Page 1 of 36

Content

"#

Page 2 of 36
&

'(

Reference books
+

,
$

,-

/#
+

# $

0 +
$

Page 3 of 36

(
!

.
"

2
# $

(*

Page 4 of 36

1. Cane Handling System

Transportation
#$

3
*

#
#

( 2

4!

%4 '

4 '

'4 ''

Example:
5

''# 67

Solution
/

'8

''# 6

9 $

2500 + 2500

20
= 3000 MT
100

Page 5 of 36

'8

+
+

3000

7*

20
100

= 600 MT

3
600
= 300 Bullock cart
2

'8

$
3

3000

/
#

7
-

30
= 900 MT.
100

3
900
= 112 Trailer.
8

Page 6 of 36

'8

#$

+ 3

3000

/
#

7
+

50
= 1500 MT.
100

1500
= 100 Trucks
15

''# 6

2 3

Cane weighment:
#$

Mechanical type:
#$

Page 7 of 36

Plat form

Dead weight blance

Slide shaft

lever

Mechanical type weigh bridge

Electronic weigh bridge:
#$

Page 8 of 36

2.Cane unloading system

i.Grab system

Hoisting
drum
Dehoocking
drum

Location
constant
Operated on
control

close
open

Grab
bars

unloading system grab type

Page 9 of 36

Sling system
:
)

"

:<

!!;

;7

:
! = "7! =

7!= ";

Dehooking
ropes

Sling system

Page 10 of 36

Cranes
#2

>

#2
#$

I. Tow motion crane

# 93

3 $

Page 11 of 36

Moving
hooks
Fixed
hooks

Chancel
frame

Tow motions crane

ii.Three motion crane:
# 93
1

7
3

3
3$$
#$

""7) %'"7) & %

7
5 3%4 '
3 ?5 :

2 +

#7"

' #

Page 12 of 36

Duty and power for the three motion crane:

1 2
: @

2 ;

6$ +
4
5

$< #

<
'A

' A '

A '

'

A '

Duty and power for the three motion crane

Other specification for the three motion carne:

typical three motion crane

?

) "! 7) " 7BC %

Page 13 of 36

# 9

2$

+3

9 7 ''

<2

3 ,D% -

4$

= !''

7B ''

'7

'3 7 '3

7 ''*D

E. O. T. crane performance
3

:<
&''; :
:;

#<
$

C (T / hr ) =

?5 C

57?7

2 +

60 SWL
L W H
+
+
+ 1 .5
S1 S 2 S 3

: #;

7 7

&''

'

9 :<

<
$

:;

Page 14 of 36

Problem:
$

E
<

<

'

= ' = & 72 $ 9
97 ' <

'

2 +

9
9 7%

Solution
3

C=

60 SWL
60 5
=
= 65.5 MT/hr
L W H
15 10 6
+
+
+ 1 .5
+ + + 1 .5
S1 S 2 S 3
20 10 8

Problem:
$ $

,F #

"'
'3
D
6

$
''

@2$

%D

&D

Page 15 of 36

Solution:

G/box
20:1

G / boxoutput = 750

1
= 37.3 rpm
20

Gearspeed = 37.3

18
= 7.5 rpm
90

Hoisting speed = D M

6C

C ''

C"

C ' ''

Page 16 of 36

Hoisting speed = .04 7.5 = 9.42 m/min

Feeder table
F G 93

/ $

$
9

3
E
2

62 2

$9

Page 17 of 36

Feeder table

Cane carrier

Up ward Slope Feeder Table

/ 3
#$

$
S = 0.66 A

/C #

C/

#$

2
S1 + S2 = 0.66 A

6
?

3
$=

Page 18 of 36

="

=%

Feeder table

Cane carrier

Down ward Slope feeder table

3
.

<

<

1 2 3
#$

3
Power = 0.3 S2

Page 19 of 36

?$

$
$

2 7

'

&'

79

'

A%

* +

#$

$ '7
'''+

+ :
''

B71 6

% A "D

B ''

$3
E

:5 ;

:
5;

' =

Page 20 of 36

Horizontal
legth

Inclined length

6 to 8 m
Head
length

Cane carrier

L H = 5 3 A + x + y 1 .2

?$ 3

/C #

:;

:;

Li =

H
sin

Page 21 of 36

?$

C$ $

% A '

$5# 3

9 $

LT = LH + Li = 1.2 5 3 A + x + y +

7 =:
5 H5 ;

#$

+
1
u = DN
2

?$ 3
C

:<

DC

6C

#$

:;

'A ' <

H
sin

Page 22 of 36

#$

'''/C !'

/C #
C 9

$C $ $

C2

:< I;

''+ <

:;

C2

1000
A
= 16.6
60u
u

:
J;

JC E = = $=
E C$

JC 2

:;

d .h.l =

#$ 2

:
+;

Page 23 of 36
Q = z u 16.6

#$

A
u

1 C =1
1 C

1 C

#$

1 C1 H1
1 C

1 C

Pa =

(Q + K ) f

+ Kf
1000 AH
u +

4500
60 4500

Page 24 of 36

JC $ 2

E C

A
u

$
1
= DN
2

KC 2

= 16.6 z u

C2

zt
(2 wc + ws )
2

E C

2 C2

C2

2 C2

CD

CE HE

+H

; C 'A ''+ <

+<

$C 'A ''+ <

KC

zt
(3 wc + ws )
2

C
f C

C' A '

C' A ' %

Page 25 of 36

C$ $

C "A &

/C #

#$

#$

3
A
2

Pi =

#$

3
Pi =

3zt + A
10

! "
)

$
2 $$

E "! =

''# 67$

%
?

$ E

'%

$
/

: 5;
9

3
2 C '+ <
2 C

+<
C' %
2

C
$

C
$

C' !

2
9

Page 26 of 36

3
E
)
7 2

#
E

$3

LH = 1.2 53 A + x + y

?$ 3
A = TCH =

C!

+
$ E

TCD 2500
=
= 113.7 #
22
22

:
2

C = C
$ 3

$
:

;
$

LH = 1.2 5 3 A + x + y = 1.2 5 3 113.7 + 6 + 2 2 = 41.04

3
Li =

H
sin

9 $

C '% H C %

C %
$

3
Li =

#$

5 C5 H5 C

H
5 .8
=
= 18.76
sin sin 18

3
' H % "! C &%

3
1
u = DN
2

Page 27 of 36

<

6C

"!

DC

C '"!

3
1
0.762 5 = 5.97
2

u=

#$
#$

$
Pa =

#$

A 113.7
=
= 57.5 $
2
2

$
Pa =

E C

3z t + A
10

C 5 = C &% = C
Pa =

#$

K=

3 119.6 + 113.7
= 47.3 $
10

(Q + K ) f

1000 AH
+ Kf
u +

4500
60 4500

zt
(2 wc + ws ) = 119.6 (2 20 + 35) = 4485
2
2

Q = 16.6 z u

A
113.7
= 16.6 59.8
= 19121.9 +
u
5.97

(1912.9 + 4485) 0.28 + 4485 0.16 5.997 1.4 + 1000 113.7 5.8 1.4 = 17.06
60 4500

4500

#$

C = 1 C = "'! C

'$

! "

#
$

&!

2
Pa =

Pa =

<

9 $
" <

$
$

E
3

!L = " L 7

Page 28 of 36

!'#

2 C '+ <
2 C ''+ <
' @'
6

''+ <
%

5 C '
5 C
#$

#
#$

9 $

1 C =1
1 C1 H1
Pa =

JC 2

(Q + k ) f

+ Kf

4500

u +

100 A H

60 4500

$
Q = 16.6 z u

A
u

/C !'#
C" <
E C

E C 5 H 5 C 'H

$
C
Q = 16.6 55

KC 2

$
K=

E C

2 C2

2 C2

160
= 20868.571 +
7

zt
(2 wc + ws )
2

CE = C
C '+ <
C ''+ <

'

Page 29 of 36

K=

110
(2 50 + 100 ) = 11000 +
2

C$ $

9
H=

$
Pa =

LH
30
=
= 97.082
sin sin 18

(20868.571 + 11000) 0.4 + 11000 0.1 7 1.4

4500

1 C ' "H % '! C %

$

100 97.082 160

1 .4 =
60 4500

%$

9 $

1 C =1 C = %

% C "!

$ %

#$

:
1;

!$

*+

$
$ $
$
$9

#$

$9

#$

+
9

#$ $

& $
6

'%<
'&<
'
()

FG 9
1
I
$

! /

'
$

Page 30 of 36

() "*
?$

3
$9

9
2
>

() !

+
:
1)
;72$ $

72$
''+ <

()

#$

$ 9

!'8

&'87$ 9

()
,*

''+ <

%%

+
$

()
,)
) $

= 13

$
$

$ 9

()
,)
) $
29

$
9

#
$

7$

$
$

9
$ 29

3
4

7$
2

Page 31 of 36

scale
Step 2

Step 1

#$

1 inch

0.5 inch

29
()
,) .
4# +

'

H '''

'

4 * ''

A
'

H '''
:
15;7$
PI =

++

:
1(;
2
$

PL
factor
PR

()
/
#$

4(

4# +

0.2 inch

A$

'
$

A
3

Page 32 of 36

3 'A !'
1 2 3 '$ A

'$
$

+9

/ <
+9 3 !A
3 '''
2

''

''
3

A !''
9

+9

; 7 '7 !

:
$$ ;
1

1 2

5 9

. 2

%'

'A

:
''

; !7 7 %7 !

: 2;

$ ++

$<
#

9
$<
#

7
. 2

<9

"'

Page 33 of 36
hp =

0.25 K A f n R
p

2$ 3
KC
/C #
C

C
(C
C

$
$

$ +9 :

n
R
+
h

K = 1

7
2

()
0&

c
h

7$

#$

) A %!
AI
AI
A

'%"87I'"8

'87I'!8

87
A

8
'87

%87I

Page 34 of 36

. E

.
$

(9

/9

(9

. 2

!'A
$

" A &!

'+

'% A

A %+

!' A %'

!' A %'

5 2 "'

A
5

$ ''

E
69

<

3
5 $
?

1 2

$
-

1 2

1 2

'A

A '+ < $
A

$
-

/9

% A '$ < $

#
?

! A '+

9
A '+
'A !'$ < $

%
3

72 $

M !''* D

+
&' A

&''

'

'

Page 35 of 36

. 2$ 3
*

3 $ 9

7
7

'
7

27 $

+2 $

) %'

$ 3
*

'''7) A

7 ' *-

3 ,D%7

7)

"'

&! A

'

!
#$

$ $

3
P = 122 W R N n 3 ( + 2 )

?$ 3
(C
? C2
C

9
$

$
$

:;

:
+;
:<''';

Page 36 of 36

NC 2

OC $

2$ $$

C$

1
#$

"

9
9

?C $ <
#

: ;

!2
2

1)

PI = 63.8 W 0.09

1)
C

+2