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Kiln 1

Kiln 2

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter
Levels of coal silos
main burner :
calciner :

0
0
0
0

6393
248.5
216
37.8

6393
248.5
216
37.8

67.44
21.66

68.7
11.14

1.26
-10.52

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :

0
0
0
0
0
52.81
31.16

8445
275.9
181.6
288

8445
275.9
181.6
288

49.52
46.99

-3.29
15.83

R.Meal (t)
14838
Wastes and coals at Weightcounter
435.95
792
236.9
35.137
18.8
1518.787

Petcoke
Lignite
RDF (Orijinal)
Tires
Shredded tires together with RDF
Total

clinker (t)
9080.856

Total kalori
8,273,080

Spesific (kcal/kgck)
911.05

Total amount fed (dry tons)

Calorific value (kcal/kg)

396.06
739.89
236.30
35.14
18.80

8,317
5,321
3,683
5,500
5,500

Heat Input (kcals)


3,294,036
3,936,936
870,175
193,254
103,400
8,294,400

water content%
9.15
6.58
35
0
0

MEASUREMENT OF WASTE AND COAL BETWEEN 08.07.2013 17:00-10.07.2013 21:00 IN KONYA PLANT

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

Kiln 2

Difference

41427
1639.7
1535.4
171

48373
1908
1807.4
200

6946
268.3
272
29

28.5
19.6

25.17
16.65

-3.33
-2.95

55679
1958.2
1381.1
1384

64632
2254.7
1621.1
1605

8953
296.5
240
221

34.1
26.9

-3.8
-6.9

Levels of coal silos


main burner :
calciner :

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
15899

Wastes and coals at Weightcounter


499.35
853.3
181.45
26.9
22.1
1583.1

End

Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total
Addititional coal from the bins

37.9
33.8
clinker (t)
9715.4

Total kalori
10,152,172,323

Spesific (kcal/kgck)
1045.0

Total amount fed (dry tons)

Calorific value (kcal/kg)

454.91
778.21
181.45
26.90
22.10

8,179
6,389
5,894
5,500
5,500

3,720,691
4,971,981
1,069,527
147,950
121,550
10,031,699

16.98

7095

120,473

Heat Input (kcals)

water content%
8.9
8.8
35
0
0

MEASUREMENT OF WASTE AND COAL BETWEEN 16.07.2013 17:00-17.07.2013 17:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

Kiln 2

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
7535

0
0
0
0

3290
120.5
156.7
0

3290
120.5
156.7
0

67.62
24.37

41.28
17.43

-26.34
-6.94

0
0
0
0

4245
115.3
139.3
0

4245
115.3
139.3
0

59.14
49.1

42.88
42.39

-16.26
-6.71

clinker (t)
4761.6

Total kalori
4,121,444,816

Spesific (kcal/kgck)
865.6

Total amount fed (dry tons)

Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total

196.16
360.00
0.00
0.00
0.00

8,227
5,862
0
0
0

1,613,771
2,110,324
0
0
0
3,724,095

Addititional coal from the bins

56.25

7064

397,350

Wastes and coals at Weightcounter

624.65

Difference

Levels of coal silos


main burner :
calciner :

212.75
411.9

End

Heat Input (kcals)

water content%
7.8
12.6
0
0
0

MEASUREMENT OF WASTE AND COAL BETWEEN 24.07.2013 17:00-25.07.2013 18:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL

Kiln 2

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

28807
1107.5
1120.2

3433
129.8
143.3

main burner :
calciner :

81.74
18.44

47.19
21.31

-34.55
2.87

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :

33352
863.3
913.8

37752
971.7
1075.5

4400
108.4
161.7

47.42
60.65

45.25
44.01

-2.17
-16.64

Levels of coal silos

Wastes and coals at Weightcounter


Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total
Addititional coal from the bins

clinker (t)
4914.45

Total kalori
4,237,597,302

Spesific (kcal/kgck)
862.3

Total amount fed (dry tons)

Calorific value (kcal/kg)

247.05
322.81
0.00
0.00
0.00

8,224
5,760
0
0
0

2,031,738
1,859,397
0
0
0
3,891,135

50.49

6862

346,462

Notes about the weighing of fuel and clinker


123456-

Difference

25374
977.7
976.9

R.Meal (t)
7833

267.95
369.35

End

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bins were empty before the weighing.
Dry coal bin was 75 % full before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was weighted during this period.

Heat Input (kcals)

water content%
7.8
12.6
0
0
0

MEASUREMENT OF WASTE AND COAL BETWEEN 29.07.2013 09:00-30.07.2013 09:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

Kiln 2

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
7390

Wastes and coals at Weightcounter


Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total
Addititional coal from the bins

0
0
0

3330
122.3
147

3330
122.3
147

79.71
25.1

45
17.25

-34.71
-7.85

0
0
0

4060
101.8
144.8

4060
101.8
144.8

52
41.58

37.44
40.2

-14.56
-1.38

clinker (t)
4567.15

Total kalori
4,093,040,965

Spesific (kcal/kgck)
896.2

Total amount fed (dry tons)

Calorific value (kcal/kg)

194.29
374.40
0.00
0.00
0.00

8,067
5,652
0
0
0

1,567,358
2,116,124
0
0
0
3,683,482

58.5

7001

409,559

Notes about the weighing of fuel and clinker


123456-

Difference

Levels of coal silos


main burner :
calciner :

204.95
422.1

End

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bins were empty before the weighing.
Dry coal bin was 75 % full before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was weighted during this period.

Heat Input (kcals)

water content%
5.2
11.3
0
0
0

MEASUREMENT OF WASTE AND COAL BETWEEN 30.07.2013 13:00-01.07.2013 15:00 IN KONYA PLANT

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

Kiln 2

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
15330

Wastes and coals at Weightcounter


Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total
Addititional coal from the bins

0
0
0

6715
268.2
38.5

6715
268.2
38.5

31.22
15.15

24.85
20.27

-6.37
5.12

0
0
0

8615
232.3
300.9

8615
232.3
300.9

42.01
40.65

36.66
36.6

-5.35
-4.05

clinker (t)
9504.6

Total kalori
8,440,753,797

Spesific (kcal/kgck)
888.1

Total amount fed (dry tons)

Calorific value (kcal/kg)

415.13
727.07
165.00
27.90
13.90

8,141
5,541
4,440
5,500
5,500

3,379,567
4,028,716
732,600
153,450
76,450
8,370,783

10.65

6570

69,971

Notes about the weighing of fuel and clinker


123456-

Difference

Levels of coal silos


main burner :
calciner :

437.9
819.7
220
27.9
13.9

End

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bins were empty before the weighing.
Dry coal bin was 75 % full before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was weighted during this period.

Heat Input (kcals)

water content%
5.2
11.3
25
0
0

MEASUREMENT OF WASTE AND COAL FOR KILN 1 ONLY


BETWEEN 05.08.2013 09:00-06.08.2013 09:00 IN KONYA PLANT

Kiln 1

Start

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

Kiln 2

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
3308

Wastes and coals at Weightcounter


Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total

14.6

Addititional coal from the bins

18831
-747.7
644.6
0

22139
874.8
766
14.07

3308
1622.5
121.4
14.07

94.71
20.95

56.045
19.64

-38.665
-1.31

0
0
0

0
0
0

0
0
clinker (t)
2017.45

Total kalori
2,083,916,038

Spesific (kcal/kgck)
1032.9

Total amount fed (dry tons)

Calorific value (kcal/kg)

92.04
157.71
0.00
14.60
0.00

8,336
5,958
0
5,500
0

767,276
939,610
0
80,300
0
1,787,186

42.5

6986

296,730

Notes about the weighing of fuel and clinker


123456-

Difference

Levels of coal silos


main burner :
calciner :

97.95
181.25

End

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bins were empty before the weighing.
Dry coal bin was 75 % full before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was weighted during this period.

Heat Input (kcals)

water content%
6.03
12.99
0
0
0

MEASUREMENT OF CLNKER AND COAL BETWEEN 26.12.2013 14:00-28.12.2013 15:40 IN KONYA PLANT
WITHOUT SECONDARY FUEL
Start

End

Difference

Kiln 2

Kiln 1

KLNKER FAKTR
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste tire counter

6811
241.2
401.8

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:
Eski faktre gre retilen klinker:

main burner :
calciner :

85.096
24.21

36.6
21.82

-48.496
-2.39

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :

547859
18360.7
10604.9

556756
18688.2
10795.5

8897
327.5
190.6

37.29
40.88

-6.85
-7.43

44.14
48.31
clinker (t)
9771.95

Total kalori
8,577,010,676

Yeni Faktr:

Spesific (kcal/kgck)
877.7

Total amount fed (dry tons)

Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Tires
Shredded tires together with RDF
Total

639.58
458.29
0.00
0.00
0.00

8,331
6,108
0
0
0

5,328,337
2,799,214
0
0
0
8,127,550

Addititional coal from the bins

62.166

7230

449,460

Wastes and coals at Weightcounter

Notes about the weighing of fuel and clinker


123456-

380975
4926.3
4421.6

Levels of coal silos

R.Meal (t)
15708

670.7
540.05

374164
4685.1
4019.8

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bins were empty before the weighing.
Dry coal bin was empty before and 3 tons after the weighing.
All the counters were recorded at the start and end of the weighing.
Calculations are done accordint to real weighted values.
The clinker was weighted during this period.

Heat Input (kcals)

water content%
4.64
15.14
0
0
0

MEASUREMENT OF CALORIFIC CONSUMPTION (WASTE AND COAL) BETWEEN 14.01.2014-16.01.2014 15:00 IN VICAT KONYA
PLANT
Start
10:30

End
15:30

431677
6810.02
5657.76
3697
1963.9

438596
7060.59
5830.76
3749.8
2189.9

6919
250.57
173
52.8
226

main burner :
calciner :

89.147
22.48

86.369
25.74

-2.778
3.26

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :

625658
21200.2
11986.9
12211.2

635007
21533.6
12126
12482.1

9349
333.4
139.1
270.9

49.42
48.63

45.05
42.34

-4.37
-6.29

Kiln 1

Time:
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

Difference

KLNKER FAKTR

Kiln 2

Levels of coal silos

10086.16

R.Meal (t)
16268

Wastes and coals at Weightcounter


604.55
479.45
433.7
52.8
89.8

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires together with RDF
Total
Addititional coal from the bins

clinker (t)
10289.1

Total kalori
9,219,631,271

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

16268
10289.1
0.6200

Eski faktre gre retilen klinker:

10086.16

Yeni Faktr:

0.6325

Spesific (kcal/kgck)
896.1

Total amount fed (dry tons)

Calorific value (kcal/kg)

573.90
414.53
338.29
43.30
89.80

8,115
6,098
3,120
6,454
7,200

4,657,193
2,527,819
1,055,452
279,432
646,560
9,166,457

7.178

7408

53,175

Heat Input (kcals)

water content%
5.07
13.54
22
18
0

Notes about the weighing of fuel and clinker


123456-

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

GR KALTE KONTROL
FORMU

Kiln I
Kiln II

3401

3492

3725

3617

3153

3888

Ave. 3120

Waste Oil Calorific Values (Kcal/Kg Oil)


1/14/2014
1/15/2014
1/16/2014

Geli Tarihi :

Tedariki Ad :

SAHADAN ALINAN

Alnan Malzeme :
Gelen Miktar :
( Adet , Kg , Ton )

Parti No
: TEST
TARTIM SIRASINDA ALINAN
TEST
Kontrol in Alnan
Numune Says :

YAPILAN KONTROLLER
Toplam Rutubet
Orijinal Km.st Kal.
Orijinal Km.Alt Kal.
Kuru Km.st Kal.
Kuru Km.Alt Kal.

RDF Calorific Values (Kcal/Kg RDF)


1/14/2014
1/15/2014
1/16/2014

KONTROL TARH:
1/16/2014
RAPOR TARH :
1/16/2014

BULUNAN DEERLER
PETROKOK
KARIIM
LNYT
5.07
10.60
13.54
7890
6802
5451
7678
6570
5209
8309
7602
6291
8115
7408
6098

Kiln I

6311

7629

5422

Waste Tyre Calorific Value (Kcal/Kg Tyre)

12

1/16/2014

Ave. 6454
Ave. 7200

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL) BETWEEN 04.04.2014-06.04.2014 10:00-12:00 IN VICAT KONYA PLANT
Start
10:00

Kiln 1

Time:

End
12:00

Difference

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

0
0
0
0
0

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :

5318.98

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
8579

Wastes and coals at Weightcounter


346
420.8

0
0

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires together with RDF
Total
Addititional coal from the bins

264791
90499
50262
1935748
54253
50.49
49.5
clinker (t)
5468.65

273370
92590
52788
1935748
54253
53.56
45.57

Total kalori
4,911,929,431

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

8579
5468.65
0.6200

Eski faktre gre retilen klinker:

5318.98

Yeni Faktr:

0.6374

8579
2091
2526
0
3.07
-3.93
Spesific (kcal/kgck)
898.2

Total amount fed (dry tons)

Calorific value (kcal/kg)

323.03
364.79
0.00
0.00
0.00

8,390
6,077

-2.14

7053

Heat Input (kcals)


2,710,185
2,216,838
0
0
0
4,927,023

water content%
6.64
13.31

-15,093

Notes about the weighing of fuel and clinker


123456-

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.
RDF Calorific Values (Kcal/Kg RDF)

KONTROL
GR KALTE KONTROL
FORMU

TARH:

RAPOR TARH : 08.04.2014

Kiln I
Kiln II
Waste Oil Calorific Values (Kcal/Kg Oil)

Geli Tarihi :

05-07/04/2014

Tedariki Ad :

SAHADAN ALINAN

Alnan Malzeme :
Gelen Miktar :
( Adet , Kg , Ton )

Parti No
: TEST
TARTIM SIRASINDA ALINAN
TEST
Kontrol in Alnan
Numune Says :

YAPILAN KONTROLLER
Toplam Rutubet
Orijinal Km.st Kal.
Orijinal Km.Alt Kal.
Kuru Km.st Kal.
Kuru Km.Alt Kal.

BULUNAN DEERLER
PETROKOK
KARIIM
LNYT
6.64
9.32
13.31
7986
6546
5419
7799
6349
5206
8552
7215
6239
8390
7053
6077

Kiln I
Waste Tyre Calorific Value (Kcal/Kg Tyre)

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER) BETWEEN 07.04.2014-09.04.2014 10:30-10:30 IN
VICAT KONYA PLANT
Start
10:30

Kiln 1

Time:

End
10:30

Difference

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

0
0
0
0
0

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :

5026.96

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
8108

clinker (t)
5017.75

277225
9352.5
5370.6
19430.45

285333
9556.8
5540.6
19650.88

8108
204.3
170
220.43

42.5
37.5

50.12
51.85

7.62
14.35

Total kalori
4,719,766,466

8108
5017.75
0.6200

Eski faktre gre retilen klinker:

5026.96

Yeni Faktr:

0.6189

Spesific (kcal/kgck)
940.6

Total amount fed (dry tons)

Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total

258.26
326.88
128.24
0.00
64.25

8,157
6,173
2,881

Addititional coal from the bins

-24.97

6397

Wastes and coals at Weightcounter


278.9
386.8
160.3
0
64.25

0
0

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

6,000

Heat Input (kcals)


2,106,638
2,017,859
369,502
0
385,500
4,879,500

water content%
7.4
15.49
20
0

-159,733

Notes about the weighing of fuel and clinker


123456-

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

KONTROL
GR KALTE KONTROL
FORMU

Geli Tarihi :

RAPOR TARH : 08.04.2014

Kiln II

2523

3408

2713

Avarage
2881

07-09/04/2014

Tedariki Ad :

SAHADAN ALINAN

Alnan Malzeme :
Gelen Miktar :
( Adet , Kg , Ton )

Parti No
: TEST
TARTIM SIRASINDA ALINAN
TEST
Kontrol in Alnan
Numune Says :

YAPILAN KONTROLLER
Toplam Rutubet
Orijinal Km.st Kal.
Orijinal Km.Alt Kal.
Kuru Km.st Kal.
Kuru Km.Alt Kal.

RDF Calorific Values (Kcal/Kg RDF)


4/7/2014
4/8/2014
4/9/2014

TARH:

BULUNAN DEERLER
PETROKOK
KARIIM
LNYT
7.4
13.80
15.49
7706
5660
5366
7515
5445
5145
8319
6558
6334
8157
6397
6173

Waste Tyre Calorific Value (Kcal/Kg Tyre)


Avarage
6000 kg

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL AND CLINKER) BETWEEN 10.04.2014-11.04.2014 10:00-12:00 IN VICAT
KONYA PLANT
Start
10:30

Kiln 1

Time:

End
12:00

Difference

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

0
0
0
0
0

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :

2645.54

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
4267

clinker (t)
2584.7

288932
9655.4
5626.9
19667

293199
9743.7
5724.6
19667

4267
88.3
97.7
0

32.64
32.8

35.94
38.44

3.3
5.64

Total kalori
2,330,416,196

4267
2584.7
0.6200

Eski faktre gre retilen klinker:

2645.54

Yeni Faktr:

0.6057

Spesific (kcal/kgck)
901.6

Total amount fed (dry tons)

Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total

300.25
0.00
0.00
0.00
0.00

8,083
0
0

Addititional coal from the bins

-11.94

8083

Wastes and coals at Weightcounter


324

0
0

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

Heat Input (kcals)


2,426,927
0
0
0
0
2,426,927

water content%
7.33
0
20
0

-96,511

Notes about the weighing of fuel and clinker


123456-

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

KONTROL
GR KALTE KONTROL
FORMU

Geli Tarihi :

RAPOR TARH : 08.04.2014

Kiln II

2523

3408

Avarage

2713

10-11/04/2014

Tedariki Ad :

SAHADAN ALINAN

Alnan Malzeme :
Gelen Miktar :
( Adet , Kg , Ton )

Parti No
: TEST
TARTIM SIRASINDA ALINAN
TEST
Kontrol in Alnan
Numune Says :

YAPILAN KONTROLLER
Toplam Rutubet
Orijinal Km.st Kal.
Orijinal Km.Alt Kal.
Kuru Km.st Kal.
Kuru Km.Alt Kal.

RDF Calorific Values (Kcal/Kg RDF)


4/7/2014
4/8/2014
4/9/2014

TARH:

BULUNAN DEERLER
PETROKOK
KARIIM
LNYT
7.33
7644
7454
8245
8083

Waste Tyre Calorific Value (Kcal/Kg Tyre)


Avarage
kg

MEASUREMENT OF CALORIFIC CONSUMPTION


(COAL AND CLINKER) BETWEEN 01.05.2014-02.05.2014 22:00-19:30 IN VICAT KONYA PLANT

Kiln 1

Time:
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

Start
22:00

End
19:30

15657
60.3
75.65
0
0

18212
69.26
86.01
0
0.7

50.85
19.41

50.23
17.43

Levels of coal silos

Kiln 2

main burner :
calciner :

1584.1

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
2555

clinker (t)
1528

Total kalori
1,765,214,037

Spesific (kcal/kgck)
1155.2

UREMENT OF CALORIFIC CONSUMPTION


EN 01.05.2014-02.05.2014 22:00-19:30 IN VICAT KONYA PLANT
Difference
21.5
2555
8.96
10.36
0
0.7

-0.62
-1.98

0
0
0
0
0
0
Spesific (kcal/kgck)
1155.2

Kiln 2

Kiln 1

MEASUREMENT OF COAL BETWEEN 13.05.2014 10:30-15.05.2014 10:00 IN KONYA PLANT


WITH SECONDARY FUEL
Start
End

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tire counter

46933
1704
1744.4

53269
1970.3
1890.4

main burner :
calciner :

23.55
16.2

81.5
17.15

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
RDF counter
Levels of coal silos :
main burner :
calciner :

15360
380.5
445.9

22347
623.5
554.4

29.65
29.4

5.7
32.38

Levels of coal silos

R.Meal (t)
13323

clinker (t)
8260.26

Total kalori
6,856,084,118

Spesific (kcal/kgck)
830.0

ETWEEN 13.05.2014 10:30-15.05.2014 10:00 IN KONYA PLANT


WITH SECONDARY FUEL
Difference

6336
266.3
146

57.95
0.95

6987
243
108.5

-23.95
2.98
Spesific (kcal/kgck)
830.0

MEASUREMENT OF CALORIFIC CONSUMPTION


(COAL, WASTE AND CLINKER) BETWEEN 04.06.2014-06.06.2014 16:00-22:00 IN VICAT KONYA PLANT

Kiln 1

Time:
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

Start
16:00

End
22:00

Difference

119056
4504.9
3759.7
708
0

125794
4817.9
3912.2
806
186.8

6738
313
152.5
98
186.8

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :

9345.88

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
15074

Wastes and coals at Weightcounter


65%
35%

644.05
342.45
271
139
76

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total
Addititional coal from the bins

clinker (t)
9445.4

62.35
17.43

57.03
20

-5.32
2.57

101176
1377.6
3639.2
2464.81

109512
1533.6
3917.3
2732.67

8336
156
278.1
267.86

43.56
42.38

36.85
50.4

-6.71
8.02

Total kalori
8,804,552,476

Calorific value (kcal/kg)

620.03
299.13
235.14
112.13
76.30

8,246
5,655
3,841
5,781
6,000

5,112,742
1,691,581
903,230
648,204
457,800
8,813,557

-1.56

5772

-9,004

Notes about the weighing of fuel and clinker


123456-

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

15074
9445.4
0.6200

Eski faktre gre retilen klinker:

9345.9

Yeni Faktr:

0.6266

Spesific (kcal/kgck)
932.2

Total amount fed (dry tons)

986.5

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

Heat Input (kcals)

water content%
3.73
12.65
13
19
0

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)


BETWEEN 10.06.2014-12.06.2014 .20:00-23:30 IN VICAT KONYA PLANT (TOTAL PEROD = 50 hour)

Kiln 1

Time:
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

Start
20:00

End
23:30

Difference

138585
5318.8
4473.5
924
186

145379
5580.5
4790
957
186

6794
261.7
316.5
33
0

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :

Ck-Counter
9278.3

Raw meal schenck counter


Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t)
14965

Wastes and coals at Weightcounter


44%
31%
10%
4%
11%
100%

628.15
436.5
144
64
152
1423.65

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total
Addititional coal from the bins

clinker (t)-Weight
9407.45

70.13
20.57

42.4
21

-27.73
0.43

125697
1816.5
4508.5
3163

133868
1977.9
4787.1
3370

42.15
47.04

44.07
46.34

8171
161.4
278.6
207
0
1.92
-0.7

Total kalori
8,867,891,542

14965
9407.45
0.6200

Eski faktre gre retilen klinker:

9278.3

Yeni Faktr:

0.6286

STOPPAGE
6/10/2014
K1 Stoppage
02:49-03:55
66 dk
04:28-05:00
32 dk
TOTAL
98 dk

Spesific (kcal/kgck)
942.6

Total amount fed (dry tons)

Calorific value (kcal/kg)

596.05
390.36
124.13
56.75
151.50

8,437
5,797
3,147
2,230
6,000

5,028,887
2,262,928
390,650
126,545
909,000
8,718,010

5.11
10.57
14
11
0

23.08

6494

149,882

6.76

Notes about the weighing of fuel and clinker


123456-

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and 25 % full after the weighing (3 tons).
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

Heat Input (kcals)

water content%

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)


BETWEEN 23.06.2014-25.06.2014 .18:22-19:45 IN VICAT KONYA PLANT

Kiln 1

Time:
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste oil
Waste tire + RDFcounter

18:22
Start
177451
6828.3
6323.3

19:45
End
183468
7086.3
6552.4

1568.9

1751

Duration
49h,23m
Difference
6017
258
229.1
0
182.1

32.43
14.17

39.8
20.1

7.37
5.93

170017
2696.7
6481.5
4109.7

177980
2847.7
6852.6
4253

Ya kmr besleme oranlar:

13.7
15.72

31.57
33.22

7963
151
371.1
143.3
0
17.87
17.5

KLNKER FAKTR

Levels of coal silos

Kiln 2

main burner :
calciner :
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counter
Waste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :

Ck-Counter
8667.6

R.Meal (t)
13980

47%
32%
6%
6%
10%
100%

Total kalori
8,646,406,449

Eski faktre gre retilen klinker:

8667.6

Yeni Faktr:

0.6600

Linyit
Petrokok
Ya kmr bandndan geen toplam kmr
Tartl beslenen toplam kmr
Fark ve hata

Spesific (kcal/kgck)
937.1
Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total

625.08
407.54
64.20
68.36
144.00

8,166
6,091
3,187
4,640
6,000

5,104,384
2,482,334
204,605
317,172
864,000
8,972,495

7.1
10.46
20
26
0

Addititional coal from the bins

-48.67

6700

-326,089

8.24

Notes about the weighing:


123456-

13980
9226.5
0.6200

Total amount fed (dry tons)

Wastes and coals at Weightcounter


672.85
455.15
80
92
144
1444

Ck (t)-Weighed
9226.5

Toplam beslenen farin:


Toplam tartlan klinker:
Eski Faktr:

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

Heat Input (kcals)

%Humidity

40.35
59.65

MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)


BETWEEN 17-19.07.2014 IN VICAT KONYA PLANT
7/17/2014
10:00
Start

7/19/2014
13:00
End

Duration
51 h
Difference

Raw meal schenck counter

248840

255893

7053

Main burner coal counter

96501

99109

2608

Calciner burner coal counter

101422

105683

4261

Toplam beslenen farin:

15671

1696

1733

37

Toplam tartlan klinker:

9609.45

162

Eski Faktr:

0.6200

Eski faktre gre retilen klinker:

9716.0

Yeni Faktr:

0.6132

Kiln 1

Time:

Waste oil
Waste tire + RDFcounter

4028

4190

KLNKER FAKTR

Kiln 2

Levels of coal silos


main burner :

35.18

47.33

12.15

calciner :

22.78

12.8

-9.98

Raw meal schenck counter

257880

266498

8618

Main burner coal counter

8732.4

9042.4

310

Calciner burner coal counter

6251.5

6445

193.5

5784

5972

188

main burner :

27.92

38.17

10.25

Tartl beslenen toplam kmr

calciner :

25.58

35

9.42

Fark ve hata

Waste tyre+ RDF counter

Ya kmr besleme oranlar:

Levels of coal silos :

Ck-Counter
9716.02

R.Meal (t)
15671

49%
29%
11%
5%
6%
100%

741.35
443.75
165
82
89
1521.1

Ck (t)-Weighed
9609.45

Total kalori
8,615,657,304

Spesific (kcal/kgck)
896.6
Calorific value (kcal/kg)

Petcoke
Lignite
RDF (Originally)
Waste oil
Shredded tires
Total

686.64
376.61
143.06
45.92
89.00

8,224
5,039
3,766
3,161
6,000

5,646,914
1,897,741
538,745
145,153
534,000
8,762,553

Addititional coal from the bins

-21.84

6726

-146,896

Notes about the weighing:


123456-

37.44
62.56

Ya kmr bandndan geen toplam kmr

Total amount fed (dry tons)

Wastes and coals at Weightcounter

Linyit
Petrokok

All ground hoppers of lignite and petcoke were empty before the weighing.
Belt conveyors and the wet bin were emptied before the weighing.
Dry coal bin was empty before and after the weighing.
All the counters were recorded at the start and and of the weighing.
Calculations are done accordint to real weighted values.
The clinker was also weighted during this period.

Heat Input (kcals)

%Humidity
7.38
15.13
13
44
0