 & 2646E2
(Includes Kits 2901585 & 2901586)
(Includes Kits 2901593 & 2901594)
Japanese Kit - 2032E2 & 2646E2
(Includes Kits 2901589 & 2901590)
Latin American Spanish - 2032E2 & 2646E2
(Includes Kits 2901587 & 2901588)
DECAL INSTALLATION OPTIONS (VARYING PARTS):
Decal Options:
Decal - 2032E2
Decal - 2632E2
Decal - 2646E2
Decal - 3246E2
QTY.
REV.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
1
1
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
3
1
3
2
3120738
SECTION 8
DECALS

(CONTINUED)
FIG & ITEM #
PART NUMBER
102
2901850
Use 1704400
1704400
2901705
2901852
Use 1704402
1704402
2901853
Use 1704403
1704403
DESCRIPTION
Prior to S/N 63328 (Was p/n 1703820)
Prior to S/N 63328 (Was p/n 1703824)
Prior to S/N 63328 (Was p/n 1704186)
QTY.
REV.
1
4
1
1
4
1
4
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120738
8-21
SECTION 8
DECALS

(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-22
3120738
SECTION 9
RECOMMENDED SERVICE PARTS STOCK
MODELS 1932E2/2032E2/2646E2/3246E2
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
QTY PER FLEET
DESCRIPTION
1-4
5-9
10 OR MORE
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
STANDARD PARTS
1340052
2120072
7010944
7022522
7016352
7018917
3740131
4360112
4360475
2860030
4360328
7011509
4360456
4360321
7020501
7017444
3990010
Breather (Figure 2-1 & 2-2)

Element, Filter (Figure 2-1 & 2-2)
Coupling Kit (Figure 2-1 & 2-2)
Coil, Valve Cartridge (Figure 2-3)
Coil, Valve Cartridge (Figure 2-4)
Coil, Drive Valve (Figure 2-3)
Contactor (Figure 2-5 & 2-6)
Breaker, Circuit (Figure 2-5 & 2-6)
Switch, Mushroom (Figures 2-5, 2-6, 4-7 & 4-8)
Key, Replacement (Figure 2-5 & 2-6)
Switch, Toggle (Figures 2-5, 2-6 & 4-7)
Breaker, DC Circuit - Battery Charger (Figure 2-8)
Switch, Limit (Figure 2-9)
Switch, Limit (Figure 3-1, 3-2, 3-3,3-4 & 3-5)
Switch, Push Button (Figure 4-9 & 4-10)
Coil (Figure 5-2, 5-3, 5-4 & 5-5)
Diode (Figure 7-3 & 7-4)
VARIABLE PARTS
4360487
4360348
4360349
4360435
4360348
4360401
4360437
7012785
2400041
0610125
1060289
3740129
3740069
3740069
4360471
4360469
7018577
7018506
7018514
3120738
Switch, Tilt (1532E2/1932E2/2032E2-Optional) (Figure 1-5)

Switch, Tilt (2646E2 - Optional) (Figure 1-5)
Switch, Tilt (3246E2 with Standard Controls - Optional)
(Figure 1-5)
Switch, Tilt (3246E2 with Proportional Controls - Optional)
(Figure 1-5)
Switch, Tilt (All Japanese Spec Machines) (Figure 1-5)
Switch, Limit (1532E2/1932E2/3246E2) (Figure 1-5)
Switch, Limit (Japanese Spec Machines) (Figure 1-5)
Coil (Proportional Controls Machines) (Figure 2-4)
Fuse (Standard Controls Machines) (Figure 2-5)
PC Board (Standard Controls Machines) (Figure 2-5)
Controller (Proportional Controls Machines) (Figure 2-6)
Relay (Standard Controls Machines) (Figure 2-5)
Relay (Japanese Spec Machines) (Figure 2-5)
Relay (Proportional Controls Machines) (Figure 2-6)
Switch, Key (Standard Controls Machines) (Figure 2-5)
Switch, Key (Proportional Controls Machines) (Figure 2-6)
Relay, Battery Charger (ANSI Spec) (Figure 2-8)
Relay, Battery Charger (Japanese Spec) (Figure 2-8)
Breaker, AC Circuit - Battery Charger (ANSI Spec) (Fig 2-8)
9-1
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
SECTION 9
RECOMMENDED SERVICE PARTS
MODELS 1932E2/2032E2/2646E2/3246E2
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
7018597
7018578
7018598
1600295
1600282
4360267
4360339
4360336
0610132
0610123
4360453
4360454
4360387
7020500
7011992
7020523
7020508
7020510
9-2
QTY PER FLEET
DESCRIPTION
Breaker, AC Circuit-Batt. Charger (Japanese Spec) (Fig 2-8
Card, Circuit - Battery Charger (ANSI Spec) (Figure 2-8)
Card, Circuit - Battery Charger (Japanese Spec) (Fig 2-8)
Controller, Drive (Standard Controls Machines) (Fig 4-7)
Controller, Drive (Proportional Controls Machines) (Fig 4-8)
Contact, Switch (Standard Controls Machines) (Figure 4-7)
Switch, Enable (Standard Controls Machines) (Figure 4-7)
Switch, Toggle (Standard Controls Machines) (Figure 4-7)
Module, Logic (Standard Controls Machines) (Figure 4-7)
Board, PC (Proportional Controls Machines) (Figure 4-8)
Switch, Keypad with Tilt Light (Proportional Controls
Machines) (Figure 4-8)
Switch, Keypad without Tilt Light (Proportional Controls
Switch, Horn Push Button (Optional) (Figure 4-7 & 4-8)
Switch, Rocker (Standard Controls Machines) (Figure 4-9)
Switch, Rocker (Proportional Controls Machines) (Fig 4-10)
Electrical Assembly - Controller (Standard Controls
Electrical Assembly - Controller (Proportional Controls
Potentiometer (Proportional Controls Machines) (Fig 4-10)
1-4
5-9
10 OR MORE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3120738
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
DESCRIPTION
MISCELLANEOUS SPECIAL OPTIONS
0256789
0258682
3252191
0270561/0270549
2901962
Not Available
0259347/0259342
2901835
2901836
0259347/0271249
DECAL INSTALLATIONS
CSA Decal Installation
Nameplate - CSA
Nikken Spec Decal Installation - 1532E2 & 1932E2
Nikken Standard Decal Kit
Nikken Control Box Decal Kit
Nikken Spec Decal Installation - 2032E2 & 2646E2
& 3246E2
Nikken Standard Decal Kit
Nikken Control Box Decal Kit
NikkenSpec Door Stop Installation - 2032E2 &
2646E2 & 3246E2
S
E
C
T
I
O
N
Ref.
Ref.
1
Ref.
1
1
Ref.
1
0
1
1
Ref.
Sunbelt Decal Installation

United Rentals Decal Installation
Decal, United Rentals (UR 10)
Decal, JLG
ELECTRICAL BOX COVER INSTALLATION
(NIKKEN SPEC)
Ref.
Ref.
5
2
Ref.
0270587
GROUND CONTRL COVER INSTALLATION (NIKKEN

SPEC) (1532E2)
Ref.
INVERTER INSTALLATIONS (110V 800WATT)

1532E2
1932E2
2032E2/2646E2/3246E2
2632E2
Kit, Circuit Card
Ref.
Ref.
Ref.
Ref.
Ref.
1
0257977
KEY LANYARD INSTALLATION
Ref.
0259344
LITERATURE PACK INSTALLATION (NIKKEN SPEC)
Ref.
0258733
0257976
0258651
OVERLOAD PROTECTION PRESSURE SWITCH

INSTALLATION (JAPANESE SPEC)
Note: Located on Lift Cylinder Port Block
1532E2 & 1932E2
2032E2
2646E2 & 3246E2
Switch, Pressure Options:
Prior to S/N 90188
1692617
4360494
REV.
Ref.
0271115
0270950
1704744
1702773
0259345
Not Available
0258972
0257970
0271935
7023336
3120738
CAMERA MOUNT ASSEMBLY
QTY.
S
P
E
C
I
A
L
O
P
T
I
O
N
S
Ref.
Ref.
Ref.
1
10-1
SECTION 10
SPECIAL OPTIONS
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
0258465
0258461
0258113
0271328
PLATFORM CONSOLE BOX WITH FOOTSWITCH

OPTIONS (SPECIAL SPEC ONLY)
Japanese Spec Without Battery Discharge Indicator
Japanese Spec With Battery Discharge Indicator
Japanese Spec With Battery Discharge Indicator
Nikken/Taiyo Spec With Battery Discharge Indicator
Ref.
Ref.
Ref.
Ref.
Not Available
0259333
0258773
0259334
0270589
3760321
PLATFORM CONSOLE BOX COVER INSTALLATION

(TAIYO KENKI SPEC ONLY)
Cover, Console
Window, Polycarbonite
PLATFORM WITH D-RINGS INSTALLATIONS
(GM/HERTZ SPECS)
1532E2
1932E2
2032E2
2646E2
3246E2 (S/N 85151 to Present)
D-Ring
Ref.
Ref.
Ref.
Ref.
Ref.
2
2901766
2901767
PLATFORM HANDRAILS AUTOLOCK KIT - 2032E2

& 2646E2
Fixed Rails
Folddown Rails
Ref.
Ref.
0259630/0259522
4846082
4060943
1
0
S
P
E
C
I
A
L
0257975
O
P
T
I
O
N
S
0258154
0257946
0270380
0270393
4360401
4360437
0902666
0902537
Not Required
0902632
10-2
PRESSURE CHECKS INSTALLATION (JAPANESE

SPEC WITH STANDARD CONTROLS)
PRESSURE CHECKS INSTALLATION (JAPANESE
SPEC WITH PROPORTIONAL CONTROLS)
PLATFORM RAIL SPACERS INSTALLATION 2032E2 (CALIFORNIA SPEC)
SPEED SWITCH INSTALLATION
(JAPANESE TAIYO SPEC)
2032E2 (Mounted on Center Left Side of Frame)
2646E2 (Mounted on Center Right Side of Frame)
Switch, Limit Options:
2032E2
2646E2
Bracket, Mounting Options:
2032E2
2646E2
Cover, Bracket Options:
2032E2
2646E2
REV.
Ref.
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
1
3120738
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
PART NUMBER
7002821
7002823
4460467
4460510
7002828
DESCRIPTION
TOOLS FOR SERVICE
Extractor (For Removal of Pin/Socket from Connectors)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of
Pin/Socket from Connectors)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of
Pin/Socket from Connectors)
Stripper, Wire
QTY.
REV.
Ref.
1
1
1
1
1
S
E
C
T
I
O
N
1
0
S
P
E
C
I
A
L
O
P
T
I
O
N
S
3120738
10-3
SECTION 10
SPECIAL OPTIONS
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
1
0
S
P
E
C
I
A
L
O
P
T
I
O
N
S
10-4
3120738

1932 2032 2646 3246E2 Parts JLG

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1932 2032 2646 3246E2 Parts JLG

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ILLUSTRATED PARTS

JLG Industries (Australia)

JLG Industries (UK)

JLG Deutschland GmbH

JLG Industries (Italia)

JLG Latino Americana Ltda.

JLG Europe B.V.

JLG Industries (Norge AS)

JLG Industries (Europe)

JLG Industries (Pty) Ltd.

JLG Industries (Sweden)

WHEEL DRIVE AND STEERING INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . .1-2

SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

HYDRAULIC COMPONENTS INSTALLATIONS - 1932E2 . . . . . . . . . . . . . . . . . . . . . . .2-2

SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

SCISSOR ARMS INSTALLATION - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

ELECTRICAL SCHEMATIC (STANDARD CONTROLS MACHINES). . . . . . . . . . . . . . . . 7-2

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2

FIGURE 1-2. BRAKE INSTALLATION - 1532E2 & 1932E2

TIRE AND WHEEL INSTALLATIONS (NOT SHOWN)

FIGURE 1-3. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/

FIGURE 1-3. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIGURE 1-3. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIGURE 1-4. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/

FIGURE 1-4. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIGURE 1-4. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2

FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS

FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS

Loctite #242 (Not Shown)

Ladder Weldment Options:

MANUAL DESCENT PUMP INSTALLATION

Bolt 5/16-18NC x 3 1/2

Screw, Machine #10-24NC x 3/4

Pump Assembly - Manual Descent

Adhesive, Weatherstrip (Not Shown)

FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

Bolt 1/4-20NC x 5/8

HORN INSTALLATIONS (OPTIONAL)

Grease, Dialectic (Not Shown)

FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

Bolt 1/4-20NC x 5/8

Connector, Strain Relief

Washer 1/4, Narrow

Bolt 1/4-20NC x 3/4 (S/N 50027 to Present)

DRIVE SPEED SWITCH INSTALLATION (3246E2 ONLY)

Bolt 1/4-20NC x 5/8

Connector, Strain Relief

Flatwasher 1/4 Narrow

2032E2 / 2646E2 & 3246E2 (Prior to S/N 93070)

Connector, Strain Relief Options:

Flatwasher 1/4 Narrow

FIGURE 1-5. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)