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Code: LLM18-QP-04.

14/FU
Rev.: 0
Date :
Total Page: 1

FIT-UP DIMENSIONAL INSPECTION


REPORT
Report No.: FU-025
Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-FU-025 (attached)

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-105

No.

Location

Drawing Dim.

Actual Dim.

Deviation

L1
1
2975
L2
2
509
L3
3
1000
L4
4
1000
L5
5
9494
L6
6
769
L7
7
1000
L8
8
1000
L9
9
1000
L10
10
979
L11
11
1022
L12
12
1000
L13
13
957
L14
14
1000
L15
15
4005
L16
16
5165
L17
17
657
L18
18
835
L19
19
723
L20
20
812
L21
21
452
L22
22
500
L23
23
500
L24
24
500
L25
25
500
L26
26
500
L27
27
500
L28
28
500
L29
29
500
L30
30
500
L31
31
4005
L32
32
5165
L33
33
657
L34
34
835
L35
35
723
L36
36
812
Note: Application standard EN ISO 13920:1996 class B.

Tolerance

Result

6
3
4
6
10
3
3
3
3
3
4
3
3
3
8
8
3
3
3
3
3
3
3
3
3
3
3
3
3
3
8
8
3
3
3
3

Measurement implement: Metal tape.


LILAMA 18
Prepared

VKS

Inspected/Reviewed

Reviewed/Approved

Sign:

Sign:

Name:
Date:

Name:
Date:
Page 1/5

Remarks

FINAL DIMENSIONAL INSPECTION


REPORT
Report No.:DI - 025

Code: LLM18-QP-04.14/DI
Rev.: 0
Date:
Total Page: 2

Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-DI-025 (attached)

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-105

No.

Location

Drawing Dim.

L1

2975

L2

2931

L3

1947

L4

10

L5

1535

L6

1492

L7

25

L8

43

L9

5404

10

L10

452

11

L11

500

12

L12

500

13

L13

500

14

L14

500

15

L15

500

16

L16

500

17

L17

500

18

L18

500

19

L19

500

20

L20

2702

21

L21

452

22

L22

500

23

L23

500

24

L24

500

25

L25

500

26

L26

2788

27

L27

200

28

L28

785

29

L29

785

30

L30

785

31

L31

4963

32

L32

3240

33

L33

3595

34

L34

2702

35

L35

452

Actual Dim.

Deviation

Tolerance

3
Page 2/5

Result

Remarks

Code: LLM18-QP-04.14/DI
Rev.: 0
Date:
Total Page: 2

FINAL DIMENSIONAL INSPECTION


REPORT
Report No.:DI - 025
Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-DI-025 (attached)

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-105

No.

Location

Drawing Dim.

36

L1
L36

500

37

L37

500

38

L38

500

39

L39

500

40

L40

2788

41

L41

200

42

L42

785

43

L43

785

44

L44

785

45

L45

4963

46

L46

3240

47

L47

3595

Actual Dim.

Deviation

LILAMA 18
Prepared

Tolerance

Result

VKS

Inspected/Reviewed

Reviewed/Approved

Sign:

Sign:

Name:

Name:

Date:

Date:
Page 3/5

Remarks

Code: LLM18-QP-04.14/VI

VISUAL INSPECTION RECORD


Record No.: VI-025

Rev: 0
Date:
Total page: 2

Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Drawing No.: AJ-2450-Z30-105

Item: CCM SECONDARY SUCTION SYSTEM

Weld joint: AJ-2450-Z30-105-J1... (att.)

Test & Inspection


procedure

Item
No.
A

Acc.

Rej.

VISUAL CHECK FOR WELD


Fillet weld (leg length or throat
depth)

Acceptance criteria

Intermittent weld
a) Intermittent pitch
b) Weld length

Linear misalignment in
butt weld

Leg length and throat depth shall not be


less than design dimensions on drawing.
When not specified on drawing, throat
depth shall be minimum 0.7t. Where t:
thickness of a thinner plate at welded
plates.
Intermittent pitch shall be between +/-10
mm of design values on drawing.
Weld length shall be between -5 and
+10 mm of design values on drawing.
Linear misalignment shall be not excess
10% of plate thickness at welds, but
maximum 3.0mm.

Unevenness in bead surface


Depth D shall be 2 mm or less for
50mm long weld.

4
Irregularity in bead width
5

Difference in bead widths (a - b) shall be


5 mm
or less for 50 mm long weld.
a b < 3 mm

Overlap
Overlap shall be 1.5 mm. or less per 100
mm long in bead direction.

6
Undercut

Depth of undercut shall be 1.0 mm or


less.

7
Crater treatment
8

Craters shall have been treated.

Pit

No pits shall exist.

10

Slag inclusion

No included slag shall exist.

11

Crack

No cracks shall exist.

12

Spatter

Spatters shall be removed.


Conclusion

Accepted

Rejected

Remark

Code: LLM18-QP-04.14/VI

VISUAL INSPECTION RECORD

Rev: 0
Date:
Total page: 2

Record No.: VI-025


Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Drawing No.: AJ-2450-Z30-105

Item: CCM SECONDARY SUCTION SYSTEM

Weld joint: AJ-2450-Z30-105-J1... (att.)

Item
No.

Test & Inspection


procedure

Acceptance criteria

Acc.

VISUAL CHECK FOR SHAPE/SIZE

Contused wound, hammer


wound, irregularity, etc.

These wounds shall be ground for


inconspicuous and smooth surfaces.

Finished conditions after


removing temporary jigs used
during manufacture.

Smoothing shall reach the base


metal. Concave portions shall
be repaired

Contamination, stuck foreign


Cleaning has been done. No foreign
materials, and foreign materials
materials shall exist.
left in equipment.

Inclination, bend and deflection.

These defects shall not been visually


detected.

Matching marks:
1) Orientation marks
(00,900,1800,2700)
2) Center line mark

Marking shall be made.

Finished conditions at convex


and corner portions (for lined
products).

Finish shall be smooth (min. 2R).

Finished conditions at concave


and corner portions (for lined Finish shall be smooth (min. 5R).
products).

Corners in bolt holes mounting


strainers for water collecting
plates, lining attaching internal Parts to be lined shall have corners
parts, external surfaces of
chamfered (min. 1C).
flanges, and bolt holes in
flanges.
Conclusion
LILAMA 18
Prepared/Inspected

Sign
Name:
Date:

Inspected/Reviewed

Accepted

Rej.

Rejected

VKS
Reviewed/Approved

Remark

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