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TENOVA is a worldwide supplier of advanced technologies, products and engineering services for the
iron & steel and mining industries.
Tenova Mining & Minerals is a total integrated solutions provider to the global mining, bulk materials handling and
minerals beneficiation and processing sectors, offering innovative technological solutions and full process and
commodity knowledge across the mining industry value chain.
Tenova TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided
hundreds of complete systems, as well as individual machines to clients all over the world. Comminution systems for
milling and crushing requirements in mining and mineral processing are based on a track record dating back to the
1920s. Air pollution control, specialised handling equipment, and technology for the cement and fly ash industries and
pneumatic conveying, ensure selection of optimal processing options. A comprehensive after sales service is provided.
Bateman Engineered Technologies (previously part of the Bateman Engineering Group) is now trading as Tenova TAKRAF.
Tenova TAKRAF designs comminution systems for coal mining and preparation, industrial minerals, mining and
processing and other non-metallic mining and processing systems. Crushing systems include in-pit, primary, secondary,
tertiary and quaternary crushing systems. An extensive size reduction database from a significant number of
installations is used to recommend crusher models and sizes.
Tenova TAKRAF has the services of a world authority in semi-autogenous grinding (SAG) and is experienced in design
and construction of large autogenous grinding (AG) and SAG circuits. It has many rod and ball milling references.
MILL CONFIGURATIONS
Drives
Mills can be designed to operate using either
synchronous low speed motors driving the pinion
through a clutch system, or
asynchronous motors driving the pinion through a
reducer.
Motors can be WRIM or slip-ring type and can be offered
with an electronic variable speed controller if required.
Discharge Configuration
Grate discharge is normally used in AG, SAG and
some Ball Mill applications.
This screen grate installed near the discharge end of the
mill has slots to allow material to pass through. It
incorporates pulp lifters to assist with slurry discharge.
The grate and pulp lifters act in a similar way to a pump
in drawing material from the mill.
A discharge trunnion is typically used in ball mills
Overflow discharge allows for natural overflow of slurry
190
375
600
950
1,300
2,250
2,600
3,350
4,100
5,600
5,600
6,700
8,200
9,700
10,450
11,950
11,950
14,900
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
D
(feet)
MILL DIMENSIONS
L
EGL
(feet)
(feet)
12
14
16
18
20
22
24
26
28
28
30
32
32
32
34
34
36
36
5
6
7
8
8
10
10
10
10
14
12
14
14
16
15
17
15
19
4
5
6
6.75
6.75
8.5
8.5
8.5
8.5
12.5
10.5
12.5
12.5
14.5
13.25
15.25
13.25
17.25
D
(m)
MILL DIMENSIONS
L
(m)
EGL
(m)
3.66
4.27
4.88
5.49
6.10
6.71
7.32
7.92
8.53
8.53
9.14
9.75
9.75
9.75
10.36
10.36
10.97
10.97
1.52
1.83
2.13
2.44
2.44
3.05
3.05
3.05
3.05
4.27
3.66
4.27
4.27
4.88
4.57
5.18
4.57
5.79
1.22
1.52
1.83
2.06
2.06
2.59
2.59
2.59
2.59
3.81
3.20
3.81
3.81
4.42
4.04
4.65
4.04
5.26
55
0
90
150
225
275
300
350
375
525
750
950
1,120
1,300
1,500
1,680
1,875
3,000
3,750
4,100
4,500
6,750
D
(feet)
MILL DIMENSIONS
L
(feet)
EGL
(feet)
D
(m)
MILL DIMENSIONS
L
(m)
EGL
(m)
5
6
6
7
8
8
8
9
9
10
11
12
13
13
14
14
15
16.5
16.5
17
18
20
8
6
8
9
10
12
14
12
14
15
17
18
17
19
18
20
19
24
30
33
30
32
7.5
5.5
7.5
8.5
9.5
11.5
13.5
11.5
13.5
14.5
16.5
17.5
16.5
18.5
17.5
19.5
18.5
23.5
29.5
32.5
28.5
33
1.52
1.83
1.83
2.13
2.44
2.44
2.44
2.74
2.74
3.05
3.35
3.51
3.96
3.96
4.27
4.27
4.57
5.03
5.03
5.03
5.49
6.10
2.44
1.83
2.44
2.74
3.05
3.66
4.27
3.66
4.27
4.57
5.18
5.49
5.18
5.79
5.49
6.10
5.79
7.32
9.14
10.06
9.14
9.75
2.29
1.68
2.29
2.59
2.90
3.51
4.11
3.51
4.11
4.42
5.03
5.33
5.03
5.64
5.33
5.94
5.64
7.16
8.99
9.91
8.69
10.06
Solids
Ferrochrome
Ferromanganese
Ferrosilicon
Flint
Fluorspar
Gabbro
Glass
Gneiss
Gold Ore
Granite
Graphite
Gravel
Hematite
Magnetite
Wi
kWh/t
8.5
9.0
11.0
29.0
10.0
19.5
14.0
22.0
16.5
16.5
48.0
17.5
14.0
11.0
Solids
Taconite
Lead Ore
Lead-Zinc Ore
Limestone
Manganese Ore
Magnesite
Molybedum
Nickel Ore
Oil Shale
Phosphate Rock
Potash Ore
Pyrite Ore
Pyrrhotite Ore
Quartzite
Wi
kWh/t
16.0
13.0
12.0
14.0
14.0
12.5
14.0
15.0
17.5
11.0
9.0
9.5
11.0
11.0
Solids
Quartz
Rutile Ore
Shale
Silica Sand
Silicon Carbide
Slag
Slate
Sodium Silicate
Spodumene Ore
Syenite
Tin Ore
Titanium Ore
Trap Rock
Zinc Ore
Wi
kWh/t
15.0
14.0
17.5
15.5
28.5
11.5
16.0
15.0
11.5
14.5
11.5
14.0
21.5
13.5
These values are typical and should be determined by test work to confirm the Bond Wi before mill power requirements
are finalised.
AG
400 mm
SAG
400 mm
50 mm
15 mm
1m
100 mm
75 microns
10 mm
75 microns
ROD
75 microns
BALL
1 mm
20 microns
100 micron
10 micron
1 micron
Tenova TAKRAF
TAKRAF GmbH
Torgauer Strae 336
04347 Leipzig
Germany
phone +49 341 2423 500
fax +49 341 2423 510
sales@takraf.com
Bahnhofstrae 26
01979 Lauchhammer
Germany
phone +49 3574 854 0
fax +49 3574 854 100
service@takraf.com
Tenova S.p.A
Via Albareto, 31
16153 Genoa
Italy
phone +39 010 6054067
fax +39 010 6054710
bulkhandling@it.tenovagroup.com
www.tenovagroup.com
www.bet.bateman.com
TECHINT GROUP
Edition 1 August 2012