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Update on the comparison of
selected issues of the ASME Code

(Sect. VIII) with EN standards
Druckgertetage, Mnchen, June 2011
Dr. Robert Kauer / Dr. Jrgen Deininger
robert.kauer@tuev-sued.de
TV SD Industrie Service GmbH
Content
Introduction
Updated considerations regarding

- Material
- Allowable stress values
- Design Basics
Summary
Content
Introduction

- Material
- Design Basics
Summary
Some existing statements
und es deutet vieles

darauf hin, dass sie mit
steigender Akzeptanz im
EWR auch auf
internationalem Parkett
eine fhrende Rolle
spielen wird.
Die europische Druckbehlternorm EN 13445 was lange whrt

Verffentlichung
Mitteilungen:
TV SD IndustrieDIN
Service
GmbH Normenausschuss Chemischer Apparatebau (FNCA) im DIN, Feb. 2011
EC Comparative Study Results
DBF: Design by Formula

DBA: Design by Analysis
PED: Pressure Equiment
Directive
TV
SD Industrie
GmbHEquipment Standards, Summary, EC DG Enterprise, Contract No. FIF.20030114, July 2004
Comparative
StudyService
on Pressure
Some existing statements pro EN
The fracture
toughness concept
in the ASME is less
conservative
*1) SD
Comparative
onGmbH
Pressure Equipment Standards, Summary, EC DG Enterprise, Contract No. FIF.20030114, July 2004
TV
IndustrieStudy
Service
European Regulation
Requirements for
Construction and Design
- Design
- Construction
- Equipment
- ...
Complete conversion (other national

codes had to be repealed)
Pressure Equipment Directive

(PED)
97/23/EG, 1997 (mand. 2002)
but old national code still in place like
AD-2000, BS 5500, CODAP
with some additional consideration also ASME
In-Service
Requirements
- Service
- Inspection
- Testing
- ...
National requirements had to be

extended and adapted
e. g. Germany
BetrSichV
ASMEs legal standing
Legislation at the location of the plant

(e.g. Minnesota, New York City, Quebec, Dubai, Sarawak, )
ASME Boiler & Pressure Vessel Code
ASME Piping Code
Construction Codes
Section I
Section III
Section IV Section VIII
Section X
Power boiler Nuclear power Boiler
Pressure vessel Fiber plastics
Reference Codes
Section II
Material
In-service-Codes
Standards, recommendations
Section V
NDT
Section VI
Boiler
ANSI
ASME B31.1
Power piping
ASME B31.3
Process piping
Section IX
Welding/Brazing
Section VII
Steam boiler
ASTM
AWS
Section XI
Nuclear power
ASNT
API
NACE
Authority at the location of the plant with references to

- National Board Inspection Code NBIC
- API In-service Codes e.g. API 510
Some facts around ASME
1915 First ASME Boiler Code (now Sect. I)

1924 First Unfired Pressure Vessel Code (now Sect. VIII)
1963 First Proposal for Nuclear Code (Sect. III)
1968 Alternative Rules for Unfired Pressure Vessels (Sect. VIII Div. 2)
1997 High Pressure Code (Sect. VIII Div. 1)
2007 Re-written Sect. VIII Div. 2
Today 28 books embedded into the US standardization system

Continuously new editions published
Code Case System
700 technical committees continuously working (consensus process)
Over 3800 Volunteers (~10% International)
Until 1971 certification activities limited to USA and Canada, meanwhile expanded
to 75+ countries, accepted in 100+ countries, and translated into Chinese, French,
Japanese, Korean, Portuguese, Spanish and Swedish
Strong relation to in-service initiatives and user groups like API, NACE, .
ASME Life Cycle Management
Sect. VIII
API 620
New Construction
Codes and Standards
Decommission
No
Operate
No
Risk Analysis and

Inspection Planning
Codes/Standards
Yes
Sucessful
?
PCC-3
API 580
API 510
NBIC
Results
Repair or Replacement
per In-Service Repair
Codes and Standards
Yes
Inspect
No
Repair or
Replace?
Inspection
Findings?
API 579
Results
Yes
Fitness for Service

Codes and Standards
PCC-2
NBIC
API 510
PTB-2-2009 Guide to Life Cycle Management of Pressure Vessel Integrity
10
Content
Introduction

- Material
- Design Basics
Summary
11
Material: Essential Safety Requirements
Source:
http://ec.europa.eu/enterprise/sectors/pressure-and-gas/documents/ped/materials/index_en.htm
12
PED: Particular Material Appraisal
TVSource:
SD Industrie Service GmbH
http://ec.europa.eu/enterprise/sectors/pressure-and-gas/documents/ped/materials/index_en.htm
13
ASME Code: Listed Material, e.g. VIII-1
SA312
UNS (Unified Numbering System)

Sxxxxx: Heat and corrosion resistant (stainless) steels
14
Some Supplementary Requirements to SA-516
15
Summary Material
Both systems (EN and ASME) generally allow the use of each other material
In case material shall be used in both systems dual certified material
To specify the material in a sufficient and economic way, specific comparison

between the EN and ASME Specifications is required. Do not rely on general
statements.
Material specification shall be mainly driven by the needs for the intended service
(good sources are standards like API, NACE, Dechema, )
Make use of supplementary requirements in the specifications.
Do not over-specify
16
Specification example
Service susceptible to Polythonic Acid Stress Corrosion Cracking

Stabilizing Heat Treatment and IGC are recommendations from API and NACE
standards
17
Content
Introduction

- Material
- Design Basics
Summary
18
Allowable Stresses EN 13445

below the creep range
19
Allowable Stresses ASME Sect. II Part D

for Sect. VIII, Div. 1
ST
SY
RT
RY
SRave
SRmin
SC
Favg
Tensile strength at room temperature

Yield strength (0.2%) at room temperature
ratio of the average temperature dependent trend curve value of tensile strength to the room
temperature tensile strength
ratio of the average temperature dependent trend curve value of yield strength to the room
temperature yield strength
Ave. rupture stress 100,000 hours
Min. rupture stress 100,000 hours
Ave. stress to cause a creep rate of 0.01%/1,000 hours
Below 815C = 0.67
20
Allowable Stresses ASME Sect. II Part D

for Sect. VIII, Div. 2
21
Updated allowable stress value comparison

Plate SA/EN 10028 P295GH and
EN 13445 EN 10028 P295GH (1.0481)
180
Allowable Stress [MPa]
160
140
120
100
80
60
40
EN 13445 Allowable (100 - 150 mm)
20
Sect. VIII Div. 1 Allowable (100 -150 mm)
max: 538C
max: 500C
0
0
100
200
300
400
500
600
Temperature C
22

Plate SA-516 Gr. 70 and P295GH (1.0481)
200
180
160
140
120
100
80
EN 13445 Allowable (< 16 mm)
60
EN 13445 Allowable (60 - 100 mm)
40
Sect. VIII Div. 2 Allowable
20
max: 538C
max: 500C
0
0
100
200
300
400
500
600
Temperature C
23

Plate SA-240 304 and X5CrNi1810 (1.4301)
180
160
140
120
max: 550C
100
80
EN 13445 Allowable
60
40
Sect. VIII Div. 1 Allowable 0.9 SY
20
max: 816C
0
0
100
200
300
400
500
600
700
800
Temperature C
24
Summary Allowable Stresses
Do not rely on general statements. Specifically compare the material at the

intended temperature
When using the ASME code always consider the option for using Sect. VIII, Div. 2
When comparing austenitic steels also consider the 90% yield option provided for
many materials
The ASME system is much less susceptible to user errors by providing simple
tables with the allowable stresses (no need for calculation of the allowable stress)
25
Content
Introduction

- Material
- Design Basics
Summary
26
Design Concepts
EN 13445
ASME VIII-1
ASME
VIII-2
Design by Formula
+ App. + Codes Cases
Design by Analysis
No, but U-1
Design by Fracture Mechanics
No
No
Loads other than Pressure
No, but UG-22
Fatigue Design
No, but UG-22
27
Allowable Design Cycles
EN 13445
ASME VIII-2
Example 3
33 576
> 5x106
Example 4 Batch
13 100
200x106
Example 4 Stirrer
212 000
> 1011
EN 13445
ASME VIII-2
Example 3 RT+VT
33 576
N/A
Example 3 no NDT
8 600
6 450
Example 4 Batch
13 100
12 500
Example 4 Stirrer
212 000
1 100 000
TV
SD Industrie
Service GmbH
SNP-PT-007,
Comparison
of Pressure Vessel Codes ASME Section VIII and EN 13445, Technical, Commercial, and Usage Comparison, Design Fatigue Life Comparison
28
Content
Introduction

- Material
- Design Basics
Summary
29
ASME Cost comparison (excerpt)
Cost
Costs in a Clean
Fuel Project
TV
SD Industrie
Service GmbH
SNP-PT-007,
Comparison
of Pressure Vessel Codes ASME Section VIII and EN 13445, Technical, Commercial, and Usage Comparison, Design Fatigue Life Comparison
30
The ASME answer
ASME VIII-1
ASME VIII-2
Others
EN 13445
Total Number of Boilers and PV registered

with the National Board
1.495.632
1.563.665
1600000
1400000
1200000
1000000
800000
600000
400000
200000
0
1.357.379
2006
Comparison of Pressure Vessel Codes ASME Sect. VIII

and EN 13445, Technical, Commercial, and Usage
Comparision, Design Fatigue Life Comparison
STP-PT-007, Dec. 2006
1.572.626
2007
2008
2009
1.211.711
2010
Overall number of registrations on file at the end

of 2010 was 45.713.776
National Board Bulletin, Fall 2010
31
Downstream new projects (in $ bn)
EIC Database
32
ASME Stampholders
[3496]
[3467]
[1023]
[1004]
[14]
[9]
[82]
[77]
[1388]
[1087]
[28]
[116]
[20]
[ ] - 04/2011
[ ] - 07/2010
33

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Update on the comparison of

selected issues of the ASME Code

TV SD Industrie Service GmbH

Updated considerations regarding

TV SD Industrie Service GmbH

Updated considerations regarding

TV SD Industrie Service GmbH

Some existing statements

und es deutet vieles

Die europische Druckbehlternorm EN 13445 was lange whrt

EC Comparative Study Results

DBF: Design by Formula

Some existing statements pro EN

Complete conversion (other national

Pressure Equipment Directive

National requirements had to be

ASMEs legal standing

Legislation at the location of the plant

ASME Boiler & Pressure Vessel Code

ASME Piping Code

Authority at the location of the plant with references to

TV SD Industrie Service GmbH

Some facts around ASME

1915 First ASME Boiler Code (now Sect. I)

Today 28 books embedded into the US standardization system

700 technical committees continuously working (consensus process)

Over 3800 Volunteers (~10% International)

TV SD Industrie Service GmbH

ASME Life Cycle Management

Risk Analysis and

TV SD Industrie Service GmbH

Fitness for Service

Updated considerations regarding

TV SD Industrie Service GmbH

Material: Essential Safety Requirements

TV SD Industrie Service GmbH

PED: Particular Material Appraisal

ASME Code: Listed Material, e.g. VIII-1

UNS (Unified Numbering System)

Some Supplementary Requirements to SA-516

TV SD Industrie Service GmbH

In case material shall be used in both systems dual certified material

To specify the material in a sufficient and economic way, specific comparison

Make use of supplementary requirements in the specifications.

TV SD Industrie Service GmbH

Service susceptible to Polythonic Acid Stress Corrosion Cracking

TV SD Industrie Service GmbH

Updated considerations regarding

TV SD Industrie Service GmbH

Allowable Stresses EN 13445

TV SD Industrie Service GmbH

Allowable Stresses ASME Sect. II Part D

Tensile strength at room temperature

TV SD Industrie Service GmbH

Allowable Stresses ASME Sect. II Part D

TV SD Industrie Service GmbH

Updated allowable stress value comparison

Allowable Stress [MPa]

EN 13445 Allowable (100 - 150 mm)

Sect. VIII Div. 1 Allowable (100 -150 mm)

Updated allowable stress value comparison

Allowable Stress [MPa]

EN 13445 Allowable (60 - 100 mm)