EPD - BANGALORE

SPECIFICATION NO.
EP-WEX-GFB/2013-14

Purchase Specification For

1 Ton Gas Fired Boiler

Technical specification for 1 Ton Gas Fired Boiler

DESCRIPTION
Boiler should be Horizantal, shell type fully packaged 3-pass smoke tube, fully wet back,
1
automatically controlled, with mono-bloc gas burner capable of firing LPG / Natural gas, Skid
mounted
2
Boiler should be complete with all mountings, accessories, controls etc.,
3

Boiler construction should be in accordance with the latest revision of Indian Boiler
Regulations 1950, Act 1923 applicable. All materials used should be approved and tested as
per relavent existing codes. All the welded joints should be as per code requirement

Boiler should be designed and constructed to generate steam at efficiency of 89 +/- 1% on net
calorific valve (NCV) basis. Efficiency should be demonstrated as per standard BS - 845 part1
indirect method.

TECHNICAL SPECIFICATION
1

Design Code/Approval

IBR

Capacity [steam output F&A 100C]

Design Pressure [Safety valve set pressure]

Fuel

NCV of fuel considered -NG

kcal/NM3

8500

NCV of fuel considered -LPG

kcal/kg

11000

Thermal Efficiency on NCV basis[%]

Fuel consumption at maximum output - NG

Nm3/h

Bidder to quote

Fuel consumption at maximum output - LPG

kg/h

Bidder to quote

10

Fuel supply rate - pressure and flow rate

m bar & kg/hr

Bidder to quote

11

Electric Supply

12

Feed water pump moter

kw

Bidder to quote

13

Combustion air fan motor

kw

Bidder to quote

14

Heating surface area - Boiler -

M2

Bidder to quote

15

Length

mm

Bidder to quote

kg/h

MINIMUM 1000

kg/cm2 (g)

10.54
NG/LPG

89 +/- 1%

AC, 3Phase, 415+/-5%V, 50+/-3% HZ, 4

Wire System

Page 1 of 7

EPD - BANGALORE

SPECIFICATION NO.
EP-WEX-GFB/2013-14

Purchase Specification For

1 Ton Gas Fired Boiler

16

Width

mm

Bidder to quote

17

Height

mm

Bidder to quote

18

Approx. Dry weight

Kgs

Bidder to quote

19

Flooded weight

Kgs

Bidder to quote

20

Burner turn down time

Seconds

Bidder to quote

21

Safety valve (inlet/Outlet) size

mm

Bidder to quote

22

Quantity of safety valves - 2nos

Nos

Bidder to quote

23

Main stop valve size

NB

Bidder to quote

24

Blow down valve size

NB

Bidder to quote

25

Auxilary valve size

NB

Bidder to quote

26

Water level gauage - Twin column type, size

NB

Bidder to quote

27

Flue gas outlet flange - dimensions

mm

Recommended

28

Flue gas duct dia

mm

Recommended

29

Feed water pump type/make vertical multistage

stainless steel centrifugal pump

30

Feed water pump head

31

Feed water flow

32

Total connected load

33

Chimney height. ( It is proposed to use existing

chimney of dimension dia 0.4 meter and height
10 meter)

34

Insulation on boiler

By supplier

35

Control cabling from control panel to boiler

mounting instruments

By supplier

36

Power cabling from control panel to all drive

motors for boiler

By supplier

37

Cable tray for above cabling

By supplier

Bidder to quote
meter WC

Bidder to quote

LPH

Bidder to quote

kw

Bidder to quote

meter

Bidder to confirm
suitability

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EPD - BANGALORE

Purchase Specification For

1 Ton Gas Fired Boiler

SPECIFICATION NO.
EP-WEX-GFB/2013-14

38

Structural supports for cabling tray

By supplier

39

Type of foundation

To be mentioned

40

Foundation for feed water pump

To be mentioned

Prefferd Make of bought out components

Burner - Mono-bloc

Riello / Ecoflam / Nuway

/ Weishaupt / Saacke

To be mentioned

Feed water pump

Wilo / Grundfoss / KSB /

Salmson

To be mentioned

Blower

Burner Manufacturer's
standard

To be mentioned

Sequence controller

Burner Manufacturer's
standard

To be mentioned

Photocell

Burner Manufacturer's
standard

To be mentioned

Mobrey Level controller

Malhotra

To be mentioned

Pressure gauges

Forbes Marshall / Fiebeg

To be mentioned

Electrical switch gears

Siemens / L&T / ABB /

Schneider

To be mentioned

Cables

Polycab / Finolex

To be mentioned

10

MCB

Siemens / L&T

To be mentioned

11

Pressure switches

Indfoss

To be mentioned

12

Water Level indicator

Teleflo / Tectrol / Leader

To be mentioned

13

Main steam stop valve & Mobrey Isolation valve

Forbes Marshall /
Uniklinger / BDK / Leader

To be mentioned

14

Steam and Water valves

Forbes Marshall /
Uniklinger / BDK / Leader

To be mentioned

15

Safety valve

Fainger Lesser / Sempell

/ Leader

To be mentioned

Page 3 of 7

EPD - BANGALORE

Purchase Specification For

1 Ton Gas Fired Boiler

SPECIFICATION NO.
EP-WEX-GFB/2013-14

16

Blow down valve

Levcon / Leader

To be mentioned

17

Non Return valve

Spirax Marshall / Leader

To be mentioned

18

Fusible plugs

To be mentioned

SCOPE OF SUPPLY
1

Gas fired package boiler complete with all accessories as specified such as
fuel system, FD fan, boiler mountings, motors, starters, etc. Foundation
bolts for all items to be supplied

By supplier

Two no.s feed water pump of adequate capacity and rating complete with
motor, stators etc.,

By supplier

Gas Train to regulate the Gas Pressure from 2 bar to 100-150 mbar.

By supplier

Details of instrumentation to be provided in technical offer

By supplier

Inter connecting piping, fittings etc.,

By supplier

Inter connected power & control wiring and instrument tubing etc.,

By supplier

Items required for installation, commissioning & start up of boiler

By supplier

Accessories -List to be provided

To be mentioned

Mountings & Fittings - List to be provided

To be mentioned

10

Drawings and Test certificates - After placement of P.O. and at the time of
commissioning conformation to be provided.

To be mentioned

SERVICES
1

Supervision of Erection & Commissioning.

By supplier

IBR Approval of boiler upto provisional firing order.

By supplier

All IBR formalities at site and its registration and expenses

involved thereof. To be quoted separately.

By supplier

Page 4 of 7

EPD - BANGALORE

Purchase Specification For

1 Ton Gas Fired Boiler

SPECIFICATION NO.
EP-WEX-GFB/2013-14

GUARANTEES
1

The boiler should be guaranted for trouble free operation for a

period of 1 year from the date of handing over.

By supplier

Performance guarantee runs should be conducted as per BS

845 part1 -1987 indirect test method after one month of
continuous trouble free operation

By supplier

Any defect due to fauty material / bad workmanship should be

rectified free of cost to the entire satisfaction of the purchaser.

By supplier

CONTROLS AND SAFETIES

To be mentioned

Pressure switch

2 or 3 nos

Photo resistant cell

1no

Sequence controller

1no

Modulating mechanism

1no

Low gas pressure switch

1no

Water level controller

2nos

SAFETY INTERLOCKS
Unsafe condition
1

High water level

Low water level

Extra low water level

Flame failure

Boiler high pressure

Instrument
Level controller
no.1
Level controller
no.1
Level controller
no.2 (Overriding
controller)
Photo cell
Safety valves Twin type

For firing positions of burner

Flame failure and audio
visual alarm
To control sequence of firing,
pre-purging, etc.,
Stepped / three stage
modulation
To trip burner with audio
visual alarm
To regulate feed water pump
operation and trip burner in
case of low level with audio
visual alarm

Action
Feed pump trip
Alarm & burner shut down
Alarm & lock-out
Alarm & burner trip
Lift & discharge

ADDITIONAL SAFETY FEATURES

1

Fusible plugs

2nos

To Discharge high
temperature

Peep hole for monitoring flame - front

and back side

2nos

To view

Explosion door

1 or 2 nos

To Discharge high pressure

gas

Page 5 of 7

EPD - BANGALORE

Purchase Specification For

1 Ton Gas Fired Boiler

SPECIFICATION NO.
EP-WEX-GFB/2013-14

INSTRUMENTATION
For feed water operation and
low water level alarm

Water level controllers

2nos

Over-ride controller

1no

Steam pressure gauge with cock

1no

Water level gauge assembly

2nos

Switch gears, relays, connectors

1set

Audio / visual alarm

1set

Pressure and temp. gauge with

thermostat

1set

For burner operation

Control panel

1no

For housing above

instruments and switch gears

1no

To monitor and display the

boiler efficiency on-line, using
necessary meters,
instrumentation and
hardware

Steam to fuel ratio monitoring system

for lock-out under extra low

water level alarm
For display of boiler steam
pressure
For display of water level in
the boiler
For individual controls of
equipment through control
panel
In case of unsafe operation
for lock-out under extreme
conditions

BATTERY LIMITS -SUGGESTED

1
Feed water: Inlet of feed water pump
2
Steam: Outlet of main steam stop valve
3
Steam: Outlet flange of steam safety valve
4
Fuel: Inlet of gas train
5
Flue gas: Inlet of chimney
6
Electrical power: Inlet of control panel
EXCLUSIONS - TOBE INDICATED

Page 6 of 7

EPD - BANGALORE

Purchase Specification For

1 Ton Gas Fired Boiler

SPECIFICATION NO.
EP-WEX-GFB/2013-14

Qualification criterion:
Sl.No

BHEL Standard Terms & Conditions

The vendor shall be an Original Equipment

Manufacturer (OEM).Dealers have to submit
authorization certificate from OEM

The vendor shall have qualified personnel,

their own adequate manufacturing /
integrating and testing facilities for the
equipment offered.
The vendor shall have proven track record for
manufacturing, supplying and successful
commissioning of IBR boilers , in the last 2
years
The vendor shall submit audited balance sheet
or tax returns or profit loss account for the last
3 years

Suppliers
confirmation
Yes / No

If Yes ,
Documentary
Evidence provided
for Compliance

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