QJ330 1107 English PDF

operators manual
Doc. no. S 222.166 en
SANDVIK CJ211:01
This document is valid for:
Serial no. / Machine no.
Sign.
SANDVIK CJ211:01
Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik SRP AB. All data and information in this manual may be
changed without further notice. Reservations for misprints.
Document number: S 222.166 en
Issue: 20070625
Version: 1
Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 6
1.1.1 Document information.............................................. 8
1.2 Operating principles of a jaw crusher ................................... 9
1.2.1 Description ............................................................. 10
2. Safety precautions
2.1 Hazard information .............................................................
2.1.1 Warning signs ........................................................
2.1.2 Risk levels..............................................................
2.1.3 Prohibition signs.....................................................
2.1.4 Mandatory signs.....................................................
2.2 Personnel............................................................................
2.2.1 Personal protection ................................................
2.3 General safety precautions.................................................
2.3.1 Machine safety guards...........................................
2.3.2 Electrical safety......................................................
2.3.3 Welding ..................................................................
2.3.4 Hydraulic systems..................................................
2.3.5 Lifting and moving loads ........................................
2.3.6 Feed and jams .......................................................
2.4 Emissions ...........................................................................
2.4.1 Dust........................................................................
2.4.2 Noise......................................................................
2.4.3 Radioactivity...........................................................
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19
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21
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3. Technical data
3.1 General data ....................................................................... 24
3.2 Processing data .................................................................. 24
4. Start up the jaw crusher

4.1 General ............................................................................... 26
4.1.1 Getting started ....................................................... 26
4.1.2 Running-in.............................................................. 27
CJ211:01
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Sandvik SRP AB Doc. no. S 222.166 en Ver. 1
Table of contents
5. Inspection and care

5.1
5.2
5.3
5.4
General ............................................................................... 30
Routine inspection and care ............................................... 31
Recommended tool box ...................................................... 32
Crushing chamber............................................................... 33
5.4.1 Jaw plates .............................................................. 33
5.4.2 Deflector plate ........................................................ 34
5.4.3 Clamping bar.......................................................... 34
5.4.4 Wear plate .............................................................. 35
5.4.5 Jaw shim plate ....................................................... 35
5.4.6 Support bar ............................................................ 35
5.4.7 Cheek plate ............................................................ 35
5.5 Setting adjustment system.................................................. 36
5.5.1 Toggle plate............................................................ 36
5.5.2 Toggle seat............................................................. 36
5.6 Setting measurement.......................................................... 37
5.6.1 Setting measuring gauge ....................................... 37
5.6.2 Gauge for CSS....................................................... 37
5.6.3 Measuring instructions ........................................... 38
6. Lubrication
6.1 General ............................................................................... 40
6.1.1 Manual lubrication .................................................. 40
6.1.2 Lubricant requirements........................................... 42
7. Crushing chamber
7.1 Exchanging clamping bars..................................................
7.1.1 Removing clamping bar .........................................
7.1.2 Installing clamping bar............................................
7.2 Exchanging jaw plates ........................................................
7.2.1 Removing jaw plate................................................
7.2.2 Installing jaw plate ..................................................
7.3 Exchanging wear plates......................................................
7.3.1 Removing wear plate .............................................
7.3.2 Installing wear plate ...............................................
7.4 Exchanging support bars ....................................................
7.4.1 Removing support bar ............................................
7.4.2 Installing support bar ..............................................
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CJ211:01
Table of contents
7.5 Exchanging deflector plate .................................................
7.5.1 Removing deflector plate .......................................
7.5.2 Installing deflector plate .........................................
7.6 Exchanging cheek plates....................................................
7.6.1 Removing cheek plate ...........................................
7.6.2 Installing cheek plate .............................................
7.7 Exchanging jaw shim plates ...............................................
7.7.1 Removing jaw shim plate .......................................
7.7.2 Installing jaw shim plate .........................................
54
54
55
57
58
59
61
61
63
8. Setting adjustment system

8.1
8.2
8.3
8.4
General ...............................................................................
Setting adjustment ..............................................................
Pre-loading of retraction cylinder ........................................
Hand pump .........................................................................
8.4.1 Setting the hydraulic pressure ...............................
8.4.2 Changing the discharge setting .............................
8.5 Setting hydraulics (option) ..................................................
8.5.1 Setting the hydraulic pressure ...............................
8.5.2 Changing the discharge setting .............................
66
67
68
69
69
70
71
71
73
9. Troubleshooting
9.1 Faults and suggested corrective actions ............................ 76
10. Automatic lubricator (option)

10.1 General ............................................................................... 80
10.1.1 Automatic lubrication.............................................. 80
10.1.2 Lubricant requirements .......................................... 84
CJ211:01
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Table of contents
CJ211:01
1. Introduction
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.
CJ211:01
5
1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a crusher component in a
crushing and screening unit or site within an aggregate, recycling or mining
process. It can also be configured as a stand-alone machine complete with
motor, motor support, V-belts and pulley, and guards. The machine reduces
the size of rocks, minerals, recycling material and similar materials. This
crusher component has been exclusively designed for these applications. It is
not the responsibility of Sandvik SRP AB to secure the design and usage for
the complete aggregate, recycling or mining process. Sandvik SRP AB will
not accept any liability for damage to equipment or injury to personnel
caused by unauthorized or improper use or modification of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Stationsplan
SE-233 81 Svedala
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik SRP AB company, agent or representative, or
the manufacturer directly:
Sandvik SRP AB
Service department
SE-233 81 Svedala
Sweden.
Telephone
+46 (0)40 409000
Telefax
+46 (0)40 409260
CJ211:01
1. Introduction
Identification
The figure below shows an example of the crushers identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning this specific equipment.
Enter the serial number of the associated machine in the intended field on the
second page of this manual (the copyright page).
8
7
1
1
2
3
4
5
6
7
8
Machine type
Part number
Serial number
Mass (kg)
Order number
Manufacturer
Year of manufacture
CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area. Sandvik
SRP AB will not take responsibility for this compliance when a customer
modifies the jaw crusher in any way.
CJ211:01
7
1. Introduction
1.1.1 Document information

Purpose of this Operators manual
The purpose of this Operators manual is to provide the operator with
information on how to handle and operate this Sandvik equipment.
It is important to:
keep the manual for the lifetime of the equipment
pass the manual on to any subsequent holder or user of the equipment
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
SRP AB manufacturing plant.
Technical publications
Technical publications related to installation and operation of this equipment
are:
Installation manual (IM)

Wear parts catalog (WPC)
Operators manual (OM)

When ordering technical publications, always specify the language and quote
the machine serial number.
Technical publications related to maintenance of this equipment are:
Maintenance manual (MM)
Spare parts catalog (SPC)
These publications are only available to trained maintenance personnel.
Sandvik SRP AB can provide adequate training and authorize personnel.
Read more about the document structure and accompanying work roles in
section 2.2 Personnel.
Number of pages
This document contains a total of 86 pages.
Feedback
If you have comments on this Operators manual or problems connected to
the jaw crushers documentation, send an e-mail to:
manuals.srp@sandvik.com
CJ211:01
1. Introduction
1.2 Operating principles of a jaw crusher

In a jaw crusher the process material is crushed between two rigid surfaces.
The motion of the moving surface is independent of the load on the jaw
crusher. The crushing action is achieved by the movement of the moving
jaw (3), which together with the stationary jaw (4) and the cheek plates (2)
form the crushing chamber. Individual pieces of the process material (e.g.
rock or ore) are nipped, compressed and crushed between the two jaws.
The quality and quantity of the produced process material is a product of the
interaction between the jaw crusher and the process material. The geometry
of the crushing chamber, the dynamics of the jaw crusher and the process
material are the most important factors.
The power from the motor is transferred through V-belts to one of the
flywheels (1) that are mounted on the eccentric shaft (5). The rotation of the
eccentric shaft and the movement of the toggle plate (6) cause an elliptical
motion of the moving jaw. When the distance between the jaws decreases,
the incoming process material will be subjected to a compressing stress and
thereby crushed. When the moving jaw moves away from the stationary jaw,
the process material is able to flow down through the chamber.
The jaw plates must be regularly reversed or replaced as they are
continuously worn. Read more in section 5. Inspection and care.
1
1
2
3
4
5
6
Flywheel
Cheek plate
Moving jaw
Stationary jaw
Eccentric shaft
Toggle plate
2
3
4
6
CJ211:01
9
1. Introduction
1.2.1 Description
The following figures show an overview of the jaw crushers nomenclature
and components.
Bottom view
1 Flywheel
2 Eccentric shaft
(concealed)
3 Frame
4 Front frame end
5 Fastening for cheek plate
6 Foot
7 Hydraulic cylinder wedge
8 Setting wedge
(concealed)
9 Support bar
10 Retraction cylinder
11 Back frame end
1
2
3
4
5
6
10
11
Top view
12
13
14
15
16
17
18
19
10
Bearing housing
Moving jaw
Counterweight
Deflector plate
Clamping bar
Cheek plate
Jaw plate moving
Jaw plate stationary
12
13
14 15 16 17
18
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CJ211:01
1. Introduction
Top view with drive and guards
20
21
22
23
Guard over V-belts and flywheel

Motor
Motor support
Guard over free flywheel
20
21
22
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CJ211:01
Sandvik SRP AB Doc. no. S 222.166 en Ver.

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1. Introduction
This page is intentionally left blank
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CJ211:01
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
CJ211:01

1
13
2.1 Hazard information

2.1.1 Warning signs
General danger
Dangerous voltage
Risk of crushing
Hanging load
Risk of crushing
Flying fragments
2.1.2 Risk levels

Throughout the manual, level of risk is indicated as DANGER,
WARNING or CAUTION. The DANGER and WARNING levels
are accompanied by a warning sign (see above).
Failure to observe information marked DANGER! can result in lifethreatening injuries!
DANGER!
Failure to observe information marked WARNING! can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION!
Failure to observe information marked CAUTION! can result in damage to equipment!
2.1.3 Prohibition signs
Do not remove
guards
2.1.4 Mandatory signs
Disconnect current
before any work
14
Read the manual
CJ211:01
2.2 Personnel
All work on the equipment is to be carried out only by trained or authorized
personnel.
Trained means that the person in question has been given practical
instruction by an authorized person on how the various tasks are to be
carried out.
Authorized means that a person has undergone a theoretical and
practical test of knowledge, organized by Sandvik SRP AB. He/she is
therefore judged to have the knowledge and competence to carry out
the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by
Sandvik SRP AB as belonging to one of three categories work roles
based on different competence profiles. These three work roles are:
Installation
Operation
Maintenance
Sandvik SRP AB provides technical documentation appropriate to all three
work roles:
Installation manual
Operators manual and Wear parts catalog
Maintenance manual and Spare parts catalog
Sandvik SRP AB can provide adequate training for all three work roles and
can carry out authorization of trained personnel.
The technical documentation from Sandvik SRP AB covers only work on the
production equipment itself it does not cover work tasks associated with
other equipment or routines at the site.
It is the responsibility of the plant management to assign responsibility for:
The production equipment and the work area around the equipment
All personnel in the vicinity of the equipment
Compliance with national and local safety regulations
Checking that all safety devices are fully operational
Sandvik SRP AB declines all responsibility for injury or damage resulting
from non-compliance with the instructions in this manual.
CJ211:01

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2.2.1 Personal protection

Sandvik SRP AB strongly recommends that personal protective equipment is
always worn when working in the vicinity of the equipment.
The Sandvik SRP AB recommendation for personal protective equipment
includes:
Ear protection
Safety helmet
Eye protection
Protective gloves
Safety boots
Mask or breathing
apparatus
2.3 General safety precautions
WARNING!
Falling stones
Clear the feed arrangement from process material before any
maintenance work is carried out inside or below the crusher, to
prevent stones from falling down.
Always switch off power and lock out the equipment (secure it cannot be
switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work
is being done.
Before maintenance work, place two wooden blocks between the moving
jaw and the back frame end to prevent the moving jaw from falling back.
Dangerous work
Never stand inside the crushing chamber when heavy parts (e.g. jaw
plates and cheek plates) are being lifted out or in.
WARNING!
(Continued)
16
CJ211:01
Avoid remaining on the crusher, unless necessary for maintenance work.
Risk of crushing
Never remain on the crusher while crushing. Moving parts constitute a
risk of crushing.
WARNING!
Ejection
Never look into the crusher while crushing. Fragments and possibly
harmful substances fed to the crusher may be ejected.
WARNING!
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure to flying fragments and rotating parts. Never operate the
PROHIBITION! equipment unless guards are mounted.
Rotating parts
Exposure to rotating parts of the equipment shall be prevented by
guards. Always attach guards after maintenance work.
WARNING!
WARNING!
Flying fragments
Fragments ejected upwardly may fall down in the vicinity of the
crusher. Provide adequate guards and warning signs at appropriate
places around the danger zone.
Upwardly ejected fragments may fall down in the vicinity of the crusher.
Therefore Sandvik SRP AB recommends additional protection.
Platforms with guard rails shall be installed around the crushers feed
opening. Walkways, stairs and ladders must be designed in accordance with
applicable regulations. (These parts are not included in the crushers standard
specification).
NOTE!
To prevent the ejection of large stones the feed hopper should be equipped
with a pivoted stone guard. The stone guard must not be raised during
crushing.
Make sure all defective guards and dust sealing components are checked,
repaired and replaced before starting the equipment.
CJ211:01

1
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2.3.2 Electrical safety

CAUTION!
Only electrical personnel working according to European Standard

EN 50110 or similar are permitted to perform electrical operations on
the crusher.
Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper testing procedures.
DANGER!
Make sure all broken or damaged electrical cables and connectors are
checked, repaired and replaced before starting the equipment.
Control cabinets must be lockable.
2.3.3 Welding
CAUTION!
Welding on the crusher is only permitted when and as described in the

manual. For all other welding operations on the crusher local Sandvik
service personnel must be consulted.
CAUTION!
Only welders qualified according to European Standard EN 287 or similar are permitted to perform welding operations on the crusher.
If welding an item to the crusher, ground must be attached to the item itself.
If a crusher component is to be welded, ground should be attached as near to
the welding area as possible.
WARNING!
18
Toxic gases
Inhalation of welding fumes can be dangerous to health. Always follow
instructions provided by the welding equipment supplier.
Several parts of the crusher are made of manganese steel. Long-term
exposure to manganese oxide can affect the nervous system.
CJ211:01
2.3.4 Hydraulic systems

CAUTION!
Only personnel certified in hydraulics are permitted to perform operations on the hydraulic system.
WARNING!
Oil pressure
Pressurized oil is dangerous if released incorrectly. Relieve all
pressure before carrying out maintenance or repair work on the
hydraulic system.
CAUTION!
Never adjust pressure relief valves beyond the recommended values.

Oil temperature
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
WARNING!
Make sure all defective hoses, valves or fittings are checked, repaired and
replaced before starting the equipment.
WARNING!
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation. The hydraulic cylinders may suddenly change position.
Always keep body parts away from hydraulic cylinders in operation.
2.3.5 Lifting and moving loads

CAUTION!
Only personnel with adequate lifting training are permitted to perform

lifting operations.
Hanging load
Never work or stand underneath a crane that is lifting material. Keep a
safe distance from a hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If a lifting tackle has to be made up by joining separate components, make
sure that the joints are secure and have the same lifting capacity as the rest of
the tackle.
NOTE!
Always use lifting tackle certified in accordance with local conditions.

Always engage the safety clips on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.
CJ211:01

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2.3.6 Feed and jams

CAUTION!
When the crushing chamber is empty, avoid feeding solitary large boulders into the upper part of the chamber. In unfavourable circumstances
the moving jaw may be pushed forward and bring the toggle plate out
of position.
CAUTION!
Never feed combustible process material into the crusher.
WARNING!
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and
fragments can be thrown out at high speed from the crushing
chamber.
WARNING!
DANGER!
Explosives
Never remove blocking boulders from the crusher by blasting.
Blasting may cause personal injury and seriously damage bearings or
other parts. Sandvik SRP AB takes no responsibility for injury to
personnel or damage to the equipment when blasting is used.
Risk of crushing
Never stand inside the crusher when a blockage is removed. You might
be pulled forcefully and suddenly downwards together with the
material in the crushing chamber and be crushed.
If it is possible to change the direction of rotation of the jaw crushers

flywheel for a while to clear a jam. Always return to the normal rotation
direction when the jam has been cleared.
In some cases it is also possible to increase the CSS (closed side setting)
temporarily to clear a jam.
CAUTION!
If a hydraulic hammer is installed, never use it to fracture stones in the

crushing chamber. This may seriously damage bearings or other vital
components.
However, Sandvik SRP AB recommends that a jam in the feed opening is

cleared by using a hydraulic hammer. If a blockage occurs, use the hydraulic
hammer to poke the stones to break the blockage. A hydraulic hammer can
also be used to knock off corners and edges from slightly oversized stones so
that they can enter the crushing chamber.
Always follow local regulations when attempting to clear a jam.
20
CJ211:01
2.4 Emissions
2.4.1 Dust
Health hazard
Crushing and processing material will create dust. Such dust can be
more or less dangerous to the health. Use a breathing mask
DANGER!
Sandvik SRP AB strongly recommends using additional equipment for dust

suppression. Examples are dust extraction (vacuum) and dust encapsulation
by water spray or foam. Such equipment is not included in the crushers
standard specification.
Sandvik SRP AB declines all responsibility for any health hazards caused by
dust, generated when processing minerals in the crusher.
2.4.2 Noise
Health hazard
Crushing and processing material will create noise. Such noise can be
more or less dangerous to the hearing. Use ear protection.
WARNING!
2.4.3 Radioactivity
DANGER!
Health hazard
Radon is a radioactive gas that occurs naturally in bedrock. Radon
may cause lung cancer. Mineral type, ventilation and water are all
factors that influence the contents of radon gases.
the release of radon or any other harmful substances when processing
minerals in the crusher.
CJ211:01

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22
CJ211:01
3. Technical data
CJ211:01

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3. Technical data
3.1 General data

Characteristics
Data
Model
CJ211
Type
Jaw crusher
Application
Mineral processing, Recycling
Weight
14 300 kg
Length
2.39 m
Width
2.44 m
Height
2.18 m
Nominal speed
270 rpm
Motor power
90 kW
Moment of inertia
388 kg/m2
3.2 Processing data

Characteristics
Data
Max. feed opening
1.10 0.70 m
CSS
minmaxa
Nominal capacity
40 to 200 mm
80 to 490 tonnes/h
a. Minimum CSS varies with the work index (hardness) of the processing material.
Contact Sandvik for more information.
24
CJ211:01

This section describes how to start up the jaw crusher when its installed in a
crushing and screening unit.
CJ211:01

1
25
4.1 General
Each jaw crusher delivered by Sandvik has been assembled, test run and
checked in our factory before shipping. The test run is carried out without
load to discover any mechanical faults. This test is performed before the jaw
crusher is installed on the crushing and screening unit.
4.1.1 Getting started

NOTE!
Check that the jaw crushers CSS (closed side setting) is not smaller than the
recommended value. The minimum CSS can be found in section 3. Technical
data.
Start the crusher and let it run for 2 hours without load. In the meantime
check the following:
That the guards are in place.
That the direction of the crushers flywheels is correct (see figure).
right
wrong
That there is no unusual noise.

That the bearings do not overheat.
(Continued)
26
CJ211:01

During this period correct any faults that are discovered. Make sure
everything is in order before starting to feed material carefully to the jaw
crusher. Distribute the feed evenly across the width of the crushers feed
opening. The size of the material must not be bigger than the feed opening,
marked in the picture.
4.1.2 Running-in
During the first month or 160 operating hours, check daily that old grease is
forced out of the labyrinths seals. If not, grease the bearings (see section
6. Lubrication). Check the bearing temperatures regularly.
Check the tightness of all threaded fasteners.
Avoid overloading the jaw crusher.
CJ211:01

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28
CJ211:01

This section describes the routine inspection and care instructions for the jaw
crusher.
CJ211:01

1
29
5.1 General
To ensure optimum performance, the jaw crusher needs to be evenly fed. The
size of the material must not be bigger than the feed opening, marked in the
picture.
Avoid overloading the crusher. Overloading can be caused by:
30
Unfavourable wear pattern on the jaw plates (cavities or ski slopes)

Excessive jaw plate wear or jaw plate arching
Too small discharge setting
Excessive fines content in the feed material
CJ211:01
5.2 Routine inspection and care

NOTE!
Every jaw crusher must be subjected to regular systematic checks. This will
result in fewer and smaller repairs, less downtime and thus lower overall
running costs.
A new machine must be inspected often during the initial operating period.
The intervals between inspections can then be increased until a suitable
frequency is found.
Keep a written log including the crushers operating conditions, important
data and details of adjustments made and any repairs carried out.
Since crushers operate under widely differing conditions, it is impossible to
recommend an inspection and care schedule applicable to all crushers.
However, regular inspections are necessary. The following table describes an
example:
Interval
Action
Remarks
See section
Daily
Check bearing temperatures.
Perform checks when the jaw

crusher is running. External
bearing housing temperature
should not exceed 70C.
Check tightness of threaded fasteners holding the jaw plates.
Tighten if necessary.
Check wear on the jaw plates and

cheek plates.
Excessive wear can result in

reduced capacity.
5.4
40 operating hours
80 operating hours
Check that all grease hoses are

properly connected.
Grease the bearings.
Lubricate when the jaw crusher

is running empty and is at normal operating temperature.
6.1
Check exit of old grease.
Adjust quantity if necessary.
6.1, 10.1
Check the grease level in the lubricators reservoir.
Refill if necessary.
10.1
Check tightness of all threaded fasteners.
Tighten if necessary. Replace

damaged bolts.
Check the toggle plate and the

toggle seats for wear or damage.
Check the guide plate fasteners.
After a long period

out of operation
CJ211:01
6.1, 10.1
5.5
Replace damaged bolts.
Lubricate the bearings before starting up.

1
6.1, 10.1
31
5.3 Recommended tool box

The following is a list of recommended tools for use during maintenance
work described in this manual.
32
Tool
Included
in tool kit
Used for
Gauge for CSS
Yes
Setting measurement
Lifting tool
Yes
Jaw plates / Cheek plates
Slugging wrench 46 mm
Yes
Jaw plates / Clamping bars
Combination wrench 46 mm
Yes
Jaw plates / Clamping bars
Yes
Support bars
No
Cheek plates
No
Deflector plate
Crow bar
No
Jaw plates
Props, 2 pcs
No
Jaw plates
Grease gun with hose
No
Bearings
Hammer with nylon head
No
Cheek plates
Lifting tackle and chain
No
Mobile crane
No
Protective gloves
No
CJ211:01
5.4 Crushing chamber

NOTE!
See section 7. Crushing chamber for information about how maintenance is

carried out.
To ensure optimum performance and cost effective production its important
to frequently inspect the following parts and to replace them before they are
completely worn out.
5.4.1 Jaw plates

The wear pattern and the adjustment of the jaw plates have a great effect on
the crushers capacity. Crushers can be fitted with jaw plates with different
patterns and profiles to suit different crushing duties.
Jaw plates often get worn more at one end or a spot close to one end.
Therefore, their life can be extended by reversing them (turning them upsidedown).
Nip angle
If the jaw plates are worn down at the bottom end and then reversed, there is
a risk that the nip angle becomes too large in the upper part of the crushing
chamber. This can create a reduced grip on the material with a consequent
decreased capacity. Sandvik recommends to exchange the jaw plates if this
occurs.
Several factors affect the wear of the jaw plates (3300-1), so its impossible
to generalize when and how to reverse or exchange them. Check the wear
pattern regularly and make a judgement of when to reverse or exchange the
jaw plates. In general, if the jaw plates are frequently reversed, the wear will
be more uniform and will have less effect on the nip angle.
A simple rule is:
If the tooth height of a part of the jaw plate is 30 % reduced (70 %
remaining) it is time to reverse for the first time (teeth are measured
from base to top).
If a part of the jaw plate is worn down almost in level with the
original tooth base it is time to reverse for the second time.
After the jaw plate is worn down in level with the tooth base and
reversing wont help, it is time to exchange the jaw plate.
NOTE!
CJ211:01
Often it is advantageous to replace the jaw plate (3300-1) before it is

completely worn out.

1
33
Capacity
3500-0
Worn out
Jaw plate
change
3500-0
3400-0
3300-1
3100-0
3200-0
Wear
3400-0
3300-1
3100-0
Deflector plate (moving jaw only)

Clamping bar
Jaw plate
Wear plate
Support bar
3200-0
5.4.2 Deflector plate

The deflector plate (3500-0) is fitted on the upper part of the moving jaw to
protect the jaw from large rocks. Since this part is exposed to high pressure
and heavy wear it is replaceable. The deflector plate (3500-0) is hollow. If it
becomes curved in, or a hole is worn in, it needs to be replaced.
5.4.3 Clamping bar

The clamping bar (3400-0) is fitted above the jaw plate (3300-1) to lock it to
the jaw. This part is exposed to high pressure and heavy wear so it is
replaceable. When a clamping bar (3400-0) is no longer straight or in full
contact with the jaw plate it needs to be replaced.
34
CJ211:01
5.4.4 Wear plate

A replaceable wear plate (3100-0) is sandwiched between the jaw plate
(3300-1) and the jaw. It protects the jaws from arching under heavy loads.
When a new jaw plate (3300-1) is no longer in contact with the whole
surface of the wear plate (3100-0) it is necessary to replace the wear plate.
5.4.5 Jaw shim plate

A replaceable jaw shim plate can instead of a wear plate be sandwiched
between the jaw plate and the jaw. The jaw shim plate does not only protect
the jaw from arching under heavy loads, but is also used to decrease the nip
angle or minimum CSS.
5.4.6 Support bar

The support bar (3200-0) supports the bottom edge of a jaw plate (3300-1).
Since this part is exposed to high pressure and heavy wear, it is replaceable.
5.4.7 Cheek plate

The sides of the crushing chamber are protected with cheek plates on the left
side (1103-0) and right side (1104-0). Since these are exposed to high
pressure and heavy wear (especially in the lower part of the crushing
chamber), they are replaceable. Exchange a cheek plate when there is an
obvious cavity in it (especially in the lower part).
1104-0
1104-0
1103-0
Cheek plate, right side

Cheek plate, left side
(concealed)
CJ211:01
1103-0

1
35
5.5 Setting adjustment system

NOTE!
Maintenance for these parts must be carried out only by trained or authorized
personnel, but the inspection can be performed by the operator.
Worn components should be replaced in good time to avoid damaging the
toggle plate or toggle seats, with a consequent need for expensive repairs.
Sandvik recommends exchanging the toggle plate (5006-0) and the toggle
seats (5004-0), (5005-0) at the same time.
5.5.1 Toggle plate

The toggle plate (5006-0) is a part of the setting adjustment system. It forms
a link between the moving jaw (3000-0) and the setting arrangement (1). The
toggle plate is exposed to high pressure and heavy wear and is replaceable. If
the minimum discharge setting cannot be reached, this could be an indication
that the toggle plate is worn down. Check it and if necessary replace the
toggle plate with a new one. Stress can create cracks or bend the toggle plate.
If the toggle plate shows signs of cracks or is bent it is necessary to replace it
with a new one.
5.5.2 Toggle seat

The toggle plate (5006-0) is located by a toggle seat (5004-0), (5005-0) at
each end. The toggle seats are hardened. But since they are exposed to high
pressure and heavy wear, they are replaceable. If the toggle seats lose their
shape it is necessary to replace them with new ones.
3000-0
5005-0
5006-0
5003-0
5004-0
1
Jaw (moving)
Toggle seat, lower
Toggle plate
Toggle seat holder
Toggle seat, upper
Setting arrangement
1
5003-0
5004-0
3000-0
36
5005-0
5006-0
CJ211:01
5.6 Setting measurement

5.6.1 Setting measuring gauge
The discharge setting is the closest distance between the jaw plates at the
bottom of the crushing chamber. The distance varies with the crushing
movement of the moving jaw the smallest distance along this movement is
called the CSS (closed side setting). Its unlikely that the crusher stops when
this distance is as small as possible, so the CSS must be measured on a
running crusher.
Discharge setting
A gauge for CSS, consisting of a rod with discs, is supplied with the crusher.
The diameter of the smallest disc, that is in contact with both the stationary
and moving jaw plate when and where the distance is as small as possible,
gives an appreciation of the CSS. The disc simulates the section of a
spherical or ellipsoid stone.
Measuring tool
5.6.2 Gauge for CSS

Characteristics
Data
Number of rubber discs
Diameter
45 to 135 mm
The measuring tool is composed of a set of rubber discs with different

diameters, one rod with threaded ends, nuts, fixing washer and a nylon line
for gauge lifting. When the rod is suspended by the line, it will maintain the
mounted disc in a horizontal position.
CJ211:01

1
37
5.6.3 Measuring instructions

NOTE!
Recommended tools
Gauge for CSS
Measuring tape
NOTE!
38
Run the jaw crusher empty. Clean the feeder from process material, before
measuring begins.
a) Make an assumption of the diameter of disc to use. Mount it on the rod.
b) Lower the measuring tool by the line along the stationary jaw plate. The
disc should be in contact with two crests.
If the measuring tool passes the bottom end of the jaw plates, the disc is
too small, but if the measuring tool is stopped before it reaches the
bottom end, the disc is too big.
When the correct disc is mounted, it is in a horizontal position touching
two stationary jaw plate crests and barely touching one moving jaw crest
at the bottom end of the jaw plates. This means that the disc diameter is
equal to the CSS.
If a specific CSS is required, use the corresponding disc diameter and
adjust the setting arrangement to obtain the required setting. Read more
in section 8. Setting adjustment system.
The crusher has accessories to help to adjust the CSS to a minimum. Simply
by replacing the wear plates behind the jaw plates with thicker jaw shim
plates (and exchanging the support bars) the minimum CSS can be
decreased.
CJ211:01
6. Lubrication
This section describes how to lubricate the jaw crusher and gives information
about the lubricants to be used.
CJ211:01

1
39
6. Lubrication
6.1 General
NOTE!
CAUTION!
NOTE!
If the jaw crusher is equipped with the optional automatic lubricator, this
chapter is replaced by section 10. Automatic lubricator (option).
Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 6.1.2 Lubricant requirements.
Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends frequent lubrication and larger grease quantities than
are normally required to lubricate roller bearings.
NOTE!
CAUTION!
To prevent contaminants entering the bearings, always clean the greasing

nipple and the grease gun nozzle before lubrication is performed.
Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your suppliers instructions and safety regulations.
6.1.1 Manual lubrication

Add at least the following quantity after every 40 hours of operation:
Description
Qty.
Remarks
Grease amount distibuted over 4

roller bearings
1.04 kg
2.29 lb.
Risk of crushing
Always connect the lubricator nozzle to the greasing nipple while the
crusher is standing still.
WARNING!
The jaw crusher must be at normal operating temperature before lubrication

is performed to facilitate the exit of grease.
NOTE!
In low temperatures (below 0C), always run the jaw crusher empty for a
while before greasing the bearings.
(Continued)
40
CJ211:01
6. Lubrication
Sandvik recommends running the jaw crusher empty while lubricating, so
that the new grease is evenly distributed throughout the bearings.
To prevent dirt and water entering the bearings, always ensure that the old
grease is forced out of the labyrinth seals (see figure below), while pumping
fresh grease into the greasing nipple.
Check that all hoses are properly connected before greasing. Use the
greasing nipple (2) to lubricate the roller bearings. A lubrication distributor
(1) distributes the grease evenly to the bearings.
1 Lubrication distributor
2 Greasing nipple
NOTE!
Run the jaw crusher for a while after lubrication to spread the grease.
When operation begins, the bearing temperature usually rises slightly above
the normal level. If the temperature rise is moderate and the temperature
quickly returns to normal there is no danger to the bearings.
CJ211:01

1
41
6. Lubrication
6.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property
Test method
Requirements
NLGI value
DIN 51 818
2 or 3
Drop point
DIN ISO 2176
180
Base oil viscosity at 40C in

mm2/s (cSt)
170

mm2/s (cSt)
100
Mechanical stability
SKF V2F 1000 rpm
Approved
Corrosion resistance
DIN 51 802 SKF Emcor
Approved
Temperature range
Speed range
30C to +110C
Must lubricate effectively throughout the bearings entire operating
speed range
Viscosity index
at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandviks requirements:
Aral Aralub HLP 2
BP Energrease LS-EP 2
ESSO Beacon EP 2 N
Mobil Mobilgrease HP 222
Molub-Alloy Tribol 4020/220-2

Shell Ariax Li X 2
Statoil UniWay Li X 62
Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.
42
CJ211:01
7. Crushing chamber
This section describes the maintenance needed for the crushing chamber of
the jaw crusher.
CJ211:01

1
43
7. Crushing chamber
7.1 Exchanging clamping bars

The following wear parts are required:
Description
NOTE!
Cat. no.
Qty.
Remarks
Clamping bar
1210-0
stationary jaw, weight 37 kg
Screw M6S M30280/300
1211-0
stationary jaw
Self-locking nut M6MN M30
1211-1
stationary jaw
Washer D95/3510
1211-5
stationary jaw
Flexible washer
1211-6
stationary jaw
Clamping bar
3400-0
moving jaw, weight 37 kg
Screw M6S M30780
3401-0
moving jaw
3401-1
moving jaw
Washer D95/3510
3401-5
moving jaw
Flexible washer
3401-6
moving jaw
These instructions are valid for both moving and stationary jaw. The pictures
describe the moving jaw.
7.1.1 Removing clamping bar

a) Empty the feeder and the crushing chamber from processing material.
WARNING!
WARNING!
NOTE!
Recommended tools
46 mm Slugging wrench
46 mm Combination wrench
Props
44
Risk of crushing
Be aware of the weight of the jaw plate, see section 7.2 Exchanging jaw
plates. Make sure the moving jaw is reclined so that the jaw plate will
not fall forwards when removing the clamping bar.
Risk of crushing
Be aware of the weight of the deflector plate, see section
7.5 Exchanging deflector plate. After removing the clamping bar, make
sure the deflector plate is properly fastened before doing any more
work in the crushing chamber.
Put two props between the jaws to prevent the jaw plates below the clamping
bars from falling out.
b) Use a slugging wrench and combination wrench to loosen the nuts
(3401-1) that hold the clamping bar (3400-0).
c) Remove the nuts (3401-1), washers (3401-5) and flexible washers
(3401-6).
d) Knock out the screws (3401-0) and clamping bar (3400-0).
CJ211:01
7. Crushing chamber
3500-0
3400-0
3401-0
3401-5
3401-6
3401-1
Deflector plate
Clamping bar
Screw
Washer
Flexible washer
Self-locking nut
3500-0
3400-0
3401-0
3401-5
3401-6
3401-5
3401-1
7.1.2 Installing clamping bar

NOTE!
If it is planned to exchange more parts in the crushing chamber, please

proceed to the instructions for those parts before installing the new clamping
bar.
a) Clean the slot where the clamping bar fits.
b) Push in the clamping bar (3400-0) with the screws (3401-0).
c) Place the washers (3401-5), flexible washers (3401-6) and nuts (3401-1)
on the screws (3401-0).
d) Use a slugging wrench and combination wrench to tighten the nuts
(3401-1). The flexible washers (3401-6) must be 10 mm compressed
when installation is complete.
NOTE!
The clamping bar must not touch the jaw at the bottom of the slot where it is
fitted. Preferably, a new clamping bar should have at least 10 mm play for
wear.
e) Remove the props from the crushing chamber.
NOTE!
CJ211:01
Check compression of the flexible washers after 2 and 4 operating hours and
then according to section 5.2 Routine inspection and care. Tighten nuts if
necessary.

1
45
7. Crushing chamber
7.2 Exchanging jaw plates

WARNING!
Description
Cat. no.
Qty.
Remarks
Jaw plate
1208-1
Jaw plate
3300-1
Risk of crushing
Never weld external lifting eyes to the jaw plates. Always use the
referred lifting cavity on the jaw plate and the lifting tool provided with
the jaw crusher. Read section 2. Safety precautions for further
information.
NOTE!
NOTE!
Remove the clamping bar before removing a jaw plate. See section
7.1.1 Removing clamping bar.
7.2.1 Removing jaw plate

a) Remove the props between the jaws.
WARNING!
Recommended tools
Crow bar
Mobile crane
Lifting tool
NOTE!
Risk of crushing
Be aware of the weight of the jaw plate, see table above. Make sure the
moving jaw is reclined so that the jaw plate will not fall forwards while
releasing the jaw plate or uncovering the lifting cavity. Never stand in
the crushing chamber while releasing the jaw plate or uncovering the
lifting cavity.
b) Release the jaw plate (3300-1) from the jaw by applying a crow bar to
the upper edge of the jaw plate. Bend carefully.
c) Position the hook of a mobile crane vertically above the crushing
chamber.
Make sure the crane is able to move longitudinally with respect to the jaw
crusher.
d) Apply a crow bar between the jaw plate (3300-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw) to uncover the
lifting cavity (1).
(Continued)
46
CJ211:01
7. Crushing chamber
e) Remove any sponge rubber strip or rags from the lifting cavity (1).
f) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1).
WARNING!
NOTE!
Risk of crushing
If the jaw plate is worn down too far, the lifting cavity can be worn away
or deformed. Sandvik strongly recommends exchanging the jaw plates
before this occurs.
It can be necessary to reinforce a worn away or deformed lifting cavity by

welding on a plate. The electrode used for welding on the jaw plate must
comply with DIN 8555 E8-200 ckZ, for example ESABs OK Selectrode
67.45.
g) Take up the slack in the lifting tackle.
DANGER!
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
plate. Keep clear of hanging loads, see section 2. Safety precautions.
h) Carefully lift the jaw plate (3300-1) out of the crushing chamber.
Risk of crushing
If the wear plate is attached to the jaw plate when the jaw plate is lifted
out it can come off while lifting. Keep clear of hanging loads.
WARNING!
i)
j)
3500-0
Deflector plate
(moving jaw)
3300-1 Jaw plate
3100-0 Wear plate
1 Lifting cavity
2 Lifting tool
CJ211:01
If the wear plate (3100-0) is attached to the jaw plate (3300-1) when the
jaw plate is lifted out, it is necessary to fit a new wear plate (3100-0). See
section 7.3 Exchanging wear plates.
Place the jaw plate (3300-1) horizontally on the ground.
3500-0
3300-1
1
3100-0

1
47
7. Crushing chamber
7.2.2 Installing jaw plate

NOTE!
If planning to exchange wear plates (3100-0), cheek plates, deflector plate

(3500-0) and/or support bars (3200-0) at the same time, please proceed to the
instructions for those parts before installing the new jaw plate.
CAUTION!
Replace the support bar screws if they are broken. Remove the support
bar and clean it carefully. Its important that the contact faces of the jaw
are clean. Tighten nuts. See section 7.4 Exchanging support bars.
NOTE!
Check the condition of the wear plate (3100-0), see section 7.3 Exchanging
wear plates.
a) Clean the wear plate (3100-0), support bar (3200-0) and corners of the
crushing chamber.
b) Position the hook of a mobile crane vertically above the new jaw plate
(3300-1).
3500-0
Deflector plate
(moving jaw)
3300-1 Jaw plate
3100-0 Wear plate
3200-0 Support bar
1 Lifting cavity
2 Lifting tool
3500-0
3300-1
1
3100-0
3200-0
NOTE!
Make sure the crane is able to move to the jaw crusher.

(Continued)
48
CJ211:01
7. Crushing chamber
c) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1) on the new jaw plate (3300-1).
d) Take up the slack in the lifting tackle.
DANGER!
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
plate. Keep clear of hanging loads, see section 2. Safety precautions.
e)
f)
g)
h)
Carefully lift the jaw plate (3300-1) into the crushing chamber.
Place the jaw plate (3300-1) on the support bar (3200-0).
Adjust the jaw plate (3300-1) into its correct position.
Place a crow bar between the jaw plate (3300-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw).
i) Slacken off the lifting tackle.
j) Remove the hook of the lifting tool (2) from the lifting cavity (1).
k) Pack a sponge rubber strip or rags into the lifting cavity (1) to keep out
dust.
NOTE!
Do not use cotton waste!

l) Remove the crow bar.
m) Put two props between the jaws to fix the jaw plates in place until the
clamping bars above are installed, see section 7.1.2 Installing clamping
bar.
CJ211:01

1
49
7. Crushing chamber
7.3 Exchanging wear plates

Description
Cat. no.
Qty.
Remarks
Wear plate
1300-0
Wear plate
3100-0
NOTE!
NOTE!
Remove the jaw plate before removing a wear plate. See section
7.2.1 Removing jaw plate.
7.3.1 Removing wear plate

NOTE!
Recommended tools
Crow bar
If a jaw shim plate is used, there is no wear plate. See section 7.7.1 Removing
jaw shim plate.
a) Position the hook of a mobile crane vertically above the wear plate
(3100-0).

Mobile crane
1
3000-0
3000-0 Jaw (moving)

3100-0 Wear plate
3200-0 Support bar
1 Lifting eye
3100-0
3200-0
(Continued)
50
CJ211:01
7. Crushing chamber
WARNING!
Risk of crushing
Be aware of the weight of the wear plate, see table above. Make sure
the moving jaw is reclined so that the wear plate will not fall forwards
while releasing the upper end. Never stand in the crushing chamber
while releasing the upper end with a crow bar.
b) Use a crow bar to carefully release the upper end of the wear plate
(3100-0) from the jaw (3000-0).
c) Attach the lifting hook to the lifting eye (1) on the wear plate (3100-0).
NOTE!
WARNING!
crusher.
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the wear plate (3100-0) out of the crushing chamber.
f) Place the wear plate (3100-0) horizontally on the ground.
1
3000-0 Jaw (moving)
3100-0 Wear plate
3200-0 Support bar
1 Lifting eye
3000-0
3100-0
3200-0
CJ211:01

1
51
7. Crushing chamber
7.3.2 Installing wear plate

a) Clean the support bar (3200-0), jaw (3000-0) and corners of the crushing
chamber.
b) Position the hook of a mobile crane vertically above the new wear plate
(3100-0).
NOTE!
Make sure the crane is able to move to the jaw crusher

c) Attach the lifting hook to the lifting eye (1) on the new wear plate
(3100-0).
WARNING!
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e)
f)
g)
h)
Carefully lift the wear plate (3100-0) into the crushing chamber.
Place the wear plate (3100-0) on the support bar (3200-0).
Adjust the wear plate (3100-0) into its correct position.
Place a crow bar between the wear plate (3100-0) and the deflector plate
(moving jaw) or front frame end (stationary jaw).
i) Slacken off the lifting tackle.
j) Remove the lifting hook from the lifting eye (1).
k) Remove the crow bar.
52
CJ211:01
7. Crushing chamber
7.4 Exchanging support bars

NOTE!
Description
Cat. no.
Qty.
Support bar
1205-0
Remarks
Screw M6S M20140
1206-0
stationary jaw, recommended exchange
Self-locking nut M20
1206-1
Washer BRB 2136
1206-2
Support bar
3200-0
Screw M6S M20140
3201-0
moving jaw, recommended exchange
3201-1
Washer BRB 2136
3201-2
These instructions are valid for both moving and stationary jaw. The picture
describes the moving jaw.
CAUTION!
Put two props between the jaws to prevent them from moving.
NOTE!
Remove the wear plate before removing the support bar. See section
7.3 Exchanging wear plates.
7.4.1 Removing support bar

Recommended tools
Crow bar
Props
3200-0
3201-0
3000-0
3201-2
3201-1
a) Use a combination wrench to loosen the nuts (3201-1) on the outside of

the crushing chamber that hold the support bar (3200-0).
b) Remove the nuts (3201-1) and washers (3201-2).
c) Pull out the screws (3201-0).
d) Remove the support bar (3200-0) using a crow bar. There are slots in the
support bar for this specific purpose.
Support bar
Screw
Jaw (moving)
Washer
Self-locking nut
3200-0 3201-0 3000-0 3201-2 3201-1
WARNING!
CJ211:01
Hanging load
Be aware of the weight of the support bar, see table above. Handle the
support bar with care. Keep clear of hanging loads, see section
2. Safety precautions.

1
53
7. Crushing chamber
7.4.2 Installing support bar

a) Clean the jaw (3000-0).
b) Put the new support bar (3200-0) into place.
c) Push the screws (3201-0) into the holes in the support bar (3200-0) and
jaw (3000-0).
d) Install the washers (3201-2) and nuts (3201-1).
e) Tighten the nuts (331 Nm).
NOTE!
Re-tighten the nuts after 2 and 4 operating hours and then according to
section 5.2 Routine inspection and care.
7.5 Exchanging deflector plate

Description
NOTE!
Cat. no.
Qty.
Remarks
weight 160 kg
Deflector plate
3500-0
Screw M6S M1650
3502-0
Washer BRB 1730
3502-2
Locating pad
3503-0
Remove the clamping bar before removing the deflector plate. See section
7.1.1 Removing clamping bar.
7.5.1 Removing deflector plate

Recommended tools
Mobile crane
3500-0
3502-0
3502-2
3503-0
3000-0
1
Deflector plate
Screw
Washer
Locating pad
Jaw (moving)
Lifting eye
a) Position the hook of a mobile crane vertically above the deflector plate
(3500-0).
b) Attach the lifting hooks to the two lifting eyes (1) on the top of the
deflector plate (3500-0).
1
3500-0
3502-0
3502-2
3503-0
3000-0
(Continued)
54
CJ211:01
7. Crushing chamber
NOTE!
crusher.
c) Take up the slack in the lifting tackle.
DANGER!
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
lifting the deflector plate. Keep clear of hanging loads, see section
d) Remove the screws (3502-0), washers (3502-2) and locating pads

(3503-0) that hold the deflector plate (3500-0).
e) Push the deflector plate (3500-0) away from the moving jaw (3000-0).
f) Carefully lift the deflector plate (3500-0) out of the crushing chamber.
g) Place the deflector plate (3500-0) horizontally on the ground.
h) Remove the lifting hooks from the lifting eyes (1).
7.5.2 Installing deflector plate

a) Clean the jaw (3000-0) where the deflector plate (3500-0) will be placed.
b) Position the hook of a mobile crane vertically above the new deflector
plate (3500-0).
NOTE!

c) Attach the lifting hooks to the two lifting eyes (1) on the top of the
deflector plate (3500-0).
3500-0
3502-0
3502-2
3503-0
3000-0
1
Deflector plate
Screw
Washer
Locating pad
Jaw (moving)
Lifting eye
1
3500-0
3502-0
3502-2
3503-0
3000-0
(Continued)
CJ211:01

1
55
7. Crushing chamber
DANGER!
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
lifting the deflector plate. Keep clear of hanging loads, see section
e) Carefully lift the deflector plate (3500-0) into the crushing chamber.
f) Centre the deflector plate (3500-0) into its position.
NOTE!
The locating pads (3503-0) must be in close contact with the deflector plate
(3500-0) to keep it in place.
g) Fasten the deflector plate (3500-0) with the locating pads (3503-0),
washers (3502-2) and screws (3502-0).
h) Slacken off the lifting tackle.
i) Remove the lifting hooks from the lifting eyes (1).
3500-0
3502-0
3502-2
3503-0
3000-0
1
56
Deflector plate
Screw
Washer
Locating pad
Jaw (moving)
Lifting eye
1
3500-0
3502-0
3502-2
3503-0
3000-0
CJ211:01
7. Crushing chamber
7.6 Exchanging cheek plates

Cat. no.
Qty.
Cheek plate
1103-0
Remarks
left-hand side, weight 225 kg
Cheek plate
1104-0
right-hand side, weight 225 kg
Screw M6S M24130
1106-0
1106-1
Flexible washer
1106-4
Steel washer D105/2610
1106-5
NOTE!
The crushing chamber contains two mirror image cheek plates. The
following instructions are for exchange of one side. Repeat the procedure for
the other side.
NOTE!
The cheek plates can be exchanged without removing the clamping bars and
jaw plates. However, Sandvik recommends exchanging the cheek plates
when these are removed.
WARNING!
CJ211:01
Description
Risk of crushing
Never weld external lifting eyes to the cheek plates. Always use the
lifting eye on the cheek plate and the lifting tool provided with the jaw
crusher. Read section 2. Safety precautions for further information.

1
57
7. Crushing chamber
7.6.1 Removing cheek plate

Recommended tools
Crow bar
The cheek plate (1103-0) is attached with 5 screws (1106-0) to the frame
(1000-0). Each screw has a flexible washer (1106-4), a steel washer (1106-5)
and a self-locking nut (1106-1).
Nylon hammer
Mobil crane
Lifting tool
a) Remove the upper two nuts and the bottom left nut (1106-1), steel
washers (1106-5) and flexible washers (1106-4).
b) Knock out the three screws (1106-0).
c) Loosen the remaining lower right screw (1106-0) but dont remove the
nut until the lifting tackle is applied.
d) Position the hook of a mobile crane vertically above the crushing
chamber.
1
1103-0
1106-0
1106-4
1106-5
1106-1
1000-0
1
Cheek plate
Screw
Flexible washer
Steel washer
Self-locking nut
Frame
Lifting eye
1103-0
1106-0
1106-4
1106-5
1106-1
1000-0
NOTE!
crusher.
e) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the cheek plate.
WARNING!
Risk of crushing
If the cheek plate is worn down too far, the lifting eye can be worn away
or deformed. Sandvik strongly recommends exchanging the cheek
plates before this occurs.
(Continued)
58
CJ211:01
7. Crushing chamber
NOTE!
It can be necessary to reinforce a worn away or deformed lifting eye by

welding on a plate. The electrode used for welding on the cheek plate must
comply with DIN 8555 E8-200 ckZ, for example ESABs OK Selectrode
67.45
f) Take up the slack in the lifting tackle.
DANGER!
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
g) Remove the last nut (1106-1) with steel washer (1106-5) and flexible
washer (1106-4)and knock out the screw (1106-0).
NOTE!
If the cheek plate gets stuck, apply a crow bar between the frame (1000-0)
and the cheek plate.
h) Carefully lift the cheek plate out of the crushing chamber.
i) Place the cheek plate horizontally on the ground.
7.6.2 Installing cheek plate

a) Clean the frame (1000-0) and the corners of the crushing chamber on the
inside.
b) Position the hook of a mobile crane vertically above the new cheek plate.
NOTE!

(Continued)
CJ211:01

1
59
7. Crushing chamber
c) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the new cheek plate.
DANGER!
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the cheek plate into the crushing chamber.

f) Position the cheek plate in its place. Use a screw (1106-0) to find the
correct position.
g) Install all of the screws (1106-0). Place a flexible washer (1106-4), steel
washer (1106-5) and self-locking nut (1106-1) on each screw. Do not
tighten.
h) Slacken off the lifting tackle.
i) Remove the hook of the lifting tool from the lifting eye (1).
j)
Tighten all nuts (1106-1). The flexible washers (1106-4) must be 3 mm

compressed when installation is complete.
1
1103-0
1106-0
1106-4
1106-5
1106-1
1000-0
1
Cheek plate
Screw
Flexible washer
Steel washer
Self-locking nut
Frame
Lifting eye
1103-0
1106-0
1106-4
1106-5
1106-1
1000-0
60
CJ211:01
7. Crushing chamber
7.7 Exchanging jaw shim plates

The following accessories are required:
Description
Cat. no.
Qty.
Jaw shim plate
1302-0
Remarks
Jaw shim plate
3102-0
NOTE!
The jaws can be equipped with jaw shim plates to decrease the nip angle or
minimum CSS.
NOTE!
These instructions are valid for both moving and stationary jaw. The picture
describes the moving jaw.
NOTE!
Remove the jaw plate before removing a jaw shim plate. See section
7.2.1 Removing jaw plate.
7.7.1 Removing jaw shim plate

3000-0
3102-0
3200-0
1
2
Jaw (moving)
Jaw shim plate
Support bar
Lifting eye
Double slot
support bar
3 Single slot
support bar
1
3000-0
2
3102-0
3200-0
NOTE!
If a wear plate is used, there is no jaw shim plate. See section 7.3.1 Removing
wear plate.
(Continued)
CJ211:01

1
61
7. Crushing chamber
a) Position the hook of a mobile crane vertically above the jaw shim plate
(3102-0).
WARNING!
Recommended tools
Crow bar
Risk of crushing
Be aware of the weight of the jaw shim plate, see table above. Make
sure the moving jaw is reclined so that the jaw shim plate will not fall
forwards while releasing the upper end. Never stand in the crushing
chamber while releasing the upper end with a crow bar.
b) Use a crow bar to carefully release the upper end of the jaw shim plate
(3102-0) from the jaw (3000-0).
c) Attach the lifting hook to the lifting eye (1) on the jaw shim plate
(3102-0).
Mobile crane
NOTE!
WARNING!
crusher.
Hanging load
Be aware of the weight of the jaw shim plate, see table above. Handle
the jaw shim plate with care. The tackle should now be tight but not
lifting the jaw shim plate. Keep clear of hanging loads, see section
e) Carefully lift the jaw shim plate (3102-0) out of the crushing chamber.
f) Place the jaw shim plate (3102-0) horizontally on the ground.
Exchange for wear plates
If a thinner wear plate is to be fitted instead of the thicker jaw shim plate,
proceed with the following:
g) Exchange the support bar (3200-0) with double slots (2) for one with a
single slot (3), see section 7.4 Exchanging support bars.
62
CJ211:01
7. Crushing chamber
7.7.2 Installing jaw shim plate

a) Make sure the support bar (3200-0) is undamaged and has double slots
(one for the jaw shim plate (3102-0) and one for the jaw plate). If not,
exchange support bar according to section 7.4 Exchanging support bars.
b) Clean the support bar (3200-0), jaw (3000-0) and the corners of the
crushing chamber.
c) Position the hook of a mobile crane vertically above the new jaw shim
plate (3102-0).
NOTE!
Make sure the crane is able to move to the jaw crusher.

d) Attach the lifting hook to the lifting eye (1) on the new jaw shim plate
(3102-0).
e) Take up the slack in the lifting tackle.
3000-0
3102-0
3200-0
1
2
Jaw (moving)
Jaw shim plate
Support bar
Lifting eye
Double slot
support bar
3 Single slot
support bar
1
3000-0
2
3102-0
3200-0
(Continued)
CJ211:01

1
63
7. Crushing chamber
WARNING!
Hanging load
Be aware of the weight of the jaw shim plate, see table above. Handle
the jaw shim plate with care. The tackle should now be tight but not
lifting the jaw shim plate. Keep clear of hanging loads, see section
f) Carefully lift the jaw shim plate (3102-0) into the crushing chamber.
g) Place the jaw shim plate (3102-0) on the inner slot of the support bar
(3200-0).
h) Adjust the jaw shim plate (3102-0) into its correct position.
i) Place a crow bar between the jaw shim plate (3102-0) and the deflector
plate (moving jaw) or front frame end (stationary jaw).
j) Slacken off the lifting tackle.
k) Remove the lifting hook from the lifting eye (1).
l)
3000-0
3102-0
3200-0
1
2
Jaw (moving)
Jaw shim plate
Support bar
Lifting eye
Double slot
support bar
3 Single slot
support bar
Remove the crow bar.
1
3000-0
2
3102-0
3200-0
64
CJ211:01

This section describes retraction pre-loading and the principles and basic
adjustment of the setting adjustment system.
CJ211:01

1
65
8.1 General
The setting adjustment system is designed to compensate for jaw plate wear
and to change the CSS (closed side setting) of the jaw crusher. The setting
adjustment system is built into the back frame end.
CAUTION!
Never run the crusher without hydraulic pressure for pre-load of the retraction cylinder. Insufficient retraction might damage the toggle or retraction system. See section 8.3 Pre-loading of retraction cylinder.
CAUTION!
To prevent interruptions in operation, the condition of the toggle plate

and the toggle seats should be checked in accordance with section
5. Inspection and care.
small setting =
smaller fragments
large setting =
larger fragments
66
CJ211:01
8.2 Setting adjustment

A toggle plate (5006-0) is fitted between an upper toggle seat (5004-0) and a
lower toggle seat (5005-0). Behind the toggle seat holder (5003-0), two
hydraulic cylinders (6320-0) can push the setting wedges (6300-0) inwards
to decrease the discharge setting. The moving jaw (3000-0) is pushed closer
to the stationary jaw and when the gap between the two jaws decreases only
smaller fragments of processed material are allowed to pass through. If the
hydraulic cylinders move outwards, the gap increases and larger fragments
of processed material can pass through. The setting adjustment system is
kept in place by a retraction arrangement with a hydraulic cylinder.
6320-0
6300-0
5005-0
5006-0
5003-0
5004-0
3000-0
Hydraulic cylinder
Setting wedge
Toggle seat
Toggle plate
Toggle seat holder
Toggle seat
Jaw (moving)
6320-0
6300-0
5003-0
5004-0
3000-0
Never in contact!
5005-0
5006-0
The hydraulic system permits stepless setting adjustment over a wide range,
the limits depend on the condition of the jaw plates and length of the toggle
plate.
The setting wedges are self-locking during operation due to the load from the
crushing forces.
CJ211:01
CAUTION!
Never set the jaw plates so close that they can come in contact with
each other. The jaws must never be set so close that the jaw crusher becomes overloaded. See section 3.2 Processing data.
CAUTION!
Never lubricate setting wedges made of grey iron.

1
67
8.3 Pre-loading of retraction cylinder

The purpose of the retraction system is to retain the jaw against the toggle
plate during operation. Pre-load of the retraction cylinder might have been
adjusted before delivery. Nevertheless, adjustment may be necessary for
reasons including:
It has not been done in advance

Adaptation to local conditions
Installation or removal of jaw shim plates (see section 7.7 Exchanging
jaw shim plates)
Other operations affecting the adjustment
b) Set the desired discharge setting according to section 8.4.2 Changing the
discharge setting for the hand pump or section 8.5.2 Changing the
discharge setting for the setting hydraulics.
c) Set the hydraulic pressure according to section 8.4.1 Setting the
hydraulic pressure for the hand pump or section 8.5.1 Setting the
hydraulic pressure for the setting hydraulics.
CAUTION!
NOTE!
68
Always apply pressure in the hydraulic cylinder before starting the

crusher.
If the pre-load is not enough, a clattering noise occurs in the lower end of the
hydraulic pressure interval when running the crusher empty. If such noise is
heard, increase the pressure (for the hand pump) or increase the low and high
pressure of the interval proportionally (for the setting hydraulics).
CJ211:01
8.4 Hand pump

NOTE!
If the jaw crusher is equipped with the setting hydraulics option, this section
is replaced by section 8.5 Setting hydraulics (option).
1
2
1 Pressure gauge for
retraction cylinder
2 Pump lever
3 Control lever for setting
wedges
4 Control lever for retraction
cylinder
3
4
8.4.1 Setting the hydraulic pressure

CAUTION!
As the hand pump is manual, it cannot automatically maintain the pressure in the retraction cylinder. Personnel must regularly check the pressure gauge (1), and if necessary pump up the pressure.
Pressure guideline values:

Application
Pressure
Horizontal
135155 bar
a) Set pressure according to the table above. Raise the control lever for
retraction cylinder (4) to increase the pressure or lower it to decrease the
pressure. Pump with the pump lever (2) to change the pressure.
b) Reset the control lever for retraction cylinder (4) in the middle position.
CJ211:01

1
69
8.4.2 Changing the discharge setting

NOTE!
Jaw shim plates (see section 7.7 Exchanging jaw shim plates) and the length
of the toggle plate also affect the discharge setting. Changing the toggle plate
is an advanced operation, and is therefore described in the Maintenance
manual.
NOTE!
The correct discharge setting is normally measured as the CSS (closed side
setting). It is recommended to measure the CSS before and after changing the
discharge setting. See section 5.6 Setting measurement.
CAUTION!
each other. The jaws must never be set so close that the jaw crusher becomes overloaded.
Never in contact!
b) Look at the pressure gauge for retraction cylinder (1) and remember the
set pressure. It should be reset after changing the discharge setting.
c) Lower the control lever for retraction cylinder (4) to decrease the
pressure. Pump with the pump lever (2) to release pressure in the
retraction cylinder.
d) Reset the control lever for retraction cylinder (4) in the middle position.
e) Raise the control lever for setting wedges (3) to decrease the discharge
setting or lower it to increase the discharge setting. Pump with the pump
lever (2) to change the discharge setting.
f) Reset the control lever for setting wedges (3) in the middle position.
g) Raise the control lever for retraction cylinder (4) to increase the pressure.
Pump with the pump lever (2) to reset the remembered pressure.
h) Reset the control lever for retraction cylinder (4) in the middle position.
CAUTION!
Always apply pressure in the retraction cylinder before starting the

crusher.
i)
70
If necessary, measure the CSS. See section 5.6 Setting measurement. See
section 5.6 Setting measurement.
CJ211:01
8.5 Setting hydraulics (option)

NOTE!
If the jaw crusher is equipped with the setting hydraulics option, this section
replaces section 8.4 Hand pump.
8.5.1 Setting the hydraulic pressure

One programming mode must be enabled before setting the low and high
pressure. If this has already been done, proceed to item d. If this has not been
done, LOC will appear in the display (1) when trying to alter the setting.
1
2
3
1 Display
2 Mode button
3 Arrow buttons
Enabling operating programming

mode
mode
!I
3s
a) Hold down both arrow buttons (3) simultaneously for 3 seconds (until
the display (1) shows Pr6).
b) Select ON with the arrow buttons.
c) Wait for 3 seconds (until the display returns to show the pressure).
(Continued)
CJ211:01

1
71

Setting the low and high pressure
mode
mode
3s
2s
Pressure guideline values:

Application
Low pressure
High pressure
Hysteresis
Low-low pressure
(alarm)
Horizontal
135 bar
155 bar
20 bar
100 bar
d)
e)
f)
g)
Press the mode button (2) repeatedly until the display (1) shows S.P.1.
Set high pressure according to the table above with the arrow buttons (3).
Press the mode button repeatedly until the display shows H.Y.1.
Set hysteresis according to the table above with the arrow buttons.
h) Press the mode button repeatedly until the display shows S.P.2.
i) Set low-low pressure according to the table above with the arrow
buttons.
j) Press the mode button repeatedly until the display shows H.Y.2.
k) Set 5.0 with the arrow buttons.
l) Wait for 3 seconds (until the display changes back and the settings are
saved).
NOTE!
72
If a setting has been changed, the display shows PRG briefly.
CJ211:01
8.5.2 Changing the discharge setting

NOTE!
Jaw shim plates (see section 7.7 Exchanging jaw shim plates) and the length
of the toggle plate also affect the discharge setting. Changing the toggle plate
is an advanced operation, and is therefore described in the Maintenance
manual.
NOTE!
The correct discharge setting is normally measured as the CSS (closed side
setting). It is recommended to measure the CSS before and after changing the
discharge setting. See section 5.6 Setting measurement.
CAUTION!
each other. The jaws must never be set so close that the jaw crusher becomes overloaded.
Never in contact!
With stopped crusher

b) Press the Increase button on the setting control box (4) to increase the
discharge setting or the Decrease button to decrease the discharge
setting.
CAUTION!
CJ211:01
Always apply pressure in the retraction cylinder before starting the

crusher.

1
73

If necessary, measure the CSS. See section 5.6 Setting measurement. With
running crusher
CAUTION!
Never run the crusher without hydraulic pressure for pre-load of the retraction cylinder. Insufficient retraction might damage the toggle or retraction system.
CAUTION!
Never change the discharge setting with processing material in the

crushing chamber.
b) Press the Increase button on the setting control box (4) to increase the
discharge setting or the Decrease button to decrease the discharge
setting.
4 Setting control box
74
CJ211:01
9. Troubleshooting
This chapter comprises a guide for correcting various problems that can
appear during operation.
CJ211:01

1
75
9. Troubleshooting
9.1 Faults and suggested corrective actions

The following table shows possible causes and suggested corrective actions
for a number of different fault conditions. The symbol * denotes a
reference to another manual of this machine or a component.
No.
Fault
Check
Corrective action
Jaw crusher will

not start
Does the motor run
Start motor. If not possible, check motor manual*.
Fuses or overload protection
Change or reset fuses and overload protection.

Check manual* for action. If the problem persists,
call for electrical service.
V-belt condition and tension
Check manual* for action
Is there a jam
Remove the objects from the crushing chamber, see

section 2.3.6 Feed and jams
Is the hydraulic pressure

present
Check if the retraction cylinder is disengaged or not

working. Check hydraulic system. Call for service.
V-belt condition and tension
Fuses or overload protection
Change or reset fuses and overload protection.

Check manual* for action. If the problem persists,
call for electrical service.

present
Check if the retraction cylinder is disengaged or not

working. Check hydraulic system. Call for service.
Is there an unbreakable object

in the crushing chamber
Remove the object from the crushing chamber, see

section 2.3.6 Feed and jams
Drive
Check motor and V-belt. Check manual* for action.
Is the discharge setting too

small
Widen the discharge setting. See section 8. Setting

adjustment system.
Does the V-belt slip
76
Jaw crusher
stops
Rotation speed
fluctuates
Is the hydraulic pressure vary- Check manual* for action

ing or falling
Noise from a run- Are the toggle plate, toggle

ning crusher
seats or toggle seat holder
worn
Imbalance
See section 5. Inspection and care. Call for service.
Is the retraction cylinder damaged
Replace the retraction cylinder. Call for service.
Does the toggle plate clatter
Adjust pre-load of the hydraulic cylinder. See section

8. Setting adjustment system. Check if the retraction
cylinder is disengaged or not working. Check
hydraulic system. Call for service.
Are the jaw plates loose
Check if the screws of the clamping bar are loose or

need exchange, see section 5. Inspection and care
Are the jaw plates in contact

with each other

adjustment system.
Are nuts and screws loose
Fasten nuts and screw or exchange worn parts, see

section 5. Inspection and care
Noise from bearings
Exchange bearing. Call for service.
Are the crusher moving

lengthways or sideways
Possible damage in frame or foundation. Call for

service.
CJ211:01
9. Troubleshooting
No.
Fault
Check
Corrective action
Vibrations
Are there dirt inside the motor

pulley or flywheels
Clean the motor pulley or flywheels
Are the counterweights on the

flywheel misplaced or loose
Install the counterweights correctly. See the Maintenance manual*.
Bearing tempera- Measure the temperature

ture too high
Rising temperature above 75C indicates bearing

failure. Call for service.
Jaw plate moves
Is a jaw plate loose
Attach the jaw plate. If not possible, exchange it. See

section 5. Inspection and care.
Is a jaw plate bent
Exchange the arching jaw plate, see section

Is the jaw crusher or toggle

plate not correctly installed
See the Installation manual*
Are the toggle plate, toggle

seats or toggle seat holder
worn
See section 5. Inspection and care. Call for service.
10
11
Toggle plate
moves
Cant change
Is there a jam in the crushing
discharge setting chamber
Wrong fragment
size
Remove the jam. See section 2.3.6 Feed and jams.
Retraction cylinder
Call for service if disengaged or damaged
Setting wedges
Exchange jaw plates or add/remove jaw shim plates

if the wedges have reached their inner/outer limits.
See section 8. Setting adjustment system and section 5.6 Setting measurement.

present
Check hydraulic system. Check manual* for action.
Is the fragment size too large
Reduce the discharge setting. See section 8. Setting

adjustment system and section 5.6 Setting measurement.
Exchange the jaw plates, see section 5. Inspection
and care
Add jaw shim plates, see section 5. Inspection and
care
12
Overload
Is the fragment size too small

adjustment system and section 5.6 Setting measurement.
Is the discharge setting too

small

adjustment system.
Are there cavities or ski

slopes on the jaw plates
Exchange the jaw plates, see section 5. Inspection

and care
Are there excessive fines con- Feed material with distributed coarseness.
tent in the feed material
CJ211:01
77
9. Troubleshooting
78
CJ211:01
10. Automatic lubricator

(option)
This section describes how to lubricate the jaw crusher with the optional
automatic lubricator and gives information about the lubricants to be used.
CJ211:01

1
79
10.1 General
NOTE!
CAUTION!
NOTE!
If the jaw crusher is equipped with the optional automatic lubricator, this
chapter replaces section 6. Lubrication.
Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 10.1.2 Lubricant requirements.
Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends larger grease quantities than are normally required to
lubricate roller bearings.
CAUTION!
Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your suppliers instructions and safety regulations.
10.1.1 Automatic lubrication

NOTE!
For the automatic lubricator with supplied hoses, the operating temperature
must be between 25C and 60C.
The grease outlet (6) of the automatic lubricator is connected to the grease
connection (2) on the crusher. A lubrication distributor (1) distributes the
grease evenly to the bearings.
Monitoring that grease is pumped through the lubrication distributor (1) is
possible. The signal can be used to give an alarm or to stop the feeder and
crusher.
An excess pressure valve (4) protects the lubrication system against
excessive pressures. If any blocking causes the operating pressure to increase
over 300 bar, the valve will open and grease will emerge.
NOTE!
In low temperatures (below 0C), a heating cable is recommended around

the lubricator and grease lines.
(Continued)
80
CJ211:01
PAUSE
h/lmp
CONTACT
min/lmp
SET
CS
DK
PS
FAULT
1
2
3
4
5
6
Lubrication distributor
Grease connection
Filling nipple
Excess pressure valve
Display cover
Grease outlet
Grease quantity
Delivery
Pause time
Operation time
8 g/h
0.5 h
6.4 min.
Set pause time and operation time corresponding to the required delivery
(see table above):
a) Unscrew the plastic display cover (5).
b) Hold down the set button (10) for longer than 2 seconds. The display (7)
flashes 000.
(Continued)
CJ211:01

1
81
PAUSE
h/lmp
7
8
9
10
11
12
13
Display
Pause LED
Contact LED
Set button
Arrow buttons
DK button
Fault LED
CONTACT
min/lmp
7
8
9
10
SET
CS
DK
11
PS
FAULT
12 13
c) Press the set button shortly to confirm. The display shows tPA (timer
pause) and the pause LED (8) flashes.
d) Press the set button shortly. The display shows the pause time (in hours).
e) Set the pause time (see table above) with the arrow buttons (11).
f) Press the set button shortly to confirm. The display show tCO (timer
contact) and the contact LED (9) flashes.
g) Press the set button shortly. The display shows the operation time (in
minutes).
h) Set the operation time (see table above) with the arrow buttons.
i) Press the set button shortly to confirm.
j) Hold down the set button for longer than 2 seconds to save the new
values. The display shuts off.
k) Screw back the plastic display cover.
82
CJ211:01

Checks
After every 40 hours of operation, check the level of grease. Refill through
the filling nipple (3). Check that all hoses are properly connected.
With the crusher stopped, check also that old grease has been forced out of
the labyrinth seals (see figure below). If not, slightly increase the quantity
pumped to the bearings. This is to prevent dirt and water entering the
bearings.
After maintenance work or a long out of operation period, extra lubrication is

needed. Press the DK button (12) during the pause time to release
intermediate lubrication. Do this repeatedly until old grease is forced out of
the labyrinth seals.
NOTE!
CJ211:01
When the fault LED (13) is lit, press the DK button (12) to acknowledge and
delete fault messages.

1
83
10.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property
Test method
Requirements
NLGI value
DIN 51 818
2 or 3
Drop point
DIN ISO 2176
180

mm2/s (cSt)
170

mm2/s (cSt)
100
Mechanical stability
SKF V2F 1000 rpm
Approved
Corrosion resistance
DIN 51 802 SKF Emcor
Approved
Temperature range
Speed range
30C to +110C
Must lubricate effectively throughout the bearings entire operating
speed range
Viscosity index
at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandviks requirements:
Aral Aralub HLP 2
BP Energrease LS-EP 2
ESSO Beacon EP 2 N
Mobil Mobilgrease HP 222
Molub-Alloy Tribol 4020/220-2

Shell Ariax Li X 2
Statoil UniWay Li X 62
Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.
84
CJ211:01
maintenance manual
Doc. no. S 222.157 en
SANDVIK CJ211:01
Sign.
SANDVIK CJ211:01
Document number: S 222.157 en
Issue: 20070625
Version: 1
Sandvik SRP AB
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 4
1.1.1 Document information.............................................. 6
1.1.2 Description ............................................................... 7
2.1 Hazard information .............................................................
2.1.1 Warning signs ........................................................
2.1.2 Risk levels..............................................................
2.1.3 Prohibition signs.....................................................
2.1.4 Mandatory signs.....................................................
2.2 Personnel............................................................................
2.2.1 Personal protection ................................................
2.3 General safety precautions.................................................
2.3.1 Machine safety guards...........................................
2.3.2 Electrical safety......................................................
2.3.3 Welding ..................................................................
2.3.4 Hydraulic systems..................................................
2.3.5 Lifting and moving loads ........................................
2.3.6 Feed and jams .......................................................
2.4 Emissions ...........................................................................
2.4.1 Dust........................................................................
2.4.2 Noise......................................................................
2.4.3 Radioactivity...........................................................
10
10
10
10
10
11
12
12
13
14
14
15
15
16
17
17
17
17
3. Basic maintenance instruction

3.1 General ...............................................................................
3.2 Preventive maintenance .....................................................
3.2.1 Routine inspection and care ..................................
3.2.2 Periodical maintenance..........................................
3.3 Spare parts in this manual ..................................................
3.4 Recommended tool box......................................................
3.5 Tightening threaded fasteners ............................................
3.5.1 Requirements for joints with threaded fasteners....
CJ211:01
20
20
20
20
21
22
23
23
Table of contents

4.1 Exchanging the retraction cylinder...................................... 26
4.1.1 Removing retraction cylinder.................................. 26
4.1.2 Installing retraction cylinder.................................... 27
4.2 Exchanging hydraulic cylinders and setting wedges........... 28
4.2.1 Removing hydraulic cylinder and setting wedge .... 28
4.2.2 Installing setting wedge and hydraulic cylinder ...... 30
4.3 Exchanging guide plates..................................................... 32
4.3.1 Removing the guide plates..................................... 32
4.3.2 Installing the guide plates....................................... 33
4.4 Exchanging toggle plate and toggle seats .......................... 34
4.4.1 Removing toggle plate and toggle seats ................ 35
4.4.2 Installing toggle plate and toggle seats .................. 37
5. Flywheels
5.1 Exchanging flywheels ......................................................... 42
5.1.1 Removing flywheel ................................................. 43
5.1.2 Installing flywheel ................................................... 45
6. Bearings
6.1 Exchanging bearings ..........................................................
6.1.1 Removing moving jaw ............................................
6.1.2 Installing moving jaw ..............................................
6.1.3 Removing frame bearings ......................................
6.1.4 Installing frame bearings ........................................
6.1.5 Removing moving jaw bearings .............................
6.1.6 Installing moving jaw bearings ...............................
48
48
50
51
53
57
59
CJ211:01
1. Introduction
CJ211:01
1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a crusher component in a
crushing and screening unit or site within an aggregate, recycling or mining
process. It can also be configured as a stand-alone machine complete with
motor, motor support, V-belts and pulley, and guards. The machine reduces
the size of rocks, minerals, recycling material and similar materials. This jaw
crusher component has been exclusively designed for these applications. It is
not the responsibility of Sandvik SRP AB to secure the design and usage for
the complete aggregate, recycling or mining process. Sandvik SRP AB will
not accept any liability for damage to equipment or injury to personnel
caused by unauthorized or improper use or modification of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Stationsplan
SE-233 81 Svedala
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik company, agent or representative, or the
manufacturer directly:
Sandvik SRP AB
Service department
SE-233 81 Svedala
Sweden.
Telephone
+46 (0)40 409000
Telefax
+46 (0)40 409260
CJ211:01
1. Introduction
Identification
concerning this specific equipment.
Enter the serial number of the associated machine in the intended field on the
second page of this manual (the copyright page).
8
7
2
1
2
3
4
5
6
7
8
Machine type
Part number
Serial number
Mass (kg)
Order number
Manufacturer
Year of manufacture
CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area. Sandvik
SRP AB will not take responsibility for this compliance when a customer
modifies the jaw crusher in any way.
CJ211:01
1. Introduction
1.1.1 Document information

Purpose of this Maintenance manual
The instructions in this manual are valid only for maintenance personnel
trained or authorized by Sandvik. The purpose of this Maintenance manual is
to provide maintenance personnel with:
information on all scheduled maintenance procedures listed in the

checklists
information for unscheduled maintenance such as:
additional maintenance procedures
The structure, codes and descriptions of this manual are used in the Spare
parts catalog (SPC) and in the checklists.
It is important to:
keep the manual for the lifetime of the equipment
pass the manual on to any subsequent holder or user of the equipment
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
SRP AB manufacturing plant.
Technical publications
Technical publications related to installation and operation of this equipment
are:
Installation manual (IM)
Wear parts catalog (WPC)
Operators manual (OM)
Technical publications related to maintenance of this equipment are:
Maintenance manual (MM)
Spare parts catalog (SPC)
These publications are only available to trained maintenance personnel.
Sandvik SRP AB can provide adequate training and authorize personnel.
Read more about the document structure and accompanying work roles in
section 2.2 Personnel.
When ordering technical publications, always specify the language and quote
the machine serial number.
Number of pages
This document contains a total of 62 pages.
Feedback
If you have comments on this Maintenance manual or problems connected to
the jaw crushers documentation, send an e-mail to:
manuals.srp@sandvik.com
CJ211:01
1. Introduction
1.1.2 Description
The following drawings show an overview of the jaw crushers nomenclature
and components.
Bottom view
1 Flywheel
2 Eccentric shaft
(concealed)
3 Frame
4 Front frame end
5 Fastening for cheek plate
6 Foot
7 Hydraulic cylinder wedge
8 Setting wedge
(concealed)
9 Support bar
10 Retraction cylinder
11 Back frame end
1
2
3
4
5
6
10
11
Top view
12
13
14
15
16
17
18
19
Bearing housing
Moving jaw
Counterweight
Deflector plate
Clamping bar
Cheek plate
Jaw plate moving
Jaw plate stationary
CJ211:01
12
13
14 15 16 17
18
19
1. Introduction
Top view with drive and guards
20
21
22
23
Guard over V-belts and flywheel

Motor
Motor support
Guard over free flywheel
20
21
22
23
CJ211:01
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
CJ211:01
2.1 Hazard information

2.1.1 Warning signs
General danger
Dangerous voltage
Risk of crushing
Hanging load
Risk of crushing
Flying fragments
2.1.2 Risk levels

Throughout the manual, level of risk is indicated as DANGER,
WARNING or CAUTION. The DANGER and WARNING levels
are accompanied by a warning sign (see above).
Failure to observe information marked DANGER! can result in lifethreatening injuries!
DANGER!
Failure to observe information marked WARNING! can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION!
Failure to observe information marked CAUTION! can result in damage to equipment!
2.1.3 Prohibition signs
Do not remove
guards
2.1.4 Mandatory signs
Disconnect current
before any work
10
Read the manual
CJ211:01
2.2 Personnel
All work on the equipment is to be carried out only by trained or authorized
personnel.
Trained means that the person in question has been given practical
instruction by an authorized person on how the various tasks are to be
carried out.
Authorized means that a person has undergone a theoretical and
practical test of knowledge, organized by Sandvik SRP AB. He/she is
therefore judged to have the knowledge and competence to carry out
the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by
Sandvik SRP AB as belonging to one of three categories work roles
based on different competence profiles. These three work roles are:
Installation
Operation
Maintenance
Sandvik SRP AB provides technical documentation appropriate to all three
work roles:
Installation manual
Operators manual and Wear parts catalog
Maintenance manual and Spare parts catalog
Sandvik SRP AB can provide adequate training for all three work roles and
can carry out authorization of trained personnel.
The technical documentation from Sandvik SRP AB covers only work on the
production equipment itself it does not cover work tasks associated with
other equipment or routines at the site.
It is the responsibility of the plant management to assign responsibility for:
The production equipment and the work area around the equipment
All personnel in the vicinity of the equipment
Compliance with national and local safety regulations
Checking that all safety devices are fully operational
Sandvik SRP AB declines all responsibility for injury or damage resulting
from non-compliance with the instructions in this manual.
CJ211:01
11
2.2.1 Personal protection

Sandvik SRP AB strongly recommends that personal protective equipment is
always worn when working in the vicinity of the equipment.
The Sandvik SRP AB recommendation for personal protective equipment
includes:
Ear protection
Safety helmet
Eye protection
Protective gloves
Safety boots
Mask or breathing
apparatus
2.3 General safety precautions
WARNING!
Falling stones
Clear the feed arrangement from process material before any
maintenance work is carried out inside or below the crusher, to
prevent stones from falling down.
Always switch off power and lock out the equipment (secure it cannot be
switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work
is being done.
Before maintenance work, place two wooden blocks between the moving
jaw and the back frame end to prevent the moving jaw from falling back.
Dangerous work
Never stand inside the crushing chamber when heavy parts (e.g. jaw
plates and cheek plates) are being lifted out or in.
WARNING!
(Continued)
12
CJ211:01
Avoid remaining on the crusher, unless necessary for maintenance work.
Risk of crushing
Never remain on the crusher while crushing. Moving parts constitute a
risk of crushing.
WARNING!
Ejection
Never look into the crusher while crushing. Fragments and possibly
harmful substances fed to the crusher may be ejected.
WARNING!
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure to flying fragments and rotating parts. Never operate the
PROHIBITION! equipment unless guards are mounted.
Rotating parts
WARNING!
WARNING!
Flying fragments
Fragments ejected upwardly may fall down in the vicinity of the
crusher. Provide adequate guards and warning signs at appropriate
places around the danger zone.
Upwardly ejected fragments may fall down in the vicinity of the crusher.
Therefore Sandvik SRP AB recommends additional protection.
Platforms with guard rails shall be installed around the crushers feed
opening. Walkways, stairs and ladders must be designed in accordance with
applicable regulations. (These parts are not included in the crushers standard
specification).
NOTE!
To prevent the ejection of large stones the feed hopper should be equipped
with a pivoted stone guard. The stone guard must not be raised during
crushing.
Make sure all defective guards and dust sealing components are checked,
repaired and replaced before starting the equipment.
CJ211:01
13
2.3.2 Electrical safety

CAUTION!
Only electrical personnel working according to European Standard

EN 50110 or similar are permitted to perform electrical operations on
the crusher.
Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper testing procedures.
DANGER!
Make sure all broken or damaged electrical cables and connectors are
checked, repaired and replaced before starting the equipment.
Control cabinets must be lockable.
2.3.3 Welding
CAUTION!
Welding on the crusher is only permitted when and as described in the

manual. For all other welding operations on the crusher local Sandvik
service personnel must be consulted.
CAUTION!
Only welders qualified according to European Standard EN 287 or similar are permitted to perform welding operations on the crusher.
If welding an item to the crusher, ground must be attached to the item itself.
If a crusher component is to be welded, ground should be attached as near to
the welding area as possible.
WARNING!
14
Toxic gases
Inhalation of welding fumes can be dangerous to health. Always follow
instructions provided by the welding equipment supplier.
Several parts of the crusher are made of manganese steel. Long-term
exposure to manganese oxide can affect the nervous system.
CJ211:01
2.3.4 Hydraulic systems

CAUTION!
Only personnel certified in hydraulics are permitted to perform operations on the hydraulic system.
WARNING!
Oil pressure
hydraulic system.
CAUTION!
Never adjust pressure relief valves beyond the recommended values.

Oil temperature
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
WARNING!
Make sure all defective hoses, valves or fittings are checked, repaired and
replaced before starting the equipment.
WARNING!
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation. The hydraulic cylinders may suddenly change position.
Always keep body parts away from hydraulic cylinders in operation.
2.3.5 Lifting and moving loads

CAUTION!
Only personnel with adequate lifting training are permitted to perform

lifting operations.
Hanging load
Never work or stand underneath a crane that is lifting material. Keep a
safe distance from a hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If a lifting tackle has to be made up by joining separate components, make
sure that the joints are secure and have the same lifting capacity as the rest of
the tackle.
NOTE!
Always use lifting tackle certified in accordance with local conditions.

Always engage the safety clips on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.
CJ211:01
15
2.3.6 Feed and jams

CAUTION!
When the crushing chamber is empty, avoid feeding solitary large boulders into the upper part of the chamber. In unfavourable circumstances
the moving jaw may be pushed forward and bring the toggle plate out
of position.
CAUTION!
Never feed combustible process material into the crusher.
WARNING!
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and
fragments can be thrown out at high speed from the crushing
chamber.
WARNING!
DANGER!
Explosives
Never remove blocking boulders from the crusher by blasting.
Blasting may cause personal injury and seriously damage bearings or
other parts. Sandvik SRP AB takes no responsibility for injury to
personnel or damage to the equipment when blasting is used.
Risk of crushing
Never stand inside the crusher when a blockage is removed. You might
be pulled forcefully and suddenly downwards together with the
material in the crushing chamber and be crushed.
If it is possible to change the direction of rotation of the jaw crushers

flywheel for a while to clear a jam. Always return to the normal rotation
direction when the jam has been cleared.
In some cases it is also possible to increase the CSS (closed side setting)
temporarily to clear a jam.
CAUTION!
If a hydraulic hammer is installed, never use it to fracture stones in the

crushing chamber. This may seriously damage bearings or other vital
components.
However, Sandvik SRP AB recommends that a jam in the feed opening is

cleared by using a hydraulic hammer. If a blockage occurs, use the hydraulic
hammer to poke the stones to break the blockage. A hydraulic hammer can
also be used to knock off corners and edges from slightly oversized stones so
that they can enter the crushing chamber.
Always follow local regulations when attempting to clear a jam.
16
CJ211:01
2.4 Emissions
2.4.1 Dust
Health hazard
Crushing and processing material will create dust. Such dust can be
more or less dangerous to the health. Use a breathing mask
DANGER!
Sandvik SRP AB strongly recommends using additional equipment for dust

suppression. Examples are dust extraction (vacuum) and dust encapsulation
by water spray or foam. Such equipment is not included in the crushers
standard specification.
dust, generated when processing minerals in the crusher.
2.4.2 Noise
Health hazard
Crushing and processing material will create noise. Such noise can be
more or less dangerous to the hearing. Use ear protection.
WARNING!
2.4.3 Radioactivity
DANGER!
Health hazard
Radon is a radioactive gas that occurs naturally in bedrock. Radon
may cause lung cancer. Mineral type, ventilation and water are all
factors that influence the contents of radon gases.
the release of radon or any other harmful substances when processing
minerals in the crusher.
CJ211:01
17
18
CJ211:01
3. Basic maintenance
instruction
This section describes the basic maintenance instruction for the jaw crusher.
CJ211:01
19
3.1 General
The instructions in this manual are limited to the jaw crusher component.
Instructions for the motor, drive belt, hydraulic system, control system etc.
can be found in other documentation from the applicable equipment
manufacturer.
3.2 Preventive maintenance

3.2.1 Routine inspection and care
For routine inspection and care, see section 5. Inspection and care in the
Operators manual.
3.2.2 Periodical maintenance

This list is a complement to section 5. Inspection and care in the Operators
manual. All service intervals are based on estimations of average wear.
Section
Intervals (operating hours)
Instruction
Note
4.1
6 000
Exchange retraction cylinder
4.4
Exchange toggle plate and toggle

seats and check the retraction cylinder and its bushings
4.2
Exchange hydraulic cylinders and

setting wedges
4.3
Exchange guide plates
Worn > 3 mm
6.1
> 15 000
Exchange frame bearings when unusual noise is heard
Must only be executed by

certified personnel.
6.1
> 20 000
Exchange moving jaw bearings when

unusual noise is heard
Must only be executed by

certified personnel.
Worn 20 mma
a. Compare with the original length in the Spare parts catalog
20
CJ211:01
3.3 Spare parts in this manual
CJ211:01
Description
Cat. no.
Quantity
See section
Retraction cylinder
7050-0
4.1
Piston pin
7051-0
4.1
Retraction cylinder bushing
7052-0
4.1, 4.4
Washer SRB 41803
7052-2
4.1
Cylinder pin
7053-0
4.1
Toggle plate
5006-0
4.4
Toggle seat, upper
5004-0
4.4
Toggle seat, lower
5005-0
4.4
Setting wedge
6300-0
4.2
Hydraulic cylinder
6320-0
4.2
Guide plate
6310-0
4.3
Screw MC6S M2070
6311-0
12
4.3
Washer BRB 2136
6311-2
12
4.3
Flywheel, flat
2205-0
5.1
Flywheel, grooved
2206-0
5.1
Roller bearing, frame
2006-0
6.1.4
V-ring
2010-1
6.1.4
V-ring
2007-1
6.1.4
Roller bearing, moving jaw
2101-0
6.1.6
V-ring
2104-1
6.1.6
21
3.4 Recommended tool box

The following is a list of recommended tools for use during maintenance
work.
22
Tool
Used for
24 mm Open end wrench
Retraction cylinder / Hydraulic cylinders and setting

wedges / Frame bearings / Moving jaw bearings
Hydraulic cylinders and setting wedges / Guide plates
Bushing press
Chain block
Hydraulic cylinders and setting wedges / Toggle plate

and toggle seats
20 mm Round iron
Toggle plate and toggle seats
Wooden wedges
Chopping bit
Flywheels
Hydraulic nut HMV 27
Flywheels
Flywheels
Extractor
Flywheels
Hydraulic pump with manometer
Flywheels
Deep gauge
Flywheels
Dial indicator
Flywheels
Hammer
Flywheels / Frame bearings
Hook wrench
Flywheels / Frame bearings
Moving jaw
Frame bearings
Frame bearings
Soft hammer
Frame bearings
Feeler gauge
Frame bearings
Gas torch
Frame bearings
Sledge hammer
Moving jaw bearings
Copper punch
Moving jaw bearings
Crow bar
Lifting sling
Mobile crane
CJ211:01
3.5 Tightening threaded fasteners

Unless otherwise specified, the threaded fasteners used in the crusher must
be tightened to the correct torque for the size in question.
STRENGTH GRADE (SS-ISO 898/1)
THREAD M
8.8 Bright zinc-coated
mm
Nm
21
ft lbs
15
10
40
30
12
70
52
16
169
125
20
331
244
24
572
422
30
1130
833
36
1960
1446
42
3130
2309
48
4690
3459
3.5.1 Requirements for joints with threaded fasteners
Steel screws of grade 8.8, bright zinc-coated finish.

Nuts of grade 8, bright zinc-coated finish.
Hardened washers at least HB200, bright zinc-coated finish.
Lightly oiled components.
Threads in castings cleaned out.
Tightening carried out with a torque wrench which can be calibrated,
or with a bolt/nut runner with a torque limiter.
Max. permissible torque spread: 10 %.
CJ211:01
23
24
CJ211:01

This section describes the scheduled maintenance work for the setting
adjustment system.
CJ211:01
25
4.1 Exchanging the retraction cylinder

The following spare parts are required:
Description
Cat. No.
Qty.
Remark
Retraction cylinder
Piston pin
7050-0
Incl. retraction cylinder bushings 7052-0
7051-0
Washer SRB 41803
7052-2
Cylinder pin
7053-0
4.1.1 Removing retraction cylinder

Recommended tools
a) Release pressure in the retraction cylinder (7050-0) and remove the

hydraulic connection.
b) Dismantle the cylinder pin (7053-0) and piston pin (7051-0) with
washers (7052-2) and remove the retraction cylinder.
7051-0 Piston pin

7052-2 Washer
7050-0 Retraction cylinder
7052-0 Retraction cylinder bushing
7053-0 Cylinder pin
7051-0
26
7052-2
7050-0
7053-0
CJ211:01
4.1.2 Installing retraction cylinder

a) Clean the moving jaw bracket (1) and back frame end bracket (2).
b) Attach the piston of the retraction cylinder (7050-0) to the moving jaw
bracket (1) by mounting the piston pin (7051-0). Place a washer (7052-2)
on each side of the piston between the moving jaw bracket.
c) Mount the other end of the retraction cylinder to the back frame end
bracket (2) with the cylinder pin (7053-0).
d) Connect the hydraulic connection to the retraction cylinder (7050-0) and
apply pressure.
7051-0
7052-2
7050-0
7052-0
7053-0
1
2
Piston pin
Washer
Retraction cylinder
Cylinder pin
Moving jaw bracket
Back frame end bracket
CJ211:01
7051-0
7052-2
7050-0
7053-0
27
4.2 Exchanging hydraulic cylinders and

setting wedges
NOTE!
Description
Cat. No.
Qty.
Remark
Setting wedge
6300-0
weight 135 kg
Hydraulic cylinder
6320-0
weight 35 kg
The following instructions are for removal/installation of one side. Repeat

the procedure for the other side. The pictures show exchange of the right
side.
4.2.1 Removing hydraulic cylinder and setting wedge

NOTE!
Adjust to maximum CSS before depressurizing the hydraulic system to

facilitate the hydraulic cylinders and setting wedges removal. See section
8. Setting adjustment system in the Operators manual.
NOTE!
Sandvik recommends to remove the wedge furthest away from the jaw (left
side) first to prevent the wedge from dropping.
WARNING!
Hydraulic systems
pressurized system.
a) Position the hook of a mobile crane vertically above the toggle plate
(5006-0).
6320-0
6300-0
Hydraulic cylinder
Setting wedge
(concealed)
5006-0 Toggle plate
1 Bracket
2 Lifting sling
4 Holes in toggle plate
2
1 6320-0 6300-0
5006-0
4
(Continued)
28
CJ211:01
Recommended tools
Crow bar
Lifting sling
Mobile crane
Chain block
WARNING!
b) Connect the lifting device to the toggle plate (5006-0) from above. Use
the two elliptical holes (4) for the lifting sling (2).
d) Loosen the retraction cylinder as described in section 4.1.1 Removing
e) Attach a chain block to the moving jaw bracket (1). Let the chain pass
under the jaw crushers discharge opening and tighten it to a position in
front of the jaw crusher so that the moving jaw is pulled slightly forward.
f) Remove the hydraulic connections on the hydraulic cylinder (6320-0).
g) Loosen the hydraulic cylinder by removing the screws (6333-0) and
washers (6333-2) with a combination wrench.
Risk of crushing
The hydraulic cylinder is now loose and may fall sideways. Handle the
hydraulic cylinder with care.
h) Use a combination wrench to remove the screws (6331-0) and washers

(6331-2) that hold the cylinder brackets (6330-0).
6331-0
6331-2
6330-0
6333-0
6333-2
6320-0
6300-0
6301-0
6301-2
6331-0, 6331-2
6330-0
6333-0, 6333-2
Screw
Washer
Bracket
Screw
Washer
Hydraulic cylinder
Setting wedge
Pin
Retaining ring
6320-0
6300-0
6301-0, 6301-2
i)
Release the hydraulic cylinder (6320-0) from the setting wedge (6300-0)
by removing the retaining ring (6301-0) and pin (6301-2).
j) Pull out the setting wedge (6300-0) less than half-way.
k) Position the hook of a mobile crane vertically above the setting wedge
(6300-0).
(Continued)
CJ211:01
29

l)
Screw an M16 lifting lug on the setting wedge and attach a lifting sling
to it.
m) Take up the slack in the lifting tackle.
DANGER!
Hanging load
Be aware of the weight of the setting wedge, see table above. Handle
the setting wedge with care. The tackle should now be tight but not
lifting the setting wedge. Keep clear of hanging loads, see section
n) Gently lift and pull the setting wedge (6300-0) out of its compartment.
o) Place the setting wedge (6300-0) horizontally on the ground.
4.2.2 Installing setting wedge and hydraulic cylinder

Back side
Left side
Right side
NOTE!
If it is planned to exchange guide plates and/or toggle plate and toggle seats
at the same time, please proceed to the instructions for those parts before
installing the new wedges and hydraulic cylinders.
NOTE!
It is important to place the setting wedges correctly. The wedge on the right
side must be closest to the jaw and the wedge on the left side closest to the
back side. The shorter side of the wedge should be in contact with the
compartment and the longer side with the longer side of the other wedge.
Sandvik recommends to install the wedge closest to the jaw (right side) first
to prevent the other wedge from dropping.
CAUTION!
Never lubricate setting wedges made of grey iron.
a) Position the hook of a mobile crane vertically above the new setting
wedge (6300-0).
b) Screw an M16 lifting lug on the setting wedge and attach a lifting sling
to it.
(Continued)
30
CJ211:01

DANGER!
Hanging load
Be aware of the weight of the setting wedge, see table above. Handle
the setting wedge with care. The tackle should now be tight but not
lifting the setting wedge. Keep clear of hanging loads, see section
d) Gently lift and push the setting wedge more than half-way into its
compartment. Remove the M16 lifting lug.
e) Fasten the hydraulic cylinder (6320-0) to the setting wedge (6300-0)
with the pin (6301-0) and retaining ring (6301-2).
f) Push the setting wedge into position.
g) Fasten the screws (6331-0) and washers (6331-2) that hold the cylinder
brackets (6330-0) in place.
h) Fasten the hydraulic cylinder (6320-0) with screws (6333-0) and
washers (6333-2) to the cylinder brackets (6330-0).
i) Connect the hydraulic connections to the hydraulic cylinder (6320-0).
j) Make sure the toggle plate and toggle seats are properly lined up.
k) Slacken off the chain and remove it from the moving jaw bracket (1) and
the lifting sling (2) from the toggle plate (5006-0).
l) Install the retraction cylinder as described in section 4.1.2 Installing
6331-0
6331-2
6330-0
6333-0
6333-2
6320-0
6300-0
6301-0
6301-2
6331-0, 6331-2
6330-0
6333-0, 6333-2
Screw
Washer
Bracket
Screw
Washer
Hydraulic cylinder
Setting wedge
Pin
Retaining ring
6320-0
6300-0
6301-0, 6301-2
CJ211:01
31
4.3 Exchanging guide plates

Description
Cat. No.
Qty.
Remark
Guide plate
6310-0
Original thickness 16 mm
Screw MC6S M2070
6311-0
12
Washer BRB 2136
6311-2
12
NOTE!
Remove the hydraulic cylinders and setting wedges before removing the
guide plates. See section 4.2.1 Removing hydraulic cylinder and setting
wedge.
NOTE!
The guide plates are located inside the back frame end. The screws that hold
them in place are attached from the outside.
4.3.1 Removing the guide plates

Recommended tools
6311-0
6311-2
6310-0
1
a) Heat the head of the screws (6311-0) to dissolve the Loctite.

b) Use an open end wrench to remove the screws (6311-0) and washers
(6311-2) that hold the guide plates (6310-0).
Screw
Washer
Guide plate
Back frame end
1
6311-0, 6311-2
6310-0
(Continued)
32
CJ211:01
WARNING!
Risk of crushing
The guide plates can be loose after removing the screws from the back
frame end. Keep clear of falling guide plates, see section 2. Safety
precautions.
c) Remove the guide plates.

NOTE!
Apply a crow bar if the guide plates (6310-0) get stuck. Never use arms or
feet.
4.3.2 Installing the guide plates

a) Install the screws (6311-0) and washers (6311-2).
b) For each guide plate (6310-0), place the guide plate and tighten the
screws with Loctite no. 243 and torque 220 Nm.
c) Install the setting wedges and hydraulic cylinders as described in section
4.2.2 Installing setting wedge and hydraulic cylinder.
6311-0
6311-2
6310-0
1
Screw
Washer
Guide plate
Back frame end
1
6311-0, 6311-2
6310-0
CJ211:01
33
4.4 Exchanging toggle plate and toggle seats

5013-2
5014-0
5003-0
5018-0
5019-0
5004-0
5006-0
5005-0
3000-0
Description
Cat. No.
Qty.
Remark
Toggle plate
5006-0
weight 160 kg
Toggle seat, upper
5004-0
weight 25 kg
Toggle seat, lower
5005-0
weight 25 kg
NOTE!
There are toggle plates of different lengths to choose from. The chosen
length depends on what setting the crusher will be operated at and if the
crusher is equipped with jaw shim plates.
NOTE!
Adjust to maximum CSS before depressurizing the hydraulic system to

facilitate removal of the toggle plate and toggle seats. See section 8. Setting
adjustment system in the Operators manual.
CAUTION!
The crusher must be stopped and the retraction assembly must be removed when exchanging the toggle plate and toggle seats.
Toggle seat retainer

Screw
Toggle seat holder
Side block
Screw
Upper toggle seat
Toggle plate
Lower toggle seat
Moving jaw
5013-2
5014-0
5003-0
5018-0,
5019-0
5004-0
5006-0
5005-0
3000-0
34
CJ211:01
4.4.1 Removing toggle plate and toggle seats

Recommended tools
Crow bar
Lifting sling
Mobile crane
a) Position the hook of a mobile crane vertically above the toggle plate
(5006-0).
b) Connect the lifting device to the toggle plate (5006-0) from above. Use
the two elliptical holes (4) for the lifting sling (2).
20 mm round iron
Wooden wedges
Chain block
1
2
3
4
2
3
Bracket
Lifting sling
Wooden wedge
Holes in toggle
plate
1
4
DANGER!
Hanging load
Be aware of the weight of the toggle plate, see table above. Handle the
toggle plate with care. The tackle should now be tight but not lifting the
toggle plate. Keep clear of hanging loads, see section 2. Safety
precautions.
d) Loosen the retraction cylinder as described in section 4.1.1 Removing

retraction cylinder and remove the hydraulic cylinders and setting
wedges as described in section 4.2.1 Removing hydraulic cylinder and
setting wedge.
e) Check the retraction cylinder (7050-0) and its bushings (7052-0) and
replace them with a press and seal with Loctite if worn or damaged. See
section 4.1 Exchanging the retraction cylinder.
f) Remove the upper guide plate on the side in which direction to pull out
the toggle seat holder, see section 4.3.1 Removing the guide plates.
g) Attach a chain block to the moving jaw bracket (1). Let the chain pass
under the jaw crushers discharge opening and tighten it to a position in
front of the jaw crusher.
(Continued)
CJ211:01
35

h) Place two wooden wedges (3) between the moving jaw and back frame
end to prevent the moving jaw from falling back.
i) To prevent the toggle seat holder from falling down, insert a round iron
(5) through the hole (6) in the frame and under the toggle plate so that
the toggle seat holder can rest on the iron.
j) Pull the jaw forward using the chain.
5
6
5 Round iron
6 Hole
5006-0 Toggle plate
5006-0
k) Lower the toggle plate (5006-0) to the surface.

NOTE!
Apply a crow bar or wedges if the toggle plate (5006-0) gets stuck. Never
use arms or feet.
l)
m)
n)
o)
p)
q)
36
Release the lifting device from the toggle plate and remove the toggle
plate from the jaw crusher.
Use the round iron as a guide and pull out the toggle seat holder (5003-0)
half way through the hole (6).
Connect the toggle seat holder to a lifting sling and withdraw it from the
crusher.
Unscrew the toggle seat retainer (5013-2) in the middle and the side
blocks (5018-0) on both ends of the toggle seat holder with an open end
wrench.
Remove the toggle seat from the toggle seat holder.
Remove the lower toggle seat (5005-0).
CJ211:01
4.4.2 Installing toggle plate and toggle seats

NOTE!
Before starting this procedure, it is necessary to secure the moving jaw as

described in section 4.4.1 Removing toggle plate and toggle seats items fg
and to remove the retraction cylinder (7050-0) as described in section
4.1.1 Removing retraction cylinder.
a) Wash the new toggle plate (5006-0) and the new toggle seats (5004-0),
(5005-0).
b) Clean the slots where the upper and lower toggle seats fit.
c) Install the lower toggle seat (5005-0).
5013-2
5014-0
5003-0
5018-0
5019-0
5004-0
5006-0
5005-0
3000-0

Screw
Toggle seat holder
Side block
Screw
Upper toggle seat
Toggle plate
Lower toggle seat
Moving jaw
5013-2
5014-0
5003-0
5018-0,
5019-0
5004-0
5006-0
5005-0
3000-0
d) Push the upper toggle seat (5004-0) into the toggle seat holder (5003-0).
e) Fasten the toggle seat retainer (5013-2) in the middle with screws
(5014-0) and washers (5014-2) and the side blocks (5018-0) on both
ends with screws (5019-0) and washers (5019-2).
f) Connect the toggle seat holder to a lifting sling.
(Continued)
CJ211:01
37

g) Insert a round iron into the hole (6) in the frame.
h) Use the round iron as a guide and insert the toggle seat holder into right
position.
i) Disconnect the lifting sling from the toggle seat holder.
j) Connect the lifting device to the toggle plate (5006-0). Use the two
elliptical holes (4) for the lifting sling (2).
DANGER!
Hanging load
Be aware of the weight of the toggle plate, see table above. Handle the
toggle plate with care. The tackle should now be tight but not lifting the
toggle plate. Keep clear of hanging loads, see section 2. Safety
precautions.
k) Carefully lift the toggle plate (5006-0) below the back frame end.
l) Lower the toggle plate to the surface.
5004-0 Upper toggle seat

5006-0 Toggle plate
5005-0 Lower toggle seat
3000-0 Moving jaw
5004-0
5006-0
5005-0
3000-0
(Continued)
38
CJ211:01

m) Release the lifting sling (2) from the hook.
n) Reconnect the lifting sling (2) to the hook, this time through the back end
frame.
o) Lift and drag the toggle plate (5006-0) so it comes in position under the
back end frame.
p) Lift the toggle plate (5006-0) gently.
q) Position the back of the toggle plate (5006-0) in the upper toggle seat
(5004-0).
r) Lift up the lower end of the toggle plate in line with the lower toggle seat
(5005-0).
NOTE!
Use a crow bar if the toggle plate gets stuck. Never use arms or feet.
s) Remove the wooden wedges (3).
t) Move the moving jaw slowly backward and make sure that the toggle
plate fits in the toggle seat (5005-0).
u) Check that the toggle plate (5006-0) is seated correctly.
NOTE!
Pull the jaw slightly backwards if needed to adjust the toggle plate into
correct position.
v) Slacken off the lifting tackle and remove the lifting sling (2).
w) Install the guide plates, see section 4.3.2 Installing the guide plates.
x) Install the setting wedges and hydraulic cylinders as described in section
4.2.2 Installing setting wedge and hydraulic cylinder and the retraction
cylinder as described in section 4.1.2 Installing retraction cylinder.
CJ211:01
39
40
CJ211:01
5. Flywheels
This section describes the scheduled maintenance work for the flywheels and
the tools to use.
CJ211:01
41
5. Flywheels
5.1 Exchanging flywheels

Description
Cat. No.
Qty.
Remark
Flywheel, flat
2205-0
weight 850 kg
Flywheel, grooved
2206-0
weight 850 kg
The jaw crusher has a flywheel (2205-0), (2206-0) on each side of the frame.
One of these is used for the drive and this flywheel is grooved for V-belts
(2206-0). The dimensions of the flywheels are chosen to ensure that the jaw
crusher runs smoothly and evenly, even under heavy loads. The two
flywheels can switch places with each other. The jaw crusher is balanced and
tested before shipping.
NOTE!
CAUTION!
The following instructions are for exchange on one side. Repeat the
procedure for the other side.
If the flywheels are to switch places with each other it is important to
change also the counterweights (2212-0). These are mounted inside the
flywheel rim at an angle ahead of the flywheels line of symmetry, in the
direction of rotation (see figure below). With the counterweights in the
wrong position there will be vibrations in the jaw crusher.
22,5
2212-0
2206-0
1
2212-0 Counterweight
2206-0 Flywheel grooved for V-belts
1 Lightening holes
NOTE!
The hydraulic nut and the extractor mentioned in the following instruction
can be hired from Sandvik.
NOTE!
Never grease the flywheelss V-belt grooves. If lubricant comes in contact

with the flywheel, clean it off with a degreasing agent.
WARNING!
42
Risk of crushing
Always use the appropriate tools for exchanging flywheels. If the
flywheel is mounted incorrectly, there is a risk that the flywheel can
come off unintentionally.
CJ211:01
5. Flywheels
5.1.1 Removing flywheel

Recommended tools
Hammer
Chopping bit
Extractor
Crow bar
Hydraulic pump
Lifting sling
Mobile crane
DANGER!
a) Remove the guards over the V-belt drive and/or flywheel.

b) Remove the V-belts, if applicable.
c) Remove the screws (2211-0) and washers (2211-2) that hold the end
cover (2210-0) in place.
d) Position the hook of a mobile crane vertically above the flywheel.
e) Connect the lifting gear to the flywheel. Use a lightening hole (1) for the
lifting sling.
f) Take up the slack in the lifting tackle.
g) Connect a second adjustable lifting gear to the flywheel and the lifting
hook. Use the lightening hole (1) on the other side of the counterweight
to balance the flywheel.
h) Take up the slack in the second lifting tackle.
Hanging load
Be aware of the weight of the flywheel, se table above. Handle the
flywheel with care. The tackle should now be tight. Keep clear of
hanging loads, see section 2. Safety precautions.
i)
2211-0
2211-2
2210-0
2209-1
2209-4
2208-0
2
3
Screw
Washer
Cover
Shaft nut
Tab washer
Spacer ring
Key way
Screw holes
Use a hammer to loosen the locking nut (2209-1) and remove the lug of
the locking washer (2209-4) that locks it.
2211-0
2211-2
2209-1 2208-0
2210-0 2209-4
2
3
(Continued)
CJ211:01
43
5. Flywheels
j)
Remove the locking nut (2209-1) and locking washer (2209-4) from the
threaded shaft.
k) Loosen the spacer ring (2208-0).
l) Fit the hydraulic nut (5) on the shaft, with the piston on the outside,
leaving a gap of 5 mm to the spacer ring (2208-0).
NOTE!
The extractor has a lifting eye bolt (4). Use it for lifting.
m) Screw the extractors (6) studs into the threaded holes (3) in the
flywheel.
n) Loosen the flywheels fit on the shaft with the pump and hydraulic nut.
o) Disconnect the lifting gear from the flywheel and connect it to the
extractor plate.
p) Remove the extractor (6) from the shaft and place it on the ground.
q) Disconnect the lifting gear from the extractor plate and reconnect it to
the flywheel.
r) Remove the hydraulic nut (5).
s) Remove the spacer ring (2208-0).
t) Gently remove the flywheel from the shaft and place it horizontally on
the ground.
4
5
4 Lifting eye bolt
5 Hydraulic nut
6 Extractor
44
CJ211:01
5. Flywheels
5.1.2 Installing flywheel

NOTE!
Recommended tools
Hammer
Chopping bit
Crow bar
Deep gauge
NOTE!
Dial indicator
Hydraulic pump with manometer
Lifting sling
Mobile crane
Hook wrench
DANGER!
Lock the other flywheel to prevent the eccentric shaft from rotating.
a) Inspect and clean the key way (2), the key (2207-0) and the bore of the
flywheel.
b) Clean the seating on the shaft.
c) Lightly lubricate the sides of the key way on the flywheel.
Do not lubricate the whole bore.
d) Position the hook of a mobile crane vertically above the flywheel.
e) Connect two lifting gears to the flywheel. Use lightening holes (1) for
the lifting slings on both sides of the counterweight (2212-0). The
second lifting gear must be adjustable so that the flywheel can be aligned
with the key in the shaft.
f) Lift the flywheel and slide it into position on the shaft with the key
(2207-0) in the key way (2).
Hanging load
Be aware of the weight of the flywheel, see table above. Handle the
flywheel with care. The tackle should now be tight. Keep clear of
hanging loads, see section 2. Safety precautions.
g) Push the flywheel up onto its seating and install the spacer ring (2208-0).
2211-0
2211-2
2211-0
2211-2
2210-0
2209-1
2209-4
2208-0
2
3
2209-1 2208-0
Screw
Washer
Cover
Shaft nut
Tab washer
Spacer ring
Key way
Screw holes
2210-0 2209-4
2
3
(Continued)
CJ211:01
45
5. Flywheels
NOTE!
To ensure full metallic contact it is necessary to adjust the vertical position of

the flywheel.
h) Fit a hydraulic nut (5) on the shaft, with the piston on the inside.
i) Tighten the hydraulic nut manually so the bore of the flywheel comes in
full metallic contact with the taper on the shaft.
j) Slacken off the lifting tackle.
k) Pump the hydraulic nut to 6 MPa.
l) Install a dial indicator.
m) Measure with a depth gauge as well.
n) Pump up the hydraulic nut to push up the flywheel 0.91.1 mm on the
taper (equals approx. 6570 MPa).
o) Leave the hydraulic nut in place under pressure for 30 minutes.
p) Remove the hydraulic nut (5) from the shaft.
q) Ensure correct axial displacement by measuring with a depth gauge
again.
r) Fit the tab washer (2209-4) and shaft nut (2209-1).
s) Tighten the shaft nut (2209-1) with a hook wrench.
t) Bend down a lug on the tab washer (2209-4) into the slot on the shaft
nut.
u) Grease the parts to prevent corrosion.
v) Fit the end cover (2210-0) with the screws (2211-0) and washers
(2211-2).
w) Remove the lifting gear.
x) Install the V-belts, if applicable.
WARNING!
Risk of crushing
y) Install the guards over the V-belt drive and/or flywheel.

NOTE!
Remove the lock from the other flywheel.

z) Run the jaw crusher without load for a while to test the function before
crushing.
46
CJ211:01
6. Bearings
This section describes the scheduled maintenance work for the bearings and
the tools to use.
CJ211:01
47
6. Bearings
6.1 Exchanging bearings

The crusher has four spherical roller bearings on the eccentric shaft. The
moving jaw bearings have cylindrical bores while the frame bearings have
tapered bores and are consequently installed on tapered withdrawal sleeves.
If trouble occurs in an eccentric shaft bearing, try to determine if its in the
frame (outer) bearing or in the moving jaw (inner) bearing. The bearing
temperature or unusual noise from the bearing gives an idea of the situation.
CAUTION!
The exchange of the bearings must be executed by certified personnel.
CAUTION!
It is important that correct tools are used when maintenance work is being executed on the bearings.
NOTE!
The hydraulic nuts mentioned in the following instructions can be hired from
Sandvik.
6.1.1 Removing moving jaw

Recommended tools
Crow bar
DANGER!
a) Remove retraction cylinder and toggle plate. See section 4.1.1 Removing
retraction cylinder and section 4.4.1 Removing toggle plate and toggle
seats.
b) Remove the flywheels. See section 5.1.1 Removing flywheel.
c) Remove the screws (2004-0), washer and twin nuts (2004-7) that clamp
the bearing housings to the frame.
d) Position the hook of a mobile crane vertically above the moving jaw
(3000-0).
e) Connect the lifting gear to the lifting lug (1) on the moving jaw (3000-0)
and take up the slack in the lifting tackle.
Hanging load
A moving jaw weighs up to 6000 kg. Handle the moving jaw with care.
The tackle should now be tight. Keep clear of hanging loads, see
section 2. Safety precautions.
(Continued)
48
CJ211:01
6. Bearings
f) Lift out the moving jaw (3000-0) with eccentric shaft (2200-0) and
bearings.
3000-0
3000-0 Moving jaw

2200-0 Eccentric shaft
2004-0 Screw
2004-7 Twin nut
1 Lifting lug
2200-0
2004-0
2004-7
g) Place the jaw horizontally on the ground with the flat side where the
deflector plate normally is fastened downwards.
h) If applicable, continue to dismantle the frame bearing and/or moving jaw
bearing according to section 6.1.3 Removing frame bearings and section
6.1.5 Removing moving jaw bearings.
CJ211:01
49
6. Bearings
6.1.2 Installing moving jaw

a) Clean the contact surfaces on the frame sides, and the bearing seating in
the lower bearing housings.
b) Remove any corrosion.
c) Position the hook of a mobile crane vertically above the moving jaw
(3000-0).
d) Connect the lifting gear to the lifting lug (1) on the moving jaw (3000-0).
DANGER!
Hanging load
A moving jaw weighs up to 6000 kg. Handle the moving jaw with care.
The tackle should now be tight. Keep clear of hanging loads, see
section 2. Safety precautions.
e) Lift the moving jaw (3000-0) and lower it into the frame.
f) Make sure that the eccentric shaft (2200-0) and frame bearing housings
are correctly aligned so that the V-rings do not jam in an incorrect
position.
g) Install the screws (2004-0), washer and twin nuts (2004-7).
h) Tighten to the correct torque, 3900 Nm, with a torque wrench.
NOTE!
The torque above applies for bolts treated with Dacromet. Do not use bolts
treated with molybdenum disulphide.
NOTE!
Lubricate the nuts with one string of oil.
WARNING!
Flying fragments
Never lubricate screws, washers or other contact surfaces. Do not
exceed the torque value stated above or the bolts could stretch and
break due to excessive prestressing force.
i)
j)
Fit the flywheels. See section 5.1.2 Installing flywheel.

Clean and install the toggle plate. See section 4.4.2 Installing toggle
plate and toggle seats.
k) Install the retraction cylinder. See section 4.1.2 Installing retraction
cylinder.
l) Adjust the discharge setting to the desired value. See section 5.6 Setting
measurement in the Operators manual.
m) Start up the crusher and press in grease as if the crusher was new. See
section 6. Lubrication of roller bearings in the Operators manual.
50
CJ211:01
6. Bearings
6.1.3 Removing frame bearings

NOTE!
The frame bearing housing is either locating or non-locating. The

instructions are valid for both locating and non-locating bearing housings.
The pictures describe the non-locating bearing housing.
NOTE!
Lift out the moving jaw before removing the frame bearing. See section
6.1.1 Removing moving jaw.
NOTE!
Sandvik recommends exchanging both frame bearings at the same time.
CAUTION!
Recommended tools
Crow bar
Hammer
Hook wrench
Soft hammer
Feeler gauge
Gas torch
The work described in the instructions below requires experience and

special training from SKF. The exchange of the bearings must be executed by certified personnel.
a) Clean all surfaces around the bearing housing. This is particularly

important if the bearing is to be re-used.
b) Remove the shaft nut (2201-0) and tab washer (2201-4).
c) Remove the screws (2009-0) that hold the labyrinth cover (2008-0).
d) Warm the labyrinth ring (2010-0) slightly with a gas torch.
e) Remove the labyrinth cover (2008-0) with the labyrinth ring (2010-0) by
levering carefully with a crowbar.
f) Remove the V-ring (2010-1) from the labyrinth ring (2010-0).
2006-0
2000-0
2006-0
2006-1
2009-0
2010-0
2201-4
2200-0
2008-0
2010-1
2011-0
2201-0
Bearing housing (non-locating)

Withdrawal sleeve
Screw
Labyrinth ring
Tab washer
Eccentric shaft
Labyrinth cover
V-ring
Key
Shaft nut
2006-1 2009-0
2010-0
2201-4
2000-0
2200-0 2008-0 2010-1 2011-0 2201-0
g) Remove the key (2011-0).

h) Measure the bearing play if the bearing is to be re-used.
(Continued)
CJ211:01
51
6. Bearings
i)
Connect the lifting device to the lifting eye (1) on the bearing housing
and take up the slack in the lifting tackle.
1
1 Lifting eye
2006-0 Roller bearing, frame
2006-1 Withdrawal sleeve
2000-0 Bearing housing (non-locating)
2006-0
2006-1
2200-0
2000-0
j)
DANGER!
NOTE!
Remove the withdrawal sleeve (2006-1) with the hydraulic nut.
High pressure
Oil that sprays out with high pressure is very dangerous. Any leakage
in the hydraulic system must immediately be repaired.
The removal of a large bearing fitted on a tapered seating or a withdrawal

sleeve can also be carried out with the oil injection method. When oil has
been pumped in between the mating surfaces the bearing slides off its
tapered seating very rapidly. You must therefore limit the axial movement of
the bearing or sleeve by screwing a nut onto the shaft.
k) Lift off the bearing housing with the bearing from the eccentric shaft
(2200-0) and place it on the ground.
l) Remove the bearing (2006-0) from the bearing housing.
m) Warm the inner labyrinth ring (2007-0) slightly with a gas torch and
remove it from the eccentric shaft.
n) Remove the V-ring (2007-1) from the inner labyrinth ring (2007-0).
2007-0

2007-0 Labyrinth ring
2007-1 V-ring
2007-1
2200-0
o) If the moving jaw bearings are to be exchanged, proceed to section
6.1.5 Removing moving jaw bearings.
52
CJ211:01
6. Bearings
6.1.4 Installing frame bearings

Cat. No.
Qty.
2006-0
V-ring
2010-1
V-ring
2007-1
The frame bearing housing is either locating or non-locating. The

instructions are valid for both locating and non-locating bearing housings.
The pictures describe the non-locating bearing housing.
NOTE!
The moving jaw must be lifted out of the crusher and placed on the ground
before proceeding with this instruction.

Withdrawal sleeve
Screw
Labyrinth ring
Tab washer
Eccentric shaft
Labyrinth cover
V-ring
Key
Shaft nut
Recommended tools
Crow bar
Hook wrench
Hammer
Soft hammer
Feeler gauge
CJ211:01
Remark
NOTE!
CAUTION!
2000-0
2006-0
2006-1
2009-0
2010-0
2201-4
2200-0
2008-0
2010-1
2011-0
2201-0
Description
2006-0
2006-1 2009-0
2010-0
2201-4
2000-0
2200-0 2008-0 2010-1 2011-0 2201-0
a) Clean the bearing housing (2000-0), labyrinth ring (2010-0), labyrinth
cover (2008-0) and eccentric shaft (2200-0). Remove any burrs.
b) Measure the inside diameter of the bearing housing to check that it is
correct. For diameter tolerance, consult Sandvik SRP.
c) Lubricate the shaft (2200-0), bearing (2206-0) and withdrawal sleeve
(2206-1). Use SKF Mounting fluid LHMF 300/5 or similar.
(Continued)
53
6. Bearings
d) Measure the bearing play before assembly. See table further below.
NOTE!
With bearings of this type the original radial play and the required expansion
of the inner ring are relatively large so it is easy to establish the reduction in
play by measuring the play before and after fitting. Normally a feeler gauge
with blade thickness from 0.03 mm upwards is used. The bearing should
preferably be rotated a few turns before the play is measured. This is to
ensure that the rollers are correctly aligned. Measurement is always made
between the outer ring and an unloaded roller. Push the roller lightly inwards
when the measurement is being made. The resultant play measurements for
both rows of rollers must be equal.
e) With the bearing housing horizontal on the ground, install the bearing
(2206-0).
f) Warm the labyrinth ring slightly and install it on the eccentric shaft
(2200-0).
g) Install a new V-ring (2007-1) in the inner labyrinth ring (2007-0).
2007-0

2007-1 V-ring
2007-1
2200-0
NOTE!
Always replace used V-rings with new ones when exchanging bearings.
h) Connect the lifting device to the lifting eye on the bearing housing and
raise the bearing housing to the vertical position.
i) Grease the inner labyrinth ring (2007-0) slightly.
j) Lift the bearing housing onto the eccentric shaft (2200-0). Make sure the
bearing has metallic contact with the inner labyrinth ring (2007-0).
(Continued)
54
CJ211:01
6. Bearings
k) Adjust the crane if necessary and push in the withdrawal sleeve (2206-1)
until it is tight against the shaft (2200-0) and the bearing (2006-0).
1
1 Lifting eye
2006-0 Roller bearing, frame
2000-0 Bearing housing (non-locating)
2006-0
2006-1
2200-0
2000-0
NOTE!
The inner ring of a tapered bore bearing is always installed with a firm fit.
The tightness of the fit does not depend on the shaft tolerance (as with a
parallel-bore bearing) but on how far the bearing is driven up on the
withdrawal sleeve. The original play in the bearing is reduced when the
bearing is driven up and this reduction in play is a measure of the bearing
interference fit.
l)
Install the hydraulic nut on the shaft (2200-0) and ensure metallic
contact.
m) Reduce the clearance according to table below.
Assemblage of bearings
Item
Frame bearing
NOTE!
Reduction of clearance
Axial displacement
Min.
Max.
Min.
Max.
0.100
0.140
1.6
2.2
Min. residual clearance
0.120
When spherical roller bearings with tapered bore are being fitted it is either
the reduction in the original radial play or the axial displacement on the
taper, which is used to measure the bearing interference fit.
n) Leave the hydraulic nut in place under pressure for 30 minutes.
o) Remove the hydraulic nut.
p) Fill the bearing with grease.
(Continued)
CJ211:01
55
6. Bearings
q) Install the key (2011-0) into the key way on the shaft.
r) Install the labyrinth cover (2008-0) and fill it with grease.
s) Mount the V-ring (2010-1) in the labyrinth ring (2010-0).
NOTE!
t)
2000-0
2006-0
2006-1
2009-0
2010-0
2201-4
2200-0
2008-0
2010-1
2011-0
2201-0
Warm the labyrinth ring (2010-0) slightly and install it on the shaft
(2200-0).

Withdrawal sleeve
Screw
Labyrinth ring
Tab washer
Eccentric shaft
Labyrinth cover
V-ring
Key
Shaft nut
2006-0
2006-1 2009-0
2010-0
2201-4
2000-0
2200-0 2008-0 2010-1 2011-0 2201-0
u)
v)
w)
x)
56
Fit the tab washer (2201-4) and shaft nut (2201-0).

Tighten the shaft nut in place with a hook wrench.
Bend down a lug on the tab washer into the slot on the shaft nut.
Install the moving jaw with eccentric shaft and bearings in the crusher.
See section 6.1.2 Installing moving jaw.
CJ211:01
6. Bearings
6.1.5 Removing moving jaw bearings

NOTE!
Lift out the moving jaw and remove the frame bearing before removing the
moving jaw bearing. See section 6.1.1 Removing moving jaw and section
6.1.3 Removing frame bearings.
NOTE!
Sandvik recommends exchanging both moving jaw bearings at the same

time.
CAUTION!

2104-1
2104-1 V-ring
2101-0 Roller bearing, moving jaw
2102-0 Labyrinth cover
2103-0 Screw
2104-0
2200-0
2101-0
Recommended tools
Crow bar
Lifting sling
Sledge hammer
Copper punch
CJ211:01
2102-0
2103-0
a) Remove the screws (2103-0) that hold the labyrinth cover (2102-0).
b) Slightly heat the labyrinth ring (2104-0).
c) Remove the labyrinth cover (2102-0) with the labyrinth ring (2104-0)
and V-ring (2104-1) by levering carefully with a crowbar.
d) Repeat items a-c on the labyrinth on the other end of the shaft.
(Continued)
57
6. Bearings
2101-0 Moving jaw bearing

1 Lifting sling
2 Lifting eye
2101-0
2200-0
e) Connect a lifting eye (2) to the end of the eccentric shaft (2200-0).
f) Connect a tackle to the eye and secure it to a point straight in front of the
shaft.
g) Pull out the shaft slightly with the tackle.
h) Connect a lifting sling (1) to the eccentric shaft (2200-0) and take up the
slack in the lifting tackle so that the shaft doesnt fall to the ground.
i) Continue to pull the shaft out of the moving jaw. Secure it with another
lifting sling.
j) Remove the rollers from the bearing.
NOTE!
If the bearing is not to be re-used it can be more convenient to cut the outer
ring in two and remove the rollers.
k) Raise up the shaft vertically.
l) Warm the inner ring quickly until it comes off the shaft.
m) Turn the eccentric shaft upside-down and heat the other inner ring until it
comes off.
58
CJ211:01
6. Bearings
6.1.6 Installing moving jaw bearings

NOTE!
CAUTION!
Recommended tools
Crow bar
Lifting sling
Sledge hammer
Copper punch
Description
Cat. No.
Qty.
Roller bearing, moving jaw
2101-0
V-ring
2104-1
Remark
The moving jaw must be lifted out of the crusher and placed on the ground
before proceeding with this instruction.
a) Clean the eccentric shaft (2200-0), labyrinth cover (2102-0) and

labyrinth ring (2104-0). Remove any burrs.
b) Heat the bearing to maximum 125C. Use an inductive heater, oven or
oil bath.
c) Lubricate the shaft (2200-0). Use SKF Mounting fluid LHMF 300/5 or
similar.
d) Mount the bearing on the shaft and let it cool down.
e) Fill the bearing with grease.
f) Connect a lifting eye to the end of the eccentric shaft (2200-0)
g) Connect a tackle through the bore of the moving jaw to the eye and
secure it on the other side of the jaw.
h) Connect a lifting sling to the eccentric shaft (2200-0) and take up the
slack in the lifting tackle.
i) Lift the shaft up into alignment with the jaw.
j) Pull the eccentric shaft into the jaw with the tackle.
2104-1
2104-1 V-ring
2101-0 Roller bearing, moving jaw
2102-0 Labyrinth cover
2103-0 Screw
2104-0
2200-0
2101-0
2102-0
2103-0
(Continued)
CJ211:01
59
6. Bearings
k) Install the labyrinth cover (2102-0) and use Loctite on the screws
(2103-0).
l) Fill the labyrinth cover (2102-0) with grease.
m) Mount the V-ring (2104-1) in the labyrinth ring (2104-0).
NOTE!
n) Warm the labyrinth ring (2104-0) slightly and install it on the shaft.
o) Install the frame bearings. See section 6.1.4 Installing frame bearings.
p) Install the moving jaw with eccentric shaft and bearings in the crusher.
See section 6.1.2 Installing moving jaw.
60
CJ211:01
spare parts catalog
Doc. no. R 222.349 en
SANDVIK CJ211:01
Sign.
SANDVIK CJ211:01
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 222.349 en
Issue: 20080211
Version: 1
Sandvik
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CJ211:01
General
Ordering information
When ordering parts, always state the machine type and serial number
according to the identification plate on the jaw crusher. State quantity, article
number and denomination for each ordered part.
Identification plate
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
1 2
Identification plate:
1 Machine type
2 Part number
3 Serial number
4 Order number
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
2007 Sandvik SRP AB
Doc. no. R 222.349 en Ver. 1
Overview
6.
3.
1.
4.
5a. 5b.
7.
2.
Doc. no. R 222.349 en Ver. 1
2007 Sandvik SRP AB
1. Retraction cylinder
7021-0,
7021-2
7020-0
7051-0
7052-2 7050-0
7053-0
Retraction cylinder
Cat. no.
Qty.
Part number
7020-0
400.0612-901
Alternative
Description
7021-0
840.0667-00
Screw M6S 2460
7021-2
847.0124-00
Washer BRB 2545
7050-0
400.1161-901
Hydraulic cylinder 80/50-300/85
908.0481-00
Seal kit cyl. 80/50-300/85
7051-0
400.1154-901
Piston Pin
7052-2
847.0323-00
Washer SRB 41803 fzb
7053-0
400.1154-902
Cylinder pin
2007 Sandvik SRP AB
Remarks
Retraction cylinder bracket
Doc. no. R 222.349 en Ver. 1
2. Hydraulic cylinders and setting wedges
6331-0, 6331-2
6330-0
6333-0, 6333-2
6320-0
6300-0
6301-0, 6301-2
Hydraulic cylinders and setting wedges

Cat. no.
Qty.
Part number
6300-0
400.2180-001
Setting wedge
6301-0
400.0856-001
Pin setting wedge
6301-2
855.0014-00
Retaining ring SgA
6320-0
400.0753-901
Hydraulic cylinder 100/60290/86
908.0480-00
Seal kit cyl. 100/60290/86
6330-0
400.0852-901
Cylinder bracket
6331-0
840.0650-00
Screw M6S 2065
6331-2
847.0165-00
Washer TBRB 2136
6333-0
840.0065-00
Screw M6S 1635
6333-2
400.0839-001
Washer
Alternative
Description
Doc. no. R 222.349 en Ver. 1
Remarks
2007 Sandvik SRP AB
3. Guide plates
6311-0, 6311-2
6310-0
Guide plates
Cat. no.
Qty.
Part number
6310-0
400.0611-001
6311-0
12
841.0574-00
Screw MC6S 2070
6311-2
12
847.0132-00
Washer BRB 2136
2007 Sandvik SRP AB
Alternative
Description
Remarks
Guide plate
Doc. no. R 222.349 en Ver. 1
4. Toggle plates and toggle seats
5013-2
5014-0,
5014-2
5003-0
5018-0
5019-0,
5019-2
5006-0
5005-0
5004-0
Remarks
Toggle plates and toggle seats

Cat. no.
Qty.
Part number
Alternative
Description
5006-0
400.0549-001
L=600 mm
Toggle plate
L=640 mm
Toggle plate
400.0549-002
5003-0
400.0603-001
Toggle seat holder
5004-0
400.0548-001
Upper toggle seat
5005-0
400.0548-001
Lower toggle seat
5013-2
400.0707-002
5014-0
840.0046-00
Screw M6S 1235
5014-2
847.0147-00
Washer BRB 1324
5018-0
400.0707-001
Side block
5019-0
840.0046-00
Screw M6S 1235
5019-2
847.0147-00
Washer BRB 1324
Doc. no. R 222.349 en Ver. 1
2007 Sandvik SRP AB
5a. Frame bearing assembly

2211-0
2211-2
2201-4
2209-1 2208-0
2210-0 2209-4
2207-0
2010-0
2009-0,
2009-2 2006-1
2201-0 2011-0 2010-1 2008-0
2006-0
2200-0
Frame bearing assembly

Cat. no.
Qty.
Part number
Description
Remarks
2006-0
868.0756-00
Alternative
Roller bearing
Outer bearing
2006-1
868.0755-00
Sleeve AOH
2008-0
10-314-515-000
Labyrinth cover
2009-0
24
840.0068-00
Screw M6S 1650
2009-2
24
847.0016-00
Washer BRB 1730
2010-0
10-314-516-000
Labyrinth ring
2010-1
873.1008-00
V-ring V-250A
2011-0
79-401-252-001
Key
2200-0
400.0545-001
Eccentric shaft
2201-0
845.0168-00
Shaft nut KM 38 1903
2201-4
847.0096-00
Tab washer 190 MB 38
2207-0
59-425-417-009
Key
2208-0
53-467-374-000
Spacer ring
2209-1
845.0161-00
Shaft nut KM 27 1352
2209-4
847.0173-00
Tab washer 135 MB 27
2210-0
53-367-328-500
Cover
2211-0
840.0044-00
Screw M6S 1225
2211-2
847.0180-00
Washer 1324
2007 Sandvik SRP AB
Doc. no. R 222.349 en Ver. 1
5b. Jaw bearing assembly

2104-0 2104-1
2007-1
2103-0,
2103-2
2007-0
2102-0
2101-0
Jaw bearing assembly

Cat. no.
Qty.
Part number
2007-0
10-314-514-000
Labyrinth ring
2007-1
873.1008-00
V-ring V-250A
2101-0
868.0522-00
Roller bearing
2102-0
10-314-512-000
Labyrinth cover
2103-0
24
840.0068-00
Screw M6S 1650
2103-2
24
847.0016-00
Washer BRB 1730
2104-0
10-314-513-000
Labyrinth ring
2104-1
873.1008-00
V-ring V-250A
10
Alternative
Description
Doc. no. R 222.349 en Ver. 1
Remarks
Inner bearing
2007 Sandvik SRP AB
6. Flywheels
2212-0
2213-0,
2213-2
2205-0
2206-0
Flywheels and counterweights

Cat. no.
Qty.
Part number
2205-0
400.0554-001
Flywheel flat
2206-0
400.0554-002
Flywheel 105V
400.0554-003
Flywheel 7SPC
2212-0
400.0786-001
Counterweight
2213-0
840.0653-00
Screw M6S 20100
2213-2
847.0165-00
Washer TBRB 2136
2007 Sandvik SRP AB
Alternative
Description
Doc. no. R 222.349 en Ver. 1
Remarks
11
7. Bearing housing
2000-1
2000-0
2200-0
2004-0,
2004-2
2004-7
Bearing housing
Cat. no.
Qty.
Part number
2000-0
53-273-771-500
Bearing house, non-locating bearing
2000-1
10-215-286-500
Bearing house guide, locating bearing
2004-0
16
840.1188-00
Screw M6S 423140
2004-2
16
847.0312-00
Washer BRB 4380
2004-7
53-373-766-000
Twin nut M423
2200-0
400.0545-001
Eccentric Shaft
12
Alternative
Description
Doc. no. R 222.349 en Ver. 1
Remarks
2007 Sandvik SRP AB
8. Driving arrangement
3
2
Pos no.
Qty.
Sets
Part number
Alternative
Description
400.1384-901
Grooved pulley alt
400.1385-901
Bushing alt
400.1383-901
V-belt alt
2007 Sandvik SRP AB
Doc. no. R 222.349 en Ver. 1
Remarks
13
9. Frame
Pos no.
14
Qty.
Sets
Part number
Alternative
Description
400.0537-901
Frame assembly
400.0910-901
Feet assembly
Doc. no. R 222.349 en Ver. 1
Remarks
2007 Sandvik SRP AB
wear parts catalog
Doc. no. R 222.351 en
SANDVIK CJ211:01
Sign.
SANDVIK CJ211:01
Document number: R 222.351 en
Issue: 20070625
Version: 1
Sandvik SRP AB
Tel: +46 40-40 90 00, Fax: +46 40-40 92 60
www.sandvik.com
Wear Parts Catalog
General
Ordering information
When ordering parts, always state the machine type and serial number
according to the identification plate on the jaw crusher. State quantity, article
number and denomination for each ordered part. (Quantities listed in this
catalog are number of parts that are usually exchanged at the same time in a
certain position or function.)
Identification plate
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
1 Machine type
2 Serial number
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
CJ211:01
Sandvik SRP AB Doc. no. R 222.351 en Ver. 1
Wear Parts Catalog
Clamping bars and deflector plate

1211-0
1211-2
1211-6
1210-0
1211-2
1211-3
Clamping bars and fixings, stationary jaw

Cat. no.
Qty.
Part number
Alternative
Description
Remarks
1210-0
400.0556-001
Clamping bar
1211-0
840.1074-00
Screw M6S M30280
with wear plate configuration
1211-0
840.1003-00
Screw M6S 30300
with jaw shim plate configuration
1211-2
89-442-690-013
Washer D95/3510
1211-3
845.0284-00
1211-6
53-469-936-000
Flexible washer
3400-0
3401-2
3401-6
3401-0
3401-2
3401-3
Clamping bars and fixings, moving jaw

Cat. no.
Qty.
Part number
3400-0
400.0556-001
Clamping bar
3401-0
400.1138-001
Screw M6S M30780
3401-2
89-442-690-013
Washer D95/3510
3401-3
845.0284-00
3401-6
53-469-936-000
Flexible washer
Alternative
Description
Remarks
CJ211:01
Wear Parts Catalog
3500-0
3502-0
3502-2
3503-0
Deflector plate and fixings

Cat. no.
Qty.
Part number
Description
Remarks
3500-0
400.0575-001
Alternative
Deflector plate
moving jaw
Screw M6S M1650
3502-0
840.0068-00
3502-2
847.0016-00
Washer BRB 1730
3503-0
400.0749-001
Locating bar
3507-0
3508-0
3508-0
3506-0
3506-2
3506-3
3505-0
Lower deflector plate and fasteners (option)

Cat. no.
Qty.
Part number
Description
Remarks
3505-0
400.1166-001
Alternative
Deflector plate, lower
Option
3506-0
840.0080-00
Screw M6S 20x80
Lower deflector plate fasterners
3506-2
847.0017-00
Washer BRB 20x36
3506-3
845.0203-00
Self-locking nut
3507-0
400.1165-001
Deflector bracket
3508-0
840.0668-00
Screw 24x65
3508-2
847.0124-00
Washer BRB 25x45
CJ211:01
Wear Parts Catalog
Jaw plates
1208-1
3300-1
Jaw plates
Cat. no.
Qty.
Part number
1208-1
3300-1
Alternative
Description
400.2207-001
C, M1
Jaw plate, stationary jaw
400.2207-002
C, M2
Remarks
corrugated, material M1
400.0739-001
ST, M1
sharp teeth, material M1
400.0739-002
ST, M2
400.1101-001
C, M1
400.1101-002
C, M2
Jaw plate, moving jaw
400.0738-001
ST, M1
400.0738-002
CC, M2
(Continued)
CJ211:01
Wear Parts Catalog

The table below illustrates different jaw plate alternatives.
Jaw plate alternatives
Stationary jaw
Moving jaw
Corrugated
C
Sharp teeth
ST
CJ211:01
Wear Parts Catalog
Wear plates
3100-0
1300-1
Wear plates
Cat. no.
Qty.
Part number
Alternative
Description
Remarks
1300-0
400.0830-001
10 mm
Wear plate
stationary jaw, instead of jaw shim plate
3100-0
400.0830-001
10 mm
Wear plate
moving jaw, instead of jaw shim plate
Jaw shim plates
1202-0
3102-0
Jaw shim plates

Cat. no.
Qty.
Part number
Alternative
Description
Remarks
1202-0
400.0830-002
30 mm
Jaw shim plate
stationary jaw, instead of wear plate
3102-0
400.0830-002
30 mm
Jaw shim plate
moving jaw, instead of wear plate
CJ211:01
Wear Parts Catalog
Support bars
1206-1
1206-2
1206-0
1205-0 3200-0 3201-0
3201-2 3201-1
Support bars and fixings

Cat. no.
Qty.
Part number
1205-0
400.0543-001
400.1118-001
Alternative
Description
Remarks
single slot
Support bar
stationary jaw. with wear plate
double slot
Support bar
stationary jaw, with jaw shim plate
1206-0
840.0656-00
Screw M6S M20140
stationary jaw
1206-1
845.0203-00
stationary jaw
Washer BRB 2136
stationary jaw
1206-2
847.0132-00
3200-0
400.0543-001
single slot
Support bar
moving jaw. with wear plate
400.1118-001
double slot
Support bar
moving jaw, with jaw shim plate
Screw M6S M20140
moving jaw
3201-0
840.0656-00
3201-1
845.0203-00
Self-locking nut ML6M M20
moving jaw
3201-2
847.0132-00
Washer BRB 2136
moving jaw
CJ211:01
Wear Parts Catalog
Cheek plates
1104-0
1103-0
1103-0
1106-0
1106-4
1106-5
1106-1
Cheek plates and fixings

Cat. no.
Qty.
Part number
Alternative
Description
Remarks
1103-0
400.0639-001
Cheek plates
left-hand side
1104-0
400.0639-001
Cheek plates
right-hand side
1106-0
10
840.0675-00
Screw M6S 24130
both sides
1106-1
10
845.0387-00
both sides
1106-4
10
402.4720-01
Flexible washer
both sides
1106-5
10
402.4721-01
Steel washer 26/10510
both sides
10
CJ211:01
1107 Crusher Wear Parts
Position Qty/Mc
1A
1B
2A
2B
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
24
25
26
27
28
29
1
or 1
1
or 1
2
10
10
10
2
3
6
6
6
1
2
2
2
2
2
6
3
6
6
4
2
2
0
1
1
6
6
2
2
Sandvik Part
Number
Fintec Part
Number
400.1101.001
400.0738.001
400.2207.001
400.0739.001
400.0639.001
25-11-0075
25-11-0057
25-11-0078
25-11-0024
25-11-0012
25-11-0063
400.0556.001
25-11-0015
89.442.690.013 25-11-0090
53.469.936.000 25-11-0072
400.0575.001
25-11-0054
400.0749.001
400.0830.001
400.0543.001
25-11-0060
25-11-0033
25-11-0003
400.0752.001
400.0548.001
400.0549.001
400.0549.002
400.2382.001
25-11-0117
25-11-0006
25-11-0009
25-11-0048
25-11-0135
400.0707.001
400.0603.001
25-11-0126
25-11-0018
Description
Jaw plate (Corrugated 12) M1
Jaw plate (Sharp Tooth 5) M1
Jaw plate (Corrugated 13) M1
Jaw plate (Sharp Tooth 6) M1
Side Liner (Check Plate)
Screw M6S M24x130 8.8 ISO4014
Plastic Side washer (Check Plate)
Lock nut M24 8 ISO7040
Wedge (Jaw Plate Tension)
Washer (Jaw Tension)
Flexible washer (Jaw Plate Tension)
Lock nut M30 8 DIN 985
Deflector plate
Washer BRB 17x30 HB200 ISO 7089
Deflector plate support
Wear Plate (Jaw liner)
Support Strip (Jaw Plate)
Washer BRB 21x36 HB200
Lock nut M20 8 ISO 7040
Toggle stop (Toggle Seat Lower)
Toggle seat
Toggle plate 600mm
Toggle plate 640mm
Toggle Cylinder
Washer BRB 13x24 HB200 ISO 7089
Stop block (Toggle Seat Upper)
Toggle seat holder
Sandvik Parts List 03/12/2007
RX11 - 15
Sandvik Mining and Construction Oy, Keskikankaantie 19, FI-15860 Hollola, Finland
Tel. +358 205 44 181, Fax +358 205 44 180
MAINTENANCE AND OPERATION INSTRUCTIONS
Equipment type
VIBRATING FEEDER
ROX 11-15 rev D 31.03.2006
Equipment number
Manufacturing year/month
CONTENTS
page
1. ORDERS AND INSTRUCTIONS
1.1. FOREWORD
1.2 OWNER'S DUTIES AND
RESPONSIBILITIES
1.3 ORDERS AND INSTRUCTIONS TO
MACHINE INSPECTORS AND
MAINTENANCE PERSONNEL
1.4 INSTRUCTIONS AND
RECOMMENDATIONS TO MACHINE
OPERATORS
1.5 SAFETY
1.6 GUARANTEE
2.1 SHIPPING AND HANDLING
2.2 STOCKING
2
2
7 SPARE PARTS RECOMMENDATION
19
7.1 SPARE PART SERVICE

7.2 SPARE PART LIST
7.3 SPARE PARTS DRAWING LIST
19
19
19
8 DE-COMMISSIONING, TEAR DOWN AND

RECYCLING
19
2
8.1 GENERAL
19
3
3
3
3
3
9 IN CASE OF EMERGENCY
19
9.1 FIRE EXTINGUISHING

9.2 MATERIAL DUST
19
19
3 INSTALLATION AND START UP
10 ASSEMBLY DRAWING
19
3.1 COMPONENT LIST AND LAYOUT

3.2 INSTALLATION
3.3 START UP
4
4
5
10.1 ASSEMBLY DRAWINGS LIST
19
4 OPERATING PRINCIPLE AND SYSTEM

DESCRIPTION
4.1 TECHNICAL DATA

4.2 OPERATION PRINCIPLE
4.3 SYSTEM DESCRIPTION
6
7
8
5 DEVICE OPERATING
5.1 OPERATION
5.2 SYSTEM CONDITIONS
5.3 SAFETY INSTRUCTIONS
9
9
9
6 MAINTENANCE INSTRUCTIONS
10
6.1 MAINTENANCE AND REPAIR

INSTRUCTIONS
10
6.2 ADJUSTMENTS
10
6.3 AMOUNT OF COUNTERWEIGHTS WHEN
USING FREQUENCY ADJUSTING
EQUIPMENT
11
6.4 BEARING REPLACEMENT
12
6.5 LUBRICATION SCHEME OF FEEDER
14
6.6 RECOMMENDED LUBRICANTS
14
6.7 SHAFT OIL CAPACITY
15
6.8 INSPECTION AND MAINTENANCE
SCHEDULE
15
6.9 MAINTENANCE LOG
15
6.10 TROUBLE SHOOTING TABLE
15
6.11 DESCRIPTION OF DAMAGE
18
Vibrating feeder
ROX 11-15 rev D 31.03.2006
1. ORDERS AND INSTRUCTIONS

1.1. FOREWORD
This instruction manual is for the use of personnel
engaged in the tasks of assembly, inspection,
operation and maintenance. It must always be kept
in an easily accessible place and the personnel
must make sure they are familiar with it.
The instructions, guidance and illustrations contained
in this manual are necessary for proper installation,
inspection, adjustment, start-up, operation and
maintenance of the machine.
An operator new to the Sandvik equipment will in
this manual find all the basic information on the
machine and its operation.
Operational skills will develop with increased
experience.
Because of Sandvik's policy of continuous product
development, some technical details published in this
manual might differ slightly compared to the
equipment that you have purchased. The manual is
continuesly altered and improved, so that its content
is as up-to-date as it can be.
SANDVIK reserves the right to modify the equipment
without further notice.
FEEDBACK
Area around is well lit,and that maintenance

levels and all access points to the device are
kept free.
The device is inspected and serviced at the
intervals recommended by the manufacturer and
that a log is kept of all service or maintenance
work. The logbook must also be available for
inspection if requested by a Sandvik
representative. Doing inspections and
maintenance according to the instructions of
the manufacturer is a precondition for the
SANDVIK guarantee.
all reported faults and malfunctions are identified
and corrected without delay.
if the device is stopped because of a fault,
emergency situation or malfunction, it is not to be
restarted before the cause is identified and
corrected.
properly trained and authorized operating,
inspection and maintenance personnel are
available at all times.
if the plant is modified in any way, such
modifications are to be carried out by
experienced personnel with due regard to the
strength, power and capacity of the devices.
any visible fault that appears on the equipment or
its components, is entered into the damage form
(ENCLOSURE 3) and forwarded to Sandvik to
support possible claims.
If you have any questions concerning a Sandvik

product or it's manual, please contact Sandvik, for
example by using the feedback form (ENCLOSURE
4).
1.3 ORDERS AND INSTRUCTIONS TO

MACHINE INSPECTORS AND
MAINTENANCE PERSONNEL
1.2 OWNER'S DUTIES AND

RESPONSIBILITIES
The duties and responsibilities of the owner of the

device include ensuring.
The current regulations to safety, operation,

maintenance and inspection are observed at all
times. These regulations must always be
available to all personnel who need them.
All personnel are well aware of the inherent
dangers of this kind of machinery and that they
are quite familiar with both normal and
emergency stopping procedures, remote
controlled starting and stopping signals, both
audio and visual, as well as all other safety
aspects.
Only properly trained and authorized
personnel are allowed to operate or work with
the equipment.
The machines operators are fully familiar with its
settings, performance values and all other
features.
The device is not to be used in any
application or any circumstances other than
what it was designed for.
Vibrating feeder
The condition and the operation of the equipment

must be observed daily and all observed faults
must be corrected immediately.
2. Maintenance and inspection must be carried

out with the device at a complete stop, with
controls locked out and the power supply to the
machine disconnected. Only for specific
maintenance and inspection tasks, for which
separate and detailed instructions apply, may the
device be connected to the mains and activated.
Even under these special circumstances must
safeguards be in place and the work be carried
out with special caution.
3. Inspection and maintenance must be carried out
at the intervals specified by the manufacturer
(refer to inspection and lubrication charts and
instructions). All work carried out must be
entered in the logbook for the device
(ENCLOSURE 2).
4. Mechanical and/or electrical adjustments may
be carried out by authorized personnel only.
5. The final task in maintenance and inspection
must always be to confirm that all safety and
protective devices are in place and functional,
that the machine is clean and that all foreign
items (tools, other things a.s.o) are removed.
ROX 11-15 rev D 31.03.2006
6. Only original Sandvik spare parts may be

used.
1.5 SAFETY
7. All damage to the exterior surface of the

machine must be repaired immediately.
Follow the general instructions of the supplier

when you are operating the device or performing
maintenance on it.
8. Timely replacement of wear parts is important

in preventing damage.
1.4 INSTRUCTIONS AND

RECOMMENDATIONS TO MACHINE
OPERATORS
A Procedures Before starting the machine
2. Make absolutely sure of the following:
1.6 GUARANTEE
ATT!
1. Ensure that you have read and clearly

understood all operating instructions.
In addition, the operator must be fully familiar with all

the safety instructions, point 5.3 (page 9) in this
manual and the maintenance personnel with all the
maintenance instructions in point 6 (pages 10-19) in
this manual.
no service or inspection personnel are

working on, in or near the equipment.
no unauthorized people or animals are near
the equipment.
all safety guards are in place and functional.
all warning devices are in place and
functional.
Condition for the warranty are;
The exclusive use of Sandvik original spare

parts
A machine survey after about 12 months
from its commissioning.
That the instructions in this manual are
followed in every respect.
2.1 SHIPPING AND HANDLING

A Generally
there is nothing in the immediate vicinity of

the device that can interfere with its proper
function or vice versa.
3. Check and confirm that the device is unaffected

by dust, dirt, rubbish, ice, etc.
4. Select the operating and control method in the
proper way (refer to operating instructions if
necessary).
5. Check and confirm during the first few minutes of
operation that the device has started normally
and is running smoothly.
B When the device is running
When shipping and handling the device, common

treatment and packing instructions and orders
concerning metal and electric technical devices must
be observed. Damaged surface becomes easily rusty
when pure metal contacts with humidity, especially in
marine atmophere. To avoid this, carriage, packing
and treatment must be arranged in dry and sheltered
conditions.
The device must be dried properly after carriage,
maintenance and cleaning treatments, and electric
equipment must be protected according to their own
special instructions.
B Handling
1. Make sure that no unauthorized people or

animals are in the immediate vicinity of the
device.
2. Check the flow of material into and out of the
device.
3. Make sure that the process material does not get
into places where it could cause damage.
4. Check the operation and function of the device
and report any damage or malfunction
immediately to your supervisor and to the
maintenance personnel.
C At the stop of the device
1. If possible, run the device until it is empty.
2. Stop the device in accordance with instructions.
Lifting or hoisting the equipment must be done by

using the so called four-point lifting method. To assist
this there are lifting eyes at both ends of the
longitudinal frame. The lifting eyes are also shown in
the assembly drawing.
The capacity of the lifting device should match the
weight for the equipment handled which can be
between 1400-14600 kg. The weight of the
equipment and its parts are shown in the assembly
drawing.
2.2 STOCKING
Stock the equipment in a dry, sheltered and clean
location. Humid conditions must be avoided when
stocking for an extended period. Especially the
electrical equipment must be protected against
moisture in a proper manner.
3. Report all disturbances and/or malfunctions to

the next operator and to the maintenance staff.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
3 INSTALLATION AND START UP
2
4
1
2
3
4
5
6
3.1 COMPONENT LIST AND LAYOUT

Feeder body
Mechanism shafts
Drive motor
Grizzly bars
Spring unit
Supporting structure and hopper (delivery as
option)
B Loading the feeder

Generally material feeding to the feeder is possible from
the front with the hopper.
Picture of loading
3.2 INSTALLATION
A Supporting structures
The supporting steel structures on which the feeder

and drive motor are mounted must be sufficiently
strong and braced to accept without deflection the
dynamic loads caused by the vibration of the feeder
and by the loading of material.
The natural frequency of the structures must be at
least 1.5 times the operating frequency of the feeder.
Adequate clearances must be allowed between the
feeder and the fixed structure, chutes etc., to allow
space for resonance vibrations when starting and
stopping the feeder (at least 100 mm vertically, 50
mm horizontally). Each pair of spring foundation must
be on the same sideways level and at exactly the
same height vertically.
Ensure that there are no beams or other protrusions
under the feeder, that can allow the build-up of
material and obstruct the movement of the feeder.
(Obs. the resonance movements)
Vibrating feeder
C Installation of the feeder
Mount the feeder body upon the springs

Check that the difference between the separate
springs is not more than + 3 mm
Check that all of the spring axes are vertical.
Reposition the supporting pedestals if necessary.
Check that there is at least a clearance of 100
mm vertically and 50 mm horizontally between
any part of the feeder and the fixed structure,
chutes etc.
Check that the clearances between the rubber
pusher and the stop buffer are as shown in the
assembly drawing of the feeder. Adjust the
clearance if necessary.
ROX 11-15 rev D 31.03.2006
The feeder must be mounted transversely

(horizontally in the sideways direction). This is to
ensure that the oil level is at the same height at both
ends of the shaft. This is inherently important for
proper lubrication of the mechanism and in ensuring
sufficient bearing life.
A Before start up the following must be checked:
D Installation of drive unit
The motor of the hydraulic drive is straight at the end

of the feeder shaft and it does not require any
separate base of drive unit.
Before placing the motor for the electrical direct drive

at a vertical position, the horizontal distance between
the motor and the feeder must be set so that the
cardan shaft is straight and the flexible couplers are
not compressed.
After this, the vertical position of the motor must be
fixed so that the centre line on the feeder shaft is
approx. 10-15 mm higher than the centre line of the
motor shaft.
!
!
The installation has been made according to

instructions given
The feeder shaft has been mounted horizontally
in the sideways direction.
Clearances between opposing surfaces are
correct.
Oil levels are correct in the mechanism, gearbox
and the hydraulic coupling (if applicable)
The number of counterweights is correct and are
the same at both sides of the mechanism.
V-belts are in line and tensioned correctly.
Rotation speed and direction of the motors are
correct
all guards are in place and secure
feeder is clear of foreign objects.
Operator is fully aware of the proper operating
procedures.
B After start check, that
3.3 START UP
Before the device is activated for the very first time
one must check the points which are listed on the
table enclosed in this manual (ENCLOSURE 1).
There is also a explanation for the remarks and
codes in the enclosure.
C Trial run with material for the first time, check:
ATTENTION!
IF THE EQUIPMENT IS INSTALLED BY THE

CLIENT THEMSELVES, A COPY OF THE
COMPLETED COMMISSIONING CHECKLIST
SHOULD BE SENT TO THE PRODUCT MANAGER
OR TO THE AREA SALES MANAGER AT
SANDVIK.
Before the equipment is put into regular operation it
should be tested in two phases:
1
2
This procedure shall be carried out after any

maintenance, cleaning or repair work or when the
machine has been out of operation for an extended
period of time.
Vibrating feeder
Running empty
Running with material under supervision.
mechanism, gearbox and motors run without

overheating or unusual noise
the feeder drive runs smoothly and operates
without vibration
feeder support is stable without vibration
motor rotation direction is correct
stroke length and stroke angle are correct
feeder does not come into contact with any part
of the fixed structure or chutes, particularly
during starting and stopping
if rotation adjusting equipment is used, it
operates correctly and normally.
the material depth and flow is correct and that

the feed to the feeder is spread over the full
width of the deck
if grizzly is in operation, it does not clog.
If cardan shafts are in use, make sure that the
height difference between the drive equipment
and the drive shaft is accurate.
The stroke length and the stroke angle in
different parts of the feeder are accurate
feeding action is satisfactory
if dust enclosures are fitted, check that no dust
escapes them.
the material flow in the chutes is satisfactory.
Adjust as necessary according to the instructions

included (see point adjustments in maintenance
instructions and trouble shooting table).
ROX 11-15 rev D 31.03.2006
4 OPERATING PRINCIPLE AND SYSTEM DESCRIPTION

4.1 TECHNICAL DATA
Vibrating feeders
SANDVIK
Feeder
type
SV1032
SV1232
SV1532
SV1832
SV2132
SV2432
Deck Motor- Total

Dimensions in mm
area
size weight A
B
C
D
E
F
G
H
I
m2
kW
kg
0,9
15
3210 1400 1020 1855 1048 480 1310 2600 3170 850
1,1
15
3500 1600 1220 2055 1148 480 1310 2600 3170 850
1,4
15
4030 1900 1520 2355 1298 480 1310 2600 3170 850
1,6
22
4700 2200 1820 2785 1523 480 1325 2600 3170 850
1,9
22
5440 2500 2120 3085 1673 480 1325 2600 3170 850
2,2
22
5975 2800 2420 3385 1823 480 1325 2600 3170 850
1x900
1x900
1x900
1x900
1x900
1x900
160
160
160
170
170
170
1452
1652
1952
2312
2612
2912
737
837
987
1167
1317
1467
1970
2070
2220
2450
2600
2750
SV1052
SV1252
SV1552
SV1852
SV2152
SV2452
1,2
1,5
1,8
2,1
2,5
2,9
15
22
22
22
37
37
4120
4795
5460
6040
7415
8075
1400
1600
1900
2200
2500
2800
1020
1220
1520
1820
2120
2420
1855
2185
2485
2785
3080
3380
1048
1223
1373
1523
1674
1824
480
480
480
480
600
600
1310
1325
1325
1325
1495
1495
3600
3600
3600
3600
3600
3600
4670
4670
4670
4670
4670
4670
850
850
850
850
850
850
1x1200
1x1200
1x1200
1x1200
1x1200
1x1200
160
170
170
170
265
265
1452
1712
2012
2312
2642
2942
737
867
1017
1167
1332
1482
1970
2150
2300
2450
2655
2805
SV1062
SV1262
SV1562
SV1862
1,8
2,2
2,7
3,3
22
22
22
37
5425
6225
7240
8630
1400
1600
1900
2200
1020
1220
1520
1820
1985
2185
2485
2780
1123
1223
1373
1524
480
480
480
600
1525
1525
1525
1695
4900
4900
4900
4900
6170
6170
6170
6170
1050
1050
1050
1050
2x900
2x900
2x900
2x900
170
170
170
265
1512
1712
2012
2342
767
867
1017
1182
2050
2150
2300
2505
Feeder with hopper
SANDVIK
Feeder unit
type
SV1052 unit
SV1252 unit
SV1552 unit
Vibrating feeder
Hopper
Capacity
m3
26
28
30
Total weight
kg
19300
20465
21825
Dimensions in mm
A
4760
4960
5260
B
5370
5570
5870
ROX 11-15 rev D 31.03.2006
C
1020
1220
1520
D
2200
2400
2700
E
2480
2680
2980
Feeder with expanded hopper
SANDVIK
Feeder unit
type
SV1062 unit
SV1262 unit
SV1562 unit
SV1862 unit
Hopper
Capacity
m3
35
37
42
45
Totalweight
kg
28025
29400
31210
33400
Hopper
extension
m
22
23
25
27
4.2 OPERATION PRINCIPLE

Feeding means the loading of materials in
comprehensive volume. For this process to be
continuous the feed material must be made to move
on the feeder. This is done with the help from the
vibration unit.
Feeder is loaded by the hopper as evenly as possible
and the feeder feed is generally directed f.ex. to the
crusher. Feeders are superior for primary and
secondary feeding in mines, quarries and various
other industries. They can be used for feeding but
also in combination with scalping and feeding.
4500
4700
5000
5300
5050
5250
5550
5850
Dimensions in mm
C
D
1020
1220
1520
1820
2350
2550
2850
3150
E
2700
3000
3300
3600
The drive unit for the feeder can be either an

adjustable hydraulic machinery or a squirrel motor
with an adjustable inverter control.
it is not allowed to use a feeder to any other purpose
than what has been agreed, unless first consulting
with the manufacturer. Sandvik carries no
responsibility for damages caused by inappropriate
operation.
It is recommended that the fed material flows evenly

to the feeder and the pressure from the stockpile and
the forces caused by the loading does not inflict the
feeder bottom.
If however this is not possible, the influence of the
pressure of the stockpile must be as minimal as
possible.
If there is a possibility that loaded material can fall
directly to the feeder bottom, the feeder should not
be run completely empty before the following load is
dumped into it. Only when the feeder is stopped for a
longer period of time in winter should it be run
completely empty, because of the risk of material
freezing.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
2
4
4.3 SYSTEM DESCRIPTION

Feeder consists of the following main components.
feeder structure with its wearing plates and

grizzly bars if required.
vibrating mechanism
drive unit and supporting structures.
1 Feeder structure
The feeder structure is welded steel/profile steel
construction with wearing plates fastened by bolting,
vibrating mechanism, spring support and grizzly bars
when required.
2 Vibrating mechanism
The hydraulic motor has been placed tightly onto the

mechanism therefore there is no need for an extra
drive machinery base. Between the electric motor
and the mechanism there is a cardan shaft which is
connected by flexible couplings.
The speed of rotation i.o.w. stroke intensity can be
adjusted by a frequency converter or a hydraulic unit.
The direction of the stroke can be adjusted by
changing the position of the tooth-wheels. The side
for the drive of the feeder can be freely chosen.
4 Grizzly bars
The grizzly bars are made of wear resistant steel.
They are fastened by bolting to the feeder structure
and the space between them is adjustable.
6 Springs
The vibrating mechanism has been fastened by

bolting it to the under edge of the side plates.
Eccentric shafts rotate in the opposite direction thus
causing a directional stroke. Eccentric masses have
been placed to the heads of the mechanism and onto
the shafts and their magnitude can be varied by
adding or reducing counterweights thus allowing the
stroke length to be adjusted accordingly.
The spring supports are bolted to the feeder body,

allowing the feeder assembly to have any inclination
angle.
The coil springs are made of steel.
Special bearings are used in the feeders to

guarantee a long lifetime. The shafts are oil
lubricated.
3 Drive machinery
An electric or a hydraulic motor can be used in the
feeder. The opposite rotation movement of the drive
shafts is caused by tooth-wheels in the shaft.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
maintenance work and the safety signs may not

be taken off in any circumstances.
5 DEVICE OPERATING
5.1 OPERATION
The mechanical use of the equipment is explained in
this manual, but the control devices have their own
separate instruction manual. The separate instruction
of the control with its safety requirements must be
followed.
Sandvik is responsible for the suitability of the
machine only to the purpose it has been purchased
for. It is forbidden to use the feeder for any other
purpose without prior consultation with the
manufacturer.
A Operating targets
The feeder because of its structure has been

designed for heavy and demanding feeding tasks
f.ex. as the following:
at the bottom of the feeder a large charge exists

because of the feeding material.
spesific size material sorting is demanded to the
grizzly bars at the discharge end.
continuos adjusting is demanded for the feeding
capacity during operation.
5.2 SYSTEM CONDITIONS

Feeding means the loading of materials in useable
volume. For the process to be continuous the feed
has to be made to move on the feeder. This is
executed by asisstance from the vibration unit.
Materials to be fed are ore, sand, gravel, coal, coke,
minerals and powders, to name but a few. The
operating conditions for these materials are generally
quite demanding, and service and maintenance must
be carried out accordingly. The general as well as
the owners own instructions for metal and electrical
equipment must be followed.
when cleaning the device with water care must

be taken not to point the water towards the
electrical motor or other electrical equipment.
when changing the settings of the machine the
absolute minimum distance between the fixed
structure and the device is vertically 100 mm and
horizontally 50 mm.
after the machine has been cleaned or serviced
take care that nothing has been left inside the
device or in the chutes.
the chutes must never be cleaned while the
machine is activated.
to minimize the risk of dust explosion, the
machine and the chutes must be hosed down
with water, especially if the equipment has been
out of operation for several days.
during each and every workshift the device
must be observed in operation to check that
there is not any abnormal temperatures or
noise. If something abnormal is observed, the
device must be stopped immediately. The cause
must be investigated and if possible corrected
accordingly and if required contact the supplier of
the machine, before restarting.
when changing wearing parts, only original
SANDVIK spare parts should be used to
ensure complete compatibility as well as to
uphold the precondition for the Sandvik
guarantee.
if you need to go to the vicinity of the
machine, where the process noise levels are
high, use hearing protectors.
The user must have their own instructions for the

control of the equipment which includes their own
safety regulations that must be followed carefully.
5.3 SAFETY INSTRUCTIONS

Before starting any kind of maintenance work, all
general and site safety instructions have to be
followed.
Some of the general safety instructions are:
only fully qualified and authorized electricians

may carry out electrical work on the machine.
none of the inspection hatches shall never be
opened or left open when the device is
running. Before a hatch is opened, all safety
switches for the device and the feed or discharge
chutes must be locked in the activated position
by means of a lock to which only the
maintenance personnel responsible for the work
has a key. The warning signs on and around
the machine must be followed e.g. in
Vibrating feeder
ROX 11-15 rev D 31.03.2006
6 MAINTENANCE INSTRUCTIONS
All these measures require that the feeder has to be

stopped during adjustment.
6.1 MAINTENANCE AND REPAIR

INSTRUCTIONS
If stepless adjustments of the feed rate of the motor

speed during operation are done, it is possible to use
a device, with which the vibrating frequency is
adjusted.
Do not attach any foreign objects to the feeder body

without first consulting the manufacturer, as this may
impair the feeder efficiency or can damage the
feeder itself.
If welding is necessary, do not allow the

welding current to pass through the feeder
bearings.
Repair damaged paintwork promptly.

After the feeder has been in operation for one
week, tighten all fastenings in the supporting
structures, drive unit and feeder body. The same
applies to any part that has been changed.
Check also the fastening of grizzly bars in the
grizzly feeders very carefully. Fastening surfaces
must be cleaned and unpainted before the
mounting of the bars.
It is advisable to check the fastenings every
day and to re-tighten every 1 - 2 months. Use
tightening moments given below.
B. Adjusting need
Before making adjustments make sure that they are
necessary and not viable only for a short period e.g.
for a small amount of material. Check also that the
feeder is loaded correctly and supporting
structures and chutes are installed correctly, as
these may cause disturbances in the running of the
feeder.
HV-screws
Screw
The minimum and maximum values for the vibration

frequency of the feeder must be adhered too.
Minimum value is approximately 550 rpm.
Maximum value must be defined case by case.
Always make only minimum adjustment necessary to

achieve the desire result.
Strength class
M12
M16
M20
M24
The feeder can have an inverter adjusted squirrel

motor, frequency converter adjusted DC motor or
hydraulic drive for stepless adjustment of feed rate.
These all have the same adjusting properties.
8.8
10.9
Mechanism screws
10.9
80 Nm
200 Nm
380 Nm
650 Nm
115 Nm
280 Nm
550 Nm
950 Nm
100 Nm
250 Nm
450 Nm
800 Nm
If there is a change in the fed material or the

gap between the grizzly bars is altered, do
consult the manufacturer first for possible
adjustment specifications.
C. Adjusting the feeder settings
Replace wearing parts before wear can damage

the feeder itself.
Do not carry out maintenance of any kind
when the feeder is in operation.
If further adjustments are necessary, they should be

done according to the order below. Try the action of
each measure separately and singly. Try one action
at a time and observe the result before taking the
next one:
Do not re-use old gaskets, seals or O-rings,

when remounting the machine.
1. gates or hindrance plates adjustement in the

feed hopper.
Cover conveyor belts, and wood or rubber

linings before cutting or welding. Do have a fire
extinguisher always on hand.
2. stroke direction adjustment
Keep a good log of all service and maintenance

works, which is also,a precondition for the
Sandvik guarantee.
Follow special maintenance instructions for

the vibrating shaft, the gearbox, the motor, the Vbelts and it's drive, the hydraulic coupling, etc.
ATT!
6.2 ADJUSTMENTS
A. Adjusting of feed rate
Feed rate can be adjusted by changing the stroke
angle, stroke length, frequency, and inclination of the
feeder or by using gates or hindrance plates.
Vibrating feeder
3. stroke length adjustment

Always use the minimum number of
counterweights so that the stroke length is the
minimum necessary for satisfactory feeding.
Do not exceed the following values
without first consulting the manufacturer.
Stroke
frequency
1020 rpm
920 rpm
820 rpm
730 rpm
Stroke length
SV-feeder
8 mm
10 mm
13 mm
16 mm
4. stroke frequency adjustment
ROX 11-15 rev D 31.03.2006
10
ATT!
Always check the feeder stroke

frequency/stroke length combination.
SANDVIK
5. adjusting the inclination angle of the feeder

body.
D Adjusting the stroke length
Adjustment of the stroke length is done by changing
the counterweights. At both ends of the same shaft
there has to be exactly the same number of
counterweights.
To choose the right counterweight we

recommend you get in contact with the
manufacturer first.
Example:
E Adjusting the stroke angle
Stroke length
12 mm
Stroke angle
55 degrees
6.3 COUNTERWEIGHTS WHEN USING

FREQUENCY ADJUSTING
EQUIPMENT
If the feeder is equipped with rotation speed adjusting
equipment, the amount of counterweights should be
selected so that the average required feed rate is reached
with a rotation speed reading, which is
-0.5x (nmin+nmax)
1. Remove the tooth-wheel (E). When removing the

cover from the tooth-wheel, the oil sup comes off
as well.
2. Turn the counterweight (B) to point straight down
and lock the shaft (A) so that it cannot turn in
either directions.
3. Remove the bracket (C) of the shaft (B) and draw
the drive gear (D) outwards so that it comes
apart from the other one.
4. Turn the shaft (B) to the required direction as
much as it is needed and set the drive gear in
place (D). One gullet area corresponds with 2,25
degrees changing of the stroke angle.
5. Tighten the bracket (C) and remove locking of
the shaft (A) and attach the cover (E).
F Checking the stroke length and angle
There are stickers attached to each end of the
machines sideplates where the stroke length, and
the stroke angle can be checked while the feeder is
running.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
11
6.4 BEARING REPLACEMENT

A General
It is advisable to change the bearings if one or more
of the following symptoms appear in the feeder:
The bearings tend to overheat

There is unusual noise in the bearing during
operation
The number of bearings operation hours is
significantly higher than normal or clearance
between the outer ring and the rollers is too big
Usually both bearings on one shaft should be

changed at the same time, because if one of the
bearings has begann to breakdown, some impurities
might have been carried on to the other bearing,
which therefore also may be damaged.
3. Push the shaft back but at the same time make

sure that the bearing does not go back into the
bearing housing by mounting a hindrance plate
between the bearing and bearing housing.The
shaft is supported from the outside of the
bearing. (Figure 2).
When changing the bearings it is very important to

clean all parts carefully before reassembling. All
parts of the shaft must be carefully protected from
impurities during the work. Keep the vessels used in
the oil change also clean, and remove all loose dirt
around the oil-filling hole.
If you are forced to open the mechanism, do not reuse any old seals (O-rings, shaft sealings and
labyrinth seals).
Use only bearings specially designed for vibrating
feeders.
Bearings can be changed with the shaft still in the
feeder. The shaft may also be removed during
repairs.
To change the bearings use special tools
designed for this type of use.
They are numbered in the pictures below.
4. When the bearing to be removed has passed the

first shoulder of the shaft, pull it out by hand so
that you can change the support to the other side
of the bearing. After this loosen the bearing.
5. Put the supporting piece under the shaft end on
the side of the loosened bearing (Figure 3).
1. Pulling rods (2 pcs)

2. Beam
3. Nuts (3 pcs)
4. Hydraulic jack
5. Hydraulic pump
6. Loosen the other bearing in the same manner

7. Pull the shaft out by using the supporting wagon
(Figure 4).
6. Hindrance plate
7. Supporting piece (2 pcs)
8. Supporting wagon
9. Bushing
10. Pulling rod
11. Flange
B Dismounting of shaft:
1. Loosen all parts at both ends of the shaft, so that
the bearings can be seen and can be freely
pushed out, without any obstacles.
2. By using special tools and the shaft, the bearing
is pushed out of the bearing housing (Figure 1).
Vibrating feeder
8. Clean all parts of the shaft thoroughly.Check the

dimensions and the condition of parts. Replace
the damaged or worn-out parts with new ones.
ROX 11-15 rev D 31.03.2006
12
C Replacing
Damaged or worn-out parts should be replaced for
instance in the following cases:
When a bearing fit on a shaft is so loose that the

inner ring of the bearing turns on the shaft.
Do not build up the bearing seat of the shaft by
welding since the material used in the shaft
requires a special welding procedure and the risk
of breaking the shaft is greater after welding.
The outer ring of the bearing has spinned in
the bearing housing.
If the lubrication of the fitting between the bearing
and the shaft has been neglected, the fitting rust
can damage the shaft and this causes it being
changed with a new one. As a result, better care
needs to be taken with regular lubrication in the
future.
If, for instance, stones have damaged the oil tube
or there is a sharp dent in the curve part then the
tube must be changed with a new one.
5. Measure the bearing clearances and write them

down.
6. Mount the parts outside the bearings. Take
special care not to damage the shaft sealing
during the mounting. Replace all sealings with
new ones (O-rings, shaft sealings, V-rings).
Check the condition of wear rings. If they have
worn out, their surface is scratched or if there
has been an oil leak in the feeder, change the
wear rings, too (Figure 7).
D Mounting of shaft:
1. Pull the shaft in by using the support wagon
(Figure 5)
2. Put the supporting pieces under the shaft ends.
The shaft itself should now be approximately in
the right place.
Fillment of grease with assembly
3. Put the new bearing in the shaft neck. The

bearing is pushed into place by using tools. At
the same time to prevent any shaft movement,
the shaft is held in place with the middle-pulling
rod. The axial movement of the bearing in
relation to the shaft is prevented at the other end
of the shaft. This will normally be executed on the
drive side by mounting intermediate rings on both
sides of the bearing. The inner ring must be
mounted into the shaft neck before the bearing.
Observe the right position of the intermediate
ring in relation to the bearing (The grooves of the
rings must be towards the bearing; Figures 6 and
7)
4. The bearing at the other end is pushed into place
in the same manner.
Vibrating feeder
7. Fill the shaft with oil halfway up the oil level mark.
Oil qualities and capacities can be seen in item.
6.5, 6.6 and 6.7. If the shaft has been loosened
from the feeder body, use measure H as a
measure of the proper oil capacity.
It is important to always check that the shaft is in
a level position in the feeder. This way sufficient
lubrication in both bearings can be ensured. In
case the shaft is tilted, put intermediate plates
under the clusters of springs to adjust the shaft.
Use the value of the tightening moment for
fastening the shaft assembly to the feeder body
according to the assembly drawing of the feeder.
Retighten the fixing screws and all other screw
joints after 2...3 days of operation.
8. Write down all measures performed on the
device to the maintenance log.
ROX 11-15 rev D 31.03.2006
13
6.5 LUBRICATION SCHEME OF FEEDER
B. Mineral oils
ISO VG
AGMA
A Shaft devices
B Breather
C Clearance between shaft and bearing
D Motor
Shaft
16
20
24
30
H
60 mm
72 mm
91 mm
113 mm
150
4 EP
220
5 EP
320
6 EP
MOBIL
629
630
632
Mobilgear
ESSO
EP 150
EP 220
EP 320
Spartan
SHELL
150
220
320
Omala oil
GULF EP Lubricant EP Lubricant EP Lubricant
HD 150
HD 220
HD 320
SUNOCO Sunep 1060 Sunep 1070 Sunep 1090
ISO 150
ISO 220
ISO 320
BP
Energol
Energol
Energol
GR-PX 150 GR-PX 220 GR-PX 320
TEXACO Meropa 150 Meropa 220 Meropa 320
CHEVRON NL Gear
NL Gear
NL Gear
Compound Compound Compound
150
220
320
NESTE
Vaihteisto
Vaihteisto Vaihteisto
150 EP
220 EP
320 EP
TEBOIL Pressure Oil Pressure Oil Pressure Oil
150
220
320
ARAL
Degol
Degol
Degol
BG 150
BG 220
BG 320
C. Synthetic oils
6.6 RECOMMENDED LUBRICANTS
ISO VG
AGMA
A. Lubrication groups
Ambient
temperature
150
4 EP
220
5 EP
320
6 EP
MOBIL
SHELL
ISO VG
AGMA
-30...+5
150
4 EP
-5...+25
220
5 EP
+20...+45
320
6 EP
+40...+60
320
6 EP
Synthetic oils
SHC 629
SHC 630
SHC 632
Tivela Oil SA Tivela Oil
WB
BP
SG XP 150 SG XP 220 SG XP 320
NESTE
Vaihteisto
Vaihteisto Vaihteisto
S 150 EP
S 220 EP
S 320 EP
KLUEBER Syntheso
Syntheso
D 150 EP
D 220 EP
D. Synthetic lubricants
Synthetic lubricants can be used when operating in
low or high temperatures or when the changing of the
oil is hoped to be done after longer periods of time.
The viscosity of synthetic oil should be corresponding
to that of mineral oil which otherwise is used in the
same circumstances.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
14
6.7 SHAFT OIL CAPACITY

Body
width
1000
1200
1500
1800
2100
2400
2700
16
R=84
H=60
1,2
1,4
1,8
2,1
Bearing size
30
24
20
R=109,5 R=136,5 R=162
H=113
H=91
H=72
3,1
4,9
3,7
6,0
6,5
4,6
7,5
8,0
5,5
9,0
10,0
6,5
10,5
11,5
12,0
13,0
14,5
6.9 MAINTENANCE LOG
34
R=177,8
H=129
11,7
13,5
15,3
17,2
6.8 INSPECTION AND MAINTENANCE

SCHEDULE
A Mechanism
The first oil change for the mechanism must be
done no later than 100 hours of operation.
Regular oil change must then take place
according to the following:
Sandvik presupposes that a log is kept by the owner

to record all service and maintenance work. This is
also a precondition for the Sandvik guarantee.
The equipment and components should be serviced
in accordance with the suppliers instructions, and in
a fashion that the measures taken can also be
verified afterwards.
The log could take e.g. the form illustrated in the
enclosure (ENCLOSURE 2).
6.10 TROUBLE SHOOTING TABLE

If a problem or damage occurs, which requires parts
to be replaced, do not only change the part but look
for the reason which made it necessary and eliminate
the cause if possible. Otherwise contact the
manufacturer.
The following table acts as contents for the more
detailed troubleshooting guides.
DEFAULT
POINT
Feeder does not start or it stops during

operation
Feeder is running incoherently
Feeders supporting frame deflects

and/or vibrates too much
The fitting between the bearing and the shaft should

be lubricated once a month with grease
molyblensulphide and graphite. This will prevent
fitting corrosion between the shaft and the bearing.
Unusual noise during operation.
Feeder bearings overheat.
Bearing damage.
Use the same oil change intervals and quality for the
gear wheels (when applicable) as for the mechanism.
The correct oil level for the gear wheels is the bottom
of the gear teeth.
Oil leakage in the feeder
Material flows mostly on one side of

the feeder
Too much material is collecting at the

feed end of the feeder
Inspection and maintenance must to be done

according to the motor manufacturers
recommendations.
Feed rate of the feeder is too low or

too high.
Material spills from chutes onto

maintenance platforms etc.
C Must be checked weekly
Dust escapes from from the dust

sealed feeders
Supporting springs of feeder tilt too

much.
Type of operation
In one shift operation
In two- and three shift
operation
Interval
Half-yearly
After 2000 hours of
operation or half-yearly
Clean or change the breather regularly.
B Motor
oil levels
condition of wear plates
condition of grizzly bars
condition of springs
bolts joints (visual inspection)
Vibrating feeder
ROX 11-15 rev D 31.03.2006
15
A Feeder does not start or it stops during

operation
1
2
Possible cause
Electrical fault
Hydraulic coupling
without oil or oil level
too low (where
applicable).
D Unusual noise during operation
Correction
Check and correct
Fill the coupling
according to
instructions. Check
also the condition of
the heat plug.
Possible cause
Feeder collides with
something during
operation (base, chute,
material, ice etc.)
Clearance between
resonance buffer
limiters is incorrect.
Drive equipment is
wrongly positioned in
relation to the vibrating
shaft.
Feeder base is not
solid enough.
3
4
B. Feeder is running incorrectly
Correction
Arrange space for
feeder to run
properly.
Change and adjust
the clearance hole
according to
instructions.
Move and adjust
according to
instructions given.
1
2
Possible cause
Construction is too light
or has insufficient
bracing
Foundations of feeder
frame are not strong
enough.
Vibrating feeder
Correction
Add support and
brace.
Build up foundations.
Feeder contacts with

something during
operation
Bearing damage.
Broken spring.
There are stones or

dust inside the
counterweight guards.
There are stones
between the springs.
Correction
Tighten, repair or
change the parts. At
the same time check
all screws and the
cause for damage.
Arrange space for
feeder to run
properly.
See item F.
Change the spring
after checking and
eliminating the cause.
Clean the inside of
the counterweight
guards .
Clean the spring
systems regularly and
prevent material from
building up between
the springs.
E Feeder bearings overheat
Support base.
C Feeder supporting frame deflects and vibrates

too much
Possible cause
There are loose or
damaged parts in the
feeder
3
4
Possible cause
Incorrect amount of oil
in the vibrating shaft.
Wrong oil type or old
oil in the shaft.
Bearing damage.
High temperatures in
the environment or
material.
The drive shaft is not
horizontal and there is
a lack of oil in the
bearing
ROX 11-15 rev D 31.03.2006
Correction
Check oil level.
Change oil.
See item F.
Arrange ventilation
and change to an oil
suitable for high
temperatures.
Adjust the level of the
feeder according to
instructions.
16
F Bearing damage
Possible cause
Normal life span of the
bearing is exceeded.
Insufficient lubrication.
3
4
Unsuitable oil.
Foreign material (steel,
sand etc.]in oil
Shaft is not in a level

position, when the
other bearing is
overfilled and the other
underfilled with oil.
I Too much material is collecting at the feed end

of the feeder
Correction
Check the operating
hours and always
change the bearing
into a new one.
Check also possible
causes for the
damage.
Check lubrication
maintenance and
possible oil leaks.
Change type of oil
Check reason
(damaged part, dirty
conditions during oil
change, dirty
containers in handling
of oil etc.)
Adjust the feeder to
its right position
according to
instructions given.
1
2
Seals are worn out or

damaged (for instance
during assembly). Do
not re-use old seals
Wear ring is worn out.
Oil gauge glass is

loose or there is
leakage.
Correction
Clean or change the
filter regularly.
Change the seals and
be careful that the
new ones are not
damaged during
installation.
Change wear ring to
new one. It is
advisable to change a
new ring at the same
time with the shaft
sealing.
Tighten it.
H Material flows mostly on one side of the feeder
Possible cause
Incorrect loading of the
feeder.
Vibrating feeder
2
3
Correction
See item J.
Adjust loading rate.
Arrange feed as per
6.2.
J Feed rate of the feeder is too low or too high
Possible cause
Adjustment values are
incorrect
Incorrect loading of the

feeder
Correction
Correct adjustments
according to
instructions (point
6.2)
Correct loading
according to
instructions (point
4.1)
K Material spills from chutes onto the

maintenance platforms etc.
G Oil leakage in the feeder

Possible cause
Filter is clogged.
Possible cause
Conveying rate of the
feeder is too low.
Too high loading rate
or uneven load.
Material fed against the
conveying direction of
the feeder
Correction
Reposition the feed
so that it is evenly
spread across the
whole width.
Possible cause
Feed or discharge
chutes are unsuitable
or incorrectly installed.
Feeder worn so badly

that material is leaking
from feed or discharge
areas or side plates.
This can happen if
wear plates are not
changed in time or if
they are loose.
Correction
Reinstall and seal. It
is not permitted to
connect extra parts to
the feeder body, as
this can impair the
operation or damage
the feeder.
Check the condition
and fixing of wear
plates and change in
good time according
to instructions. Check
also the tightening of
the bolts regularly..
L Dust escapes the dust sealed feeders
1
2
Possible cause
Leakage in the dust
enclosure.
Insufficient suction in
the dust enclosure.
ROX 11-15 rev D 31.03.2006
Correction
Seal the enclosure.
Increase suction
inside the enclosure
to regain lowpressure inside it.
17
M Supporting springs of feeder tilt too much
Possible cause
Fastening screws in
the springsystem
loose.
Correction
Tighten and change if
necessary.
6.11 DESCRIPTION OF DAMAGE

Damage that occurs to the equipment must be
documented on the damage forms with necessary
notes and drawings included.
Copy of the completed damage form should be send
to Sandvik. This feedback helps us maintain a high
service quality level to our customers.
To have a damage approved under the warranty it is
a requirement that the damage form is to be filled in
completely and in a timely manner. A copy of the
maintenance log must also be included.
For warranty issues the completed damage form is
demanded for the warranty hearing.
The person reporting the damage must be properly
trained and authorized. He or she must be able to
describe the damage as much in detail as possible
and, if necessary, take photographs.
An example of the damage form is illustrated in the
enclosure. It must be kept together with the
maintenance log.
Vibrating feeder
ROX 11-15 rev D 31.03.2006
18
7 SPARE PARTS RECOMMENDATION

7.1 SPARE PART SERVICE
Use only original SANDVIK spare and wear parts.
This is also a precondition for the Sandvik guarantee.
The drawing number, type, etc. of the parts are given
in the parts list of the feeder drawings.
When ordering parts, always specify the drawing
number or type code of the part as well as the
assembly drawing number of the feeder.
After installing the new part, follow the same
instructions as for the original.
Spare parts can be ordered or inquired with the form
enclosed in this manual (ENCLOSURE 5).
A Common spare parts for Vibrating feeders

Title of spare
SV
Spring HF654
Filter
1y
1
2y
2
B Spare parts for vibrator units

Title of spare
SV
1y
2
1
2
1
1
2y
4
2
4
2
1
C Common wear parts for Vibrating feeders

Title of spare
Grizzly
Adjusting plate
Linear plate
8.1 GENERAL
De-commissioning and tear down doesn't include any
special safety requirements. Oil should be drained
and disposed of separately before recycling the
feeder.
Generally one should follow local or order specific
guidelines in recycling or destroying of material and
mechanical equipment.
9 IN CASE OF EMERGENCY
9.1 FIRE EXTINGUISHING
7.2 SPARE PART LIST
Shaft sealing
V-ring sealing
O-ring set
Wear ring
Bearing
8 DE-COMMISSIONING, TEAR DOWN

AND RECYCLING
Length
900 mm
There is no special operation or material in the

device that could cause fire danger, but the process
material may demand taking into consideration
possible dangerous fire related situations.
9.2 MATERIAL DUST

Dust can if it gets out of the machine be a hazard,
especially when it limits the range of visibility. Dust
can escape into the area around the equipment due
to broken dust seals, or due to hatches left open e.g.
after maintenance, or malfunctioning of air extraction.
In such a situation, the equipment must be stopped,
dust must be ventilated off and necessary cleaning of
the device must be done.
The long-term effects of repeated dust exposure can
be very serious. The risk is more related to the
chemical composition of the material processed than
the amount of dust in the air.
10 ASSEMBLY DRAWING
There are e.g. the following assembly drawings
enclosed in the product file.
If you need any further information, please contact
Sandvik e.g. by using the spare parts inquiry or order
form enclosed in this manual (ENCLOSURE 5).
7.3 SPARE PARTS DRAWING LIST

There are spare part drawings of the following parts
in the productfile.
10.1 ASSEMBLY DRAWINGS LIST
Vibrating shaft system

Linear plates
Grizzly bars
Supporting springs
If you need any other information, please contact

Sandvik.ex. by using spare parts inquiry or order
form which is enclosed in this manual (ENCLOSURE
5).
Vibrating feeder
Vibrating feeder
Vibrator mechanism
Drive unit
Spring supporting
Grizzly bars
ROX 11-15 rev D 31.03.2006
19
POINTS TO BE CHECKED BEFORE USE
ENCLOSURE 1
Sandvik Mining and Construction Oy

Keskikankaantie 19
FI 15860 HOLLOLA
Finland
NAME OF DEVICE
Tel + 358 205 44 181

Fax +358 205 44 180
DATE
INSPECTORS
MARK EXPLANATION:
A
B
C
D
Assembled according to drawings and instructions

Quantities, dimensions etc. confirmed and values entered
"remarks" column
Adjust mechanically when necessary
Other matter relating to installation
Checkpoint
Finishing of assembly
Assembly controlling/client
Cleaning of device
- surrounding
- chutes
Vibrating feeder
- supporting structures fastening
- supporting structures bracing
- clearance to fixed frames
- spring levels and horisontallity
- feeder loading
- feeder weldings and guards
- grizzly bars
- drive shaft attachment
- inclination according shaft syst.
- stroke length adjusting
- shaft greasing oil
- drive system fastening and guards
- drive system operation
- fluid coupling (if it is)
- guarding and dustproofing
- device safety
- painting
- rating plate
- company logo
Vibrating feeder
See
assembly instr.
To be done again
Done
Mark
A
D
Remarks
D
D
assembly and
maintenance
instruction
ROX 11-15 rev D 31.03.2006
A
A
AC
A
A
A
A
A
A
A
A, B
A
A
A
A
A
A
A
A
20
MAINTENANCE LOG
ENCLOSURE 2

Keskikankaantie 19
FI-15860 HOLLOLA
Finland
NAME OF DEVICE
Tel + 358 205 44 181

Fax +358 205 44 180
DATE
Author:______________________________
Description
of maintenance work
Author:______________________________
Description
of mainte
nance work
Author:______________________________
Description
of mainte
nance work
Vibrating feeder
ROX 11-15 rev D 31.03.2006
21
DAMAGE DESCRIPTION FORM
ENCLOSURE 3

Keskikankaantie 19
FI-15860 HOLLOLA
Finland
NAME OF DEVICE
Tel + 358 205 44 181

Fax +358 205 44 180
DATE
Author:______________________________
Damage
description
Author:______________________________
Damage
description
Author:______________________________
Damage
description
Vibrating feeder
ROX 11-15 rev D 31.03.2006
22
FEEDBACK FORM
ENCLOSURE 4

Keskikankaantie 19
FI-15860 HOLLOLA
Finland
Tel + 358 205 44 181

Fax +358 205 44 180
1 COMPONENTS
Which components cause repeated maintenance or repair work repeatedly?

Which components should be developed from the point of view of the operators and what should be the target
of the development?
2 DEVICES
How should the machine be developed and what should be the target of the development?
3 CONTROL SYSTEMS
Suggestions for the development of the control system (local controls, failures etc.)
4 OTHER FEEDBACKS (instructions, shields, education etc.)
Vibrating feeder
ROX 11-15 rev D 31.03.2006
23
SPARE PARTS FORM

DEVICE NAME
ENCLOSURE 5
DATE
AUTHOR

Keskikankaantie 19
FI-15860 HOLLOLA
FINLAND
SENDER
ADDRESS
CITY
COUNTRY
TEL/FAX
TEL
Tel + 358 205 44 181

Fax +358 205 44 180
FAX
Spare part order

Spare part inquiry
Position
Spare parts name
Code
Quantity
OTHER INFORMATION
Vibrating feeder
ROX 11-15 rev D 31.03.2006
24

QJ330 1107 English PDF

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operators manual

Doc. no. S 222.166 en

This document is valid for:

Serial no. / Machine no.

4. Start up the jaw crusher

5. Inspection and care

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

8. Setting adjustment system

10. Automatic lubricator (option)

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

1.1 Equipment information

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

1.1.1 Document information

Installation manual (IM)

Operators manual (OM)

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

1.2 Operating principles of a jaw crusher

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

Guard over V-belts and flywheel

Sandvik SRP AB Doc. no. S 222.166 en Ver.

This page is intentionally left blank

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.1 Hazard information

2.1.2 Risk levels

Failure to observe information marked CAUTION! can result in damage to equipment!

2.1.3 Prohibition signs

2.1.4 Mandatory signs

Read the manual

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.2.1 Personal protection

2.3 General safety precautions

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

2.3.1 Machine safety guards

Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.3.2 Electrical safety

Only electrical personnel working according to European Standard

Welding on the crusher is only permitted when and as described in the

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

2.3.4 Hydraulic systems

Never adjust pressure relief valves beyond the recommended values.

2.3.5 Lifting and moving loads

Only personnel with adequate lifting training are permitted to perform

Always use lifting tackle certified in accordance with local conditions.

Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.3.6 Feed and jams

Never feed combustible process material into the crusher.

If it is possible to change the direction of rotation of the jaw crushers

If a hydraulic hammer is installed, never use it to fracture stones in the

However, Sandvik SRP AB recommends that a jam in the feed opening is

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

Sandvik SRP AB strongly recommends using additional equipment for dust

Sandvik SRP AB Doc. no. S 222.166 en Ver.

This page is intentionally left blank

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1

Sandvik SRP AB Doc. no. S 222.166 en Ver.

3.1 General data

Mineral processing, Recycling

3.2 Processing data

Max. feed opening

Sandvik SRP AB Doc. no. S 222.166 en Ver. 1