Standard Repair Guide for Aluminum Refrigerated Containers

Standard Time System
Alu Reefer Box
TABLE OF CONTENTS :
TABLE OF REVISIONS
3
Confirmation of receipt
3
GENERAL REMARKS
5
0.0 MISCELLANEOUS
6
0.1 PREPARATION TIME
6
0.2 CLEANING
6
0.3 DECALS AND ISO-MARKING
7
0.4 MISCELLANEOUS
7
1.0 ROOF
9
1.1 ROOF PANEL - REPLACEMENT, NON-SANDWICH TYPE
9
1.2 ROOF PANEL - REPLACEMENT, SANDWICH TYPE
9
1.3 ROOF PANEL - PATCHING
10
1.4 ROOF PANEL REFOAMING OF PATCH
10
1.5 ROOF PANEL - PARTIAL REPLACEMENT (NON-SANDWICH TYPE)
11
1.6 ROOF PANEL - SPECIAL SECTION - NON-SANDWICH TYPE
11
1.7 ROOF BOWS - REPLACEMENT/ SPLICING/ STRAIGHTENING
12
1.8 ROOF CEILING - REPLACEMENT
12
1.9A ROOF CEILING - PATCHING
12
1.9B ROOF CEILING - GLUE PATCHES
13
2.0 FRONT
14
2.1 FRONT LINING - REPLACEMENT/REPAIR
14
2.2 FRONT HEADER - REPLACEMENT
14
2.3 FRONT HEADER - STRAIGHTENING
15
2.4 FRONT HEADER - INSERT
15
2.5 FRONT SILL - REPLACEMENT
15
2.6 FRONT SILL - INSERT/STRAIGHTENING
16
2.7 FRONT CORNER POST - REPLACEMENT
16
2.8 FRONT CORNER POST - INSERTS/STRAIGHTENING
17
2.9 FRONT CORNER CASTING - REPLACEMENT
17
2.10 FRONT/REAR INTERMEDIATE CORNER POST - REPLACEMENT
18
2.11 FRONT/REAR INTERMEDIATE CORNER POST - INSERTS/STRAIGHTENING18
2.12 REEFER UNIT - REMOVAL AND REINSTALLATION
18
3.0 SIDES
19
3.1 SIDE PANELS - REPLACEMENT, NON SANDWICH TYPE, INCL FOAMING
19
3.2 SIDE PANELS - REPLACEMENT, SANDWICH TYPE
19
3.3 SIDE PANELS - INTERMEDIATE STEEL, PATCH/STRAIGHTENING
20
3.4 SIDE PANELS - PATCHING, SMOOTH PANELS
20
3.5 SIDE PANELS - PATCHING, CORRUGATED PANELS
21
3.6 SIDE PANELS-REFOAMING-PATCH
21
3.7 SIDE POSTS - REPLACEMENT/ SPLICING/STRAIGHTENING
22
3.8 SIDE (INNER) LINING - REPLACEMENT
22
3.9A SIDE (INNER) LINING - PATCHING
23
3.9B SIDE (INNER) LINING-GLUE PATCHING
23
3.10 SIDE (INNER) LINING - STRAIGHTENING
23
3.11 SIDE TOP RAILS - REPLACEMENT
24
3.12 SIDE TOP RAILS - SPLICING/REINFORCEMENT
24
3.13 SIDE TOP RAILS - INSERT/STRAIGHTENING
25
3.14 SIDE TOP RAILS - REFOAMING
26
3.15 SIDE BOTTOM RAILS - REPLACEMENT
26
3.16 SIDE BOTTOM RAILS - SPLICING/REINFORCEMENT
27
3.17 SIDE BOTTOM RAILS - INSERT/STRAIGHTENING
28
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Page 1
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Alu Reefer Box
3.18 SIDE BOTTOM RAILS - REFOAMING

3.19 SIDE BOTTOM RAILS
4.0 REAR
4.1 REAR HEADER - REPLACEMENT
4.2 REAR HEADER - INSERTS/STRAIGHTENING
4.3 REAR HEADER - REPAIR
4.4 REAR SILL - REPLACEMENT
4.5 REAR SILL - INSERT/STRAIGHTENING
4.6 REAR CORNER POST - REPLACEMENT
4.7 REAR CORNER POST - INSERT/STRAIGHTENING
4.8 REAR CORNER CASTING - REPLACEMENT
5.0 DOORS
5.1 DOOR PANEL - REPLACEMENT
5.2A DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING
5.2B DOOR PANEL INTERNAL GLUE PATCHES
5.3A DOOR PANEL - PATCHING EXTERNAL
5.3B DOOR PANEL EXTERNAL GLUE PATCHES
5.4 DOOR PANEL - REFOAMING
5.5 DOOR GASKET - REPLACEMENT/REPAIRS
Replacement of door inner lining
5.6 DOOR HARDWARE - REPLACEMENT
5.7 DOOR HARDWARE - STRAIGHTENING
5.8 DOORS - MISCELLANEOUS
6.0 FLOOR
6.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING
6.2 FLOOR - REINFORCEMENT OF T-MEMBERS REAR END
6.3 SUBFLOOR - PATCHING
6.4 SUBFLOOR - REFOAMING
6.5 SUBFLOOR - DRAINPLUGS
6.6 SUBFLOOR - SECTIONING
7.0 UNDERSTRUCTURE
7.1 CROSSMEMBER/T-CLIP - REPLACEMENT
7.2 CROSSMEMBER/FLANGE - STRAIGHTEN
7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS
7.4 FORK LIFT POCKET - REPLACEMENT/ INSERT/STRAIGHTENING
29
29
30
30
30
30
31
31
31
32
32
33
33
33
34
34
34
35
35
35
36
37
37
38
38
39
39
40
40
40
41
41
41
42
43
CENEQUEMRTEC
Revision 1.3
Date : 2009
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Alu Reefer Box
TABLE OF REVISIONS
Chapter No.
Revision No
Revision Date
Sign.
Januar 2002
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
0.4 MISCELLANEOUS (Inspect. Of GRAFF ALU
Cont. Code 920)
A
A
A
A
A
2002-05-14
2002-05-14
2002-05-14
2002-05-14
2004-08-10
pse
pse
pse
pse
kpk
1.0 ROOF
2002-05-14
pse
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE
6.5 SUBFLOOR DRAINPLUGS
5.5 DOOR GASKETS REPLACEMENTS
0.4 MISCELLANEOUS
2002-05-14
pse
A
A
A
A
A
1.0
1.0
1.2
2002-05-14
2002-05-14
2002-05-14
2002-05-14
2002-05-14
2005-02-08
2005-02-08
2005-03-17
pse
pse
pse
pse
pse
KPK
KPK
KPK
Confirmation of receipt
As confirmation of receipt of STS mode 00 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 00, 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________
Cc___________________________
Cc___________________________
Cc___________________________
Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above address.
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Date : 2009
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CENEQUEMRTEC
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GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
PVC between aluminium and steel parts.
MIG welding when joining steel parts.
TIG welding when joining aluminium-parts
Calculation of patch sizes:

If patch sizes not as described in this manual, please use the repair code which covers the
circumference of the actual patch.
e.g.
Actual patch 850 x 450 (circumference = 2.600 mm) ref. page 7, the proper code to use is
1116 (patch 600 x 875) whose circumference covers the actual circumference.
Actual patch 1.150 x 500 (circumference = 3.300 mm) ref. page 7, the smallest patch which
covers the circumference is 750 x 1.025 and the proper code is 1117
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.
CENEQUEMRTEC
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Date : 2009
MODE 00
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Manual
Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
0.0 MISCELLANEOUS
0A
0.1 PREPARATION TIME

Job with a process time less or equal to 2 hours
0,1
0003
Job with a process time more than 2 hours but less

or equal to 8 hours
0,3
0005
Job with a process time more than 8 hours but less

or equal to 24 hours
0,6
0008
Job with a process time more than 24 hours but

less or equal to 40 hours
0.9
0011
Job with a process time more than 40 hours
1,2
0014
***
Total labor cost and hours
9997
***
Total repair shop material
9998
***
Total owner supplied parts
9999
0.2 CLEANING
***
Removal of cargo label, per piece
0,1
0986
All other cleaning please see chapter General

instruction in Policy Manual
***
Partial blasting/repainting (only after CPHs

approval)
2.0
0918
***
Mechanical cleaning (scrap off paint/glue) (Only

after CPHs approval)
2.0
0919
***
Sales tax (Only after CPHs approval)
CENEQUEMRTEC
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Date : 2009
MODE 00
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0976
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Manual
Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
0.3 DECALS AND ISO-MARKING

8B
Replace decal of type 4 letters e.g. MAEU
0.2
0951
8B
Replace decal of digit type (per 3 digits)
0.2
0952
8B
Replace ckeck decal
0.1
0953
8B
Replace U.I.C. decal
0.1
0954
8C
Replace Star Door Logo
0.1
0955
***
Replace Miscellaneous markings
0.2
0959
8A
Paint marking of Side Star Logo
0,7
0961
8A
Paint marking of Side Letter
0.2
0962
8A
Painting repair of part of letter
0.1
0963
***
Replacement of red load line decal
0.1
0983
20/40/45ft
0.2
0985
5400
0,2
0801
14.02
Reinstallation of data plate, per piece
0.4 MISCELLANEOUS
4B
Sealing incl. removal of old sealer
***
Emergency repair only full containers
0,5
0802
Replacement of missing rivets/huckbolts, per 5

pieces
0,1
0804
1D3
***
Shower test
20/40/45 ft
0,5
0915
***
Smoke test
20/40/45 ft
1,0
0916
***
Handling and Trucking Charge
20/40/45 ft
0,0
0917
***
Inspection of GRAFF ALU Containers
0,2
0920
***
Welding and painting of cut/cracks
<= 500
0,2
7891
> 500
0,3
7892
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Manual
Chapter
no.
Size
LxW
(in mm)
Description
6.07
Re-welding of T-floor
4.09
0.5 GLUE PATCHES

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
1000
20
0.3
7893
Prepare and apply patch, incl. cleaning surface
250 x 300
0.2
9113
333 x 666
0.3
9115
0.3
9200
0.6 CHECKING ISO - DIMENSION

5B
Checking ISO-dimension (3 measurement)
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Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
1.0 ROOF
1.1 ROOF PANEL - REPLACEMENT,
NON-SANDWICH TYPE
***
Entire roof (including refoaming)
***
20 ft
36.2
1421
40 ft
69.8
1422
610 x 2440
7.1
1725
20 ft
28.7
1721
40 ft
45.9
1722
1.2 ROOF PANEL - REPLACEMENT,

SANDWICH TYPE
5.00
***
Front or rear section (including refoaming)

Entire roof including (refoaming)
***
5.-00
First intermediate section (including refoaming)
610 x 2440
8.0
1723
5.00
Adjacent sections (including refoaming)
610 x 2440
1.7
1724
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Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
1.3 ROOF PANEL - PATCHING

4.12-2
Manufacturing and mounting of patch incl. single

row of monobolts, remove damaged material.
Patch larger than 1025 x 1550 mm
150 x 150
0,4
1111
200 x 300
0,5
1112
200 x 450
0,6
1113
300 x 600
0,8
1114
450 x 750
1,1
1115
600 x 875
1,3
1116
750 x 1025
1,5
1117
875 x 1250
1,8
1118
1025 x 1550
2,2
1119
3,0
1110
150x200 to
200x450
0.2
1871
300x600 to
450x750
0.3
1872
600x875 to
750x1025
0.8
1873
875x1250 to
1025x1500
1.5
1874
> 1025x1500
2.0
1875
> 1025 x 550
1.4 ROOF PANEL REFOAMING OF PATCH

4.13-2
Remove insulation in open and narrow area, coat

panel/patch, brace and refoam
CENEQUEMRTEC
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Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
1.5 ROOF PANEL - PARTIAL

REPLACEMENT (NON-SANDWICH
TYPE)
5.01
Locate and mark damaged area, manufacturing

and mounting of section incl. single row of rivets,
remove damaged material and insulation, coat
section, brace and refoam.
Section in front or rear end
1220x2440
6.4
1122
2440x2440
10.1
1123
3660x2440
13.9
1124
4880x2440
17.6
1125
6100x2440
21.3
1126
610x2440
5.9
1127
625x1200
2.4
1612
625x1800
2.9
1613
625x2400
3.4
1614
625x3000
4.2
1615
625x3600
4.8
1616
625x4200
5.3
1617
625x4800
5.8
1618
1.6 ROOF PANEL - SPECIAL SECTION NON-SANDWICH TYPE

4.12-5
4.13-3
Only when roof sheet is damaged in full splice

length. Locate and mark damaged area,
manufacturing and mounting of section incl. single
row of rivets, remove damaged material and
insulation, coating, bracing and refoaming section.
CENEQUEMRTEC
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Date : 2009
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Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
1.7 ROOF BOWS - REPLACEMENT/

SPLICING/ STRAIGHTENING
5.02
Replacement incl. bonding and riveting of Tspacer.
0,4
1221
5.03
Splicing incl. manufacturing of splice
0,6
1251
1.8 ROOF CEILING - REPLACEMENT

12.02
First intermediate panel
1220
2.7
1321
12.02
Adjacent panels
1220
1.3
1322
12.02
Starter panel in front or rear
1.9
1323
200x300
0,5
1311
200x450
0,6
1312
300x600
0,8
1313
450x750
1,1
1314
600x875
1,3
1315
750x1025
1,5
1316
875x1250
1,8
1317
1025x1550
2,2
1318
1225x1550
2,4
1319
> 1225x1550
3,0
1310
1.9A ROOF CEILING - PATCHING

4.12-1

row of rivets and removal of damaged material.
* Patch larger than 1025 x 1550 mm.
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Chapter
no.
4.09
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
1.9B ROOF CEILING - GLUE PATCHES

250 x 300
0,2
9113
333 x 666
0,3
9115
CENEQUEMRTEC
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Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.0 FRONT
2.1 FRONT LINING REPLACEMENT/REPAIR
7.01
Replacement of transition profile (Side wall, roof or

floor).
0,5
2321
7.01
Replacement of connecting ledge.
0,2
2322
Replacement of covers, shims, support, angles,

per side (total 11 pieces)
0,9
2323
7.01
Replacement of bottom flap
0,2
2324
7.01
Replacement of side flap
0,3
2325
7.01
Replacement of return air grill
0,2
2326
Repair/replacement of bottom front lining support
0,2
2327
20/40 ft
9,0
2421
20/40 ft
11,0
2422
45 ft
14,0
2423
0.2
2424
***
***
2.2 FRONT HEADER - REPLACEMENT

***
Header other than Graaff

Time for loosen/fasten header to alu-parts together
with time for refoaming is given in connection with
replacement of roof sheet, front end.
***
Graaff header, including installation of foundation

for genset and reinforcement at corners
***
Replace front header
7.03
Replace genset bracket
CENEQUEMRTEC
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Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.3 FRONT HEADER - STRAIGHTENING

***
7.03
Straightening
20/40 ft
0,3
2481
45 ft
0,4
2482
0.1
2484
300
1.2
2441
450
1.3
2442
600
1.3
2443
900
1.5
2444
1200
1.8
2445
1500
2.1
2446
1800
2.3
2447
12.5
2521
Straighten genset bracket
2.4 FRONT HEADER - INSERT

7.00
Insert in front header incl. Refoaming

vacuumblasting, masking and painting
material thickness 4.5 mm
2.5 FRONT SILL - REPLACEMENT

***
Including foaming
CENEQUEMRTEC
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Date : 2009
MODE 00
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Manual
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no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.6 FRONT SILL INSERT/STRAIGHTENING

***
U/V twistlock protection cone incl vacuumblasting

and painting
350
0.7
2541
7.00
Insert in front sill incl. refoaming,vacuumblasting,

masking and painting
material thickness 4.5 mm
450
1.3
2542
600
1.3
2543
900
1.5
2544
1200
2.8
2545
1500
2.1
2546
1800
2.3
2547
0.1
2581
5,9
2621
***
Straightening
2.7 FRONT CORNER POST REPLACEMENT

***
Time for loosen/fasten corner post to alu-parts

together with time for refoaming is given in
connection with replacement of side panel front
end and transition profile.
Time for replacement of reefer unit is given
separately (chapter2.12)
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
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Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.8 FRONT CORNER POST INSERTS/STRAIGHTENING

***
Replacement of wing plate, Top/bottom
0.5
2624
***
Replace brackets for exhaust pipe
0.2
2625
300
1.2
2641
450
1.3
2642
600
1.4
2643
900
1.7
2644
1200
2.0
2645
1500
2.2
2646
1800
2.5
2647
7.00-1
Insert in front corner post incl. refoaming,

Material thickness 6.5 mm
***
Straightening
0,5
2681
***
Straightening of wing plate top/bottom
0,5
2689
3,0
2721
4,0
2723
3,0
2722
4,0
2724
0.5
2281
2.9 FRONT CORNER CASTING REPLACEMENT

***
Top casting including refoaming
***
Intermediate top casting
***
Bottom casting including refoaming
***
Intermediate bottom casting
***
Alignment of frame to ISO standard
CENEQUEMRTEC
Revision 1.3
Date : 2009
45 ft
45 ft
MODE 00
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Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.10 FRONT/REAR INTERMEDIATE

CORNER POST - REPLACEMENT
***
Replacement
45 ft
5.9
2623
300
12
3641
450
1.3
3642
600
1.4
3643
900
1.7
3644
1200
2.0
3645
1500
2.2
3646
1800
2.5
3647
45 ft
0,5
2682
Undamaged unit remove and reinstall
1,1
2131
Additional time for twisted unit (lowbridge)
2,0
2132
2.11 FRONT/REAR INTERMEDIATE

CORNER POST INSERTS/STRAIGHTENING
7.00-1
***
Insert in front corner post incl. refoaming,

Straightening
2.12 REEFER UNIT - REMOVAL AND

REINSTALLATION
16.01
***
CENEQUEMRTEC
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Date : 2009
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no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.0 SIDES
3.1 SIDE PANELS - REPLACEMENT,
NON SANDWICH TYPE, INCL FOAMING
11.02
610
4.8
3121
11.02
Adjacent panels
610
2.3
3122
11.02
Starter panel front or rear
470
4.4
3123
40 ft
56.0
3725
20 ft
30.0
3726
3.2 SIDE PANELS - REPLACEMENT,

SANDWICH TYPE
***
Entire panel, including refoaming
***
Replace front or rear intermediate steel panel,

including refoaming
45 ft
4.0
3727
11.01
First intermediate panel, including refoaming
600
6.1
3721
11.01
Adjacent panels, including refoaming
610
1.9
3722
11.01
Starter panel, front or rear, including refoaming
410
5.9
3723
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 19
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Manual
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Code
Size
LxW
(in mm)
Description
3.3 SIDE PANELS - INTERMEDIATE

STEEL, PATCH/STRAIGHTENING
***
***
Manufacturing and welding of patch, removal of

damaged material, vacuumblasting, masking and
painting
Straightening
150x150
0.7
3141
300x150
0.8
3142
450x200
1.0
3143
600x300
1.3
3144
450x700
1.5
3145
45 ft
0.1
3781
200x300
0.5
3111
200x450
0.6
3112
300x600
0.8
3113
450x725
1.1
3114
600x875
1.3
3115
725x1025
1.5
3116
875x1250
1.8
3117
1025x1550
2.2
3118
> 1225x1550
3.0
3110
300x6000
3.0
3119
3.4 SIDE PANELS - PATCHING,

SMOOTH PANELS
4.12-1

row of rivets and removal of damaged material
***
In Connection with top/bottom rail replacement
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 20
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(in mm)
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Manhours
Max
per
STS
Pieces piece
Code
3.5 SIDE PANELS - PATCHING,

CORRUGATED PANELS
4.12-3
***

row of rivets and removal of damaged material.
In connection with top/bottom rail replacement
300x640
0.9
3711
600x640
1.2
3712
875x640
1.4
3713
1250x640
1.8
3714
300x1250
1.5
3715
600x1250
1.7
3716
875x1250
2.0
3717
1250x1250
2.3
3718
300x6000
3.0
3719
200x300 to
200x450
0.2
3871
300x600 to
450x700
0.3
3872
600x875 to
725x1025
1.0
3873
875x1250 to
1225x1550
1.6
3874
300x6000
2.3
3875
3.6 SIDE PANELS-REFOAMING-PATCH

4.13-1
***
To be used in connection with all kinds of patches.

Remove insulation in open and narrow area, coat
patch, brace and refoam.
In connection with top/bottom rail replacement
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 21
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Manual
Chapter
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Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.7 SIDE POSTS - REPLACEMENT/

SPLICING/STRAIGHTENING
11.03
Replace including mounting of T-spacer and

bonding
0.4
3221
***
Splicing including manufacturing of splice
0.6
3251
***
Straightening of side post
0.3
3281
3.8 SIDE (INNER) LINING REPLACEMENT

12.01
1067
2.9
3321
12.01
Adjacent panels
1067
1.5
3322
12.01
Starter panel front or rear
1013
2.2
3323
***
Reinstall roof side angel
1067
0.2
3331
***
Reinstall bottom side angle
1067
0.2
6331
***
Starter panel front or rear, including transition

profile
45 ft
3.7
3324
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 22
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(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
3.9A SIDE (INNER) LINING - PATCHING

4.12-4
4.09
Locate and mark damaged area, manufacturing

and mounting of patch including single row of
rivets and removal of damaged material
125x275
0.4
3311
200x275
0.5
3312
200x525
0.7
3313
300x525
0.8
3314
500x775
1.2
3315
650x775
1.3
3316
850x1025
1.7
3317
1025x1025
1.9
3318
1025x1225
2.1
3319
250 x 300
0.2
9113
333 x 666
0.3
9115
0.1
3381
3.9B SIDE (INNER) LINING-GLUE

PATCHING
3.10 SIDE (INNER) LINING STRAIGHTENING

***
Straightening of stainless steel inner lining
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 23
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Manual
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no.

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Manhours
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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.11 SIDE TOP RAILS - REPLACEMENT

11.04
***
Replacement. Time for refoaming is given in

connection with repairs of roof /side panels
Replacement including refoaming of 2,5 ft steel

top rail, front or rear
20 ft
9.3
3421
40 ft
16.2
3422
45ft
2.4
3423
1220
5.1
3451
1830
5.9
3452
2440
6.7
3453
3050
7.5
3454
3660
8.2
3455
4270
9.0
3456
5490
105
3457
6710
12.1
3458
7930
13.6
3459
9150
15.2
3450
0.9
3461
3.12 SIDE TOP RAILS SPLICING/REINFORCEMENT

11.06
11.07
Splicing including refoaming along splice plates
Reinforcement, per splice plate
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 24
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STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.13 SIDE TOP RAILS INSERT/STRAIGHTENING

***
11.08
Steel leased boxes

Insert in top rail incl. vacuumblasting, masking and
painting
Steel leased boxes

Straightening including re-fastening of side panel.
***
Straightening of aluminium top rail
***
Straightening of 2,5 ft steel top rail
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
1220
2.1
3441
1830
2.8
3442
2440
3.6
3443
3050
4.4
3444
3660
5.2
3445
4270
6.0
3446
5490
7.4
3447
6710
8.8
3448
7930
10.0
3449
9150
11.2
3440
1220
2.0
3481
1830
2.5
3482
2440
3.0
3483
3050
3.5
3484
3660
4.0
3485
0.5
3486
0.1
3487
45 ft
Page 25
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Repair
Manual
Chapter
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Alu Reefer Box
Manhours
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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.14 SIDE TOP RAILS - REFOAMING

4D-30
Refoaming. Only to be used in case panel NOT

damaged
1220
0.2
3471
1830
0.3
3472
2440
0.4
3473
3050
0.5
3474
3660
0.6
3475
4270
0.6
3476
20 ft
8.0
3521
40 ft
12.2
3522
45 ft
2.4
3523
3.15 SIDE BOTTOM RAILS REPLACEMENT

***
***
Replacement. Time for refoaming is given in

connection with repair of side panel
Replacement including of 2,5 ft steel bottom rail,

front or rear
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 26
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no.
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(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
3.16 SIDE BOTTOM RAILS SPLICING/REINFORCEMENT

11.06
Splicing including refoaming along splice plates
1220
7.7
3551
1830
8.3
3552
2440
8.8
3553
3050
9.4
3554
3660
9.9
3555
4270
10.5
3556
5490
11.6
3557
6710
12.7
3558
7930
13.8
3559
9150
14.9
3550
11.07
Reinforcement, per splice plate
0.9
3561
***
Trimming of bottom rail flange
0.1
3564
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 27
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no.

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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.17 SIDE BOTTOM RAILS INSERT/STRAIGHTENING

***
11.08
Steel leased boxes

Insert in bottom rail incl. vacuumblasting, masking
and painting (steel leased boxes)
Steel leased boxes

Straightening, including refastening of side panel
***
Straightening of 2,5 ft steel bottom rail
***
Straightening of aluminium bottom rail
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
1220
2.1
3541
1830
2.8
3542
2440
3.6
3543
3050
4.4
3544
3660
5.2
3545
4270
6.0
3546
5490
7.4
3547
6710
8.8
3548
7930
10.0
3549
9150
11.2
3540
1220
2.0
3581
1830
2.5
3582
2440
3.0
3583
3050
3.5
3584
3660
4.0
3585
4200
4.5
3586
6710
6.6
3587
> 6710
7.6
3588
45 ft
0.1
3589
0.5
3590
Page 28
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Repair
Manual
Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
3.18 SIDE BOTTOM RAILS REFOAMING

4D-30
***
Refoaming. Only to be used in case panel NOT

damaged
1830
0.2
3571
2440
0.3
3572
3660
0.4
3573
4880
0.5
3574
6100
0.6
3575
7320
0.6
3576
0.1
3529
3.19 SIDE BOTTOM RAILS

Install door chain hook
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 29
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Manual
Chapter
no.

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Manhours
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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.0 REAR
4.1 REAR HEADER - REPLACEMENT
***
10.0
4421
300
1.2
4441
450
1.3
4442
600
1.3
4443
900
1.5
4444
1200
1.8
4445
1500
2.1
4446
1800
2.3
4447
0.3
4481
2.0
4482
Time for loosening/fasteing header to alu-parts

together with time for refoaming is given in
connection with replacement of roofsheet rear end
4.2 REAR HEADER INSERTS/STRAIGHTENING

7.00-2
***
Insert in rear header incl. refoaming,

Straightening
4.3 REAR HEADER - REPAIR

***
Repair of "Striker" rear header
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 30
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no.

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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.4 REAR SILL - REPLACEMENT

***
Replacement. Time given including refoaming
8.1
4521
350
0.7
2541
450
1.3
4542
600
1.3
4543
900
1.5
4544
1200
1.8
4545
1500
2.1
4546
1800
2.3
4547
0.1
4581
6.8
4621
4.5 REAR SILL INSERT/STRAIGHTENING

***
U/V twistlock protection cone incl vacuumblasting

and painting
700-2
Insert in rear sill incl. refoaming, vacuumblasting,

masking and painting
***
Straightening
4.6 REAR CORNER POST REPLACEMENT

***
Replacement, including reinstallation of door

assembly. Time for loosening/fastening corner
post to alu-parts together with time for refoaming
is given in connection with replacement of side
panel rear end and transition profile.
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 31
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Manual
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no.

Alu Reefer Box
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per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.7 REAR CORNER POST INSERT/STRAIGHTENING

***
7.00-1
Replace wing plate

Insert in rear corner post incl. refoaming,
0.5
4624
300
1.2
4641
450
1.3
4642
600
1.4
4643
900
1.7
4644
1200
1.7
4645
1500
2.2
4646
1800
2.5
4647
***
Straightening
0,5
4681
***
Replacement of transition profile (Side wall, roof or

floor).
0.5
2321
4.8 REAR CORNER CASTING REPLACEMENT

***
Top casting
3.5
4721
***
Bottom casting
4.2
4722
***
Alignment of frame to ISO standard
0.5
4281
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 32
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(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
5.0 DOORS
5.1 DOOR PANEL - REPLACEMENT
***
10.01
Replacement, including removal and replacement

of door hardware
4.8
5121
Reinstallation
1.5
5931
1.5
5321
200 x 300
0.5
5311
200 x 450
0.6
5312
300 x 600
0.8
5313
450 x 725
1.1
5314
600 x 875
1.3
5315
725 x 1025
1.5
5316
875 x 1250
1.8
5317
1025 x 1550
2.2
5318
1.3
5361
5.2A DOOR PANEL - PATCHING

INTERNAL/REINSTALLATION LINING
***
4.12-1
***
Reinstall door lining

Refastening of door inner lining
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 33
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Repair
Manual
Chapter
no.
4.09
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
5.2B DOOR PANEL INTERNAL GLUE

PATCHES
250 x 300
0.2
9113
333 x 666
0.3
9115
200 x 300
0.5
5111
200 x 450
0.6
5112
300 x 600
0.8
5113
450 x 725
1.1
5114
600 x 875
1.3
5115
725 x 1025
1.5
5116
875 x 1250
1.8
5117
1025 x 1550
2.2
5118
250 x 300
0.2
9113
333 x 666
0.3
9115
5.3A DOOR PANEL - PATCHING

EXTERNAL
4.12-1
4.09

5.3B DOOR PANEL EXTERNAL GLUE

PATCHES
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 34
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Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
5.4 DOOR PANEL - REFOAMING

4.13-1
Refoaming of door panel and/or lining
200x300 to
200x450
0.2
5871
300x600 to
450x725
0.3
5872
600x875 to
725x1025
1.0
5873
875x1250 to
1225x1550
1.6
5874
0.5
5720
600
0.4
5721
1200
0.5
5722
1800
0.6
5723
2400
0.7
5724
3000
0.8
5725
5.5 DOOR GASKET REPLACEMENT/REPAIRS

***
10.05
Replacement of door inner lining

Partial replacement
10.05
Complete replacement, per door (4 pieces)
2.3
5726
10.05
Replacement of corner taps (2 pieces)
0,1
5727
10.50
Repair cut by means of lap joint
0.1
5728
***
Replace door fibre glass profile
1200
0.5
5729
2700
1.0
5730
0.1
5731
***
Refastening
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 35
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(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
5.6 DOOR HARDWARE REPLACEMENT

10.02
Cam keeper, per piece
1.1
4821
10.03
Door hinge, per piece (including refoaming and

patching of lining)
0.8
5221
10.03
Hinge pin, per piece
0.2
5222
10.02
Locking rod assembly, per piece (including

refoaming and patching of lining)
3.2
5421
10.02
Top/bottom guide plate, per piece (including

refoaming and patching of lining)
0.7
5521
10.02
Lock rod guide, per piece (including refoaming and

patching of lining)
0.6
5522
10.02
Door handle, per piece
0.1
5523
Cam, per piece
0.3
5524
10.06
Rubber bumper, per piece
0.1
5525
10.02
Seal plate, per piece (including refoaming and

patching of lining)
0.6
5621
10.02
Uni-tie plate, per piece (including refoaming and

patching of lining)
0.7
5622
***
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 36
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Manual
Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
5.7 DOOR HARDWARE STRAIGHTENING

10.02
Locking rod, per piece
0.2
5481
10.02
Door handle, per piece
0.2
5581
***
Rod guide, per piece
0.1
5582
***
Seal plate, per piece
0.2
5681
***
Lap or uni-tie plate, per piece
0.2
5682
5.8 DOORS - MISCELLANEOUS

***
Free up both doors and hardware
0.1
5271
***
Free up frozen Graaff doors
0.3
5272
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 37
of 43
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Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
6.0 FLOOR
6.1 T-FLOOR REPLACEMENT/SECTIONING/
STRAIGHTENING
***
Straightening or repair of T-member
***
Sectioning (full length)
**
Sectioning (full length) - Graaff
6.01
***
6.02
Sectioning (partially)
0.2
6281
320x11500
15.1
6249
320x11500
22.5
6250
320x300
1.6
6241
320x600
2.0
6242
320x900
2.3
6243
320x1200
2.7
6244
320x1500
3.0
6245
320x1800
3.4
6246
55,0
6420
300
0.8
6221
600
0.+9
6222
900
1.0
6223
1200
1.1
6224
1800
1.4
6225
2400
1.6
6226
Replacement entire T-Floor
Replacement of T.member (2 pieces)
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 38
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no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
6.2 FLOOR - REINFORCEMENT OF

T-MEMBERS REAR END
6.04
***
T-members rear
5 pcs
0.2
6261
10 pcs
0.4
6262
15 pcs
0.5
6263
20 pcs
0.6
6264
25 pcs
0.7
6265
30 pcs
0.9
6266
35 pcs
1.0
6267
0.1
6269
150x200
0.4
6511
200x300
0.5
6512
200x450
0.6
6513
300x600
0.8
6514
600x600
1.1
6515
600x1200
1.6
6516
400x2200
2.2
6517
600x2200
2.4
6518
Refasten treshold (rear gutter assembly, NTM)
6.3 SUBFLOOR - PATCHING

4.12.-1 Manufacturing and mounting of patch including
single row of rivets and removal of damaged
material
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 39
of 43
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Chapter
no.
Size
LxW
(in mm)
Description

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
6.4 SUBFLOOR - REFOAMING

4.13-4
To be used in connection with all kinds of patches.

Time given is including bracing
150x200 to
200x450
0.2
6871
300x600 to
600x600
600x1200 to
400x2200
0.3
6872
0.5
6873
1200x2200
1.1
6874
6.5 SUBFLOOR - DRAINPLUGS

***
Repair
1.0
6268
***
Replacement of kazoo
0.1
6521
***
Replacement of Drainplug
0.2
6621
2400
4.3
6551
3600
6.0
6552
4800
7.7
6553
6000
9.4
6554
6.6 SUBFLOOR - SECTIONING

6.09
Manufacturing and mounting of subfloor including

refoaming and removal of damaged material.
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 40
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Repair
Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.0 UNDERSTRUCTURE
7.1 CROSSMEMBER/T-CLIP - REPLACEMENT
6.05
Crossmember (alu)
0.5
7121
Crossmember (steel)
0.7
7122
6.06
T-Clip
0.3
7221
6.06
Installation of half T-clip (2 pcs)
0.4
7222
2.0
7123
***
Replacement of intermediate, lowersill, front or

rear (steel bolster)
45 ft
7.2 CROSSMEMBER/FLANGE - STRAIGHTEN

***
Straighten steel flange
0.1
7181
***
Straighten and reweld steel crossmember
0.2
7182
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 41
of 43
Repair
Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS

***
350
1.1
7356
700
1.8
7357
Replacement of tunnel bolster
2.5
7721
6.08
Entire tunnel assembly
4,2
7321
6.08
Sectioning of formed tunnel plate
350
2.2
7351
700
2.7
7352
1050
3.2
7353
1400
3.6
7354
1750
4.1
7355
***
Insert/straighten tunnel rail
6.07
Replacement of outrigger
0.5
7421
6.07
Straightening of outrigger
0.2
7481
***
Straightening and rewelding of outrigger
0.3
7482
***
Insert bolster
300
1.1
7741
600
1.3
7743
900
1.6
7744
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 42
of 43
Repair
Manual
Chapter
no.

Alu Reefer Box
Manhours
Max
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.4 FORK LIFT POCKET - REPLACEMENT/ INSERT/STRAIGHTENING

15.01
***
15.01
Straightening and rewelding of strap
0.3
7682
Complete replacement
4.4
7521
300
1.0
7541
450
1.1
7542
600
1.2
7543
900
1.4
7544
1200
1.6
7545
1500
1.8
7546
1800
2.0
7547
Insert in fork lift pocket incl. vacuumblasting and

undercoating
15.01
Replacement of strap
0,4
7621
15.01
Straightening of strap
0,1
7681
< 500
0,2
7581
> 500
0,3
7582
***
Straightening and welding of fork lift pocket wall
CENEQUEMRTEC
Revision 1.3
Date : 2009
MODE 00
Alu Reefer Box
Page 43
of 43

Standard Repair Guide for Aluminum Refrigerated Containers

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Standard Time System

Alu Reefer Box

Standard Time System

3.18 SIDE BOTTOM RAILS - REFOAMING

Standard Time System

Standard Time System

Standard Time System

Calculation of patch sizes:

Standard Time System

0.1 PREPARATION TIME

Job with a process time more than 2 hours but less

Job with a process time more than 8 hours but less

Job with a process time more than 24 hours but

Job with a process time more than 40 hours

Total labor cost and hours

Total repair shop material

Total owner supplied parts

Removal of cargo label, per piece

All other cleaning please see chapter General

Partial blasting/repainting (only after CPHs

Mechanical cleaning (scrap off paint/glue) (Only

Sales tax (Only after CPHs approval)

Standard Time System

0.3 DECALS AND ISO-MARKING

Replace decal of type 4 letters e.g. MAEU

Replace decal of digit type (per 3 digits)

Replace ckeck decal

Replace U.I.C. decal

Replace Star Door Logo

Replace Miscellaneous markings

Paint marking of Side Star Logo

Paint marking of Side Letter

Painting repair of part of letter

Replacement of red load line decal

Reinstallation of data plate, per piece

Sealing incl. removal of old sealer

Emergency repair only full containers

Replacement of missing rivets/huckbolts, per 5

Handling and Trucking Charge

Inspection of GRAFF ALU Containers

Welding and painting of cut/cracks

0.5 GLUE PATCHES

Standard Time System

Prepare and apply patch, incl. cleaning surface

Prepare and apply patch, incl. cleaning surface

0.6 CHECKING ISO - DIMENSION

Checking ISO-dimension (3 measurement)

Standard Time System

Entire roof (including refoaming)

1.2 ROOF PANEL - REPLACEMENT,

Front or rear section (including refoaming)

First intermediate section (including refoaming)

Adjacent sections (including refoaming)

Standard Time System

1.3 ROOF PANEL - PATCHING

Manufacturing and mounting of patch incl. single

Patch larger than 1025 x 1550 mm

> 1025 x 550

1.4 ROOF PANEL REFOAMING OF PATCH

Remove insulation in open and narrow area, coat

Patch larger than 1025 x 1550 mm

Standard Time System