Professional Documents
Culture Documents
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February 2011
TUNNELS
RETAINING WALLS
TRANSMISSION LINES
AND ANTENNAS
DAM-TIEDOWNS
EXCAVATION SHORING
Applications
BURIED STRUCTURES
St-1
St-2
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Contents
St- 4
Technical Data
St 5
Corrosion Protection
St- 6
St- 9
Anchor Heads
St-17
Stressing
St-18
Accessories
St-21
St-27
Geotextile Sock
St-31
Table of Contents
St-3
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I N D E X
I.
Introduction
Page 2
II.
Page 3
III.
Advantages
Pages 4, 5
IV.
Pages 6,7
V.
Page 8
VI.
Page 9
VII.
Page 10
St-4
Seismic Retrofit
Page 11
Page 12
Ultimate Load
(fpu*APS)
kips
kN
58.6
261
117.2
521
175.8
782
234.4
1043
293.0
1303
351.5
1564
410.1
1824
468.7
2085
527.3
2346
585.9
2606
644.5
2867
703.1
3128
761.7
3388
820.3
3649
878.9
3909
937.4
4170
996.0
4431
1054.6
4691
1113.2
4952
1757.7
7819
2753.7
12250
3515.4
15638
5390.3
23978
Our centralizers are made to allow for a minimum of 0.5" (12.7 mm) grout cover or to a specified size. They are available as single wing parts (a minimum of
3 wings is required per location) or as multiple wing elements.
Our strand organizers are fabricated to provide the minimum strand spacing recommended in the PTI manual.
The drill hole size chosen should allow for a minimum gout cover over the corrugated sheath of 0.5" (12.7 mm). If our post-grout pressure lines are used,
allow for a minimum of 1" (25.4 mm) grout cover on the side where the grout pipe is assembled.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
30
47
60
92
No. of
Strands
CTS Rock and Soil Anchors meet the ASTM A-416 or ASTM A-488 (epoxy coated strand) specifications for 0.6", 7 wire strand
Ultimate stress (fpu)
270 ksi
2
1861.65 N/mm
Weight per strand
0.74 lbs./lf
1.10 kg/m
Technical Data
St-5
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Corrosion Protection
Class I,
Encapsulated Tendons
(often referred to as
double corrosion protected, DCP).
Class II,
Grout Protected
Tendons (often referred
to as single corrosion
protected, SCP).
Class
I
Encapsulate 1. Trumpet
2. Cover, if
d
exposed
Tendon
II
Grout
Protected
Tendon
St-6
Anchorage
1. Trumpet
2. Cover, if
exposed
Unbonded
Length
Tendon Bond
Length
1. Grease-filled
sheath, or
1. Grout filled
2. Grout filled
encapsulasheath, or
tion, or
3. Epoxy for fully
2. Epoxy
bonded
Anchors
1. Grease filled
sheath
2. Heat Shrink
sleeve
Grout
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Corrosion Protection
Agressive
Class II
Protection
Aggressivity
Non-Agressive
None
Not Known or
Aggressive
Non-Agressive
Class I
Protection
Consequences
of Failure
Serious
Not Serious
Class I
Protection
Incremental in
Place Costs
Inexpensive
Class I
Protection
Expensive
Class II
Protection
Aggressivity
St-7
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Corrosion Protection
Bearing Plate
Trumpet (if req.)
Seal (if req.)
Strand
(encapsulated)
Seal
Anchor Grout
Anchor Head
Centralizer
Strand Spacer &
Organizer
Strand
(bare)
St-8
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Final Grout
Bearing Plate
Trumpet
Seal
Strand
(encapsulated)
Corrugated
Sheathing
(HDPE or PVC)
Overlap
2 min.
Cement Grout
(field or factory
installed)
Centralizer
Seal
Anchor Grout
Anchor Head
Strand
(bare)
Grout Cap
St-9
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Final Grout
Bearing Plate
Trumpet
Seal
Strand
(encapsulated)
Corrugated
Sheathing
(HDPE or PVC)
Cement Grout
(field installed)
Anchor Grout
Anchor Head
Seal
Centralizer
Strand Spacer &
Organizer
Cement Grout
Plug (2-0 length)
Strand
(bare)
Grout Cap
St-10
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Passive Anchor
Double Corrosion Protection
Class I
Cover Cap (if req.)
Corrosion Inhibitor
or Grout (if. req.)
Gripper
Anchor Head
Bond Length
Centralizer
Bearing Plate
Strand
(epoxy coated)
St-11
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Active Anchor
Double Corrosion Protection
Class I
Cover Cap
Corrosion Inhibitor or Grout
Gripper
Anchor Head
Bearing Plate
St-12
Seal
Strand
(epoxy coated &
encapsulated)
Seal
First Stage Grout
Centralizer
Bond Length
Trumpet
Strand
(epoxy coated)
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GROUT TUBE
P.E. TUBING
CORROSION INHIBITOR
CEMENT GROUT
DOUBLE PROTECTION
QUADRUPLE PROTECTION
P.E. TUBING
CORROSION INHIBITOR
P.E. TUBING
CORROSION
INHIBITOR
St-13
Off-Coiler
Horizontal Off-Coiler
St-14
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Vertical Off-Coiler
Vertical Off-Coiler
St-15
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Anchor Heads
TRUMPET, AS REQUIRED
ANCHOR HEAD
5.13
5.50
5.88
7.50
8.00
10.00
11.00
14.25
16.00
18.00
130.18
139.70
149.23
190.50
203.20
254.00
279.40
361.95
406.40
457.20
2.38
2.38
2.75
2.75
3.50
4.00
5.00
7.00
8.00
8.00
60.33
60.33
69.85
69.85
88.9
101.6
127
177.8
203.2
203.2
3.5
4.1
4.25
4.9
5.75
7.1
8.25
9.90
11.84
14.00
C*
mm
85.73
101.60
104.14
119.38
140.65
175.26
209.55
251.46
300.74
355.6
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Stressing
Stressing Chair
Available for all Anchor Heads up to 19 strands
1" WINDOWS
(TWO)
RESTRAINER PLATE
(ADJUSTABLE)
STRESHE1
A + 1/8
Note:
Open stressing chair required for anchors with more than 19 strands and for performance testing with long free stressing length.
St-17
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Stressing
HEIGHT
STROKE
CYLINDER O.D.
St-18
MODEL
NUMBER
CTS-CBJ-3
CTS-25-8
USAGE
STROKE
3.0
RAM AREA
(INCH2)
MAXIMUM
LOAD @
10,000 PSI
CENTRE
HOLE I.D.
CYLINDER
O.D.
HEIGHT
Collapsed
MATERIAL
WEIGHT
(LBS.)
5.0
25 TONS
0.70"
4.25"
8.00"
ALUM
10
8.0"
5.0
25 TONS
0.70"
4.50"
13.00"
ALUM
20
CTS-50
Titan
4.0"
10.3
50 TONS
2.12"
7.50"
9.50"
ALUM
40
CTS-100
6.0"
21.0
100 TONS
2.00"
7.00"
12.50"
STEEL
90
CTS-100
8.0"
21.0
100 TONS
3.50"
10.00"
16.00"
ALUM
120
CTS-120
6.5"
24.3
120 TONS
3.50"
9.50"
14.00"
ALUM
80
CTS-150
8.0"
30.0
150 TONS
3.50"
10.00"
15.00"
ALUM
125
CTS-150
10.0"
29.5
150 TONS
3.50"
12.00"
19.00"
ALUM
225
CTS-200
7.0"
40.0
200 TONS
3.50"
11.00"
17.00"
STEEL
335
CTS-200
9.5"
40.0
200 TONS
3.50"
12.00"
19.00"
ALUM
200
CTS-200
9.5"
40.0
200 TONS
4.50"
11.50"
21.00"
STEEL
450
CTS-300
12
18.0"
60.0
300 TONS
5.25
14.00"
27.50"
STEEL
875
CTS-300
12
18.0"
60.0
300 TONS
5.25"
14.00"
34.00"
STEEL
1350
CTS-500
15
14.0"
110.0
500 TONS
8.00"
20.00"
27.50"
STEEL
1830
CTS-800
27
14.0"
160.0
800 TONS
9.50"
26.50"
32.50"
STEEL
3600
CTS-2200
92
35.0"
440.0
2200 TONS
16.00"
38.50"
55.00"
STEEL
13000
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Stressing
1 3/8
O - RING
DETAIL-A
7 -+ 10'
DETAIL-B
DETAIL-A
DETAIL-B
CROSS-SECTION
DETAIL-A
TOLERANCE:
UNLESS OTHERWISE SPECIFIED 0.4mm (1/64)
NOTE
THIS GRIPPER HAS BEEN
DESIGNED AND TESTED BY
FLORIDA WIRE CO. FOR USE
WITH 0.6" FLO-FIL-BOND,
EPOXY COATED STRAND
7 +
- 10'
O - RING
2"
CASE HARDNESS:
ROCKWELL, ON C-SCALE 59
TO 65, 12/1000 TO 15/1000
DEEP
1.3"
DETAIL-A
CROSS-SECTION
St-19
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Accessories
Strand Coupler
1 3/4"
INSPECTION HOLES
strcoup1
STRAND
3 3/4"
3 3/4"
7 1/2"
Notes:
1. Clean cut end of strand and debur (chamfer).
2. Mark strand to check proper engagement.
3. Check couplers (inside) to make sure that grippers are clean and springs are in
place.
4. Push strand into coupler and check proper engagement.
5. If strand is not properly engaged, open coupler, push grippers over strand (+1/2,
12.7 mm) and close coupler.
6. To assure proper gripping, coupler may be pre-tensioned with monostrand jack.
St-20
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Accessories
Organizers
2 1/2"
ORGAINZER
D
N
A
)
R
T
M
S
1M
D
E
(4
IZ
N
8"
A
G
5/
R
1
O
F
.O
.D
O
1/8"
ORGAINZER
1 13/16" (46MM)
MATERIAL SPEC.:
HARD P.V.C.
OR H.D.P.E.
St-21
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Accessories
Centralizer
*
SCP STRAND
LOCATION
DRILL HOLE
LENGTH
DCP STRAND OR BAR
SCP STRAND
SER. 200
(INCHES)
.75
.87
1.00
1.14
SCHED. 40
(INCHES)
OUTSIDE
DIAMETER
(INCHES)
SCHED. 40
(INCHES)
TO O.D.
(INCHES)
.80
1.05
.080
.113
2.0
4.0
1.03
1.31
.080
.133
2.0
6.0
1.25
1.48
1.36
1.66
.080
.140
3.0
6.0
1.50
1.70
1.59
1.90
.090
.145
3.0
8.0
2.00
2.13
2.05
2.37
.113
.154
4.0
10.0
2.50
2.58
2.45
2.87
.137
.203
4.0
14.0
3.00
3.15
3.04
3.50
.167
.216
5.0
18.0
CENTRAL1
- CTS Centralizers are manufactured from high quality plastics and are custom made to
meet all your specifications.
- Centralizer according to specifications on job
- If not otherwise specified, space 10 on centre within bond length
St-22
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Accessories
2 1/2"
IN
R = 3" (NORMAL)
(VARIES IF SPACER IS PUSHED
TOGETHER OR PULLED APART)
Installation Instructions
1.
2.
Cut duct tape and tape onto centralizers (top and bottom)
3.
Wrap pre-assembled centralizer unit around anchor with legs of unit secured in notch
of corrugations.
4.
Tighten one end of unit with nylon cable tie or 2 rounds of re-bar tie wire.
5.
Repeat 3 and 4 at other end. Centralizer leg can be secured in different notches to
adapt to different hole diameterc
6.
7.
MIN.
Banana1
1/8"
7/
8"
DETAIL A
St-23
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Please note:
Installation instructions
on page 25
St-24
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PREAMBLE
Post-Grouting improves the bond between the anchor grout and the soil
by creating pressure zones (bulbs) at the location of the valves on the
post-grout line. It is mainly used in cohesive soils to increase the skin
friction.
The CTS post-grouting system is a single line system with an internal
flushing line (ring lines have been used as well in the past but found to
take up to much space in the drill hole).
Installation Sequence
1. After the grout line is assembled (glued together) the line should be
taped to the anchor with the bottom of grout line two ft up from the
bottom of the anchor.
2. Place first stage anchor grout through separate grout line (neat
cement grout or with sand or gravel added). If neat cement grout,
water cement ratio should be W/C = 0.45.
The enclosed (full size) drawing shows all the details. A valve section
consists of a 20 ft. PVC pipe C/W 4 valves and one end cap. If required
an additional valve section (20 ft) can be glued to the first one at the
bell end. At the upper end of the grout pipe (PVC) a thread adapter
should be glued on.
3. Immediately after first stage grouting flush out post grout line with
clean water by pushing down the flush line to the bottom of the post
grout line. If water runs out clear, pull out flush line and leave water
inside post-grout line.
St-25
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4. After initial set or max. twenty four hours after the first stage
grouting start pressure grouting through the post grout line with a
high pressure pump capable of 1000 PSI. First start with water to
open the valves, this could take up to 1000 PSI pressure.
5. When pressure drops (valves open up) or no significant pressure
rise, switch over to neat cement grout W/C of0.5 to 0.6. NOTE:
Make sure that grout is mixed thoroughly and is without any lumps.
Pump grout until pressure rises. If pressure does not rise after
several bags of cement, stop pumping and flush out grout line with
water.
6. Twenty four hours later repeat 5 above until a pressure of at least
400 PSI is reached (depending on ground conditions, final pressure
should be between 200 and 100 PSI). Flush out grout line with
water.
St-26
BELL END
SECTION
4'-0"
1/2" I.D.
P.V.C. PIPE
RUBBER VALVE
4'-0"
4'-0"
SECTION
2'-0"
PVC5
MINIMUM OF 2 VALVES
END CAP
GLUED ON
GROUT HOLE
NOTES:
RUBBER VALVE
1000 PSI
PRESSURE GROUT HOSE FITTING
St-27
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GROUT
PUMP
500 - 1000 PSI
(35 - 73 BAR)
POST GROUTING
VALVES
COUPLING
GAUGE
CTSPOST2
ANCHOR
CIRCULATION LINE
HOPPER
GROUT
MIXER
Flow Diagram
St-28
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GROUTING SOCK
NOTES:
1. Tape grout tube to anchor, starting
1-0 from bottom of anchor.
2. Place geotextile sock over anchor
and grout tube.
3. Fix and tighten the ends of the sock
by wire or hose clamps.
4. Tape sock (not too tight) to anchor.
5. Insert anchor into drill hole.
CLAMP
ANCHOR
GEO-SOCK
St-29
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NONWOVEN
TEST
METHOD
UNITS
ASTM D-4632
400
ASTM D-4632
50
MULLEN BURST
ASTM D-3786
kPA
1551
PUNCTURE
ASTM D-4833
290
TRAPEZOID TEAR
ASTM D-4533
200
UV RESISTANCE
ASTM D-4355
70
ASTM D-4751
UM
200
PERMITTIVITY
ASTM D-4491
s-1
FLOW RATE
ASTM D-4491
l/(s*m2)
PROPERTY
4545-C14
2.5
119