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1, ISSN 1821-1259
pp. 57-60
Research paper
Abstract: The sluice valves of various capacities are generally used for controlling flow rate of fluids. During
operation of sluice valve, the wedge is moved to & fro manually by means of screw. The construction is such that the
wedge is reciprocated by the rotation of the screw in a T-Nut which is fixed inside the gap of wedge.
The entire experimental work has been carried out on a wedge to control the flow of water, in M/s. Sarvodaya Sugar
Industries, Ashta, Maharashtra. While operating, it has been observed that the CI wedge frequently breaks due to load
coming on the wedge. It seems that due to eccentric loading, there is a peculiar tearing of the part of the C.I. wedge.
Thus this is a problem of 3dimensional stress analysis. We can analyze the stress pattern by using 3D photo elasticity
and verify the results with FE method.
Key words: Sluice Valve, 3d Photoelastic Analysis, FEA
1. INTRODUCTION
There is an ever increasing use of flow control valves in
industries like Agricultural, Sugar and Chemical. These
valves are working under abnormal conditions of
temperature, Pressure and other conditions. This has
given special importance to analytical and experimental
methods for determining their working stresses. In such
valves, the knowledge of these stresses will help us to
avoid their failure.
The sluice valves of various capacities are generally used
for controlling flow rate of fluids in various industries.
During operation of sluice valve, the wedge is moved to
& fro manually by means of screw. The construction is
such that the wedge is reciprocated by the rotation of the
screw in a T-Nut which is fixed inside the gap of wedge
as shown in Figure 1.
2. EXPERIMENTAL ANALYSIS
Here we have carried out Experimental analysis by using
3 dimensional Photoelastic Technique, which involves the
following steps:
*Correspondence Authors Address: Department of Mechanical Engineering, TKIET, Shivaji University, Kolhapur.
nsdharashivkar@tkietwarana.org
Narayan Dharashivakar, Prashant Patil, Krishnakumar Joshi: 3-Dimensional Experimental and Finite Element Stress Analysis of C.I.
Wedge of Sluice Valve; Machine Design, Vol.5(2013) No.1, ISSN 1821-1259; pp. 57-60
2.4. Slicing
Generally, in 3D Photoelasticity, the analysis is
performed on slices cut from the model after stress
freezing. The model is sliced to remove the planes of
interest which can then be examined individually to
determine the state of stress existing in that particular
plane or slice. The slice preparation involves three steps
viz. Layout, Cutting of the slices and flattening of the
slice surfaces. The particular slicing plan employed in
sectioning a 3D Photoelasticity model will of course
depend upon the geometry of the model and information
being sought in the analysis. The figure 6 shows the
slicing plan employed for the wedge model to remove and
examine the slices. The slices were cut by using high
speed horizontal milling machine and slicing saw of 1mm
thickness. The sufficient amount of cutting oil is spread at
the time of cutting. The slicing thickness was kept 3mm.
After cutting the slices, the surface of each slice was
finished manually with the help of Zero number polish
paper.
Narayan Dharashivakar, Prashant Patil, Krishnakumar Joshi: 3-Dimensional Experimental and Finite Element Stress Analysis of C.I.
Wedge of Sluice Valve; Machine Design, Vol.5(2013) No.1, ISSN 1821-1259; pp. 57-60
Slice 1
Slice 2
Slice 3
Slice 4
Slice No.
1
2
3
4
It has been found that most of the failures take place at the
sections where the stress concentration is present that is at
places where abrupt changes in the form of part occur.
Even though the average stresses for cross section is kept
far below the elastic limit of the material, failures are
found to occur without warning.
. /
Narayan Dharashivakar, Prashant Patil, Krishnakumar Joshi: 3-Dimensional Experimental and Finite Element Stress Analysis of C.I.
Wedge of Sluice Valve; Machine Design, Vol.5(2013) No.1, ISSN 1821-1259; pp. 57-60
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
A
A
D
D
B
B
B
B
C
C
C
D
D
0.2
0
Distance (mm)
Slice1
Slice2
Slice3
Slice4
*A
*V
*E
*A
*V
0.67
0.58
18
0.41
0.37
10
0.51
0.42
18
0.36
0.32
11
0.33
0.29
12
0.31
0.37
16
0.32
0.29
09
0.28
0.32
14
Slice
No.
*E
*A
*V
*E
*A
*V
0.38
0.32
16
0.70
0.58
17
0.37
0.32
14
0.52
0.40
19
0.32
0.34
09
0.34
0.29
15
0.25
0.32
20
0.33
0.37
12
5. REFERENCES:
[1] Emerging Trends in Design Engineering (Vol.II)
[2] Ball & Roller Bearing Engineering, Published by Fag
Kugel Fischer and George Schafer & Co.
[3] Instruction Manual- Silicon Mould making materials
Published by Metroark Pvt. Ltd.
[4] 3D Photoelastic Photo analysis of Femur-C. Y. Lau
and H. Teoh, 1998
[5] 3D Photoelastic study of stresses in Rack gearsexperimental Mechanics, May 1979 by N. A. Rubayi
and H.W. Tam
[6] Designing by Photoelasticity, Chapman & Hall Ltd.
by R.B. Heywood
[7] 3D Photoelasticity by stress freezing-Experimental
Mechanics-Dec. 1980 by Jan Cernosek
[8] Machine Design- Paul H. Black, O. Eugene Adams
Jr. Published by McGraw-Hill Publishing,
International Edition, pp. 59-79
[9] Experimental Stress Analysis by J. W. Dally and W.
F. Riley- McGraw-Hill Book Co., pp-453-499
[10] Experimental Stress Analysis by Sadhu-Singh,
pp.165-379
[11] PSG Design data Book.PSG College of Engg.
Coimbatore
[12] Introduction to Finite Element in Engineering. Ashok
D. Belegundu