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Al Ehsaa Housing Project

Health Safety Environment

TITLE

Al Ehsaa Housing Project

Health Safety Environment

Elements of a Lifting Plan

Al Ehsaa Housing Project

The lifting plan shall include but not be limited to the following considerations:
The personnel required
The personnels roles, responsibilities and competencies
Compliance to statutory requirements and manufacturer's operation
manual for the lifting equipment

Permit-to-Work system which is mandatory for all lifting operations.


Nature and weight and dimension of load including the NET and
GROSS weights.
Type and location of lifting / rigging points.
Selection of appropriate lifting equipment, lifting gear and appliances.
Application of the correct lifting methods
Position of lifting equipment, personnel and of the load, before and after the lift

operation.
Health Safety Environment

Elements of a Lifting Plan

Al Ehsaa Housing Project

The work site operation including proximity of other lifting equipment and work

activities.
Requirements to erect / dismantle the lifting equipment.
Assessment of the need for tagline to control movement of the suspended load.
Means of communication during lifting operations.
Environmental factors detrimental to the lifting operations such as ground
conditions, adverse weather, wind, and poor illumination.
Ensuring a system for reporting any defects is in place.

Provision of a safe place of work for all personnel during lifting operations.
Separate the lifting area with proper barricades and signboard to avoid
unauthorized entry.

Health Safety Environment

Key Factors of a Lifting Plan

Al Ehsaa Housing Project

Details of
Load

Physical &
Environmental Factors

Key Factors of a
Lifting Plan

Details of
Lifting Equipment

Personnel Involved

Means of
Communication

Health Safety Environment

Weight of Load

Al Ehsaa Housing Project

Volume =
3.14 X L X ( R2 - r2)

Volume
=lxbxh

Weight
=
Volume X density

Weight
=
Mass X Gravity (9.8m/s2)

Health Safety Environment

Center of Gravity

Al Ehsaa Housing Project

The point at which the entire weight of a body


may be considered as concentrated so that if
supported at this point the body would remain in
equilibrium in any position

12 M GRP

Center of Gravity

Health Safety Environment

Center of Gravity

Ton

Al Ehsaa Housing Project

3
2
8
5
4
7
6

6
8
7 Ton
5
2
3
4

10 Ton
Center of Gravity

Health Safety Environment

Selection of Cranes

Al Ehsaa Housing Project

Weights and dimensions of loads


Height of lift and distance / areas of movement of loads
Number and frequency of lifts
Period of time for the lifting operation
Ground Conditions
Other Factors

Health Safety Environment

Lifting Zone

Al Ehsaa Housing Project


350

340
330

360

10

20

Over Front

30

Danger Zone

320

40

310

50

300

60

290

70

280

80

270

Outrigger

260

Caution Zone

Outrigger

90
100

250

110

240

120

Over Rear
230

130

Safe Zone

220

140
210
200

150
190

180

170

160

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Working Zone

Al Ehsaa Housing Project

*31m

* Reading are not


exact value

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Major Hazards

Al Ehsaa Housing Project

Overturning
of theClearance
Crane
Minimum
Distance Table
Voltage

Minimum Clearance
Distance in Feet

Upto 50 (kV)

10

Over 50 to 200

15

Over 200 to 345

20

Over 345 to 500


Breaking the Boom
Over 500 to 750

25

Over 750 to 1,000

Falling Objects

Touching the Overhead


Power line
Safe Distance from Power line

35
45

Collision with Obstacles


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Lifting Equipments

Health Safety Environment

Al Ehsaa Housing Project

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Web Sling - WLL

Al Ehsaa Housing Project

WLL- Working Load Limit

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Communication - Hand Signals

Health Safety Environment

Al Ehsaa Housing Project

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Rigging Team
Al Ehsaa Housing Project

Lifting
Coordinator
Crane
Operator

Lifting
Supervisor

Trained
Workers
Rigger

Signal
Person

Flag Man

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Environmental Factors

Al Ehsaa Housing Project

Wind
Weather

Visibility
Object Temperature

Chemical Conditions and Exposure


Stability of the Ground

Underground Utilities
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Safe Lifting

Al Ehsaa Housing Project

Safe Lifting Methods


Turnbuckles

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Rigging Factors

Al Ehsaa Housing Project-

Positive Load
Engagement
Load Weight

Load
Control

Key
Factors
of a
Rigging
Factors
Lifting Plan
Weight
Distribution

Center of
Gravity
Adequate
Sling Length

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Equipment & Lift Criteria

Al Ehsaa Housing Project

Single or Multiple Crane


Maximum Planned Operating Radius
Allowable Load ( From Load Chart )
Ratio of Lift to Allowable Load
Clearance between Boom & Lift
Clearance to Surrounding Facilities
Power Lines & Environmental hazards
Ensure a Clear Load Path
Emergency Set Down Area
Thorough Equipment Inspection
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Rigging Considerations

Al Ehsaa Housing Project

Sling Selection : Type & Capacity


Load Control
Lift point over the center of gravity

Appropriate Hitch for CG and Load Control


Coordination of Multiple Sling
Positive Sling to Load Engagement

Friction : Sling to load


Load is free to move & is not snagged
Sling capacity is Adequate ( Angle and Tension )
Adequate Sling protection.
Health Safety Environment

CG- Center of Gravity


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Safe Working Load ( SWL )

Al Ehsaa Housing Project

Stated as the Normal Working Load (NWL) is the load that a piece of lifting

equipment, lifting device or accessory can safely utilize to lift, suspend, or lower a
mass without fear of breaking. Usually marked on the equipment by the
manufacturer and is often 1/5 ( 5 : 1) of the Minimum Breaking Strength (MBS)
although other fractions may be used such as 1/4, 1/6 and 1/10
Load represents a force that is much less than that required to make the lifting
equipment fail or yield, also known as the Minimum Breaking Load (MBL).

SWL or WLL = MBL( Minimum Breaking Load )


SF(Safety Factor) .

lbf = Pound-Force
kN= Kilo Netwon

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Sling Angle Factor

Al Ehsaa Housing Project

The Sling Angle Factor is aAngle


multiplier used to
=size when angle
determine the required sling
Sin-1 (a/c)
formed between csling and load is less than 90o
a

Avoid rigging loads where angle is less than 45o


Click to
Calculate
Angle

90o

60o
Health Safety Environment

45o
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Sling Angle Tension Factor

Al Ehsaa Housing Project

1.004

80o

1.015

75o

1.035

70o

1.064

65o

1.104

60o

1.155

55o

1.221

10

10

50o

1.305

15

15

45o

1.414

40o

1.55

35o

1.742

30o

2.000

25o

2.364

20o

2.924

15o

3.861

10o

5.750

5o

11.49

20

20

25

25

30

30

35

35

40

40
45

45

GOOD

85o

CAUTION

1.000

WARNIN
G

90o

Remarks

DANGER

Tension Factor

Center of Gravity

Sling Angle

50

50
55

55

60

60
65

70

75
75 80
85 90 85 80

70

65

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Calculating Sling Load

Al Ehsaa Housing Project

Load Angle Factor


= L/H
H
H

D1

Load On each leg of Sling


=
Vertical share of Load
X
Load Angle Factor

D2

Load On each leg of Sling


( S1 & S2) =
Tension 1 = Load X D2 X L1 / { H (D1+D2) }
Tension 1 = Load X D1 X L2 / { H (D1+D2) }

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Sling Angle Reduction Factor

Al Ehsaa Housing Project

85o

0.9962

80o

0.9848

75o

0.9659

70o

0.9397

65o

0.9063

60o

0.8660

55o

0.8192

50o

0.7660

45o

0.7071

25

25

40o

0.6428

30

30

35o

0.5736

30o

0.5000

25o

0.4226

35

35

GOOD

1.000

CAUTION

90o

Remarks

WARNING

Loss Factor

Center of Gravity

Sling Angle

40
45

45

DANGER

40

50

50
55

55
60

60
65

70

75
75 80
85 90 85 80

70

65

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Load of Capacity -%
Center of Gravity

Al Ehsaa Housing Project

50.0%

57.4%

30

30 50.0%

35

35

40

64.3%

57.4%

40
64.3%

45

Angle

70.7%

50
76.6%

45
70.7%

50

55

76.7%

55

81.9%

60

60
65

86.6%
90.6%

65
70

75

80

94.0%

85

90

85

80

75

81.9%
86.6%

70
90.6%
94.0%

96.6%

96.6%
98.5%

99.6% 100% 99.6%

98.5%

Capacity
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Weight on Slings

Al Ehsaa Housing Project

Weight in Each Sling


= 50 tons / 2 = 25 tons

P=50 tons

Force in Sling
= 25 tons / sin 60o = 28.87 tons

60o

P/2= 25 tons

P/2= 25 tons

60o

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Sling Tension

Al Ehsaa Housing Project

(H)
15 ft

9 ft

3 ft
12 ft

1lbs= 0.454Kg

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Tension on Each Sling

Health Safety Environment

Al Ehsaa Housing Project

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Testing & Inspection

Al Ehsaa Housing Project

All testing and examination of cranes,


lifting equipments must be carried out
by competent examiners and the
regular inspections completed by
competent personnel. All testing,
examination and inspection reports and
certificates shall be properly recorded.

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Inspection

Al Ehsaa Housing Project

Right way: Saddle on live end

Wrong way: clips reversed

live line
dead end

Wrong way: clips staggered

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Anchoring

Al Ehsaa Housing Project

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Anchoring

Al Ehsaa Housing Project

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Lift Calculation

Al Ehsaa Housing Project

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Al Ehsaa Housing Project

Any Question
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Al Ehsaa Housing Project

THANK YOU
YOUR SAFETY OUR PASSION
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