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MastercamXTrainingTutorials–ProfessionalCoursewareMillLevel1
Date:June15,2009
Copyright©19842009InHouseSolutionsInc.Allrightsreserved.
Author:MarianaLendel
ISBN:9781926566306
Notice
InHouseSolutionsInc.reservestherighttomakeimprovementstothismanualatanytimeandwithout
notice.
DisclaimerofAllWarrantiesandLiability
InHouseSolutionsInc.makesnowarranties,eitherexpressorimplied,withrespecttothismanualor
withrespecttothesoftwaredescribedinthismanual,itsquality,performance,merchantability,orfitness
foranyparticularpurpose.InHouseSolutionsInc.manualissoldorlicensed"asis."Theentireriskasto
itsqualityandperformanceiswiththebuyer.Shouldthemanualprovedefectivefollowingitspurchase,
thebuyer(andnotInHouseSolutionsInc.,itsdistributor,oritsretailer)assumestheentirecostofall
necessaryservicing,repair,orcorrection,andanyincidentalorconsequentialdamages.Innoeventwill
InHouseSolutionsInc.beliablefordirect,indirect,orconsequentialdamagesresultingfromanydefect
inthemanual,evenifInHouseSolutionsInc.hasbeenadvisedofthepossibilityofsuchdamages.Some
jurisdictionsdonotallowtheexclusionorlimitationofimpliedwarrantiesorliabilityforincidentalor
consequentialdamages,sotheabovelimitationorexclusionmaynotapplytoyou.
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HouseSolutionsInc.
Trademarks
Microsoft,theMicrosoftlogo,MS,andMSDOSareregisteredtrademarksofMicrosoftCorporation;
MastercamVerifyiscreatedinconjunctionwithSiriusSystemsCorporation;Windows95,WindowsNT;
andWindowsXPareregisteredtrademarksofMicrosoftCorporation.
Acknowledgements:
SpecialThanksto:
ChrisLangforhishelprevisingthisbook.
InHouseSolutionsteamfortheirrecommendationsandinput.
Sincerely,
MarianaLendel
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
2DGEOMETRYCOURSECONTENT
STARTINGMASTERCAM ................................................................................................................................................3
OVERVIEWOFTHEGRAPHICUSERINTERFACE.............................................................................................................3
SETTINGTHETOOLBARSTATEFORMILL ......................................................................................................................4
SETTINGTHEGRID .........................................................................................................................................................5
NAVIGATETHROUGHMASTERCAM ..............................................................................................................................6
THERIGHTMOUSECLICKMENU.................................................................................................................................10
EXERCISECREATINGPOINTPOSITIONS .......................................................................................................................12
EXERCISECREATINGRECTANGLES...............................................................................................................................13
EXERCISECREATINGLINES...........................................................................................................................................13
EXERCISECREATINGFILLETS........................................................................................................................................15
EXERCISEUSINGTHETRIMCOMMANDS ....................................................................................................................16
CREATEDRAWING#1 .................................................................................................................................................18
CREATEDRAWING#2 .................................................................................................................................................20
EXERCISECREATINGARCS ...........................................................................................................................................20
ANGLEMEASUREMENT ...............................................................................................................................................21
EXERCISECREATINGARCSPOLAR ...............................................................................................................................21
EXERCISEUSINGXFORMMIRROR ...............................................................................................................................22
EXERCISEUSINGXFORMTRANSLATE ..........................................................................................................................23
EXERCISEUSINGBREAK ...............................................................................................................................................24
EXERCISEUSINGJOIN ..................................................................................................................................................25
CREATEDRAWING#3 .................................................................................................................................................25
CREATEDRAWING#4 .................................................................................................................................................26
EXERCISEUSINGXFORMOFFSET.................................................................................................................................26
CREATEDRAWING#5 .................................................................................................................................................27
CREATEDRAWING#6 .................................................................................................................................................28
EXERCISEUSINGXFORMROTATE................................................................................................................................28
CREATEDRAWING#7 .................................................................................................................................................29
CREATEDRAWING#8 .................................................................................................................................................29
CREATEDRAWING#9 .................................................................................................................................................30
EXERCISECREATINGTANGENTARCS ..........................................................................................................................31
EXERCISECREATINGTANGENTLINES..........................................................................................................................32
EXERCISEUSINGPOLYGON..........................................................................................................................................33
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
CREATEDRAWING#10 ...............................................................................................................................................33
CREATEDRAWING#11 ...............................................................................................................................................34
CREATEDRAWING#12 ...............................................................................................................................................34
CREATEDRAWING#13 ...............................................................................................................................................35
CREATEDRAWING#14 ...............................................................................................................................................35
CREATEDRAWING#15 ...............................................................................................................................................36
CREATEDRAWING#16 ...............................................................................................................................................37
CREATEDRAWING#17 ...............................................................................................................................................37
EXERCISEUSINGANALYZE ...........................................................................................................................................38
EXERCISECHANGEATTRIBUTES ..................................................................................................................................39
MANAGINGLEVELS......................................................................................................................................................40
REVIEWEXERCISECHANGINGATTRIBUTES ................................................................................................................42
CREATEDRAWING#18 ...............................................................................................................................................43
CREATEDRAWING#19 ...............................................................................................................................................43
CREATEDRAWING#20 ...............................................................................................................................................44
CREATEDRAWING#21 ...............................................................................................................................................44
CREATEDRAWING#22 ...............................................................................................................................................44
DIMENSIONTHEGEOMETRY.......................................................................................................................................45
OPTIONAL–SOLIDDRAWING#2 ................................................................................................................................46
EXERCISEANALYZINGTHECHAINS..............................................................................................................................47
CONVERTINGDRAWINGSFROMDIFFERENTCADPACKAGES.....................................................................................50
CUSTOMIZINGTHEBUTTONSANDKEYMAPPING......................................................................................................56
Page2
ProfessionalCoursewareMillLevel12DTOOLPATHCREATION
2DTOOLPATHCREATIONCONTENT
CHAININGOPTIONS.....................................................................................................................................................64
DRAWING#1...............................................................................................................................................................66
MACHINEDEFINITION .................................................................................................................................................66
PROPERTIES .................................................................................................................................................................66
CONTOURTOOLPATH..................................................................................................................................................67
ABOUTOPERATIONSMANAGER .................................................................................................................................72
USINGBACKPLOTTOVERIFYTHETOOLPATHS. ..........................................................................................................72
CHECKINGTHETOOLPATHSUSINGVERIFY. ................................................................................................................74
MODIFYTHETOOLPATHPARAMETERSADDINGMULTIPASSESANDDEPTHCUTS. ...................................................75
POSTPROCESSINGTHEFILE. .......................................................................................................................................76
DRAWING#3.MCX ......................................................................................................................................................76
POCKETTOOLPATH......................................................................................................................................................76
ROUGHPOCKETUSINGALARGETOOLTOREMOVETHEMATERIALINTHEPOCKET ................................................77
FINISHTHEPOCKET .....................................................................................................................................................78
REMACHININGTHEPOCKET ........................................................................................................................................79
SPOTDRILLTHEHOLES................................................................................................................................................80
DRILLINGTHEHOLES ...................................................................................................................................................81
TAPPINGTHEHOLES....................................................................................................................................................81
FACINGTOOLPATH ......................................................................................................................................................83
RENUMBERTHETOOLS ...............................................................................................................................................85
CONTOUR.MCX............................................................................................................................................................85
LEARNINGMOREABOUTINCREMENTALVALUES.DEPTHSETTOINCREMENTAL ....................................................85
MACHININGTHETOPSTEP..........................................................................................................................................86
MACHININGTHEBOTTOMSTEP .................................................................................................................................87
TOPOFTHESTOCKSETTOINCREMENTAL..................................................................................................................88
MACHINEALLTHREEPOCKETS....................................................................................................................................88
CHAMFERPART2D.MCX ...............................................................................................................................................90
SLOTMILLING ..............................................................................................................................................................90
CONTOURRAMPTOMACHINETHETHROUGHSLOT .................................................................................................92
CIRCLEMILLTOOLPATH...............................................................................................................................................94
SETUPANEWPLANEANDORIGINTOMACHINETHEBOTTOM.................................................................................95
REMACHINETHEOUTSIDECONTOUR .......................................................................................................................100
ProfessionalCoursewareMillLevel12DTOOLPATHCREATION
CONTOURCHAMFER .................................................................................................................................................100
REVIEWINGEXERCISEDRAWING#4.MCX ..............................................................................................................102
SPOTDRILLINGTHE9/1612TAPHOLES ..................................................................................................................107
DRILLINGTHE9/1612TAPTHROUGHHOLES..........................................................................................................108
TAPPINGTHE9/1612TAPHOLES ............................................................................................................................108
ADDASPOTDRILLINGOPERATIONBEFORETHEDRILLINGOPERATION ..................................................................109
USETABSINCONTOUR .............................................................................................................................................110
MACHININGAPOCKETWITHISLANDSOFDIFFERENTHEIGHTS...............................................................................114
DRAWING#18.MCX ..................................................................................................................................................116
REMACHININGTHEPOCKETTOREMOVELARGEAMOUNTSOFMATERIAL.............................................................117
REMACHININGTHEPOCKETTOREMOVEMOREMATERIAL ....................................................................................118
REMACHININGTHEPOCKETTODOAFINALCLEANUP.............................................................................................119
ENGRAVINGINHOUSESOLUTIONSANDMASTERCAMUSINGACONTOURTOOLPATH .........................................120
CIRCMILL.MCX ...........................................................................................................................................................121
SOLIDSELECTION.......................................................................................................................................................121
CIRCLEMILLTHE2”DIAMETERHOLES......................................................................................................................123
CONTOURTHEOUTSIDECONTOUR ..........................................................................................................................124
REVIEWEXERCISE2DPOCKET.MCX .........................................................................................................................126
SPOTDRILLINGTHE0.52DIAMETERHOLESBYADDINGTHEMTOTHESPOTDRILLINGOPERATION......................133
DRILLINGTHE0.52DIAMETERTHROUGHHOLES .....................................................................................................133
CIRCLEMILLINGTHE0.52DIAMETERTHROUGHHOLES...........................................................................................134
CONTOURWITHRAMPPLUNGETOOLPATH.............................................................................................................136
RAMPPLUNGE&OPENPOCKETTOOLPATH.............................................................................................................138
FINISH&ROUGHTHECORNERUSINGRAMPPLUNGE ............................................................................................138
ROUGH&FINISHTHEOPENPOCKET ........................................................................................................................139
SOLIDDRAWING#2.MCX ..........................................................................................................................................140
EXPORTTOALIBRARYTHEDRILLING&TAPPINGOPERATIONS ...............................................................................151
IMPORTFROMALIBRARYTHEDRILLING&TAPPINGOPERATIONS .........................................................................152
IMPORTFROMANEXISTINGPARTALLTHEOPERATIONSTOMACHINEANEWPART ............................................153
2DHIGHSPEEDPEELMILLTOOLPATH ......................................................................................................................153
MACHINETHEINSIDESLOTBYSELECTINGTWOCHAINS. ........................................................................................154
MACHINETHEOPENSLOTBYSELECTINGONECHAIN..............................................................................................156
2DHIGHSPEEDTOOLPATHS......................................................................................................................................158
2DHIGHSPEEDCOREMILLTOOLPATH .....................................................................................................................158
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ProfessionalCoursewareMillLevel12DTOOLPATHCREATION
COREMILL .................................................................................................................................................................159
MACHINETHELEFTPOCKETUSING2DHIGHSPEEDAREAMILLTOOLPATH............................................................160
COPYTHEOPERATIONANDRECHAINTHEGEOMETRYSELECTINGTHERIGHTSIDEPOCKET..................................161
MACHINETHEMIDDLEPOCKETATADEPTHOF1.0" ...............................................................................................161
REMACHINEALLTHREEPOCKETUSING2DHIGHSPEEDRESTMILL.........................................................................162
MACHINE0.25DEEPSTEPUSING2DHIGHSPEEDBLENDMILL................................................................................163
MACHINETHEOPENSLOTBYSELECTINGONECHAIN..............................................................................................164
TRANSFORM–MIRRORTOOLPATH ..........................................................................................................................165
IMPORTTHETOOLPATHFROM2DPOCKET.MCX ......................................................................................................166
TRANSFORM–MIRROR.............................................................................................................................................167
WIREFRAMESWEPTTOOLPATH................................................................................................................................168
POCKETWITHTAPEREDANGLEISLANDTOOLPATH .................................................................................................170
WIREFRAMERULEDTOOLPATH ................................................................................................................................172
WIREFRAMERULEDTOOLPATH;WITHOUTCONSTANTZCUTTING .........................................................................174
FEATUREBASEDMACHINING....................................................................................................................................175
FBMDRILL..................................................................................................................................................................177
Page63
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
Tips:TrimtoPointtrimsorextendsacurvetoapointoranydefinedpositioninthegraphicswindow.Ifthe
pointthatyouenterdoesnotlieontheselectedentity,Mastercamcalculatestheclosestpositiononthe
entityandtrimstheentitytothatpoint.
EnableTrimtoPointbutton .
Selecttheentitytotrim/extendandthenselectthepoint.SelecttheOK buttontoexitthe
command.
CREATEDRAWING#1
FullSizeDrawingscanbefoundatthebackoftheBook
Usethefollowingcommands;
CreateRectangle
CreateLineEndpoint
CreateFillet
Trim1Entity
TrimDivide
CreateRectangle
EnterthevaluesasshownandenableAnchortocentericon
SelecttheOrigin(middleofthegrid)astherectangleanchor.
ScreenFit
Applybuttontofinishtherectangleandcontinuewiththesamecommand.
Repeatthestepforthe6by4rectangle.
PressEsctoexittherectanglecommand.
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ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
CreateLineEndpoint
EnabletheHorizontaliconanddraw(sketch)thefirsthorizontalline.
EntertheYvalue=0.75
PressEntertwicetofinishtheline.
Drawthesecondline
EntertheYvalue=0.75
PressEntertwicetofinishtheline.
EnabletheVerticaliconanddraw(sketch)theverticalline.
EntertheXvalue=1.0
PressEntertwicetofinishtheline.
PressEsctoexitthecommand.
CreateFillet
EntertheRadius=0.5
Selectthetwolinesbetweenwhichyouneedtocreatefillet.
Repeatthestep3times.
Notethatthelinesareautomaticallytrimmedwiththearc.Thisis
becausethetrimbuttonwasbydefaultenabled.
PressEsctoexitthecommand.
Trim/Break/Extend
EnabletheTrim1entityicon
Firstselectoneofthehorizontallinesastheentitytotrim/extend.
Secondselecttheverticallineuptowhichyouaretrimming
/extendingthefirstline.
Notetoselectalwaysthelinetotrimonthesidethatyouarekeepingafterthetrimming.
Repeatthesteptotrimthesecondhorizontalline.
EnableDivideicon.
Selecttheverticallinesomewherebetweenthetwohorizontal
lines.
SavethefileinyourStudentfolder.
Page19
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
CREATEDRAWING#2
Usethefollowingcommands;
CreateRectangle
CreateLineParallel
TrimDivide
CreateFillet
Tips:Aftercreatingthetworectangles,createtheparallellinesforthebottomhalfonly.Trimdividethe
bottomlineandtheninsertthefillets.
Createtheparallellinesfortheupperhalf,andthenfilletthecorners.
EXERCISECREATINGARCS
Resources–Downloadthefilefromwww.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectCreate_Arc.mcx
Create
Arc
CircleCenterPoint
EntertheRadius=1.0andselectthepointasthecenterlocation.SelecttheApplybuttonto
continueinthesamecommand.
EntertheDiameter=1.0andselectthepointasthecenterlocation.SelecttheOKbuttontoexit.
Create
Arc
CreateArcEndpoints
Page20
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
EntertheRadius=0.25.Selectthefirstpoint,selectthesecondpoint.Thesystemgivesallpossible
results.Selectthearcthatyouwanttokeep.SelecttheApplybuttontocontinueinthesame
command. .Followingthesamestepscreatetheotherarc.Selectthe
OKbuttontoexit.
ANGLEMEASUREMENT
MastercammeasurespositiveanglesinCounterClockwisedirectionasshowninthefollowingpicture.It
alsogeneratesarcsinCCWdirection.
Thesameanglecanbegivenasapositiveangle335deg.
orasanegativevalue25deg.
EXERCISECREATINGARCSPOLAR
Resources–Downloadthefilefromwww.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectCreate_Arc_polar.mcx
Create
Arc
ArcPolar
EntertheRadius=0.5;entertheStart
Angle=0andtheEndAngle=125.SelecttheOriginasthecenterpoint.SelecttheOKbuttonto
exit.
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ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
TosettheotherparametersofthearcuseTabkey.Notethatthediametervalueisautomaticallychangedby
thesystembasedontheradius.
Create
Arc
ArcPolarEndpoints
Tips:EnableEndpointicon .SelecttheEndPointasshown,EntertheRadius=0.5;EntertheStartAngle
=180andtheEndAngle=270+55.SelecttheApplybuttontocontinueinthesamecommand.
Tips:EnableStartpointicon .SelecttheStartPointasshown,EntertheRadius=0.5;EntertheStart
Angle=0andtheEndAngle=180.SelecttheOKbuttontoexit.
Create
Arc
ArcPolar
Tips:Selectthepointasthecenterpoint,EntertheRadius=0.5sketchtheinitialanglebyselectingthe
midpointofthelowerlineandsketchthefinalbyselectingthemidpointoftheupperline.SelecttheOK
buttontoexit.
EXERCISEUSINGXFORMMIRROR
Resources–Downloadthefilefrom
www.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectMirror.mcx
Xform
XformMirror
Mirroringistheprocessofcreatingreverseimagesofentitiesbyreflectingthemsymmetricallywithrespectto
adefinedaxis.Youhavetheoptiontomoveorcopytheoriginalentitieswithinthedrawing.
TipsfortheuppershapeSelecttheentitiestomirrorusingwindowselection.ToenableWindowSelection
holddowntheCtrlkeywhenyouselectthefirstcorner.
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ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
Mirrorthegeometrytwice;onceaboutXaxis,thenaboutYaxis.
TipsforthemiddleshapeSelectbothcontourstomirrorusingchainselection.ToenableChainSelectionhold
downtheShiftkeyandselectoneentityofthecontouratatime.EnabletheSelectLinebuttonintheMirror
dialogbox. andselecttheredcolorlineinthegraphicarea.
TipsforthelowershapeSelectbothcontourstomirrorusingChainSelectionandenableSelect2points
button intheMirrordialogbox.Selecttwooftheopenendsofthecontours.
EXERCISEUSINGXFORMTRANSLATE
ResourcesDownloadthefilefrom
www.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectTranslate.mcx
Xform
Translate
Translatemovesselectedentitiesoroneormorecopiesoftheentitiestonewpositionswithoutalteringthe
orientation,size,orshapeoftheentities.
Tips:fortheuppershapes:
Selecttheentitiestotranslate,thenhitEnterbutton.IntheTranslatedialogboxenableCopy;
enterthenumber#2;enterthevaluesforDeltaXandY.SelecttheApplybuttontocontinue.
Tips:forthemiddleshape:
Selecttheentitiestotranslate,thenhitEnterbuttontoendtheselection.IntheTranslatedialog
boxenableMove;enterthenumber#1.ClickonSelectFrompointbutton andselectthepoint
totranslatefromthelowerleftcorneroftherectangle.Selectthepointinthecenterasthepointto
translateto.SelecttheApplybuttontocontinue.
Tips:forthelowershapes.
Selecttheentitiestotranslate,thenhitEnterbuttontoendtheselection.IntheTranslatedialog
boxenableCopy;enterthenumber#2;entertheAngle=35andtheLength=2.0inthePolar
settings.SelecttheOKbuttontoexit.
Page23
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
EXERCISEUSINGBREAK
Resources–Downloadthefilefromwww.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectBreak.mcx
Breakcommandsgivesyouoptionforbreaking
curvesintomultiplesegments.Joincommandjoins
collinearlines,arcsthathavethesamecenterand
radius,orsplinesthatwereoriginallycreatedasthe
sameentity.
Edit
Trim/Break
BreakTwoPieces
Tips:Selecttheentitytobreak,selecttheMidpointwhereyouwanttobreaktheselectedentity.
Tips:Selecttheentityneartheendpointthatyouwanttousetocalculatelength,andenterthelengthinthe
RibbonBar.
Edit
Trim/Break
Trim/Break/Extend
Tips:Selectthelineinthegraphicswindow.Tobreakthislinebythespecifedamoutenterintheextension
Page24
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
EXERCISEUSINGJOIN
Resources–Downloadthefilefromwww.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectJoin.mcx
Edit
Joinentities
TheJoincommandisusedtojoincollinearlines,arcsthat
havethesamecenterandradius,orsplinesthatwere
originallycreatedasthesameentity.
Tips:Selecttheentitiestojoin.PressEntertoendthe
selection.
CREATEDRAWING#3
Usethefollowingcommands;
CreateRectangle
CreateLineParallel
CreateArcPolar
CreateArcCircleCenterPoint
Trim1Entity
Deletetheconstructionlines
XformMirroraboutXaxis
XformMirroraboutYaxis
XformTranslate(togivethepartdepth)
Tips:Createjusta1/4oftheentiregeometryandthen,Mirrorthegeometrytwice;onceaboutXaxis,then
aboutYaxis.
Page25
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
CREATEDRAWING#4
Usethefollowingcommands;
CreateRectangle
CreateLineParallel
CreateFillet
CreateArcCircleCenterPoint
Tips:Afteryoucreatethe9.5by6.5rectangle,createtheparallellinesnecessaryforthefirstpocket.By
filletingthecornersthegeometrywillbecleanedup.Createtheparallellinesforthesecondpocketandfillet
itscorners.Fillettheoutsiderectangleandusethecenterlocationofthefilletarcstocreatethe9/16andthe
3/8circles.
EXERCISEUSINGXFORMOFFSET
Resources–Downloadthefilefromwww.emastercam.com/files/x4_ptgmilllevel1.html
File
Open
SelectOffset.mcx
Offsetsasingleentitymovesorcopytheentityatadefineddistanceanddirection.Thedirectionis
perpendiculartothecurveateverypointalongthecurverelativetothecurrentconstructionplane.
Xform
Offset
Tips:SelectthetypeofoperationtoperformCopy;numberofsteps#3;enterthevalueforOffsetdistance=
0.25;selecttheentityinthegraphicswindow.Clickononesideoftheselectedentitytoindicatetheoffset
direction.SelecttheApplybuttontocontinue.
Page26
ProfessionalCoursewareMillLevel12DGEOMETRYCREATION
ChangetheOffsetsettingsandselectthearcandthesidetoindicatetheoffsetdirection.Select
theOKtoclosethedialogbox.
Offsetschainsofcurvesdisplacesthembyadefineddistanceanddirectionandoptionallyadepth.The
offsetisperpendiculartothechainsofcurvesateverypositionalongthecurvesrelativetothecurrent
constructionplane.
Xform
OffsetContour
Tips:SelectthecontourandthentheOKbuttontoexitChaining. EnableCopy;entertheDistance=
0.225andselecttheOKbutton .Inthegraphicwindowyoushouldseetheresultedcontourwillbe
displayedinmagentacolor.Makesurethatitisoutsidetheoriginalcontour(inred).Otherwise,select
Page27