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DOI 10.1617/s11527-006-9143-7
O R I G I N A L A RT I C L E
Received: 29 April 2005 / Accepted: 5 December 2005 / Published online: 25 January 2007
RILEM 2007
460
2 Programme of work
1 Introduction
A new European Standard for common cements, BS EN 197-1 [1], was introduced in the
UK during 2000. This offers a broader range of
cement constituents for concrete production
than have been traditionally used. Moreover,
many of the materials are by-products of
industrial processes and offer environmental
benefits to concrete construction. Amongst the
cement types covered, this harmonised standard
permits the use of Portland limestone cement
(PLC) containing: (i) 620% limestone (LS),
(Type II/A-L) and (ii) 2135% LS (Type II/BL). However, there is a lack of field experience
[2] and hence wider use of PLC remains limited. Furthermore, while the influences of PLC
on concrete performance have been examined
in several studies internationally [29], the
technical data available are mainly limited to
PLC with relatively low LS contents and to
selective properties. As a result, in some standards restrictions were placed on its use in
certain exposure conditions [2, 10].
Given this background, the reported study
was initiated during the late 1990s to examine
the engineering (mechanical) and durability
performance of PLC concrete and to compare
this with reference PC concrete. The study
formed part of a wider research programme,
carried out by the University of Dundees
Concrete Technology Unit [11] to examine the
performance of European Pre-standard ENV
197-1 [12] cements that were relatively unfamiliar to UK specifiers, with the overall aim to
develop guidance for the use of these materials.
The research was funded by the Department of
the Environment, Transport and the Regions
461
3 Experimental details
3.1 Materials
A CEM I, 42.5R Portland cement (PC), conforming to BS EN 197-1 [1] was used for reference concrete mixes and for blending with ground
limestone to BS EN 7979 [13] to produce PLC for
the study. The main properties of both materials
and PLCs are given in Table 1.
The aggregates used were crushed-granite in
2010 and 105 mm fractions and a natural
medium grade sand conforming to BS EN 12620
[14]. A superplasticizing admixture to BS EN 9342 [15] was used to control consistence at fixed free
water contents. An air-entraining admixture to
BS EN 934-2 [15] was used for some of the freezethaw scaling test mixes.
3.2 Mix proportions
The PC concretes were proportioned to give a
range of cement contents from 235 to 410 kg/m3
(at increments of 4050 kg/m3), a fixed free
water content of 185 l/m3 (w/c ratios 0.450.79)
and consistence of 75 mm slump. The coarse
aggregate contents of all mixes were fixed at
800 and 400 kg/m3 for 2010 and 105 mm sizes,
respectively and the fine aggregate contents
Constituent
PC
Property
LS
3140
381
2700
638
21.40
4.70
2.70
65.20
1.00
2.90
0.64
0.13
0.90
1.10
0.06
0.09
54.70
0.30
43.40
0.02
0.04
43.50
Cement types
PC
PLC, % LS by mass
15
25
35
45
BS EN 196-1
Compressive strength, N/mm2
2 day
7 day
28 day
Consistence penetration, mm
Strength class
30.6
45.8
63.5
28.0
42.5
25.3
37.7
45.0
30.0
42.5
21.6
33.0
40.1
34.0
32.5
17.7
28.5
34.7
31.0
32.5
14.1
22.4
26.9
35.0
BS EN 196-3
Standard consistence, % H2O
Initial setting time, min
Soundness, mm
26.5
105
0.5
26.8
128
0.5
26.8
128
0.5
26.8
122
0.5
27.0
118
0.0
*Bogue composition (PC): C3S = 57.0%, C2S = 18.0%, C3A = 7.8%, C4AF = 8.2%; TOC (LS) = 0.04%
462
4 Engineering Properties
a) 70
60
Concrete
Cement Content = 310 kg/m
W/C = 0.60
50
PC
LS15
40
LS25
30
LS35
20
LS45
10
0
7 10
28
56
AGE, days
1000
365
c) 70
b) 70
60
60
50
50
Cement
Content,
kg/m
40
30
410
355
35
20
310
35 N/mm
40
Concrete
30
PC
LS15
20
LS25
LS35
285
10
0
10
20
30
LS CONTENT, %
40
50
0
0.4
0.5
0.67
0.62
235
0.54
10
0.46
100 180
0.6
0.7
.7
W/C RATIO
LS45
0.8
0.9
Fig. 1 (a) Strength development, and effect of (b) LS content and (c) w/c ratio on 28-day cube strength of PC and PLC
concretes (curing; 20C water)
463
Table 2 Effect of initial curing on compressive strength of PC and PLC concrete mixes, w/c = 0.60
(a) Water temperature
Mix
28
180
5C
17.0
20C
20.0
5C
35.0
20C
41.0
5C
47.5
20C
49.0
14.0
10.5
8.0
5.0
17.0
13.0
10.0
6.5
32.0
27.0
21.5
15.5
36.5
30.5
23.5
17.0
42.0
33.5
26.0
19.0
42.5
34.0
26.0
18.5
180
1
32.5
3
34.5
7
37.0
28
41.0
1
32.5
3
36.5
7
39.5
180
49.0
27.5
22.0
17.0
12.0
29.0
24.0
18.0
13.0
32.0
25.5
19.5
13.5
36.5
30.5
23.5
17.0
26.0
23.0
16.5
13.5
31.0
25.0
18.5
14.0
32.5
27.5
20.5
15.0
42.5
34.0
26.0
18.5
*24 hours storage in mould under wet Hessian followed by limited 20C water curing and controlled air (20C, 55% RH)
storage, prior to testing
464
Fig. 2 Relationship of (a) flexural strength and (b) modulus of elasticity with 28-day cube strength of PC and PLC
concretes, w/c = 0.60 (curing; 20C water)
Creep strains were measured on cylinder specimens (100 mm 300 mm) loaded at a constant stress of 40% of the cube strength after
28 days initial 20C water curing. Drying shrinkage
strain was measured on prism specimens
(75 75 300 mm) exposed to 20C, 55% RH
conditions, 24 h after casting, by periodically
recording lengths and comparing these with the
initial measurements. For both properties,
465
Property
Mix
Concrete type
PC
PLC
Curing/storage method
5C water
curing
3 days
7 days
0.83
0.88
0.93
0.89
0.83
0.83
0.83
0.83
0.87
0.87
0.87
0.86
0.90
0.90
0.90
0.89
0.91
0.93
0.95
0.97
PC
PLC
LS15
LS25
LS35
LS45
match the strength of Type II/B-L cement concrete (LS35) with that of PC concrete.
Using the same approach, the adjustment required in w/c ratio to compensate for the effect of
5C water and variable moist curing conditions,
and to achieve strength equivalent to the corresponding 20C water cured mixes at 28 days, was
determined. The multiplication factors for w/c ratio are given in Table 4 and, as indicated, greater
adjustments were required for concretes with reduced moist curing than those cured at 5C in water. The results show that for a given moist curing
duration, the adjustment to the w/c ratio remained
essentially the same for both PC and PLC concrete,
while at the lower temperature, this reduced with
increasing LS content in concrete.
6 Durability performance
466
200
200
a)
180
180
PC
160
140
LS25
120
120
LS35
LS45
100
100
80
80
60
60
40
40
20
0.4
200
20
0.5
160
LS15
140
b)
0.6
W/C RATIO
c)
0.7
0.8
5
10
15
20
25
30
PERIOD OF MOIST CURING, days
180
160
140
120
100
80
60
40
20
10
20
30
40
50
60
70
80
b)
20 WEEK CARBONATION DEPTH, mm
Accelerated Test
a)
467
60
Exposure to Accelerated Environment
(4.0% CO2 for 20 weeks)
50
PC
LS15
40
LS25
LS35
30
LS45
20
10
0
10
20
30
40 50
60
28-DAY CUBE STRENGTH, N/mm
Fig. 4 Comparison of carbonation resistance of PC and PLC concretes at equivalent (a) w/c ratio (CEN exposure) and (b)
28-day cube strength (accelerated exposure) (curing; 20C water)
468
80
80
a)
b)
PC
LS15
LS25
60
60
LS35
LS45
40
40
20
20
0
0.40
0.45
0.65
0.70
20
40
60
28-DAY CUBE STRENGTH, N/mm
80
Fig. 5 Relationship between chloride diffusion and (a) w/c ratio and (b) 28-day cube strength of PC and PLC concretes
(curing; 20C water)
469
Mix
PC
PLC
LS15
LS25
LS35
LS45
Non-air-entrainedb
Air-entrainedb
0.52 (355)
0.65 (285)
0.58 (285*)
0.15
0.24
0.05
0.18
0.22
0.29
0.44
0.31
0.43
0.60
0.91
0.04
0.05
0.05
0.06
Abrasion resistance was assessed using an accelerated abrasion test machine, originally designed
at the Cement and Concrete Association [33]
(now British Cement Association) and modified
4
a)
b)
PC
ABRASION DEPTH, mm
LS15
LS25
LS35
LS45
2
2
Curing: 20C water
1
Cement content = 285 kg/m
w/c ratio = 0.65
0
10
20
30
LS CONTENT, %
40
0
10
20
30
40
50
28-DAY CUBE STRENGTH, N/mm
60
Fig. 6 (a) Effect of LS content on abrasion depth and (b) relationship between abrasion depth and 28-day cube strength of
PC and PLC concretes
470
8 Practical implications
The results from the study are of direct relevance
to engineers specifying cements to BS EN 197-1,
ie up to an LS level of 35%.
For engineering properties, PLC reduced the
cube strength of concrete and this effect increased
with LS content. Typical adjustments to the w/c
ratio necessary to account for this are described.
The effects of limited moist or low temperature
curing on strength were no greater for PLC
9 Conclusions
1.
80
70
PC
LS15
60
365 days
50
LS25
LS35
40
28 days
LS45
30
20
2.
2 days
10
0
0.4
0.6
0.8
1.0
1.2
W/PC RATIO
1.4
1.6
3.
471
4.
80
140
ISAT-10, ml/m/s x 10 -2
120
b) Chloride diffusion
PC
LS15
LS25
LS35
100
LS45
80
60
40
20
0.4
0.8
1.2
60
40
20
0
1.6
0.4
W/PC RATIO
60
0.8
1.2
1.6
c) Carbonation resistance
d) Abrasion resistance
ABRASION DEPTH, mm
CARBONATION DEPTH, mm
50
40
30
20
10
0
0.4
0.8
1.2
1.
1.6
0
0.4
0.8
1.2
1.6
W/PC RATIO
Fig. 8 Relationship between water/PC ratio and (a) initial surface absorption, (b) chloride diffusion, (c) carbonation
resistance and (d) abrasion resistance of PC and PLC concretes (curing; 20C water)
472
5.
Acknowledgements The authors would like to acknowledge the Department of the Environment, Transport and
the Regions (as known previously) and the Industrial
Partners for funding the reported work. Acknowledgement is also given to the significant contributions made by
the representatives of these organisations during the research, namely Messrs C.M. Adkins (Rugby Cement),
A.H. Ashbridge (ECC International Ltd), S.B. Desai
(Department of the Environment, Transport and the Regions), T.A. Harrison (Quarry Products Association), S.
Kelham (Blue Circle Industries PLC) and P. Livesey
(Castle Cement Ltd).
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